Toshiba PCS-1 VCR User Manual
Contents
1. eene nennen nnne 18 4 Vendor Spec Profile ate e eddie eumd d Evento 20 4 1 BAUM 21 4 2 The overview of the VF MB1 S15 parameter 22 5 Diagnostic len tere EM ute i ede ete 29 6 DPSVTETUDCLOT nee foo eet nata ettet m e ef rmt eterne 30 6 1 Example1 Read the PROF Idrive nnns 31 6 2 Example 2 Change the PROFIdrive 32 6 3 Example 3 Read the VF MB1 S15 parameter 33 6 4 Example 4 Change the VF MB1 S15 parameter 34 7 PROFIBUS Local Remote Operation n en e nemen nnne nen 35 OD LEE 35 9 Appendbe It tiere I Qe Eee 36 TOSHIBA 65817380 1 Introduction Thank you for purchasing the PROFIBUS DP option PDP003Z for the VF MB1 S15 Before using the PROFIBUS DP option please familiarize yourself with the product and be sure to thoroughly read the instructions and precautions contained in this manual This option needs the option adaptor to connect VF S15 which type form is SBPOO9Z Please match here and buy it when SBP009Z is not at hand yet In addition please make sure tha2. The value of a parameter F d 2 3 is outputted 212 TOSHIBA 65817380 4 2 The overview of the VF MB1 S15 parameter Refer to a communication functional description E6581726 E6581913 for details Communication Function command 1 Preset speed operation frequencies 1 Preset speed operation frequencies 2 Preset speed operation frequencies 3 Preset speed operation frequencies 4 Motor selection 1 or 2 THR 2 selection PI D control Acceleration decele ration pattern selection 1 or 2 AD2 selection DC braking Jog run Forward reverse run selection Run stop Coast stop command Emergency stop Fault reset Frequency priority selection Command priority selection VF S15 When 14 5 r 2 is set to Preset speed operation is disabled or preset speed operation frequencies 1 15 are set by specifying bits for preset speed operation frequencies 1 4 0000 Preset speed operation OFF 001 1111 Setting of preset speed operation frequencies 1 15 Motor 1 THR 1 Motor 2 THR 2 PI D off Acceleration dec eleration pattern 2 AD2 Forced DC braking Jog run Normal operation Acceleration decel eration pattern 1 AD1 OFF OFF Reverse run Run Cost stop Emergency stop _ Reset Enabled Forward run Stop Standby OFF OFF OFF OFF ir t Lt Li Enabled pag 22 of F
3. power supply of VF MB1 S15 V Check ZSW always and take care to give the command to STW 13 TOSHIBA E6581738 3 4 1 Examples of driving by the State Machine When using the PROF Idrive profile the frequency reference is set to HSW The setting value Ox0000 0x4000 is equivalent to 0 Base frequency parameter FH When the reverse operation the frequency reference is set with two s complement of the forward frequency reference During running HIW shows a output frequency End oriad is set to Communication option on these examples 3 4 1 1 Example 1 60Hz Forward running and Deceleration stop Set 0x4000 to HSW and the following is set to STW in order D 0000 0100 0000 0110 0x0406 READY TO SWITCH ON v 2 0000 0100 0000 0111 0x0407 READY TO OPERATE v 0000 0100 0111 1111 0x047F v OPERATION v 0000 0100 0111 1110 0x047E Vv OFF1 ACTIVE Normal Stop 3 4 1 2 Example 2 30Hz Reverse running When the reverse operation OxE000 is set to HSW OxE000 is two s complement of the 0x2000 as the forward frequency reference 30Hz The Setup to STW is same as the Example 1 3 4 1 3 Example 3 Inching and pause the following is set to STW in order D 0000 0100 0000 0110 0x0406 READY TO SWITCH ON v 2 0000 0100 0000 0111 0x0407 READY TO OPERATE 0000 0101 0000 1111 Ox050F v
4. 3 7 Access to VF MB1 S15 parameter When access to VF MB1 815 parameter set 1 to the PNU The communication number of the drive parameter is set to the subindex IND Refer to the drive instruction manual about the communication number and unit This procedure changes the value of VF MB1 S15 EEPROM 3 7 1 Examples of reading or changing VF MB1 S15 parameter 3 7 1 1 Example 1 Reading the basic parameter 7 7 d command mode selection AK 6 Request parameter value array SPM 0 PNU 1 IND 0x0003 1 i d communication number Requirement PKW PZD PKE IND PW l 60 01 00 03 00 00 00 00 Response Value 0x0001 Operation panel 40 01 00 00 Of 3 7 1 2 Example 2 Reading the extended parameter F 2 1 VIC input point 2 frequency AK 6 Request parameter value array SPM 0 PNU 1 IND 0x0219 F 2 8 communication number PKE 1 1 1 1 1 6 0 0 1 Requirement PKW PZD IND PWE 6 oi o2 19 o0 00 00 00 Response Value 0x1770 6000 gt 60 00Hz 0x1770 as reading value of VIC input point 2 frequency is 0x1770 6000 decimal number Since the unit of VIC input point 2 frequency is 0 01Hz set the following value 6000 lt 0 01 60 00Hz 18 TOSHIBA E6581738 3 7 1 3 Example Reading the status monitor param
5. AD1 AL AD2 F5 af Li Always enable E trip No data is returned from the drive Enabled regardless of the setting n d Enabled regardless of the setting preset speed operation frequency 0 is selected TOSHIBA 4 2 2 FHg3 Communication command 2 Reserved Electric power quantity reset Reserved Reserved Reserved Reserved Reserved Maximum deceleration forced stop Acceleration decele ration selection 1 Acceleration decele ration selection 2 00 Acceleration deceleration 1 01 Acceleration deceleration 2 10 Acceleration deceleration 3 Reserved Reserved OC stall level switch Reserved Reserved _ Reserved Note Set 0 to reserved bit 23 reise 65817380 Electric power SUED FE FE 7 7 reset Select acceleration deceleration 1 4 by combination of two bits AD1 ALL JEL Ae 55 OC stall 1 F5 OC stall 2 TOSHIBA E65817380 4 2 3 FAG 1 frequency reference from internal option Frequency reference is set up by 0 01Hz unit and the hexadecimal number For example when Frequency reference is set up to 80Hz since the minimum unit is 0 01Hz 80 0 01 8000 Ox1F40 Hex 4 24 FASE Terminal output data from communication By setting up the data of the bit O 1 of terminal output data H 5 1 from communication setting data OFF or O
