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        Troy-Bilt CS4210, CS4265 Chipper User Manual
         Contents
1.   Maintaining Your Chipper Shredder               ccccceeeeeeeeceeeeeeeeeceeeeeeeaeeseeeeeeseaeeeeeeeeess 9  THOUDIGSIOOUUAG Sec isscd eed fits cexeciudeeectesheadecees ieceteues anced laces shbeextaxsbodeatnc asccdeextesedeecentes 12  Pants LISt aes siiaii eee ie dase adsl tanec eect sence ented 13    FINDING MODEL NUMBER    This Operator s Manual is an important part of your new chipper shredder  It will help you assemble  prepare and  maintain the unit for best performance  Please read and understand what it says     Before you start assembling your new equipment  please locate the model plate on the   equipment and copy the information from it in the space provided below  The information on the   model plate is very important if you need help from our Customer Support Department or an  authorized dealer        You can locate the model number by standing behind the unit and looking down at the frame below the  engine  A sample model plate is explained below  For future reference  please copy the model number and  the serial number of the equipment in the space below        Copy the model number here        OTROYV BILT PROV SILT LLC  Copy the serial number here     www troybilt com CLEVELAND  OH 44136  330 558 7220  866 840 6483          ENGINE INFORMATION    The engine manufacturer is responsible for all engine related issues with regard to performance  power rating   specifications  warranty and service  Please refer to the engine manufacturer   s Owner   s Operator   s M
2.   s manual for proper  instructions on off season storage    If the fuel tank has to be drained  do this outdoors       Observe proper disposal laws and regulations for    gas  oil  etc  to protect the environment     WARNING    YOUR RESPONSIBILITY  Restrict the use of this power machine to persons who read   understand and follow the warnings and instructions in this manual and on the machine     SAFETY LABELS FOUND ON YOUR UNIT    A DANGER f safeETY A DANGER      ROTATING CUTTING BLADES  KEEP HANDS  AND FEET OUT OF OPENING WHILE GLASSES ROTATING CUTTING BLADES     MACHINE IS RUNNING  KEEP HANDS AND FEET OUT      DO NOT OPERATE THIS MACHINE UNLESS S H 0  U L B     THE CHUTE DEFLECTOR HAS BEEN OF OPENINGS WHILE MACHINE  PROPERLY INSTALLED AND IS SECURED  WITH THE HAND KNOBS  BE WORN IS RUNNING     4 DANGER    ASSEMBLE CHUTE DEFLECTOR      TO THIS UNIT  BEFORE OPERATING MACHINE     4 DANGER      Read the owner s manual s  before starting and using unit    Ifthe chipped shredder jams or becomes clogged  immediately shut   Do not operate on pavement  gravel or other hard surfaces  A WARNI NG   Keep all shields and guards in place and securely attached  off the engine and wait for all moving parts to come to a complete since objects can ricochet and cause injury     Keep hands  feet  face  clothing and long hair out of Shredder stop before clearing    To avoid a fire hazard  keep leaves  grass  and other  Bo  NOT piace Branches averse Hopper  Chipper Chute and Discharge Chute whi
3.  See the Briggs  amp  Stratton Owner Operator manual  packed with your unit  for the location and function of  the controls on the engine     Starter Handle  The starter handle is located on the engine  Pull the  starter handle to start engine  See Figure 4     Spring Latch  The spring latch is located on the top of the hopper  It is    used to release or lock the chipper chute in a raised  position for storage or for transporting  See Figure 4     1 WARNING  Never operate the chipper    shredder with the chipper chute in the raised  position  Use the spring latch to lower the  chipper chute into the operating position  before starting the engine     Lock Rod   The lock rod is located on the chipper chute support  It  is used to release or lock the chipper chute in a lowered  position for operation  See Figure 4     Chipper Chute   Branches up to 3    in diameter may be fed into the  chipper chute for chipping  See Figure 4    Hopper   Leaves  twigs and branches up to 1 2 inch in    diameter may be placed into the hopper for shredding   See Figure 4     IMPORTANT  Never place branches with a diameter  greater than 1 2 inch in the hopper  Doing so can result  in serious damage to your unit   s shredder blade  flails  or impeller     Handle  Use the handle when manually transporting the chipper  shredder     Handle    Chipper Chute    Starter Handle     Model CS4210 Only           Hopper    Spring Latch    Discharge Chute    Wing Knob    Lock Rod    Figure 4    SECTION 4  OPERA
