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Volvo 240 Automobile User Manual

1. ele oO pd oO NM pals lt oO Oo om pat j Oo an EP O 5 lt o OD O NM e lt O p lt 1 CO OD pal p O a Rear Ash Tray Lights W2x4 6d License plate Light Sedan 4 W Ba9s License plate Light Wagon 5 W S8 5 8 Interior Light S8 5 8 2 W 3 W 2 W a kkkhh t a file Kl ownersdocs 1987 1987_240 87240_04 htm 7 of 11 12 30 2006 7 53 34 AM 1987 Volvo 240 Bulb Failure 1 2 W W2x4 6d i pg 101 Specifications Recommended max and min speeds mph km h Manual transmission M47 II 7 Ist gear 2nd gear Sed gear 4th gear 25 40 10 44 20 70 20 70 30 110 25 44 44 70 Always observe posted speed limits Tool bag Wheel nut wrench 2 screwdrivers 1 Phillips 1 standard Tommy bar 2 open end wrenches Vehicle Loading The tires on your Volvo will perform to specifications at all normal loads when inflated as recommended on the tire information label located on the rear facing side of the right front door This label lists both tire and vehicle design limits Do not load your car beyond the load limits indicated See Consumer Information Booklet for complete tire pressure information Tire Pressure Label ENHE gal OCCURMMTS ea Tue PRLS T at E T TE aa T28 5 3636 ESL Pe FEE ED E TEP OLN OT a Peed ae ae H Fr ll IMEN MLSeRAiadd Lise Tos p n ae ee EE ye we Fom LIE AME Maikla poA AT Te VOL
2. pg 54 Servicing file Kl ownersdocs 1987 1987_240 87240_03a htm 2 of 12 12 30 2006 7 53 29 AM 1987 Volvo 240 1987 MAINTENANCE SCHEDULE 240 A Adjust Correct if necessary R Replace I Inspect Correct or Replace if necessary L Lubricate Maintenance Vries 5 000 10 000 15 000 20 000 25 000 30 000 35 000 40 000 45 000 50 000 55 000 60 0003 Operation 1 200 16 0003 24 000 32 000 40 000 48 000 56 000 64 000 2 000 80 000 88 000 96 000 a Km 2 000 8 000 EMISSION SYSTEM MAINTENANCE Faull oil and Oil filter R R R R R R R R R RR OR OR Cooling System Hoses and Connections i Engine Drive Belts A Torque Manifold Nuts A Valve Clearance Clearance Valve Clearance si Timing gear belt A Vacuum Fittings Hoses and Connections _ _ E _ 7 Air Air Cleaner Filter Filter Idle RPM ae Oe Fuel System Cap Tank E gt E E E E E Lines and Connections Spark Plugs Catalytic Converter Mounting Bolts Manual Transmission o D E oppi Automatic Transmission 1 See section in Owner s Manual for Engine Oil for detailed information 2 Not included in emissions systems maintenance but we recommend that the timing gear belt be replaced every 50 000 miles 80 000 km 3 For services beyond 60 000 miles 96 000 km consult your Maintenance Service Chart
3. pg 55 Servicing 1987 MAINTENANCE SCHEDULE 240 A Adjust Correct if necessary R Replace I Inspect Correct or Replace if necessary L Lubricate file Kl ownersdocs 1987 1987_240 87240_03a htm 3 of 12 12 30 2006 7 53 29 AM 1987 Volvo 240 pe aneT nee Miles ed 5 000 10 000 15 000 20 000 25 000 30 000 35 000 40 000 45 000 50 000 55 000 60 000 Operation 1 200 Kw as 8 000 16 000 24 000 32 000 40 000 48 000 56 000 64 000 72 000 80 000 88 000 96 000 MISCELLANEOUS MAINTENANCE ENGINE Engine Coolant RR Fuel Line Filter PCV Appie Orifice BRAKES PO Inspect Brakes Replace o oo 0 0 0 components as I I I r PR a Tire Wear Align front end if needed I I I I Check power steering fluid level l i i i i i i J A sii I BODY Trunk Door and Hood seer ata a z i i i Although not part of emission control warranty service Volvo suggests the flame guard on B230F engines be cleaned every 20 000 miles 32 000 km pg 56 Service Engine The following items should be checked wee by the owner This only takes a few aai Description on page moments Engine oil level 59 Brake fluid 10 Radiator coolant level 1ra Tire pressures including spare 80 101 Operation of all lights Horns Windshield wipers Level of windshield fluid The following should also be carried out r
4. Checking and correcting tire pressure Check the tire pressure when refueling The tire pressure should only be corrected when the tires are cold With warm tires correct only when the pressure is too tow The tire temperature and thus pressure rises after driving just a few miles Vehicle Loading The tires on your Volvo will perform to specifications at all normal loads when inflated as recommended on the tire information label located on the rear facing side of the right front door This label lists both tire and vehicle design limits Do not load your car beyond the load limits indicated Tire Pressure Label The tire pressure label is located on the rear facing side of the right front door See section titled Specifications and Consumer Information Booklet for complete tire pressure information Wear indicator The tires have a so called wear indicator in the form of a number of narrow strips running across or parallel to the tread When approx 1 16 1 5 mm is left on the tread these strips show up and indicate the tire should be replaced Tires with less than 1 6 1 5 mm tread have a very poor grip in rain or snow pg 81 Wheels and tires General When replacing worn tires it is recommended that the tire be identical in type radial and size as the one being replaced Using a tire of the same make manufacturer will prevent altering the driving characteristics of the vehicle How to improve tire economy e Maint
5. an automobile designed with your safety and comfort in mind To ensure your satisfaction with this vehicle we encourage you to familiarize yourself with the equipment descriptions operating instructions and maintenance requirements recommendations in this manual We also urge you and your passengers to wear seat belts at all times 1n this or any other automobile And of course please do not operate a vehicle if you may be affected by alcohol medication or any impairment that could hinder your ability to drive Your Volvo is designed to meet all applicable safety and emission standards as evidenced by the certification labels attached to the door opening sheet metal and on the left wheel housing in the engine compartment For further information regarding these regulations please contact your dealer pg 3 Seatbelts Something We Believe In Despite our strongest recommendation and your best intentions not wearing a seatbelt is like believing it ll never happen to me Volvo urges you and all adult occupants of your car to wear seatbelts and ensure that children are properly restrained using an infant car or booster seat determined by age weight and height Fact In every state some type of child restraint legislation has been passed Additionally some states are seriously considering or have already made it mandatory for occupants of a car to use seatbelts So urging you to buckle up is not just our recommendation
6. 13 Anti freeze iz Anti rust treatment 85 Ash trays 20 Automatic transmission 44 Automatic transmission oil 69 B Battery 59 100 Body and chassis 71 Brake fluid 59 70 Brakes 49 Break in period 40 Bulb failure warning light 11 Bulbs 74 100 C Capacities 100 Cargo space 96 Catalytic converter 50 65 Chassis number 94 Checking coolant Ia file Kl ownersdocs 1987 1987_240 87240_05 htm 1 of 8 12 30 2006 7 53 35 AM 1987 Volvo 240 Checking engine oil 59 Child safety 27 Child safety locks 30 Cigarette lighter 20 Climate control 22 24 Clock 12 Cold start 42 Cold weather driving 89 Control lights 10 Coolant 72 Coolant drain l Cooling system 12 D Defroster 22 24 Demister 18 Diagnosis 90 Dimensions and weights 96 Dipstick 59 Door lock anti freeze 59 Doors and locks 30 Drain plug engine 59 Drain plug rear axle 70 Drive belts 6l Driving economy 41 Driving with trunk lid open 48 E Electrical system 100 Emergency towing pulling 46 Engine 56 89 Engine oil 60 F Fan belts 6l file Kl ownersdocs 1987 1987_240 87240_05 htm 2 of 8 12 30 2006 7 53 35 AM 1987 Volvo 240 Fault Tracing 90 Federal Clean Air Act 53 Front seats 26 Front wheel alignment 94 Fuel requirements 58 Fuel gauge 10 Fuel tank cap 34 Fuses 19 G Gas filler cap 34 Gasoline requirements 58 Gear shift positions 43 H Hand brake 19 Hazard warning flasher 18 Headlight flasher 14 Headlights 15 74 Headlights replacement 74 Heating 22
7. 22 12 30 2006 7 53 24 AM 1987 Volvo 240 3 Wipers low speed 4 Wipers high speed 5 Windshield wiper washer The wiper will make 2 3 complete stroking cycles after the lever is released Tailgate window wiper washer wagon Operated by the switch at the end of the windshield wiper washer operating lever 1 Tailgate wiper 2 Interval position With the switch in this position there is one stroking cycle approx every fifteen seconds 3 Tailgate washer Depress the button to start the wiper washer The wiper will complete 2 3 stroking cycles after the button is released file Kl ownersdocs 1987 1987_240 87240_Ola htm 13 of 22 12 30 2006 7 53 24 AM 1987 Volvo 240 area Adjusting washer nozzles The fluid spray may be adjusted by carefully inserting a needle into the metal nozzle and rotating nozzle to desired position 4 8 10 20 cm 12 30 cm pg 17 Washer fluid reservoir Rear fog lights BHE Sa em FI o l Wesherfivd Ocolantresevoe Washer fluid reservoir The washer fluid reservoir for the windshield and tailgate washer wagon is located in the engine compartment and holds approx 0 8 US gals 3 2 liters During wintertime the reservoir should be filled with anti freeze washer Fluid specified in section titled Cold weather file Kl ownersdocs 1987 1987_240 87240_Ola htm 14 of 22 12 30 2006 7 53 24 AM 1987 Volvo 240 Rear fog lights The rear fog lights are considerably brighter
8. AM 1987 Volvo 240 should be secured according to the above illustration to avoid any disturbing rattle Make sure that the spare wheel is secured Before using the jack make sure the car is standing on firm level ground Apply the parking brake and place the transmission in either first or reverse gear If equipped with automatic transmission place the selector lever in position P Block the wheels standing on the ground with wooden blocks or large stones There is a jack attachment adjacent to each side wheel location Hang the jack from the attachment as shown in the illustration and crank while simultaneously guiding the base to the ground Before raising the car check that the jack is still correctly positioned in the attachment WARNING e Never crawl under a car supported by a jack e Use the jack intended for the car when replacing a wheel For any other job use stands to support the end of the car being worked on e Apply the parking brake engage first or reverse gear pos P for cars equipped with automatic transmission Block the wheels standing on the ground Use rigid wooden blocks or large stones The jack should stand on firm level ground The jack should be kept well greased Do not rotate a raised rear wheel if the car is equipped with a limited slip differential This will also rotate the opposite wheel on the ground and the car may slide off the jack file Kl ownersdocs 1987 1987_240 87240_03b htm 21 of 23
9. Correction Fuel lines leaking Spark plugs worn plugs worn Replace plugs plugs Condition Misfiring at highway driving speeed Possible cause Correction Drive the vehicle in a lower gear and keep the engine rpm higher for a few miles in order to remove carbon deposit on the spark plugs If this procedure is not effective clean or replace the spark plug file Kl ownersdocs 1987 1987_240 87240_03c htm 9 of 11 12 30 2006 7 53 32 AM 1987 Volvo 240 pg 94 Label information The Vehicle Identification Number should always be quoted in all correspondence concerning your vehicle with the dealer and when ordering parts 1 Vehicle Identification Number VIN VIN plate is located on top left surface of dash The VIN is also stamped on the right hand door pillar 2 Vehicle Emission Control Information Your Volvo is designed to meet all applicable safety and emissions standards Evidence of this can be verified from the certification label on the left wheel valance For further information regarding these regulations please consult your Volvo dealer 3 Model Plate Vehicle Identification Number VIN Codes for color and upholstery etc This plate is located on right wheel valance 4 Loads Capacities and Tire Pressures 5 Federal Motor Vehicle Safety Standards FMVSS specifications USA and Ministry of Transport CMVSS Standards Canada This label is located on rear facing side of the driver s front door 6
10. Every two years or 30 000 miles 50 000 km the cooling system should be drained flushed and refilled Remove the expansion tank cap Open the drain cock on right side of the engine block and disconnect the lower radiator hose Fill coolant through the expansion tank The heater controls should be fully open when draining and filling ADD coolant until the level is up to the MAX mark or slightly above Start engine and run until hot Check the cooling system connections for tightness Also re check the coolant level Capacity 9 9 US qts 9 4 liters manual transmission models 9 7 US qts 9 2 liters automatic transmission models Cooling system hoses and connections Check all cooling system hoses and connections for defects or deterioration of hoses and loose clamps or fittings tah Drive belts The belt tension can be checked by depressing the fan belt at a point midway between the alternator and fan pulleys as illustrated It should be possible to press down the belt about 1 4 3 8 5 10 mm This also applies to other drive belts on the engine If drive belts are replaced recheck belt tension after driving 600 1 200 miles 1 000 2 000 km pg 62 Service requirements file Kl ownersdocs 1987 1987_240 87240_03a htm 8 of 12 12 30 2006 7 53 29 AM 1987 Volvo 240 Engine Mechanical Components Torque manifold nuts The manifold nuts should be torqued at the 600 1 200 mile 1 000 2 000 km inspection A loose manifold cou
11. Fuel requirements G Alternator warning light red H Oil pressure warning light red I Trip odometer reset knob Push in to reset J Trip odometer K High beam indicator blue L Parking brake reminder light red M Brake failure warning light red N Bulb failure warning light yellow file Kl ownersdocs 1987 1987_240 87240_Ola htm 5 of 22 12 30 2006 7 53 24 AM 1987 Volvo 240 O Overdrive OFF indicator light yellow automatic transmission models Shift indicator light yellow manual transmission models pg 11 Warning lights The warning lights described on this page should never be on when driving When the ignition is turned on and before the engine starts all of the warning lights should be on to test the function of the bulbs Should a light not go off after the engine has started the system indicated should be inspected However the parking brake reminder light will not go off until the parking brake is fully released es G Alternator warning light red If the light comes on while the engine is running check the tension of the alternator drive belt as soon as possible See section titled Cooling system NOTE This warning light is illuminated if the alternator is not charging However alternator parking brake brake failure and bulb failure will be illuminated at the same time due to the design of the system ys Oil pressure warning light red If the light comes on during drivi
12. Hood lock 32 Horn 8 I Ignition and steering wheel lock 14 Instrument lights 15 Instruments and controls 8 Interior light 34 70 J Jack 82 Jump starting 13 K Keys 2 Kick down 45 file Kl ownersdocs 1987 1987_240 87240_05 htm 3 of 8 12 30 2006 7 53 35 AM 1987 Volvo 240 L Label information 94 License plate lights T1 Lights 15 Locks 30 Long distance trips 89 Lubrication 71 Lumbar support 26 M Maintenance Service 33 Manual transmission driving with 43 Manual transmission oil 68 O Odometer 10 Oil change engine 59 60 Oil change rear axle 70 Oil change transmission 68 Oil filter 59 Oil pressure 11 13 P Paint touch up 86 Parking brake 19 Parking lights 15 Polishing 85 Power steering fluid 70 Power train 91 R Radios 25 Rear axle oil 70 Rear foglights 17 Rear view mirrors 33 Rear window demister 18 file Kl ownersdocs 1987 1987_240 87240_05 htm 4 of 8 12 30 2006 7 53 35 AM 1987 Volvo 240 Road assisstance 57 Rustproofing 85 Rust protection 85 S Seat belts 28 Seats 26 Service diagnosis 90 Servicing 63 Shift indicator light 41 Shift positions 43 Shop manuals Volvo 102 Snow chains S1 Snow tires Sl Spare wheel 37 81 Spark plugs 98 Specifications 95 Speedometer 10 Starting engine 36 Starting key 5 Steering wheel lock 14 Storage space 37 Sunroof 34 T Tachometer 10 Tailgate wagon 36 Temperature 10 Tire pressure 80 101 Tires 80 Tools 101 Touch up 86 Towing 46 Traile