6. 1 4PKW 2PZD Telegram 101 Vendor Spec PPO 2 4PKW 6PZD Telegram 102 Vendor Spec PPO 4 6 ZD PKW Parameter ID value PZD Process Data cyclically transferred PKE Parameter ID 1st and 2nd octet IND Sub index 3rd octet 4th octet is reserved PWE Parameter value 5th until 8th octet STW Control word HSW Main setpoint ZSW Status word HIW Main actual value There are some by which a high byte low byte is conversely treated depending on a master TOSHIBA 3 2 STW Control Word Data E6581738 PDPO003Z supports only speed control mode Bit Value Name Note 1 ON Switched on condition 0 OFF Normal stop 1 No Coast Stop All Coast Stop OFF2 commands are withdrawn 0 Coast Stop OFF 2 Coast stop 1 No Quick Stop All Quick Stop OFF3 commands are withdrawn i 0 Quick Stop OFF 3 Quick Stop 1 Enable Operation The drive then runs up to the setpoint 0 Disable Operation Normal stop 1 Enable Ramp Generator 0 Reset Ramp Generator Output of the is set to 0 1 Unfreeze Ramp Generator 0 Freeze Ramp Generator Freeze the actual setpoint entered by the 1 Enable Setpoint The value selected at the input of the RFG is switched in 0 Disable Setpoint The value selected at the input of the RFG is set to 0 1 Fault Acknowledge Fault reset 0
7. 3 4 5 6 7 8 9 Stop after instantaneous power off Stop after LL continuance time 4 2 13 Fg Input TB Status bit TB Name Function Parameter 0 1 0 Input terminal function selection 1 1 R Input terminal function selection 2 F 2 2 RES Input terminal function selection 3 3 3 51 Input terminal function selection 4 OFF ON 4 S2 Input terminal function selection 5 5 5 S3 Input terminal function selection 6 F i 6 VIB 1 Input terminal function selection 7 F ii 7 VIA 1 Input terminal function selection 8 F 5to15 Undefined Note The bit described Undefined is unstable Do not use the bit for the judgment 1 VIA VIB are input terminal function when F i 5 is logic input The input terminal function is selected by each parameter 27 E6581738 TOSHIBA 4 2 14 Fi 1 Output TB Status bit TB Name Function Parameter 0 1 0 RY RC Output terminal function selection 1 F 37 OFF ON 1 OUT jOutput TB Function select 2A 3 OFF ON 2 FL Output TB Function select 3 F J OFF ON 3 15 Undefined Note The bit described Undefined is unstable Do not use the bit for the judgment 28 TOSHIBA 65817380 5 Diagnostic When the communication loss occurs PDP003Z returns the diagnosis telegram including the following information Byte Byte Byte B
8. Jogging 1 ACTIVE 0000 0100 0100 1111 Ox040F Y Jogging 1 PAUSE The inching frequency is according to the parameter 5 4 155 on VF MB1 S15 14 TOSHIBA E6581738 3 5 Access to the PROFIBUS parameter In the cyclic PROFIBUS DP communication the parameter data is transferred via Telegram 100 101 If the requirement is not executed the cause is distinguished by octet 7 and 8 PKW PZD Parameter ID value Process data cyclically 1 PZD PZD2 PKE IND PWE STW HSW ZSW HIW i Octet 1 Octet 2 Octet 3 Octet 4 Octet 5 Octet6 Octet 7 Octet 8 Parameter ID 15 14 13 12 11 lo el 6 5 4 2 1 0 amaaa m A YS ee AK SPM PNU Task ID Response ID Parameter number AK Request from Master to PDP003Z Request ID Function Note 0 No task 1 Request parameter value forPNUaccess 1 10 0 0 2 Change parameter value word for PNU access 6 Request parameter value array for PNU access VF MB 1 9815 parameter access 7 Change parameter value array for PNU access VF MB 1 815 parameter access AK Response from PDP003Z to Master Response ID Function 0 No response 1 Transfer parameter value word 4 Transfer parameter value array 7 Task can not be executed followed by error number 0 Illegal parameter number 1 Parameter value cannot be changed 2 Lower or
9. gt 1 0 No meaning 1 JOG 1 ON VF MB1 S15 drives with JOG 1 speed 1 54 0 JOG 1 OFF Jogging stop if JOG 1 was previously ON Stop drive according to VF MB 1 915 setting parameter 1 JOG 2 ON VF MB1 S15 drives with JOG 2 speed 2 55 9 0 JOG 2 OFF Jogging stop if JOG 2 was previously ON Stop drive according to VF MB 1 815 setting parameter 1 Control By PLC The control word and main setpoint are activated 0 No Control By PLC The control word and main setpoint are inactivated 11 Device specification Reserved 1 Net Control PDPOO03Z control is enabled m 0 Local Control PDPOO3Z control is disabled 1 Net Reference PDPO003Z reference is enabled 0 Local Reference PDPO003Z reference is disabled 14 Device specification Reserved 15 Device specification Reserved RFG Ramp Function Generator Operation is enabled drive is in standstill and STW1 bit 4 5 6 0 10 TOSHIBA 3 3 ZSW Status Word Data E6581738 Bit Valure Name Note 1 Ready To Switch on Power supply is switched on 0 0 Not Ready To Switch on 1 Ready To Operate Refer to control word bit 1 1 0 Not Ready To Operate Drive follows setpoint 2 1 Operation Enabled Refer to control word 1 bit 3 0 Operation Disabled 1 Fault Present VF MB1 S15 tripped 3 0 No Fault VF MB1 S15 is not tripped 1 Coa
10. when Tolerance 5 7 is 50 and Tmax 15 is 3s Tolerance 0x4000 5096 HIW 0x4000 HIW 0x3000 HIW 0x2000 HIW 0x1000 HIW 0x0000 ZSW Bit 8 12 TOSHIBA 65817380 3 4 State Machine SWITCH ON ZSW Bit 6 1 MAINS OFF INHIBIT Power ON STW Bit 0 0 ABCD NOT READY TO ZSW Bit 0 0 SWITCH ON from any state STW Bit 3 0 STW xxxx xxxx xxxx x110 FAULT OPERATION ZSW Bit 2 0 READY TO ZSW Bit 0 1 ZSW Bit 3 1 INHIBIT SWITCH ON STW xxxx xxxx xxxx x111 T STW Bit 7 7 1 from any state READY TO ZSW Bit 1 1 0 gt 1 STW 0 OPERATE OFF1 ZSW Bit 1 0 STW Bit3 1 ACTIVE Normal Stop from any state from any state Frequency 0 STW Bit 2 0 STW Bit 1 0 OFF3 ZSW Bit 5 0 OFF2 ZSW Bit 4 0 BCD ACTIVE Emergency Stop ACTIVE Coast stop STW Bit 4 0 ZSW Bit 2 1 OPERATION f STW Bit 5 0 STW Bit 4 1 STW Bit 4 0 Bit 5 0 Bit 6 0 RFG ENABLE STW Bit 8 or Bit 9 1 OUTPUT B Jogging 1or2 Jogging ON STW Bit 6 0 STW Bit 5 1 ACTIVE RFG ENABLE STW Bit 8 or Bit 9 0 RUN UP Jogging OFF Jogging 1 or 2 C STW Bit 6 1 PAUSE ZSW Bit 8 1 OPERATING D STW Control Word ZSW Status Word State Condition V STW Bit 10 122 4 is needed for above control Vv If Ll 15 set to Local 0 1 2 or 3 set 1 to STW Bit10 and 12 first after turning on the