4.  changes           authorized service dealer        NOTE  For repairs beyond the minor adjustments listed above  contact your nearest authorized service dealer        MANUFACTURER S LIMITED WARRANTY FOR     OTROY BILT       The limited warranty set forth below is given by Troy Bilt LLC  with respect to new merchandise purchased and used in the  United States  its possessions and territories        Troy Bilt    warrants this product against defects in material  and workmanship for a period of two  2  years commencing  on the date of original purchase and will  at its option  repair or  replace  free of charge  any part found to be defective in  materials or workmanship  This limited warranty shall only  apply if this product has been operated and maintained in  accordance with the Operator   s Manual furnished with the  product  and has not been subject to misuse  abuse   commercial use  neglect  accident  improper maintenance   alteration  vandalism  theft  fire  water  or damage because of  other peril or natural disaster  Damage resulting from the  installation or use of any part  accessory or attachment not  approved by Troy Bilt for use with the product s  covered by  this manual will void your warranty as to any resulting  damage     Normal wear parts or components thereof are subject to  separate terms as follows  All normal wear parts or  component failures will be covered on the product for a period  of 90 days regardless of cause  After 90 days  but within the  two y
5.  gasoline container    b  Extinguish all cigarettes  cigars  pipes  and  other sources of ignition    c  Never fuel machine indoors    d  Never remove gas cap or add fuel while the  engine is hot or running    e  Allow engine to cool at least two minutes  before refueling    f  Never over fill fuel tank  Fill tank to no more  than 1 2 inch below bottom of filler neck to  provide space for fuel expansion    g  Replace gasoline cap and tighten securely    h  If gasoline is spilled  wipe it off the engine  and equipment  Move machine to another  area  Wait five  5  minutes before starting the  engine     i  Never store the machine or fuel container  inside where there is an open flame  spark   or pilot light  e g  furnace  water heater   space heater  clothes dryer  etc     j  To reduce a fire hazard  keep machine free  of grass  leaves  or other debris build up   Clean up oil or fuel spillage and remove any  fuel soaked debris    k  Allow machine to cool at least 5 minutes  before storing     OPERATION    1     A    Do not put hands and feet near rotating parts or in  the feeding chambers and discharge opening   Contact with the rotating impeller can amputate  fingers  hands  and feet   Before starting the machine  make sure the chipper  chute  feed intake  and cutting chamber are empty  and free of all debris   Thoroughly inspect all material to be shredded and  remove any metal  rocks  bottles  cans  or other  foreign objects which could cause personal injury  or damage to th
6.  outside of the shredder blade and a 1 2    box  or socket   wrench on the inside of the shredder blade  See Figure  11  Hold the Allen wrench stationary and rotate the box   or socket  wrench to loosen the nut        Remove the hex bolt  lock washer  and flat washer  to completely free the shredder blade     IMPORTANT  If sharpening the blade for reuse  follow  the original angle of grind as a guide  Make certaineach  cutting edge receives an equal amount of grinding to  prevent an unbalanced blade  Remove metal from the  heavy side until it is balanced evenly     IMPORTANT  When reassembling the blade  tighten  center bolt to between 45 ft lbs and 60 ft lbs and the  two out bolts to between 20 ft lbs and 25 ft lbs     storing Your Chipper Shredder   Clean the equipment thoroughly   e Wipe equipment with an oiled rag to prevent rust   e Refer to engine manual for correct engine storage    instructions    e Store unit in a clean  dry area  Do not store next to  corrosive materials such as fertilizer     SECTION 6  TROUBLESHOOTING       Problem    Cause    Remedy       Engine fails to start    Spark plug wire disconnected          Connect wire to spark plug                       2  Fueltank empty or stale fuel  2  Fill tank with clean  fresh gasoline   3  Throttle control lever  if equipped    3  Move throttle lever to FAST position   not in correct starting position   4  Choke notin CHOKE position  4  Move choke to CHOKE position    If Equipped   5  Blocked fuel line  5  Clea