13. To add oil or change oil Add oil of the same kind as already used See engine oil section Coolant Maintain fluid level between MAX and MIN marks on expansion tank Mixture of 50 percent Volvo anti freeze type C blue green or corresponding and 50 percent water should be used See Coolant section Brake fluid Check that the level is above the MIN mark without removing the cap Brake fluid DOT 4 See Brake fluid section Battery Check level in conjunction with normal service or once a year Electrolyte level 1 4 3 8 5 10 mm above plates Use distilled water Never add acid file Kl ownersdocs 1987 1987_240 87240_03a htm 6 of 12 12 30 2006 7 53 29 AM 1987 Volvo 240 Washer fluid Washer fluid reservoir Water and solvent wintertime use windshield washer anti freeze See Washer fluid reservoir section pg 60 Engine Oil 5 000 mile 8 000 km Oil oil filter change interval Oil quality Meeting API specification SF CCMC class G3 Oils with designations SF CC and SF CD comply with these requirements Viscosity stable ambient temperatures _ 30 20 10 0 10 20 30 40 C 22 4 14 32 50 68 86 104 F SAE 5W 30 SAE 10W 30 SS ee DE SAE 15W40 Volvo recommends the use of energy conserving oils When using these oils the Volvo recommended oil change intervals must be followed Synthetic or semisynthetic oils may be used if their specifications comply with the oil qu
14. button on the side of the gear selector knob is pushed When the button is pushed to disengage 4th gear the transmission operates as a 3 speed unit If the button is pushed while 4th gear 1s engaged then a downshift to 3rd gear will occur The transmission then cannot upshift to 4th gear until the button is pushed again As a reminder when 4th gear is file Kl ownersdocs 1987 1987_240 87240_02 htm 7 of 14 12 30 2006 7 53 27 AM 1987 Volvo 240 disengaged the indicator light 4 in the instrument panel is illuminated Be aware that if 4th gear is disengaged reminder light illuminated when the engine is switched off the transmission will revert automatically to 4 speed operation reminder light not illuminated when the engine is restarted Disengage 4th gear reminder light illuminated when towing a trailer driving on hilly roads where precise speed control is desired Kick down Automatic shift to a lower gear is achieved by depressing the throttle pedal fully and briskly An up shift will be achieved when approaching the top speed for a particular gear or by releasing the throttle pedal slightly Kick down can be used for maximum acceleration or when passing at highway speeds Starting and stopping a car equipped with automatic transmission 1 Fasten the seat belt 2 Apply the parking brake and the brake pedal firmly to hold the car to prevent the car from moving when the gear selector 1s moved 3 Select positi
15. is not fully released and the ignition is on Always use the parking brake hand brake when parked In order to obtain the best possible performance of the parking brake the brake linings should be broken in See section titled Break in period Seat heaters The front seats are equipped with electrically heated backrests and seat cushions The switches engage file Kl ownersdocs 1987 1987_240 87240_Ola htm 16 of 22 12 30 2006 7 53 24 AM 1987 Volvo 240 the heating which then is thermostatically controlled It switches on automatically when the temperature drops below 60 F 15 C and switches off at approx 95 F 35 C pg 20 Cigarette lighter Ash trays Cigarette lighter To operate depress the knob fully When the knob automatically releases the cigarette lighter is ready for use The starting ignition switch must be ON for the cigarette lighter to function Fa G41 ast troy Ash trays To remove the ash trays depress the center spring and remove pg 21 Electrically operated windows file Kl ownersdocs 1987 1987_240 87240_Ola htm 17 of 22 12 30 2006 7 53 24 AM 1987 Volvo 240 Lali raar p Pi s e x i Faght tor Might rent Electrically operated windows standard on certain models The electrically operated windows are controlled by switches set in the door arm rests All the windows can be controlled from the driver s are rest as shown in the above illustration The starting ignition switc
16. one of the wheels on the opposite side of the car from the jack Wheel cup ramoval 240G1 Rr1y Note To avoid excessive tire wear and rebalancing mark and reinstall wheels in same location and position as before removal To lessen the chance of imbalance each wheel hub is equipped with a guide file Kl ownersdocs 1987 1987_240 87240_03b htm 19 of 23 12 30 2006 7 53 31 AM 1987 Volvo 240 stud to ensure that a removed wheel can be reinstalled in its original position Removal To remove the wheel cap the center emblem must first be pried off using the screwdriver provided in the tool kit The wheel cap may then be removed by hand Loosen the wheel nuts 1 2 1 turn with the box wrench provided in the tool kit All of the wheel nuts have right hand threads which are loosened by turning them counterclockwise Installation Clean the contact surfaces on the wheel and hub Lift the wheel and place it on the hub Make sure that you align the wheel with the guide stud on the wheel hub prior to installation Install the wheel nuts clockwise and tighten lightly The bevelled side of each nut should face the wheel Lower the vehicle to the ground and alternately torque the nuts to 63 ft Ibs 85 Nm Install the wheel cap pg 83 Wheel changing Using the jack The spare wheel jack and tool kit are stored in the trunk On the wagon models the jack and crank file Kl ownersdocs 1987 1987_240 87240_03b htm 20 of 23 12 30 2006 7 53 31
17. periods at low speeds position 1 should be selected Avoid however repeated changes since this can cause overheating of the transmission oil For driving on mountain roads with long persistent uphill gradients select position 2 e When negotiating long steep downhill slopes position should be selected and position 2 for less severe inclines in order to obtain the best possible engine braking effect e Do not hold the car stationary on an incline by using the accelerator pedal Instead engage the handbrake This prevents the transmission oil from becoming overheated e 4th gear must be disengaged when hauling a trailer e If an additional transmission oil cooler is installed you can haul a trailer with the overdrive engaged See next special tip e When driving with heavy trailers it is recommended that an additional oil cooler be installed This applies especially when driving under severe conditions e g mountain driving or prolonged driving at high speeds without breaks The additional oil cooler is available as a genuine Volvo accessory Regarding oil change see section titled Transmission oil Moisture on brake discs and brake pads affects braking Driving in rain and slush or passing through a normal car wash can cause water to collect on the brake file Kl ownersdocs 1987 1987_240 87240_02 htm 12 of 14 12 30 2006 7 53 27 AM 1987 Volvo 240 discs and pads This will cause a delay in braking effect when the pedal is dep
18. pg 86 Paint touch up Paint touch up Paint damage requires immediate attention to avoid rusting Make it a habit to check the finish regularly for instance when washing the car Touch up if necessary Paint repairs require special equipment and skill Contact your Volvo dealer for any extensive damages Minor scratches can be repaired by using Volvo touch up paint Note When ordering touch up paint from your Volvo dealer use the paint code indicated on the service label The label is located on the wheel housing in the engine compartment file Kl ownersdocs 1987 1987_240 87240_03c htm 2 of 11 12 30 2006 7 53 32 AM 1987 Volvo 240 Pains code _ VOI ETI Sanit Minor stone chips and scratches Material Rust remover Primer brush on type Surface finish brush on type Penknife or similar Brush Note When touching up the car it should be clean and dry The surface temperature should be above 60 F 15 C Scars on the surface where the paint has not been completely penetrated Repairs can be made directly after light scraping to remove dirt Deep scars down to the bare metal If the stone chip has penetrated down to the metal proceed as follows 1 Scrape or sand the damaged surface lightly and break the edges of the scar Apply the rust remover avoid contact with eyes and skin Wait a few minutes and then rinse carefully with water and wipe dry gisu 2 Thoroughly mix the primer and apply it
19. psi 250 kPa on a 6 ply rating tire and 40 psi 280 kPa on a 8 ply rating tire irrespective of load or where the wheel is installed In the event of a damage to this tire a new one can be purchased from your Volvo dealer WARNING Current legislation prohibits the use of this tire other than as a temporary replacement for a punctured tire In other words it must be replaced as soon as possible by a standard tire Roadholding etc might be affected with the Special Spare in use Do not exceed 50 mph 80 km h WARNING Special wheel rims Only special wheel rims tested and approved by Volvo are suitable for use with the factory installed air dam Any other wheel rims may not permit sufficient air circulation for brake cooling file Kl ownersdocs 1987 1987_240 87240_03b htm 18 of 23 12 30 2006 7 53 31 AM 1987 Volvo 240 pg 82 Wheel changing Toor de Changing a wheel Spare wheel jack and tool kit are stowed in the trunk compartment On the wagon models the jack and crank should be secured according to the above illustration to avoid any disturbing rattles Make sure that the spare wheel is secured Before raising the car with the jack be sure it is on firm and level ground NOTE Do not crawl or work under the car while it is raised by the jack Before the car is raised with the jack the parking brake should be applied and one of the gears engaged With automatic transmission the selector should be in Park Block
20. spots can be removed with kerosene or tar remover after the car has been washed Electrically operated antenna optional should be dried and lightly lubricated with an oil dampened cloth NOTE It is particularly important to wash the car frequently in the winter time to prevent corrosion when salt has been used on the roads Also wash off the dirt on the underside Wheel housings and fenders etc NOTE When the car is driven immediately after being washed apply the brakes now and again in order to remove any moisture from the brake linings file Kl ownersdocs 1987 1987_240 87240_03b htm 22 of 23 12 30 2006 7 53 31 AM 1987 Volvo 240 lt gt Contents Top of Page file Kl ownersdocs 1987 1987_240 87240_03b htm 23 of 23 12 30 2006 7 53 31 AM 1987 Volvo 240 1987 VOLVO 240 pg 85 Washing Cleaning Anti rust treatment Machine washing Hand washing of a car is superior to machine washing We recommend that you do not wash your car in an automatic wash during the first six months because the paint will not have hardened sufficiently If automatic car washing is essential use only reputable establishments with non synthetic brushes Synthetic brushes may cause the paints top surface to be scratched Bird droppings Remove from paintwork as soon as possible Otherwise the finish may be permanently damaged Chromed parts Chromium plated and anodized parts should be washed with clean water as soon as they becom
21. steering wheel and release it 3 Headlight flasher headlights off file Kl ownersdocs 1987 1987_240 87240_Ola htm 10 of 22 12 30 2006 7 53 24 AM 1987 Volvo 240 Move the lever towards the steering wheel The headlight high beam will be on until the lever is released pg 15 Lighting Headlights and position lights o All lights off X Parking lights on Headlights and parking lights on Switch from upper to lower beams and vice versa by moving the turn signal switch lever on the left side of the steering column towards the steering wheel The parking lights can be used without switching on the starting ignition key A chime will sound if the parking lights are on and the front door on the driver s side is open The chime will also sound if the starting ignition key is in the switch lock when the door is open The chime goes file Kl ownersdocs 1987 1987_240 87240_Ola htm 11 of 22 12 30 2006 7 53 24 AM 1987 Volvo 240 off when the driver s door is closed If the headlight is in position 5 all lights will go out when starting ignition switch is switched off Instrument panel lamps rheostat Clockwise brighter Counterclockwise dimmer Wiper washer 1 Intermittent wiper With switch in this position the wipers will make a stroke approx every seventh second 2 Single stroke position Switch returns automatically when released file Kl ownersdocs 1987 1987_240 87240_Ola htm 12 of
22. these manuals may be offered for sale by your Volvo dealer Prices charged by the dealer can vary from those listed in the brochure according to Federal law Additional copies of the Brochure Order Form may be obtained from your Volvo dealer or by mail directly from Volvo Cars of North America Rockleigh Industrial Park Rockleigh New Jersey 07647 Attention Volvo Service Literature Note that the above pertains to vehicles sold in the U S A only file Kl ownersdocs 1987 1987_240 87240_04 htm 9 of 11 12 30 2006 7 53 34 AM 1987 Volvo 240 pi CERTIFIED Volvo supports Voluntary Mechanic Certification by the N I A S E Certified mechanics have demonstrated a high degree of competence in specific areas Besides passing exams each mechanic must also have worked in the field for two or more years before a certificate is issued These professional mechanics are fully able to analyze vehicle problems and perform the necessary service procedures to keep your Volvo at peak operating condition Note The above pertains to USA only pg 103 027 Prat Obed lt gt Contents Top of Page file Kl ownersdocs 1987 1987_240 87240_04 htm 10 of 11 12 30 2006 7 53 34 AM 1987 Volvo 240 file Kl ownersdocs 1987 1987_240 87240_04 htm 11 of 11 12 30 2006 7 53 34 AM 1987 Volvo 240 1987 VOLVO 240 Back Page pg 104 105 Index A Air Conditioning 24 Air louvers 23 Alternator important note
23. to pull the belt out pg 29 Seat belts Seat belts manually adjustable The center rear seat belt is manually adjustable It should always be adjusted to the correct length file Kl ownersdocs 1987 1987_240 87240_O1b htm 7 of 21 12 30 2006 7 53 26 AM 1987 Volvo 240 To lengthen angle the buckle as shown in the upper illustration and pull the belt through To shorten pull the upper part of the double webbing until snug i 1 i i i 4 i Li 7 A fy q f i ma 1 1 mt E p 1 r K 4 i 1 bo i O m The lap belt should sit low under abdomen During pregnancy Pregnant women should always wear seat belts Remember that the belt should always be positioned in such a way as to avoid any possible pressure on the abdomen The lap belt should be located low as shown in the above illustration Note Legislation in your state or province may mandate seat belt usage Maintenance Check periodically that the anchor bolts are secure and that the belts are in good condition Use water and a mild detergent for cleaning As the seat belts lose much of their strength when stretched they should be replaced after collision even though they may appear to be undamaged Never modify or repair the belt on your own If repair is required have the work performed by an authorized Volvo dealer file Kl ownersdocs 1987 1987_240 87240_O1b htm 8 of 21 12 30 2006 7 53 26 AM 1987 Volvo 240 pg 30 Doors and locks C
24. with small brush file Kl ownersdocs 1987 1987_240 87240_03c htm 3 of 11 12 30 2006 7 53 32 AM 1987 Volvo 240 When the primer surface is dry the paint can be applied using a brush Mix the paint thoroughly apply several thin paint coats and let dry after each application pg 87 Paint touch up ly eines aol IEL iad fe ae iWin LCR iy Te enna EA aca a aces Coe gle ake 3 if there is a longer scratch you may want to mask to protect surrounding paint Touching up damaged paint on fender edges and sills Material Rust remover Primer spray Surface finish spray Sand paper H 150 300 grit Thinner Note When touching up the car it should be well cleaned and dry and have a temperature exceeding 60 F 15 Mask with tape and paper prior to painting larger surfaces Remove the masking immediately after application of the last paint coat before the paint starts to dry Touch up is as follows 1 Remove paint flakes file Kl ownersdocs 1987 1987_240 87240_03c htm 4 of 11 12 30 2006 7 53 32 AM 1987 Volvo 240 2 Sand the damaged surface and wash it clean with thinner Apply the rust remover Avoid contact with skin Wait a few minutes and then rinse carefully with water and wipe dry 3 Shake the spray can for at least 1 minute Spray on the primer Move the can slowly and regularly from back and forth about 8 12 inches 20 30 cm from the surface Protect the surrounding surfaces with suit
25. 0 87240_03b htm 5 of 23 12 30 2006 7 53 31 AM 1987 Volvo 240 wii Check coolant level The cooling system must be filled with coolant and not leak to operate at maximum efficiency Check the coolant level whenever you refuel The level should be between the Max and Min marks on the expansion tank The check should be made with particular thoroughness when the engine is new or the cooling system has been drained Do not remove the filler cap other than for topping up with coolant Frequent removal may prevent coolant circulation between the engine and the expansion tank during engine warm up and cooling CAUTION The cooling system must always be kept filled to the correct level If it is not kept filled there can be high local temperatures in the engine which could result in damage Top up with coolant Top up with coolant by filling the expansion tank when level is at the Min mark Use a mixture of 50 percent Volvo Type C coolant and 50 percent water all the year round Top up to the Max mark If the engine is warm and you are going to add coolant unscrew the cap slowly in order to allow any excess pressure to escape Note Do not add water only Water by itself reduces the rust protective and anti freezing qualities of the coolant and has a lower boiling point It can also cause damage to the cooling system if it should freeze See Specifications section of the manual to type of coolant recommended Cooling system The
