Toro 30391 Lawn Mower User Manual
Contents
1. OO SI O OT OO N no no A A A s oo s e i O Frame Parts Frame Parts Item Description JDP P N Striker Pin 100013 Striker Pin Nut 100014 Bolt Flange 1 4 x 1 2 YD 100278 Striker Plate 100012 Washer Flat 1 2 Gr 8 YD 100431 Gas Shock 100365 Gas Shock Ball Stud 100366 00 NI O O01 OIN Gas Shock Clip 100367 Bolt Hex 5 16 x 1 1 2 YD 100376 Latch Bushing 100033 Nut Flange 5 16 YD 100005 Window Arm Pin 100019 Nut Flange M10 x 1 5 100020 Lift Hole Plug Buttons N Po BI POPP N 100478 Body Panels Body Panels Description JDP P N Left Composite Side Panel 101471 Right Composite Side Panel 101472 Nut Extruded Panel 1 4 100042 Screw Button Head 1 4 x 1 Macro black 100441 Rear Shield 101482 Nut 4 Lobe 1 4 101483 Door Assembly Door Assembly Item Description JDP P N Description JDP P N 100007 100006 100008 100366 100368 100005 100936 100937 100938 100377 100026 Door Glass Door Glass Weatherstripping 13 57LF Nut Flange 1 4 Macro black Bolt Step 1 4 x 1 1 2 Marco black Bolt Step 1 4 x 1 Macro black Bushing Neoprene 5MM Black Neoprene Inje2. Hinge Brass Flat Washer 100026 Hinge Brass Flat Washer 100026 Washer Flat 1 4 YD n no a oo aA s 1 100380 Washer Flat 1 4 YD n no a a oo 48 a 1 100380 Roof Headliner Roof Headliner Assembly Item Description JDP P N Description Headliner 101466 Roof 101467 Nut Extruded Panel 1 4 100042 Air Filter Retainer 101220 Bolt Step 1 4 x 1 Macro black 100003 Alwin a Domelight 100402 Nut Flange 1 4 Macro black 100223 gt w Headliner Weatherstrip 1 15 4 LF 100530 Bushing Neoprene 5MM Black 100382 Bolt Carriage 5 16 x 1 YD 100374 Knob 4 Lobe 1 4 x 1 100130 Bolt Carriage 5 16 x 2 YD 101194 Air Filter 100782 Nut Flange 5 16 YD 100005 Front Wiper Motor w Bracket 100481 Fuse Blocks ATO 4 Port 100453 Front Pantograph Wiper Arm 22 100490 OO oolsI O OI Front Headliner Coupler Plate 101269 Front Wiper Blade 24 100491 Rear Headliner Coupler Plate 101270 Pantograph Adapter Kit 100532 Rear Headliner Coupler Plate 101261 Bolt Hex 1 4 x 2 UNF YD 100482 Washer Flat 1 4 YD 100380 Louvre Assembly wll polo aly 100405 Screw Button Head 1 4 x 1 1 2 O1 O1 PO PO NO BR POP PO
3. t a st 100727
4. D 4WD Serial Numbers 250000001 250999999 205 Ibs Qty 1 Toro Part 24 5780 Rear Weight Kit Qty 1 Toro Part 108 9682 Rear Weight Kit and Qty 1 Toro 24 5790 Rear Weight 35 Ibs CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are generally attracted to machines and the work being done Never assume children will remain where you last saw them 1 2 3 4 Keep children out of the operating area and under the watchful eye of another responsible adult Be alert and turn machine off if children enter the work area Before and when backing up look behind for small children Never carry children while operating the machine They may fall off and be seriously injured or interfere with the safe operation of the machine Never allow children to play on the machine or cab even though they are turned off Never allow children to operate the machine even under adult supervision Use extra care when approaching blind corners shrubs trees or other obstructions that might hide children from sight CAB SAFETY BEFORE OPERATION Read and understand both the tractor and this operator s manual before operating the eguipment Know how to operate all controls and how to stop the unit and disengage controls quickly Lack of knowledge could lead to accidents 1 2 3 Never wear loose torn or bulky clothing around the tractor and cab They can catch on moving parts o
5. ROPS HARD CAB Model No 30391 Serial No 250000001 and Up This cab is intended to be used on Operator s Manual the following products and not to be used on any other units Toro 3280 D Toro 3320 This cab is manufactured for The Toro Company by Jodale Perry Corporation This product is coverd by a two year limited warranty by Jodale Perry Corporation www jodaleperry com AN caution Read and follow all safety statements and assembly instruction before attempting to mount or operate 22005 Jodale Perry Corporation vehicle with sunshade installed 554 899 0100 204 822 9100 AN CAUTION The resulting noise levels when using this product will Box 909 exceed OSHA standards for an 8 hour work day and 200 Dee 