7. OTROY BILT  Operator s Manual    Chipper   Shredder    Models CS4210  CS4265                  Model CS4210 Shown    IMPORTANT  READ SAFETY RULES AND INSTRUCTIONS CAREFULLY    Warning  This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered  brush   covered or grass covered land unless the engine   s exhaust system is equipped with a spark arrester meeting applicable local or state laws  if   any   If a spark arrester is used  it should be maintained in effective working order by the operator  In the State of California the above is required  by law  Section 4442 of the California Public Resources Code   Other states may have similar laws  Federal laws apply on federal lands  A spark    arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department  P O  Box 361131  Cleveland  Ohio 44136 0019     MTD LLC P O  BOX 361131 CLEVELAND  OHIO 44136 0019    PRINTED IN U S A  FORM NO  769 00830   7 03     TABLE OF CONTENTS    Content Page  Important Safe Operation Practices            ccceccceseeeeeeeeeeeeeeeeceeeeeesaeeeeeeeeeseaeeeseeeeeaas 3  Assembling Your Chipper Shredder                ccccccceeeeceeeeceeeeeeeeeeeceeeeeeeseeeeeeeeneeeseaees 5  Know Your Chipper Shredder                cccececeeeeceeeeeeeeeeeaeeeeeeeeseeeeseaaeeseeeeeeeeaeeeeeeeess 6  Operating Your Chipper Shredder              c ccceccceeeeeeeeeeeeeeeeeseeeeeeseaaeseeeeesseaeeeeeeees 7
8. TING YOUR CHIPPER SHREDDER    WARNING  The operation of any chipper  A shredder can result in foreign objects being  thrown  Always wear the safety glasses  provided with this unit or eye shields before    chipping or shredding and while performing  any adjustments or repairs     Gas And Oil Fill Up    Service the engine with gasoline and oil as instructed in  the separate engine manual packed with your chipper  shredder  Read instructions carefully     WARNING  Never fill fuel tank indoors with   A engine running or until the engine has been  allowed to cool for at least two minutes after  running     Starting Engine   e Attach spark plug wire to spark plug  Make certain  the metal cap on the end of the spark plug is  fastened securely over the metal tip on the spark  plug     e Open fuel shut off valve   Model CS4210     e Move choke control lever to  CHOKE position  Models  CS4210  amp  CS4265             S    OPEN    NOTE   A warm engine may not require choking      e Move throttle control lever to FAST  rabbit  position     Model CS4265                RUN    CHOKE N                                            e Grasp the starter handle and pull the rope out  slowly until resistance is felt  When it becomes  slightly harder to pull the rope  slowly allow the rope  to recoil  Then pull rope with a rapid  continuous   full arm stroke  Keep a firm grip on starter handle     NOTE  A    clanking    noise may be heard when pulling  the starter rope  It is completely normal and d
9. age  or injury to  you and your property and or to others and their property  arising out of the misuse or inability to use the product     This limited warranty shall not extend to anyone other than  the original purchaser or to the person for whom it was  purchased as a gift     HOW STATE LAW RELATES TO THIS WARRANTY  This  limited warranty gives you specific legal rights  and you may  also have other rights which vary from state to state   IMPORTANT  Owner must present Original Proof of  Purchase to obtain warranty coverage     Troy Bilt LLC  P O  BOX 361131 CLEVELAND  OHIO 44136 0019  Phone  1 866 840 6483  1 330 558 7220    
10. anual packed  separately with your unit for more information     CALLING CUSTOMER SUPPORT    Please do NOT return the unit to the retailer from which it was purchased  without first contacting Customer Support     Should you have difficulty assembling this product or have any questions regarding the controls  operation or  maintenance of this unit  please call the Customer Support Department     Call 1   330  558 7220 or 1   888  840 6483 to reach a Customer Support representative  Please  wi have your unit   s model number and serial number ready when you call  See previous section to locate  G this information  You will be asked to enter the serial number in order to process your call     For more details about your machine  visit our website at www troy bilt com       SECTION 1  IMPORTANT SAFE OPERATION PRACTICES       1     WARNING  This symbol points out important safety instructions which  if not followed  could  endanger the personal safety and or property of yourself and others  Read and follow all instructions in  this manual before attempting to operate this machine  Failure to comply with these instructions may  result in personal injury  When you see this symbol   heed its warning     WARNING  The Engine Exhaust from this product contains chemicals known to the  State of California to cause cancer  birth defects or other reproductive harm     DANGER  This machine was built to be operated according to the rules for safe operation in this  manual  As with any type o
