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Tiger Products Co., Ltd CNH T6010

1. DIA 02967668 MOWER DECK KEEP AWAY ome BLADES BEING HIT BY THROWN OBJECTS OR CONTACTING ROTATING BLADES CAN CAUSE INJURY OR DEATH Stop mowing if passersby enter the area of thrown objects See Operator s Manual Use special care when Flail or Wing is raised off the ground See Oper Manual Operate only if ali Guards Deflectors are in place and in good condition gie 02971123 HYDRAULIC TANK A CAUTION 03200285 ST E P 03200235 POLYCARBONATE WINDOW 22645 INSIDE OF CAB REFER TO OPERATORS MANUAL FOR CLEANING INSTRUCTIONS DO NOT LUBRICATE WITH AUTOMATIC GREASE GUN GREASE WITH HAND dis MOWER DECK GREASE GUN ONLY P N22839 Safety Section 1 14 SAFETY T PART NO AWARNING LOCATION 22840 INSIDE OF CAB IF FOREIGN OBJECTS ARE ACCIDENTLY CONTACTED SHUT CONTROL SWITCH OFF IMMEDIATELY DO NOT RAISE CUTTER HEAD UNTIL ALL MOVING PARTS HAVE STOPPED 4 INSPECT REAR FLAP FREQUENTLY 24028 TO BE SURE IT IS IN SAFE WORKING CONDITION DO NOT OPERATE MOWER MOWER DECK WITH FLAP REMOVED OR WORN 25387 INSIDE OF T0 x 5 5 31522 MOWER DECK MAIN BOOM 18 25 x 10 31523 HYDRAULIC TANK MOWERS Safety Section 1 15 13 9 x 7 31513 SAFETY PART NO LOCATION Valve section TF3009 with detented float to be used with only Boom 27001 Flail mower DO NOT operate a Boom rotary mower with the INSIDE OF CAB float section installed P N 27001 LOCK 31935
2. Yamod 2945 S34 ZAyjenuew yom uoun 5900 yons of UZIM uornounJ apin6 Bunoous ljqnoil 1199 4 ssojueg LLI O O 1 Y m O a LLI LLI 5 49 Parts Section Parts Section 5 50 BENGAL BRUTE COMMON SECTION COMMON PARTS SECTION Common Section 6 1 TABLE OF CONTENTS SECTION SPECIFIC PARTS PAGE BOOM SWIVEL HOSE ROUTING 6 4 BENGAL BRUTE BOOM ARM 6 6 BENGAL BRUTE BOOM ARM PREFORMED TUBES 6 8 BENGAL BRUTE BOOMREST 6 10 BENGAL BRUTE ROTARY PIVOT ASSY 6 12 BENGAL BRUTE FLAIL PIVOT ASSY 6 14 50 BOOM ROTARY MOWER DECK ASSY 6 16 60 BOOM ROTARY MOWER DECK ASSY 6 18 ROTARY KNIVES AND ASSYS 6 20 50 BOOM FLAIL DRIVE ASSY 6 24 50 BOOM FLAIL CUTTERASSY 6 26 63 BOOM FLAIL DRIVE ASSY 6 28 63 BOOM FLAIL CUTTER ASSY 6 30 HYDRAULIC CYLINDERS 6 32 ROTARY MOWER SPINDLE ASSY 6 38 RESERVOIR TANK FILTER ASSEMBLY 6 42 DANFOSS VALVE BREAKDOWN 6 44 HUSCO VALVE BREAKDOWN 6 46 4SP HUSCO VALVE BREAKDOWN 6 48 FRONT HYDRAULIC PUMP amp TSR MOTOR 6 50 50 amp 60 ROTARY MOWER MOTOR 6 52 FLAIL MOWER MOTOR 6 54 MANUAL CONTROLS SWITCHBOX 6 55 BOOM TRAVEL LOCK ASY 6 56 SYSTEM HYDRAULICS SCHEMATIC 6 57 JOYSTICK SWITCHBOX 6 58 SELECTOR VALVE SCHEMATIC 6 60 BRAKE VALVE 6 61 TROUBLESHOOTING GUIDE 6 62 CLEAN CUTTER BOOM 6 67 FIRE SUPRESSION SYSTEM 6 75 Bengal Brute Common Section 6 2 PARTS ORDER
3. o O QI gt G N QTY DESCRIPTION 23152 AVAIL PUMP ASSEMBLY 1 3 4 COMPLETE 22765 1 SEAL INCLUDED IN SEAL KIT 22766 1 SHAFT END COVER 22767 2 CHECK AND END COVER 22768 2 BUSHING 22769 2 CHANNEL SEAL INCLUDED IN SEAL KIT 22770 2 THRUST PLATE INCLUDED IN SEAL KIT 22771 SET DRIVE SHAFT AND GEAR SET 1 3 4 22772 2 GASKET SEAL INCLUDED IN SEAL KIT 22773 4 DOWEL PINS 22774 1 GEAR HOUSING 13 4 22779 1 PORT END COVER 23824 4 STUDS 22781 SET WASHER 6 5322 AVAIL __ SEALAPPLICATOR TOOL 24150 INCLUDES 1 5 6 AND 8 TSR MOTOR PARTNO DESCRIPTION 06504016 AVAIL MOTOR M365 1 1 4SPLINE SEALED 22790 1 HOUSING SEC 06504088 1 HOUSING PEC 06504111 1 HOUSING GEAR 06504110 1 SET GEAR SHAFT 06504104 4 CAP SCREW 06504078 2 SCREW DRIVE 06504093 4 PIN DOWEL 06504094 1 NAME PLATE 06504095 2 THRPL 02961940 1 PLUG ODT 0 25 6T5200 1 RING SNAP 06504097 1 SEAL LIP 22797 2 SEAL SQ R 06504098 4 SEAL SIDE CHAN 06504099 4 SEAL END CHAN 06504100 2 SEAL BK UP 06504112 1 SPACER 06504113 1 RTNR SEAL 6T5809 2 CHECK ASS Y 06504102 4 WASHER 05 25 05 Bengal Brute Common Section 6 51 50 amp 60 ROTARY MOWER MOTOR 05 25 05 Bengal Brute Common Section 6 52 50 amp 60 ROTARY MOWER MOTOR ITEM PARTNO QTY DESCRIPTION 06504012 AVAIL MOTOR ASSEMBLY TRB50 1 22790 1 SHAFT END COVER 2 06504025 1 PORT END COVER 3 2404206 1 GEAR HOUSING
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5. 592 922 MAS val 5 44 Parts Section 33988 OL 31IH A L 1 13 OL 034 97001990 Nd MOILSAOf G3GNVH 207 13 41 OL 038 2 Jolo3 3S OL MOTISA V V V V L 1109 JATYA HOLO3T38 QL MOTISA SELECTOR VALVE SCHEMATIC SELECTOR VALVE 06502055 4 22 SWIVEL KNUCKLE n sWIVEL AFT 2250 PSI 1750 PSI SWIVEL SECTION CONTROL VALVE 2100PSI _ 3 2 b 2400 PSI ol 1 Parts Section 5 45 TROUBLESHOOTING JOYSTICK TROUBLESHOOTING Boom operation not responding to joystick movement Isolate hydraulic vs electronic symptom Turn off electronic master switch preventing electronic actuator on valve from attempting to hold spool in neutral position With tractor engine running operate the valve section with the manual handle If function operates normally continue with electronic inspection If function does not operate normally continue with hydraulic inspection Electronic inspection Connect a voltmeter to the cable connector of the valve section that is not operating This will allow you to measure supply and signal voltage when the joystick is operated Main Secondary and Swivel Valves signal voltage should be 50 of supply voltage with joystick in Neutral position up to 75 of supply voltage in B direction down to 25
6. 4ov18 HOLIAAS MOO1 I3AV8 L L 96001590 c 59001590 L 29001590 5001690 Mov18 E JAYA 01 m 31IHM 95001590 day N ebo 31IHM H3AMOIN 2 SWITCH BOX 4 mm H3AAOIN 12 VOLT KEYED HOLIMS NOILINSI 55001590 55001690 e A907 TSAVaL 269 31IHAA 95001590 BBrI day N LZ 2 e e691 MoOv18 e691 3 55001590 L c 55001590 e 15001590 M907 1 3n19 18 5 95001590 3 11HAA 54001590 BB9 YOv19 95001590 c 95001590 55001590 15001590 V GIION31IOS eSSAAOIN 13 lL 2 55001590 Z 13 95001590 75001590 64001590 16001590 eBoL 95001590 55001590 55001590 oo 00 5907 V Ao AD HOLIMS Al33VS erri NOISSINSNYEL OL 8 3LIHM V SATIVA 015513 Parts Section 5 42 JOYSTICK AND SWITCH BOX WIRING BENGAL BRUTE SWITCHED
7. WARNING __ ORIENTATEAND JOYSTICK INSTALL CONNECTOR WITH CONNECTOR CABLE PROTRUDING DOWN 32731 ITEM PARTNO QTY DESCRIPTION 1 06510195 1 SWITCHBOX 2 REF TRAVEL LOCK REFER TO HYDRAULICS 3 REF SOLENOID REFER TO MAIN FRAME 05 25 05 Bengal Brute Common Section 6 57 JOYSTICK SWITCHBOX SERVICE PARTS ITEM P N QTY DESCRIPTION 1 06510195 1 SWBX ASSY 2 33811 2 SWITCH MASTER DECK FLOAT 3 33813 1 SWITCH SFTY SHIELD 4 34532 1 SWITCH TRVLLCK 5 34540 1 STRAIN RELIEF 3 4 BLACK NYLON 6 613923 1 INDICTATOR LIGHT ON RED 7 06514006 1 BREAKER 15A SWBX 8 06550044 1 DECAL SWBX 06510047 9 35226 1 SWITCH MOWER COLEHERSEE 10 35227 2 RELAY DP DT 12V LY2F 35226 Bengal Brute Common Section 6 58 JOYSTICK SWITCHBOX SCHEMATICS M WHITE BRAKE VALVE 18 GA TO BRAKE VALVE A ja BLACK GROUND 18 GA m BLACK GROUND 18 G A HARNESS a ORANGE TRAVEL LOCK 18 GA lu 32 BATT GROUND D 361 12VDC IGN SMTCH RET A 154 CIRCUIT BREAKER GREEN NEUTRAL w 16 GA GREEN NEUTRAL Sw16GA 12 i SM MI DIN SGA 9 D suwe BROWN SWIVEL PIN 4 18 GA 9 mmi GREEN YELLOW GND PIN 3 18 GA 9 BLUE MAIN BOOM PIN 1 18 GA 9 D MAIN BROWN MAIN BOOM PIN 4 18 GA 9 GREEN YELLOW GND PIN 3 18 GA 9 Ng all 1115 BLUE SECONDARY BOOM PIN 1 18 GA 9
8. Em 281 re Er Picture 2 Picture H3 Assembly Section 2 24 ASSEMBLY TO MUFFLER N EXISTING TUBE X ym gt gSEALING CLAMP S a EL RIO Picture 4 REMOVE AND REPLACE WITH RAINCAP IF NECESSARY Picture 5 Assembly Section 2 25 ASSEMBLY 6 CYLINDER EXHAUST MOUNT NOTE This should be done after mounting the main frame 1 Cut the tractor hood as shown below to accomodate modified exhaust turbo tube 2 Remove the muffler from existing turbo tube 3 Remove existing turbo tube from tractor turbo 4 Install the exhaust mounting bracket and supporting brace 5 Install the modified turbo tube to the tractor turbo with existing hardware Do not tighten the hardware 6 Install the exhaust clamp to the exhaust mounting bracket with the supplied hardware Refer parts section for the details 7 Tighten the turbo existing hardware 8 Cut the muffler 8 off at the top as shown below and weld the sweep back on to the top of the muffler maintaining the same direction Then install muffler to the turbo tube with the existing hardware 2 EXHAUST 2 NewHolland 2 EXISTING HARDWARE 7L 7 EXHAUST MOUNT _ BRACKET 6 ot 12 4 57 4 4 Assembly Section 2 26 ASSEMBLY BOOM JOYSTICK CONTROL CALIBRATION SWITCH BOX SUB D RIGHT HAN
9. Install the bearing adjustment nut thin nut so there is 1 16 clearance between the nut and the sleeve Install the jam washer placing the tab into the key way Install the bearing lock nut thin nut and hand tighten against jam washer and adjustment nut See the following section for bearing adjustment Maintenance Section 4 23 MAINTENANCE BEARING ADJUSTMENT 1 Clamp the bottom end of the spindle securely in a vise so the spindle housing turns freely 2 Position a magnetic base dial indicator on the outer diameter of the spindle housing Locate the end of the dial indicator against the flat end of the spindle shaft The dial indicator will now measure accurately bearing end play 3 Tighten the bearing adjustment nut until there is 012 inch movement when the spindle housing is pried upward away from the vise jaws 4 When there is 012 inch free play between the spindle and housing install the bearing lock nut thick nut Hold the adjusting nut securely and tighten the lock nut to 300 ft los of torque 5 After the lock nut is tightened there must be 001 inch to 003 inch of free play when lightly prying up on the spindle housing If the end play is correct 001 inch to 003 inch bend tabs up on jam washer to prevent the lock nut from loosening If the end play in NOT correct loosen the lock nut and turn the adjustment nut as required and re tighten the lock nut Repeat first part of step 5
10. 12 VDC Bi tu GREEN FROM ee SWT CA D BLK GROUND BLK GROUND WHITE Ao MOWER RUN SOLENOID JOYSTICK CONNECTOR ITEM QTY 1 06510047 1 2 REF 2 3 REF SWITCH BOX TRAVEL MAIN BOOM LOCK RED 2 GROUND 1 TRAVEL DECK LOCK ROLL RED BLK GROUND YELLOW BLK SAFETY SHIELD GROUND HYD VALVE SELECTOR VALVE COILS BOOM SWIVEL HYD VALVE DECK ROLL HYD VALVE SECONDARY BOOM ___ HYD VALVE MAIN BOOM HYD VALVE WARNING oRIENTATEAND INSTALL CONNECTOR WITH CABLE PROTRUDING DOWN 32731 DESCRIPTION SWITCHBOX TRAVEL LOCK REFER TO HYDRAULICS SOLENOID REFER TO MAIN FRAME 03 01 05 Parts Section 5 43 12 21 PX A A A A A A A A A 2 SP N3dO 5 S S 9 9 9 f EB 2 OLLVIN3HOS 8t 2v 97001890 2 11 R mR Sal 2 2 2 12 2 Z la a la lt lt I m m GG so 5 12 15 2 JEJE IE 5 5 8 Sis Is Sc S m 2 2 Fe ol 2122 gt 2s 2 gt 6 la 0 v lt m lt zm im gt m u S x x PZ 8 Im 2 zw z S 6 2 I ja