26. 12 30 2006 7 53 31 AM 1987 Volvo 240 pg 84 Replacing wiper blades Washing _ Lin the wiper em off ihe windshiel and bole Bede al ar a righ ages to arn Pinch tne end Cf ihe pesii clip FA lesated aliha back of the arn Abt Slide the wiper blads along Ihe an to release it ron lhe hoak Deca Fin as Install news blade in reverie order lo remowing ano make sure thal lia proporly atachec bo the wiper arn ae Sa eos mS sm For reasons al salety you ahaied change the wird chighd wiper blades as s000 a9 they slart ba leive m rk on the windshield of leil towar alhoenily and cleanly Washing The car should be washed at regular intervals since dirt dust insects and tar spots adhere to the paint and may cause damage When washing the car do not expose it to direct sunlight Use lukewarm water to soften the dirt before you wash with a sponge and plenty of water to avoid scratching A detergent can be used to facilitate the softening of dirt and oil Special car washing detergent or household detergent can be used A suitable mixture is about 2 5 fl oz 8 5 cl of detergent to 2 6 US gal 10 liters of warm water After washing with a detergent the car should be well rinsed with clean water A water soluble grease solvent may be used in cases of sticky dirt However use a washplace equipped with a drainage separator Dry the car with a clean chamois and remember to clean the drain holes in the doors and rocker panels Tar
27. 1987 1987_240 87240_01b htm 14 of 21 12 30 2006 7 53 26 AM 1987 Volvo 240 The wagon model has a slightly different kind of interior lamp housing On certain models a time delay device illuminates the interior light for approx 15 seconds after closing the driver s door This facilitates finding starting ignition switch etc during darkness Sunroof certain models The sunroof is operated by a handle located between the sun visors Unfold the handle and turn it counter clockwise to open clockwise to close For safety reasons the handle should always be folded when driving Refueling The fuel tank cap is located behind the door on the right rear fender Open cap slowly during hot weather When filling position the cap in the special bracket on the door After filling the tank install the cap and turn until a click is heard An optional locking cap is also available Refer to section titled Fuel requirements for additional information pg 35 Rear seat wagon file Kl ownersdocs 1987 1987_240 87240_01b htm 15 of 21 12 30 2006 7 53 26 AM 1987 Volvo 240 L tien Folding rear seat Depress either lever located at the front bottom edge of the rear seat cushion right or left side Tilt the seat towards the front seat Note It may be necessary to move front seat forward or raise the seat backs slightly to allow rear seat to fold down Pull the handle on the rear side of the seat back upwards an
28. 1987 Volvo 240 1987 VOLVO 240 Important It is most important that you read the first two chapters in order to become familiar with your vehicle s instruments and features The other chapters are intended to provide you with information and also serve as a source of reference Introduction to the manual Before you drive This section provides a detailed description of the vehicle s instruments and controls Operating the car This section contains items such as starting the engine operating gear selector towing trailers Service and maintenance An investment which will pay dividends in the form of improved reliability durability and resale value Specifications All specifications are subject to change without notice Consult your Volvo dealer for information Index Should you require more detailed information please contact your Volvo dealer All information illustrations and specifications contained in this manual are based on the latest product information available at the time of publication Volvo reserves the right to make model changes at any time or to change specifications or design without notice and without incurring obligation pg 2 This manual deals with the operation and care of your Volvo Welcome to the world wide family of Volvo owners We trust that you will enjoy many years of safe file Kl ownersdocs 1987 1987_240 87240_00 htm 1 of 4 12 30 2006 7 53 23 AM 1987 Volvo 240 driving in your Volvo
29. 3c htm 5 of 11 12 30 2006 7 53 32 AM 1987 Volvo 240 Where parts of the car are covered with road dirt containing road salt corrosion will be accelerated at a lower relative humidity than if the surface were clean 3 Increased temperature will cause an accelerated rate of corrosion of those parts of the car which are not well ventilated to permit quick drying 4 Industrial pollution and the presence of salt will also accelerate the deterioration of paint finishes The foregoing underscores the need for every car owner to keep his or her car particularly the underside as clean and dry as possible Repair any minor damage to paint work and protective coating as soon as possible The need is more important in those localities where road salt is used for de icing the relative humidity is higher air pollution is present and temperatures regularly stay above freezing pg 89 Long distance trips Cold weather Prior to a long distance trip Have your car checked at a Volvo dealer Preventive maintenance will help to ensure a trouble free trip Remember to take along a Volvo dealer directory The main items to check are listed below Brakes front wheel alignment and steering gear Engine running condition Fuel system operation Oil leaks engine transmission rear axle Cooling system for leaks or worn hoses Examine tires carefully replace worn tires Battery and terminals Tool equipment Lighting 10 Drive
30. 7240_01b htm 11 of 21 12 30 2006 7 53 26 AM 1987 Volvo 240 pg 32 Hood Long load storage To open the hood Pull the release handle located under the left side of the dash Lift the hood slightly insert a hand under the center line of the hood and depress the safety catch handle Open the hood Check that the hood locks properly when closing Long load storage except wagon A flap in the rear seat makes it possible to carry long loads such as skis etc file Kl ownersdocs 1987 1987_240 87240_01b htm 12 of 21 12 30 2006 7 53 26 AM 1987 Volvo 240 An optional specially designed storage bag should also be used to avoid soiling or tearing the upholstery Please note that the flap in the rear seat is intended only for light loads such as skis wood etc Max length of load 6 1 2 ft 2 m Max weight of load 33 Ibs 15 kg pg 33 Rear side view mirrors Rear view mirror A Normal position B Night position reduces glare from following headlights file Kl ownersdocs 1987 1987_240 87240_01b htm 13 of 21 12 30 2006 7 53 26 AM 1987 Volvo 240 Side view mirrors A Adjustment up down B Adjustment sideways Avoid using ice scrapers made of metal as they can easily scratch the mirror surface pg 34 Interior light Sunroof Refueling ceria Interior light 1 Light always on 2 Light always off 3 Light is on when either of the front or rear doors are opened file Kl ownersdocs
31. Adjusting ignition timing beyond specified limits Altering emission system components or location or removing components Repeated use of leaded fuel e Do not park your car over combustible materials such as grass or leaves which can come into contact with the hot exhaust system and cause such materials to ignite under certain wind and weather conditions e Excessive starter cranking in excess of one continuous minute with an intermittently firing or flooded engine can cause catalyst or exhaust system overheating This also applies to lengthy pushing or towing of vehicle to start manual transmissions only Do not attempt to start a car with automatic transmission by pushing or towing NOTE Unleaded fuel is required for cars with catalytic converter A label on the instrument panel and rear fender near the filler inlet will remind owners and filling station attendant of this requirement Important It is unlawful to dispense leaded fuel into any vehicle labeled unleaded gasoline only lt gt Contents Top of Page file Kl ownersdocs 1987 1987_240 87240_02 htm 14 of 14 12 30 2006 7 53 27 AM 1987 Volvo 240 1987 VOLVO 240 Service and maintenance pg 51 Service and maintenance Maintenance services 53 Service requirements 54 Engine B230F 56 Fuel requirements 58 Engine fluids 59 Engine oil Oil oil filter change interval Cooling system 61 Servicing 63 Transmission oil 68 Rear axle power steeri
32. HING OR PULLING THE CAR Jump starting see section titled alternator jump starting pg 47 Tow truck information file Kl ownersdocs 1987 1987_240 87240_02 htm 9 of 14 12 30 2006 7 53 27 AM 1987 Volvo 240 eh ably Ae REAR Ale tla Bl 1 5 fi Wond sgg blocks adjrtable SxlO0x15 Cm B il 1 5 m tin candillans 1os1l0xlS co aie eT PE 10x10 en Grasa Halin mi bumper and pg 48 Trailer hauling When preparing for trailer hauling observe the following e Use a trailer hitch which meets Federal Safety Standards for rear end collisions FMVSS 301 75 For trailer weights exceeding 2 000 Ibs 908 kgs use only a trailer hitch offered as a Genuine Volvo Accessory e Maximum trailer weight recommended by Volvo is 3 300 Ibs 1 500 kg However for cars with automatic transmission an optional Volvo automatic transmission oil cooler must be installed when trailer weight exceeds 2 000 Ibs 908 kgs With manual transmission 5th gear should not be used while towing Observe legal requirements of the state in which the vehicles are registered All Volvo models are equipped with energy absorbing shock mounted bumpers Trailer hitch installation should not interfere with the proper operation of the bumper system file Kl ownersdocs 1987 1987_240 87240_02 htm 10 of 14 12 30 2006 7 53 27 AM 1987 Volvo 240 NOTE Never connect a trailer s hydraulic brake system directly to the vehicle brake system nor a trailer s ligh
33. Service Label Label under rear window under trunk lid on right hand side Sedan or on right hand side of the large storage space Wagon Information on certain components file Kl ownersdocs 1987 1987_240 87240_03c htm 10 of 11 12 30 2006 7 53 32 AM 1987 Volvo 240 Sanace Dosagnoton Mumer _ Ceku Cide thao Go ella bor Pamir ART Uphiihay inca lt gt Contents Top of Page file Kl ownersdocs 1987 1987_240 87240_03c htm 11 of 11 12 30 2006 7 53 32 AM 1987 Volvo 240 1987 VOLVO 240 Specifications pg 95 Specifications Dimensions and weights Cargo space 96 Engine 97 Cooling system 98 Fuel system 98 Ignition system 98 Power transmission 99 Frontend 99 Capacities 100 Electrical system 100 pg 96 Specifications Dimensions and weights Sedan Models Wagon models Length 189 9 482 cm 190 7 484 cm Width 67 3 171 cm 67 3 171 cm Height curb weight 56 3 143 cm 57 5 146 cm Wheelbase 104 3 265 cm 104 3 265 cm file Kl ownersdocs 1987 1987_240 87240_04 htm 1 of 11 12 30 2006 7 53 34 AM 1987 Volvo 240 Ground clearance full load Track front Track rear Turning circle between curbs Curb weight depending on type Gross vehicle weight GVW Capacity weight Permissible axle weight front Permissible axle weight rear Max trailer weight trailer equipped with service brakes Max hitch load Cargo Space Length with rear seat up Length with rear
34. VO sima For Canada Waon 39133 file Kl ownersdocs 1987 1987_240 87240_04 htm 8 of 11 12 30 2006 7 53 34 AM 1987 Volvo 240 Recommended M Itire pressure Optimal Tire Pressure Special Model capacity for fuel 1 3 occupants Spare weight economy front rear Tire Size front rear Front rear 970 Ibs 36 250 36 250 18570714 2 180 z 190 165 14 36 250 Sedan 423 kg 3s as 35 pa PISS TSRIM 26 180 8 200 165 14 36 250 Canada os 1220 lbs 36 230 36 230 I8SSRI4 7 190 20 190 175 14 40 280 Wagon 495 kg 35 1245 35 Ra P185 75R14 180 30 210 175 14 140 280 Canada b 26 For Canadian Wagon 35 35 pg 102 Volvo Service Manuals Service Manuals for your Volvo are available for purchase These are the same used by competent Volvo technicians Each major system in the car is covered by an individual Manual These are grouped into ten sections and placed into a binder system Note that manuals and binders may be obtained separately or in preassembled sets Major sections within the binder system include 0 General Information 1 Service and Maintenance 2 Engine 3 Electrical System and Instruments 4 Power Transmission 5 Brakes 6 Suspension and Steering 7 Frame Springs Dampers and Wheels 8 Body 9 Accessories and Other Equipment A Service Manual Brochure Order Form was placed in the car prior to delivery from the dealer to you Complete ordering information is provided Please note that
35. _Ola htm 1 of 22 12 30 2006 7 53 24 AM 1987 Volvo 240 Washer fluid reservoir 17 Rear window demister heated seat hazard warning flasher Parking brake 19 Cigarette lighter ash trays 20 Electrically operated windows 21 Heating and ventilation 22 Air conditioning 24 Radios AM FM FM lt stereo tape players 25 Front seats 26 Seat belts 28 Doors and locks 30 Trunk lid 31 Hood release long load storage 32 Rear side view mirrors 33 Interior light sun roof fuel tank cap 34 Rear seat wagon 35 Tailgate wagon 36 Cargo compartment wagon 37 file Kl ownersdocs 1987 1987_240 87240_Ola htm 2 of 22 12 30 2006 7 53 24 AM 1987 Volvo 240 iy fy i i i fr 1 S l i EJT pg 9 Instruments and controls See page 1 Air louver 23 2 Turn signals 14 3 Headlights parking lights 15 4 Instruments lights 15 5 Instruments 10 6 Wiper washer tailgate window wiper washer wagon 16 17 7 Starting ignition switch steering wheel lock 14 8 Air louver 23 9 Storage compartment extra instrument or radio location 25 10 Air louver 23 11 Glove box 12 Air louver 23 13 Fuse box 79 14 Hood release handle 32 15 Horn file Kl ownersdocs 1987 1987_240 87240_Ola htm 3 of 22 12 30 2006 7 53 24 AM 1987 Volvo 240 16 Cigarette lighter 20 17 Rear window demister 15 18 Hazard warning flashers 18 19 Air conditioning some models 24 20 Seat belt reminder light 28 21 Heating and ventilation 22 22 Gea
36. able paper NOTE Spray painting should be done in a well ventilated and dust free area 4 When the primer has dried apply the surface enamel in the same way Spray on several times and allow the paint to dry a minute or so between each application pg 88 What causes rust What causes rust The two most common causes of rust to your car are 1 The accumulation of road dirt and moisture in hard to get at cavities and other areas under the car 2 The removal of paint and protective coatings on the outside of the car and underneath through damage by stones gravel or minor accidents Several factors influence the speed at which corrosion will occur 1 The length of time various parts of a car stay wet Parts of the car filled with road dirt and water remain damp for long periods of time even after other parts have dried Particular attention should be paid to the underside of the car and floor sections inside The floor sections stay wet because moisture collects and remains under the floor matting Drain holes located at the bottom of the doors can get clogged with dirt trapping water inside the door and causing the door to rust through at the bottom 2 Corrosion will be accelerated in areas of higher relative humidity especially where temperatures often stay above the freezing point and where the atmosphere is affected by industrial pollution or where salt is used for de icing the roads file Kl ownersdocs 1987 1987_240 87240_0
37. ail lamp bulbs are replaced from inside of trunk 1 Unscrew and remove tail lamp inside cover Note that inside cover is hooked at the upper edge Lift the lower end out up and unhook upper edge 2 Turn bulb holder approx 3 8 1 cm counterclockwise and remove it 3 Depress bulb in bulb holder turn it slightly counterclockwise and remove it 4 Install a new bulb Install bulb holder in tail lamp NOTE One of the bulb holder tabs 1s wider and fits only in corresponding recess Turn bulb holder clockwise Check that bulb lights Replace tail lamp Bulbs Power Socket ae No CP W 1 Rear fog light 32 21 Bal5s 1073 2 Back up light 32 21 Bal5s 1073 3 Rear turn signal 32 21 Bal5s 1073 4 Tail light 4 5 Bal5s_ 6 7 5 Reflector v 6 Brake light tail light 32 3 21 5 A 1157 certain models only On other models brake light is at location 1 pg 76 Replacing bulbs file Kl ownersdocs 1987 1987_240 87240_03b htm 10 of 23 12 30 2006 7 53 31 AM 1987 Volvo 240 Front light bulbs Loosen the Phillips screws and remove the lens The bulbs can now be removed by pressing them inwards and turning them slightly counterclockwise When reinstalling lens check that the gasket 1s in position Bulbs Power Socket 1 Front position CP W BaY 15d Side marker lights 4 5 1 32 BaY 15d 2 Front turn signal 21 2 1 US Bulb No 67 2 US Bulb No 1073 Tail lamp bulbs wagon model All bulbs in the tail light cluster are remov
