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Toshiba RAV-SM1100UT-E Air Conditioner User Manual

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Contents

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4. WEEKLY TIMER FOR AIR CONDITIONER SPLIT TYPE lt Program Weekly Timer Type gt e REMOTE CONTROLLER FOR AIR CONDITIONER Simple Operation Type iles ilz e INSTALLATION MANUAL Ceiling Panel RBC U21PG W E m Standard Remote Controller HBGAMT2TE sissies esate es iad ad viaa Gar e dd dr hind ad rd D Gu rama wa d dd a Simple Remote Controller lcm Program Weekly Timer all p Remote sensor TOB TC2ILE X Drain up Kit for Concealed Duct Type Indoor Unit 1 eee ee ee Remote Controller Wireless Kit TGB AX21U ninnaa anaa aa aardi iaaii inaneuannsanadeareuaeeosiuns Network Adapter for Air Conditioner Use for Indoor Unit Only EB PONT 2 0B q OWNER S MANUAL REMOTE CONTROLLER FOR AIR CONDITIONER TYPE lt Wireless Type gt 210 W E Thank you very much for purchasing TOSHIBA Remote Controller for Air Conditioner Please read this owner s manual carefully before using your Remote Controller for Air Con
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44. Maximum running current 22 0A 22 8A 1 m ab 1 Installation fuse rating 25 A D type 39 Power cable piri aeos 66 Earth line Earth line mm Power cable Pennecting cable CAUTION Wrong wiring may cause a burn out to some CAUTION The installation fuse 25A D type e must be used for the power supply line of this air conditioner Incorrect incomplete wiring might cause an electrical fire or smoke electrical parts Be sure to use the cord clamps attached to the product Do not damage or scratch the conductive core and inner insulator of power and inter connecting cables when peeling them Be sure to comply with local regulations of the cable from outdoor unit to indoor unit wire size and cabling method etc Use the power and Inter connecting cables with specified thickness specified type and protective devices required Prepare the exclusive power supply for the air conditioner This product can be connected to the mains Connection to the fixed wiring A switch which disconnects all poles and has a contact separation of at least 3 mm must be incorporated in the fixed wiring How to wire 1 Connect the connecting cable to the terminal as identified with their respective numbers on the terminal block of indoor and outdoor unit H07 RN F or 245 IEC 66 1 0 mm or more 2 When connecting the connecting cable to the outdoor unit terminal prevent water coming in the
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58. RAV SM1100AT E RAV SM1400AT E exposed to the wind of air conditioner otherwise it may cause imperfect combustion When the air conditioner is used in a closed room be careful of sufficient ventilation of the room Poor ventilation causes oxygen shortage Do not touch any switches with wet finger otherwise you may get an electric shock If the air conditioner won t be used for a considerably long time turn off the main switch or the circuit breaker for safety Check the concrete blocks etc of the base of the outdoor unit occasionally If the base is left damaged or deteriorated the unit may topple over and inflict an injury to a person as the worst case Do not put anything on the outdoor unit nor step onto it If you do so it may not only topple over the unit but also injure yourself To make the air conditioner operate in its original performance operate it within the range of the operating temperature specified in the instructions Otherwise it may cause a malfunction or water leak from the unit Prevent any liquid from falling into the remote controller Do not spill juice water or any kind of liquid 15 PARTS NAME Indoor unit Button to open close the suction port Removes dust or trash Provided on the suction port Outdoor unit Air inlet Side and rear Provided in the electric parts box Change the direction of the air to be discharge
59. Socket for VP25 vinyl chloride pipe To be local procure Hard socket Adhesive inhibited Use the attached flexible hose and hose band for connecting the drain hose to the clear drain socket If applying the adhesive socket will be damaged and cause water leakage Indoor unit body Flexible hose Use the attached flexible hose to adjust core discrepancy of the hard vinyl chloride pipe or to adjust the angle Do not use the flexible hose as stretched do not ia Riser Trap deform it more extent than that in the following figure 7 ad 45 Be sure to fix the soft end of the flexible hose with the x attached hose band les Use the flexible hose on a horizontal level 90 Bend 36 3 DRAIN PIPING WORK Connection procedure Connect a socket and a hard vinyl chloride pipe Using adhesive agent for vinyl chloride pipe connect the drain pipes certainly so that water does not leak t takes approx 10 hours to dry and harden the adhesive agent During this period do not apply force to the connecting part with the drain pipe Perform heat insulating As shown in the figure cover the flexible hose and hose band with the attached heat insulator up to the bottom of the indoor unit without gap Flexible hose Hose band N Attached heat insulator Heat insulator 10 be procured locally Hard
60. Use 0 5mm to 2 mm cable Remote sensor cable joint CE 1 Nichiatsu Cable from remote sensor body Attached wire joint 1 Peel the sheath of the cable to be connected by approx 14mm 2 Twist two cables and pressure connect them using a wire joint 3 When an exclusive pressure connecting tool is not used or soldering connection is used apply insulation process with an insulation tape White 2 pcs Requirement for using the remote sensor together with the remote controller How to install For the above control install the remote sensor in the following procedure 1 Set the remote controller as the master remote controller 2 Do not change the remote sensor switch in the master remote controller for correct temperature control by remote sensor Basic cabling diagram 1 Connect cables without miswiring Miswiring breaks the unit 2 In a case to operate an indoor unit from the remote sensors and the remote controller Remote pone controller Master t Remote controller cable A Procured locally Ueisiau i 2 Terminal block for remote controller cable ENE WT Earth 85464359427000 pue JO 9 19941u09 511 Aneay SI uea pue uosees JeaA Jad
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63. Set drain pipe with downward slope 1 100 or do not make insulator swelling or trap on the piping It may cause an abnormal sound For length of the traversing drain pipe restrict to 20m or less ee x In case of a long pipe provide support brackets with interval of 1 5 to 2m in order to prevent waving downward As long as possible 10cm Trap VP25 VP25 VP25 B a Extended ventilating pipe Set the collective piping as shown in X X the right figure VP30 or more Downward slope Be sure not to apply force to the 1 100 or more connecting part of the drain pipe The hard vinyl chloride pipe cannot be directly connected to the drain pipe connecting port of the indoor unit For connection with the drain pipe connecting port be sure to use fix the attached flexible hose with the hose band otherwise a damage or water leak is caused on the drain pipe connecting port VP25 vinyl chloride pipe i Attached hose band To be lol procure Drain pipe Align the attached hose band to the Drain pipe connecting connecting port end of hose set the tightening port Hard socket Ciraneparent position upward and then tighten it Accessory be local procure Flexible hose VP25 vinyl chloride pipe D DO Socket for VP25 To be local procure Soft socket
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66. of the copper pipe 1 0 to 1 5 1 0 to 1 5 1 0 to 1 5 Same as left Same as left ye 1 Same as left Flaring size A Unit mm Imperial Wing nut type Outer dia of copper pipe Outer dia of copper pipe 1 5 to 2 0 1 0 to 1 5 1 5 to 2 0 1 0 to 1 5 2 0 to 2 5 1 5 to 2 0 2 0 to 2 5 1 5 to 2 0 REQUIREMENT 1 Do not put the spanner on the cap The valve Tightening of Connecting Part Unit Nem Outer dia of copper pipe Tightening torque 6 4 mm diam 14 to 18 1 4 to 1 8 kgfem 33 to 42 3 3 to 4 2 kgfem 50 to 62 5 0 to 6 2 kgfem 63 to 77 6 3 to 7 7 kgfem 9 5 mm diam 12 7 mm diam 15 9 mm diam indoor unit side Flareat outdoor unit side Align the centers of the connecting pipes and tighten the flare nut strong as far as possible with your fingers Then fix the nut with a spanner and tighten it with torque wrench as shown in the figure Half union or packed valve Flare nut Externally Internally threaded side threaded side Tighten with torque wrench Fix with spanner As shown in the figure be sure to use a double spanner to loosen or tighten the flare nut of the valve at gas side If using a single spanner the nut cannot be tightened with necessary tightening torque On the contrary use a single spanner to loosen or t
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68. 30 E rb rv m 22 0000 gt gt lt lt co 2 SELECTION OF INSTALLATION PLACE A WARNING Install the air conditioner at enough strong place to withstand the weight of the unit If the strength is not enough the unit may fall down resulting in injury Install the air conditioner at a height 2 5m or more from the floor If you insert your hands or others directly into the unit while the air conditioner operates it is dangerous because you may contact with revolving fan or active electricity CAUTION Do not install the air conditioner in a location subject to a risk of exposure to a combustible gas If a combustible gas leaks and stays around the unit a fire may occur Upon approval of the customer install the air conditioner in a place that satisfies the following conditions Place where the unit can be installed horizontally Place where a sufficient servicing space can be ensured for safety maintenance and check Place where drained water will not cause any problem RAV SM1100AT E RAV SM1400AT E Avoid installing in the following places Place exposed to air with high salt content seaside area or place exposed to large quantities of sulfide gas hot spring Should the unit be used in these places special protective measures are needed Place exposed to oil vapor oil smoke or corrosive gas Place where organic solvent is used nearby Place close to a ma
69. Do not install the air conditioner in a place where noise by outdoor unit or hot air from its air outlet annoys your neighbors Install the air conditioner on a solid and stable foundation so that it prevents transmission of resonating operation noise and vibration If one indoor unit is operating some sound may be audible from other indoor units that are not operating TROUBLES AND CAUSES CAUTION If any of the following conditions occur turn off the main power supply switch and immediately contact the dealer The operation lamps flash at short intervals 5 Hz even though you have tried turning off the power supply and turning on again after 2 or 3 minutes Switch operation does not work properly The main power fuse often blows out or the circuit breaker is often activated A foreign matter or water fall inside the air conditioner Any other unusual conditions are observed 26 Before you ask for servicing or repairs check the following points Inoperative The main power switch is turned off The circuit breaker is activated to cut off power supply The main power fuse has blown out Stoppage of electric current Does not cool well or heat well The air inlet and or outlet of the outdoor unit is blocked Recheck Doors or windows are opened The fan speed 15 set to low The air conditioner is set in the DRY mode The set temperature is t
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75. Buisn 76 TOSHIBA CARRIER CORPORATION 336 FUJI SHI SHIZUOKA KEN 416 8521 JAPAN
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79. Power supply Remote controller terminal block terminal block Adhered surface Cord clamp Notched section Cord clamp Cabling on the ceiling panel According to the Installation Manual of the ceiling panel connect the connector 5P White of the ceiling panel to the connector CN33 White on P C board of the electric parts box 42 6 ELECTRICAL WORK 1 Remove a screw and then remove cover of the electric parts box 2 Strip wire ends 10 mm 3 Match wire colors with terminal numbers on indoor and outdoor units terminal blocks and firmly screw wires to the corresponding terminals 4 Connect the ground wires to the corresponding terminals 5 Fix the cable with cord clamp 6 Fix cover of the parts box and the terminal block surely with the fixing screws Make a loop on the cable for margin of the length so that the electric parts box can be taken out during servicing 10 70 50 Earth line 23 Fog Connecting cable Remote Controller Cabling Strip off approx 14mm the cable to be connected Non polarity 2 core cable is used for cabling of the remote controller Twist cable of the remote controller to be connected with cable of the remote controller unit or sensor and press fit them with a wire joint Wire joints White 2 piec
