Weber 600 Gas Grill User Manual
Contents
1. gaa Quick disconnect engaged Figure 15 CHECK FOR GAS LEAKS A WARNING This gas connections of your Weber Gas Barbecue have been factory tested We do however recommend that you leak check all gas connections before operating your Weber Gas Barbecue Remove control panel and front panel Take off all 4 Summit 400 or 6 Summit 600 burner control knobs Pull up on the ignition buttons until they stay in the up position Figure 16 Ignition button Figure 16 The control panel is separate from the front panel The control panel needs to be removed before the front panel can be removed Figure 17 Figure 17 Put your fingers under the front edge of the control panel and lift up and pull evenly toward you Figure 18 a Front edge of the control panel Control Panel Figure 18 Pull the front panel up and out of the cooking box assembly Figure 19 Front panel Figure 19 CHECK FOR GAS LEAKS CONTINUED AWARNING You should check for gas leaks every time you disconnect and reconnect a gas fitting You will need a soap and water solution and a rag or brush to apply it Turn on gas supply Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak Note Since some leak test solutions including soap and water ma2. REPLACEMENT PARTS LIST FOR SUMMIT 600 NG O NOOO NP Cooking grates 3 Flavorizer Bars 11 Left work surface Glides 4 Phillips head 1 4 20 x 1 inch machine screws 4 Cooking box assembly Burner control knobs 6 Igniter 3 Igniter lock nut 3 Igniter wire black 3 Igniter wire white 3 Gas catcher ignition chamber 3 Manifold mounting clips 2 Manifold assembly Corrugated gas line Igniter buttons 3 Control panel Front panel Match holder bracket Plastic button Caster frame Match holder 1 4 20 x 3 1 2 inch bolt 4 Casters 2 Accessory rack Bottom tray Catch pan holder Catch pan Drip pans 2 Splash guards 2 Flavorizer bar Cooking grate holders 2 Right work surface Crossover tubes 3 Left burner 3 Right burner 3 Top frame rail 1 2 1 4 20 x 1 2 inch bolts 10 1 4 inch nylon washers 10 Back panel Top frame rail 2 2 Plastic handle 4 18 16 x 1 inch screw 8 Wheel frame Wheels 2 Wheel hub caps 2 Regulator mounting bracket Hose Bottom connectors 2 Tool holder 4 1 4 20 keps nut 2 17 All items are single quantities unless otherwise specified Parts can be ordered directly from Weber Stephen Products Company by phone or mail Note Do not return parts to Weber Stephen Products Co without first contacting the Customer Service Center by phone or mail Returning the part may not be necessary Whi
3. 2 Right work surface Crossover tubes 2 Left burner 2 Right burner 2 Top frame rail 1 2 Top frame rail 2 2 Plastic handle 4 8 16 x 1 inch screw 8 1 4 20 x 1 2 inch bolts 10 1 4 inch nylon washers 10 Back panel Wheel frame Wheel hub caps 2 Wheels 2 Regulator mounting bracket Hose Tool holder 4 1 4 20 keps nut 2 15 All items are single quantities unless otherwise specified Parts can be ordered directly from Weber Stephen Products Company by phone or mail Note Do not return parts to Weber Stephen Products Co without first contacting the Customer Service Center by phone or mail Returning the part may not be necessary While we give much attention to our products unfortunately an occasional error may occur If a part is missing do not go back to the store Call the Weber Customer Service Center toll free 1 888 33 SUMMIT 1 888 337 8664 to receive immediate assistance Have your owner s manual and serial number of the barbecue available for reference Weber Stephen Products Company Customer Service Center 250 South Hicks Road Palatine IL 60067 6241 888 33 SUMMIT 888 337 8664 Y Y AWARNING Use only Weber factory authorized parts The use of any part that is not factory authorized can be dangerous This will also void your warranty EXPLODED VIEW FOR SUMMIT 600 NG
4. operate at 4 5 inches of water column pressure 1625 psi Use only the regulator with the cooking module A manual shut off valve must be installed outdoors immediately ahead of the quick disconnect An additional manual shut off valve indoors should be installed in the branch fuel line in an accessible location near the supply line The quick disconnect connects to a 3 8 inch NPT thread from the gas source The quick disconnect fitting is a hand operated device that automatically shuts OFF the flow of gas from the source when the barbecue is disconnected The quick disconnect fitting can be installed horizontally or pointing downward Installing the fitting with the open end pointing upward can result in collecting water and debris The dust covers supplied plastic plugs help keep the open ends of the quick disconnect fitting clean while disconnected Pipe compound should be used which is resistant to the action of natural gas when connections are made The outdoor connector must be firmly attached to rigid permanent construction AWARNING Do not route the 12 foot hose under a deck The hose must be visible Typical natural gas supply installation Figure 1 To barbecue Inside wall Outside wall Quick Disconnect o Locking ZET shut off Male WAR g N The quick disconnect is Figure 1 9 installed above ground Gas line piping If the length of line required does not exceed 50 fee