200 hearing protection with a Noise Reduction Rating NRR 300 Route 100 of 22 or highter Is required Morden Manitoba CANADA REM 1A8 CAUTION This unit is heavy and should be mounted with a minimum of two personnel and a hoist Z INSTALLER Leave these instructions with end user If Manual is lost ot damaged please contact your Toro dealer distributor for replacement EnD USER Keep this manual for future reference TABLE OF CONTENTS TO THE PURCHASER ILLUSTRATIONS DIRECTION REFERENCE WARRANTY SAFETY PRECAUTIONS SAFETY FIRST CHILDREN CAB SAFETY BEFORE OPERATION CAB OPERATION MAINTENANCE DECALS CAB OPERATING INSTRUCTIONS DOORS AND WINDOWS Locking and Un locking the Door O
6. black 100003 Bushing Neoprene 5MM Black 100382 Escape Window Latch Bracket 100385 Window Arm 100017 00 NI O3 01 Cd PO Bolt Carriage 3 8 x 2 1 2 YD 100399 Nut Serrated Flange 3 8 YD 100018 Neoprene Injection Molded 5MM Black 100362 Escape Window Hinge Weldment 100378 Washer Flat 1 4 Yellow Dichrome 100380 Hinge Brass Flat Washer PO BRP N A 00 PO O 100026 Opening Side Window Assembly Opening Side Window Assembly Item Description JDP P N Description Left Side Window 101456 Right Side Window 101456 Glass Weatherstripping 8 43LF 101462 Glass Weatherstripping 8 43LF 101462 Nut Flange 1 4 Macro black 100223 Nut Flange 1 4 Macro black 100223 Bolt Step 1 4 x 1 Macro black 100003 Bolt Step 1 4 x 1 Macro black 100003 Bushing Neoprene 5MM Black 100382 Bushing Neoprene 5MM Black 100382 Bolt Carriage 5 16 x 1 YD 100374 Bolt Carriage 5 16 x 1 YD 100374 Side Window Latch 100027 Side Window Latch 100028 Nut Flange 5 16 YD 100005 Nut Flange 5 16 YD 100005 Side Window Latch Bracket 100375 Side Window Latch Bracket 100375 00 1 on A ea n0 S 4 Side Window Hinge Weldment 100379 Side Window Hinge Weldment 100379
7. ccur semi annually DECALS Replace immediately if damaged or missing Contact Jodale Perry for replacement decals CAB AND 4 GIVEN TC ERY MACHINE AT THE T OF IN TIAL SSIGNMENT ANDAT LEAST ANNUALLY THEREAFTER IN ACCORDANCE WITH OSHA 192 AND 19 7 REAC TH MANUA ROPS CAB AND THE MACHINE FASTEN YOLR MAKE SURF FVERYONF IS CLEAR CHINERY BEFOF RTING GINE OR OPERATING THE MACHINE WHERE POSSIBLE AVO OPERATING THE MACHI CHES EMBANKMENTS HOLES LIC OR MUDDY STAY OFF SL TOO STEEP ATION WATCH WHERE YOU ARE ESPECIA N ROADS AND AROUND TREES DO NOT PERMIT OTHE TE THE MACHINE AOOTHLY NO JERKY STARTS URN S WHEN MACHINE IS STOPPED SET PARKING BRAKE SECI Y S1G160 BLE INJURY OR M MPROPER R MAINTENANCE OF ROPS CAB F THE MACHINE IS NOT WITH SEAT BELTS ORY APPR SEAT IST BE INSTALLED WHEN OPERATING MA QUIPPED WITH ROLLS CRITERIA FC NDARDS LISTED F SERIAL NO PLATE WHEN INSTALLED IN ACCORDANCE RRY N MCUNTING BEEN SUBJECTED TO ALTERATION STRUCTURAL DAMAGE OR IN DIN AN VERTURN ACCIDENT IN THESE S THE ENTIRE STRUCTURE MUST BE REP_ACED 10 a AA 98 4387 CAUTION The resulting noise levels when using this product will exceed OSHA standards for an 8 hour workday and hearing protection with a Noise Reduction Rating NRR of 22 or higher is reguired CAB OPERATING INSTRUCTIONS DOORS AND WINDOWS Locking and Un locking the Door From the outside Inser
8. ction Molded 5MM Black Door Push Button Handle Door Handle Bushing Washer Flat 3 16 Nut Coupler 10 32 x 3 4 Machine Screw 10 32 x 1 1 4 101455 Bolt Flange M6 x 1 0 x 25mm YD 101461 Door Latch Left 100223 Nut Flange M6 x 1 0m YD 100635 Gas Shock Ball Stud 100003 Gas Shock Mount Plate 100382 Nut Flange 5 16 YD 100362 Door Hinge Support Weldment 101445 Door Latch Support Weldment 101397 Door Grab Handle Weldment 101478 Door Hinge Weldment 101476 Hinge Brass Flat Washer 101477 IN 03 Or A WN Pol po a i po 00 aA SIND A o a a Accesories Assembly Accessories Assembly Item Description JDP P N 100440 101224 100438 100439 100731 100220 101481 100223 100384 100668 100822 Exterior Mirror Nut Lock Crimped 1 2 YD Mirror Bracket Left Mirror Bracket Right Worklamp Washer Bottle w Pump Washer Bottle Mount Plate Nut Flange 1 4 MB Bolt Flange 1 4 x 1 2 YD Bolt Flange 3 8 x 3 4 YD Wet Arm Kit n oo 1 1 00 s NO NI Escape Window Assembly Description JDP P N Escape Window 101458 gt lt A DR Glass Weatherstripping 10 63LF 101464 Nut Flange 1 4 Macro black 100223 Bolt Step 1 4 x 1 Macro black 100383 Bolt Step 1 4 x 1 1 4 Macro
