Vermont Casting 6000 Gas Grill User Manual
Contents
1. YES NO NO Replace Gas Valve Replace Ignition Module Is vent partially blocked System Runs Is the correct size of orifice restrictor installed in the power vent Is there water dirt in hose to Continuously Does the pilot flame covers the flame rod pressure switch Until Switched Is the flame rod wire in good condition Are hose connections loose Replace Off Is there continuity to ground from the pilot burner Is the hose cracked Pressure Is the hose connected to the Switch low pressure side of the pres YES Does pressure switch open during operation sure switch NO Replace power vent circuit board Does 24V power get interupted at terminal 7 24V at the ignition module WARNING Never jump the pressure switch out of this Replace ignition module system Property damage injury or death may result 10003262 19 DV Power Vent System CFM Corporation reserves the right to make changes in design materials specifications prices and discontinue colors and products at any time without notice ZPDVS DV Power Vent System 20 ae A o elce u o a s W n R A A a A gt Description Hose High Temperature Shield Heat Blower Right Assy Shield Heat Blower Left Assy Blower Gasket Blower Gasket Blower Plate Pressure Switch Circuit Board Cover Circuit Board Power Cord Gasket Flue Pipe Hose Clamp Not Shown Wires Circui2. Replace Ignition Module Does Spark Does pilot flame cover MES Is flame rod corroded No Stop When the flame rod Is pilot hood corroded Z Replace Ignition Module Pilot Lights NO Is flame rod insulator cracked i 9 YES Check Pilot for obstruction Check Gas Pressure Is wire to flame rod damaged Adjust Pilot Flame Check Does Main no is there 24V power at terminal YES Are wires to vave NO Is there manifold pressure ves ad Burner Light 1 MV during spark cycle loose or corroded ta NO YES NO Replace Gas Valve blocked Replace Ignition Module Is the correct size of orifice restrictor installed in the power vent Does the pilot flame covers the flame rod System Runs Continuously Is vent partially blocked Is there water dirt in hose to Replace pressure switch Pressure Is the flame rod wire in good condition Is there continuity to ground from the pilot burner YES Are hose connections loose Switch Is the ked Does pressure switch open during operation YES proi os NO YES Does 24V power get interupted at terminal six 24V at the ignition module Replace power vent circuit board NO E WARNING Never jump the pressure switch out of this Replace ignition module ini system Property damage injury or death may result 18 10003262 Until Switched Off DV Power Vent System Troubleshooting the Power Vent System SIT 822 Valve with Synetek Electronic
3. and power vent Remove the blower s cover two parts e Remove the hose attached to the blower casing e Remove two screws Refer to Figure A Remove two nuts from the right side cover e Remove the right side cover by pulling it out Refer to Figure B e Remove two nuts from the left side cover e Remove the left side cover by pulling it out Refer to Figure C Remove the two nuts that hold the pressure switch bracket Do not disconnect any wire or the hose Just bring the pressure switch still attached to the bracket to a rest position to give you access to the screws that hold the blower bracket Refer to Figure D Disconnect the wires from the blower Remove the four screws that hold the blower bracket Be careful not to drop the blower Slide down the blower to release it from the top extrusion and carefully bring the sub assembly blower with the bracket and the gasket to the outside of the box to replace the orifice Be careful not to damage the gasket otherwise you will have to replace it Refer to Figure E Remove the two 3 8 nuts holding the orifice plate Refer to Figure F Get from the orifice plate kit the correct restrictor orifice size for the unit you are installing check chart for restrictor orifice size X unit model Install the correct orifice plate into the same location as the previous one Place back the two nuts Reinstall the blower Make sure the exhaust of the blower is properly inser