11. 55 HUSCO VALVE LOAD SENSE 06502038 06 29 06 Bengal Brute Common Section 6 46 55 HUSCO VALVE LOAD SENSE 06502038 ITEM PART NO QTY DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER LOAD SENSE 3 31597 1 VALVE SECTION DOUBLE ACTING CENTER SPRING 4 31597 1 VALVE SECTION DOUBLE ACTING CENTER SPRING 5 31597 1 VALVE SECTION DOUBLE ACTING CENTER SPRING 6 31598 1 VALVE SECTION DOUBLE ACTING CENTER SPRING METERED 7 31597 1 VALVE SECTION DOUBLE ACTING CENTER SPRING REMOVE SHUTTLE DISC 8 TF4212 1 RELIEF VALVE 200 PSI 9 TB1017K 1 RELIEF VALVE 2150 PSI 10 TB1017J 1 RELIEF VALVE 1800 PSI 11 06502089 1 RELIEF VALVE 2400 PSI 12 22580 1 RELIEF VALVE 500 PSI 13 06503068 1 8 O RING PLUG 14 614209 1 10 O RING PLUG 19 06502085 1 RELIEF VALVE 3000 PSI 16 TB1017F 1 RELIEF VALVE 1500 PSI 17 TB1017F 1 RELIEF VALVE 1500 PSI 18 06502120 1 RELIEF VALVE 2100 PSI 19 22580 1 RELIEF VALVE 500 PSI 20 31593 5 VALVE SEAL KIT FOR ONE SECTION 20A 2 WIPER 20B E O RING SMALL 20C 1 O RING LARGE 20D 1 SHUTTLE DISC 20E 1 SPRING 21 TB1017L 5 LEVER KIT FOR ONE SECTION 21A 1 LEVER KNOB 21B 1 LEVER 21C 2 LEVER WASHER 21D 1 LEVER CLIP 21E 2 LINKAGE 21F 1 LEVER PIN 21G 1 ROLL PIN 21H 1 LEVER BOOT 21J 1 LEVER BOLT 21K 1 LEVER DUST COVER 21L 1 LEVERNUT 22 31603 9 COMPENSATOR 23 TB1017V 1 TIE ROD KIT 24 24214 1 O RING LARGE 06 29 06 Bengal Brute Common Section 6 47 4SP HUSCO VALVE LOAD SENSE
12. DESCRIPTION PREFORMED TUBE 8 PREFORMED TUBE 7 PREFORMED TUBE 6 PREFORMED TUBE 9 PREFORMED TUBE 10 PREFORMED TUBE 3 PREFORMED TUBE 2 PREFORMED TUBE 1 PREFORMED TUBE 5 PREFORMED TUBE 4 CLAMP KIT CLAMP KIT HOSE 1 4 X 66 HOSE 1 4 X 70 HOSE 1 X 141 HOSE 1 X 126 HOSE 1 4 X 143 HOSE 1 4 X 154 HOSE WRAP HOSE WRAP HOSE WRAP 05 25 05 Bengal Brute Common Section 6 9 BOOMREST BENGAL BRUTE Bengal Brute Common Section 6 10 BOOMREST BENGAL BRUTE ITEM PART NO QTY DESCRIPTION 1 06310039 1 BOOMREST LRS 2 06520078 9 STRIP REST SEC 1 3 06520079 3 STRIP REST SEC 2 4 28734 30 CAPSCREW FLT SKT HD 3 8X1NC 5 06310017 1 STOP TRB60 RS 6 21833 8 CAPSCREW 3 4 x 2 1 4 NC 7 21825 8 HEX NUT 3 4 NC 8 22021 16 FLATWASHER 3 4 9 TRACTOR SPECIFIC AXLE BRACE 10 21630 6 CAPSCREW 3 8 x 1 NC 11 21988 6 LOCKWASHER 3 8 AMOUNTS VARY DEPENDING ON THE MOWER HEAD FLAIL HEAD 3 06520079 1 REST STRIP SEC 2 2 06520078 2 REST STRIP SEC 1 4 28734 8 CAPSCREW FLT SKT HD 3 8X1NC 50 ROTARY HEAD 3 06520079 2 REST STRIP 5 2 2 06520078 3 REST STRIP SEC 1 4 28734 14 CAPSCREW FLT SKT HD 3 8X1NC 60 ROTARY HEAD 3 06520079 2 REST STRIP SEC 2 2 06520078 2 REST STRIP SEC 1 4 28734 14 CAPSCREW FLT SKT HD 3 8X1NC 5 06310017 STOP TRB60 RS 1 10 21630 6 CAPSCREW 3 8 X 1 NC 11 21988 6 LOCKWASHER 3 8 NOTE FOR TRANSPORTING FLATBED THE FLAIL HEAD MUST BE S
13. PART NO DESCRIPTION VLV 5SP RS PLATE VALVE REAR MNT VLV MNT RH TSA115 VLV MNT LH TSA115 FILTER HP 3 4SAE 10MIC VIS IND INDICATOR VIS BYPASS HP FILTER VLV SELECTOR RS TEE RUN 1 2ORBx3 8MJx3 8MJ RUN TEE 1 2MJ x 1 2FJX x 1 2MJ TRV LCK METRIPACK COIL ELBOW 3 4MOR X 1 2MJIC 90 ADAPTER 5 8MORB X 3 8MJ ADAPTER 5 8 OR X 1 2 ADJ OR ADAPTER 5 16MORX1 4MJ ADAPTER 1 2 MOR X 3 8 MJ ADAPTER 22mm ORB eMJ ADPTR 27MMORBx3 AMJ ADAPTER 1 2ORB X1 2 ORB ADJ ADAPTER 3 8 X 3 8 MJ HOSE 1 2X25 1 2FJX90X1 2FJX HOSE 8x39 8FUXx8FUX90 HOSE 4x50 6FJXx4FF90 HOSE 1 4x210 3 8FJX90x5 16MJ HOSE 1 4x220 3 8FJX90x3 8FJX HOSE 1 4x142 3 8FJX90x3 8FJX HOSE 1 4x210 3 8FJXx5 16MJ HOSE 1 2x26 3 4FJX90x HOSE 1 4 112 3 8 HOSE 1 4X24 3 8FJX90X3 8FJX HOSE 1 4x126 3 8FJXx3 8FJX90 HOSE 1 4X110 3 8FJX90X3 8FJX CAPSCREW 5 16 X 3 4 NC LOCKWASHER 5 16 CAPSCREW 3 8 X 3 4 NC CAPSCREW 3 8 X 1 1 4 NC LOCKWASHER 3 8 FLATWASHER 3 8 HEX NUT 3 8 NC CAPSCREW 1 2 X 1 NC LOCKWASHER 1 2 HOSE 1 2x19 1 2FJXx1 2FJX90L Parts Section 5 31 LIFT VALVE 5 SP DANFOSS POWER BEYOND LRS HOSE ROUTING IOACCUMULATOR SECONDARY CYLINDER GLAND TO DECK ROLL CYLINDER GLAND TO A PORT OF SELECTOR VALVE TO SAFETY SHIELD CYLINDER GLAND TO MAIN BOOM CYLINDER BUTT TO SECONDARY CYLINDER BUTT TO DECK ROLL CYLINDER BUTT TO B PORT OF SELECTOR VALVE TO SAFETY SHIELD CYLINDER BUTT TO MAIN BOOM
14. TRAVEL LOCK INSIDE OF CAB UNLOCK 31835 DANGER 1 EACH REAR WHEEL MUST HAVE A MINIMUM OF 1500 POUNDS CONTACT WITH THE SURFACE TO PREVENT LATERAL INSTABILITY AND POSSIBLE TIP OVER WITH BODILY INJURY WIDEN WHEEL TREAD AND ADD WEIGHTS IF NEEDED SEE MANUAL OR CALL TIGER CUSTOMER SERVICE FOR COUNTERWEIGHT PROCEDURE 2 TRANSPORT CAREFULLY SLOW DOWN EVEN MORE SLOPES AND WHEN TURNING NEVER TURN UP A SLOPE SHARPLY AT HIGH SPEED AND USE EXTRA CARE IN ROUGH OR BUMPY AREAS TO PREVENT OVERTURN AND POSSIBLE CRUSHING INJURY OR DEATH IF YOUR VIEW TO THE REAR IS BLOCKED IT IS YOUR RESPONSIBILITY TO INSTALL MIRRORS THAT PROVIDE A REAR VIEW TO PREVENT ACCIDENTS FROM BLIND SPOTS 3 REAR MOUNTED BOOM MOWERS MOVE CENTER OF GRAVITY 32 07 TO THE REAR AND REMOVE WEIGHT FROM FRONT WHEELS ADD 4 HYDRAULIC TANK FRONT BALLAST UNTIL AT LEAST 20 OF TRACTOR S WEIGHT IS FRONT WHEELS PREVENT REARING UP LOSS OF STEERING CONTROL AND POSSIBLE INJURY 4 NEVER OPERATE UNIT WITHOUT AN OPS OPERATOR PROTECTIVE STRUCTURE OR TO PREVENT INJURY FROM OBJECTS THROWN FROM GROUND AND OVERHEAD TRIMMING STOP CUTTING IF ANYONE IS WITHIN 100 YARDS 5 KEEP THE BOOM AND CUTTERHEAD AT LEAST 10 FEET FROM ELECTRIC LINES AND PIPE LINES TO PREVENT ACCIDENTAL CONTACT AND POSSIBLE SERIOUS INJURY OR EVEN DEATH 9 WHEN TRANSPORTING BOOM MOWERS ON A TRUCK OR TRAILER THE HEIGHT OR WIDTH MAY EXCEED LEGAL LIMITS CONTACT WI
15. 2 Dial indicator Spindle housing setto read can turn freely 24 end play Maintenance Section 4 24 MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service following the detailed maintenance instructions in the operators manual Pump Drive Shaft If required with drive shaft coupler check for end play and lubricate at zerks Crankshaft adapter If equipped with rubber grommets check condition replace if missing or damaged Non Greaseless Pivot points Inject grease until it appears at ends Check Maintenance Section Hydraulic fittings Check for leaks with paper or cardboard Tighten fittings or replace hoses immediately Knives Inspect for missing or damaged knives change only complete sets as needed Belts Check Tighten Replace belts as needed Main Frame Deck Unless otherwise specified retorque bolts according to torque specifications in this section Hydraulic Fluid Level Add if required per fluid recommendations Rear Flail Drive Bearing Flange and Shaft Couplers Grease as instructed in the detailed if applicable maintenance section Cutter Shaft and Ground Roller Grease as instructed in the detailed maintenance section Service performed by Date Hour Meter Maintenance Section This page may be copied and used as part of the daily maintenance routine Maintenance Section 4 25 MAINTENANCE Mainte
16. 4 06504038 1 MATCHED GEAR SET 5 06504037 4 CAP SCREW 6 06504027 2 SET SCREW 7 06504028 1 KEY 8 02962201 4 DOWEL PIN 9 1 NAMEPLATE 10 06504029 2 THRUSTPLATE 11 02961940 1 HEX PLUG 12 615200 1 SNAP RING 13 06504030 1 LIP SEAL INCLUDED IN SEAL KIT 14 22797 2 GASKET SEAL INCLUDED IN SEAL KIT 19 06504031 4 SIDE SEAL INCLUDED IN SEAL KIT 16 06504032 4 END SEAL INCLUDED IN SEAL KIT 17 06504033 2 BACK UP SEAL INCLUDED IN SEAL KIT 18 06504034 1 SPACER 19 06504035 1 SEAL RETAINER 20 22791 2 CHECK ASSEMBLY 21 06504036 4 WASHER 06504022 AVAIL SEAL KIT INCLUDES 13 14 15 16 AND 17 ITEM PART NO QTY DESCRIPTION 06504011 AVAIL MOTOR ASSEMBLY 2 1 4 COMPLETE TRB60 1 22790 1 SHAFT END COVER 2 06504025 1 PORT END COVER 3 02962194 1 GEAR HOUSING 4 06504026 1 MATCHED GEAR SET 5 02962197 4 SCREW 6 06504027 2 SET SCREW 7 06504028 1 KEY 8 02962201 4 DOWEL PIN 9 1 NAMEPLATE 10 06504029 2 THRUSTPLATE 11 02961940 1 HEX PLUG 12 615200 1 SNAP RING 13 06504030 1 LIP SEAL INCLUDED IN SEAL KIT 14 22797 2 GASKET SEAL INCLUDED IN SEAL KIT 15 06504031 4 SIDE SEAL INCLUDED IN SEAL KIT 16 06504032 4 END SEAL INCLUDED IN SEAL KIT 17 06504033 2 BACK UP SEAL INCLUDED IN SEAL KIT 18 06504034 1 SPACER 19 06504035 1 SEAL RETAINER 20 22791 2 CHECK ASSEMBLY 21 06504036 4 WASHER 06504022 AVAIL SEAL KIT INCLUDES 13 14 15 16 AND 17 05 25 05 Bengal Brute Common Section 6 53 FLAIL MOWER MOTO
17. CD IM Bib ORIFICE 5 0 030 E O ORIFICE T mO 0 040 4 NES K P T PUMP TANK NN eee 34115 HYDRAULIC SCHEMATIC FAILURE MODE CHECK STEPS MOWER WILL NOT START system pressure is low engine not lugging 1 thru 6 MOWER WILL NOT START system pressure is high engine lugging MR port will be high pressure MOWER WILL NOT ROTATE AT FULL SPEED limited power 3 thru 5 MOWER BLADE WILL NOT STOP blade will not stop in proper time 7 thru 9 CORRECTIVE STEPS 1 Check for voltage at solenoid item 6 voltage must be between 10 2 volts and 13 8 volts 2 Remove inspect solenoid and cartridge items 4 6 for wear or contamination 3 Remove inspect logic elements near P port item 3 for wear or contamination 4 Remove inspect 3000 psi relief valve item 2 for wear or contamination 5 Remove and inspect orifices near P port for contamination 6 Remove P port hose and fitting visually inspect for contamination check ball for movement 7 Remove and inspect orifices near MR port for contamination 8 Remove inspect 2600 psi relief valve item 5 for wear of contamination 9 Remove inpect logic element near MR port item 3 for wear or contamination Bengal Brute Common Section 6 62 LLI lt O O 0 LLI m a H l lt