11. ce and body back and to the side of  the chipper chute while feeding material into the  machine to avoid accidental kickback injuries   Never operate this machine without good visibility  or light    Do not operate this machine on a paved  gravel or  non level surface    Do not operate this machine while under the  influence of alcohol or drugs    Muffler and engine become hot and can cause a  burn  Do not touch    Never pick up or carry machine while the engine is  running     MAINTENANCE AND STORAGE    1     2     Never tamper with safety devices  Check their  proper operation regularly    Check bolts and screws for proper tightness at  frequent intervals to keep the machine in safe  working condition  Also  visually inspect machine  for any damage and repair  if needed    Before cleaning  repairing  or inspecting  stop the  engine and make certain the impeller and all  moving parts have stopped  Disconnect the spark  plug wire and ground it against the engine to  prevent unintended starting    Do not change the engine governor settings or  overspeed the engine  The governor controls the  maximum safe operating speed of the engine   Maintain or replace safety and instruction labels  as  necessary    Follow this manual for safe loading  unloading   transporting  and storage of this machine    Never store the machine or fuel container inside  where there is an open flame  spark or pilot light  such as a water heater  furnace  clothes dryer  etc   Always refer to the operator 
12. dder     Cleaning the Reduction Chamber    WARNING  The impeller   s shredder blade  A and chipper blades are sharp  Wear leather  work gloves to protect your hands when  cleaning out the reduction chamber   If the reduction chamber becomes clogged with debris   the shredder screen can be pivoted upward so that you  can clean the surrounding area  To do so  proceed as  follows     Stop the engine and wait untill all moving parts  have come to a complete stop     e Disconnect spark plug wire and keep away from  spark plug     WARNING  The muffler and surrounding area   A will be hot if the engine has been running  Use   caution and protect your hands if working  near the muffler       Remove the two wing knobs on either side of the  discharge chute and pivot the discharge chute  upward  See Figure 8    e Remove the hairpin clip from the clevis pin which  extends through the housing and shredder screen   See Figure 8  Retain the clevis pin and hairpin clip     e Pivot the shredder screen upward and clean the  surrounding area by scraping away debris        Discharge  Chute   I  Shredder   e Screen       Hairpin  Clip    Housing                Clevis  Pin  Wing Knobs  Reduction  Chamber    Figure 8    e Confirm that the spark plug wire is disconnected  and away from spark plug    e Pull on the starter rope two to three times to purge  any remaining debris from the reduction chamber   e  When the area is cleaned  pivot the shredder  screen downward and re secure with the clevis p
13. e hopper    e Allow the material in the hopper to be drawn into  the blades and shredded before adding additional  debris to the hopper  Failure to due so may result in  a clogged hopper  clogged discharge chute ora  stalled engine    e Avoid placing twigs longer than 24 inches into the  hopper  Twigs longer than 24 inches may result ina  clogged hopper     IMPORTANT  Never place branches with a diameter  greater than 1 2 inch in the hopper  Doing so can result  in serious damage to your unit   s shredder blade  flails  or impeller     Clearing the Hopper  Should the hopper become clogged with debris during  operation  proceed as follows     e Grasp the handle with both hands and gently  agitate the chipper shredder to help loosen debris   drawing it into the impeller    If the clog does not clear  proceed as follows      Stop engine    e Use your hands to remove any debris found near  the top of the hopper     e Use a branch  or other available device  i e   broomstick  to dislodge debris located toward the  base of the hopper    e Restart engine     NOTE  If you re unable to pull the starter rope as a  result of accumulated debris near the impeller  follow  instructions under the heading Cleaning the Reduction  Chamber     Chipping    A    Branches up to 3    in diameter can be fed into the  chipper chute  See Figure 4  Observe the following  guidelines when chipping branches     e Keep both hands firmly on the branch as you feed it  into the chipper chute    e Never feed m