11. 0 4 2 8 F gU 3 Output current real time The output current is read into 0 0196 of units and by the hexadecimal number For example when the output current of the rated current 4 8A drive is 5096 2 4A 0x1388 hexadecimal number is read out Since the minimum unit is 0 01 0x1388 Hex 5000 Dec 0 01 50 96 Also about the following parameters these are the same as this F dli 5 Output voltage real Unit 0 0196 V F d li 4 Voltage at DC bus real Unit 0 0196 V S CDU acce alae ean hdc tata Unit 0 0196 Nm When the motor information connected to the drive set to the parameter F monitor value 100 is same as the rated torque of a motor in general Ln 4 2 9 v V a a ri D FEZB FE 1 7 Monitoring of the analog input VIA VIB VIC VIA terminal board monitor Communication Number VIB terminal board monitor Communication Number VIC terminal board monitor Communication Number F r rm nmm These monitors can also be used as A D converters irrespective of the drive s control VIA VIC terminal board monitor is capable of reading the data from external devices in a range of 0 01 to 100 0096 unsigned data 0x0000 to 0x2710 VIB terminal board monitor is capable of reading the data from external devices in a range
12. 2 2 Status indicator The PDP003Z has two LEDs ST status and DX data exchange to indicate the statuses of PROFIBUS DP and the PDP003Z itself ST status DX data Exchange ST Status Red LED LED Meanings Off No diagnostics present 8 Hz Blinking 4 times 1sec Waiting for parameterization or configuration Flashes 2 Hz Blinking 1 times 1sec PDP003Z station address is 126 Refer to 2 3 section DP status error For example a station address is not setcorrectly Lights DX Data exchange Green LED Indicates the status of the PROFIBUS network It lights when the PDP003Z is on line and data exchange is possible TOSHIBA 65817380 2 3 1 515 Communication parameters Parameter Function Adjustment range In a network VF MB1 S15 PDP003Z serves as a PROFIBUS slave device PDP003Z configuration is set by the following parameters Default setting PDP003Z 2 to 126 Station address The station address 126 cannot exchange data PDP003Z 12 Mbit s Baud rate Monitor 6 Mbit s 3 Mbit s 1 5 Mbit s 500 kbit s 187 5 kbit s 93 75 kbit s 19 2 kbit s 9 6 kbit s PDP003Z Telegram 1 PROFIdrive Profile Monitor Telegram 100 Vender Spec 1 Telegram 101 Vender Spec 2 Telegram 102 Vender Spec 3 STW 8 STW 9 em ZSW 8 ZSW 8 detection delay time communications follows iid and FMG d setting loss act
13. F d Z amp Motor load factor 96 30 F dz 1 Drive load factor 96 31 FE 55 Pulse train input pps 32 10 Drive rated current 0 1A 33 FE 15 Input Watt hour 0 1kWh x 10 7 3 34 F E 11 Output Watt hour 0 1kWh 10 7 35 F d B 3 IGBT temperature degree C The unit of 9 The unit of F EL dE is according to the parameter F 15 FE 11 is according to the Meise de 20 TOSHIBA 65817380 4 1 How to use The purposes are adjustment by real time command transmission and the monitor of an operation state by using cyclic communication of PROFIBUS Example 1 Command transmitting When you want to set 0xC400 to parameter 7 5 set 1 F A 7 5 to parameter LLL t And Since 0 and 1 byte of the PZD1 supports the parameter 7 7 if 0xC400 is set up onc here 0xC400 will be set as FATE r PROFIBUS Master TERME PDP003Z Parameter Value 1 FA06 Mio a 400 is set as parameter FAG Example 2 State monitoring When you want to monitor the output current set 3 FDO3 to parameter 7 2 The value of the parameter F zd 3 specified as 0 and1 byte of the PZD1 with the parameter 72 is inputted E PROFIBUS Master VETE PDP003Z Parameter Value FD03 2 nu Wye EX c Vn X
14. N can be outputted to the output terminal Please select the functional number 92 95 as the selection 34 F 38 of the output terminal function before using it Output TB function name Specified data output 1 Output terminal No 92 93 Specified data output 2 Output terminal No 94 95 Reserved Note Set 0 to reserved bit Lnd 4 2 5 FAS Analog output FM data from communication Use this function set the FM terminal meter selection parameter F 5 7 to 18 communication data output This makes it possible to send out the data specified as FM analog output data FAS 1 though the FM analog output terminal Data can be adjusted in a range of 0 to 1000 resolution of 10 bit Please refer to Meter setting and adjustment Section of the VF MB1 S15 instruction manual for details 24 TOSHIBA E6581738 4 2 6 F d Inverter operating status 1 real time Function 0 1 Failure FL No output PURSE ID progress Trip status includes and Failure Not tripped Tripped the trip retention status are also regarded as tripped statuses Alarm No alarm Alarm issued Under voltage HEF Normal Under voltage Motor selection 1 or 2 THR 2 selection Motor 1 THR1 Motor 2 THR2 PID contro PID control permitted prohibits Acceleration deceleratio Acceleration dec Acceleration dec n pattern selection 1 or eleration