38. ain correct tire pressure e Drive smoothly avoid fast starts hard braking and tire screeching file Kl ownersdocs 1987 1987_240 87240_03b htm 17 of 23 12 30 2006 7 53 31 AM 1987 Volvo 240 e Tire wear increases with speed e Do not change wheel location unless necessary e Correct front wheel alignment is very important e Unbalanced wheels impair tire economy and driving comfort e Hitting curbs can damage the tires and or wheels permanently Winter Season Radial snow tires installed on all four wheels are recommended for winter driving Use tires that are comparable in size and type to the original equipment installed by the factory Mixing tires of different size brand or design could negatively affect tire road grip especially when slippery road conditions exist Use either 185 70R14 or 175R14 snow tires Note Overall diameter of tire and wheel combination will affect speedometer accuracy and fuel economy Tire chains can be used on the rear wheels if the chains do not project too far from the tire and chafe against the brake caliper or other components Strap on emergency chains must not be used since the space between the brake caliper and the wheel rim is inadequate Special Spare The spare wheel for your car is referred to as a Special Spare This name is embossed on the tire On sedan models the Special Spare tire has a 6 ply rating and on the wagon models an 8 ply rating tire Tire pressure must be 36
39. al to a stationary solid metal part on the engine at a point away from the battery Do not connect booster cable to any part of fuel system or any moving parts Avoid touching hot manifolds After engine has started first remove negative jumper cable then positive terminal jumper cable pg 74 Replacing bulbs file Kl ownersdocs 1987 1987_240 87240_03b htm 8 of 23 12 30 2006 7 53 31 AM 1987 Volvo 240 Replacing bulbs The replacement of bulbs in the various lighting units is shown on the following pages Make sure when installing bulbs that the guide pin on the socket fits into its corresponding recess When installing bulbs do not touch the glass with your fingers The reason for this is that grease oil or any other impurities can be carbonized onto the bulb and damage the reflector Use bulbs of correct type and voltage Failure to do so could activate the bulb failure warning light Replacing headlight bulbs Working inside the engine compartment separate the socket contact from the bulb holder 1 Unscrew and remove the bulb holder retaining ring 2 Pull out the bulb holder assembly and replace it as a unit 3 Installation is the reverse of removal Check headlight alignment pg 75 Replacing bulbs ttt Bul oie Jy fh ie Tail lama ingite cover file Kl ownersdocs 1987 1987_240 87240_03b htm 9 of 23 12 30 2006 7 53 31 AM 1987 Volvo 240 Tail lamp bulbs sedan model All t
40. ality requirements Volvo does not recommend oil additives as they can adversely affect the engine Changing oil and oil filter Oil and oil filter are first changed at the 600 1 200 mile 1 000 2 000 km service Thereafter changes should be made as specified by this table If driving conditions include ba the correct oil oil filter change interval e Extended periods of idling and or low speed operation e Frequent short trips less than 7 miles 11 km EVERY e Extended periods of driving in dusty and or sandy 5 000 miles 8 000 km areas OR EVERY 3 MONTHS e Trailer towing WHICHEVER COMES FIRST e Driving mountainous areas EVERY e Primarily highway driving 5 000 miles 8 000 km e Frequent trips of longer than 7 miles 11 km OR EVERY 6 MONTHS WHICHEVER COMES FIRST Capacity Including oil filter 4 0 US qts 3 85 litres Check oil level when filling fuel SAE 15W 40 is recommended for use in driving conditions that raise oil temperature and increase oil consumption 1 e mountain driving trailer towing Note SAE 15W 40 must not be used at low ambient temperatures see viscosity chart Volvo recommends the use of oils with the American Petroleum Institute API label This label certifies that the oil conforms to the applicable standards and specifications of the file Kl ownersdocs 1987 1987_240 87240_03a htm 7 of 12 12 30 2006 7 53 29 AM 1987 Volvo 240 pg 61 Cooling system Changing coolant
41. at belts before you drive or ride Two lights will be illuminated for 4 8 seconds after the starting ignition key is turned to driving position One light is located in the instrument cluster and one in the console between the front seats A chime will sound at the same time if the driver has not fastened his seat belt The front and rear outboard seats are provided with self retracting inertia reel belts Release bullans frond S315 To buckle Pull the belt out from the retractor far enough to insert the latch plate into the receptacle buckle for rear seats until a distinct snapping sound is heard The belt should not be twisted or turned To unfasten depress red push button in receptacle buckle and let the belts rewind into their retractors Note The lap belt should sit low and tight under abdomen file Kl ownersdocs 1987 1987_240 87240_O1b htm 6 of 21 12 30 2006 7 53 26 AM 1987 Volvo 240 The seat belt retractors are normally unlocked The retractors will lock up as follows e if belt is pulled out rapidly e during braking and acceleration e if the vehicle is leaning excessively e when driving in turns Check seat belt mechanism function as follows 1 Attach the seat belt Pull rapidly on the strap 2 CAUTION Check other traffic before performing this check Brake firmly from approximately 30 mph 50 km h or turn in a tight circle while pulling on the belt In all the above checks you should not be able
42. belts for tightness and wear 11 All fluid levels Oo OATS NB WN Cold weather Engine fuel system During the winter large variations in temperature cause condensation to form in the fuel tank and can impair the running of the engine This can be reduced by adding dry gas to the fuel There is less risk of condensation forming in the fuel tank if it is kept full or nearly full Engine cooling system Volvo type C blue green coolant should be used all the year round The cooling system should always contain water plus anti freeze and rust inhibitor even during the summer Experience has also shown that extremely weak anti freeze solutions 10 25 percent are ineffective for rust protection For this reason the quantity of anti freeze summer coolant should amount to about 50 percent of the solution This lowers the freezing point to 30 F 35 C file Kl ownersdocs 1987 1987_240 87240_03c htm 6 of 11 12 30 2006 7 53 32 AM 1987 Volvo 240 Engine lubricating system During the winter multigrade oil 1OW 30 should be used in the engine At very low temperatures below O F 20 C multigrade oil SAE SW 30 is recommended These oils reach the lubricating points in the engine more easily at low temperature and also facilitate cold starting See section Engine oil for more information Electrical system The electrical system is subject to great stresses during the winter Lighting and starter motor are used more often The ba
43. control clockwise to tilt seat back rearward Rotate counterclockwise to tilt seat back forward Note Body weight must be shifted to allow seat back to move forward or rearward pg 27 Passenger seat Child safety Passenger seat height file Kl ownersdocs 1987 1987_240 87240_O1b htm 4 of 21 12 30 2006 7 53 26 AM 1987 Volvo 240 The front passenger seat is retained by four brackets each with three positions The positions are the same as for the driver s seat However this adjustment must be accomplished manually using appropriate hand tools Child safety Volvo recommends the proper use of restraint systems for all occupants including children Remember that regardless of age and size a child should always be properly restrained in a car Holding a child in your arms is NOT a suitable substitute for a child restraint system In an accident a child held in a person s arms can be crushed between the vehicle s interior and an unrestrained person The child could also be injured by striking the interior or by being ejected from the vehicle during a sudden maneuver or impact The same can also happen if the infant or child rides unrestrained on the seat or in the cargo section of a station wagon Other occupants should also be properly restrained to help reduce the chance of injuring or increasing the injury of a child In many states and provinces there is legislation governing how and where children should be carried in a car Fin
44. d fold the seat back forward and down so that it lies flat The rear seat back and cushion are held automatically in their respective positions file Kl ownersdocs 1987 1987_240 87240_01b htm 16 of 21 12 30 2006 7 53 26 AM 1987 Volvo 240 Removing seat cushion The seat cushion can be easily removed to provide a slightly larger cargo storage area To remove lift the seat cushion out of the hinges pg 36 Tailgate wagon To open from the outside Depress the release button located under the tailgate handle file Kl ownersdocs 1987 1987_240 87240_01b htm 17 of 21 12 30 2006 7 53 26 AM 1987 Volvo 240 To open from the inside Pull out the T handle located at the bottom of the tailgate Safety catch A The lid cannot be opened from the inside B The lock functions normally pg 37 Cargo compartment wagon file Kl ownersdocs 1987 1987_240 87240_01b htm 18 of 21 12 30 2006 7 53 26 AM 1987 Volvo 240 Spare wheel jack The spare wheel and jack are stored under the hatch to the left in the cargo compartment Loosen the two clips 1 4 turn and lift off the hatch CAUTION Unless the station wagon is equipped with a cargo compartment seat Volvo accessory occupants should not ride in this section of the car Concealed storage space There are two concealed storage areas under the cargo compartment floor Locking floor lid The larger lid is lockable and should be used when increased security for sto
45. d out the regulations existing in your state or province A child restraint system can help protect a child in a vehicle Here s what to look for when selecting a child restraint system e It should have a label certifying that it meets applicable Federal Motor Vehicle Safety Standards FMVSS 213 80 or in Canada CMVSS 213 e Make sure the child restraint system is appropriate for the child s height weight and development the label required by the standard or regulation or instructions for infant restraints typically provide this information e In using any child restraint system we urge you to carefully look over the instructions that are provided with the restraint Be sure you understand them and can use the device properly and safely in this vehicle e If your child restraint requires a top tether strap consult your authorized Volvo dealer for top tether anchorage and installation information When a child has outgrown the child safety seat approximately 4 5 years of age depending on size you should use the rear seat with the standard seat belt fastened The best way to protect the child here is to place the child on a cushion so that the seat lap belt is as far down on the hips as possible A safety cushion for this purpose can be obtained from your Volvo dealer pg 28 Seat belts file Kl ownersdocs 1987 1987_240 87240_O1b htm 5 of 21 12 30 2006 7 53 26 AM 1987 Volvo 240 Seat belts retractable Always fasten the se
46. e dirty This is particularly important if you drive on gravel roads or on roads where salt is used during the winter After the car has been washed apply wax or an anti rust preparation Stains on chrome trim can be removed with commercially available chrome cleaner Do not use Abrasive compounds or steel wool Polishing waxing Normally polishing is not required during the first year after delivery Waxing may be beneficial Before applying polish or wax the car must be washed and dried Tar spots can be removed with kerosene or tar remover Difficult spots may require a fine rubbing compound After polishing use liquid or paste wax Several commercially available products contain both polish and wax Waxing alone does not substitute for polishing of a dull surface A wide range of polymer based car waxes can be purchased today The waxes are easy to use and produce a long lasting high gloss finish which protects the bodywork against oxidation road dirt and fading Cleaning the upholstery Generally the fabric can be cleaned with soapy water or a detergent For more difficult spots caused by oil ice cream shoe polish grease etc use a stain remover The plastic in the upholstery can be washed To clean leather upholstery use soft cloth and mild soap solution for instance common bath soap file Kl ownersdocs 1987 1987_240 87240_03c htm 1 of 11 12 30 2006 7 53 32 AM 1987 Volvo 240 For more difficult spots consult an expe
47. e strain on the brake system The brakes will be subject to severe strain when driving in mountains or hilly areas The speed is usually low which means that the cooling of the brake is less efficient than when driving on level roads To reduce the strain on the brakes it is advisable not to use the brakes excessively Instead shift into a lower gear and let the engine help with the braking A good rule is to use the same gear downhill as would be used ascending the same grade For vehicles with automatic transmission use position 2 or in some cases 1 pg 50 Catalytic Converter Catalytic Converter Cautions all U S A and certain Canadian models file Kl ownersdocs 1987 1987_240 87240_02 htm 13 of 14 12 30 2006 7 53 27 AM 1987 Volvo 240 Commo care Insulabern e Keep your engine properly tuned Certain engine malfunctions particularly involving the electrical fuel or ignition systems may cause unusually high converter temperatures Do not continue to operate your vehicle if you detect engine misfire noticeable loss of power or other unusual operating conditions such as engine overheating or backfiring A properly tuned engine will help in avoiding malfunctions that could damage the Catalytic Converter e Remember that tampering with or unauthorized modifications to the engine or the vehicle may be illegal and can cause catalyst or exhaust system overheating This includes Altering fuel injection settings or components
48. e trunk lid or tailgate for any reason must be open proceed as follows e Close the windows e Set the heating system controls for floor and defroster to max and the blower to full speed 4 See section titled Heating and Ventilation file Kl ownersdocs 1987 1987_240 87240_02 htm 11 of 14 12 30 2006 7 53 27 AM 1987 Volvo 240 Handling roadholding Vehicle load tire design and inflation pressure are important for proper handling Therefore check that the tires are inflated to the recommended pressure according to the vehicle load It is recommended to use tires of the same make and dimensions on all four wheels CAUTION Do not mix radial ply and bias ply tires as this will adversely alter the vehicle handling characteristics Roof rack Permanent and removable roof racks are available from Volvo Accessories Observe the following points when in use Avoid point loads Distribute the load evenly Place the heavy cargo at bottom of load Observe that center of gravity and handling are influenced by the load weight Increasing load size increases wind resistance Anchor the cargo correctly with a cord Drive carefully Avoid rapid starts heavy cornering and heavy braking Max roof load is 220 Lbs 100 kg use a roof rack with a sufficient load rating pg 49 Automatic transmission Brake system The following Special Tips apply to cars with automatic transmission e For steep hills and when driving for prolonged
49. ed from the inside Changing bulb left hand side e Remove the spare tire cover and the spare wheel file Kl ownersdocs 1987 1987_240 87240_03b htm 11 of 23 12 30 2006 7 53 31 AM 1987 Volvo 240 Changing bulb right hand side e Remove the right hand stowage cover e Loosen the clip and move panel aside see illustration The procedure for changing a bulb is basically the same as for other models When re installing hold the bulb holder with the word Volvo turned towards the center of the car Tl ight aah alusler a Li Armeants do HF gude hgs Bulbs Power Socket SRD No CP W 1 Rear fog light 32 21 Bal5s 1073 2 Back up light 32 21 Bal5s 1073 3 Rear turn signal 32 21 Bal5s 1073 i ver BaY 4 Brake light tail light 32 3 21 5 15d 1157 certain models only Other models have brake light at location 1 pg 77 Replacing bulbs file Kl ownersdocs 1987 1987_240 87240_03b htm 12 of 23 12 30 2006 7 53 31 AM 1987 Volvo 240 License plate light sedan model Slide the bulb housing backwards until it is released from the front edge Pull out the lamp housing and replace the bulb Insert the front edge of the lamp housing and press up the rear edge by hand Bulbs Power Socket License plate light sedan AW Baos model License plate light wagon model Insert a screwdriver through the opening in the housing and depress the catch tab Pull out the housing assembly Bulbs Power Socket License plate light