18. DANGER Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death SG 10 Never allow children to operate or ride on the Tractor or Implement SG 11 Do not mount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped SG 12 Start tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions 56 13 Never work under the Implement the framework or any lifted compo nent unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death Do not operate this Equipment with hydraulic oil leaking Oil is expensive and its presence could present a hazard Do not check for leaks with your hand Use a piece of heavy paper or cardboard High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene If oil does penetrate the skin have the injury treated immediately by a physician knowledge able and skilled in this procedure sc 15 Safety Section 1 4 27 Start only from seat in park neutral Starting in gear kills SAFETY WARNING The operator and all support personnel should wear hard hats safety shoes safet
19. and allowed sufficient time to cool to ambient temperature Use caution when removing the pressurized breather Do not place face over opening when removing the breather The reservior should be filled to the top of the lower sight glass on the side of the tank Do not over fill The reservior has been over filled when oil is visible in the upper sight glass If tank has too much oil the excess may be expelled through the pressurized breather DETAILED MAINTENANCE REPLACEING IN TANK HYDRAULIC FILTER Loosen the four bolts on the top cover of the filter housing Turn cover counter clockwise until cover is free Remove and replace filter Replace top cover and cover bolts in opposite order as removed Maintenance Section 4 10 MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT Assure system has been shut down and de pressurized Locate High Pressure Filter housing Confirm that the element that is about to be installed matches the element p n on the filter model tag Example V3 0510 06 world line 100 HD049 model Locate the bottom of the High Pressure Bowl and use the appropriate spanner wrench or ratchet that matches the hex pattern Using the spanner wrench or ratchet and turning in a counterclockwise rotation looking at the bottom of the bowl remove the bowl from the head The first couple rotations will seam tight as the o ring passes the sealing flats once the o ring has c
20. washers cut flat washers and hex nuts provided Secure using the two slotted holes on the bracket and main frame SWIVEL BRACKET MOUNTING Install the boom swivel bracket onto the boom mounting bracket with the swivel pin Secure the pin in place using the capscrews etc through the hole in the boss and pin NOTE The head of the capscrew must be toward the front of the tractor Install all new swivels and fittings on the swing cylinder with swivel openings facing each other Fittings will vary in type and direction depending on your application refer to your parts section for more details Install bearings in the main frame anchor for the swing cylinder This may already be done for you Install the swing cylinder between the boom mounting bracket cylinder anchor and the boom swivel with the pins Insert roll pins through the top and the bottom hole in the pins Now the hoses can be attached from the control valve to the swing cylinder PREFORMED TUBE INSTALLATION Lay booms on floor so the side with the nuts welded on is up If mounting a ditcher head only the main boom tube installation is required Locate all tube clamps and install them loosely in the welded nuts on the left side of the booms Arrange the tubes and hoses as outlined in the parts section diagram Install the smaller tube closest to the boom arm being careful not to pinch the tubes Place the large tubes outside of the small tubes Snug all clamp bolts but do not ti
21. 06502057 06 29 06 Bengal Brute Common Section 6 48 4SP HUSCO VALVE LOAD SENSE 06502057 ITEM PART NO QTY DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER LOAD SENSE 3 31597 1 VALVE SECTION DOUBLE ACTING CENTER SPRING 4 31597 1 VALVE SECTION DOUBLE ACTING CENTER SPRING 5 31600 1 VALVE SECTION DOUBLE ACTING DETENT FLOAT 6 31598 1 VALVE SECTION DOUBLE ACTING CENTER SPRING METERED REMOVE SHUTTLE DISC 7 TF4212 1 RELIEF VALVE 200 PSI 8 TB1017K 1 RELIEF VALVE 2150 PSI 9 TB1017J 1 RELIEF VALVE 1800 PSI 10 06502089 1 RELIEF VALVE 2400 PSI 11 06503068 1 8 O RING PLUG 12 614209 1 10 O RING PLUG 13 06502085 1 RELIEF VALVE 3000 PSI 14 TB1017F 1 RELIEF VALVE 1500 PSI 15 TB1017F 1 RELIEF VALVE 1500 PSI 16 06502120 1 RELIEF VALVE 2100 PSI 17 31593 4 VALVE SEAL KIT FOR ONE SECTION 17A 2 WIPER 17B 2 O RING SMALL 17C 1 O RING LARGE 17D 1 SHUTTLE DISC 17E 1 SPRING 18 TB1017L 4 LEVER KIT FOR ONE SECTION 18A 1 LEVER KNOB 18B 1 LEVER 18C 2 LEVER WASHER 18D 1 LEVER CLIP 18E 2 LINKAGE 18F 1 LEVER PIN 18G 1 ROLL PIN 18H 1 LEVER BOOT 18J 1 LEVER BOLT 18K 1 LEVER DUST COVER 18L 1 LEVER NUT 19 31603 4 COMPENSATOR 20 TB1017U 1 TIE ROD KIT 21 24214 1 O RING LARGE 06 29 06 Bengal Brute Common Section 6 49 HYDRO PUMP amp TSR MOTOR FRONT PUMP mb hi Bengal Brute Common Section 6 50 HYDRO PUMP amp TSR MOTOR FRONT HYDRAULIC PUMP ITEM PART NO o 01 00
22. 18 19 20 21 23 06700029 06700015 06420014 TB1023 06420019 06420020 06420018 06420021 21688 21989 21675 21635 21988 21625 06520076 031 31723 21679 31916 31917 31955 06520075 06500158 06500159 06500159 QTY P BR B 01 N PE SN JJ TI ITI REF DESCRIPTION PIVOTASY PIVOT ARM PIN CLEVIS ROLL PIN PIN PIN PIN PIN CAPSCREW 7 16 X 3 1 4 LOCKWASHER 7 16 HEXNUT 7 16 CAPSCREW 3 8 X 2 1 4 LOCKWASHER 3 8 HEXNUT 3 8 BEARING 1ID X 1 DOUBLE HOSE CLAMP USED ON THE 63 FLAIL CLAMP KIT TBF 50 USED ON THE 50 FLAIL CAPSCREW 7 16 x 1 NC POST CLAMP HOSE 3000 PSI FLAIL BOOM CUSHION CLAMP HOSE 3000 PSI FLAIL BOOM PLATE TOP CLAMP TBF CYLINDER REFER TO BOOM ARM ASY SECONDARY BOOM REFER TO BOOM ARM ASY FLAIL MOWER HEAD REFER TO FLAIL CUTTERASY BEARING 1 50ID X 2 50 HOSE 1 X 145 USED ON THE 50 FLAIL HOSE 1 X 158 USED ON THE 50 FLAIL HOSE 1 X 158 USED ON THE 63 FLAIL 05 25 05 Bengal Brute Common Section 6 15 50 BOOM ROTARY MOWER ASSY RETURN PRESSURE LINK TO THE SHIELD OPTIONAL 33 83 FULL EXPLODED 05 25 05 Bengal Brute Common Section 6 16 ITEM ON O O IN 11 12 13 14 15 16 17 20 21 22 23 24 29 26 2 28 30 31 32 33 35 36 37 38 41 42 45 46 47 48 49 P N 33780 33779 33778 3
23. DJ SECONDA RY BOOM CLOSE LEFT 2 D OPEN PIN 9 SAFETY SHIELD BLUE SETY SHLD CLOSE 24 18 GA 9 GREEN OW ND PILES 12 GA YELLOW 18 GA A ex Rh __________________ P lt Aa TO SELECTOR VALVE 2 p erac Pe ii e RAVEL LOCK ON VALVE onance J SEE DRAWING 06515000 FOR A FULL DESCRIPTION OF ALL CONNECTORS Bengal Brute Common Section 6 59 SELECTOR VALVE SCHEMATIC SELECTOR VALVE 06502055 c SWIVEL KNUCKLE F sWIVEL S AFT 2250 PSI 1750 PSI SWIVEL SECTION CONTROL VALVE 2400PS f 1 E ed 2 2400PSI Gp Bengal Brute Common Section 6 60 BRAKE VALVE ASSEMBLY W METRI PAK As 72 9 DESCRIPTION 1 34092 1 BRAKE VALVE BLANK 2 34094 2 LOGIC ELEMENT 3 34095 1 RELIEF VALVE 3000 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE 2 POSITION 3 WAY WITH NUT amp WASHER 6 34091 1 RELIEF VALVE 2600 PSI Bengal Brute Common Section 6 61 05 25 05 SOLENOID BRAKE VALVE HYDRAULIC SCHEMATIC MP MR MOTOR PRESSURE MOTOR RETURN ORIFICE ORIFICE 0 030 0 040 1 MR MP CS mE PER TEST PORT TEST PORT E 4 2 1 24
24. MOU 2921494 J8A09 1 ssojue 82209 d 209 BABA uo ainssaud Jedoud 10 10949 Je E9p 10198 JO agas 291 PEJUOI ainsseud peo MO 98496 peo MO 191 10045 payid 2045 e1nsseJd 591184 y20us j2edsu A Buipyoooe jsn py YO 891158914 95186914 4201 Aqpuejg 184 M07 YO sdojs 0046 u u sn pe jo MO 0062 Sd 1010811 yo Aiddns 0 50015 0 Ajddns joods padsuj 10 buyooysejgnoy suonouny JIE eas NN se 4029 ay 5900 apin6 LLI E Y m a H lt gt L 5 48 Parts Section Ajddns asejday pau XOQUO IMS XOQU9 IANS wajgoid 10j2euuoo peg poo 9 02 Usamjag 513578 40 109 peg XOQUO IMS Y23949 SSSUJEU Ul 429 8 4 04 8 ayy ul 9 109 Usenyag 951 au S sseuleu ui yeaig S ON 270 2 si yonsAol suonounj ul puno sj seoq 19410 94 og punoJc 9JIAA 16615 UO JeMOg ON II0O 70945 Aue uo jeuBis Sa Aq orpeuieuos 10J38uuo2 je jeubis 5 9i neJp H
25. Please refer to your John Deere Maintenance Manual to see the correct rim and tire configuration to achieve this Double check the wheel spacing after adjustment by oscillating and turning the tires fully to check for any interference 4 NU 1 1 68 TE Assembly Section 2 31 ASSEMBLY FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book The decals are to remain in good condition as a reminder to the operator and should be replaced if damaged Finally all bosses pins and pivot points will need to be greased as instructed in the maintenance section of this manual The hydraulic reservoir can also be filled with the recommended fluid see maintenance section and the filter installed in the top of the tank Double check all fittings and fasteners BEFORE starting tractor Also secure any loose hoses together with zip ties and wrap with split hoses where friction may occur on the hoses WARNING BEFORE starting or operating the tractor you must read and understand the safety and operation sections of this manual completely SURE THE BALL VALVES ARE OPEN Start tractor and allow instruments to stabilize Using a piece of paper or cardboard as noted in the safety and maintenance sec
26. 005 The use of a standard H7 housing bore is also recommended Due to thermal lag the bearing wear surface may be hotter than the adjacent housing when heat is generated from running friction As a result the installed bearing may expand inward reducing the shaft clearance For optimum performance Polygon recommends a smooth hardened steel shaft with a 16 micro finish However PolyLube s rugged bearing surface will permit use of a rougher finished shaft such as a standard drill rod if the bearing to shaft clearance is increased See Part listings far recommended shaft clearances Shaft clearances should be increased for dry running applications with high rubbing velocities Fluid cooling and lubricants will reduce the operating temperatures permitting tighter shaft clearances Heat transfer through the bearing wall is inversely proportional to the wall thickness The thinner the wall the greater the transfer of heat Thermal conductivity for example is 1 8 to 2 3 Btu in hr t2 e Typical installation tools are illustrated below Optional O ring for Retention STANDARD BEARING INSTALLATION Assembl The shallow angle will reduce skiving on the 0 D upon bearing insertion FLANGED BEARING INSTALLATION Section 2 18 ASSEMBLY AXLE BRACE MOUNTING The axle braces are to be mounted under the rear axle of the tractor The other end