5. ALL CONTROL REINSTALL BURNER PANEL CONTROL KNOBS Pull igniter buttons up until they stay in the up position Push on the burner control knobs Figure 24 Place the control panel into the grooves on either side of the front of the cooking box Push the control panel into place using even pressure while pushing Figure 23 a Use your fingers to lift the front edge of the control panel slightly and set it into the recess on both sides of the cooking box Figure 23 Figure 24 REFER TO OPERATING GUIDE BEFORE LIGHTING BARBECUE EXPLODED VIEW FOR SUMMIT 400 NG REPLACEMENT PARTS LIST FOR SUMMIT 400 NG OONDOABRWND Cooking grate Flavorizer Bars 7 Left work surface Glides 4 Phillips head 1 4 20 x 1 inch machine screws 4 Cooking box assembly Burner control knobs 4 Igniter 2 Igniter lock nut 2 Igniter wire black 2 Igniter wire white 2 Gas catcher ignition chamber 2 Manifold mounting clips 2 Manifold assembly Corrugated gas line Igniter buttons 2 Control panel Front panel Match holder bracket Plastic button Caster frame Match holder 1 4 20 x 3 1 2 inch bolt 4 Bottom tray Catch pan holder Casters 2 Catch pan Drip pans 2 Accessory rack Bottom connectors 2 Splash guards 2 Flavorizer bar Cooking grate holders
6. and screws is given For example 1 4 20 x 2 inch bolt means a bolt 1 4 inch in diameter with 20 threads to the inch 2 inches long On a small screw for example 6 32 x 1 2 inch screw means a number 6 screw with 32 threads to the inch 1 2 inch long While we give much attention to our products unfortunately an occasional error may occur If a part is missing do not go back to the store Call the Weber Customer Service Center toll free 1 888 33 SUMMIT 1 888 337 8664 to receive immediate assistance Have your owner s manual and serial number of the barbecue available for reference REMOVE PACKAGED CONTENTS Cooking grate 2 Summit 400 3 Summit 600 Flavorizer bar 7 Summit 400 11 Summit 600 Bottom tray Catch pan holder Catch pan Drip pan Wire bottom rack Cozy Heat Zone lid Hose Four tool holders CONNECT FLEXIBLE HOSE TO REGULATOR You will need the 12 foot natural gas supply hose and a 3 4 inch or adjustable wrench Thread fitting end of hose onto manifold Figure 2 Tighten with wrench a b Figure 2 INSTALL SPLASH GUARDS You will need two splash guards Position splash guard flanges to the rear at the back of the cooking box assembly Figure 3 a Insert both wire ends into the mounting holes in the cooking box Figure 3 Note You will have to bend the splash guards slightly to fit int
7. le we give much attention to our products unfortunately an occasional error may occur If a part is missing do not go back to the store Call the Weber Customer Service Center toll free 1 888 33 SUMMIT 1 888 337 8664 to receive immediate assistance Have your owner s manual and serial number of the barbecue available for reference Weber Stephen Products Company Customer Service Center 250 South Hicks Road Palatine IL 60067 6241 888 33 SUMMIT 888 337 8664 ES SL Zz AWARNING Use only Weber factory authorized parts The use of any part that is not factory authorized can be dangerous This will also void your warranty
8. n cause grease fires by trapping the grease and not allowing grease to flow into the catch pan Figure 10 ADD TOOL HOLDERS You will need four tool holders View from front of the Cooking Box Mounting slots Place the tool holder under the control panel and over the front panel Figure 13 a Set the tool holder on top of the front panel and slide it to the left Tabs of bottom tray Figure 11 Put the foil drip pan into the catch pan ADD ACCESSORY RACK You will need accessory rack Set the bottom rack between the two bottom connectors Figure 12 Figure 13 Figure 12 CHECK THAT BURNERS ARE OFF You will need one burner control knob Valves are shipped in the off position but you should check to be sure Put the knob on each valve Check by pushing down and turning clockwise If they do not turn they are OFF Proceed to the next step Figure 14 Figure 14 CONNECT GAS SUPPLY To connect the natural gas supply slide back the collar of the quick disconnect Push male fitting of the hose into the quick disconnect and maintain pressure Figure 15 a Slide the collar closed Figure 15 b If it does not engage or lock repeat procedure Gas will not flow unless the quick disconnect is properly engaged Locking shut off Outside house wall To barbecue a y D Male fitting