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81. lightning rods or ground wires for telephone cables RAV SM1100AT E RAV SM1400AT E CAUTION TO DISCONNECT THE APPLIANCE FROM THE MAINS SUPPLY This appliance must be connected to the mains by means of a switch with a contact separation of at least 3 mm The installation fuse 25A D type must be used for the power supply line of this conditioner WARNINGS ABOUR OPERATION Cleaning of the air filter and other parts of the air filter involves dangerous work in high places so be sure to have a service person do it Do not attempt it yourself The cleaning diagram for the air filter is there for the service person and not for the customer Avoid cooling the room too strong or exposing the human to cool breeze for a long time as it is bad for the health When you notice something abnormal with the air conditioner smells like some thing scorching poor cooling etc immediately turn off the main switch the circuit breaker from the mains to stop the air conditioner and contact the dealer If the air conditioner is continuously operated with something abnormal it may cause machine failure electric shock fire and so on WARNINGS ABOUT MOVEMENT AND REPAIR Do not move or repair any unit by yourself Since there is high voltage inside the unit you may get electric shock when remov ing the cover and main unit Whenever the air conditioner needs repair make sure to ask the dealer to do it
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83. thinner polishing powder or similar solvents for cleaning These may cause the plastic surface to crack or deform If you do not plan to use the unit for more than 1 month 1 Operate the fan for 3 to 4 hours to dry inside the unit Operate FAN ONLY mode with set temperature 30 C 2 Stop the air conditioner and turn off the main power switch or the circuit breaker Checks before operation 1 Check that the air filters are installed 2 Check that the air outlet or inlet is not blocked 3 Turn on the main power switch or the circuit breaker for the mains AC FAN ONLY operation or outlet to turn on the air conditioner thermo off operation WARNING Cleaning of the air filter and other parts of the air filter involves dangerous work in high places so be sure to have a service person do it Do not attempt it yourself For Air conditioning system which is operated regularly cleaning and maintenance of the indoor outdoor units are strongly recommended As a general rule if an indoor unit is operated for about 8 hours daily the indoor outdoor units will need to be cleaned at least once every 3 month This cleaning and maintenance shall be carried out by a quali fied person Failure to clean the indoor outdoor units regularly will result in poor performance icing water leaking and even compressor failure 24 AIR CONDITIONER OPERATIONS AND PERFORMANCE 3 minutes protection function 3 minutes protection fun
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87. SEPARATELY 14 ADJUSTMENT OF WIND DIRECTIONGd 21 PRECAUTIONS FOR SAFETY 14 TIMER OPERATION eese enne nnns 22 PARTS RMRSURR EAR RS AREE AREA 16 MAINTENANCE 5 ninth ERAS ERPEARSKRREA RA 24 PARTS NAME OF REMOTE CONTROLLER 17 AIR CONDITIONER OPERATIONS AND PERFORMANCE 25 CORRECT USAGE enirn rri nik oaa E 19 RE INSTALLATION 26 AUTOMATIC OPERATION Auto Changeover 20 TROUBLES AND CAUSES 26 4 Way Air Discharge Cassette Type INSTALLATION MANUAL Accessory parts and Parts to be procured locally 28 5 39 1 PRECAUTIONS FOR SAFETY 29 nnne 41 2 SELECTION OF INSTALLATION PLACE 31 XESERUN 44 DRAIN PIPING WORK 36 8 TROUBLESHOOTING 45 4 REFRIGERANT PIPING 38 9 MAINTENANCE 46 Accessories _ ___________________________________________ OWNER S MANUAL REMOTE CONTROLLER FOR AIR CONDITIONER SPLIT TYPE lt Wireless Type gt TCB AX21U W E 48 WEEKLY TIME
88. X Hanging bolt NI Ceiling boards Hanging bracket 7 Hanging 2 12 to 17mm metal Hang up the main unit by hanging the nut of hanging bolt to 1 20 to 30mm Ja T groove of hanging bracket of the main unit Ceiling board Using the level vial etc set the horizontal level of the main gauge unit within 5mm Using the installation gauge check and adjust the positional relation between the main unit and ceiling opening hole and hanging up height of the main unit Direction to be used is indicated on the installation gauge 1 Check lower side of the indoor unit locates at position 12 to 17 mm higher than the lower surface of the ceiling board 4 corners 2 Check clearance between side of the indoor unit and the Ceiling Installation ceiling board is 20 to 30mm Common to 4 corners board gauge 2 20 to 30mm 34 Indoor unit 1 128 mm 2 SELECTION OF INSTALLATION PLACE REQUIREMENT Before installation of the indoor unit be sure to remove the cushion for transportation between the fan and the bell mouth Running the unit without removing the cushion may damage the fan motor Be sure to remove the cushion for transportation between the fan and the bell mouth 35 Installation of ceiling panel Sold separately Install the ceiling panel according to Installation Manual attached with it aft
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91. deleted After confirmation push A button to return to the usual display 1 Check the troubles according to the above procedure 2 Ask an authorized dealer or qualified service maintenance professional to repair or maintain the air conditioner 3 More details of the service code are explained in Service Manual 45 9 MAINTENANCE Before maintenance be sure to turn off the leakage breaker Cleaning of air filter ur is displayed on the remote controller maintain the air filter gt Clogging of the air filter reduce cooling heating performance Cleaning of panel and air filter Preparation 1 Turn off the air conditioner by the remote controller 2 Open the suction air port Slide the button of the suction air port inward and open the suction port slowly while holding it Clean the panel and air filter with water Wipe down the panel and air filter with a sponge or towel moistened with a kitchen detergent Do not use any metallic brush for cleaning Carefully rinse the panel and air filter to wash out the detergent After rinsing the panel and air filter with water dry it in the shade 3 Close the suction air port Close the suction air port slide the button outward and fix the suction port securely Button CAUTION Do not start the air conditioner while leaving the panel and air filter removed Push the filter reset button E indi
92. for air purge The refrigerant for air purge is not con tained in the outdoor unit Electrical cabling Be sure to fix the power cables and indoor outdoor connecting cables with clamps so that they do not contact with the cabinet etc Installation Place A place which provides a specified space around the outdoor unit A place where the operation noise and discharged air are not given to your neighbors A place that is not exposed to a strong wind A place that does not block a passage When the outdoor unit is installed in an elevated position be sure to secure its feet There must be sufficient space for carrying in the unit A place where the drain water does not make any problem CAUTION 1 Install the outdoor unit at a place where dis charge air is not blocked 2 When an outdoor unit is installed in a place that is always exposed to a strong wind like a coast or on a high storey of a building secure a normal fan operation by using a duct or a wind shield When installing the outdoor unit in a place that is constantly exposed to a strong wind such as the upper stairs or rooftop of a building apply the windproof measures referring to the following examples 1 Install the unit so that its discharge port faces to the wall of the building Keep a distance 500 mm or more between the unit and the wall surface 2 Supposing the wind direction during the operation season of the air c
93. it CAUTION To Disconnect the Appliance from Main Power Supply This appliance must be connected to the main power supply by means of a switch with a contact separation of at least 3 mm The installation fuse 25A D type gt must be used for the power supply line of this conditioner A WARNING Ask an authorized dealer or qualified installation professional to install maintain the air conditioner Inappropriate installation may result in water leakage electric shock or fire Turn off the main power supply switch or breaker before attempting any electrical work Make sure all power switches are off Failure to do so may cause electric shock Connect the connecting cable correctly If the connecting cable is connected in a wrong way electric parts may be damaged When moving the air conditioner for the installation into another place be very careful not to enter any gaseous matter other than the specified refrigerant into the refrigeration cycle If air or any other gas is mixed in the refrigerant the gas pressure in the refrigeration cycle becomes abnor mally high and it may resultingly causes pipe burst and injuries on persons Do not modify this unit by removing any of the safety guards or by by passing any of the safety interlock switches Exposure of unit to water or other moisture before installation may cause a short circuit of electrical parts Do not store it in a wet basemen
94. main power switch and or the leakage breaker When the power supply is turned on a partition line is displayed on the display part of the remote controller After the power supply is turned on the remote controller does not accept an operation for approx 1 minute but it is not a failure REQUIREMENT While using the air conditioner operate it only with button without turning off the main power switch and the leak breaker REMOTE CONTROLLER The operation lamp goes on and the operation starts Select an operation mode with the MODE button One push of the button and the display changes in the order shown on the right In HEAT mode if the room temperature reaches to the temperature the outdoor unit stops and the air flow becomes LOW and the air volume decreases In the defrost mode the fan stops so that cool air is not discharged and PRE DEF is displayed Select air volume with FAN 3 button One push of the button and the display changes in the order shown on the right When air volume is AUTO 44 air volume differs according to the room temperature In DRY mode AUTO 44 is displayed and the air volume is LOW n heating operation if the room temperature is not heated sufficiently with VOLUME LOW opera tion select MED 8 or HIGH operation 4 D
95. outdoor unit 3 Insulate the unsheathed cords conductors with electrical insulation tape Process them so that they do not touch any electrical or metal parts 4 For inter connecting cable do not use a wire jointed to another on the way Use wires long enough to cover the entire length Power supply To Indoor unit terminal block terminal block BRUN LAN LA le WAI Power cable Connecting cable 11 FINAL INSTALLATION CHECKS For R410A use the leak detector exclusively manufactured for HFC refrigerant R410A R134a etc The conventional leak detector for HCFC refrigerant R22 etc cannot be used because its sensitivity for HFC refrigerant lowers to approx 1 40 Pressure of R410A is approx 1 6 times higher than that of R22 If installation work is incompletely finished a gas leakage may occur when pressure rises during operation Therefore be sure to test the piping connections for leakage Check gas leakage at the flare nut connections valve stem cap connections and service port cap fittings with a leak detector or soap water CAUTION When the remote controller is used for the first time it accepts an operation approx 5 minutes after the power supply has been turned on It is not a trouble but is because the setup of the remote controller is being checked For the second power ON time and after approx 1 munute is required to start