27. 065001 74 06505035 QTY NS AA AA BBB NS HWS HA O gt Sa a DESCRIPTION VALVE MOUNTING ANGLE RF VALVE MOUNTING ANGLE LF VALVE MOUNTING PLATE VLV 4SPHSC2 TBF LS RS FLAIL VLV 4SPHSC2 TRB LS RS ROTARY CAPSCREW 3 8 X 1 1 2 NC FLATWASHER 3 8 LOCKWASHER 3 8 HEX NUT 3 8 NC CAPSCREW 3 8 X 1 1 4 NC FILTER HP 3 ASAE 10MIC VIS IND INDICATOR VIS BYPASS HP FILTER CAPSCREW 3 8 X 3 4 NC ELBOW 3 AMOR X 1 2MJIC 90 CAPSCREW 1 2 X1 NC LOCKWASHER 1 2 HOSE 1 4x50 3 8FJUXx1 4FFS90 LOAD SENSE ADAPTER 1 2 MOR X 3 8 MJ CHECK VALVE ADAPTER 5 8ORBx1 2MJ ADAPTER 1 2ORB X1 2 ORB ADJ TRV LCK METRIPACK COIL HOSE 1 2x30 3 4FJX90x1 2FJX90L 195deg RETURN HOSE 8x39 8FJUXx8FJX90 PRESSURE HOSE 1 4x200 3 8FJX90x5 16MJ HOSE 1 4x200 3 8FJXx5 16MJ HOSE 1 4 X 24 3 8FJX90 x 3 8FJX HOSE 1 4x126 3 8FJXx3 8FJX90 HOSE 1 4x220 3 8FJX90x3 8FJX HOSE 1 4X112 3 8FJX90x3 8FJX CONTROL CABLE 122 CABLE CLEVIS ROLL PIN NUT 1 4 UNF ADPTR 27MMORBx3 4MJ ADAPTER 22mm ORB x ADAPTER 3 8 MOR X 3 8 MJ RUN TEE HOSE 1 2x19 1 2FJXx1 2FJX90L RESTRICTOR TEE 1 2MJ X 1 2MJ X 1 2FJX HOSE 1 2 X 25 ADAPTER 1 2MOR X 1 2MJ ADAPTER 3 8 MOR X 3 8 MJ HOSE 1 4 X 131 3 8FJX 90 x 3 8FJX HOSE 1 4 X 200 3 8FJX90L ongx 5 16MJ COVER VLV REAR COVERS VALVE ON NON CAB Parts Section 5 19 LIFT VALVE 4 SP HUSCO POWER BEYOND LRS HOSE ROUTING TO
28. 1 18 06501022 1 CYLINDER 4 x 20 19 06501024 1 CYLINDER 3 1 2 x 20 20 06501023 1 CYLINDER 3 x 18 21 06501021 1 CYLINDER 3 x 10 22 06537021 6 ROLLPIN 5mm 23 06420100 1 PIN 1 1 4 x 3 5 8 24 21688 2 CAPSCREW 7 16 x 3 1 4 NC 25 21677 3 NYLOCK NUT 7 16 NC 26 06420022 1 PIN 1 1 2 x 12 3 4 27 0642001 7 1 PIN 1 3 4 x 8 9 16 28 TB1023 8 ROLLPIN 7 32 29 06420014 4 PIN 1 x 3 5 8 30 TB1033 2 PIN 1 x 3 1 2 31 21689 1 CAPSCREW 7 16 x 3 1 2 32 TB1036 1 PIN 1 x 4 11 16 33 TF1143 1 LYNCH PIN 7 16 x 2 34 06420015 1 PIN 1 1 2 x 11 3 4 35 613702 2 GREASE ZERK 1 4 36 06510050 1 TRAVELLOCK 37 31329 1 ADAPTER 1 2ORB x 1 2ORB ADJ 38 32810 1 ELBOW 1 2ORB x 3 8MJ90 ADJ 39 HEF SPHERICAL BEARING 40 TB3033 1 CLEVIS W SPHERICAL BEARING CONTINUED 05 25 05 Bengal Brute Common Section 6 7 BENGAL BRUTE ARM PREFORMED TUBES DF CYLINDER G GLAND END OF CYLINDER BLUE DECAL STRIP RETURN LINE ROTARY MOWER RED DECAL STRIP PRESSURE LINE ROTARY MOWER 05 25 05 Bengal Brute Common Section 6 8 BENGAL BRUTE ARM PREFORMED TUBES ITEM c GOGON N N a se 1 4 a OO PART NO 06506020 06506019 06506018 06506022 06506021 06506015 06506014 06506013 0650601 7 06506016 06505024 06505019 06500152 06500153 06500154 06500155 06500156 06500157 06505020 06505021 06505022 QTY lt AH HSH a SB AA aa
29. 16 It is then recommended that the head of the knife mounting bolt be struck sharply with a hammer and self locking nuts retorqued to 1070 dry or 800 oiled ft Ibs 50 FLAIL KNIFE BLADE REPLACEMENT 1 If knives are damaged or badly worn they will need to be replaced as a set Replacing a single knife can cause severe vibration and possible damage to the mower The knife should not be welded on for any reason 2 Always replace the knife bolts when replacing the knives DO NOT REUSE THE KNIFE BOLTS OR NUTS 3 Assemble knives bushings bolts and nuts as shown in part section of the manual 4 Install the locking hex nut so that the flat face of the nut is towards the knife 4 Apply loctite 271 to threads 5 Torque nut to 176 ft los Knife must swing freely WARNING DO NOT re use the locking hex nuts for mounting the knives If hex nut become loose or require removal for knife replacement or any other reason they must be discarded and replaced with new nuts Maintenance Section 4 20 MAINTENANCE 50 BOOM FLAIL KNIFE REPLACEMENT Old style cutter shaft 1 If knives are damaged or badly worn they will need to be replaced as a set Replacing a single knife can cause severe vibration and possible damage to the mower 2 Assemble knives bushings collars bolts and nuts as shown in part section of manual 3 Install locking hex nut so that the flat face of nut is towards the knife
30. 22 5 24 5 26 5 28 5 30 5 32 5 34 5 36 5 38 5 39 5 40 5 41 5 42 5 43 5 44 5 45 5 46 5 48 5 49 6 1 TRACTOR MOUNT KIT MAIN FRAME Parts Section 5 4 TRACTOR MOUNT KIT MAIN FRAME ITEM PART NO 06300009 06300014 06300060 06300080 31731 33880 21833 21825 06410352 06380014 33 64 06 00090 06380012 06505044 21627 21725 22018 06505067 33700 TF4888 610649 31004 32408 23152 610375 34624 610389 31674 24937 06537004 06420006 06535000 06530504 06530503 24860 21732 21990 21725 NN II N N a O DESCRIPTION MNFRM NHTSA115 ON 6CYL TRACTORS MNFRM NHTSA100 ON 4CYL TRACTORS MNT HYDRO TANK JD6000 ON 6CYL TRACTORS MNT TANK NHT6010 ON 4CYL TRACTORS CAPSCREW 20MMX50MM 2 5 PITCH FLATWASHER 3 4 GR 8 SAE CAPSCREW 3 4 X 2 1 4 NC HEX NUT 3 4 NC CHANNEL MNT TANK TIE BOLT TIE BOLT SIDE TANK HYDRO FLATWASHER 5 8 GR 8 SAE TANK RES JD6000 ASSY TANK RES JD60004WD 34GAL FLTRASSY IN TANK CPLT SAE10MP NYLOCK NUT 3 8 NC HEX NUT 1 2 NC FLATWASHER 1 2 WIDE SIGHT GAUGE JD6000 TANK 34GAL REDUCER BUSHING 2MPX3 4FPHEX STREET ELBOW 1 8 X 90 FILTER GAUGE CAP PRESSURE 3 0PSI 3 4MP PUMP MTG BRKT FD81 8560 PUMP P350 1 3 4 GEAR COUPLING 14 SPLINE W ZERK 4 DRV SHF PMP 28 13 16 CRNKSHFT ADPT IHC 885 CRNKSHFT ADPT IHC 895 W O WASH FLATWASHER 7 16 SAE WASHER NEOPRENE 75
31. 25270 6 2290 611825 27167 33893 QTY O gt NN AVAIL AVAIL DESCRIPTION BLADE MOUNTING DISK NYLOCK HEX NUT 1 1 8 SPACER STANDARD GRASS KNIFE HIGH SUCTION GRASS KNIFE KNIFE MOUNTING BOLT FLATWASHER 5 8 GR8 USS CAPSCREW 5 8 x 2 NF GR8 LOCTITE USED ON ITEM 8 BOLT KIT INCLUDES ITEMS 7 amp 8 KNIFE KIT INCLUDES ITEM 2 4 amp 6 Bengal Brute Common Section 6 22 60 ROTARY BLADE BAR AND KNIVES ITEM PARTNO QTY DESCRIPTION 1 PT1018H5 1 SPINDLE 2 06400690 1 BAR BLADE RTRY60O 3 611023R 2 KNIFE MTG NUT 1 1 8 NYLOCK NF 4 06533002 2 FLATWASHER 1 1 8 GR8 5 06521001 2 KNIFE TRB50 5 8 6 06538000 2 KNIFE MTG BOLT 5 8 SHOULDER 7 33764 6 FLATWASHER 5 8 GR 8 SAE 8 612259 6 CAPSCREW 5 8 x 1 3 4 NF GR8 Bengal Brute Common Section 6 23 50 BOOM FLAIL DRIVE ASSY 06200270 50 FLAIL DRIVE ASY 05 25 05 Bengal Brute Common Section 6 24 50 BOOM FLAIL DRIVE ASSY ITEM PARTNO QTY DESCRIPTION 1 06504013 MOTOR M350 1 3 4 GEAR 2 TF3006 BELT GUARD 3 TF3043 SHEAVE 4 TF3013 BUSHING 5 TF3011 BUSHING 6 TF3034 IDLER PULLEY 7 TF3205 IDLERARM 8 TF3206 IDLER PULLEY SPACER 9 TF3605 IDLER ARM PIN WITH ZERK 10 613004 R CLIP 11 PT3611A CLEVIS 12 32481 THREADED ROD 13 TF3620 COMPRESSION SPRING 14 21789 CAPSCREW 5 8 X 3 1 2 15 21992 LOCKWASHER 5 8 16 21775 5 8 17 21732 CAPSCREW 1 2 X 13 4 18 21990 LOCKWASHER 1 2 19 21725 HEXNUT 1
32. 2ORBx3 8MJx3 8MJ RUN TEE 1 2MJ x 1 2FJX x 1 2MJ TRV LCK METRIPACK COIL ELBOW 3 4MOR X 1 2MJIC 90 ADAPTER 5 8MORB X 3 8MJ ADAPTER 5 8 OR X 1 2 ADJ OR ADAPTER 5 16MORB X 3 8MJ ADAPTER 1 2 MOR X 3 8 MJ ADAPTER 22mm ORB eMJ ADPTR 27MMORBx3 AMJ VALVE PRIORITY PB NH ADAPTER 1 2ORB X1 2 ORB ADJ ADAPTER 3 8 X 3 8 MJ HOSE 1 2X25 1 2FJX90X1 2FJX HOSE 1 2 x 30 1 2 FJX 90L x HOSE 1 4x26 HOSE 1 4x210 3 8FJX90x5 16MJ HOSE 1 4x220 3 8FJX90x3 8FJX HOSE 1 4x142 3 8FUX90x3 8F JX HOSE 1 4x210 3 8FJXx5 16MJ HOSE 1 2x26 3 AFJX90x HOSE 1 4X112 3 8FJX90x3 8FJX HOSE 1 4X24 3 8FJX90X3 8FJX HOSE 1 4x126 3 8FJXx3 8FJX90 HOSE 1 4X110 3 8FUX90X3 8F JX CAPSCREW 5 16 X 3 4 NC LOCKWASHER 5 16 CAPSCREW 3 8 X 3 4 NC CAPSCREW 3 8 X 1 1 4 NC LOCKWASHER 3 8 FLATWASHER 3 8 HEX NUT 3 8 NC CAPSCREW 1 2 X 1 NC LOCKWASHER 1 2 HOSE 1 2x19 1 2FJXx1 2FJX90L ELBOW 5 8MORB X 1 2MJ X 90 ADAPTER 1 2MORB X 1 2MJIC ADAPTER 1 4ORB X 3 8MJ VALVE PRIORITY OLS 80 DANFOSS CAPSCREW 5 16 X 2 1 2 NC FLATWASHER 5 16 NYLOCK NUT 5 16 NC HOSE 8x39 8FUXx8FUX90 HOSE 1 2X50 1 2FUXX1 2FJX90 Parts Section 5 33 MIRROR BRACKET MIRROR BRACKET ITEM PARTNO QTY DESCRIPTION 1 1 WORK LIGHT 2 i 1 KNOB T6010 3 1 MIRROR 4 1 EXHAUST 5 06370008 1 MNT MIRROR LIGHT TS115A 6 06410633 1 MNT MIRROR T6010 7 06410141 1 COLLAR EXHAUST TS115A 8 06410142 1 COLLAR CLAMP EXHAUST TS115A 9 21530 2 CAPSCREW 1 4 X 1 NC 10 21525
33. 4 apply loctite 271 to threads 5 Torque nut to 108 FT LBS WARNING NOT re use the locking hex nuts for mounting the knives If hex nut become loose or require removal for knife replacement or any other reason they must be discarded and replaced with new nuts WARNING Knives should not be welded on for any reason 63 BOOM FLAIL KNIFE REPLACEMENT 1 If knives are damaged or badly worn they will need to be replaced as a set Replacing a single knife can cause severe vibration and possible damage to the mower 2 Assemble knives clevis bolts and nuts as shown in part section of manual 3 Install locking hex nut so that the flat face of nut is towards the knife 4 apply loctite 271 to threads 5 Torque nut to 54 FT LBS WARNING DO NOT re use the locking hex nuts for mounting the knives If hex nut become loose or require removal for knife replacement or any other reason they must be discarded and replaced with new nuts WARNING Knives should not be welded on for any reason Maintenance Section 4 21 MAINTENANCE HEAVY DUTY SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENT WARNING A press MUST be used to install bearing cups bearing cones and seals DO NOT use a hammer to install races bearings or seals The parts of assembly may be damaged NOTE The grease zerk and gussets are located on the top side of the spindle housing Be sure the spindle is assembled
34. 4 HEX NUT 1 4 NC 11 22014 4 FLATWASHER 1 4 12 21529 2 CAPSCREW 1 4 X 3 4 NC 13 21579 2 CAPSCREW 5 16 X 3 4 NC 14 21577 3 HEX NUT NYLOCK 5 16 NC 15 21585 1 CAPSCREW 5 16 X 2 1 4 NC Parts Section 5 35 BOOM POLYCARBONATE CAB SAFETY WINDOW KIT CAB GUSSET Parts Section 5 36 H 00 00 BOOM POLYCARBONATE CAB SAFETY WINDOW KIT ITEM PARTNO QTY DESCRIPTION 1 06490004 1 POLYCARBONATE HNTSA 115 DOOR RH 2 31965 17 TRIM SEAL 3 8 CLIP X 3 4 OD BULB 3 06530502 2 CAPSCREW 8 MM X 40 MM GR8 4 u EXISTING HARDWARE 9 06530501 1 CAPSCREW 6 MM X 25 MM GR8 6 06537006 1 THREADED INSERT 1 4 X 1 2 NC 7 21532 1 CAPSCREW 1 4X1 1 2 NC 8 06537001 1 WASHER RUBBERIZED 9 35234 1 GROMET RIBBED 1 2 OD X 1 4 ID X 1 2 10 612494 2 CAPSCREW 8 MM X 45 MM GR8 06537005 1 ADHESIVE WTHR STRP NOT SHOWN Parts Section 5 37 EXHAUST MOUNT 4 CYLINDER TO TURBO PARTNO QTY DESCRIPTION 1 06410127 1 MNT EXHAUST TSA100 110 2 21630 4 CAPSCREW 3 8 x 1 NC 3 21625 4 HEX NUT 3 8 NC 4 21988 4 LOCKWASHER 3 8 5 2 EXISTING MAINFRAME HARDWARE 6 06410128 1 MNT EXHAUST SUPPORT 7 35188 2 CLAMP EXHAUST 3 8 06520024 1 TUBE EXHAUST SUPPORT 4CYL 9 06520035 1 CLAMP EXHAUST 2 75 SS WRAP io REF EXHAUST TUBE CUT Parts Section 5 38 EXHAUST MOUNT 6 CYLINDER TO MUFFLER EXHAUST MOUNT ITEM PARTNO DESCRIPTION 1 06410113 1 MNT EXHAUST TSA115 135 2 06410121 1 MNT EXHAUST SUPPORT TSA115 135 3 06520023