14. e machine   If it becomes necessary to push material through  the shredder hopper  use a small diameter stick  Do  not use your hands or feet   If the impeller strikes a foreign object or if your  machine should start making an unusual noise or  vibration  immediately shut the engine off  Allow the  impeller to come to a complete stop  Disconnect  the spark plug wire  ground it against the engine  and perform the following steps    a  Inspect for damage    b  Repair or replace any damaged parts    c  Check for any loose parts and tighten to   assure continued safe operation    Do not allow an accumulation of processed  material to build up in the reduction chamber  This  can prevent proper discharge and result in kickback  of material through the feed opening   Do not attempt to shred or chip material larger than  specified on the machine or in this manual   Personal injury or machine damage could result   Never attempt to unclog either the feed intake or  discharge opening while the engine is running   Shut the engine off  wait until all moving parts have  stopped  disconnect the spark plug wire and  ground it against the engine before clearing debris     10     11     12     13     14     15     16     Never operate without the shredder hopper   chipper chute  or discharge chute properly attached  to the machine  Never empty or change discharge  bag while the engine is running    Keep all guards  deflectors and safety devices in  place and operating properly    Keep your fa
15. ear period  normal wear part failures will be covered  ONLY IF caused by defects in materials or workmanship of  OTHER component parts  Normal wear parts and  components include  but are not limited to  batteries  belts   blades  blade adapters  grass bags  rider deck wheels  seats   snow thrower skid shoes  shave plates  auger spiral rubber   and tires     HOW TO OBTAIN SERVICE  Warranty service is available   WITH PROOF OF PURCHASE  through your local authorized  service dealer  To locate the dealer in your area  check your  Yellow Pages  or contact Troy Bilt LLC at P O  Box 361131   Cleveland  Ohio 44136 0019  or call 1 866 840 6483 or 1   330 558 7220  or log on to our Web site at www troybilt com     This limited warranty does not provide coverage in the  following cases     a  Engine or components thereof  These items may carry a  separate manufacturer   s warranty  Refer to applicable  manufacturer   s warranty for terms and conditions    b  Log splitter pumps  valves  and cylinders have a separate  one year warranty    c  Routine maintenance items such as lubricants  filters   blade sharpening  tune ups  brake adjustments  clutch  adjustments  deck adjustments  and normal deterioration  of the exterior finish due to use or exposure     d  Troy Bilt does not extend any warranty for products sold  or exported outside of the United States  its possessions  and territories  except those sold through Troy Bilt   s  authorized channels of export distribution    e  Replaceme
16. er     IMPORTANT  Make certain blades are reassembled with  the sharp edge outward  toward the chipper chute    Torque hardware to between 20 ft lbs and 25 ft lbs     e To replace the other blade  rotate the impeller to  expose the second blade and repeat the steps  above     Replacing the Shredder Blade    WARNING  The impeller   s chipper blades are   A sharp  Wear leather work gloves to protect   your hands    e Stop the engine and make certain that all moving  parts have come to a complete stop       Remove the two flange nuts  and hex bolts  which  secure the hopper support bracket to the impeller  housing  Retain the hardware  See Figure 10    e Pivot the shredder screen upward as instructed  under the heading Cleaning the Reduction  Chamber    e Remove the six flange nuts which secure the  hopper inlet guide to the impeller housing  See  Figure 11    e Carefully separate the hopper assembly from the  impeller housing and set it aside           Insert a piece of wood into the discharge chute  opening to stabilize the impeller and prevent it from  rotating when removing the shredder blade           Support  Bracket       Figure 10    Discharge Chute   Shredder     Blade  Internal       Hex z              Impeller    E                Inlet  Guide       Hex Bolt  Lock Washer  eld Studs  amp  Flat Washer    Figure 11       Remove the two internal hex screws which secure  the shredder blade to the impeller  See Figure 11     NOTE  Use a 3 16    hex key  Allen  wrench on the 
17. f power equipment  carelessness or error on the part of the operator can  result in serious injury  This machine is capable of amputating hands and feet and throwing objects   Failure to observe the following safety instructions could result in serious injury or death     TRAINING    Read  understand  and follow all instructions on the  machine and in the manual s  before attempting to  assemble and operate  Keep this manual in a safe  place for future and regular reference and for  ordering replacement parts    Be familiar with all controls and their proper  operation  Know how to stop the machine and  disengage them quickly    Never allow children under 16 years old to operate  this machine  Children 16 years old and over  