50. ed vehicles Octane Rating Volvo engines require unleaded gasoline with an R M 2 octane rating also called the Anti Knock Index or AKI of 87 or higher This is generally equivalent to a Research Octane Number RON of 91 or higher Detergent or Injector Cleaning Gasoline The use of specially formulated gasoline which contains so called detergent or injector cleaning additives is allowed and recommended by Volvo The use of these detergent additives in gasoline has been shown to be effective in reducing the build up of certain injector deposits Gasoline Containing Alcohol Some fuel suppliers sell gasoline containing alcohol without advertising the presence of alcohol if you are not sure whether there is alcohol in the gasoline you buy check with the service station operator Blends of unleaded gasoline and ethanol ethyl alcohol grain alcohol sometimes called gasohol are available in some areas Gasohol if file Kl ownersdocs 1987 1987_240 87240_03a htm 5 of 12 12 30 2006 7 53 29 AM 1987 Volvo 240 used must contain no more than 10 percent ethanol and must have an R M 2 rating of 87 or higher If you experience problems with starting driveability or fuel economy with gasohol you should discontinue its use Take care not to spill gasoline during refueling Gasolines containing alcohol can cause damage to painted surfaces which may not be covered under the New Vehicle Limited Warranty Do not use gasolines containing me
51. eed manual transmission Depress the clutch pedal fully when changing gears Remove the foot from the clutch pedal after every gear shift See Shift indicator light section for more information on economical use of the manual transmission Reverse gear R The detent collar on the gear shift lever must be lifted prior to engaging reverse gear This prevents inadvertent selection of reverse gear pg 44 Automatic transmission file Kl ownersdocs 1987 1987_240 87240_02 htm 5 of 14 12 30 2006 7 53 27 AM 1987 Volvo 240 Shift positions P park R reverse N neutral D drive 2 intermediate 1 low The gear selector can be moved freely between D and 2 Selections of other positions are obtained by depressing the selector knob prior to moving the selector Depressing the selector knob slightly allows selection of positions N and 1 Depressing the selector knob fully allows selection of positions R and P This is also necessary when initially bringing the selector out of position P Depressing the selector knob fully thus permits shifting freely between all positions P Park Use this position when parked with the engine running or stopped Never use P while car is in motion The transmission is mechanically locked in position P Also use the parking brake when parking on grades for added safety R Reverse Never use R while car is moving forward N Neutral Neutral position no gear is engaged Use parking brake D Dr
52. egular intervals Description on page Washing 84 Polishing 85 Cleaning 85 Rust protection 85 file Kl ownersdocs 1987 1987_240 87240_03a htm 4 of 12 12 30 2006 7 53 29 AM 1987 Volvo 240 Engine B230F 1 Data plate 2 Oil filler cap engine 3 Oil dipstick engine 4 Brake fluid reservoir 5 Washer fluid reservoir 6 Expansion tank coolant 7 Oil reservoir power steering 8 Battery 9 Fuse engine control pg 57 Road assistance Your 1987 Volvo comes with a three year road assistance program known as ON CALL Additional information features and benefits are described in a separate information package in your glove compartment pg 58 Fuel requirements Unleaded Fuel Each Volvo has a catalytic converter and must use only unleaded gasoline as specified on the instrument panel and by a label near the filler inlet U S and Canadian regulations require that pumps delivering unleaded gasoline be labeled UNLEADED Only these pumps have nozzles which fit your car s filler inlet It is unlawful to dispense leaded fuel into a vehicle labeled unleaded gasoline only Leaded gasoline damages the catalytic converter and the oxygen sensor system Repeated use of leaded gasoline will lessen the effectiveness of the emission control system and could result in loss of emission warranty coverage State and local vehicle inspection programs will make detection of misfueling easier possibly resulting in emission test failure for misfuel
53. eived simultaneously Weak reception fading Because of the limited range of FM senders and the way FM waves spread this problem usually occurs with FM reception Mountains or similar obstacles can sometimes cause disturbances file Kl ownersdocs 1987 1987_240 87240_O1b htm 2 of 21 12 30 2006 7 53 26 AM 1987 Volvo 240 pg 26 Front seats Driver seat height There are two levers each with three positions for adjusting the height of the seat front and or back of cushion This allows adjustment of the seat cushion angle for added comfort After adjusting the seat check that it 1s securely latched Note Do not attempt to raise seat height while seated Horizontal seat adjustment Pull control upward then slide seat forward or rearward to desired position Make sure that the seat is properly secured when you release the control Note For your safety never adjust seat while driving file Kl ownersdocs 1987 1987_240 87240_O1b htm 3 of 21 12 30 2006 7 53 26 AM 1987 Volvo 240 Driver seat helght t i ia Seal back Inclination Horizontal seat adjusiment Electrically heated front seats The front seats are electrically heated and thermostatically controlled The heater switches on automatically when the temperature drops below 60 F 15 C and switches off at approx 95 F 35 C The heating may also be disengaged manually using the switches on the parking brake console Seat back inclination Rotate
54. engine oil and clogged oil filter Dragging brakes Incorrect front end alignment Low tire pressure The above mentioned items and others are checked at the standard 10 000 mile 16 000 km maintenance service intervals Shift indicator light manual transmission models only The Volvo shift indicator light S I L is a device designed to help you get even better gas mileage from your Volvo car Studies have shown that the best fuel economy is obtained by shifting gears at low engine rpm and high relative engine load The Volvo S I L is calibrated to show you when to shift for improved mileage without sacrificing smooth acceleration Use of the S I L is simple Shift to next higher gear as soon as the light comes on You may find after using the S I L for some time that your natural shifting rhythm will adapt to the S I L s suggestion Some drivers may even shift before the light comes on Obviously there will be times when you need to shift later than the light would indicate for example file Kl ownersdocs 1987 1987_240 87240_02 htm 3 of 14 12 30 2006 7 53 27 AM 1987 Volvo 240 when climbing hills or trailer towing Using the light regularly however should result in a mileage improvement of six percent or more depending on how you normally drive Programming instructions for shift indicator If the current supply to the control unit is cut battery disconnected the control unit will have to be re programmed as the contro
55. esult in oil being ejected from the transmission Too little oil on the other hand can negatively affect transmission operation particularly in very cold weather pg 70 Rear axle oil Power steering fluid Brake fluid file Kl ownersdocs 1987 1987_240 87240_03b htm 2 of 23 12 30 2006 7 53 31 AM 1987 Volvo 240 Rear axle oil Capacity 1 7 US qts 1 6 liters Oil type API GL 5 MIL L 2105 B or C Viscosity SAE 90 or 80W 90 Replace at 600 1 200 mile 1 000 2 000 km service only The oil level should be up to the filler plug A Drain rear axle oil through drain plug B When the temperature is consistently below 15 F 10 C use API GL 5 SAE 80 90 W oil Cars equipped with limited slip differentials should use oils with proper additives or Y m Power steering fluid Capacity 0 8 US qts 0 75 liters Fluid type ATF Replace no fluid change required The dipstick is attached to the cap Fluid level should be between MIN and MAX marks Add fluid when the level is at the ADD mark file Kl ownersdocs 1987 1987_240 87240_03b htm 3 of 23 12 30 2006 7 53 31 AM 1987 Volvo 240 Brake fluid Fluid type DOT 4 Replace every 2 years or 30 000 miles 48 000 km Check without removing the cap that the level is above the MIN mark of the fluid reservoir Always entrust brake fluid changing to a Volvo dealer Change brake fluid every year when driving under extremely hard conditions mountain drivi
56. final drive Manual transmission M47 IT Reduction ratios Ist gear 4 03 1 2nd gear 2 16 1 3rd gear 1 37 1 4th gear 1 00 1 Sth gear 0 82 1 Reverse 3 68 1 Rear axle reduction ratio 3 31 1 Automatic transmission A W70 Reduction ratios file Kl ownersdocs 1987 1987_240 87240_04 htm 4 of 11 12 30 2006 7 53 34 AM 1987 Volvo 240 Ist gear 2 45 1 2nd gear 1 45 1 3rd gear 1 1 Overdrive 0 69 1 Reverse 2 22 1 Rear axle reduction ratio 3 73 1 Vehicle speed 1000 engine rpm manual transmission Rear axle ratio 3 31 1 mph h I st gear 5 3 8 5 2nd gear 9 8 15 8 3rd gear 15 5 25 0 4th gear 21 3 34 3 Sth gear 26 1 42 0 Reverse 5 8 9 3 Front End McPherson type spring and strut suspension Shock absorbers housed in strut casing Rack and pinion steering Safety type steering column The alignment specifications apply to an unloaded car but include fuel coolant and spare wheel Toe in measured on the wheel rim 1 16 3 64 1 5 1 0 mm Camber not to exceed 1 2 difference between sides A I OE E AET E E 1 4 to 3 4 Reduce camber if excessive wear on tire outer shoulder is observed Caster not adjustable pg 100 Specifications Capacities Fuel tank eae oat 60 liters gals Cooling system manual transmission 9 9 US gts 9 4 liters automatic transmission 9 7 US qts 9 2 liters file Kl ownersdocs 1987 1987_240 87240_04 htm 5 of 11 12 30 2006 7 53 34 AM 1987 Volvo 240 expansio
57. g ignition switch Turn signals Starting ignition switch steering wheel lock KD O Locked panllian om remove iha key lo lpok the Ssieariag whoa Intermediate poslilon Em eanain circuis healer bhis a RA ar cigarnhilight r aocess Fd i ries pto jon ii Orue posiiion kay posibon when engin ts running 3 ll Standing posillen a release bie key whan engine sians Tha hey returns subg sah J i i matical bo dive posilion G The steering wheel lock may be under tension when the car is parked Turn the steering wheel slightly to file Kl ownersdocs 1987 1987_240 87240_Ola htm 9 of 22 12 30 2006 7 53 24 AM 1987 Volvo 240 free the ignition key A chime will sound if the starting key is in the ignition lock and the front door on the driver s side is open The chime will also sound if the headlights or parking lights are on when the door is open The chime goes off when the front door is closed Turn signals 1 Signal lever engaged for normal turns Note A defective turn signal bulb will cause turn signal indicator and remaining signal lights to flash more rapidly than normal 2 Lane change position In maneuvers such as lane changing the driver can flash the turn signals by moving the turn signal lever to the first stop and holding it there The lever will return to the neutral position when released 3 High and low beam switching headlights on Move the lever towards the
58. h 50 km h 3rd gear 50 mph 80 km h 4th gear 70 mph 110 km h Sth gear 80 mph 130 km h 600 1 200 miles 1 000 2 000 km Ist gear 25 mph 40 km h 2nd gear 40 mph 65 km h 3rd gear 60 mph 100 km h 4th gear 80 mph 130 km h Sth gear 90 mph 150 km h Avoid driving at low speed in high gear These are the maximum speeds recommended by the factory Note that legislation in different countries and states can stipulate other max speeds than those given here Automatic transmission Refrain from using kick down during the first 1 200 miles 2 000 km when driving a car equipped with an automatic transmission Breaking in parking brakes To obtain best parking brake performance the brake linings should be broken in Stop 5 7 times from 30 mph 50 km h transmission in neutral applying the parking brake with the release button pressed in during the stop The force must not lock the rear wheels If this happens release the brake enough to let the wheels rotate Drive a mile between each stop to cool the brakes Check for proper parking brake operation Note The brake lights are not illuminated when applying the parking brake To warn traffic from behind it is therefore advisable to depress the brake pedal slightly to illuminate the brake lights Service Inspection To ensure proper operation the car should be taken to a Volvo dealer between the first 600 1 200 miles 1 000 2 000 km for a service inspection The oil in the eng
59. h must be ON for the electrically operated windows to function The window is lowered if the rear part of the switch is pressed and raised if the front part of the switch is pressed Cut out switch for rear door electrically operated windows If the car is equipped with rear door power windows this function can be disabled by a switch located on the driver s door armrest This switch is positioned 90 in relation to the other switches file Kl ownersdocs 1987 1987_240 87240_Ola htm 18 of 22 12 30 2006 7 53 24 AM 1987 Volvo 240 The rear door windows can be raised or lowered with the respective door switch on the driver s door The rear door windows cannot be raised or lowered with the respective door switch but instead only with the corresponding switch on the driver s door pg 22 Heating and ventilation Heating system 1 TEMP Left cool Right warm 2 Bed FLOOR Out no air to floor In full flow of air to front and rear floor 3h Defrost Out low volume air flow to defroster In full flow 44 REC recirculation To be used only on cars equipped with air conditioning Do not use for heating Out full flow of outside air In air is recirculated for faster cooling 5 Blower motor Has 4 speeds and is shut completely off when the knob is turned to the left 6 Air louvers dash o The air flow through the louvers is decreased when the 2 and or iy G controls are depressed 7 Fresh air louve
60. high tension lead from the coil to the distributor cap is connected and that the wires to the distributor and coil are connected Check the fuse for the engine control system The fuse is located in the engine compartment on the left wheel housing by the ignition coil No spark Clean the parts with a dry cloth or spray with a moisture Spark plugs high tension leads or distributor remover Replace defective or worn parts cap wet or defective If no fault is found following the above steps contact your Volvo dealer pg 92 Service diagnosis file Kl ownersdocs 1987 1987_240 87240_03c htm 8 of 11 12 30 2006 7 53 32 AM 1987 Volvo 240 Condition Erratic idle misfiring Possible cause Correction intake system leaking Check hose connections Spark plugs high tension leads or distributor Clean distributor cap and leads check the cap for cap worn detective cracks Replace defective or worn parts Worn spark plugs Remove Clean or replace spark plugs Condition Engine stalls at irregular intervals Possible cause Correction Check wire terminals at fuel pump fuse No 5 and 7 coil distributor ignition Defective wires switch and relays Intake system leaking Check vacuum hose connections at manifold and auxiliary air valve Fuel filter clogged Clean fuel tank filter and replace line fuel filter pg 93 Service diagnosis Condition Excessive fuel consumption Possible cause Possible cause
61. hild safety lock Unlocking front doors Both front doors can be unlocked by using the starting ignition key Turning the key 1 4 turn counter clockwise right door clockwise lifts the lock buttons on the window ledge and the door can be opened by pulling the handle To open a door from inside the lock button must first be pulled up In wintertime if the lock is frozen be careful not to break the key in the lock Thaw the ice by heating the lock or the key Use an electric heater with blower to prevent paint damage when thawing lock Central lock The vehicle is equipped with a central lock system This means the lock on the driver s door automatically controls the locks on the other doors including the trunk on Sedan models and the tailgate on the wagon model It the driver s door is locked or unlocked the other doors will automatically be locked or unlocked Locking doors Both front doors can be locked by using the key Turning the key 1 4 turn clockwise left door or counter clockwise right door locks the door The lock buttons should not be in the down locked position during driving In case of an accident this may hinder rapid access to the occupants of the vehicle file Kl ownersdocs 1987 1987_240 87240_O1b htm 9 of 21 12 30 2006 7 53 26 AM 1987 Volvo 240 Child safety locks The buttons are located on the rear door jambs A The lock functions normally B The door cannot be opened from the inside Reme