9. in neutral shut off the engine and remove the ignition key Before starting the tractor cab inspect and clean all moving parts Be sure the PTO switch lever is in OFF position before starting engine Exercise extreme caution when operating on or crossing a gravel drive walks or roads Stay alert for hidden hazards or traffic Do not carry passengers Keep clear of all rotating parts Do not put hands or feet under or into tractor attachments with engine running Park the tractor cab on level ground place the transmission in neutral set the parking brake disengage the PTO lower tractor attachments to the ground place all control levers in neutral shut off the engine remove the ignition key and allow any moving parts to stop BEFORE making any repairs adjustments or inspections Do not run engine indoors except when starting engine and transporting attachment in or out of building Carbon monoxide gas is colorless odorless and deadly 10 11 12 Never operate cab tractor without good visibility and lighting 14 15 16 17 18 19 20 21 22 23 24 DO NOT operate cab on steep slopes as overturn may result 26 27 28 Never operate cab without guards and other safety protective devices in place All tractor and cab covers must be correctly installed at all times When necessary to remove these they must be re installed immediately Never operate cab tractor at high transport speeds on a sli
10. juries They may also cause engine seizure or other serious failure Daily Inspection 1 Check for scratches cracks or swelling in the water hoses 2 Check for leakage at water hose joints 3 Check for loose mounting bolts and damaged brackets Do not touch the water hoses and the heater with your hand You may get burned Airflow Direction Air in the cab is drawn through the filter in the rear of the cab and then is discharged inside the cab through the three vents in the headliner Air Control Louvers The front three louvers can be adjusted individually as required For windshield defrost rotate the louvers to face towards the windshield HEATER CONTROLS ON SWITCH PLATE Fan Control The fan has three speeds and on off position Turn the knob clockwise to increase fan speed and maximum air flow output If the windows fail to defrost in extreme conditions or become cloudy when dehumidifying the cab wipe off moisture with a soft cloth Temperature Control The heater control knob turns counter clockwise to open a water valve for more heat To reduce the level of heat turn the knob clockwise to close the valve 14 PARTS All parts are illustrated in exploded views which show the individual parts in their normal relationship to each other Reference numbers are wed in the illustrations These numbers correspond to those in the Item column and are followed by the description and guantity reguired Orders m
11. n starts and stops Slow down before you change directions on any slope Never stand alongside the tractor cab while the engine is running MAINTENANCE ALWAYS USE GENUINE PARTS WHEN REPLACEMENT PARTS ARE REQUIRED 1 2 10 11 12 13 14 15 16 Keep the tractor and cab properly maintained Park the tractor cab on level ground place the transmission in neutral set the parking brake disengage the PTO lower all tractor attachments to the ground place all control levers in neutral shut off the engine and remove the ignition key and allow all moving parts to stop BEFORE making any tractor cab adjustments To avoid injury do not adjust unblock the driving system or service the cab with the tractor engine running Make all moving parts have completely stopped before leaving the operator s seat Keep the tractor cab clean Snow dirt or ice build up can lead to malfunction or personal injury from thawing and refreezing in the garage Always were eye protection when cleaning or servicing the cab DO NOT service the tractor while the engine is running or hot or if the unit is in motion Always lower tractor attachments to the ground If necessary to service attachments in raised position securely support with stands or suitable blocking before working underneath Do not rely on hydraulically supported devices for your safety They can settle suddenly leak down or be accidentally lowered Do not attempt to ser