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97. the valve stem of the packed valves both sides of Gas and Liquid 7 Remove the charging hose from the service port 8 Securely tighten the caps on the packed valves REQUIREMENT For the tools such as charge hose etc use those manufactured exclusively for R410A Refrigerant amount to be added For addition of the refrigerant add refrigerant R410A referring to the attached Installation Manual Be sure to use a scale to charge the refrigerant of specified amount 39 REQUIREMENT Charging an excessive or too little amount of refrigerant causes a trouble of the compressor Be sure to charge the refrigerant of specified amount A personnel who charged the refrigerant should write down the pipe length and the added refrigerant amount in the nameplate attached to the service panel of the outdoor unit It is necessary to troubleshoot the compressor and refrigeration cycle malfunction Open the valve fully Open the valve of the outdoor unit fully A 4mm hexagonal wrench is required for opening the valve Gas leak check Check with a leak detector or soap water whether gas leaks or not from the pipe connecting section or cap of the valve REQUIREMENT Use a leak detector manufactured exclusively for HFC refrigerant R410A R134a etc Thermal insulation process Apply thermal insulation for the pipes separately at liquid side and gas side For the thermal insulation to the pipes at gas si
98. trial operation to check for any problem Follow the Owner s Manual to explain how to use and maintain the unit to the customer Turn off the main power supply switch or breaker before the unit maintenance Ask the customer to keep the Installation Manual together with the Owner s Manual LJ lt e 9 gt lt tc lt e e 9 gt lt tc CAUTION New Refrigerant Air Conditioner Installation THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT R410A WHICH DOES NOT DE STROY OZONE LAYER The characteristics of R410A refrigerant are easy to absorb water oxidizing membrane or oil and its pressure is approx 1 6 times higher than that of refrigerant R22 Accompanied with the new refrigerant refrigerating oil has also been changed Therefore during installation work be sure that water dust former refrigerant or refrigerating oil does not enter the refrigerating cycle To prevent charging an incorrect refrigerant and refrigerating oil the sizes of connecting sections of charging port of the main unit and installation tools are charged from those for the conventional refrigerant Accordingly the exclusive tools are required for the new refrigerant R410A For connecting pipes use new and clean piping designed for R410A and please care so that water or dust does not enter Moreover do not use the existing piping because there are problems with pressure resistance force and impurity in
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102. CCESSORY AND REFRIGERANT Accessory and Installation Parts Outdoor unit Protective bush Drain nipple Cay 7 TII 4 S 2 Waterproof rubber cap Installation manual x 1 Guard material for passage part Refrigerant Piping Piping kit used for the conventional refrigerant cannot be used Use copper pipe with 0 8 mm or more thickness for 29 5 mm Use copper pipe with 1 0 mm or more thickness for 015 9 mm Flare nut and flare works are also different from those of the conventional refrigerant Take out the flare nut attached to the main unit of the air conditioner and use it 3 SELECTION OF INSTALLATION Before installation Be careful to the following items before installation Length of refrigerant pipe Length of refrigerant pipe connected to indoor outdoor unit Addition of refrigerant is 20m or shorter unnecessary at the local site Addition of refrigerant Add 40g of refrigerant for every 1m of pipe which exceeds 20m 21m to 50m Caution at addition of refrigerant When the total length of refrigerant pipe exceeds 20m add 40g m of refrigerant and the maximum total length of pipe is 50m Max amount of additional refrigerant is 1200g Charge the refrigerant accurately Overcharge may cause a serious trouble of compressor Air purge For air purge use a vacuum pump Do not use refrigerant charged in the outdoor unit
103. If it is repaired imperfectly it may cause electric shock or fire When moving the air conditioner for re installing at another place ask the dealer to do it If it is imperfectly installed it may cause electric shock or fire 14 CAUTIONS ABOUT INSTALLATION Be sure to confirm the following cautions Certainly lay the drain hose for perfect draining Bad drainage may cause flooding in the house and getting furniture wet Make sure to connect the air conditioner to an exclusive power supply of the rated voltage otherwise the unit may break down or cause a fire Do not install the unit in a place where inflammable gas may leak If inflammable gas accumulates around the unit it may cause a fire CAUTIONS ABOUT OPERATION Carefully read this manual before starting the air conditioner There are many important things to keep in mind for daily operation Do not use this air conditioner for special purpose such as preserv ing food precision instruments art objects breeding animals growing potted plants etc Avoid exposing potted plants and animals to the wind of the air conditioner since it badly affects the health and growth of them When the air conditioner is operated with a combustion appliance in the same place be careful of ventilation to let fresh air enter the room Poor ventilation causes oxygen shortage Do not place any combustion appliance in a place where it is directly
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105. ON CHECKS Installation Servicing Tools Changes in the product and components In the case of an air conditioner using R410A in order to prevent any other refrigerant from being charged acciden tally service port diameter of the outdoor unit control valve 3 way valve has been changed 1 2 UNF 20 threads per inch In order to increase the pressure resisting strength of the refrigerant piping flare processing diameter and size of opposite side of flare nuts has been changed for copper pipes with nominal dimensions 1 2 and 5 8 New tools for R410A New tools for R410A Applicable to R22 model Changes As pressure is high it is impossible to measure by means of conventional Gauge manifold uu gauge In order to prevent any other refrigerant from being charged each port diameter is changed In order to increase pressure resisting strength hose materials and port Charge hose size are changed to 1 2 UNF 20 threads per inch When purchasing charge hose be sure to check the port size Electronic balance s As pressure is high and gasification speed is fast it is difficult to read the for refrigerant charging indicated value by means of charging cylinder as air bubbles occur Torque wrench The size of opposite sides of flare nuts have been increased Incidentally nominal diam 1 2 5 8 a common wrench is used for nominal diameters 1 4 and 3 8 Flare tool By increasing the clamp bar s receiving hole str
106. R FOR AIR CONDITIONER SPLIT TYPE Program Weekly Timer Type RBC EXWX 21E riri cin tein c rud vna ie 56 REMOTE CONTROLLER FOR AIR CONDITIONER Simple Operation Type 5 62 INSTALLATION MANUAL Ceiling Panel RBC U21PQG W E ener enne 65 Standard Remote Controller RBC AMT2 1E reir exinde rictus rais can lene 67 Simple Remote Controller RBC AGS21E i E bad ato Ra 68 Program Weekly Timer 69 Remote sensor 21 lt 70 Drain up for Concealed Indoor Unit TCB DP11BE ennt 71 Remote Controller Wireless Kit TCB AX21U W E nini cune nuin innui 72 Network Adapter for Air Conditioner Use for Indoor Unit Only rore niente 73 RAV SM1100AT E RAV SM1400AT E RAV SM1400AT E Li lt d 2 ACCESSORIES 1 PRECAUTIONS FOR SAFETY Ensure that all Local National and International regulations are satisfied e Read this PRECAUTIONS FOR SAFETY carefully before Installation The precautions described below include the important items regarding safety Observe them without fail After the installation work perform a
107. TOSHIBA FILE NO A03 002 SERVICE MANUAL lt OWNER S MANUAL INSTALLATION MANUAL gt AIR CONDITIONER SPLIT TYPE RAV SM1100AT E RAV SM1400AT E RAV SM1100U E RAV SM1400UT E SSN N ON PRINTED IN JAPAN Aug 2003 ADOPTION OF NEW REFRIGERANT This Air Conditioner is a new type which adopts a new refrigerant HFC R410A instead of the conventional refrigerant R22 in order to prevent destruction of the ozone layer Cleaning of the air filter and other parts of the air filter involves dangerous work in high places so be sure to have a service person do it Do not attempt it yourself The cleaning diagram for the air filter is there for the service person and not for the customer RAV SM1100AT E RAV SM1400AT E RAV SM1400AT E lt e d gt lt ACCESSORIES Outdoor Unit RAV SM1100AT E RAV SM1400AT E INSTALLATION MANUAL 1 PRECAUTIONS FOR SAFETY 1 D EVACUATING ttt 9 2 ACCESSORY AND REFRIGERANT 6 ELECTRICALWORK es 11 SELECTION OF INSTALLATION 3 7 FINALINSTALLATION CHECKS 12 4 REFRIGERANT PIPING es 7 Indoor Unit RAV SM1100UT E RAV SM1400UT E 4 Way Air Discharge Cassette Type OWNER S MANUAL ACCESSORIES SOLD
108. The CHECK button is used for the check operation During normal operation do not use this button Fan button FAN button is used when a fan which is sold on the market or etc is connected f No function is displayed on the remote controller when pushing the FAN button a fan is not connected Filter reset button Resets Erases FILTER display Operation lamp Lamp is lit during the operation Lamp is off when stopped Although it flashes when operating the protec tion device or abnormal time 18 When the button is pushed the operation starts and it stops by pushing the button again When the operation has stopped the operation lamp and all the displays disappear 9 Operation select button Selects desired operation mode 10 Set up temperature button Adjusts the room temperature Set the desired set temperature by pushing OPTION Remote controller sensor Usually the TEMP sensor of the indoor unit senses the temperature The temperature on the surround ing of the remote controller can also be sensed For details contact the dealer from which you have purchased the air conditioner RAV SM1100AT E RAV SM1400AT E CORRECT USAGE When you use the air conditioner for the first time or when you change the SET DATA value follow the proce dure below From the next time the operation displayed on the remote controller will start by pushing the 2 button only Preparation Turn on the
109. The flap stops at a position when you push After then if pushing P direction descends from the highest position A e In COOL DRY operation the flap does not stop as it directs downward If stopping the flap as it directs downward during swing Initial setup operation it stops after moving to the 39 position from the highest position Series of operation Fan Heat Cool Dry operation operation 21 TIMER OPERATION A type of timer operation can be selected from the following three types OFF timer The operation stops when the time of timer has reached the set time Repeat OFF timer Every time the operation stops after the set time has passed ON timer The operation starts when the time of timer has reached the set time Timer operation 1 PushTIMER SET button The timer display type changes for every push of the button SET DATA and display flashes OFF timer Repeat OFF timer ON timer No display Push to select For every push of G button the set time increases in the unit of 0 5 hr 30 minutes The maximum set time is 72 0 hr For every push of v button the set time decreases in the unit of 0 5 hr 30 minutes The minimum set time is 0 5 hr Push SET button SET DATA display disappears and display goes on When ON timer is activated time is displayed
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111. also a trouble of the refrigeration cycle Flare at outdoor unit side Align the centers of the connecting pipes and tighten the flare nut as far as possible with your fingers Then tighten the nut with a spanner and torque wrench as shown in the figure Flare nut Externally Internally threaded side threaded side Use a wrench to secure Half union Use a torque wrench to tighten EVACUATING AIR PURGE Evacuate the air in the connecting pipes and in the indoor unit using vacuum pump Do not use the refrigerant in the outdoor unit For details see the manual of vacuum pump Use a vacuum pump Be sure to use a vacuum pump with counter flow prevention function so that inside oil of the pump does not flow backward into pipes of the air conditioner when the pump stops 1 Connect the charge hose from the manifold valve to the service port of the gas side packed valve Connect the charge hose to the port of vacuum pump Open fully the low pressure side handle of the gauge manifold valve Operate the vacuum pump to start evacuating Perform evacuating for about 35 minutes if the piping length is 30 meters total for model 5 560 and 50 meters for model SM800 assuming a pump capacity of 27 liters per minute Then confirm that the compound pressure gauge reading is 101 kPa 76 cmHg Close the low pressure side valve handle of gauge manifold Open fully