62. ine manual transmission and rear axle will then be changed This is very important since the oil rapidly collects impurities during the break in period file Kl ownersdocs 1987 1987_240 87240_02 htm 2 of 14 12 30 2006 7 53 27 AM 1987 Volvo 240 pg 41 Driving economy Shift indicator light Economical driving does not necessarily mean driving slow Better driving economy may be obtained by thinking ahead avoiding rapid starts and stops and adjusting the speed of your vehicle to immediate traffic conditions Observe the following rules e Bring the engine to normal operating temperature as soon as possible by driving with a light foot on the accelerator pedal A cold engine uses more fuel and is subject to increased wear e When possible avoid using the car for driving short distances This does not allow the engine to reach normal operating temperature Drive carefully and avoid rapid acceleration and hard braking Do not exceed speed limit Avoid carrying unnecessary items extra load in the car Check tire pressures regularly cold tires Remove snow tires when threat of snow or ice has ended Note that roof racks ski racks etc increase air resistance and thereby fuel consumption Avoid using automatic transmission kick down feature unless necessary Other factors which decrease gas mileage are Worn or dirty spark plugs Incorrect spark plug gap Dirty air filter Incorrect valve clearance Incorrect idle speed Dirty
63. ine is started and then drawn into the engine fuel induction system Engine Ignition Change spark plugs The spark plugs should be changed every 30 000 miles 48 000 km However prolonged city driving or fast highway driving may necessitate changing spark plugs after 10 000 miles 16 000 km of driving When installing new plugs be sure to fit the right type and use the correct torque see Specifications When changing the spark plugs check that the suppressor connectors are in good condition Cracked or damaged connectors should be replaced When changing spark plugs clean the cables and cable terminals also the rubber seals If the car is driven on roads where salt is used during the winter coat the cables with silicone file Kl ownersdocs 1987 1987_240 87240_03a htm 11 of 12 12 30 2006 7 53 29 AM 1987 Volvo 240 lt gt Contents Top of Page file Kl ownersdocs 1987 1987_240 87240_03a htm 12 of 12 12 30 2006 7 53 29 AM 1987 Volvo 240 1987 VOLVO 240 pg 68 Manual transmission Oran plies Level lillerplag Manual transmission with overdrive M47 II Capacity 1 4 US qts 1 3 liters Fluid type Automatic Transmission Fluid Type F or G FLM Replace at 600 1 200 mile 1 000 2 000 km service only The oil level should be up to the level filler plug When replacing transmission oil drain the oil immediately after driving while it is still hot by removing the drain plug pg 69 Automatic
64. its becoming the law The few seconds it takes to buckle up may one day allow you to say Its a good thing I was wearing my seatbelt SEATPABELTS SOMETHING WE BEUEVE W WOLVO pg 4 General Information file Kl ownersdocs 1987 1987_240 87240_00 htm 2 of 4 12 30 2006 7 53 23 AM 1987 Volvo 240 Model versions of the basic Volvo Models 240 DL 240 GL USA Canada 240 OL d co Wagon ddi GL d di Wagen ZAPEL d agon pg 5 Keys Owner s Kay This key operates all locks In the vehlele Sorice key Front doors Starting ignition stecring wheel lock file Kl ownersdocs 1987 1987_240 87240_00 htm 3 of 4 12 30 2006 7 53 23 AM 1987 Volvo 240 The key number codes are stamped on a separate tag supplied with the keys This tag should be separated from the key ring and kept in a safe place The double sided tape on the back of the tag can be used to secure it safely In the event the original keys are lost duplicates may be ordered from your Volvo dealer Number tag Top of Page file Kl ownersdocs 1987 1987_240 87240_00 htm 4 of 4 12 30 2006 7 53 23 AM 1987 Volvo 240 1987 VOLVO 240 240 DL Sedan pg 7 Before you drive Instruments and controls 8 Instruments 10 Warning lights 11 Clock ambient temperature gauge 12 Oil pressure gauge voltmeter 13 Ignition switch turn signals 14 Lighting 15 Windshield wipers washer nozzles 16 file Kl ownersdocs 1987 1987_240 87240
65. ive D is the normal driving position Upshift and downshift of the forward gears occurs automatically and is governed by acceleration and vehicle speed 2 Intermediate position Upshift and downshift of first two gears low and intermediate occurs automatically No upshift to 3rd top gear occurs file Kl ownersdocs 1987 1987_240 87240_02 htm 6 of 14 12 30 2006 7 53 27 AM 1987 Volvo 240 Position 2 may be used to obtain forced downshift to 2nd gear for increased engine braking effect Position 2 can also be used e for relatively slow highway driving e for city driving e when driving on mountain roads where precise speed control is desirable e for passing 1 Low position If position 1 is selected when driving at high speeds 2 is engaged first and 1 when the speed has dropped to approx 30 mph 50 km h NOTE No upshift once 1 is engaged Use position to select low gear with no upshift Use for instance when ascending and descending steep grades Note e Never select P or R while the car is in motion e When standing still and selecting D 2 1 or R the engine must be idling e Never downshift to 2 or 1 at speeds above 75 mph 125km h Always observe local speed limits pg 45 Automatic transmission Butnar gear aler knob afd ladieatar light spm Disengaging 4th gear The transmission will engage 4th gear automatically after upshifting through first second and third gears unless the disengagement
66. k involving the electrical system the following should be observed 1 A battery connection to the wrong terminal will damage the diodes Before connections are made check the polarity of the battery with a voltmeter 2 If booster batteries are used for starting they must be properly connected to prevent the diodes from being damaged For correct connection see Jump starting 3 The battery leads should be disconnected any time the battery is being charged 4 Never disconnect the battery circuit for example to change the battery while the engine is running as this will immediately ruin the alternator Always make sure that all the battery connections are cleaned and properly tightened 5 If any electrical welding work is performed on the vehicle the ground lead and all the connecting cables of the alternator must be disconnected and the welder wires placed as near the welding point as possible file Kl ownersdocs 1987 1987_240 87240_03b htm 7 of 23 12 30 2006 7 53 31 AM 1987 Volvo 240 Jump starting CAUTION Improper hook up of jumper cables or the use of other than 12 volt batteries could result in damage to equipment and or battery Check that cars are not touching to prevent premature completion of negative circuit Note the position of the battery terminals When using jumper cables first connect booster battery positive terminal to car battery positive terminal Then connect booster battery negative termin
67. l the starter 1s engaged If the lights do not come on or if they go off when the starter 1s engaged the battery is discharged or see below file Kl ownersdocs 1987 1987_240 87240_03c htm 7 of 11 12 30 2006 7 53 32 AM 1987 Volvo 240 Check battery terminals and clamps Clean or replace if necessary Check that the starter cable is secure at its terminals The ground strap which connects the battery negative terminal to the engine should also be checked for corrosion or looseness Loose or corroded battery cable terminals The circuit is closed if a clicking sound 1s heard from the starter when it is engaged If no clicking sound 1s heard check that the blue wire at the starter is secure If still no clicking sound is heard the starting ignition switch or the wire is defective Open circuit between starting ignition switch and starting ignition switch terminal on starter If the above checks have been performed and no fault 1s evident the starter may be defective Starter motor defective y NOTE In this case the headlight intensity will not dim when the starter is engaged pg 91 Service diagnosis Condition Starter motor operates but engine does not start Possible cause Correction Check vacuum hose connections at manifold and Intake system leaking wi auxiliary air valve No fuel reaching engine Check for fuel in the tank 8 CSIC Check fuses No 4 6 and 13 Check that the
68. l then be discharged through the four dash outlets which should be fully open Note For rapid removal of condensation from inside glass surfaces the air conditioner can be switched on even when not required for interior cooling The air conditioner will dehumidify the air inside the file Kl ownersdocs 1987 1987_240 87240_O1b htm 1 of 21 12 30 2006 7 53 26 AM 1987 Volvo 240 vehicle Have your Volvo dealer check the system for correct operation yearly The air conditioning system should be operated periodically to ensure trouble free performance year round pg 25 Radios AM FM FM stereo Tape players Operating instructions The optional equipment is available from Volvo Accessories in several different models each with its own special features Operating instructions are contained in the manuals associated with each model These manuals are placed in the cars when the equipment is installed Your Volvo Dealer will be able to assist you with any questions regarding the operation of this equipment Radio antenna mast Note Always lower the antenna mast when entering automatic car wash The following information may help to explain differences between car radio reception and radio reception in the home Signal sending FM waves do not follow the earth s surface and do not bounce against the atmosphere as AM waves do Cross modulation When receiving a weak signal in the vicinity of another stronger signal both stations may be rec
69. l unit memory will be erased Drive the car in each gear first gear not necessary for approximately 8 seconds The gear change indicator light will flicker once 0 5 seconds as each gear is programmed Note Remove foot completely from the clutch pedal after each gear change when programming the control unit pg 42 Starting the engine To start the engine 1 Enter the car and fasten the seat belt 2 Apply the parking brake if not already set 3 Place the gear selector lever in neutral position N or P automatic transmission 4 Depress the clutch pedal manual transmission 5 Without touching the accelerator pedal turn the ignition key to starting position Release the key as soon as the engine starts Avoid repeated short attempts to start fuel is injected every time the starter is engaged when engine is cold Allow the starter to operate for a longer time but not more than 15 20 seconds Do not race a cold engine immediately after starting Engine warm up initial driving procedure Experience shows that engines in vehicles driven short distances are subject to abnormally rapid wear because the engine never reaches normal operating temperature It is therefore beneficial to reach normal operating temperature as soon as possible by driving with a light foot on the accelerator pedal file Kl ownersdocs 1987 1987_240 87240_02 htm 4 of 14 12 30 2006 7 53 27 AM 1987 Volvo 240 pg 43 Manual transmission 5 sp
70. ld alter air fuel ratio and cause an increase in emission and or poor driveability Valves The valve clearance should be checked every 30 000 miles 50 000 km Vacuum fittings hoses and connections Unstable idle misfiring or poor emission control is often caused by leaking vacuum hoses or connections Check hoses and connections on distributor vacuum unit EGR valve where applicable and connections on heater control servo systems and hydraulic brake servo Timing belt The timing belt tensioner should be adjusted at the 600 1 200 mile 1 000 2 000 km inspection pg 63 Servicing Elecoanis sonin gamut Fal pump a A Poel Pete pussa Temparalura sonal m Injiesigr i a i a Cir ara a Pai p Li ela ignition call daria rector AE conim yale aoe gt ean et a 3 a Pe re Daygen sercar fad ba Engine Fuel System LH Jetronic B230F engine The LH Jetronic fuel injection system is all electronic and is microprocessor controlled It can continually compensate for variations in engine load speed and temperature to give the best economy and power The most unique feature of the system is the air mass meter which measures the mass of the inducted air instead of the volume In this way the system can make instantaneous adjustments for changes in air temperature or density thus always assuring the best economy with the lowest possible exhaust emissions pg 64 Servicing Special ins
71. mal service or once a year Never operate engine in closed unventilated areas Changing a wheel see pages 82 83 a bulb see pages 74 78 a fuse see page 79 file Kl ownersdocs 1987 1987_240 87240_05 htm 7 of 8 12 30 2006 7 53 35 AM 1987 Volvo 240 lt Contents Top of Page file Kl ownersdocs 1987 1987_240 87240_05 htm 8 of 8 12 30 2006 7 53 35 AM
72. mber in the event of an accident the rear seat passengers cannot open the doors from the inside with the buttons in position B Wagon model contains child safety lock on tailgate The lock differs from that shown above See section titled Wagon tailgate pg 31 Trunk lid light Trunk lid The trunk lock is incorporated in the central locking system This means that you can either lock or unlock the trunk by means of the driver s door lock file Kl ownersdocs 1987 1987_240 87240_01b htm 10 of 21 12 30 2006 7 53 26 AM 1987 Volvo 240 You can also operate the trunk lock directly with the owner s key even if the vehicle is centrally locked Mintek Lenin Wabia oy in verlical nosti Th trunk lack ggn also ba tiscanngelted Ire Pa camteul SO hy ferme Cop Berrie ea ry pjr ber See SS ea boa tat ia Wiii Aw key in h nrgontal pisinn The trunk lock can also be disconnected from the central locking system by turning the key counterclockwise as shown above The trunk is now always locked This option can be used 1f for example you lend your car to somebody If you give only the service key to the driver it will not be possible to open the trunk To reconnect the lock to the central locking system 1 Wishcraw keyin vorhea postiar SETUR Trunk light A Lahar cf B Laghiot wen thurs lid if open Trunk light A Light always off B Light on when trunk lid is open file Kl ownersdocs 1987 1987_240 8
73. n tank separately Engine oil and filter change oil changed separately Transmission manual M47 II automatic AW7 0 Rear axle Power steering gear Windshield washer fluid ELECTRICAL SYSTEM 0 7 US qts 4 0 US qts 3 5 US qts 1 4 US qts 7 8 US qts 1 7 US qts 0 8 US qts 3 4 US qts 0 6 liters 3 85 liters 3 35 liters 1 3 liters 7 4 liters 1 6 liters 0 75 liters 3 2 liters 12 V negative ground Voltage controlled alternator Single wire system with chassis and engine used as conductors Voltage Battery Volvo P N capacity electrolyte specific gravily recharge at Alternator rated output 12 V 1235272 O or equivalent 55 Ah 1 28 1 21 980W 70A Lights 12 V US bulb No Power Soke bulbs Volvo P N 45 W 65 Headlights oe K 2 Position Lights front 1157 5 W 2 2 cp BaY 15d 2 Tam Signals front 157 i Bay 15d 2 file Kl ownersdocs 1987 1987_240 87240_04 htm 6 of 11 12 30 2006 7 53 34 AM 1987 Volvo 240 a 5 N pum ya gt gt pi nr oS N O lg amp oS oS N Volvo P N 968113 1073 20 W TQ e i Co J o A oe N N 5 ve ve ve ve ve amp ae jas jas O lt N N DN 2ER N N N Js N Co Q O v2 ve gS S l S ZIE F e Ma N Oo O sf z Oo NO gt zj p 0
74. ng brake fluid 70 Lubrication 71 Coolant 72 Alternator jump starting 73 Replacing bulbs 74 Fuses 79 Wheels and tires 80 Wheel changing 82 Replacing wiper blades 84 Washing cleaning 85 Cleaning anti rust treatment 85 Paint touch up 86 Long distance trips cold weather 89 Service diagnosis 90 Label information 94 file Kl ownersdocs 1987 1987_240 87240_03a htm 1 of 12 12 30 2006 7 53 29 AM 1987 Volvo 240 pg 52 240 DL Wagon pg 53 Maintenance service MAINTENANCE Maintenance services Your Volvo has passed two major inspections before it was delivered to you according to Volvo specifications When driven 600 1 200 miles 1 000 2 000 km your car should be brought to the Volvo dealer for a maintenance service Engine manual transmission and rear axle oils will be changed at this time Following this inspection maintenance inspections as outlined in this book should be performed every 5 000 miles 8 000 km Engine oil and oil filter changes should be performed every 5 000 miles 8 000 km or at the time intervals outlined on page 60 The extended maintenance inspection intervals make it even more advisable to follow this program Inspection and service should also be performed any time a malfunction is observed or suspected It is recommended that receipts for vehicle emission services be retained in the event questions arise concerning maintenance See your Warranty Information and Maintenance Records Bo