9. o the mounting holes Position the second splash guard flanges facing you at the front of the cooking box assembly Insert both wire ends into the mounting holes in the cooking box Figure 3 a Flanges at the back of the splash guards Splash guards Mounting holes b Figure 3 Splash guards open for use Figure 4 INSTALL FLAVORIZER BARS You will need seven Summit 400 or eleven Summit 600 flavorizer bars Set the Flavorizer bars front to back over the burners in the slots of the Flavorizer Bar cooking grill support Figure 6 a Flavorizer Bar cooking grill support Flavorizer Bar Figure 6 ADD COOKING GRATES You will need two Summit 400 or three Summit 600 cooking grates The open U of the cooking grill goes down Set the cooking grates in place next to each other Figure 7 Figure 7 INSTALL BOTTOM TRAY You will need Bottom tray catch pan holder catch pan and one drip pan dD Las Figure 8 Note It may be easier to install the catch pan holder by removing the caich pan from the holder Hook the ends of the catch pan holder into the hole in the bottom tray Figure 9 Figure 9 Slide the bottom tray into the mounting slots under the bottom of the cooking box with the finger grip of the catch pan toward you Figure 10 A CAUTION Do not line the bottom tray with aluminum foil It ca
10. t use a 5 8 O D tube One size larger should be used for lengths greater than 50 feet Gas piping may be copper tubing type K or L polyethylene plastic tube with a minimum wall thickness of 062 inch or standard weight schedule 40 steel or wrought iron pipe Copper tubing must be tin lined if the gas contains more than 0 3 grams of hydrogen sulfide per 100 cubic feet of gas Plastic tubing is suitable only for outdoor underground use Gas piping in contact with earth or any other material which may corrode the piping must be protected against corrosion in an approved manner Underground piping must have a minimum of 18 cover Test connections All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of ANSI Z223 1 A DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for gas leaks This will result in a fire or explosion which can cause serious bodily injury or death and damage to property TOOLS NEEDED 7 16 and 3 4 inch open end or an adjustable wrench A SUPPLIES NEEDED Your LP tank is shipped empty for safety After setting the LP fuel scale you will need to fill it See Step Fill LP tank You will need a soap and water solution to check for gas leaks See Step Check for gas leaks Note The hardware size of nuts bolts
11. weber SUMMIT 400 amp 600 Natural Gas Barbecues e A N LN 7 V Summit 400 NG WARNING Follow all leak check procedures carefully in this manual prior to barbecue operation Do this even if barbecue was dealer assembled NOTICE TO INSTALLER These instructions must be left with the owner and the owner should keep them for future use FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Step By Step Guide Summit 600 NG A APPROVED WARNING Do not try to light this appliance without reading Lighting instructions section of this manual THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY FOR YOUR SAFETY If you smell gas 1 Shut off gas to the appliance Extinguish any open flame 2 3 Open lid 4 If odor continues immediately call your gas supplier or your fire department 97463 10 97 INSTALL GAS SUPPLY General Specifications for Piping Note Contact your local municipality for building codes regulating outdoor gas barbecue installations In absence of Local Codes you must conform to the latest edition of ANSI Z223 1 WE RECOMMEND THAT THIS INSTALLATION BE DONE BY A PROFESSIONAL Some of the following are general requirements taken from ANSI Z223 1 for gas supply installations Refer to ANSI Z223 1 latest edition for complete specifications This barbecue is designed to
12. y be slightly corrosive all connections should be rinsed with water after checking for leaks A WARNING Do not ignite burners when leak checking Check a b c d AAWARNING If there is a leak at connection 20 d turn OFF the gas and retighten the fitting with a wrench and recheck for leaks with soap and water solution Left valves to manifold connection Figure 20 a Center valves to manifold connection Figure 20 b Right valves to manifold connection Figure 20 c Hose to manifold connection Figure 20 d If a leak persists after retightening the fitting turn OFF the gas DO NOT OPERATE THE BARBECUE Contact your dealer 10 Summit 400 Summit 600 Manifold Figure 20 CHECK FOR GAS LEAKS REINSTALL FRONT CONTINUED PANEL a Hose to quick disconnect connection Figure 21 a You will need control panel front panel and four burner b Hose to regulator connection Gasline to regulator control knobs fitting Figure 21 b With the Weber logo to the left slide front panel down into place Figure 22 AWARNING If there is a leak at connections E 9 20 a 20 b 20 c 21 a or 21 b turn OFF the gas Do not operate the barbecue Contact your dealer When leak checks are complete turn gas supply OFF at the source and rinse connections with water Figure 22 Summit 400 K e Co 2 JE BEN Summit 600 Figure 21 11 REINST
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