112. and after time of the timer has been up displays other than ON disappear Cancel of timer operation 4 Push CL button TIMER display disappears NOTICE When the operation stops after the timer reached the preset time the Repeat OFF timer resumes the operation by pushing D button and stops the operation after the time of the timer has reached the set time m 22 HINTS FOR ECONOMICAL OPERATION Maintain room temperature at comfortable level Clean air filters The clogged air filter impairs the performance of the air conditioner Never open doors and windows more often than necessary To keep cool or warm air in the room never open doors and windows more often than necessary Window curtains In cooling close the curtains to avoid direct sunlight In heating close the curtains to keep the heat in Get uniform circulation of room air Adjust the air flow direction for the even circulation of room air Control Blows upward CE Air flow adjustment Cool and dry air Blows downward 23 MAINTENANCE Cleaning of remote controller CAUTION Use a dry cloth to wipe the remote controller A cloth dampened with cold water may be used on the indoor unit if it is very dirty Never use a damp cloth on the remote controller Do not use a chemically treated duster for wiping or leave such materials on the unit for long It may damage or fade the surface of the unit Do not use benzine
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114. cation will be turn off Cleaning of Air Filters f the air filters are not cleaned it not only reduce the cooling a performance of air conditioner but causes a failure in the air Strap to conditioner such as water falling in drops prevent falling Preparation 1 Stop the operation by remote controller 2 Dismount the air filter Air filter Use a vacuum cleaner to remove dust from the filters or wash them with water After rinsing the air filters with water dry them in the shade Set the air filter into the air conditioner Cleaning of discharge flap The discharge flap can be removed to clean 1 Remove the discharge flap Holding the both ends of the discharge flap 2 Insert in the flap sagging remove the flap sagging the center downward down the center downward 2 Cleaning with water 4 Insert If the dirt is terrible clean the flap by tepid water with neutral detergent or water 3 Mount the discharge flap First push in one side of the flap and then insert the other side sagging the center downward A ES SEZ Be careful to the direction of the flap when mounting Mount the flap so that the side with the mark faces upward and the arrow direction of the mark directs 46 o oc m lt ACCESSORIES CONTENTS OWNER S MANUAL REMOTE CONTROLLER FOR AIR CONDITIONER SPLIT TYPE lt Wireless Type gt TCB AX21U
115. chine generating high frequency Place where the discharged air blows directly into the window of the neighboring house For outdoor unit Place where noise of the outdoor unit is easily transmitted When installing the air conditioner on the boundary with the neighbor pay due attention to the level of noise Place with poor ventilation Before air ducting work check whether value of air volume static pressure and duct resistance are correct Installation space Secure the specified space in the figure for installation and servicing 15 or more 15 or more 1000 or more 1000 1000 or more Model RAV Amm SM560UT E SM800UT E SM1100UT E SM1400UT E Obstacle 31 Selection of installation place In case of continued operation of the indoor unit under high humidity conditions as described below dew may condense and water may drop Especially high humidity atmosphere dew point temperature 23 C or more may generate dew inside the ceiling 1 Unit is installed inside the ceiling with slated roof 2 Unit is installed at a location using inside of the ceiling as fresh air take in path 3 Kitchen If installing a unit at such place put insulating material glass wool etc additionally on all the positions of the indoor unit which come to contact with high humidity atmosphere Set a check service opening panel at right side of the
116. ction prevents the air conditioner from starting for initial 3 minutes after the main power switch circuit breaker is turned on for re starting the air conditioner Power failure Power failure during operation will stop the unit completely To restart the operation push the START STOP button on the remote controller Lightning or a wireless car telephone operating nearby may cause the unit to malfunction Turn off the main power switch or circuit breaker and then turn them on again Push the START STOP button on the remote controller to restart Heating characteristics Preheating operation The air conditioner will not deliver warm air immediately after it is turned on Warm air will start to flow out after approximately 5 minutes when the indoor heat exchanger warmed up Warm air control In heating operation When the room temperature reaches the set temperature the fan speed is automatically reduced to prevent to blow cold draft At this time the outdoor unit will stop Defrosting operation If the outdoor unit is frosted during the heating operation defrosting starts automatically for approximately 2 to 10 minutes to maintain the heating capacity The fans in both indoor and outdoor units will stop during the defrosting operation During the defrosting operation the defrosted water will be drained from the bottom plate of the outdoor unit Heating capacity In the heating operation the heat is absorbed from th
117. d according to cool heat mode Suction air port The air in the room is sucked in from this port TOSHIBA Pipes and electric wires ri oo eo m gt gt lt lt co RAV SM1400AT E La lt e e lt tc PARTS NAME OF REMOTE CONTROLLER Display section In the display example all indicators are displayed for the explana tion In reality only the selected contents are indicated When turning on the leak breaker at the first time SET DATA flashes on the display part of the remote controller While this display is flashing the model is being automatically confirmed Accordingly wait for a while after SET DATA display has disappeared and then use the remote controller BE Display aa ag section E AA conn Operation section oode v _ ew EE Jt CODE No 7 SET DATA display 9 Displayed during setup of the timer Operation mode select display The selected operation mode is displayed 10 CHECK display Displayed while the protective device works or a 1 1 trouble occurs Timer time display Time of the timer is displayed 12 When a trouble occurs the check code is dis played Timer SETIN setup d
118. de be sure to use the material with heat resisting temperature 120 C or higher Using the attached thermal insulation material apply the thermal insulation to the pipe connecting section of the indoor unit securely without gap REQUIREMENT Apply the thermal insulation to the pipe connecting section of the indoor unit securely up to the root without exposure of the pipe The pipe exposed to the outside causes water leak Packed valve handling precautions Compound pressure gauge Pressure gauge Open the valve stem all the way out do not try to 101kPa open it beyond the stopper 76cmH 9 i e Securely tighten the valve stem cap at the torque as Handle Lo follows Handle Hi Keep fully closed Gas side 15 9 diam 20 to 25 Nem 6 3 to 7 7 kgfem hano boss Gas side 12 7 mm diam 33 to 42 Nem 5 0 to 6 2 kgfem Vacuum pump adapter for counter flow prevention Packed valve Gas side 9 5 mm diam 33 to 42 Nem 3 3 to 4 2 at liquid side Liquid side 6 4 mm diam 14 to 18 Nem 1 4 to 1 8 kgfem Service port 14 to 18 Nem 1 4 to 1 8 kgfem Hexagonal wrench is required Service port Valve core Setting pin Packed valve at gas side As shown in the figure be sure to use a double spanner to loosen or tighten the flare nut of the valve at gas side If using a single spanner the nut cannot be
119. de is uncomfortable you can select the desired conditions manually When restarting the operation after stop When restarting the operation immediately after stop the air conditioner does not operate for approx 3 minutes to protect the machine button Push this button again to stop the air conditioner 20 ADJUSTMENT OF WIND DIRECTIONd When the air conditioner stops the flap adjustment plate of up down wind direction directs downward automatically When the heating operation is in READY states the flap adjustment plate of up down wind direction directs upward The swinging starts after HEAT READY status cleared SWING is displayed the remote controller even if the heating operation is in READY status How to set up the wind direction In HEAT operation Direct the flap adjustment plate of up down wind direction downward If directing at upward hot air may not come to the foot In COOL DRY operation Direct the flap adjustment plate of up down wind direction upward If directing it downward the dew may from on the surface of the air discharge port and may drop down How to start swinging 1 SWING is displayed and the up down wind direction is automatically selected How to stop swinging 1 Push SWING WIND again while the flap is swinging u In FAN operation In all modes
120. ditioner Be sure to obtain the Owner s manual and Installation manual from constructor or dealer Request to constructor or dealer Please clearly explain the contents of the Owner s manual and hand over it CONTENTS PRECAUTIONS FOR SAFETY sssssssssssssssossesaseesseessseesaceesseesseeesanessueesseesases 49 NAME AND OPERATION 49 HOW SET THE FAN SPEED ssssssssssssssseessteesstessueesaeessceesueeseseesaeeesseesasess 50 HOW TO OPERATE THE UNIT ssssssssssosssssssssseesstecsueessseessteseueesaceesaeessaeerasess 52 HOW TO OPERATE THE TIMER cssscossssosscsssscsusecsseesacecsacessseeseseesscessaeesaseersees 52 HOW TO ADJUST AIR DIRECTION 53 E SODE SWITCH 53 B HOW TO INSERT THE BATTERIES 53 lit HOW TO HANDLE THE REMOTE CONTROLLER 54 HOW TO USE THE REMOTE CONTROLLER CORRECTLY 54 i ADDRESS MEME 54 HOW TO PERFORM EMERGENCY OPERATION 54 BEFORE ASKING REPAIR 55 85464189556000 48 jun eui je 10sues eui 0 195 S uojng 5141 0198 OY queuudius eui epis 1e 105095 eui pesn si uonng siu 105095
121. e difficult due to freezing of the bottom plate resulting in a trouble of the cabinet or fan It is recommended to procure an anti freeze heater locally for a safety installation of the air conditioner For details contact the dealer Rear direction 24 Pipe cover Side direction Front direction Down direction Knockout procedure The indoor outdoor connecting pipes can be nected to 4 directions Take off the knockout part of the pipe cover in which pipes or wires pass through the base plate As shown in the figure do not remove the pipe cover from the cabinet so that the knockout hole can be easily punched To knock out it is easily taken off by hands by punching a position at the lower side of 3 connected parts with screwdriver along the guide line After marking the knockout hole remove the burr and mount the attached protective bush and guard material for pass through part in order to protect pipes and wires After connecting the pipes be sure to mount the pipe cover The pipe cover is easily mounted by cutting off the slit at the lower part of the pipe cover 3 SELECTION OF INSTALLATION How to remove the front panel In order to avoid the force applied to on the connect ing section be sure to fix the cables to the cord 1 Remove screws of the front panel clamps provided on the pipe valve fixing plate and the 2 Pull