15. TOSHIBA E6581738 TOSVERT VF MB1 815 PROFIBUS DP Option Function Manual PDPOO3Z NOTICE 1 Read this manual before installing or operating Keep this instruction manual on hand of the end user and make use of this manual in maintenance and inspection 2 All information contained in this manual will be changed without notice Please contact your Toshiba distributor to confirm the latest information TOSHIBA 65817380 Contents 1 Introduction e eret re 1 2 Connection IriformatlOn 6 senyera a eror Alera EHE geb ERE dase erasa dead 6 2 1 Exterior features oe eu ise ttn onini 6 2 2 e 7 2 3 VF MB1 815 Communication eene 8 3 Profile 9 Sok Telegram 9 3 2 STW Gontrol Word D ta 10 3 3 ZSW Status Word e ee ee dd nodi 11 3 4 State Mactlillie ce pa o er c ge ia ee pea E ERE HR pega e Ede e pA 13 3 5 Access to the PROFIBUS parameter sssssssssssssesse eee eene 15 3 6 PROEIBUS parameter PNU iet t E eet ety eet odd ER e e de es 16 3 7 Access to VF MB1 S15
16. and processing of waste materials Persons who specialize in the processing of waste and known as industrial waste product collectors and transporters or industrial waste disposal persons TOSHIBA 65817380 Notes on use Do not install the drive where the temperature or the humidity will change rapidly W Keep a distance of 20cm or more between the drive s power cable and the data transmission cable Or the drive might malfunction because of noise Insert a magnetic contactor or similar device between the drive and the power supply to ensure that power is turned off if an emergency stop command is entered through the network TOSHIBA 65817380 2 Connection Information This option allows the VF MB 1 815 drive to be communicated with the cyclic command transmission and monitoring of the original profile Vendor spec refer to Section 4 of our company other than application profile Profile for Variable Speed Drives PROF Idrive 3 072 refer to Section 3 which PROFIBUS defines When you use VF MBf1 the shielding is connected to the drive ground When you use VF S15 the shielding is connected to the grounding terminal of option adapter 2 1 Exterior features Status LED indicator Refer to Section 2 2 PROFIBUS connector D Sub 9pin To align VF MB 1 815 side by side horizontally Vertical type PROFIBUS connector is necessary TOSHIBA 65817380
17. can be read written using PDP003Z The following setting is necessary in the configuration to communicate DP V1 The figure below is a setting for SIMATEC Step7 FAF DPAL x 4 Nasa AS a Esae LE g 20 5 9 DPVO Hag TY 4GdEEONS 5 Extended diagnostics Enabled 168054580 AT 1 Hot wro Parameter access sequence to VF MB1 S15 takes place as described in the following figure Master PROFIBS DP V1 Communication VF MB1 S15 Time Parameter Parameter Request Write Request Request Parameter Processing Parameter Parameter Response P Response 30 TOSHIBA E6581738 6 1 Example1 Read the PROFIdrive parameter 6 1 1 Write Request data table Read PNU 964 0x03C4 IND 4 Field Description Value Header DUO Function number Header DU1 Slot number 0 0x00 Header DU2 Index 47 Ox2F Header DU3 Length OxOE Request Header Byte 1 Request Reference 0x01 Request Header Byte 2 Request ID 0x01 Request 0x01 Request Header Byte 3 Axis 0x01 Request Header Byte 4 Number of Parameters 0x01 Parameter Address Byte 1 Attribute 0x10 Value 0x10 Parameter Address Byte 2 Number of Elements 0x01 Parameter Address Byte 3 Parameter number PNU High byte 0x03 Parameter Address Byte 4 Parameter number PNU Low byte OxC4 Paramet
18. connection of input power by someone who does not have that expert knowledge may result in fire or electric shock E Operations NWarning S Do not touch switches when the hands are wet and do not try to clean the drive with a Prohibited 98 cloth Doing so could result in electric shock Do not pull on any cable it self Doing so could result in damage or malfunction Cautions for the communication NWarninc Do not set the value that exceeds an effective range as data Prohibited The motor may suddenly restart or stop and that could result in injury Y Check PROFIBUS state using below status word bit when the option unit is deactivated by an unusual event such as an operating error power outage failure etc ZSW Status Word Bit 3 Fault Bt 7 Warning The communication error occurs when 1 as value or this value cannot be read Mandatory Deactivated option unit may cause an accident if the PROFIBUS state is not checked Y Make sure that the operation signals are STOP before clearing the drive s fault The motor may suddenly start and that may result in injuries B Disposal A Caution For safety s sake do not dispose of the disused drive yourself but ask an industrial Mandatory waste disposal agent If the collection transport and disposal of industrial waste is done by someone who is not licensed for that job it is a punishable violation of the law Laws in regard to cleaning
19. e Select the Telegram 100 Telegram 101 or Telegram 102 as the profile on the configuration Refer to the PLC configurator documents cog 806 setup value Lid t L g setup value 0 No action 0 No action 1 FAGE Communication command 1 1 F d Hi i Status information 1 2 F A 3 Communication command 2 2 400 Output frequency 0 01Hz 3 FAG 1 Fequency command 0 01Hz 3 F d B 3 Output current 0 01 5 FH 51 Terminal output data 4 445 Output voltage 0 01 6 F 8 5 1 FM analog output 5 FL 8 i Alarm information 8 FH Stall prevention level 96 6 Fd 2g PID feedback value 0 01Hz 13 ALL Acceleration time 1 0 1s 7 Fd QE Input terminal board status 14 d EC Deceleration time 1 0 1s 8 F d I1 1 Output terminal status 15 Lit Upper limit 0 01Hz 9 FE 35 VIB input 0 01 16 u h Torque boost value 1 0 1 10 FE 35 VIA input 0 01 17 uL u Base frequency voltage 1 0 1V 11 1 VIC input 0 01 12 4 Input voltage DC detection 0 01 13 F d 5 Estimated speed real time value 0 01Hz 14 F d 18 Torque 0 01 19 F EH B Free notes 20 Fd 25 Input power 0 01kW 21 Fd 30 Output power 0 01kW 22 FE 1 Cumulative operation time hour 23 F E FM terminal output monitor 0 01 25 F d 2 Torque current 0 01 26 F d 2 3 Motor overload factor 0 01 27 F d 24 Drive overload factor 0 01 28 F d 2 5 PBR overload factor 96 29