35. 5 8 NF KEY SQUARE CAPSCREW FLG 3 8 x 3 4 NC PLATE COVER KNF HOLE COVER FLATWASHER 1 4 CAPSCREW 1 4 x 1 NC HOSE 1 4 x 75 HOSE 1 4 x 66 LYNCH PIN PIN SHIELD CYLINDER 1 1 2 x 8 ROLLPIN HINGE PIN RTRY60 LINK SHIELD OPTIONAL CAPSCREW 3 8 x 2 NC LINK 2 SHIELD OPTIONAL SKID SHOE RTRY60 Bengal Brute Common Section 6 19 50 ROTARY KNIVES AND DISK ITEM PARTNO FNOOBRWND 06770003 611023R 34878 06538000 06521001 33764 612259 611825 06770012 06700089 06521002 lt O gt NN N AVAIL AVAIL DESCRIPTION BLADE MOUNTING DISK NYLOCK HEX NUT 1 1 8 SPACER KNIFE MOUNTING BOLT STANDARD KNIFE FLATWASHER CAPSCREW LOCTITE USED ONALL DISK MOUNTING BOLTS BOLT KIT INCLUDE ITEMS 6 7 amp LOCTITE KIT TRB50 DISK W BOLT KIT INCLUDE ITEM 1 3 amp 7 GRASS KNIFE OPTIONAL Bengal Brute Common Section 6 20 50 ROTARY BLADE BAR AND KNIVES ITEM PARTNO O O1 PT1018H5 06400388 06521001 06538000 06533002 611023R 612259 33 64 QTY 1 1 2 2 2 2 6 6 Bengal Brute Common Section 6 21 DESCRIPTION SPINDLE 5 8HOLES HD WO TABS BAR BLADE TRB KNIFE TRB50 5 8 KNIFE MTG BOLT 5 8 SHOULDER FLATWASHER 1 1 8 GR 8 KNIFE MTG NUT 1 1 8 NF GR8 CAPSCREW 5 8x1 3 4 NF GR8 FLATWASHER 5 8 GR 8 SAE 05 25 05 60 ROTARY KNIVES AND DISK ITEM PART NO O O O1 34876 611023R 34878 34684 34685 34497
36. BIRY BOX U NUT 3 8NC 3 4 TO CENTER U NUT 1 4 3 4 TO CENTER CAPSCREW 3 8 x 1 NC FLATWASHER 1 4 CAPSCREW 1 4 X 1 NC LOCKWASHER 1 4 CAPSCREW 3 8x1 1 4 NC GR8 FLATWASHER 3 8 GR8 NYLOCK NUT 3 8 NC Parts Section 5 11 TRACTOR MOUNT KIT SWEEPER MOUNT REPLACES EXISTING BOLT NOTES 1 ITEM 10 USE QTY OF 4 IF NOT INSTALLING GUARDS 1 QTY OF 2 IF INSTALLING PUMP OR GRILL GUARD QTY OF 0 IF INSTALLING PUMP AND GRILL GUARD Parts Section 5 12 TRACTOR MOUNT KIT SWEEPER MOUNT ITEM P N QTY DESCRIPTION 1 3485 1 MTGTHS 2 06410443 1 MNT LH SWPR CNH TSA 3 06410442 1 MNT RH SWPR CNH TSA 4 06430049 4 SPACER 2 00x1 00x3 34 5 41644 1 PLATE ATTACHING 6 21735 4 CAPSCREW 1 2 x 2 1 2 NC 7 24879 4 CAPSCREW 20MMX65MM 2 5 PITCH 8 21843 4 CAPSCREW 3 4 x 6 NC 9 33880 4 FLATWASHER 3 4 GR 8 SAE 10 06400165 4 SPACER COOLER FRONT Parts Section 5 13 BOOM MOUNT KIT Parts Section 5 14 BOOM MOUNT KIT ITEM II I N N OND O1 PARTNO 06300014 06300009 06700040 06310005 06700039 06310004 06700017 06310003 06520075 06520108 06420013 613001 06420023 06520049 06420100 06537021 06501019 21835 612607 22021 21825 21688 216 7 06420022 24300 23888 06420054 21640 21988 21627 21632 TB1023 QTY DESCRIPTION MNFRM NHTSA100 ON 4CYL TRACTORS MNFRM NHTSA115 ON 6CYL TRACTORS MNT BRKT BOOM RS JD W BEARING MNT BRKT BOOM REAR STOW 4 CYL MNT BRKT BOO
37. Bunejedo SI uonoun 910 J S2JON 1 A09 JOJUI ssojue YO 85095 peo ainssaid ISUIS peo 4221 MO Addns 0 Bengal Brute Common Section 6 63 LLI E 0 LLI 0 a H 2 a LLI LLI 2945 XOGUIJIMS 9 102 usamjag sseuleu ul yealg MO 10 99uuo5 ui puno4B sj punog XOQUOIIMS 0 Jajan Wajgoid 103090009 40 peg 4 SI 21 5800 aM Aiddns osnj soejday 42349 EXOGYOUMS 9 ul MO asny ayy sI yom suonounj 4840 94 oq AZ UO ON Aue uo jeubis 102 Aq 40328uuoo 66015 9 Yamod 2945 10 25 296 amp yom uonounj 8900 xonsAof uy j useop uonounJ buyooysajgnouj e511 59 3 ssojueg XoquoiMs 02 u wq q MESI SDA 40124990 100 2945 Bengal Brute Common Section 6 64 TROUBLESHOOTING JOYSTICK TROUBLESHOOTING Boom operation not responding to joystick movement Isolate hydraulic vs electronic symptom Turn off electronic master switch preventing electronic actuator on valve from attempting to hold spool in neutral position With tractor engine running operate the valve section w
38. CHECK VALVE ADAPTER 1 2ORB X1 2 ORB ADJ ELBOW 5 8MORB X 1 2MJ X 90 HOSE 1 2x19 1 2FJXx1 2FJX90L ELBOW 3 4MOR X 1 2MJIC 90 HOSE 1 4 X112 3 8FJX90 x 3 8FJX INDICATOR VIS BYPASS HP FILTER CAPSCREW 3 8 X 3 4 NC RUN TEE 1 2 ORB x 3 8 MJ x 3 8 MJ ADPTR 27MMORBx3 AMJ TRAVEL LOCK ADAPTER 22mm ORB x MJ ADAPTER 5 80RBx1 2MJ TRM LK 9 16X1 8FN PBL 100 1 8 SELECTOR VALVE HOSE 1 4 X 126 3 8FJX x 3 8FJX90 HOSE 1 4 X 220 3 8FJX90 x 3 8FJX HOSE 1 4 X 200 3 8FJX90 x 5 16MJ ADAPTER 1 2 X 3 8 MJ HOSE 1 4 X 24 3 BFJX90 x 3 8FJX CONTROL CABLE 122 HOSE 1 2x30 3 4FJX90 x HOSE 8x39 8FJXx8FJX90 HOSE 1 2X25 1 2FJX90X1 2FJX HOSE 1 4 X 200 3 BFJX90L ongx 5 16MJ TEE 1 2MJ X 1 2MJ X 1 2FJX VALVE PRIORITY PB NH ADAPTER 1 2MOR X 1 2MJ ADAPTER 3 8 MOR X 3 8 MJ HOSE 1 4 X 200 3 8 x 5 16MJ HOSE 1 4 X 131 3 8FJX 90 x 3 8FJX CLEVIS CBL CTRL 3 16 ROLLPIN 3 16 X 1 HEX NUT 1 4 NF VLV MNT LH TSA115 VLV MNT RH TSA115 CAPSCREW 1 2 X 1 NC LOCKWASHER 1 2 CAPSCREW 3 8 X 1 1 4 FLATWASHER 3 8 LOCKWASHER 3 8 HEX NUT 3 8 NC CAPSCREW 3 8 X 1 1 2 NC FILTER HP 3 4SAE 10MIC VIS IND ADPTR 06 RSTRCTR 1 20RBx3 8MJ COVER VLV REAR COVERS VALVE ON NON CAB Parts Section 5 21 06101370 JD62 6430 RS CBL CTRLS WEE M ANN 5 SP CABLE CONTROLS amp SELECTOR VALVE Parts Section 5 22 5 SP CABLE CONTROLS amp SELECTOR VALVE ITEM PARTNO QTY D
39. CYLINDER GLAND KNUCKLE CYLINDER GLAND TO KNUCKLE CYLINDER BUTT TO SWIVEL CYLINDER BUTT TO SWIVEL CYLINDER GLAND FILTER TO PRIORITY VALVE PRESSURE DF VALVE TO PRIORITY RETURN PRIORITY VALVE TO TRACTOR LOAD SENSE DF VALVE TO PRIORITY RETURN SELECTOR VALVE TO TEE RETURN DF VALVE TO TRACTOR TF PRESSURE TRACTOR TO FILTER AAT GU UO Z r A T TITI O U T gt An HOSE CLAMP SECONDARY CYLINDER KNUCKLE DECK ROLL ai BOOM ARM BUTT END OF CYLINDER G GLAND END OF CYLINDER PRESSURE NH PRIORITY VALVE POWER BEYOND Parts Section 5 32 m 06502097 34622 06340008 06340009 06505036 06505028 06502055 06503029 613992 06510050 33294 32807 31611 33392 33271 33463 06503012 F87372883 31329 32901 33488 06500062 06500219 06500148 06500149 06500150 06500175 06500091 06500151 33411 34631 34359 215 9 21987 21629 21631 21988 22016 21625 21729 21990 06500310 33383 33528 06503057 06502102 21586 22015 21577 06500315 33649 AA ANA po N o A 9 Hh gt HS N YA 4 1 NAN NY SK a LIFT VALVE 5 SP DANFOSS POWER BEYOND LRS PARTNO DESCRIPTION VLV 5SP 32PVG RS PLATE VALVE REAR MNT VLV MNT RH TSA115 VLV MNT LH TSA115 FILTER HP 3 4SAE 10MIC VIS IND INDICATOR VIS BYPASS HP FILTER VLV SELECTOR RS TEE RUN 1
40. Gearbox Cutter Shaft amp Ground Roller Shaft Flail Drive Shaft Coupler Flail and Rotary Drive Shaft Yoke U Joint amp Stub Shaft Boom Swivel Boom Cylinder Pivots Rotary amp Flail Boom Deck Boom Pivot amp Deck Stop Adjustment Rotary amp Flail Deck Spindle Rotary Application Heservoir Heservoir Grease Grease Gun Grease Gun Grease Gun Grease Gun Grease Gun Grease Gun General Specification JD 20C MF M1135 M1141 FNHM2C134D FNH201 ISO 46 Anti Wear Low Temp JD 20C MF M1135 M1141 FNH M2C134D FNH201 ISO 46 Anti Wear ISO 100 Anti Wear PAO Synthetic Extreme Pressure Gear Lube Lithium Complex Extreme Pressure NLGI 2 ISO 320 Lithium Complex Extreme Pressure NLGI2 ISO 320 Lithium Complex Extreme Pressure NLGI 2 ISO 320 Lithium Complex Extreme pressure NLGI2 ISO 320 Lithium Complex Extreme pressure NLGI 2 ISO 320 Tiger Spindle Lubricant part number 06540000 Maintenance Section 4 9 Recomended Mobil Lubricant Mobilfluid 424 Mobil DTE 15M Mobilfluid 424 Mobil DTE 25 Mobil DTE 18M Mobil SHC 75W 90 Mobil 1 Synthetic Gear Mobilgrease CM S Mobilgrease CM S Mobilgrease CM S Mobilgrease CM S Mobilgrease CM S Mobilith SHC 220 03 01 05 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level the unit should be parked on a level surface shut OFF
41. O N PARTNO 06300009 06300060 06700090 23152 06400114 06510083 33555 34117 06506012 34309 34655 06500309 06500066 34064 06500304 4852 32382 35271 35131 21644 21682 24860 21989 33880 21627 21675 31731 QTY 6 CYL TRACTOR MOUNT KIT HYDRAULICS BRAKE VALVE DESCRIPTION MNFRM NHTSA115 MNT HYDRO TANK JD6000 TANK RES JD6000 ASSY PUMP P350 1 3 4 GEAR MNT BRAKE VALVE TSA VALVE BRAKE SOL 3000PSI METRI ADAPTER 1MORBX1MJIC ELBOW 1MOR X 1MJ90 FORGED PRFRMD BRKVLV 4x1FJXx1FJX 180 BALL VALVE 1 1 2 FOR ELBOW 1 1 2ORBx1 1 2MJ HOSE 1 1 2x70 20FLG45x1 1 2FJX HOSE 1x37 1FJUXx20FLG45 ADAPTER 1 1 4MOR X 1MJ HOSE 1x106 1FUX90x1 MJ KIT FLANGE 20 BRACKET HOSE CLAMP PLATE MID CLAMP KIT COOLER TRUCKAT CAPSCREW 3 8 X 5 NC CAPSCREW 7 16 X 1 3 4 NC CAPSCREW 20mmx40mm 2 5P 10 9 LOCKWASHER 7 16 FLATWASHER 3 4 GR 8 SAE NYLOCK NUT 3 8 NC HEX NUT 7 16 NC CAPSCHEW 20mmx50mm 2 5P Parts Section 5 9 AXLE BRACE amp BATTERY BOX EXISTING HARDWARE Parts Section 5 10 AXLE BRACE amp BATTERY BOX PART NO 06300031 06300032 21825 33880 21833 06370160 06410146 06410145 32739 06537029 35176 21630 22014 21530 21986 21631 22016 21627 QTY Foo P PEN 4 ANANDA DESCRIPTION AXL BRC RH TS115A REAR STOW BRC LH TS115A REAR STOW HEX NUT 3 4 NC FLATWASHER 3 4 GR 8 SAE CAPSCREW 3 4 x 2 1 4 NC MNT BATT BOX T6000 RS COVER BOT BATT TS100A COVER TOP BATT TS100A PAD
42. REPLACED WHENEVER BLADES ARE REPLACED REPLACE AVOID EXCESSIVE VIBRATIONS WHICH CAN DAMAGE THESE ANY TIME THEY ARE DAMAGED OR WORN AS SPINDLE ASSEMBLY INS E OF CAB FAILURE DO 50 CAN LEAD TO BLADES COMING 5 YOUR OPERATOR S MANUAL FOR PROPER OFF CAUSING SERIOUS INJURY OR DEATH INSTALLATION INSTRUCTIONS 9 GREASING INSTRUCTIONS CUTTER SHAFT BEARING GREASE EVERY 8 HRS OR DAILY 61 3249A NOTE If unusual environmental conditions exist extreme temperatures MOWE H DECK moisture or contaminants more frequent lubrication is required GREASING INSTRUCTIONS GROUND ROLLER BEARING GREASE EVERY 8 HRS OR DAILY 613261 NOTE If unusual environmental conditions exist extreme temperatures MOWER DECK moisture or contaminants more frequent lubrication is required Tki Safety Section 1 22 SAFETY WARNING DO NOT OPERATE MOWER WITH SAFETY SHIELD REMOVED TB1011 TB1011 MOWER DECK Tiger Corporation 800 843 6849 www tiger mowers com Apr Ez General Specification Recommended Lubricant Tractor Hydraulics JD 20C Mobilfluid 424 Mower Hydraulics Reservoir Cold Temperatures 0 Start up ISO 46 Anti Wear Mobil DTE 15M Low Temp Normal Temperatures 10 F Start up JD 20C Mobilfluid 424 Normal Temperatures 15 F Start up ISO 46 Anti Wear Mobil DTE 25 High Operating Temperatures ISO 100 Anti Wear Mobil DTE 18M Above 90 F Ambient Flail Rear Gearbox Reservoir PAO Synthetic E