122. e outside and brought into the room This way of heating is called heat pump system When the outside temperature is too low it is recommended to use another heating apparatus in combination with the air conditioner Attention to snowfall and freeze on the outdoor unit In snowy areas the air inlet and air outlet of the outdoor unit are often covered with snow or frozen up If snow or freeze on the outdoor unit is left as it is it may cause machine failure or poor warming cold areas pay attention to the drain hose so that it perfectly drains water without water remaining inside for freeze prevention If water freezes in the drain hose or inside the outdoor unit it may cause machine failure or poor warming Air conditioner operating conditions For proper performance operate the air conditioner under the following temperature conditions Cooling Outdoor temperature 5 C to 43 operation Room temperature 21 C to 32 C Dry valve temp 15 C to 24 C Wet valve temp B Room relative humidity less than 80 If the air conditioner operates in excess of this figure the surface of the air conditioner may cause dewing Dry operation Outdoor temperature 15 to 43 C Maximum suction air temp 46 C Room temperature 17 C to 32 C Heating Outdoor temperature 15 C to 15 C Wet valve temp operation Room temperature 15 C to 28 C Dry valve temp If air co
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125. ength of spring in the tool clutch type has been improved Gauge for projection adjustment Used when flare is made with using conventional flare tool Connected to the conventional vacuum pump It is necessary to use an adapter to prevent vacuum pump oil from flowing back to the charge hose The charge hose connecting part has two ports one for conventional refrigerant 7 16 UNF 20 threads per inch and one for R410A If the vacuum pump oil mineral mixes with R410A a sludge may occur and damage the equipment Vacuum pump adapter Gas leakage detector Exclusive for HFC refrigerant Incidentally the refrigerant cylinder comes with the refrigerant designation R410A and protector coating in the U S s ARI specified rose color ARI color code PMS 507 Also the charge port and packing for refrigerant cylinder require 1 2 UNF 20 threads per inch corresponding to the charge hose s port size 13 ACCESSORIES SOLD SEPARATELY Remote controller Standard 4 way cassette panel optional parts TOSHIBA PRECAUTIONS FOR SAFETY WARNING WARNINGS ABOUT INSTALLATION Make sure to ask the qualified installation professional in electric work to install the air conditioner If the air conditioner is inappropriate installed by yourself it may cause water leak electric shock fire and so on Be sure to provide grounding Do not connect ground wires to gas pipes water pipes
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127. er piping wiring work has completed Check that installation of indoor unit and ceiling opening part is correct and then install it REQUIREMENT Joint the connecting sections of ceiling panel ceiling surface ceiling panel and indoor unit closely Any gap between them will cause air leakage and this generate condensation or water leakage Installation of ceiling opening and hanging bolt For installation of the wired remote controller follow the Installation Manual attached with the remote controller Pull out the remote controller cord together with the refrigerant pipe or drain pipe Be sure to pass the remote controller cord through upper side of the refrigerant pipe and drain pipe 3 DRAIN PIPING WORK CAUTION Require the following materials for piping and heat insulating at site Following the Installation Manual perform the drain piping work so that water is properly drained and apply a Hard vinyl chloride pipe VP25 heat insulation so as not to cause a dew Piping Outer dia 032mm Inappropriate piping work may result in water leakage in the room and wet of Heat insulator furniture Foam polyethylene Thickness 10mm or more REQUIREMENT e 1 5m to 2m Support Be sure to perform heat insulation of the drain pipes of the indoor unit bracket Never forget to perform heat insulation of the connecting part with the indoor unit An incomplete heat insulation causes dewing eae
128. es are included in the attachments to the remote controller sold separately or the wireless remote controller kit Sold separately 43 Cabling diagram Terminal block for remote controller cabling of indoor unit eH 8 O Remote controller cable Local procure Approx 200mm W White B Black Remote controller unit or sensor part Connecting Remote controller unit or part cable from sensor part Remote controller cabling Cable from remote controller unit Wire joint Wiring diagram Remote controller Remote controller cable Indoor side Indoor Outdoor connecting cable Outdoor side p Single phase 220 240V For details of cabling installation of the remote controller refer to the Installation Manual attached to in the remote controller TEST RUN Before turning on the power supply carry out the following procedure 1 Using 500V megger check 1MQ or more exists between the terminal block 1 to 3 and the earth If 1MQ or less is detected do not run the unit Do not apply to the remote controller circuit 2 Check the valve of the outdoor unit being opened fully To protect the compressor at activation time leave power ON for 12 hours or more be for operating How to execute a test run Using the remote controller operate the unit as usual For the procedure of the operation refer to the attached Owner s Manual A forced test run can be executed in the followi
129. etermine the set up temperature by pushing the TEMP A _ or TEMP button Stop Push b The operation lamp goes off and the operation stops 19 AUTOMATIC OPERATION Auto Changeover When you set the air conditioner in mode or switch over from AUTO operation because of some settings change it will automatically select either cooling heating or fan only operation depending on the indoor temperature REMOTE CONTROLLER ww ee V J button Push this button to start the air conditioner 2 Mode select button MODE Select Auto 3 Temperature button Set the desired temperature In case of cooling start the operation after approx 1 minute In case of heating the operation mode is selected in accordance with the room temperature and operation starts after approximately 3 to 5 minutes When you select the Auto mode it is unnecessary to set the fan speed The FAN speed display will show AUTO and the fan speed will be automatically controlled After the heating operation has stopped FAN operation may continue for approx 30 seconds When the room temperature reaches the set temperature and the outdoor unit stops the supper low wind is discharged and the air volume decreases excessively During defrost operation the fan stops so that cool air is not discharged and HEAT READY is displayed If the Auto mo
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132. for divide duet 210 surface 950 Panel external dimension 860 to 910 Ceiling opening dimension xl 2 Hanging bolt Drain pipe connecting port 557 M10 or 23 8 Em To be procured locally 3l 7 1 mm a k SM560UT E 5 SM800UT E e 1 yt i SM1400UT E Ceiling bottom surface Ceiling panel sold separately Considering pipe wire connecting work inside the ceiling after the indoor unit has been hanged select an installation place and determine piping direction f the ceiling has already been set before hanging the main unit prepare refrigerant pipe drain pipe indoor connecting wire remote controller cord etc up to the place where pipe and wire can be connected Check the size of the indoor unit and match the indoor unit size with ceiling opening size and that position using the attached installation pattern Attach the pattern to the lower side of indoor unit with attached four screws M5 x 16L 33 Opening a ceiling and installation of hanging bolts lt Treatment of ceiling gt The ceiling differs according to structure of building For details consult your constructor or interior finish contractor In the process after the ceiling board has been removed it is important to reinforce ceiling foundation frame and to keep horizontal level of installed ceiling correctly in order to prevent vibration of ceiling board 1 Cu
133. hem Be sure to comply with local regulations on running the wire from outdoor unit to indoor unit size of wire and wiring method etc Use the power cord and Inter connecting cable of specified thickness type and protective devices required REQUIREMENT For power supply wiring strictly conform to the Local Regulation in each country For wiring of power supply of the outdoor units follow the Installation Manual of each outdoor unit Never connect 220 240 power to the terminal blocks B for control wiring Otherwise the system will fail Perform the electric wiring so that it does not come to contact with the high temperature part of the pipe The coating may melt resulting in an accident After connecting cables to the terminal blocks provide a trap and fix cables with the cable clamp Run the refrigerant piping line and control wiring line in the same line Do not turn on the power of the indoor unit until vacuuming of the refrigerant pipes completes Remote controller wiring 2 core non polarity cable is used for the remote controller wiring Connect the connecting cable to the terminal as identified with their respective numbers on the terminal block of indoor and outdoor unit HO7 RN F or 245 IEC 66 1 5 mm or more Insulate the unsheathed redundant cords conductors with electrical insulation tape Process them so that they do not touch any electrical or metal parts For inter unit wiring do n
134. ighten the flare nut of the valve at liquid side Flare nut Valve at gas side may be broken 2 If applying excessive torque the nut may be broken according to some installation conditions After the installation work be sure to check gas leak of connecting part of the pipes with nitrogen Cover Pressure of R410A is higher than that of R22 Approx 1 6 times Therefore using a torque wrench tighten the flare pipe connecting sections which connect the indoor outdoor units at the speci fied tightening torque Incomplete connections may cause not only a gas leak but also a trouble of the refrigeration cycle Do not apply refrigerating machine oil to the flared surface EVACUATING This air conditioner can be installed up to the connecting pipe length and height difference in the following table Max connecting Height difference m pipe length m Hexagonal wrench size Outdoor unit at upper side Outdoor unit at lower side With respect to the preservation of terrestrial environment adopt Vacuum pump for air purge Evacuate air in the connecting pipes when installing the unit Do not discharge the refrigerant gas to the atmosphere to preserve the terrestrial environment Use a vacuum pump to discharge the air nitrogen etc remained in the set If the air remains the capacity may decrease For the vacuum pump be sure to use one with backflow preventer so that the oil
135. in power supply switch or breaker before attempting any electrical work Make sure all power switches are off Failure to do so may cause electric shock Connect the connecting cable correctly If the connecting cable is connected in a wrong way electric parts may be damaged e When moving the air conditioner for the installation into another place be very careful not to enter any gaseous maller other than the specified refrigerant into the refrigeration cycle If air or any other gas is mixed in the refrigerant the gas pressure in the refrigeration cycle becomes abnormally high and it resultingly causes pipe burst and injuries on persons Do not modify this unit by removing any of the safety guards or by by passing any of the safety interlock switches Exposure of unit to water or other moisture before installation may cause a short circuit of electrical parts Do not store it in a wet basement or expose to rain or water 29 After unpacking the unit examine it carefully if there are possible damage Do not install in a place that might increase the vibration of the unit To avoid personal injury with sharp edges be careful when handling parts Perform installation work properly according to the Installation Manual Inappropriate installation may result in water leakage electric shock or fire e When the air conditioner is installed in a small room provide appropriate measures to ensure that the concentra