75. ng the oil pressure is too low Stop the engine immediately and check the engine oil level See section titled Engine Oil After hard driving the light will come on occasionally when the engine is idling This is normal provided it goes off when the engine speed 1s increased P ee M Parking brake reminder light red This tight will be on when the parking brake hand brake is applied The parking brake lever is situated between the front seats file Kl ownersdocs 1987 1987_240 87240_Ola htm 6 of 22 12 30 2006 7 53 24 AM 1987 Volvo 240 P Brake failure warning light red If the light comes on while driving and the brake pedal can be depressed further than normal it is an indication that one of the brake circuits is not functioning Stop immediately open engine hood and check brake fluid level see section Brake fluid power steering Reservoir empty do NOT drive Tow car to shop for check repair of brake system Reservoir not empty proceed immediately and with caution to a Volvo dealer for an inspection of the brake system O Bulb failure warning light yellow The light will come on 1f any of the following bulbs are defective one of the lower beams one of the tail tights one of the brake lights when the brake pedal is depressed See section on Replacing Bulbs pg 12 Clock ambient temperature gauge Quartz crystal clock To reset the hands push in the reset knob and turn file Kl owner
76. ng etc and if the car is equipped with a non factory air dam pg 71 Body lubrication i l Pom F r i at a A il Pa i z si Ta Bs a a bs Pie ae 7 ka a a an is arier i E 9 Door hinges lower and door stop A grease B oil Chassis maintenance To simplify maintenance your Volvo has been equipped with ball joints steering rods and propeller shafts that do not require regular lubrication Points that normally require lubricating have been packed with very durable grease at the factory and then carefully sealed eliminating the need for subsequent lubrication file Kl ownersdocs 1987 1987_240 87240_03b htm 4 of 23 12 30 2006 7 53 31 AM 1987 Volvo 240 Lubricate body To avoid rattles and unnecessary wear the body should be lubricated once a year Hinges on hood doors and trunk lid as well as door stops should be lubricated every 10 000 miles 16 000 km NO Lubricating point 1 Trunk lid lock 2 Trunk lid hinges 3 Door lock outer sliding surfaces 4 Sunroof wind deflector 5 Hood hinges 6 Hood lock 7 Front seat slide rails and latch devices 8 Window regulator Locking device Accessible after door upholstery panels removed 9 Door hinges Door stop Lubricant Lock oil Oil Paraffin wax Oil Oil Paraffin wax Oil Oil grease Silicon grease Grease Oil pg 72 Cooling system file Kl ownersdocs 1987 1987_24
77. oklets Maintenance inspection intervals Volvo advises you to follow the inspection program at 5 000 mile or 8 000 km intervals which is outlined in the Warranties and Maintenance Records Manual This maintenance program contains inspections and services necessary for the proper functioning of your car over the next inspection interval The maintenance inspections contain several checks which require special instruments and tools and therefore must be performed by a qualified technician To keep your Volvo in top condition specify time tested and proven Genuine Volvo Parts and Accessories THE FEDERAL CLEAN AIR ACT USA The Clean Air Act requires vehicle manufacturers to furnish written instructions to the ultimate purchaser to assure the proper functioning of those components that control emissions The maintenance instructions listed in the Servicing section of this Manual represent the minimum maintenance required These services are not covered by the warranty You will be required to pay for labor and material used Refer to your Warranties and Maintenance Records Manual for further details In accordance with Federal Regulations your Volvo is warranted to meet certain Emission Performance Standards Refer to your Warranty Information Manual for detailed information concerning e Emissions Performance Warranty USA e Limited 5 Year 50 000 Mile Emission System Warranty USA e 5 Year 80 000 Kilometer Emission System Warranty Canada
78. olled by the lever at the center of the louver file Kl ownersdocs 1987 1987_240 87240_Ola htm 21 of 22 12 30 2006 7 53 24 AM 1987 Volvo 240 Lever placed forward louver opens Lever placed rearward louver closes Maximum airflow is obtained with louver fully open and the fan blower motor shut completely off The fan forces the air through the dash louvers lt gt Contents Top of Page file Kl ownersdocs 1987 1987_240 87240_Ola htm 22 of 22 12 30 2006 7 53 24 AM 1987 Volvo 240 pg 24 Air conditioning Air conditioning standard on certain models How to use the air conditioner 1 Fan Position 4 for rapid cooling 2 AIR COND Start the air conditioning compressor by turning the control knob clockwise toward MAX For rapid cooling position the knob into the orange range beyond MAX After desired temperature is reached re position the control knob into the blue range At cruising speeds the knob should be kept within the blue range If it remains in the orange range icing may occur resulting in decreased cooling capacity 3 Recirculation Push in for rapid cooling and during high humidity conditions 4 TEMP When using the air conditioner for cooling the TEMP control should be set to COOL position fully left Use the AIR COND control to regulate the temperature To obtain rapid cooling all windows must be closed and buttons Bed and lt j out Close the floor fresh air louvers Cool air wil
79. on P or N Engine cannot be started in any other position 4 Start the engine by turning the ignition key See Section starting the Engine 5 Select the desired gear 6 Release the brakes and accelerate To stop the car release the throttle pedal and apply the brakes It is not necessary to move the gear selector as the transmission will downshift automatically When idling for extended periods of time select position N to prevent unnecessary heating of the transmission pg 46 Emergency towing pulling file Kl ownersdocs 1987 1987_240 87240_02 htm 8 of 14 12 30 2006 7 53 27 AM 1987 Volvo 240 Front eyelet Rear eyelet Precautionary steps to observe when towing Please check with state and local authorities before attempting this type of towing as vehicles being towed are subject to regulations regarding maximum towing speed length and type of towing device lighting etc e Steering must be unlocked e Remember that power brake and power steering assists will not be available when engine is inoperative Pedal pressure required is 3 4 times above normal and greater steering effort must be employed e Towing cars equipped with automatic transmission Gear selector in position N Check transmission oil level see section titled Transmission oil Maximum speed 20 mph 30 km h Maximum distance with rear wheels on ground 20 miles 30 km CARS EQUIPPED WITH AUTOMATIC TRANSMISSION CANNOT BE STARTED BY PUS
80. r hauling 48 file Kl ownersdocs 1987 1987_240 87240_05 htm 5 of 8 12 30 2006 7 53 35 AM 1987 Volvo 240 Tranmission oil 68 69 Trunk 31 Turn signals 14 Type designations 94 U Upholstery cleaning 85 V Vehicle Identification Number 94 Ventilation outlets 18 VIN Vehicle Identification Number 24 W Warning lights 11 Warranty Warranty Inspection Washer fluid Washer nozzles Washing Waxing Weights What causes rust Wheel alignment Wheel change Wheels and tires Window lifts Windshield washers Windshield wipers Winter driving O0 joo IN J jo O jo 1O jo jo J IHR J KISlalaAR IS IS MH ERIK la amp l e Wiper blades replacement file Kl ownersdocs 1987 1987_240 87240_05 htm 6 of 8 12 30 2006 7 53 35 AM 1987 Volvo 240 Fuel Octane rating 91 RON Unleaded 87 R M 2 When refueling always check A Oil level between dipstick marks The distance between the marks represents approx US qt 1 liter Fill with multigrade oil B Check without removing the cap that the brake fluid level is above the Min mark Brake and clutch fluid DOT 4 C Coolant level between the expansion tank marks Mixture 50 percent anti freeze and 50 percent water D Washer fluid reservoir should be filled with water and solvent wintertime windshield washer anti freeze E Electrolyte level 1 4 3 8 5 10 mm above plates Fill distilled water only never acid Check level in conjunction with nor
81. r lever or gear selector 43 44 23 Ash tray 20 24 Fresh air louver except models with air conditioning 23 25 Radio receptacle 25 26 Fresh air louver 23 27 Electrically operated windows 240 GL 21 28 Control for electrically operated side mirrors certain models only 29 Parking brake 19 30 Electrically operated window right front door 240 GL 21 31 Seat belt release buttons 25 32 Seat heaters 19 33 Seat belt reminder light 24 34 Ash tray 20 The pages in this section provide a detailed description of the vehicle s instruments and controls Note that some vehicles may be equipped differently depending on model special legal requirements etc pg 10 Instruments A Clock or Tachometer depending on model Tachometer reads thousands of engine rpm Engine should not be operated in red range B Direction indicator green C Speedometer In kilometers and miles per hour U S models In kilometers per hour Canadian models D Odometer Total reading in miles U S models Total reading in kilometers Canadian models file Kl ownersdocs 1987 1987_240 87240_Ola htm 4 of 22 12 30 2006 7 53 24 AM 1987 Volvo 240 E Temperature gauge The gauge pointer should remain Inside the black range during normal operation If the pointer enters the red range repeatedly check coolant level and fan belt tension See sections titled Cooling system and coolant F Fuel gauge The fuel tank capacity is approx 60 liters 15 8 US gals See
82. red articles is desirable file Kl ownersdocs 1987 1987_240 87240_01b htm 19 of 21 12 30 2006 7 53 26 AM 1987 Volvo 240 Eyelets Six eyelets are provided in the cargo compartment for anchoring cargo Four eyelets are shown in the illustration The remaining two are accessible when the seat back is folded forward Note The eyelets are not to be used as occupant restraints CAUTION Luggage or other cargo should not be stowed higher than the seat backs All items should be secured in place pg 38 Sedan lt gt Contents Top of Page file Kl ownersdocs 1987 1987_240 87240_01b htm 20 of 21 12 30 2006 7 53 26 AM 1987 Volvo 240 file Kl ownersdocs 1987 1987_240 87240_01b htm 21 of 21 12 30 2006 7 53 26 AM 1987 Volvo 240 1987 VOLVO 240 Operating the car pg 39 Operating the car Service inspection 40 Break in period 40 Driving economy shift indicator light 41 Starting the engine 42 Manual transmission 43 Automatic transmission 44 Emergency towing 46 Towing information 47 Trailer hauling 48 Automatic transmission brake system Catalytic converter 50 pg 40 Break in period Service inspection A new car should be broken in Manual transmission During the break in period do not exceed the following speeds file Kl ownersdocs 1987 1987_240 87240_02 htm 1 of 14 12 30 2006 7 53 27 AM 1987 Volvo 240 First 600 miles 1 000 km Ist gear 20 mph 30 km h 2nd gear 30 mp
83. ressed To avoid such a delay when the brakes are needed depress the pedal occasionally when driving in rain or slush This will remove the water from the brakes This should also be done after washing or starting in very damp weather If the brake power assist does not function The power assist to the brakes functions only when the engine is running When the car is moving without the engine running the brake pedal pressure required to stop the car is increased 3 4 times The brake pedal feels stiff and hard Disc brake noise A slight to moderate amount of disc brake squeal is considered normal Air dam front spoiler A non factory air dam can negatively influence the normal flow of cooling air to the front wheel brakes See section titled Wheels and Tires If one of the brake circuits should malfunction the red warning light will come on See section titled Warning Lights The pedal stroke increases slightly and the pedal feels softer but the pedal pressure required does not increase noticeably If the light comes on while driving and the brake pedal can be depressed further than normal it is an indication that one of the brake circuits is not functioning Stop immediately open engine hood and check brake fluid level Reservoir empty do NOT drive Tow car to shop for check repair of brake system Reservoir not empty proceed immediately and with caution to a Volvo dealer for an inspection of the brake system Sever
84. risk of overheating is greatest especially in hot weather when towing a trailer up steep inclines for prolonged periods at full throttle and at low engine rpm idling for prolonged periods while the air conditioning system is in operation file Kl ownersdocs 1987 1987_240 87240_03b htm 6 of 23 12 30 2006 7 53 31 AM 1987 Volvo 240 stopping the engine suddenly after high speed driving so called after boiling To avoid overheating the following rules should be followed e Reduce speed and downshift when towing a trailer up long steep inclines The risk of overheating can be reduced by switching off the air conditioning system for a short while e Do not let the engine idle unnecessarily e Do not stop the engine immediately after highspeed driving but allow the engine to idle for 1 2 1 minute before switching off When the risk of overheating is imminent or in the event of overheating the temperature gauge goes repeatedly into or stays continually in the red section the following precautions should be taken e Switch off the air conditioning system e Stop the car and put the gear lever into neutral position position N Do not stop the engine e Increase the engine speed to approx 2000 rpm twice idling speed e Check the level of coolant in the expansion tank Top up if necessary pg 73 Alternator Jump starting Note This car is equipped with an alternator When changing the battery or when carrying out wor
85. rs floor except models with air conditioning Lever placed forward louver opens Lever placed rearward louver closes file Kl ownersdocs 1987 1987_240 87240_Ola htm 19 of 22 12 30 2006 7 53 24 AM 1987 Volvo 240 pg 23 Heating and ventilation How to obtain max heat 1 TEMP gt gt gt WARM 2 gt depressed 5 FAN g gt gt gt 3 or4 6 All dash louvers halfway open and floor air louver closed remove condensation 1 TEMP gt gt gt WARM 3 DEF js depressed 5 FAN gt gt gt 3 or 4 6 All louvers closed as well as the floor fresh air louver file Kl ownersdocs 1987 1987_240 87240_Ola htm 20 of 22 12 30 2006 7 53 24 AM 1987 Volvo 240 Always keep front external inlet grille in front of the windshield clear of obstructions snow ice etc Maximum defroster action For maximum defroster capacity at very low ambient temperatures use the recirculation control button depressed If not using air conditioning the recirculation feature should not be used in humid climates and at temperatures about 23 F 5 C Air louvers dash A Closed B Open C Directing air flow horizontally D Directing air flow vertically MAN J z I a r a oy cl n ou i Fresh air louver floor except models with air conditioning There is a floor directed fresh air louver on the driver and passenger sides of the vehicle driver s side only on some models Airflow is contr
86. rs the composition of the exhaust gases leaving the engine The exhaust gas analysis is fed into an electronic unit which continuously influences the amount of fuel injected This adjusts the air fuel ratio to provide optimum conditions for combustion and efficient reduction of the three major pollutants hydrocarbons carbon monoxide and nitrogen oxides through a 3 way catalytic converter pg 65 Servicing Sbeless shee cowie Seal weal Semme carn Oxygen Sensor On the B230F engines the oxygen sensor Lambda sond is electrically heated The use of a PTC Positive Temperature Coefficient element to heat the Lambda sond ensures a shorter warm up time and continuous operation at its working temperature This type of Lambda sond does not require periodic replacement Catalytic Converter This is a supplementary device in the exhaust system designed to reduce exhaust emissions This device is mainly a container with a ceramic material insert designed to let the exhaust gases pass through channels in the insert The channel walls are covered by a thin layer of platinum and rhodium These metals act as catalysts permitting a chemical action to occur without actually taking part in it The carbon monoxide content will increase if the Catalytic Converter is damaged CAUTION Vehicles with Catalytic Converter must use unleaded fuel only Otherwise the Catalytic Converter will become damaged and ineffective Torque catalytic converter mo
87. rt for the choice of cleaning agent On no account must gasoline naphtha or similar cleaning agents be used on the plastic or the leather since these can cause damage When aging leather changes appearance but the typical texture remains To preserve smoothness and appearance it is recommended to treat the leather with a special leather preservative after one or two years of use Cleaning the seat belts Clean only with luke warm water and mild soap solution Cleaning floor mats The floor mats should be vacuumed or brushed clean regularly especially during the winter when they should be taken out for drying Spots on textile mats can be removed with a mild detergent Anti rust treatment Your Volvo has been rust protected at the factory On external surfaces a heavy coat of wear resistant material has been used while on the internal surfaces a lighter rust inhibitor is used The exterior rust protection should be inspected regularly at least once per year If the rust protection has been damaged a repair should be made as soon as possible to prevent moisture from entering between the metal and coating Carefully clean and remove any rust prior to repair of the rust protective coating The interior rust protection should normally be renewed by your authorized Volvo dealer first time after 36 months and then at least every 24th month thereafter For further information see section titled What causes rust or see your Volvo dealer