43. SIG q ans S3lON3Q 4 NOLLO3MIO MOMHMV INCIWIXVIA NI 54105468 JSIMMOOT1Oo7O 11014 3LON NOLLVSN3dlAOO avaa cx O Om a 0 TAAIMS ONIMS c L e TSAIMS TlOH4230 dc Oy 6 Vv 25 Wooa NIYA S3HOLIAAS NOISSH3ANI TVN9IS v1 dh NIVIN te oll 11008 AHVONOJIS ve 100 NI AHYONOO3S ANNVONOOS3S 1331 82 NITION MO3 1008 010335 81 AND NIVW vp MOVE LHOIM WOOS TSAIMS NMOO LNAWSACW JAN 1 MOILSAOP SS AHd LINO NOH xo3d dn NOLITE 55344 TINJANN 11008 8008 1441 T3AIMS Tala Section 2 30 Assembl ASSEMBLY 2WD FRONT AXLE ADJUSTMENT In order to prevent interference with mounted equipment the front axle on a 2WD T6000 tractor will have to be adjusted outwards by 2 holes on each side see illustration below Double check the wheel spacing after adjustment by oscillating and turning the tires fully to check for interference AXLE ADJUSTMENT HOLES 4WD FRONT TIRE ADJUSTMENT In order to prevent interference with mounted equipment the front wheels on a 4WD T6000 tractor will have to be adjusted to approximately 68 center to center distance as shown below
44. Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum safe transport speed for you and this Equipment MN D gt 2 lest the equipment at a slow speed in turns Increase the speed through the turn only after you determine that it is safe to operate at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground 3 Only transport the Tractor and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy 1 Safety Section 1 5 SAFETY WARNING Never attempt to lubricate adjust or remove material from the Implement while itis in motion or while tractor engine is running Make sure the tractor engine is off before working on the Implement SG 20 WARNING Periodically inspect all moving parts for wear and replace when necessary w
45. away from the edge and 4 from the metal edge by the right door Install trim lock around the metal edges of the hole then route the cables through the hole Next wrap the cables with the 6 split hose at the point they pass through the hole and secure with zip ties LOAD SENSE HOSE ROUTING The lift valve uses the Pressure Return and Load Sense on the tractors rear remotes The ports used are directly under the valve mounting plate The pressure hose is routed from the tractor remotes to the inlet port of the HP Filter on the valve mounting bracket Then the outlet port of the HP Filter to the pressure port on the lift valve The return hose runs from the return port of the lift valve to the tractor remotes The load sense line is routed from the load sense port of the lift valve to the load sense port on the tractor rear remotes For more information refer to the Parts Section pages for a complete diagram of the tractor valve hookup LOAD SENSE Assembly Section 2 11 ASSEMBLY NEW HOLLAND PRIORITY VALVE USED ON DELTA amp VALUE UNITS HUSCO The Delta and Value units need a NH priority valve plug in the tractor rear remotes for the proper hydraulic flow Torque the body fo the plug first to 94Nm and then the small end to 15Nm The ports used are directly under the valve mounting plate The illustration below shows these ports are in a row From left to right the ports are used for return from Husco valve plug to allo
46. correctly Be sure to wear eye protection and other protective equipment as needed when working on spindle assembly THE SPINDLE ASSEMBLY See the diagram below for identification of spindle parts while servicing BEARING LOCK NUT JAM WASHER BEARING ADJUSTMENT NUT lt BEARING ADJUSTMENT SLEEVE UPPER BEARING CONE UPPER SEALS UPPER BEARING CUP Maintenance Section 4 22 MAINTENANCE BEARING INSTALLATION 1 Press upper bearing cup into the spindle housing 2 Turn the spindle housing over and press in the lower bearing cup 3 Place the lower bearing cone in the bearing cup Next press the seal into the spindle housing The inner lip of the seal must be DOWN towards the bearing so lubricant is sealed inside the housing 4 Install the spindle in the housing Lightly tap the end of the spindle with a soft faced hammer to seat the spindle against the bearing inner race 5 Turn the spindle housing over up position and fill with Tiger Spindle Lubricant part number 06540000 to the top edge of the upper bearing cup 6 Support the bottom of the spindle and press the upper bearing cone and bearing adjustment sleeve onto the spindle NOTE The spindle housing must turn freely when seating the bearing cone and sleeve 7 Press the two upper seals into the spindle housing The inner lip of the seals must be UP away from the bearing so excess lubricant can escape 8
47. crank shaft adapter Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications into coupler until grease begins to protrude from ends Grease daily or every 8 hours Do not over grease DRIVE SHAFT YOKE U JOINT amp STUB SHAFT With engine stopped inject Lithium Complex extreme pressure grease conforming to NLGI2 ISO 320 specifications into universal joints and slip yoke untill grease appears at the seal Grease them daily or every 8 hours Maintenance Section 4 13 MAINTENANCE VISUAL MAP OF GREASE POINTS Please read the specific instructions for each area cL L 31v5S 9 17139 14 54 0 ck 31V9S 17130 SLNIOd 3S3H1 3SV3H9 e 4 Maintenance section 4 MAINTENANCE GREASELESS BEARINGS ON THE BOOM The pivot points on the boom have greaseless bearings Check the guide on the last page for greasing points NOTE The new greaseless bearing is blackish gray in color and should not be greased GREASING BOOM CYLINDERS Locate the zerk on the butt end tang and on rod end tang of the main and secondary boom cylinder Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications until grease begins to protrude from ends This procedure is to be performed daily or at 8 hour intervals GREASING SPINDLE Locate grease fitting on inside of deck housing Inject Tiger Spindle Lubricant part number 0654
48. inch branch Cutting multiple limbs at the same time may overload the mower causing it to slow down or stall completely Regardless of the size of material being cut the speed of the cutter head must be maintained To ensure that the cutter head is running at maximum speed run the tractor at full throttle during mowing operations If the cutter head slows to the point that the knives are folding back move the mower head away fron the foliage and allow the cutter head to regain full speed Operation Section 3 12 OPERATION WARNING Operating the mower in a manner that allows the cutting knives to continually fold back will cause permanent damage to the knives rotary disk and spindle assembly WARNING The Heavy Duty Rotary cutter head is designed for clockwise rotation clockwise as seen from the top or the currer head Never operate the cutter head in the counterclockwise rotation Operating this mower in counterclockwise rotation may cause objects to be thrown towards the tractor 50 BOOM FLAIL The 50 boom flail mower was designed for cutting brush and foliage up to 2 inches in diameter or multiple branches that have a total cross section area equivalent to one 2 inch branch Cutting multiple limbs at the same time may overload the mower causing it to slow down or stall completely Regardless of the size of material being cut the cutter shaft speed must be maintained To ensure that the cutter shaft is running at maximum s
49. lt is best to let the cutter head eat away slowly at heavy cutting jobs CAUTION If foliage falls on top of mower deck causing tractor to become unstable move the boom Forward and Out to relieve tipping of the tractor Lower mower deck to ground and shut down unit After all motion stops remove foliage from mower deck The mower will operate more efficiently in tougher conditions and with less power if the knives are kept sharp If the mower begins to vibrate stop the tractor check for wire wrapped in the spindle or damaged knives When replacing knives replace all knives with new knives to ensure proper balance so the mower will not vibrate Severe vibration will result if knives with unequal wear are used Begin a pass at the top side of the trees and work down with each consecutive pass When cutting trees and shrubs use a lower speed to allow the knives time to cut as well as mulch the foliage WARNING If bystanders approach within 300 feet while mower is in operation turn mower switch OFF immediately After shutdown never leave the tractor or allow bystanders to approach within 300 FEET of the unit until all motion stops completely If cutter shaft jams and stops turn mower switch to OFF and swivel boom Normally this action will clear the cutter head If not roll mower deck until adjacent to the secondary boom then lower boom to rest mower deck on ground Shut off the tractor set p
50. of the axle brace mounts to the lower rear corners of the main frame After attaching the boom rest it should fit tightly and level under the tractor Attach the right and left axle brace to the main frame with hardware shown in the parts section and tighten Attach the axle braces to the rear axle using the mounting hardware shown in the parts section but DO NOT tighten MAIN FRAME LEFT AXLE BRACE SWIVEL PIN X7 INNER DRAFT IN BEAM PIN BOOM SWIVEL MOUNTING HARDWARE BOOM MOUNTING SWIVELCYLINDER BRACKET BOOM REST MOUNTING Carefully raise the boom rest and align the holes with those of the axle brace Now install all attaching hardware as shown in the parts section loosely to allow for the alignment with the left and right axle brace Tighten torque all hardware on the axle braces and the boom rest If mounting the 60 rotary head attach the additional stop to the lower resting position as shown in the parts section Finally add the rest strips to the boom rest as shown in the parts section Assembly Section 2 19 ASSEMBLY BOOM MOUNTING BRACKET Using a floor jack and or a hoist raise the boom mounting bracket up to level and slide the bracket into position onto main frame as shown in parts section Install pin through main frame and bracket Secure with cap screw lock washer and hex nut through boss on main frame as shown Secure mounting bracket to main frame with the cap screws lock washers flat