12. pening the Door Opening Escape Window Opening Side Window DOME LIGHT CAB SWITCHPLATE Front Wiper Washer Switch Using the Wipers in Winter Front Work Lights Rear Work Light Optional HEATER PRESSURIZING FAN Airflow Direction Air Control Louvers HEATER CONTROLS ON SWITCH PLATE Fan Control Temperature Control PARTS FIXED GLASS ROPS MOUNTING ASSEMBLY FRAME PARTS BODY PANELS DOOR ASSEMBLY ACCESSORIES ASSEMBLY ESCAPE WINDOW ASSEMBLY OPENING SIDE WINDOW ASSEMBLY ROOF HEADLINER Page ARAB A O 0 0 0 Oo OI TO THE PURCHASER All products are designed to give safe dependable service if they are operated and maintained according to instructions Read and understand this manual before operation This manual has been prepared to assist the owner and operators in the safe operation and suitable maintenance of the cab The information is applicable to products at the time of manufacture and does not include modifications made afterwards Read and understand this operator s manual before attempting to put eguipment into service Familiarize yourself with the operating instructions and all the safety recommendations contained in this manual and those labeled on the eguipment and on the tractor Follow the safety recommendations and make sure that those with whom you work follow them ILLUSTRATIONS The illustrations may not necessarily reproduce the full detail and the exact shape of the parts or depict the actual models but are in
13. ppery surface Use extra caution when backing up Disengage power to cab when transporting or when not in use Prolonged exposure to loud noise can cause hearing impairment or loss of hearing Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable noises Never allow anyone near the work area Never allow anyone to operator the cab until they have read the manual completely and are familiar with basic tractor and cab operation Make sure the tractor is counterweighted as recommended by your dealer Weights provide the necessary balance to improve stability traction and steering Always make sure all cab components are properly installed and securely fastened BEFORE operation Make sure nobody is in the working area of the tractor cab as serious personal injury could occur Do not allow passengers on the tractor cab at any time There is no safe place for passengers in the cab The operator MUST sit in the tractor seat Eye and hearing protection is recommended when operating the cab Inspect the cab after striking and foreign object to assure that all cab parts are safe and secure and not damaged Be especially observant of operating area and terrain Watch for holes rocks or other hidden hazards ALWAYS inspect area prior to operating cab tractor DO NOT operate cab near the edge of drop offs or banks Operate up and down not across intermediate slopes Avoid sudde
14. r controls causing injury Before and during seasons thoroughly inspect the area where the cab is to be used and remove all objects that may be blown or cause damage to the cab Do not operate cab in wintertime without wearing adequate winter garments Always wear protective clothing Never attempt to make any adjustments while engine is running Read this manual carefully to acquaint yourself with the cab as well as the tractor operator s manual Working with an unfamiliar cab can lead to accidents Be thoroughly familiar with the controls and proper use of the cab Keep all safety guards in place and verify hardware for proper tightening Check for moving parts excessive wear regularly Replace worn parts with genuine parts Replace all missing illegible or damaged safety and warning decals See list of decals in operator s manual Do not modify or alter this cab or any of its components or any cab function without first consulting your dealer Keep safety decals clean of dirt and grime Make sure tractor is counterweighted as recommended by your dealer Weights provide the necessary balance to improve stability traction and steering Cee OPERATION RON Before leaving the tractor unattended take all possible precautions Park the tractor cab on level ground place the transmission in neutral set the parking brake disengage the PTO lower all attachments to the ground place all levers including the auxiliary control levers