4. 4 times 90 degrees elbows 360 degrees 2 times 45 degrees elbows 90 degreees Total elbow degrees 450 degrees Installation is OK 10003262 DV Power Vent System 3 DV Power Vent System Setup 3 1 Checking the Pressure Switch Position The pressure switch diaphragm must be in a vertical plane The pressure switch hose connections should NEVER point up The BEST position is pointing down but can be pointed to the sides Depending on the final location of the DV Power Vent System box the pressure switch hose connection needs to be checked If the hose connection position needs to be adjusted follow these steps 1 Check the pressure switch location 2 Ifthe hose connection is pointing down you do not need to change the pressure switch position 3 Ifthe hose connection location needs to be adjusted remove the two screws holding the pressure switch to the bracket Rotate the pressure switch clockwise or counterclockwise whichever is better to reach the new position Re attach the pressure switch to the bracket with the same screws removed in Step 4 Check all wire connections according to the wiring diagram Check hose connections between the pressure switch and the blower Make sure the hose is not kinked Refer to Figure A 3 2 Wire Connections No A e Remove one screw and one nut that are holding the circuit board cover in place Refer to Figure B Bring the cover with the circuit board the power cord
5. 595 5 7 Install the Vent Pipes and the DV Power Vent System Box 8 VEE o 9 A a a Au a Van 10 DV Power Vent System SetUp cin aj jak 11 Checking the Pressure Switch Position soii aa sad adaidesadiaad nados 11 Wire 8 11 da kakih 11 Adding Deflectors to Vent Termination i 12 Wiring Diagram Honeywell Ignition Module 13 Wiring Diagram Synetek Igntion Module 5455555555 14 Operation Instructions nennen eeen eeeneneneneneneneennenen aa anaa 15 En Tg Os A lia 15 Changing the Restrictor Plate Orifice After System is Installed 16 Troubleshooting Honeywell Electronic Ignitor nnen ennen eneen veneeeernnennen 18 Troubleshooting Synetek Electronic Ignitor nennen eenenenenennnen 19 Replacement Parsifal 20 2 10003262 DV Power Vent System General Information and Instructions for the DV Power Vent System Model 7PDVS e This DV Power Vent System was designed to be used only on units with electronic ignition EN or EP e This DV Power Vent System was certified by CSA to be used only with CFM Corporation Direct Vent models as listed in this manual e This DV Power Vent System can be used with any CFM Corporation side wall vent termination kits vertical vent termination kits or snorkel k
6. DV Power Vent System Model 7PDVS MAJESTIC FIREPLACES WARNING IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE FOR YOUR SAFETY WHAT TO DO IF YOU SMELL GAS Do nat try to light any appliance Do not touch any electric switch do not use any phone in your building Extinguish all flames Immediately call your gas supplier from your neighbours phone Follow the gas suppliers instructions If you cannot reach your gas supplier call the fire department FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS AND Homeowner s Installation and LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE Operating Manual e Installation and service must be performed by a qualified installer service agency or your gas supplier E CERTIFIED 10003262 8 06 Rev 3 DV Power Vent System Table of Contents General IVO AMO reir O 3 Power System Parts and Description anssen ie 4 Clearance to Combustibles escisiones 5 Restrictor Plate Orifice Size and Models Chart 49995555 55 56 55 9995 5 6 installing the DV Power Vent System snie AESA ee ae dode 7 Changing the Restrictor Orifice Plate 55555555 5 555994555 5555 59
7. Ignitor and Synetek Power Vent Board Service must be performed by a gualified installer service agency or your gas supplier BEFORE COMMENCING TO TROUBLE SHOOT THE UNIT 1 Check if there is power to the unit fireplace and to the power vent box 2 Check if there is gas to the unit fireplace 3 The ignition control in the fireplace is eguipped with a lockout device which will put the unit into a lockout condition after three attempts to ignite the pilot Follow the steps in the chart below to reset the control Turn the On Off switch to the off position or turn the thermostat to the off position Wait 10 seconds and then turn to the on position 4 If this is the first time that the unit has been fired check the wiring of the unit against the wiring diagram before commencing troubleshooting START ON OFF switch or wall thermostat ON Is there 120V power to the fireplace and power vent Power vent motor NO Are all wiring connections tight Turn off Power before checking is working Is the LED light on the ignition control board giving an error code Refer to Page 14 YES YES Replace YES Is there 24V at the power vent circuit Is there 120V Power to the motor board at the 24VAC Hot Terminal NO NO Replace Power Vent Circuit Board Check R amp W from ignition control board are not crossed between power vent circuit board and ignition control board R 24V AC Hot must con Replace ignition control board nect to 24V AC Hot at powe