136. in the pump does not backflow into the pipe of the air conditioner when the pump stops If oil in the vacuum pump is put in an air conditioner including R410A it may cause trouble on the refrigeration cycle Vacuum pump As shown in the right figure connect the charge hose after the manifold valve are closed completely Attach the connecting port of the charge hose with a projection to push the valve core setting pin to the charge port of the set Open handle Low fully Turn ON the vacuum pump 1 Loosen the flare nut of the packed valve Gas side a little to check the air passes through 2 Tighten the flare nut again Execute vacuuming until the compound pressure gauge indicates 101kPa 76cmHg 1 Close handle Low completely Turn OFF the vacuum pump Leave the vacuum pump as it is for 1 or 2 minutes and check the indicator of the compound pressure gauge does not return Open fully the valve stem or the valve handle First at liquid side then gas side Disconnect the charge hose from the charge port Tighten valve and caps of the charge port surely Handle position Compound pressure gauge Pressure gauge 4 76cmHg Q Manifold valve Handle Lo Charge hose For R410A only Handle Hi Keep fully closed Charge hose Service port For R410A only Valve core Setting pin Vacuum pump adapter f
137. ipe side As shown in the following figure direction are not acceptable RAV SM560UT E to RAV SM1400UT E 2 L 121 181 121 y To change discharge direction use a shielding plate When attaching a shielding plate remove the ceiling panel and insert the shielding plate into the discharge port as shown in the figure below 125 Shielding plate Prepared locally RAV SM1100AT E RAV SM1400AT E WARNING Install the air conditioner certainly to sufficiently withstand the weight If the strength is insufficient the unit may fall down resulting in human injury Perform a specified installation work to guard against an earthquake An incomplete installation can cause accidents by the units falling and dropping Unit m SM1100 SM1400UT E High ceiling setup Standard at shipment High ceiling 1 High ceiling 2 32 2 SELECTION OF INSTALLATION PLACE External view REQUIREMENT Strictly comply with the following rules to prevent damage of the indoor units and human injury Do not put a heavy article on the indoor unit Even units are packaged Carry in the indoor unit as it is packaged if possible If carrying in the indoor unit unpacked by necessity be sure to use buffering cloth etc to not damage the unit To move the indoor unit hold the hooki
138. isplay When pushing the Timer SETIN button the display of the timer is selected in order of OFF OFF repeat OFF timer ON 13 No display Filter display D M 14 If FILTER is displayed clean the air filter TEST run display Displayed during a test run Flap position display Displays flap position 17 SWING display Displayed during up down movement of the flap Set up temperature display The selected set up temp is displayed Remote controller sensor display Displayed while the sensor of the remote controller is used PRE HEAT display Displayed when the heating operation starts or defrost operation is carried out While this indication is displayed the indoor fan stops or the mode enters in LOW No function display Displayed if there is no function even if the button is pushed Air volume select display The selected air volume mode is dis OF 29 9 oe Operation section Push each button to select a desired operation The details of the operation needs to be set up once afterward the air conditioner can be used by pushing button only M CONTROLLER 905 A Ces euNIT JIC E Gr JIC Air volume select button Selects the desired air volume mode Timer set button TIMER SET button is used when the timer is set up Check button
139. istics of R410A refrigerant are easy to absorb water oxidizing membrane or oil and its pressure is approx 1 6 times higher than that of refrigerant R22 Accompanied with the new refrigerant refrigerating oil has also been changed Therefore during installation work be sure that water dust former refrigerant or refrigerating oil does not enter the refrigerating cycle To prevent charging an incorrect refrigerant and refrigerating oil the sizes of connecting sections of charging port of the main unit and installation tools are charged from those for the conventional refrigerant Accordingly the exclusive tools are required for the new refrigerant R410A For connecting pipes use new and clean piping designed for R410A and please care so that water or dust does not enter Moreover do not use the existing piping because there are problems with pressure resistance force and impurity in it RAV SM1100AT E RAV SM1400AT E CAUTION To Disconnect the Appliance from Main Power Supply This appliance must be connected to the main power supply by means of a switch with a contact separation of at least 3 mm The installation fuse 25 D type c must be used for the power supply line of this conditioner A WARNINGS Ask an authorized dealer or qualified installation professional to install maintain the air conditioner Inappropriate installation may result in water leakage electric shock or fire e Turn off the ma
140. ly cancelled The present time the day of the week and the operation contents under execution of the program are displayed with 24 hours notation The output can be forcibly turned on without changing the program As the backup function is incorporated in this model the reserve contents of the program are stored in memory during a power failure CONTENTS PRECAUTIONS FOR SAFETY 2 auae Ree E 57 NAME AND OPERATION OF EACH PART 57 HOW TO USE THE TIMER CORRECTLY 58 Ak Operation etr 58 2 Turn on the power supply of the air conditioner 58 3 Setup of the present time eet 58 4 Setup of the day of the WeBK nnmnnn nnnm 58 5 How to set program timer operation 58 SET IPO eec EX 59 7 How to copy the program operation time 60 8 How to check the program operation time 60 9 How to change the program operation time 60
141. m sold on the market And also seal the screws securely with silicone material etc so that water does not drop down Some conditions may cause dewing or drip ping of water 2 qui TT Drain nipple Waterproof rubber cap Waterproof rubber cap Drain nipple When there is a possibility of freezing of drain at the cold district or a snowfall area be careful for drainage ability of drain The drainage ability increases when a knockout hole on the base plate is opened Open the knockout hole to outside using a screwdriver etc Optional Installation Parts Local Procure Knockout of Pipe Cover Parts name Refrigerant piping Liquid side 29 5 mm Gas side 015 9 mm Each one Pipe insulating material polyethylene foam 6 mm thick Putty PVC tapes Each one CAUTION TAKE NOTICE THESE IMPORTANT 4 POINTS BELOW FOR PIPING WORK Keep dust and moisture away from inside the connecting pipes Tightly connect the connection between pipes and the unit Evacuate the air in the connecting pipes using VACUUM PUMP Check gas leak at connected points Piping connection Liquid side Gas side Outer diameter Thickness Outer diameter Thickness For Reference If a heating operation would be continuously performed for a long time under the condition that the outdoor temperature is O C or lower draining of defrosted water may b
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143. nal position Single phase 220 230 240V 2 White CN34 RED Black gt Pull out connector CN34 Red from P C board Black 4 REFRIGERANT PIPING Refrigerant Piping If the outdoor units are to be mounted on a wall make sure that the supporting platform is sufficiently strong The platform should be designed and manufactured to maintain its strength over a long period of time and sufficient consideration should be given to ensuring that the outdoor unit will not fall Use copper pipe with 0 8 mm or more thickness Flare nut and flare works are also different from those of the conventional refrigerant Take out the flare nut attached to the main unit of the air conditioner and use it CAUTION IMPORTANT 4 POINTS FOR PIPING WORK Remove dust and moisture from the inside of the connecting pipes N Tight connection between pipes and unit Evacuate the air in the connecting pipes using VACUUM PUMP Check the gas leakage Connected points The maximum piping length from the outdoor to indoor unit 30 m Charge less 20m 50 m Charge less 20m RAV SM560AT E RAV SM800 to SM1400AT E Insert a flare nut into the pipe and flare the pipe As the flaring sizes of R410A differ from those of refrigerant R22 the flare tools newly manufactured for R410A are recommended B However the conventional tools T can be used by adjusting projection margin of the c
144. nditioner is used outside of the above conditions safety protection may work 25 RE INSTALLATION DANGER Ask the dealer or an installation professional to re install the air conditioner to a new place or move it to another place and to observe the following items If the air conditioner is inappropriate installed by yourself it may cause electric shock or fire Do not install the air conditioner in the following places Do not install the air conditioner in any place within 1 m from a TV stereo or radio set If the unit is installed in such place noise transmitted from the air conditioner affects the operation of these appliances Do not install the air conditioner near a high frequency appliance sewing machine or massager for business use etc otherwise the air conditioner may malfunction Do not install the air conditioner in a humid or oily place or in a place where steam soot or corrosive gas is generated Do not install the air conditioner in a salty place such as seaside area Do not install the air conditioner in a place where a great deal of machine oil is used Do not install the air conditioner in a place where it is usually exposed to strong wind such as in seaside area or on the roof or upper floor of a building Do not install the air conditioner in a place where sulfureous gas generated such as in a spa Do not install the air conditioner in a vessel or mobile crane Be careful with noise or vibrations
145. ng metals 4 positions only Do not apply force to the other parts refrigerant pipe drain pan foamed parts or resin parts etc Carry the package by two or more persons and do not bundle it with PP band at positions other than specified Ceiling bottom surface 21 3 Y _ AS 8 MI M 178 B 1 a M 0162 80 I 0162 a Ceiling bottom surface Knockout square To dde duet 240 Refrigerant pipe 2 positions 105 105 connecting port 840 Unit external dimension Electric parts box A Take in port of pipes 434 5 Refrigerant pipe connecting port A ry L4 4 8 2 5 5 5 5 5 5 ag os 5 9 8 3 5 5 E amp Y 5 2 o c o A 5 5 d gs 2 ojl D 3i 5151 5 N e wl 1 S Y Y Y 35 381 6 Knockout square hole 130 723 Hanging bolt pitch
146. ng procedure if the operation stops by thermo OFF In order to prevent a serial operation the forced test run is released after 60 minutes have passed and returns to the usual operation CAUTION When the remote controller is used for the first time it accepts an operation approx 5 minutes after the power supply has been turned on It is not a trouble but is because the setup of the remote controller is being checked For the second power ON time and after approx 1 munute is required to start the operation by the remote controller REMOTE CONTROLLER e Do not use the forced test run for cases other than the test run because it applies an Goss EN excessive load to the devices displayed on the display part and the selection of mode in the test mode is permitted _ button select the operation mode COOL or HEAT x x Do not run the air conditioner in a mode other than COOL or HEAT NS The temperature controlling function does not work during test run DBI The detection of error is performed as usual After the test run push D jJ button to stop a test run Display part is same as procedure f check button to cancel release from the test run mode TEST disappears on the display and the status returns to a normal 44 8 TROUBLESHOOTING When a tr
147. onditioner install the unit so that the discharge port is set at right angle to the wind direction Installation in the following places may result in some troubles Do not install the unit in such places below A place full of machine oil A place full of sulphuric gas A place where high frequency radio waves likely to be generated as from audio quipment welders and medical equipment Necessary Space for Installation Obstacle at rear side lt Upper side is free gt 1 Single unit installation e 2 Obstacles at both right and left sides 150 or more 200 or more The height of the obstacle should be lower than the height of the outdoor unit 150 or more _ 300 more T 3 Serial installation of two more units s s 150 300 300 300 The height of the obstacle should lower than the height of the outdoor unit lt Obstacle also at the upper side gt Sg 50 DE or more id Obstacle at front side 9 lt Upper side is free gt gt E i 1 Single installation 500 or more 2 Serial installation of two or more units PI 1000 or more T oo 22 aq co a lt lt oo rot 22 aq co 3 SELECTION OF INSTALLATION lt Obstacle also a