should read and understand the operation  instructions and safety rules in this manual and  should be trained and supervised by a parent   Never allow adults to operate this machine without  proper instruction    Keep bystanders  helpers  pets  and children at  least 75 feet from the machine while it is in  operation  Stop machine if anyone enters the area   Never run an engine indoors or in a poorly  ventilated area  Engine exhaust contains carbon  monoxide  an odorless and deadly gas    Do not put hands and feet near rotating parts or in  the feeding chambers and discharge opening   Contact with the rotating impeller can amputate  fingers  hands  and feet    Never attempt to unclog either the feed intake or  discharge opening  remove or empty bag  or  i
18. he unit is crated with its chipper   chute in a raised position  To pivot it downward    proceed as follows    e Pull the spring latch upward and gently pivot the    chipper chute down until it clicks into the lock rod  Figure 1    See Figure 1    WARNING  Never operate the chipper       shredder with the chipper chute in the raised  position  Doing so may result in property  damage or serious injury to the operator or  bystanders     Attaching The Debris Collection Bag    To attach the bag  place the opening of the bag  completely over the discharge chute    e Position the bag so that the wing knobs which  secure the discharge chute to the impeller housing  are completely covered    e Pull on the drawstrap until the bag is tight around  discharge chute opening                       Debris Collection Bag  Figure 2       Attaching The Tow Bar  Model CS4210 Only   e To attach the tow bar  remove the spring pin and  clevis pin from the end of the tongue   See Figure 3     Clevis Pin       Figure 3    e     Insert the tongue into the base  Reinsert the clevis  pin through aligning holes in both the tongue and  the base    e Fasten with the spring pin to secure     SECTION 3  KNOW YOUR CHIPPER SHREDDER    Read this operator s manual and safety rules before  operating your chipper shredder  Compare the  illustrations in Figure 4 with your unit to familiarize  yourself with the location of various controls and  adjustments  Save this manual for future reference     Engine Controls  
19. heck Oil Level       Change Oil       Clean Air Filter Precleaner       Clean Engine    Check Spark Plug                                        spark plug  and ground against engine before     i     D  cleaning  lubricating or doing any kind of Chipper Chute Hinge  Lubricate the hinge a with light  oil once a season     maintenance on your machine     1 WARNING  Always stop engine  disconnect Lubrication    Discharge Chute  Lubricate the pivot points on the  chute deflector with light oil once a season     Engine  Refer to the Briggs  amp  Stratton Owner Operator  manual packed with your unit for lubrication  instructions     Maintenance    Engine   Refer to the Maintenance section of the Briggs  amp   Stratton Owner Operator manual packed with your unit   Read and follow instructions carefully    e Check engine oil level before each use as  instructed in the separate engine manual    e Clean air cleaner   s precleaner every 25 hours  under normal conditions  Clean every few hours  under extremely dusty conditions  Replace the air  cleaner cartridge once a season  To service the  air cleaner  refer to the separate engine manual       The spark plug should be cleaned and the gap  reset once a season  Refer to the separate engine    manual for correct plug type and gap specifications     Chipper Shredder   Before each use  visually inspect your chipper shredder  for loose  or missing  nuts and bolts  Securely tighten   or replace  all hardware before operating the chipper  shre
20. in  and hairpin clip removed earlier    e  Reattach the debris collection bag to the discharge  chute  if desired     Replacing the Chipper Blades    WARNING  The impeller   s chipper blades are   A sharp  Wear leather work gloves to protect   your hands      Stop the engine and make certain the chipper  shredder has come to a complete stop    e Disconnect spark plug wire and keep away from  spark plug    e Pivot the shredder screen upward as instructed  under the heading Cleaning the Reduction  Chamber    e Remove the chipper chute support brace from the  frame by removing the two hex bolts and saddle  washers which secure it  See Figure 9    e Remove the chipper chute by removing three hex  nuts and washers which secure it to the impeller  housing  See Figure 9    e Rotate the impeller by hand until one of the two  chipper blades is visible through the impeller  housing opening    e Remove the blade by removing the internal hex  screws  lock washers and hex nuts which secure it  to the impeller  Retain the hardware     Chipper Blade    Lock Washer  amp  Nut    Impeller    Internal  Hex Screw    Hex Bolts  amp      S Y  Saddle Washers    Figure 9    NOTE  Use a 3 16    hex key  Allen  wrench on the  outside of the blade and a 1 2    box  or socket  wrench  on the inside of the impeller  See Figure 9  Hold the  Allen wrench stationary and rotate the box  or socket   wrench to loosen the nut     e Install a replacement blade  Part No  742 0544   with the hardware removed earli