8. agram Honeywell Ignition Module OVAL KOT O O v 5 3 1 5 n HONEYWELL IGNITION MODULE w A o 24 o MV MVP PV GND GND 24V SENSE SPARK 5 3 za a 2 3 4 5 6 slo zz 0 5 RED ES Ze z 5 es amp m Bo E ORANGE p 25 8 z ne OS ES D 8 B o La O O ES ZE WHITE 28 Lo te a Cd 5 E Z 5 8 I 3 ES Bo l 8 i mm i YELLOW E n n m Sa 8 3 25 8 5 5 D 3 no JE A 2 5 lt A 22 2 5 33 3 m 73 7 7 1 a ISS i md E Es 1 Youd Y 2 vu o w o s A z s Z A i l d GREEN na z izi 5 a KME I Ea z 3 sla nov ty 3 28 8 8 5 III ua S ISS HD CFM 10003230 SYNETEK VN24B copyright 2000 sara mement votos 12A 125VAC esa 80248 Q con zeven0t van 7 sasvac NOR O UGM CONTROL HOT MONIA ama 10003262 13 DV Power Vent System Wiring Diagram Synetek Ignition Module 14 LED Codes ON 2 Flash 3 Fl
9. and all the existing wires attached to it to a rest position Refer to Figure C e Make all connections between the DV Power System box and the unit according to the wiring diagram Use 18 gauge AWS wire with minimum 2 64 insulation For connections to the circuit board use 3 16 Ouick Connect female spade terminals all others are screwed connections e The DV Power Vent System can be hard wired To hard wire the DV Power Vent System disconnect the power cord from the circuit board and replace it with hard wiring according to the connections shown in the wiring diagram Figure A ONN K E Figure 8 Figure C 10003262 11 DV Power Vent System 3 3 1 2 3 CFM512 12 Adding Deflectors to the Side Wall Vent Termination Open the plastic bag and check all components One Top Deflector one Bottom Deflector four self tapping screws Install the bottom deflector using two screws provided with the kit Refer to Figure A Open the top screen and install the top deflector Refer to Figure B Attach the top deflector using two screws provided with the kit After installing the top and bottom deflectors the vent termination should look like Figure C Close the top screen to the same way it was before CFM513 10003262 DV Power Vent System Wiring Di
10. ash 5 Flash Steady Flash O cru 10007939 2 2 E v z 5 s E 232 3 s 2 5 lt x 5 5 2 8 II Z 5 58825 3 mma o E le o mej JU z E So m Zer Y HF Se 3 os E Er h 22 2 o 2 lt D no m DE o Er o m ONA UJEM ONA 10lld punog Jung anO 951 APEN w t O 9 aInpoy uomubj punoig sewing siseug 95 98 sue UJH Ue UH SENOZI JOH SENOZI 5 E 2 HI Tel Mm telf tel Tell NIS JVASZ OND SISSVHI jo O n a la EJS RAB Y M A 8287 2 m Y y 3 3 m 23 2 E oz 5 Y 5 5 z gt o LL o ze SE tz A Y A on 227 a 23 gt A IS E AE 2 A e Y BLACK Y o EJ La 5 g 8 lt E 5 El Z Pp 5 Di i E GREEN En ir ul nm isl i 3 DI l o a MOVAL RTN I pi a 5 3 a BIS i con 24ves0C aa z sesvach NTR OVAL HOT 80248 Normal operation Ignition trial lockout Flame loss lockout 120V AC reversed polarity or board not sensing ground Flame detected out of al lowed seguence or inte
11. ined area definition when the distance of the four walls around the sides of the Power Vent Box to the stand offs is 3 or less in average When the DV Power Vent box is installed in a con fined area the access door needs to have a mini mum size of 12 X 12 and it must be ventilated with a minimum of 10 open area In a confined area installation a minimum distance of 12 1FT needs to be left between the Power Vent Box and the fifth wall Refer to Figures on Page 5 When the DV Power Vent box is installed in an un confined area the access door doesn t need to be ventilated The power vent motor shaft MUST ALWAYS BE ori ented horizontally for proper operation The pressure switch diaphragm MUST ALWAYS BE in a vertical position and the hose connection point ing down NEVER up Disconnect power supply when installing or servicing the fireplace or the power vent system DV Power Vent System DV Power Vent System Parts and Description 1 DV POWER VENT box assembled with a 6FT power cord 2 Two deflectors to be added to the side wall vent termination 3 Assorted restrictor orifice plates to be used according to the instructions for specific models 4 Installation and Operating Instruction Manual 4 10003262 Em DV Power Vent System Clearance to Combustible Materials and Access Door e The DV Power Vent System box needs a minimum 1 clearance all around the box The DV Power Vent System box already ha
12. its rear vent termination not to be used e This DV Power Vent System must be installed by a gualified professional according to these instructions e Plan the venting layout before starting the installa tion e Maximum TOTAL allowable system length is 40FT of straight pipe plus up to five 90 degree elbows Any combination of 45 and 90 degree elbows up to a maximum of 450 degrees is allowed It is NOT per missible to substitute elbows for length of horizontal or vertical straight pipe e Can be vented down to a maximum of 12FT meas ured from the center line of the highest section to the centre line of the lowest section between the fireplace and the DV Power Vent box e Minimum vent length of straight pipe between fire place and the DV Power Vent box is 10 feet for units with input up to 33 000BTU h 15 feet for units with inputs from 33 000BTU h to 40 000BTU h Maximum vent length of straight pipe between the DV Power Vent System box and the vent termination is 6 FT 10003262 Only vent components manufactured by CFM Corpo ration are approved for use with this DV Power Vent System All 4 and 7 venting connections twist lock or crimped ends to be sealed with high temperature silicone The 4 and 7 pipes connected to the inlet side of the DV Power Vent System box to be fitted inside the 4 pipe and the 7 collar Leave a permanent access for inspection and service of the DV Power Vent System box Conf