15. rtion of the wiper switch is pressed down the wiper is activated and stays on If the cab is eguipped with the optional Washer Kit then the bottom portion of the rocker switch will activate the washer stream as well as the wiper motor in a momentary state Hold down the switch to continue a stream of washer fluid If the cab is not eguipped with washer kit then the bottom portion of the switch is a momentary wiper motor speed 12 Using the Wipers in Winter 1 While not used in winter keep the blades off the windshield to prevent them from being stuck with ice 2 Ifthe windshield is covered with snow scrape it off before using the wipers 3 If the wiper blade is stuck to the windshield with ice and does not move switch wiper to the OFF position and remove the ice from the wiper blade Front Work Lights Ensure that the ignition switch is on and press the top portion of the front work light switch The work lights will turn on O Rear Work Light Optional Ensure that the ignition switch is on and press the top portion of the rear work light switch The work light will turn on if eguipped Ensure that the ignition switch is on and press the top portion of the hazard switch The beacon will turn on if eguipped oO m rear work light beacon 13 HEATER PRESSURIZING FAN A CAUTION To avoid personal injury Have the tractor repaired immediately if any of the following defects are discovered Such defects may cause burns or in
16. t key into the door lock Turn key clockwise to unlock the door Turn key the counter clockwise to lock the door When the key is in the vertical position it can be removed from the lock The cab door is not lockable from the inside of the cab Opening the Door From the outside Unlock the door and push the round button From the inside Push the door latch handle down and push open the door so that the gas shock opens the door AC f9 Exterior interior Opening Escape Window For ventilation Grab the handle and pull out and away from window so that latch slides on the pin Slide on the pin until it reaches the end of travel on the handle and then secure onto pin by pushing down on the handle For escape Grab the handle and pull out and then slide latch down until the end of travel Pull handle away from pin and window is free from latch Open window fully for escape 11 Opening Side Window Pull the side window latch up to release from the pin and push out to open window Push down on latch to secure open for ventilation DOME LIGHT The rocker switch on the domelight activates the light Push switch down to turn on domelight and to turn off downlight IMPORTANT The cab is wired such that the gnition switch turns on all cab electrical features CAB SWITCHPLATE IMPORTANT Do not activate the wipers when the windows are dry as the glass may get scratched Front Wiper Washer Switch Washer Optional When the top po
17. te hazardous situation which if not avoided A DANGER will result in death or serious injury Indicates a potentially hazardous situation which if not avoided AN WARNING could result in death or serious injury Indicates a potentially hazardous situation which if not avoided A CAUTION may result in minor or moderate injury Indicates that the cab or property damage could result if AN IMPORTANT instructions are not followed A NOTE Gives helpful information All products are designed to give safe dependable service if they are operated and maintained according to instructions Itis the owner s responsibility to be certain anyone operating this product reads this manual and all other applicable manuals to become familiar with this cab and all safety precautions Failure to do so could result in serious personal injury or cab damage f you have any questions consult your dealer Read and understand this manual before operation A NOTE A safe operator is the best assurance against accidents All operators no matter how experienced they may be should read this operator s manual and all other related manuals before attempting to operate the cab Please read the following section and pay particular attention to all safety recommendations contained in this manual and those labeled on the cab and on the tractor Cab recommended for use on 4WD units only Weight Requirements for compliance with ANSI B71 4 2004 Groundsmaster 3280