20. e 1 Attribute 0x10 Parameter Address Byte 2 Number of Elements 0x01 Parameter Address Byte 3 Parameter number PNU High byte 0x03 Parameter Address Byte 4 Parameter number PNU Low byte Ox9F Parameter Address Byte 5 Subindex IND High byte 0x00 Parameter Address Byte 6 Subindex IND Low byte 0x00 Parameter Value Byte 1 Format 0x06 Parameter Value Byte 2 Number of Value 0x01 Parameter Value Byte 3 Values High byte 0x00 Parameter Value Byte 4 Values Low byte 0x00 Refer to Appendix Read Response data table positive Field Description Value Header DUO Function number Ox5E i Slot number 0 0x00 HeaderDU2 amp M JlIndex 47 1 1 0 Ox2F Header DU3 Length 0x04 Request Header Byte 1 Request Reference mirrored 0x01 0x02 0x01 Request Header Byte 4 i Number of Parameters 0x01 6 2 2 Read Response data table negative set 2 to PNU 927 Field Description Value Header DUO Function number Ox5E Header DU1 Slot number 0 0x00 Header DU2 Index 47 Ox2F Header DU3 Length 0x08 Request Header Byte 1 Request Reference mirrored 0x01 Request Header Byte 2 Response ID 0x82 Negative 0x82 Request Header Byte 3 Axis mirrored 0x01 Request Header Byte 4 Number of Parameters 0x01 Parameter Value Byte 1 Format 0x44 Error 0x44 Parameter Value Byte 2 Numner of Vlaues 0x01 Parameter Value Byte 3 Error number High byte 0x00 Parameter Val
21. ectric shock or fire Turn off the VF MB1 815 when installing and wiring this option Mandatory If the drive begins to emit smoke or an unusual odor or unusual sounds immediately turn power off If the equipment is continued in operation in such a state the result may be fire Call your local sales agency for repairs E Transportation amp installation ANWarning S Do not operate the drive if it is damaged or any component is missing Prohibited Doing so could result in electric shock or fire Call your local sales agency for repairs Do not place any inflammable substances near the VF MB1 S15 drive If an accident occurs in which flame is emitted this could lead to fire Do not install in any location where the drive could come into contact with water or other fluids Doing so could result in electric shock or fire When installing this option be careful not to touch the leads from parts on the reverse side of its circuit board Doing so could result in injury Q Operate under the environmental conditions prescribed in the instruction manual Mandatory Operations under any other conditions may result in malfunction TOSHIBA E6581738 B Wiring NWarninc Q Shut off power when installing and wiring this option Mandatory Wait at least 15 minutes and check to make sure that the charge lamp VF MB1 S15 is no longer lit Electrical construction work must be done by a qualified expert Installation or
22. er Address Byte 5 Subindex IND High byte 0x00 Parameter Address Byte 6 Subindex IND Low byte 0x04 6 1 2 Read Response data table positive Field Description Value Header DUO Function number OxSE Header DU1 Slot number 0 0x00 Header DU2 Index 47 Ox2F Header DU3 Length 0x08 Request Header Byte 1 Request Reference mirrored 0x01 Request Header Byte 2 Response ID 0x01 Request Header Byte 3 Axis mirrored 0x01 Request Header Byte 4 Number of Parameters 0x01 Parameter Value Byte 1 Format 0x06 Parameter Value Byte 2 Number of Values 0x01 Parameter Value Byte 3 Values High byte Ox0A Parameter Value Byte 4 Values Low byte 0x90 Refer to Appendix Value 0x0A90 is 2704 in decimal This means April 27 31 TOSHIBA 65817380 6 2 Example 2 Change the PROFIdrive parameter 6 2 4 Write Request data table Change set 0 to PNU 927 0x039F Field Description Value Header DUO Function number Ox5F Header DU1 Slot number 0 0x00 Header DU2 Index 47 Ox2F Header DU3 _ Length OxOE Request Header Byte 1 Request Reference 0x01 Request Header Byte 2 _ Request ID 0x02 Change 0x02 Request Header Byte 3 Axis 0x01 Request Header Byte 4 _ Number of Parameters 0x01 Parameter Address Byt
23. eter F 42 The operation frequency AK 6 Request parameter value array SPM 0 PNU 1 IND OxFE02 F communication number Requirement PKW PZD IND PWE 60 01 FE 02 00 00 00 oo Response Value 0x03E8 1000 gt 10 00Hz 40 01 FE 02 O0 00 03 E8 The status monitor parameter can not be changed 3 7 1 4 Example 4 Changing the basic parameter H7 acceleration time AK 7 7 Change parameter value array SPM 0 PNU 1 IND 0x0009 AE communication number Requirement 7 0 sec gt 70 0x0046 PKW PZD PKE IND PWE 70 01 00 09 00 00 00 46 Response 240 00 09 00 00 00 26 When the Acceleration time is set to 7 0 sec set the following value The unit of the Acceleration time is according to the parameter F 5 4 7 0 0 1 70 0x0046 hexadecimal number Y When the control power is shut off by the instantaneous power failure communication will be unavailable for a while V The Life of EEPROM is approximately 100 000 times Avoid writing a command more than 100 000 times to the same parameter of the drive and the communication board 19 TOSHIBA 65817380 4 Vendor Spec Profile Cyclic command transmission the value of the parameter 49 1 8 d and monitoring the value of the parameter 72 225 are possible for PDP003Z by the original profil