21. le the engine is z 4 ener is peoaus or I pontra n RR combustible materials away from hot engine and mufler   shredder Honber PAn CHES Over AIZ running  Rotating cutting blades inside these openings will cause   Donot install remove  adjust  or service the discharge screen or any   Keep children and others away from area of operation   inch in diameter should be piacsd in serious personal injury if contacted  Material being processed other part while the engine is running  Blade contact can occur    Wear approved safety glasses  gloves and ear protection   may bounce back from inlet openings or be thrown from the   Do not operate on uneven ground where unit is unstable     the Small Chipper Chute  ni I b  discharge chute  Long hair or loose clothing may be pulled sucked   Do not operate with Chipper Chute in up position  Latched up is for  Into the inlet openings  storage only  Unlatch  lower and lock Chipper Chute in place before    operating machine        SECTION 2  ASSEMBLING YOUR CHIPPER SHREDDER    IMPORTANT  This unit is shipped without gasoline or oil  in the engine  Be certain to service engine with gasoline  and oil as instructed in the Briggs  amp  Stratton Owner   Operator manual packed with your unit  before  operating your machine              Loose Parts In Carton    e Tow Bar  Model CS4210 Only   e Debris Collection Bag    e Safety Glasses     Lock Rod  e Engine Oil  one 20 oz  bottle  i      Spring Latch    Lowering the Chipper Chute    For shipping reasons  t
22. n fuel line   6  Faulty spark plug  6  Clean  adjust gap  or replace   Engine runs erratic 1  Spark plug wire loose  1  Connect and tighten spark plug wire   2  Unit running on CHOKE  2  Move choke lever to OFF position   3  Blocked fuel line or stale fuel  3  Clean fuel line  fill tank with clean  fresh  gasoline  4  Water or dirt in fuel system  4  Drain fuel tank  Refill with fresh fuel   5  Dirty air cleaner  5  Clean or replace air cleaner   6  Carburetor out of adjustment  6  See authorized service dealer   Too much vibration 1  Loose parts or damaged impeller    1  See authorized service dealer   Engine overheats 1  Engine oil level low  1  Fill crankcase with proper oil   2  Dirty air cleaner  2  Clean or replace air cleaner   3  Carburetor not adjusted properly  3  See authorized service dealer   Occasional skip  hesitates   1  Spark plug gap too close  1  Adjust gap to 030     0 76 mm   at high speed  Unit does not discharge 1  Discharge chute clogged  1  Stop engine immediately and  disconnect spark plug wire  Clean flail  screen and inside of discharge opening   2  Foreign object lodged in impeller  2  Stop engine and disconnect spark plug  wire  Remove lodged object   3  Low engine RPM  3  Always run engine at full throttle   Rate of discharge slows 1  Low engine RPM  1  Always run engine with the throttle  if so  considerably or equipped  in the FAST position   composition of discharged   2  Chipper blade dull  2  Replace chipper blade or see your       material
23. nspect and repair the machine while the engine is  running  Shut the engine off and wait until all  moving parts have come to a complete stop   Disconnect the spark plug wire and ground it  against the engine     PREPARATION          Thoroughly inspect the area where the equipment  is to be used  Remove all rocks  bottles  cans  or  other foreign objects which could be picked up or  thrown and cause personal injury or damage to the  machine     Always wear safety glasses or safety goggles  during operation or while performing an adjustment  or repair  to protect eyes  Thrown objects which  ricochet can cause serious injury to the eyes   Wear sturdy  rough soled work shoes and close   fitting slacks and shirts  Loose fitting clothes or  jewelry can be caught in movable parts  Never  operate this machine in bare feet or sandals  Wear  leather work gloves when feeding material in the  chipper chute    Before starting  check all bolts and screws for  proper tightness to be sure the machine is in safe  working condition  Also  visually inspect machine  for any damage at frequent intervals    Maintain or replace safety and instructions labels   as necessary    To avoid personal injury or property damage use  extreme care in handling gasoline  Gasoline is  extremely flammable and the vapors are explosive   Serious personal injury can occur when gasoline is  spilled on yourself or your clothes which can ignite   Wash your skin and change clothes immediately    a  Use only an approved