88. sW S858 wagon file Kl ownersdocs 1987 1987_240 87240_03b htm 13 of 23 12 30 2006 7 53 31 AM 1987 Volvo 240 High mounted brake light Remove the plastic housing by pulling it up and away from the light assemble Depress the black catch tab to release the bulb holder Swing the bulb holder out and replace the bulb 2 Bulbs Power Socket High mounted Brake 20W Bads light pg 78 Replacing bulbs WwW SECS Interior light Insert a screwdriver through the opening in the right side of the housing and depress the catch tab Pull out the housing assembly and replace the bulb Bulbs Power Socket Interior light 10W S8 5 8 file Kl ownersdocs 1987 1987_240 87240_03b htm 14 of 23 12 30 2006 7 53 31 AM 1987 Volvo 240 Engine compartment light Trunk light Remove screw holding the light assembly Lift it out to remove Replace the bulb Reinstall by first inserting the guides into one side then press in the light assembly and install the screw Bulbs Power Socket Engine compartment ISW S858 light Trunk light ISW S8 5 8 Instrument and heater control lighting Due to the location of these bulbs their replacement should be carried out by a Volvo dealer pg 79 Fuses Replacing fuses file Kl ownersdocs 1987 1987_240 87240_03b htm 15 of 23 12 30 2006 7 53 31 AM 1987 Volvo 240 The fuse box is positioned in front of the left front door pillar When replacing fuses check that the correct amperage is
89. sdocs 1987 1987_240 87240_01a htm 7 of 22 12 30 2006 7 53 24 AM 1987 Volvo 240 Ambient temp gauge accessory An electronic thermometer that indicates ambient temperature just above the road surface Warns you of icy road conditions pg 13 Oil pressure gauge voltmeter Oil pressure gauge accessory The oil pressure gauge indicates the pressure of the oil in the lubricating system of the engine The pressure is dependent on the speed of the engine the oil temperature and the viscosity of the oil The gauge pointer must not go down to the red field while driving Note While idling with a hot engine the pointer may go into the red field This is not a cause for concern providing the pointer rises to the normal driving range again when you increase the engine speed file Kl ownersdocs 1987 1987_240 87240_Ola htm 8 of 22 12 30 2006 7 53 24 AM 1987 Volvo 240 Voltmeter accessory The voltmeter indicates the voltage in the electrical system and thereby also the state of the battery While the car is being driven the pointer should be within the black field Should the pointer point to the upper or lower red field when driving this may indicate some fault in the electrical system Note While idling with a hot engine especially with air conditioning ON the pointer may indicate low voltage This is not a cause for concern provided that the indicated voltage increases when you increase engine speed pg 14 Startin
90. seat down Maximum width Height Volume with rear seat up Volume with rear seat down Cargo opening maximum width Cargo opening maximum height Dimensions and weighs for Canadian models Length Curb weight depending on type Gross vehicle weight Capacity weight Permissible axle weight rear 4 7 12 cm 4 7 12 cm 56 3 143 cm 56 3 143 cm 53 5 136 cm 53 5 136 cm 32 2 9 8 cm 32 2 9 8 cm 2950 2983 Ibs 1341 1353 3034 3080 Ibs 1376 1397 kg kg 4030 Ibs 1830 kg 4300 Ibs 1950 kg 960 Ibs 435 kg 1220 Ibs 555 kg 1885 lbs 855 kg 1885 lbs 855 kg 2180 Ibs 990 kg 2600 Ibs 1180 kg 3300 Ibs 1500 kg 3300 Ibs 1500 kg 200 Ibs 90 kg 200 Ibs 90 kg Wagon models 44 5 113 cm 74 0 188 cm 53 1 135 cm 32 9 84 cm 41 cu ft 1 2 m3 71 cu ft 2 0 m3 45 7 116 cm 30 7 78 cm 4 door 482 cm 1316 1334 kg 1830 kg 425 kg 990kg Wagon 484 cm 1358 1376 kg 1950 kg 495 kg 1120 kg file Kl ownersdocs 1987 1987_240 87240_04 htm 2 of 11 12 30 2006 7 53 34 AM 1987 Volvo 240 pg 97 Specifications Engine B230F 2 3 liters 141 cu in Liquid cooled gasoline 4 cylinder in line engine Cast iron cylinder block with cylinders bored directly in block Aluminum alloy cylinder head with single overhead camshaft and separate intake and outlet channels Engine lubrication is provided by a gear pump driven from the crankshaft Full flow type oil filter Exhau
91. st emission control accomplished by fuel injection Lambda sond system and catalytic converter 114 hp at 5400 rpm 85 kW at 90 Output SAE J1349 Do Max torque SAE J1349 136 ft Ibs 185 Nm at 2750 rpm Number of cylinders 4 Bore 3 78 96 mm Stroke 3 15 80 mm Displacement 2 32 liters 141 cu in Compression ratio 9 8 1 Valve clearance cold engine inlet and exhaust Checking Adjusting 0 012 0 016 0 014 0 016 0 30 0 40 mm 0 35 0 40 mm Valve clearance warm engine inlet and exhaust 0 016 0 018 0 014 0 016 0 40 0 45 mm 0 35 0 40 mm All specifications are subject to change without notice pg 98 Specifications Engine B230F Cooling System file Kl ownersdocs 1987 1987_240 87240_04 htm 3 of 11 12 30 2006 7 53 34 AM 1987 Volvo 240 Positive pressure closed Type system Thermostat begins to open 188 6 F 87 C at fully open at 215 F 97 C Fan belts designation HC 38 X 918 two Coolant Volvo Coolant type C blue green Fuel system The engine is equipped with the LH Jetronic electronic 2 2 fuel injection system Ignition System Firing order 1 3 4 2 Ignition setting cannot be adjusted 12 B T D C at 750rpm Spark plugs Bosch WR7DC or equivalent Spark plug gap 0 024 0 028 0 6 0 7 mm Tightening torque 15 22 ft Ibs 20 30 Nm Distributor direction of rotation Clockwise pg 99 Specifications POWER TRANSMISSION Manual or automatic transmission Hypoid type
92. than the normal tail lights and should be used only when atmospheric conditions such as fog rain snow smoke or dust reduce the daytime or night time visibility of other vehicles to less than 500 ft 152 meters The headlights must be switched on Note that local regulations governing the use of these lights may vary pg 18 Rear window demister hazard warning flasher Rear window Hazard warning de mister Flasher Rear window demister To operate depress the switch The indicator lamp in the switch will come on The system will be switched off automatically after 10 15 minutes or when the starting ignition key is switched off Do not place items against the inner surface of the rear window that may damage the printed circuit Do not scrape the inner surface of the rear window glass with a hard object or use an abrasive window cleaner otherwise damage to the printed circuit will occur file Kl ownersdocs 1987 1987_240 87240_Ola htm 15 of 22 12 30 2006 7 53 24 AM 1987 Volvo 240 Hazard warning flasher The four way flasher should be used to indicate that the vehicle has become a traffic hazard Note Regulations regarding the use of the hazard warning flasher may vary from state to state pg 19 Parking brake Parking brake hand brake The lever is situated between the front seats The brake is applied to the rear wheels The PARKING BRAKE reminder light on the instrument panel comes on whenever the parking brake lever
93. thanol methyl alcohol wood alcohol This practice can result in vehicle performance deterioration and can damage critical parts in the fuel system Such damage may not be covered under the New Vehicle Warranty Fuel Tank The fuel tank is designed to hold approx 15 8 US gal 60 liters with sufficient volume left over to accommodate possible expansion of the fuel in hot weather Be aware that the usable tank capacity will be somewhat less than the 15 8 US gal 60 liter maximum When the fuel level is low such factors as ambient temperature the fuel s vapor pressure characteristics and terrain can affect the fuel pumps ability to supply the engine with an adequate supply of fuel Therefore it is advisable to refuel as soon as possible when the needle nears the red zone After the needle enters the red zone you should be able to drive approx 25 miles 40 km depending on driving style and conditions pg 59 Engine fluids Checking oil level The oil level should be checked each time the fuel tank is refilled Be sure the oil level is maintained between the upper and lower marks on the dipstick Low oil level can cause internal damage to the engine and overfilling can result in high oil consumption The distance between the dipstick marks represents approx quart 1 liter of oil Changing oil filter Replace the oil filter at every oil change If the oil filter is changed separately 1 2 US qt 5 liters of oil should be added
94. ting system directly to the vehicle lighting system Consult your nearest authorized Volvo dealer for correct installation Trailer hauling does not normally present any particular problems but take into consideration e Recommended hitch tongue load is 110 Ibs 50 kgs for trailer weights below 2 650 Ibs 1 200 kgs and 143 154 lbs 65 70 kgs for trailer weights above 2 650 Ibs 1 200 kgs However it must not exceed 200 Ibs 90 kgs e For trailer weights between 2 650 3 300 Ibs 1 200 1 500 kgs a top speed of 50 mph 80 km h should never be exceeded e Engine and transmission are subject to increased loads Therefore engine coolant temperature should be closely watched when driving in hot climate or hilly terrain Use lower gear and turn off air conditioner if temperature gauge pointer enters the red range e Avoid overload and other abusive operation e Hauling a trailer affects handling durability and economy Trailer air dam Volvo accessory will improve mileage e Itis necessary to balance trailer brakes with the lowing vehicle brakes to provide a safe stop check and observe State regulations e More frequent vehicle maintenance is required e Remove the ball and drawbar assembly when the hitch 1s not being used Note Refer to section entitled Automatic transmission for additional trailer hauling tips Poisonous exhaust gases may enter via the open trunk lid or tailgate This is especially true for wagon models If th
95. transmission file Kl ownersdocs 1987 1987_240 87240_03b htm 1 of 23 12 30 2006 7 53 31 AM 1987 Volvo 240 Automatic transmission Capacity 7 8 US qts 7 4 liters Fluid type Automatic Transmission Fluid type Dexron II D Replace every 20 000 miles 32 000 km A Cold transmission oil temperature 105 F 40 C This is a normal temperature for the transmission after idling for about 10 minutes At oil temperature below 105 F 40 C the level may be below the MIN mark B Warm transmission oil temperature 195 F 90 C This temperature is obtained when driving for about 30 minutes At oil temperature above 195 F 90 C the level may be above the MAX mark Note The engine should be idling when checking transmission fluid level Check the oil level as follows Park the car on level surface with the engine idling Slowly move the selector lever through all the gear positions and then to position P Wait 2 minutes before checking the oil level As the illustration shows the dipstick has a Cold and a Warm side The oil level should be between the MIN and MAX marks Wipe the dipstick with a clean cloth CAUTION The oil may be very hot Do not use rags which can leave lint on the dipstick The transmission is topped up via the dipstick tube The space between the MIN and MAX marks on the dipstick corresponds to 0 5 US qts 0 5 liter Do not fill the transmission with too much oil since this can r
96. tructions for work on the fuel injection system Extreme cleanliness is essential when working on the injection system Great care must be observed Injection system service should be handled by qualified technicians using equipment intended for this service Fuel line filter We recommend that this filter be changed every 60 000 miles 96 000 km The filter is replaced as one complete unit Replace more frequently if contaminated fuel was introduced into the tank Fuel system cap tank lines and connections The ability of the fuel system to control hydrocarbon emissions is dependent largely on a leak free system Check for proper sealing of gasoline filler cap which contains O ring type seals Check all evaporative hoses in vehicle for tightness Check fuel lines under vehicle Repair if necessary file Kl ownersdocs 1987 1987_240 87240_03a htm 9 of 12 12 30 2006 7 53 29 AM 1987 Volvo 240 Air cleaner Replace the air cleaner cartridge every 30 000 miles 48 000 km The cartridge should be replaced more often when driving under dirty and or dusty conditions The filter cannot be cleaned and should always be replaced with a new one Checking and adjusting idle speed Your Volvo is equipped with an electronically controlled idle speed system that requires no period checking or adjustment Lambda sond oxygen sensor system This is an emission control system designed to reduce emissions and improve fuel economy An oxygen sensor monito
97. ttery capacity 1s impaired at low air temperature The state of charge must be checked more frequently and if necessary the battery should be recharged The battery may freeze if the state of charge is low Windshield washers Anti freeze washer fluid should also be added to the washer fluid container for the windshield and rear window tailgate wagon model washer This is particularly important during the winter because the windshield frequently becomes dirty and is often splashed with water which freezes rapidly This may necessitate the frequent use of the windshield washer and wipers Your Volvo dealer can supply you with suitable anti freeze for this purpose Suitable mixtures of anti freeze and water are Down to 14 F 10 C 1 part anti freeze 4 parts water Down to 7 F 14 C 1 part anti freeze 3 parts water Down to 0 F 18 C 1 part anti freeze 2 parts water Down to 18 F 28 C 1 part anti freeze 1 part water pg 90 Service diagnosis The diagnoses outlined below are intended to serve only as a guide to locate and temporarily correct minor faults Causes of unsatisfactory performance should be investigated and corrected by your Volvo dealer Condition Starter fails to operate or operates very slowly Possible cause Correction With the starting ignition switch in the Driving or On position check to see if the warning lights on the dashboard come on and if they stay on when Weak battery or dead cel
98. unting bolts The Catalytic Converter mounting bolts should be re torqued at the 600 1 200 mile 1000 2000 km inspection pg 66 Servicing Engine Crankcase Ventilation System Crankcase ventilation The engine is provided with positive crankcase ventilation PCV which prevents crankcase gases from being released into the atmosphere Instead the crankcase gases are admitted to the intake manifold and cylinders file Kl ownersdocs 1987 1987_240 87240_03a htm 10 of 12 12 30 2006 7 53 29 AM 1987 Volvo 240 B230F 1 PCV nipple 2 Flame Guard 3 Oil trap PCV system B230F engine The PCV nipple in the intake manifold should be cleaned after 60 000 miles 100 000 km It is recommended that the flame guard be cleaned every 20 000 miles 32 000 km pg 67 Servicing Engine Evaporative Emissions Vacuum gye Rall gyar weve wl we Fue tank i 4 Charcoal ee cantar Evaporative control systems Vehicles intended for the North American market are equipped with a fuel vapor evaporative control system which prevents gasoline fumes from being released into the atmosphere The system is comprised of an expansion chamber in the fuel tank a roll over valve on the cross member in front of the fuel tank and a charcoal canister with built in vacuum valve The components are interconnected by hoses which channel fuel vapor from the gas tank to the charcoal filter where they are stored until the eng
99. used Never use fuses of higher amperage unless specified by your Volvo dealer If one fuse repeatedly fails take the car to your Volvo dealer for fault tracing A spare fuse kit 1s available from your Volvo dealer Some of the equipment listed below is optional 1 Cigarette lighter El operated side mirrors Radio Tailgate wiper washer Cruise control governor 2 Windshield wiper washer Horn 3 Heater blower 4 Fuel feed pump tank 5 Heated rear window 6 Main fuel pump 7 Brake lights Cruise control switch 8 Interior light Glove box light Trunk light Engine compartment light Central locking El radio antenna clock 9 Hazard warning flashers shift indicator light 10 Window lifts 11 4th gear automatic transmission seat heated 12 Back up lights Window lifts relay Air conditioning with blower control Rear window demist relay 13 Instruments seat belt warning lights Turn signals fuel injection system relay 14 Rear fog lights 15 Parking lights left side License plate light 16 Parking lights right side Light on instruments and controls Headlights chime 17 Spare fuse storage Blade type fuse serving LH Jetronic fuel injection system Located on the left wheel housing by the ignition coil file Kl ownersdocs 1987 1987_240 87240_03b htm 16 of 23 12 30 2006 7 53 31 AM 8 A 16A 25A 8A 16A 16A SA 8A 16A 16A SA 8A SA SA SA 25A 1987 Volvo 240 pg 80 Wheels and tires

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