51. on the valve mounting bracket Then the outlet port of the HP Filter to the P port of the Danfoss priority valve The Danfoss lift valve is fed through the pressure hose from the CF port to the pressure port of the lift valve The load sense line is routed from the load sense port of the Danfoss valve to the LS port of the priority valve The power beyond hose is routed from the EF port of the priority valve to the tractor remotes The return hose runs from the return port of the Danfoss valve to the tractor remotes For more information refer to the Parts Section pages for a complete diagram of the P NEW HOLLAND TRACTOR REMOTE DANFOSS PRIORITY VALVE PLUG PRIORITY VALVE 1123 RETURN PORT PRESSURE PORT PRIORITY VALVE POWER BEYOND PLUG PORT Assembly Section 2 13 ASSEMBLY BENGAL BRUTE HOSE ROUTING WARNING NOTE The sudden release of hydraulic pressure could cause the sudden movement of very heavy parts Anyone in the way of these parts could be severely hurt or killed DO NOT ALLOW these hydraulic hoses to BREAK or BURST in order to prevent hydraulic failure Make sure the hoses do not pinch or stretch as boom moves Measure TWICE check TWICE then proceed with caution i i BOOM MOUNTING BRACKET CLAMP SIDE FACING SWIVEL PIN D A MOWER RETURN B MOWER PRESSURE C MAIN BOOM CYLINDER BUTT D MAIN BOOM CYLINDER GLAND SECONDARY CYLINDER BUTT F SECONDARY CYLINDER GLAND G DECK ROLL C
52. one spool Gear pump P should approximately 200 psi higher than LS LS should equal highest workport pressure Workport pressure on cylinder or function LS pump P should be LS standby pressure LS should equal highest workport pressure Workport pressure on cylinder or function Pressure Comp pump P should equal pump standby pressure LS should equal highest workport pressure Workport pressure on cylinder or function Possible hydraulic problems Cylinder leak LS signal leaking to tank before reaching pump LS port Hydraulic system or pump not supplying flow to valve Parts Section 5 47 91886910 yod onejp u jewajuj 11990 SIU JI 491998 100 JENU JO pexoo q Jae Ang e ACW uonoes Joul JO 101198 Aue jouue ISd 00z uey 5581 aq jou pjnous si duind ainssaud qpuejs Se eq pinos 11212 pasoja e dn speads MO S BU JI 99 pue euin eu uol jounj Jeujoue Bunesedo SI uonoun 910 J S2JON JO SAINS 4091 00102 401995 YO peo SU8S peo 101281 JO 991 196 28 19 02 10 U99 126902 94118589 esues
53. replacement parts may cause premature or catastrophic failure which could result in serious injury or death 1000 Direct any questions regarding parts to Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 Parts Section 5 2 SECTION TRACTOR SPECIFIC PARTS TRACTOR MOUNT KIT MAIN FRAME 4 CYL TRACTOR MOUNT KIT HYDRAULICS 6 CYL TRACTOR MOUNT KIT HYDRAULICS AXLE BRACE amp BATTERY BOX TRACTOR MOUNT KIT SWEEPER MOUNT BOOM MOUNT KIT 4 SP CABLE CONTROLS amp SELECTOR VALVE LIFT VALVE 4 SP HUSCO LS LRS LIFT VALVE 4 SP HUSCO PB LRS 5 SP CABLE CONTROLS amp SELECTOR VALVE LIFT VALVE 5 SP HUSCO LS LRS LIFT VALVE 5 SP HUSCO PB LRS JOYSTICK AND SWITCH BOX LIFT VALVE 5 SP DANFOSS LS LRS LIFT VALVE 5 SP DANFOSS PB LRS MIRROR BRACKET POLYCARBONATE SAFETY WINDOW EXHAUST MOUNT 4 CYLINDER EXHAUST MOUNT 6 CYLINDER WHEEL WEIGHT BRAKE VALVE ASSEMBLY W METRI PAK SELECTOR VALVE amp SWITCH BOX HUSCO JOYSTICK AND SWITCH BOX WIRING SWITCH BOX SCHEMATIC DANFOSS SELECTOR VALVE SCHEMATIC TROUBLESHOOTING HYDRAULIC TROUBLSHOOTING GUIDE ELECTRICAL TROUBLSHOOTING GUIDE COMMON PARTS SECTION Parts Section 5 3 ASSEMBLY 06101461 06101461 06101467 06101211 06200631 06101214 06101531 06101214 06101531 06101214 06101531 06510049 PARTS SECTION TABLE OF CONTENTS PAGE 5 4 5 6 5 8 5 10 5 12 5 14 5 16 5 18 5 20 5
54. the temperature sensor sight gauge into back side of the tank And attach the tank mount to the main frame with the hardware shown in the parts section Place the tank in the mounting bracket on the main frame as shown in the parts section Secure the tank with the tank channel mount by placing the channel mount on top of the tank and the washers over the holes Thread the tie bolts through the washers and holes to the threaded holes on the main frame Tighten the tank channel mount by using the hex heads on the end of the tie bolts Install the filter gauge into the filter housing so that it points to the rear of the tractor and is clearly visible to the operator Locate the tank breather and reducer bushing bushing may be already installed in the tank along with many of the for mentioned parts These will be installed after tank is filled Assembly Section 2 10 ASSEMBLY JOYSTICK MOUNT STAND Mount the joystick stand mount in the same position as the cable control bracket Place the front edge of the support bracket 2 3 back from the lower right front window Rotate stand to be 24 from the right door frame as shown below sure that the location of the stand will allow clearance between the joystick and all existing interior levers etc Drill 3 holes to match control bracket and secure with cap screws and nylock nuts noted in parts section Cut a 244 hole in the floor from inside the cab This hole is to be located 2 1 2
55. to a surface thoroughly clean that surface before installing the canister Safety Section 1 24 SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks to assure so far as possible every working man and woman the nation safe and healthful working conditions and to preserve our human resources DUTIES oec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Regulations OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employ
56. z ls lt 2 S a 9 D Z z o 51218 218 134 5 SANG 38019 Vit dOHd IHAIMS it Nid 4230 ana ASL PAIS mel Q 06 440 ZH Y Y O LL lt lt 2 lt 0 25 m O v 2 NO dri Ei ci z L l 0 4098 MOTIBA i N3335 T 9 MOTISA NI3H9 SP T MOTI3A N338S9 9 MOTISA N33345 AA T o Ht 4044 NIYIN Lit LO Nagao m m m cH dOHd WOO 335 X3311Vv8 NOWWOO AZI gt mu p 30153788 NOWIGO xovg 8 9 2 9 id 9 ocs z SO AS WOd NOWWOS KALI yovie mo z ER z A I m 2 S 1104 ADI 5695 S 3 TMOf1NM F 5 5 17001990 Nd DAN 5 2 gt gt Lej HOLMS gt 60 mca HOLMS TWHINSN N33d4o mec S25 D moo HOLIMS NOLLINSI 50 AZL 234 a O 2 5 MS TINA
57. 0000 into spindle housing Fill with lubricant until lubricant weeps out of top spindle seal Lubricate spindle at end of day while mower is still warm Maintenance Section 4 15 MAINTENANCE ADJUSTING CHECKING BELT TENSION To adjust belt tension or replace belts on flail cutter head remove four bolts that secure belt cover and remove cover The hex nuts shown below can be adjusted to increase decrease the belt tension as needed NOTE Location of adjustment nuts may vary on flail cutter heads Be sure to replace the belt cover BEFORE operating mower 4 Du An ev TAN yn v T YA acd S ua ia PA e M 417 4 DECK STOP ADJUSTMENT Loosen locking nut Turn adjustment bolt in and run deck cylinder out to full extension Adjust bolt out until the head just touches the boom and tighten lock nut NOTE Bolt should not hit boom before cylinder reaches full travel i Maintenance Section 4 16 MAINTENANCE TIGHTENING KNIFE BOLTS AND DISK BOLTS After every 8 hours of operation or daily the Knife Bolts and Disk Bolts should be tightened as follows Knife mounting bolts 3ea torque to 1070 dry 800 oiled ft lbs Recomended oiled Disk mounting bolts 6ea torque to 204 dry or 184 oiled ft lbs Recomended oiled TIGHTENING SPINDLE BOLTS The spindle mounting bolts should be checked and retorqued daily or every 10 hours of service Torque the 6 bolts shown below
58. 06505013 06505042 42197 42197 42197 42197 42197 34308 06505013 06502101 06502101 06502100 06502101 06502099 42202 06505013 42698 42698 06502076 42698 06502077 42697 42697 4242106 06502073 42201 06502084 06502081 42296 06502082 42295 06502082 06502070 06502083 06502081 06502081 33459 QTY REF QI QW 5 mah 4 4 431 I 43 Il Il ah Il ah DESCRIPTION VLV 5SP 32PVG OPEN STOW 305 END PLATE END PLATE SEAL KIT BONNET BONNET SEAL KIT MAIN BOOM BONNET SECONDARY BOOM BONNET DECK ROLL BONNET BOOM SWIVEL BONNET DECK SHIELD BONNET INLET SECTION INLET SECTION SEAL KIT ELECTRONIC ACCUATOR MAIN BOOM ELECTRONIC ACCUATOR SECONDARY BOOM ELECTRONIC ACCUATOR DECK ROLL ELECTRONIC ACCUATOR BOOM SWIVEL ELECTRONIC ACCUATOR DECK SHIELD ELECTRONIC ACCUATOR TIE BOLT KIT SECTION SECTION SEAL KIT MAIN BOOM SECTION SEC BOOM SECTION DECK ROLL SECTION BOOM SWIVEL SECTION SHIELD SECTION SPOOL MAIN BOOM SPOOL SEC BOOM SPOOL DECK ROLL SPOOL BOOM SWIVEL SPOOL DECK SHIELD SPOOL ANTI CAV SHOCK RELIEF MAIN BOOM A PORT RELIEF MAIN BOOM B PORT RELIEF SEC BOOM A PORT RELIEF SEC BOOM B PORT RELIEF DECK ROLL A PORT RELIEF DECK ROLL B PORT RELIEF BOOM SWIVEL A PORT RELIEF BOOM SWIVEL B PORT RELIEF DECK SHIELD A PORT RELIEF DECK SHIELD B PORT RELIEF HANDLE 06 29 06 Bengal Brute Common Section 6 45
59. 1 TUBE EXHAUST RELOCATE TSA 6CYL 4 32986 2 CLAMP EXHAUST 3 1 2 5 21630 4 CAPSCREW 3 8x1 NC 6 21988 4 LOCKWASHER 3 8 7 21625 4 HEX NUT 3 8 NC 8 2 EXISTING HARDWARE Parts Section 5 39 BOOM MOWER WHEEL WEIGHT KIT FACTORY RIM ITEM PARTNO QTY DESCRIPTION 1 32615 1 WHL WT INBOARD 1700 DRLL amp TAP 14 750C OUTBOARD 2 06531000 3 HEX NUT 7 8 NC GR8 3 06530213 3 CAPSCREW 7 8x16 NC GR8 3 THRD 4 06533000 6 FLATWASHER 7 8 GR8 5 06100920 1 TRACTOR RIM 6 TB3278 3 SPACER WHL WHT 2x1x3 CNH Parts Section 5 40 7 98 BRAKE VALVE ASSEMBLY W METRI PAK 9 AK 3 ITEM PARTNO QTY DESCRIPTION 1 34092 1 BRAKE VALVE BLANK 2 34095 1 RELIEF VALVE 3000 PSI 3 34094 2 LOGIC ELEMENT 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE 2 POSITION 3 WAY WITH NUT amp WASHER Parts Section 5 41 2 x gt lt O L gt dp lt LLI LLI dp 756519 565 19 CEGYE VS06ELd 69001690 506519 Scere 67001590 m FLOR ONLdVd WALI jonvo 3HNLVHIJNAL HOSN3S 3HN LVHI3dMNI3L 4001 I3AVHL HOLIMS 9119901 H3MOW HOLIMS 3119901 IHOMYOLVOIGNI HOLO313S HOLIMS 3131dWO9 1VMWOOS ASV HOLIMS TIVAV NOILdlHOS3a ALO qaadNnoso 349v ddluvls HO Adadllvg 3S3HM ANISNSA HO HALHYIS Lv 9 x