24. nt parts that are not genuine Troy Bilt parts   Service completed by someone other than an authorized  service dealer    g  Transportation charges and service calls     No implied warranty  including any implied warranty of  merchantability of fitness for a particular purpose   applies after the applicable period of express written  warranty above as to the parts as identified  No other  express warranty  whether written or oral  except as  mentioned above  given by any person or entity   including a dealer or retailer  with respect to any product   shall bind Troy Bilt  During the period of the warranty  the  exclusive remedy is repair or replacement of the product  as set forth above     The provisions as set forth in this warranty provide the  sole and exclusive remedy arising from the sale  Troy Bilt  shall not be liable for incidental or consequential loss or  damage including  without limitation  expenses incurred  for substitute or replacement lawn care services or for  rental expenses to temporarily replace a warranted  product     Some states do not allow the exclusion or limitation of  incidental or consequential damages  or limitations on how  long an implied warranty lasts  so the above exclusions or  limitations may not apply to you     In no event shall recovery of any kind be greater than the  amount of the purchase price of the product sold  Alteration  of safety features of the product shall void this warranty   You assume the risk and liability for loss  dam
25. oes NOT  indicate a malfunction of any kind     e Maintain a grip on the starter handle and allow the  rope to recoil slowly    e Repeat the previous steps until engine starts   When engine starts  move choke control gradually  toward the RUN position until the engine is running  smoothly     A    Stopping Engine   e Move throttle control lever to STOP position  Model  CS4265  or push rocker switch to OFF  Model  CS4210   See Figure 5     WARNING  Never run the engine indoors or  in a poorly ventilated area  Engine exhaust  contains carbon monoxide  an odorless and  deadly gas                             Figure 5    CAUTION  Never stop the engine by moving  the choke lever into the CHOKE position   Backfire  fire or engine damage could result     A    Operating the Chipper Shredder    Shredding   Yard waste such as leaves and pine needles can be  placed in the hopper for shredding  After material has  been processed by the shredder blade and flails  it will  be forced out of the discharge chute  and  if attached   into a debris collection bag     Observe the following guidelines when shredding yard  debris        Never attempt to shred material other than normal  yard debris  leaves  twigs  pine cones  etc      e Avoid shredding fibrous plants such as tomato  vines until they are thoroughly dried out  Fresh  vines do not shred well and tend to wrap  themselves around the impeller and flails    e Place reasonable amounts of debris into the  hopper at a time  Do not overload th
26. ore than one branch into the chipper  chute at a time    e Never feed anything other than branches  or wood   into the chipper chute     WARNING  Never operate the chipper  shredder without chipper chute lowered into  the operating position     e Use the tamper to assist in feeding branches into  the chipper chute    e Apply intermittent pressure  force  in short pulses  Locking Buckle  while feeding larger  2  3 inch diameter  branches  into the chipper chute  to avoid bogging or stalling  the engine     IMPORTANT  Never feed branches with a diameter  greater than three  3  inches into the chipper chute   Doing so can result in serious damage to your unit   s  chipper blades  flails or impeller                 NOTE  For best performance  always operate the unit  with sharp chipper blades  If a noticeable loss in  performance is encountered while chipping branches   the chipper blades should be replaced              Emptying the Debris Collection Bag    Stop engine  E   e Squeeze the locking buckle release the bag   s Figure 6  drawstrap before loosening it from the discharge    Empty the bag and reattach to the discharge chute  chute  See Figure 6  opening  Refer to Figure 2     SECTION 5  MAINTAINING YOUR CHIPPER SHREDDER    Customer Responsibilities    MAINTENANCE SERVICE  SCHEDULE    Lube Spring Latch       Lube Chipper Chute Hinge                Lube Discharge Chute       PRODUCT    Inspect Chipper Blades       Inspect Shredder Blade       Inspect for Loose Hardware    C
    
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