24. etpoint channel comprises RFG functionality 944 Unsigned16 2 Fault message counter 947 R Array 1 Unsigned16 Fault number 963 R Unsigned16 Detected baud rate 0 9 6 kbit s 1 19 2 kbit s 2 93 75 kbit s 3 187 5 kbit s 4 500 kbit s 6 1 5 Mbit s 7 3 Mbit s 8 6 Mbit s 9 12 Mbit s 964 R Array 5 Unsigned16 Drive Unit identification IND 0 PDP003Z ID 0x0C24 IND 1 Manufacturer ID 0x0190 IND 2 VF MB1 S15 CPU1 version IND VF MB1 S15 firmware release year yyyy IND 4 VF MB1 S15 firmware release date ddmm 965 R Octet String2 Profile number of the PDPOO3Z Profidrive V4 1 16 TOSHIBA E65817380 3 6 1 Examples of reading the PROFIdrive parameter 3 6 1 1 Example 1 Reading the PNU 922 Telegram AK 1 Request parameter value SPM 0 PNU 922 0x039A Requirement PKW PZD PKE IND PW 13 9A 00 00 00 00 00 Response Value 0x0065 101 13 9A 00 00 00 00 65 3 6 1 2 Example 2 Reading the PNU 964 IND 0 AK 7 6 Request parameter value array SPM 0 PNU 964 0x03C4 IND 0 PDP003Z ID PKE 1 1 11 1 1 11 6 3 4 Requirement PKW PZD IND PWE 63 C4 00 00 00 00 00 00 Response Value 0x0C24 PDP003Z ID 43 ca o oo 24 17 TOSHIBA E6581738
25. ion 1 None Network wire breaks 2 Deceleration stop 3 Coast stop 4 Emergency stop 5 Preset speed operation command Operating at the preset speed operation frequency set with 22 4 Communication time out condition selection and F sift set CANopen or COM optio 2 1 Driving operation reset setting 1 Resetting the PDPO03Z and the drive PDPO003Z firmware version ex 0x1101 means V1 01 Do not set at VF MB1 V1 00 It is necessary to enable Watchdog function with the configurator When the parameters are changed or to reset r 4 the power must be cycled or set F494 to 1 After reset the parameter changes become effective Set to 444 by the PROFIBUS communication might not be able to be set fo or 15 set to Communication option VF MB1 S15 drives without Net Reference When 270 Net Control STW Bit 12 at PROFIdrive a or STW Bit 13 or Please note that drive keeps driving when the communication is lost if None is set to caution the parameter i Drive operation at the communications loss action 8 TOSHIBA E6581738 3 Profile 3 1 Telegram Telegram of PDP003Z is set up by the configurator The figures below show the Telegrams and configurations that the PDP003Z supports PKW PZD PZD1 PZD2 PKE IND PWE STW HSW PZD3 PZD4 PZD5 PZD6 ZSW Telegram 1 PROFldrive PPO TYPE 3 2PZD Telegram 100 Vendor Spec PPO TYPE
26. local remote operation lt Terminal function gt F terminal RUN command R terminal Local Terminal in this example PROFIBUS switching VIA terminal Operation frequency command Wiring Variable resistor for adjustment VF MB1 10k oh Operation command SOURCE SINK Local PROFIBUS Switch Parameter setting iid command mode selection 0 terminal board iid frequency setting mode selection 1 1 VIA 2 input terminal selection 2 R 48 Local PROFIBUS control 03 Operation R CC terminal open VF MB1 is controlled as slave device of PROFIBUS R CC terminal closed F CC terminal short to RUN F CC terminal open to STOP Output frequency is set up by the VIA signal input 8 GSD file As for acquisition of an GSD file for VF MB1 and VF S15 please contact your Toshiba distributor 35 TOSHIBA E6581738 9 Appendix Function number Ox5E Read Request Ox5F Write Request Ox5E Positive response for Read request Ox5F Positive response for Write request OxDE Negative response for Read request OxDF Negative response for Write request Request ID 0x01 Request the value 0x02 Change the value Response ID 0x01 Positive response for Request the value 0x02 Positive response for Change the value 0x81 Negative response for Request the value 0x82 Negative response for Change the value Axis 0x00 Fixed for PDP003Z Erro
27. of 100 00 to 100 0096 signed data OxD8F0 to 0x2710 If analog input mode is selected with the frequency setting mode selection parameter however keep in mid that any data entered via an analog terminal is regarded as a frequency command 4 2 10 FE Cumulative run time The operated cumulative time is read by the hexadecimal number For example when cumulative operation time is 18 hours 0x12 18 hours is read 0x12 Hex 18 Dec hour 4 2 11 FEMJ Analog output FM The output value of FM terminal is read The value range is set to 0 to 10000 0x2710 26 TOSHIBA 65817380 4 2 12 FE i Alarm code Remarks Function 0 Code displayed on the panel Over current alarm Normal Alarming E flicking Inverter over load alarm Normal Alarming L flicking Motor over load alarm Normal Alarming L flicking Over heat alarm Normal Alarming H flicking Over voltage alarm Normal Alarming P flicking Main circuit undervoltage alarm Normal Alarming main device overheat alarm Normal Alarming L flicking Under current alarm Normal Alarming Over torque alarm Alarming Braking resistor overload alarm Alarming Cumulative operation hours alarm Alarming Option communication alarm Alarming Serial communication alarm Normal Alarming MOFFMS MSrelay off MOFF Normal Alarming Dec Under Refer to F 352 stop value Dec Under RefertoF 255 stop value 0 1 2
28. pattern eleration pattern 2 1 AD1 2 AD2 Forced DC DC braking OFF braking Jog run P re i Jog run Forward reverserun 1 Reverse run Run stop Coast stop ST OFF ST ST OFF No emergency Emergency 7 Emergency stop stop status stop status PID control off Standby Initialization completed not failure stop Standby ST ON Start up process Standby status nor alarm stop status HFF L L forced stop ST ON aud RUN ON Standby Initialization completed not failure stop status and not alarm stop status HFF LL forced stop Standby Start up process Standby Undefined Note The bit described Undefined is unstable Don t use the bit for the judgment 42 7 Fd G Output frequency real time The current output frequency is read into 0 01Hz of units and by the hexadecimal number For example when the output frequency is 80Hz 0x1F40 hexadecimal number are read Since the minimum unit is 0 01 Ox1F40 Hex 8000 Dec 0 01 80 Hz Also about the following parameters these are the same as this F g 22 Feedback value of PID real Unit 0 01Hz Fg 16 Estimated speed real Unit 0 01Hz F d Input power real time sse Unit 0 01kW Fd J Q Output power real Unit 0 01kW 25 TOSHIBA E6581738