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149. oo high In cooling operation The set temperature is too low In heating operation Indoor unit or outdoor unit makes a strange noise When the temperature suddenly changes the indoor or outdoor unit occasionally makes a strange noise because of expansion contraction of parts or change of refrigerant flow The room air is smelly or a bad odor comes from the air conditioner Smells impregnated the walls carpets furniture clothing or furs come out Outdoor unit is frosted in heating operation Water drains from outdoor unit The outdoor unit is sometimes frosted in heating operation In that case the unit automatically performs defrosting for 2 to 10 minutes for increasing the heating efficiency In defrosting operation both the indoor and outdoor units stop air flow Hiss sound is heard when flow of the refrigerant is changed for defrosting Resultant water of automatic defrosting in heating operation drains from outdoor unit Air flow changes though the FAN button is not set to the AUTO mode When the temperature of blown air drops in heating operation the air conditioner automatically changes or stops air flow from the indoor unit not to make persons in the room feel chilly These are not failures Air flow from the indoor unit is occasionally changed in the cooling operation A white mist of chilled air or water is generated from the outdoor unit The indoor unit in c
150. ooling operation or the outdoor unit in defrosting operation occasionally steams 27 Accessory parts and Parts to be procured locally Accessory parts Part name Part name Installation This Manual manual Be sure to hand over to customers For hanging down unit Heat insulating For heat insulation of pipe pipe connecting section Hose band For connecting drain pipe Installation For confirmation of ceiling opening pattern and main unit position For adjusting core out of drain pipe Flexible hose Installation For positioning of ceiling position gauge NES united with installation pattern Heat insulator For sealing of wire connecting port Pattern fixing 5 x 16L Screw H atinsilat r For heat insulation of drain eal insu connecting section For attach the installation pattern Be sure to hand over to customers lt Separate sold parts gt stone RAV SM1100AT E RAV SM1400AT E Standard wired z Model Ceiling panel RBC U21PG W E remote controller RBC AMT21E O Parts be procured locally Connecting pipe Liquid side 6 35mm diam Nominal diam 1 4 thick 0 8mm RAV SM560UT E RAV SM560AT E 9 52mm diam Nominal diam 3 8 thick 0 8mm RAV SM800UT E RAV SM800AT E RAV SM1100UT E RAV SM1100AT E RAV SM1400UT E RAV SM1400AT E Connecting cable indoor and outd
151. oor cable HO7RN F or 2451EC66 1 5mm or more Thermal insulation for refrigerant pipe 10mm or more thermal insulating foam polyethylene Thermal insulation for drain pipe 1 f lyethyl Connecting pipe Gas side Hom or mora toam polyelmlene 12 7mm diam Nominal diam 1 2 thick 0 8mm RAV SM560UT E RAV SM560AT E Drain pipe Outer 26mm diam 15 9mm diam Nominal diam 5 8 thick 1 0mm RAV SM800UT E RAV SM800AT E RAV SM1100UT E RAV SM1100AT E RAV SM1400UT E RAV SM1400AT E Tapes Grounding cable 2 0mm diam or more Power supply cord 2 5mm HO7RN F or 245IEC66 3 5mm AWG 12 28 1 PRECAUTIONS FOR SAFETY Ensure that all Local National and International regulations are satisfied Read this PRECAUTIONS FOR SAFETY carefully before Installation The precautions described below include the important items regarding safety Observe them without fail After the installation work perform a trial operation to check for any problem Follow the Owner s Manual to explain how to use and maintain the unit to the customer Turn off the main power supply switch or breaker before the unit maintenance Ask the customer to keep the Installation Manual together with the Owner s Manual CAUTION New Refrigerant Air Conditioner Installation THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT R410A WHICH DOES NOT DESTROY OZONE LAYER The character
152. opper pipe Projection margin in flaring B Unit mm Rigid Clutch type R410A tool used Conventional tool used R410A R22 R410A R22 6 4 to 15 9 Same as left 1 0 to 1 5 0 5 to 1 0 Imperial Wing nut type Outer diam of copper pipe R410A 6 4 or 9 5 1 5 to 2 0 1 0 to 1 5 12 7 or 15 9 2 0 to 2 5 1 5 to 2 0 Outer diam of copper pipe 38 Flaring dia meter size A Unit mm Outer diam of copper pipe In case of flaring for R410A with the conventional flare tool pull it out approx A 0 5 mm more than that for R22 to Ee adjust to the specified flare size The copper pipe gauge is useful for adjusting projection margin size CAUTION Do not apply excessive torque Otherwise the nut may crack depending on the conditions Unit Nem Outer diam of copper pipe Tightening torque 6 4 mm diam 14 to 18 1 4 to 1 8 kgfem 9 5 mm diam 3 3 to 4 2 kgfem 12 7 mm diam 50 to 62 63 to 77 33 to 42 5 0 to 6 2 kgfem 15 9 mm diam 6 3 to 7 7 kgfem Tightening torque of flare pipe connections Pressure of R410A is higher than that of R22 Approx 1 6 times Therefore using a torque wrench tighten the flare pipe connecting sections which connect the indoor Flare at indoor and outdoor units of the unit side specified tightening torque Incorrect connections may cause not only a gas leak but
153. or counter flow prevention For R410A only Closed completely Opened fully 1 Use the vacuum pump vacuum pump adapters and gauge manifold referring to the manuals attached to each tool before using them For the vacuum pump check oil is filled up to the specified line of the oil gauge 2 While the air is purged check again that the connecting port of charge hose which has a projection to push the valve core is firmly con How to open the valve nected to the charge port Packed valve at gas side Valve unit Valve handling precautions Open the valve stem or the handle until it strikes the stopper It is unnecessary to apply further force Handle Pull out the handle and Securely tighten the cap with a torque wrench using cutting pliers etc A turn it counterclockwise Cap tightening torque by 90 Open fully 14 to 18Nem 1 4 to 1 8kgfem TEL Flare nut 33 to 42Nem 3 3 to 4 2kgfem 33 to 42Nem 3 3 to 4 2kgfem Valve size 20 to 25Nem 2 0 to 2 5kgfem How to close the valve Charge port 14 to 18Nem 1 4 to 1 8kgfem Valve unit Push in handle and turn clockwise by 90 Close fully 10 6 ELECTRICAL WORK a power cable as mentioned below Model RAV SM1100AT E SM1400AT E 220 240 V 10 10 r me Power supply Single phase 50 Hz 10
154. ot use a wire jointed to another on the way 41 Cable connection REQUIREMENT Be sure to connect the cables matching the terminal numbers Incorrect connection causes a trouble Be sure to pass the cables through the bushing of cabling connection port of the indoor unit Keep a margin Approx 100mm on a cable to hang down the electric parts box at servicing etc The low voltage circuit is provided for the remote controller Do not connect the high voltage circuit Remove the cover of the electric parts box by taking off the mounting screws 3 positions and pushing the hooking section The cover of the electric parts box remains hanged to the hinge Connect the indoor outdoor connection cables and REMOCON cable to the terminal block of the electric parts box Do not apply tension to the connecting section of the terminal block Tighten the screws of the terminal block and fix the cables with cord clamp attached to the electric parts box Do not apply tension to the connecting section of the terminal block Using the attached thermal insulation material seal the pipe connecting port Otherwise dewing may be caused Mount the cover of the electric parts box without pinching cables Mount the cover after cabling on the ceiling panel Cabling connecting port board Electric parts box Louver connector CN33 White Cover of electric parts box Screws at 3 positions
155. ouble occurred in the air conditioner the check code and the indoor unit No appear on the display part of the remote controller The check code is only displayed during the operation If the display disappears operate the air conditioner according to the following Confirmation of error Check cod indoor nit Nocin which history for confirmation an error occurred Confirmation of error history When a trouble occurred on the air conditioner the trouble history can be confirmed with the following procedure The trouble history is stored in memory up to 4 troubles The history can be confirmed from both operating status and stop status Procedure Description When pushing SET and A buttons at the same time for 4 seconds or more the following display appears CODEN If Service check is displayed the mode enters in the trouble history a te 01 Order of trouble history is displayed in CODE No window Fc Check code is displayed in CHECK window Indoor unit address in which an error occurred is displayed in UNIT No Every pushing of A 7 v _ button used to set temperature the trouble history stored in memory is displayed in order The numbers in CODE No indicate CODE No 01 latest 04 oldest REQUIREMENT Do not push cL button because all the trouble history of the indoor unit will be
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157. s a malfunction NOTE 2 Install the remote sensor apart from the generation source of noise NOTE 3 When noise is induced to the power source of the indoor unit some measures such as mounting the noise filter is necessary In case of using the remote sensor as a concealed type Rear case Spacer Remote sensor Small screws M4 x 25 2 pcs 1 Inserting a minus screwdriver etc into the groove at the lower side of the remote sensor body force open the rear case to remove it 2 Using the attached M4 screws 2 pcs fix the rear case of the remote sensor Before installation press to open the screw hole with a screwdriver etc 70 Fix it with the spacer but not so strongly If the remote sensor does not fit closely to the wall adjust it by cutting off the spacer Connect the remote sensor cable 2 cores to the terminal numbers of the indoor unit Applying AC 220 230 240V breaks the unit Install the remote sensor body by matching to hooks on the rear case and putting into the hooks How to perform cabling of the remote sensor In case of using the remote sensor as a concealed type Connection diagram Approx 200mm Terminal block for remote controller cable B in indoor unit W White B Black Remote sensor Remote sensor cable Procured locally Connecting Cable from section remote sensor body e Non polarity 2 core cable is used
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159. sip eui 19521 ueeq seu jddns 19 pue peuunooo amod e eJnjrej L SJ938 N CL 61 OWNER S MANUAL REMOTE CONTROLLER FOR AIR CONDITIONER lt Simple Operation Type gt RBC AS21E TThank you very much for purchasing TOSHIBA Remote Controller for Air Conditioner Please read this owner s manual carefully before using your Remote Controller for Air Conditioner Be sure to obtain the Owner s manual and Installation manual from constructor or dealer CONTENTS PRECAUTIONS FOR SAFETY 63 NAME AND OPERATION 63 HOW OPERATE AIR CONDITIONER eren tnntnnte tens 64 85464189557000 62 pereeddesip sey 194e ejouje1 si japow eu s Ee sun 151 eu Ye 1910 9 d uonejedo ejduuis eui JO yms uo ueuM pesn si 105095 40sues pefeldsip s 91 y esn JOU e ueuM y peseuound yoiym dous eui 1 81409 104 ay ueo
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162. t and remove the ceiling foundation 2 Reinforce the cut surface of ceiling foundation and add ceiling foundation for fixing the end of ceiling board Installation of hanging bolt gt Use M10 hanging bolts 4 pcs to be local procure Matching to the existing structure set pitch according to size in the unit external view as shown below New concrete slab Steel flame structure Existing concrete slab Install the bolts with insert brackets or anchor Use existing angles or install new Use a hole in anchors hole in bolts support angles plugs or a hole in bolts S 7 uc Hanging bolt Anchor bolt Y Y Blade type Slide type Pipe hanging bracket bracket anchor bolt Hanging bolt Support angle Installation of ceiling opening and hanging bolt Hanging Mans Washer or m d Accessory Adjust nut position lower side so that clearance between the Nut attached washer lower side and ceiling board is 88mm W3 8 or M10 M10 flat washer Nut Accessory Hanging bolt W3 8 or M10 1 Required those other than M10 flat washer at site Upper side 2 To prevent falling off of bolt safety be sure to Hanging bracket set it just under the hanging bracket as shown p main unit in the figure Washer Lower side Nuts Lower side Nut Upper side i As tH 1 88mm Level vial Horizontal within 5mm Indoor unit