13. nstall the Vent Pipes and the DV Power Vent System Box Install pipes and elbows according to the lay out from Remember that the blower shaft MUST ALWAYS BE in the unit to the Power Vent System Box and from it to a horizontal plane and the pressure switch diaphragm the vent termination Follow the vent installation accord MUST ALWAYS BE in a vertical plane with the hose ing to the fireplace manual recommendations connections pointing down Four different ways to install the Power Vent System Box Outlet 10003262 DV Power Vent System Venting Up A Maximum 40FT of straight pipe B Minimum 10FT of straight pipe for units up to 33 000BTU h Minimum 15FT of straight pipe for units from 33 000BTU h to 40 000BTU h C Maximum 6FT of straight pipe A L L L L L L L B L L L L L C L tL In the above example there are 4 times 90 degrees elbows 360 degrees 2 times 45 degrees elbows 90 degrees Total elbow degrees 450 degrees Installation is OK 10003262 9 DV Power Vent System 10 Venting Down A Maximum 40FT of straight pipe B Minimum 10FT of straight pipe for units up to 33 000BTU h Minimum 15FT of straight pipe for units from 33 000BTU h to 40 000BTU h C Maximum 6FT of straight pipe D Maximum 12FT down A SLALALAL HAL B L L L L C L L D L L In the above example there are
14. osition or turn the thermostat to the off position Wait 10 seconds and then turn to the on position 4 If this is the first time that the unit has been fired check the wiring of the unit against the wiring diagram before commencing troubleshooting START ON OFF switch or wall thermostat ON NO Is there 120V power to the fireplace and power vent Power vent motor Are all wiring connections tight Turn off Power before checking is working YES Replace YES Is there 24V at the power vent circuit MES Is there 120V Power to the motor Blower board at the 24VAC Hot Terminal NO NO Replace Power Vent Circuit Board Is there 24V from the transformer YES Check Wiring NO Replace ranstormer Does the Pilot NO there 24V power at terminal NO isthe Pressure NO Is there a blockage in the vent an 2 SA boardi Switch Closed Is there water dirt in the hose from No Replace YES YES blower to the pressure switch Pressure Are hose connections loose Is the hose cracked YES Switch Is the lead to the spark electrode Replace Power Vent Circuit Board attached or arcing to ground Is the electrode cracked NO Replace Ignition Module Pilot Burner NO Is there 24V power at terminal YES Is pilot gas line blocked Lights 3 PV during spark cycle Is pilot orifice blocked Replace Gas Valve Are wires to valve loose Replace Gas Valve YES NO or corroded
15. r vent circuit board W Thermostat must am connect to ignition control Hot at power vent circuit board Does the Pilot NO Is there 24V power at terminal NO the Pressure LNO is there a blockage in the vent 2 7 24V at the ignition board iti Spark 24V g Switch Closed Is there water dirt in the hose from YES YES blower to the pressure switch No Replace YES Are hose connections loose Pressure Is the hose cracked A eat Replace Power Is the hose connected to the low Switch 958 Vent Circuit Board pressure side of the pressure Is the electrode cracked switch NO Replace Ignition Module Pilot Burner NO Is there 24V power at terminal YES Is pilot gas line blocked de Lights 3 PV during spark cycle Is pilot orifice blocked Replace Gas Valve Are wires to valve loose Replace Gas Valve YES NO or corroded Replace Ignition Module YES Does Spark Does pilot flame cover Is flame rod corroded NO Stop When the flame rod Is pilot hood corroded Replace Ignition Module Pilot Lights NO Is flame rod insulator cracked o 3 YES Check Pilot for obstruction Check Gas Pressure Is wire to flame rod damaged Adjust Pilot Flame Check Is there 24V power at terminal i 7 osition Does Main NO 2 main valve hot during spark YES Are wires to valve NO ls there manifold pressure ves of pilot Burner Light cycle comodeda Is orifice blocked