29. r Value Byte 3 Value High byte 0x00 Parameter Value Byte 4 Value Low byte 0x07 Refer to Appendix Parameter number is fixed to Ox03E8 1000 for accessing to VF MB 1 815 parameter 6 4 2 Read Response data table positive Description Value _ Function number Ox5E Slot number 0 0x00 ndex 47 Ox2F Header Length 0x04 Request Header Byte 1 Request Reference mirrored 0x01 ResponseID J c 0x02 Axis mirrored J 0x01 Request Header Byte 4 Number of Parameters 0x01 Refer to Appendix 6 4 3 Read Response data table negative at set 256 to F 13 7 Field Description Value Header DUO Function number OxSE Header DU1 Slot number 0 0x00 Header DU2 Index 47 Ox2F Header DU3 Length 0x08 Request Header Byte 1 Request Reference mirrored 0x01 Request Header Byte 2 Response ID 0x82 Request Header Byte 3 Axis mirrored 0x01 Request Header Byte 4 Number of Parameters 0x01 Parameter Value Byte 1 Format Error 0 44 Parameter Value Byte 2 Numner of Vlaues 0x01 Parameter Value Byte 3 Error number High byte 0x00 Parameter Value Byte 4 Error number Low byte 0x02 Refer to Appendix 34 TOSHIBA E6581738 7 PROFIBUS Local Remote Operation The example below shows how to configure the VF MB1 for
30. r number 0x00 Impermissible parameter number 0x01 Impermissible parameter number 0x02 Low or High limit exceeded 0x03 Faulty subindex 0x04 No array 0x05 Incorrect data type 0x06 Setting not permitted may only be reset 0x07 Description element cannot be changed 0x09 No description data available OxOB No operation priority OxOF No text array available 0x11 Request cannot be executed because of operating state 0x14 Value impermissible 0x15 Response too long 0x17 Write Req Illegal format format of the parameter data is not supported 0x18 Number of values are not consistent 0x19 Axis DO non existent 0x20 Parameter text element cannot be changed Format 0x01 Boolean 0x02 Integer 8 0x03 Integer 16 0x04 Integer 32 0x05 Unsigned 8 0x06 Unsigned 16 0x07 Unsigned 32 0x08 FloatingPoint 0x09 VisibleString 0x10 OctetString 0x12 TimeOfDay with date indication 0x13 TimeDifference 0x40 Zero 0x41 Byte 0x42 Word 0x43 Double word 0x44 Error 36E
31. st Stop Not Activated 4 0 Coast Stop Activated OFF 2 Coast Stop OFF 2 command is present 1 Quick Stop Not Activated 5 0 Quick Stop Activated OFF 3 Quick Stop OFF 3 command is present as Control word bit1 or 2 is set to 0 6 Switehing nannibiteg or fault trip has been acknowledged 0 Switching On Not Inhibited 4 Waming Present Drive still operational Alarm in service parameter No 7 acknowledgement 0 No Warning Alarm not present or alarm has disappeared again 4 Speed Error 8 Within Tolerance Range Refer to section 3 3 1 0 Speed Error Out Of Tolerance Range 1 Control Requested VF MB1 S15 is controlled by PROFIBUS master 9 m 0 No Control Requested VF MB1 815 is controlled by another interface 1 f Or n Reached Or Exceeded Actual value 2 Comparison value setpoint 10 0 f Or n Not Reached 11 Device specification Reserved 12 Device specification Reserved 13 Device specification Reserved 14 Device specification Reserved 15 Device specification Reserved 11 TOSHIBA 65817380 3 3 1 Tolerance Range ZSW Bit 8 If the setpoint is changed 1 ZSW Bit 8 is set 0 2 Calculate the tolerance 3 Start the timer which will time out based on parameter Tmax PDPO003Z checks that the timer Tmax has not timed out and if the actual value is within the tolerance If both conditions are fulfilled ZSW Bit 8 is set 1 and the timer is stopped The figure shows ZSW 8
32. t this manual and Installation Manual is delivered to the customer and keep this function manual in a safe place for future reference or drive interface inspection This manual describes the supported functions for the PDPO03Z In conjunction with this manual the following manuals are supplied by Toshiba and they are essential both for ensuring a safe reliable system installation as well as for realizing the full potential of the PDPOOS3Z TOSVERT VF MB1 Instruction E6581697 TOSVERT VF S15 Instruction E6581611 TOSVERT VF MB1 S15 communication option Precautions Manual E6581739 TOSHIBA E6581738 Safety precautions On the drive and in its instruction manual important information is contained for preventing injuries to users and damages to assets and for proper use of the device Read the instruction manual attached to VF MB1 S15 along with this instruction manual for completely understanding the safety precautions and adhere to the contents of these manuals Explanation of markings Marking Meaning of marking Indicates that errors in operation may lead to death or serious injury Indicates that errors in operation may lead to injury 1 to people or that these errors Caution may cause damage to physical property 2 1 Such things as injury burns or shock tha
33. t will not require hospitalization or long periods of outpatient treatment 2 Physical property damage refers to wide ranging damage to assets and materials Meanings of symbols Marking Meaning of marking G Indicates prohibition Don t do it What is prohibited will be described in or near the symbol in either text or picture form Q Indicates something mandatory must be done What is mandatory will be described in or near the symbol in either text or picture form N Indicates warning What is warned will be described in or near the symbol in either text or picture form Indicates caution What the caution should be applied to will be described in or near the symbol in either text or picture form TOSHIBA E6581738 E General Operation NWarninc Never disassemble modify or repair Doing so could result in electric shock fire and injury For repairs call your sales Disassembly prohibited agency S Do not attach this option to any drive other than the VF MB1 S15 Prohibited Doing so could result in electric shock or fire When the drive is energized never detach the this option from the VF MB1 S15 Doing so could result in electric shock Don t place or insert any kind of object into the PDP003Z electrical wire cuttings rods wires Doing so could result in electric shock or fire Do not allow water or any other fluid to come in contact with the PDP003Z Doing so could result in el