163. t or expose to rain or water After unpacking the unit examine it carefully if there are possible damage Do not install in a place that might increase the vibration of the unit To avoid personal injury with sharp edges be careful when handling parts RAV SM1100AT E RAV SM1400AT E Perform installation work properly according to the Installation Manual Inappropriate installation may result in water leakage electric shock or fire When the air conditioner is installed in a small room provide appropriate measures to ensure that the concentration of refrigerant leakage occur in the room does not exceed the critical level Install the air conditioner securely in a location where the base can sustain the weight adequately Perform the specified installation work to guard against an earthquake If the air conditioner is not installed appropriately accidents may occur due to the falling unit If refrigerant gas has leaked during the installation work ventilate the room immediately If the leaked refrigerant gas comes in contact with fire noxious gas may generate After the installation work confirm that refrigerant gas does not leak If refrigerant gas leaks into the room and flows near a fire source such as a cooking range noxious gas might generate Electrical work must be performed by a qualified electrician in accordance with the Installa tion Manual Make sure the air conditioner uses an excl
164. t the upper side gt 1000 or more 1000 or more Obstacles at both front and rear sides Open the upper side and both right and left sides The height of obstacle at both front and rear side should be lower than the height of the outdoor unit lt Standard installation gt 1 Single unit installation 150 or more of E 1000 or more 2 Serial installation of two or more units 200 or more v v v 9 1000 Serial installation at front and rear sides Open the upper side and both right and left sides The height of obstacle at both front and rear sides should be lower than the height of the outdoor unit lt Standard installation gt 9 a d en 1000 300 1500 2000 mor Installation of Outdoor Unit Before installation check strength and horizontality of the base so that abnormal sound does not generate According to the following base diagram fix the base firmly with the anchor bolts Anchor bolt nut M10 x 4 pairs 150 600 150 Drain hole 400 Knockout hole Drain nipple mounting hole Set the out margin of the anchor bolt to 15mm or less less In case of drainning through the drain hose attach the following drain nipple and the waterproof rubber cap and use the drain hose Inner diam 16m
165. the front panel downward electric parts box Removing the front panel the electric parts appear at the front side The metal pipes are attachable to the piping holes If the size of the used power pipe does not match with the hole adjust the hole size to match with pipe size Be sure to fix the power cable and indoor outdoor connecting cable with bundling band sold on the market so that they do not make contact with the compressor and discharge pipe Temperature of the compressor and discharge pipe becomes high Electric parts box Front panel Pipe valve fixing plate Piping hole Cord clamp 4 REFRIGERANT PIPING Pipe Forming End Positioning fare too pull tout approx 0 5 mm more than that of R22 to adjust to the specified flare size The copper pipe gauge is useful for adjusting projection margin size 1 Cut the pipe with a pipe cutter Ox x x E 90 Obliquity Roughness War dj y Roug Warp N oe B 2 Insert a flare nut into the pipe and flare the pipe Projection margin in flaring B Unit mm As the flaring sizes of R410A differ from those of Rigid Clutch type refrigerant R22 the flare tools newly manufactured for R410A are recommended puter dia R410A tool used Conventional tool used i copper However the conventional tools can be used by nine R410A R22 R410A R22 adjusting projection margin B esee
166. the operation by the remote controller In addition to the code checking by remote controller of the indoor unit troubles of the outdoor unit can be diag nosed by LED indications on the cycle control board of the outdoor unit Utilize them for various checks For the check by remote controller of the indoor unit refer to the Installation Manual of the indoor unit Before a check confirm each bit of the DIP switch is set to OFF position LED indication and code checking Cycle conirol P C board LED indication LED indication D801 D802 Heat exchanger sensor TE error Suction sensor TS error Discharge sensor TD error High pressure protection error Outdoor temperature sensor TO error D800 O Red D801 Yellow D802 Yellow D803 Yellow DC outside fan error Communication error between IPDU Abnormal stop High pressure release operation Discharge temp error EEPROM error Rapid flash Go off Goon Communication error between IPDU No abnormal stop G Tr short circuit protection Detect circuit error Current sensor error ojoj O Comp lock error o Comp break down 12 FINAL INSTALLATI
167. tightened with necessary tightening torque On the contrary use a single spanner to loosen or tighten the flare nut of the valve at liquid side Flare nut Valve at gas side Never put the spanner or torque wrench etc on the cover The valve may be broken 40 6 ELECTRICAL WORK WARNING Using the specified cables ensure to connect the wires and fix wires securely so that the external tension to the cables do not affect the connecting part of the terminals Incomplete connection or fixation may cause a fire etc Be sure to connect earth wire Grounding work Do not connect the earth wire to gas pipe city water pipe lightning rod or the earth wire of telephone Incomplete grounding causes an electric shock For electric work strictly follow the Local Regulation in each country and the Installation Manual and use an exclusive circuit Capacity shortage of power circuit or incomplete installation may cause an electric shock or a fire CAUTIONS This indoor unit has no power cord If incorrect incomplete wiring is carried out it will cause an electrical fire or smoke Be sure to install an earth leakage breaker that is not tripped by shock waves If an earth leakage breaker is not installed an electric shock may be caused Be sure to use the cord clamps attached to the product Do not damage or scratch the conductive core and inner insulator of power and inter connecting cables when peeling t
168. tion of refrigerant leakage occur in the room does not exceed the critical level Install the air conditioner securely in a location where the base can sustain the weight adequately Perform the specified installation work to guard against an earthquake If the air conditioner is not installed appropriately accidents may occur due to the falling unit If refrigerant gas has leaked during the installation work ventilate the room immediately If the leaked refrigerant gas comes in contact with fire noxious gas may generate After the installation work confirm that refrigerant gas does not leak If refrigerant gas leaks into the room and flows near a fire source such as a cooking range noxious gas might generate Electrical work must be performed by a qualified electrician in accordance with the Installation Manual Make sure the air conditioner uses an exclusive power supply An insufficient power supply capacity or inappropriate installation may cause fire Use the specified cables for wiring connect the terminals securely fix To prevent external forces applied to the terminals from affecting the terminals Conform to the regulations of the local electric company when wiring the power supply Inappropriate grounding may cause electric shock Do not install the air conditioner in a location subject to a risk of exposure to a combustible gas If a combustible gas leaks and stays around the unit a fire may occur
169. unit size 450 x 450mm or more for piping maintenance and servicing Ceiling height Model RAV Possible installed ceiling height SM560UT E SM800UT E Up to 3 8 m SM1100UT E SM1400UT E Up to 4 3 When the height of the ceiling exceeds the distance of the item Standard 4 way in Table below the hot air is difficult to reach the floor Therefore it is necessary to change the setup value of the high ceiling switch or discharge direction REQUIREMENT When using the air conditioner with 2 way discharge system with the standard setting at a shipment it may stop abnormally in heating Therefore change the setting switch according to the number of discharge direction and the ceiling height When using the air conditioner with 2 way 3 way discharge system a strong wind blows directly if the ceiling height is lower than the standard Therefore change the setting switch according to height of the ceiling When using the high ceiling 1 2 with 4 way discharge system the draft is apt to be felt due to drop of the discharge temperature Height list of ceiling possible to be installed Model RAV SM560UT E No of discharge direction SM800UT E Discharge direction As shown in the following figure No of discharge directions can be selected according to the shape of rooms and installation position RAV SM560UT E to RAV SM1400UT E he 121 Dip iE Refrigerant p
170. usive power supply An insufficient power supply capacity or inappropriate installation may cause fire Use the specified cables for wiring connect the terminals securely fix To prevent external forces applied to the terminals from affecting the terminals Be sure to provide grounding Do not connect ground wires to gas pipes water pipes lightning rods or ground wires for telephone cables Conform to the regulations of the local electric company when wiring the power supply Inappropriate grounding may cause electric shock Do not install the air conditioner in a location subject to a risk of exposure to a combustible gas If a combustible gas leaks and stays around the unit a fire may occur Required tools for installation work R410A Special requirement Philips screw driver 9 Thermometer 17 Gauge manifold Hole core drill 65 mm 10 Mega tester Charge hose R410A special requirement Spanner Electro circuit tester 18 Vacuum pump Pipe cutter Charge hose R410A special requirement Knife 19 Torque wrench 1 4 17 mm 16 Nem 1 6 kgfem Hexagonal wrench Flare tool Gas leak detector Tape measure Level vial 1 2 26 mm 55 Nem 5 5 kgfem Metal saw 5 8 15 9 mm 120 Nem 12 0 kgfem 20 Copper pipe gauge adjusting projection margin 21 Vacuum pump adapter 11 12 13 Reamer 14 Pipe bender 8 8 22 mm 42 Nem 4 2 kgfem 15 16 H ri eoo OW gt aa co 2 A
171. vinyl chloride pipe When a downward grading cannot be secured on the drain pipe drain up up to 640mm is possible Set downward grading immediately after raising up vertically Rising up 850mm or less or less Indoor unit Underneath of ceiling 37 Check the draining In the test run check that water drain is properly performed and water does not leak from the connecting part of the pipes Be sure to check draining also when installed in heating period Using a pitcher or hose pour water 1500 to 2000cc into the discharge port before installation of the ceiling panel Pour water gradually so that water does not spread on the motor of the drain pump Heat exchanger Drain pan After the electric work has finished pour water during COOL mode operation f the electric work has not yet finished pull out the float switch connector CN34 Red from the electric parts box and check draining by plugging the single phase 220 230 240V power to the terminal blocks 1 and 2 If doing so the drain pump motor operates Test water drain while checking the operation sound of the drain pump motor If the operation sound changes from continuous sound to intermittent sound water is normally drained After the check the drain pump motor runs connecting the float switch connector In case of check by pulling out the float switch connector be sure to return the connector to the origi

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