16. rnal fault hardware error MOTIJA IGN CONTROL HOT O a NS CFM 10003230 Y 66 9 sw SYNETEK VN248 vom copyright 2000 Psw our ama 10003262 DV Power Vent System Operation of the DV Power Vent System Turn the switch ON OFF or the wall thermostat to the ON position Blower will start immediately and will purge the unit and the vent system for 45 seconds At that point the pilot will light and the main burner s will follow When the switch ON OFF or the wall thermostat is turned to OFF the main burner and the pilot will shut down immedi ately and the blower will run for 45 seconds to clear the flue gases before turning OFF If the unit is ON but the flame is unstable ON and OFF continuously turn the switch to the OFF position and call a serviceman to check the installation Maintenance The DV Power Vent System box is a maintenance free system The motor bearings are pre lubricated for extended life and no further lubrication is required It is recommended however to have the system checked once a year by a qualified professional 10003262 15 DV Power Vent System Changing the Orifice Plate After the DV Power Vent Box is Installed If there is a need to change the restrictor plate orifice on the DV Power Vent System box follow the steps below A B O Z FACE 16 Turn the power OFF to fireplace
17. s a 1 stand off on all sides e Pipes from the fireplace to the DV Power Vent System box and from the box to the vent termination need e Clearance to combustible materials of 1 all around the pipe on vertical sections e Clearance to combustible materials of 1 on sides and bottom and 2 on the top of horizontal sections Confined Area Access Door Suggestions 10003262 5 DV Power Vent System Restrictor Orifice Sizes and Models After you plan the venting lay out and before the installation of the power vent box check the following chart to make sure the correct orifice is installed The power vent box is shipped with the 29 32 restrictor plate orifice in place used for 36LDVT or 36LDVR models For all other models replace the restrictor plate orifice with the correct size according to the following chart Models Input BTU h Restrictor Orifice Size 29 97 29 32 31 32 31 32 i 6 10003262 DV Power Vent System Installing the DV Power Vent System 1 Changing the Restrictor Orifice Plate Before installation of the power vent box RECOMMENDED A From the inlet side remove the two 3 8 nuts holding the orifice plate B Remove the orifice plate C Install the correct restrictor orifice plate according to the chart above D Place back the two nuts to hold the restrictor orifice plate and tighten Outlet Inlet AQOCOOOOYY 10003262 DV Power Vent System 2 I
18. t Board To Pressure Switch And Blower Not Shown Plate Restriction Orifice Size 29 32 Kit Deflector Vent Termination Kit Orifice Plates Includes ltems 17 To 25 Plate Restriction Orifice Size 23 32 Plate Restriction Orifice Size 25 32 Plate Restriction Orifice Size 27 32 7PDVS 10003405 10003673 10003672 10003214 10003066 10002280 10003213 10003230 10003610 10003095 10002237 10003267 10003317 10003260 10003315 10003258 10002274 10004194 10004195 DV Power Vent System 7PDVS DV Power Vent System continued Ref Description 7PDVS 20 Plate Restriction Orifice Size 31 32 10003261 21 Plate Restriction Orifice Size 1 10003277 22 Plate Restriction Orifice Size 11 2 10003328 23 Plate Restriction Orifice Size 1146 10003329 24 Plate Restriction Orifice Size 14 10003499 25 Plate Restriction Orifice Size 15 10009616 10003262 21 DV Power Vent System 22 10003262 DV Power Vent System 10003262 23 CFM Corporation 2695 Meadowvale Blvd Mississauga Ontario Canada L5N 8A3 800 668 5323 www cfmcorp com
19. ted into the opening Re attach the blower bracket with the four screws removed in step C Connect the wires to the blower see wiring diagram Re attach the pressure switch to the original position and secure the two nuts removed in step B Re install both covers to the blower e Install the left side and secure it with the nuts e Install the right side and secure it with the nuts e Re attach the two screws Re attach the hose to the blower connection Check all wires according to the wiring diagram and the hose connections to make sure everything is properly in place 10003262 DV Power Vent System gt firme e Screws Figure C Figure F 10003262 17 DV Power Vent System Troubleshooting the Power Vent System SIT 822 Valve with Honeywell Electronic Ignitor and Synetek Power Vent Board Service must be performed by a gualified installer service agency or your gas supplier BEFORE COMMENCING TO TROUBLE SHOOT THE UNIT 1 Check if there is power to the unit fireplace and to the power vent box 2 Check if there is gas to the unit fireplace 3 The ignition control in the fireplace is equipped with a lockout device which will put the unit into a lockout condition after three attempts to ignite the pilot Follow the steps in the chart below to reset the control Turn the On Off switch to the off p
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