34. ue Byte 4 Error number Low byte 0x01 Refer to Appendix 32 TOSHIBA 65817380 6 3 Example 3 Read the VF MB1 S15 parameter When access to VF MB1 S15 parameter set 1000 to the PNU Write Request data table Read F d Input voltage Field Description Value Header DUO Function number Ox5F Header DU1 Slot number 0 0x00 Header DU2 Index 47 0x2F Header DU3 Length 0x0A Request Header Byte 1 Request Reference 0x01 Request Header Byte 2 Request ID 0x01 Request 0x01 Request Header Byte 3 Axis 0x01 Request Header Byte 4 Number of Parameters 0x01 Parameter Address Byte 1 Attribute 0x10 Parameter Address Byte 2 Number of Elements 0x01 Parameter Address Byte 3 Parameter number High byte 0x03 Parameter Address Byte 4 Parameter number Low byte OxE8 Parameter Address Byte 5 VF MB1 815 Parameter number High byte OxFD Parameter Address Byte 6 VF MB1 815 Parameter number Low byte 0x04 Refer to Appendix Parameter number is fixed to Ox03E8 1000 for accessing to VF MB 1 815 parameter Read Response data table positive Field Description Value Header DUO Function number Ox5E Header DU1 Slot number 0 0x00 Header DU2 Index 47 Ox2F Header Length 0x08 Request Header Byte 1 Request Reference mirrored 0x01 Request Header Byte 2 Response ID 0x01 Request Header B
35. upper limit violated 3 Erroneous sub index 11 No parameter change rights 17 Task cannot be executed due to operating status e g parameter is currently read only 18 Other error 102 Request not supported SPM always 0 15 TOSHIBA E6581738 3 6 PROFIBUS parameter PNU PNU R W data type Note 915 R Array 6 PNU 915 IND 0 the drive parameter Unsigned16 PNU 915 IND 1 the drive parameter 202 PNU 915 IND 2 the drive parameter 22 3 PNU 915 IND the drive parameter 404 PNU 915 IND 4 the drive parameter 405 PNU 915 IND 5 the drive parameter 405 916 R Array 6 PNU 916 IND 0 the drive parameter 12 Unsigned16 PNU 916 IND 1 the drive parameter 222 PNU 916 IND 2 the drive parameter 72 3 PNU 916 IND the drive parameter 22 4 PNU 916 IND 4 the drive parameter 22 5 PNU 916 IND 5 the drive parameter 25 918 R Unsigned16 Station address monitor same as the drive parameter 5 2 922 R Unsigned16 Telegram selection 1 100 101 102 927 R W Unsigned16 Operator control rights parameter identification PKW Value Mode 0 Parameters cannot be written only read 927 can be written 1 Parameters can be written and read default 928 R Unsigned16 Control rights process data PZD 1 PZD part is enabled 930 R Unsigned16 Operating mode 1 supports the speed control mode and the speed s
36. yte Byte Byte Byte Byte Byte 1 Byte 11 Byte 12 Byte 13 Byte 14 Byte 15 Byte 16 Byte 17 Byte 18 DN e N Station Status 1 Station Status 2 Station Status 3 Master station address PDP003Z Ident Number high byte 0x0C PDP003Z Ident Number low byte 0x24 7 Diagnostic data lengh 8 Status Type Status message 0x81 Byte 9 0 Slot Number Slot number 0x00 Specifier O No further diff 1 Status comes 2 Status goes External diagnostic data length PDP003Z Station Address PDP003Z Profile Drive CPU1 Major version Drive CPU1 Minor version PDPO003Z software version PDP003Z communication network Fault PDP003Z internal link Fault It is necessary to set the parameter 2 to 4 It is necessary to set it by the configuration to include Byte 7 or more in the response The figure below is a setting for SIMATEC Step7 Properties DP slave xj General Parameter Assignment Identification Parameters Station parameters HIE DP Interrupt Mode HJ General Fail safe amp Startup when expected actual config differ Hy Device specific parameters 8 Extended diagnostics H Hex parameter assignment DP parameters Enabled 29 TOSHIBA E65817380 6 DP V1 function DP V1 acyclic communication is mainly used to read write the parameter VF MB1 S15 parameter the PROFIBUS parameter
37. yte 3 Axis mirrored 0x01 Request Header Byte 4 Number of Parameters 0x01 Parameter Value Byte 1 Format 0x42 Parameter Value Byte 2 Number of Values 0x01 Parameter Value Byte 3 Values High byte 0x31 Parameter Value Byte 4 Values High byte OxEC Refer to Appendix Value Ox31EC is 12780 in decimal This means 127 80 33 TOSHIBA 65817380 6 4 Example 4 Change the VF MB1 S15 parameter When access to VF MB1 S15 parameter set 1000 to the PNU This procedure changes the value of VF MB1 S15 EEPROM 6 4 4 Write Request data table Change set 7 to VF MB1 S15 parameter F 3 7 Field Description Value Header DUO Function number OxSF Header DU1 Slot number 0 0x00 Header DU2 Index 47 Ox2F Header DU3 Length OxOE Request Header Byte 1 Request Reference 0x01 Request Header Byte 2 Request ID 0x02 Change 0x02 Request Header Byte 3 Axis 0x01 Request Header Byte 4 Number of Parameters 0x01 Parameter Address Byte 1 Attribute 0x10 Parameter Address Byte 2 Number of Elements 0x01 Parameter Address Byte 3 Parameter number High byte 0x03 Parameter Address Byte 4 Parameter number Low byte OxE8 Parameter Address Byte 5 VF MB1 815 Parameter number High byte 0x01 Parameter Address Byte 6 VF MB1 S15 Parameter number Low byte 0x30 Parameter Value Byte 1 Format 0x42 Parameter Value Byte 2 Number of Value 0x01 Paramete
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