18. tended for reference only DIRECTION REFERENCE All references to right and left forward or rearward are from the operator s seat facing the steering wheel WARRANTY You are responsible for notifying the Commercial Products Distributor or Authorized Commercial Products Dealer from whom you purchased this product as soon as you believe a warrantable condition exists If you need help locating a Commercial Products Distributor or Authorized Commercial Products Dealer or if you have questions regarding your warranty rights or responsibilities you may contact us at Jodale Perry Corporation Box 909 300 Route 100 Morden Manitoba Canada R6M 1A8 Phone 204 822 9100 ext 227 Fax 204 822 9111 Email akyle jodaleperry com To assist your dealer in handling your needs please record hereafter the model number and serial number of your cab and tractor It is also advisable to supply them to your insurance company It will be helpful in the event that the cab or tractor is lost or stolen TRACTOR CAB MODEL SERIAL NUMBER DATE OF PURCHASE DEALER NAME SAFETY PRECAUTIONS SAFETY FIRST AN This symbol the industry s Safety Alert Symbol is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury Read these instructions carefully It is essential that you read the instructions and safety regulations before you attempt to assemble or use this cab Indicates an immedia
19. ust give the complete description correct part number the total amount reguired cab serial number method of shipment and the shipping address The manufacturer reserves the right to change modify or eliminate from time to time for technical or other reasons certain or all data specifications or the product or products themselves without any liability or obligation 15 Fixed Glass Fixed Glass Item Description JDP P N Windshield Glass 101454 Windshield Weatherstripping 16 04LF 101460 Rear Window 101457 Rear Window Weatherstripping 11 09LF 101463 Lower Right Window 101459 Lower Right Window Weatherstripping 7 43LF 101465 Nut Flange 1 4 Macro black 100223 Bolt Step 1 4 x 1 1 4 Macro black 100003 Bushing Neoprene 5MM Black 100382 Bushing Neoprene 8MM Black 100381 ROPS Mounting Assembly ROPS Mounting Assembly Item Description JDP P N Front Cab Bracket Rear Left Bracket Rear Right Bracket Bolt Hex 1 2 x 3 Gr 8 YD Nut Hex Locking 1 2 Gr 8 YD Washer Flat Steel 1 2 x 2 1 2 YD Isolator Rubber 1 2 x 2 1 2 Black Washer Flat Rubber 1 2 x 2 1 2 YD Bolt Hex 1 2 x 1 1 2 Gr 8 YD Bolt Hex 7 16 x 1 1 2 Gr 8 YD Nut Flange 7 16 Gr 8 YD 101468 101469 101470 100121 100116 100450 100448 100449 100054 100886 100763
20. vice machine clear obstructions or unclog drive system with the engine running Always shut off engine and allow all motion to cease The manufacturer will not claim responsibility for fitment of unapproved parts and or accessories and any damages as a result of their use Make sure all shields and guards are securely in place following all service cleaning or repair work Do not modify or alter cab or any of its components or operating functions If you have any questions concerning modifications consult with your dealer Do not operate a cab that is defective or has missing parts Make sure all recommended maintenance procedures are completed before operating cab Check all controls regularly and adjust where necessary Make sure that the brakes are evenly adjusted Periodically check all nuts and bolts for tightness especially wheel hub and rim nuts To avoid serious personal injury Escaping hydraulic diesel fluid under pressure can penetrate the skin causing serious injury Do not use your hands to check for leaks Use a piece of cardboard or paper to search for leaks Stop engine and relieve pressure before connecting or disconnecting hydraulic hoses Tighten all connections before starting engine or pressurizing hoses Ensure cab hinges are properly lubricated If hinges are closing hard or partially seized lubrication is required Remove door escape window side vent windows to grease each part of the hinge separetely This should o
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