60. 1351 i a 3 28 3 ar 45 53 47 82 12 125 2 12 115 208 22 5 j 7 8 8 443 i2 11751 2 25 a 5 6 d 3 1 14 1551 26 23 65 45 88 85 a 127 TM we 24 1351 48 32 37 x uw 5 1 18 14 2 30 34 40 78 1111 126 146 130 173 1 15 50 57 67 128 146 324 208 265 215 287 16 a p 15 p o3 p 3e 1 49 BS 29 39 18 151 7 62 107 2122 248 268 303 357 33 a 18 251 65 73 95 17 18 22 29 270 38 29 377 235 27 314 337 382 448 394 525 20 25 81 104 122 Clamp load calculated as 759 of the proot load for specitied bolts 0 15 far lubricated conditions All torque values listed in foot pounds 20 17 tor zinc plated dry conditione F Clamp Load Torque values calculated trom formula T KDF where 2020 tor plsin and dry conditions These are intended to be general specifications See tractor operators or service manual for exact specifications for your unit Maintenance Section 4 8 H 2 e MAINTENANCE LUBRICATION RECOMMENDATIONS Description Tractor Hydraulics Mower Hydraulics Cold Temperatures 0 F Start Up Normal Temperatures 10 F Start Up Normal Temperatures 15 F Start Up High Operating Temp Above 90 F Flail Rear
61. 2 20 612418 LOCK NUT 1 2 21 21630 CAPSCREW 3 8 X 1 22 21988 LOCKWASHER 3 8 23 22016 FLATWASHER 3 8 24 21584 CAPSCREW 5 16 X 2 25 21987 LOCKWASHER 5 16 26 22018 FLATWASHER 1 2 27 21700 HEX NUT 1 2 NF 28 TF3021 29 06504028 SQUARE KEY 30 TF1025 SQUARE KEY MOTOR 31 4852 FLANGE KIT 32 31124 PREFORMED TUBE 33 06500158 HOSE 1 X 145 RETURN 34 06500159 HOSE 1 X 158 PRESSURE 35 24724 SWIVEL FITTING 36 CUTTER HEAD REFER TO CUTTER HEAD ASY 05 25 05 Bengal Brute Common Section 6 25 50 BOOM FLAIL CUTTER ASSY CUTTER HEAD BONNET FITS BETWEEN BEARING AND STRING GUARD APPLIES TO BOTH ENDS OF CUTTER SHAFT 0620048 50 FLAIL CUTTER ASY 05 25 05 Bengal Brute Common Section 6 26 ITEM 2 O1 UOUN Q 15B 5 09 05 CO W CO CO CO PART NO 34787 34789 TF3004 34783 34784 TF3405 TF3406 TB1006A TB1008 TF3001 TF3407 TF1022 TF1018 TF3007A TF1040 41725 01 34782 34781 34780 33 14 34786 612419 21838 21825 21732 21731 21990 21725 612270 21631 21630 21988 21625 22016 21633 6770310 612330 611023R TF1032 31204 QTY AVAIL AVAIL 1 1 AVAIL AVAIL N N N N KA NO K 50 BOOM FLAIL CUTTER ASSY DESCRIPTION FLAIL BOOM 50 BRUSH CPLT ASSY FLAIL BOOM 50 GRASS CMPLT ASSY CUTTER HEAD BONNET FRONT
62. 3777 33776 33775 33774 33754 33764 33879 33880 33881 21625 21633 21725 21733 21990 21992 21993 22016 06504012 611024 5 612270 612290 612408 612413 33924 6 3017 611029 21223 611033 06500154 06500155 TF4852 33984 33773 33772 21988 21635 RD1032 33 85 06500156 06500157 CO CO O PON AAA jN QO BH HSH ND ND ND OH HA a Go 50 BOOM ROTARY MOWER ASSY DESCRIPTION DECK WLDMNT 50 RTRY PLATE COVER KNF HOLE HINGE PIN 50 RTRY SKID SHOE 50 RTRY MOTOR MOUNT PLATE 50 RTRY FLAP 50 RTRY FLAP RETAINER 50 RTRY SHIELD 50 RTRY FLATWASHER 5 8 GR 8 SAE CAPSCREW 3 4 x 2 1 4 NF GR 8 FLATWASHER 3 4 GR 8 SAE CAPSCREW FLG 3 8 x 3 4 NC HEX NUT 3 8 NC CAPSCREW 3 8 x 1 3 4 NC HEX NUT 1 2 NC CAPSCREW 1 2 x 2 NC LOCKWASHER 1 2 LOCKWASHER 5 8 LOCKWASHER 3 4 GR 8 FLATWASHER 3 8 MOTOR M365 1 3 4 GEAR SPINDLE ASSY CPLT HD 5 8 HOLES PLOW BOLT 3 8 X 1 NC CAPSCREW 5 8x2 NF GR 8 HEX NUT 5 8 NF HEX NUT 3 4 NF GR 8 RETAINING RINGEXTERNAL 1 2 ROLLPIN COUPLER CHAIN SPROCKET SQUARE KEY COUPLER COVER WITH HARDWARE AND SEALS HOSE 1 141 RETURN BLUE DECAL STRIP HOSE 1 x 126 PRESSURE RED DECAL STRIP FLANGE KIT 20 PIN SHIELD 50 LINK 2 SHIELD 50 RTRY OPTIONAL LINK SHIELD 50 RTRY OPTIONAL LOCKWASHER 3 8 CAPSCREW 3 8 x 2 NC LYNCH PIN 1 1 2 X 8 C
63. 8 X 2 1 4 NC SPACER NYLOCK NUT 3 8 NC CBL CNTRL 122 VLV SELECTOR RS CAPSCREW 5 16 x 4 1 2 NC LOCKWASHER 5 16 HEX NUT 5 16 NC Parts Section 5 17 LIFT VALVE 4 SP HUSCO LOAD SENSE LRS HOSE ROUTING A TO MAIN BOOM CYLINDER BUTT B TO SECONDARY CYLINDER GLAND C TO DECK ROLL CYLINDER GLAND D TO B PORT ON SELECTOR VALVE TOACCUMULATOR TO SECONDARY CYLINDER BUTT H TO DECK ROLL CYLINDER BUTT J TO A PORT ON SELECTOR VALVE M TO KNUCKLE CYLINDER GLAND TO KNUCKLE CYLINDER BUTT SWIVEL CYLINDER BUTT P TO SWIVEL CYLINDER GLAND LS LOAD SENSE FROM VALVE TO TRACTOR PRESSURE FROM FILTER TO VALVE RS RETURN FROM SELECTOR VALVE RT RETURN FROM VALVE TO TRACTOR TF PRESSURE FROM TRACTOR TO FILTER SECONDARY CYLINDER KNUCKLE DECK ROLL 48 BOOM ARM B BUTT END OF CYLINDER G GLAND END OF CYLINDER PORT OVER RIGHT REAR AXLE 7 7 g AAA VA aam em 2 Parts Section 5 18 LIFT VALVE 4 SP HUSCO LOAD SENSE LRS ITEM PARTNO 06340009 06340008 34622 06502057 06502093 21632 22016 21988 21625 21631 06505036 06505028 21629 33294 21729 21990 06500270 33271 06502036 06503011 31329 06510050 06500063 06500315 065001 72 065001 73 33411 34631 06500149 06500151 34623 614411 613017 21500 06503012 33463 32901 06503029 06500310 34396 613992 33488 33528 32901 06500000
64. 96 of supply voltage in A direction Signal voltage should change smoothly with lever movement Pin 1 Supply Voltage Pin 2 Signal Voltage Pin ground Deck Roll Valve or Float Valve signal voltage should be 5096 of supply voltage with joystick in Neutral position up to 65 of supply voltage in B direction down to 35 of supply voltage in A direction Signal voltage should change smoothly with lever movement Signal voltage should be approximately 7596 of supply voltage when float switch is operated Pin 1 Supply Voltage Pin 2 Signal Voltage Pin gnd ground Shield Valve or On Off Valve Voltage on pin 1 should be equal to supply voltage when switch is operated in A direction Voltage on pin 2 should be equal to supply voltage when switch is operated in B direction Pin 1 Signal Voltage Pin 2 Signal Voltage Pin gnd ground If none of the valve will operate with electrical signal verify that there is oil pressure at the valve inlet Electrical Valves must have pilot supply oil to move the spools Possible electronic problems Open circuit broken wire bad connection or loose connection in switch box Shorted to positive ground or other Incorrect voltage signal from joystick Continued on next sheet Parts Section 5 46 TROUBLESHOOTING Hydraulic inspection Install 3 pressure gauges on the valve inlet use M port or tee into hose supplying oil from the pump to the inlet on
65. ACTOR TF PRESSURE FROM TRACTOR TO FILTER HOSE CLAMP SECONDARY CYLINDER PRESSURE 14 BOOM ARM B BUTT END OF CYLINDER G GLAND END OF CYLINDER PRESSURE NH PRIORITY VALVE POWER BEYOND Parts Section 5 26 LIFT VALVE 5 SP HUSCO POWER BEYOND LRS PART NO 06502078 34622 06502036 31329 21632 22016 06500151 21988 21625 06505036 06503029 06503012 06510050 33463 06503011 06505028 06502055 34631 06500149 06500172 33271 33411 21629 06500063 33488 06500315 065001 74 613992 F87372883 33528 32901 065001 73 06500000 06340009 06340008 21729 34396 21990 33294 06500310 34623 614411 21500 613017 33383 21631 06505035 QTY O O1 NN NN NN AN O AN IA N GQ ID O KH N NN Q NN DESCRIPTION VALVE 5SP HSC BLK TRB RS PB VALVE MOUNTING PLATE CHECK VALVE ADAPTER 1 2ORB X1 2 ORB ADJ CAPSCREW 3 8 X 1 1 2 NC FLATWASHER 3 8 HOSE 1 4 X112 3 8FJX90 x 3 8FJX LOCKWASHER 3 8 HEX NUT 3 8 NC FILTER HP 3 4SAE 10MIC VIS IND RUN TEE 1 2 ORB x 3 8 MJ x 3 8 MJ ADPTR 27MMORBx3 AMJ TRAVEL LOCK ADAPTER 22mm ORB x MJ ADAPTER 5 80RBx1 2MJ INDICATOR VIS BYPASS HP FILTER SELECTOR VALVE HOSE 1 4 X 126 3 8FJX x 3 8FJX90 HOSE 1 4 X 220 3 8 90 x 3 8FJX HOSE 1 4 X 200 3 8FJX90 x 5 16MJ ADAPTER 1 2 X 3 8 MJ HOSE 1 4 X 24 3 8 90 x 3 8FJX
66. ATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE ITEM PART NO QTY DESCRIPTION 06501019 AVAIL HYDRAULIC CYLINDER COMPLETE 1 06501538 1 ROD 2 06501539 1 TUBE WELDMENT 3 06501540 1 PISTON 4 06501541 1 CYLINDER HEAD 5 06501542 1 CLEVIS 06501543 AVAIL SEAL REPAIR KIT ITEM 6 THROUGH ITEM 12 NOTE ALL SEALS AND WEAR RINGS MUST BE PURCHASED IN COMPLETE SEAL REPAIR KIT 05 25 05 Bengal Brute Common Section 6 36 NOTES PAGE INI ENSIONALLY LEFT BLANK Bengal Brute Common Section 6 37 ROTARY MOWER SPINDLE ASSY NOTES 1 FREEPLAY 001 003 2 GREASE FILL WITH MOBILITH SHC 220 3 APPLY LOCTITE 271 TO O RING PLUG THRDS Bengal Brute Common Section 6 38 ROTARY MOWER SPINDLE ASSY ITEM PART NO QTY DESCRIPTION 6T1024H5 AVAIL SPINDLE ASSEMBLY COMPLETE 1 611031 1 SPROCKET 2 611016 1 BEARING LOCK NUT THICK 3 22596 1 JAM WASHER 4 611015 1 BEARING ADJUSTMENT NUT THIN 5 611014 1 BEARINGADJUSTMENT SLEEVE 6 611011 1 UPPER SEAL SET OF 2 7 611012 1 BEARING CONE 8 611013 1 BEARING CUP 9 611010 1 SPINDLE HOUSING 10 30570 1 FITTING STREET ELBOW 11 33990 1 GREASE ZERK 12 611013H 1 BEARING CUP 13 611012H 1 BEARING CONE 14 611011H 1 LOWER SEAL 15 611019 1 SPINDLE KEY 16 PT1018H 5 1 SPINDLE 17 06503064 1 O RING PLUG 1 8 2 32572 AVAIL SPINDLE REBUILD KIT INCLUDE ITEMS 2 THRU 8 AND 12 THRU 15 Bengal Brute Common Section 6 39 MOWER SPINDLE ASSEMBLY 34980 NOTES 1 FREEP
67. BENGAL BRUTE ASSEMBLIES CNH T6010 80 MAXXUM 110 115 120 Current as of 06 09 2010 125 130 140 155 4 ES j PE ed ER E CURT d SLM y Naf a SUN wig cn ASTIN MTI MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 www tiger mowers com 06022003 TO THE OWNER OPERATOR DEALER All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly at tached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in this manual Observe the rules of safety and use common sense READ AND UNDERSTAND THIS MANUAL Non English speaking operators will need to GET THE MANUAL TRANSLATED as needed DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NO RIDERS NO 3 USE SAFETY SHOES 4 BLOCK UP SECURELY HARD HAT SAFETY BEFORE WORKING CHILDREN OPERATORS GLASSES SEAT BELTS ROPS 4 LIC SL 060 4 544 d 2 DO A 1 Study and understand Operator s Manuals Safety Decals and Instruction
68. CAPSCREW 3 8 X 3 4 NC HOSE 1 2x30 3 4FJX90 x HOSE 1 2X25 1 2FJX90X1 2FJX HOSE 8x39 8FUXx8FJX90 HOSE 1 4 X 200 3 BFJX90L ongx 5 16MJ TEE 1 2MJ X 1 2MJ X 1 2FJX VALVE PRIORITY PB NH ADAPTER 1 2MOR X 1 2MJ ADAPTER 3 8 MOR X 3 8 MJ HOSE 1 4 X 200 3 8 x 5 16MJ HOSE 1 4 X 131 3 8FJX 90 x 3 8FJX VLV MNT LH TSA115 VLV MNT RH TSA115 CAPSCREW 1 2 X 1 NC ADPTR 06 RSTRCTR 1 20RBx3 8MJ LOCKWASHER 1 2 ELBOW 3 4MOR X 1 2MJIC 90 HOSE 1 2x19 1 2FJXx1 2FJX90L CONTROL CABLE 122 CLEVIS CBL CTRL 3 16 HEX NUT 1 4 NF ROLLPIN 3 16 X 1 ELBOW 5 8MORB X 1 2MJ X 90 CAPSCREW 3 8 X 1 1 4 COVER VLV REAR COVERS VALVE ON NON CAB Parts Section 5 27 JOYSTICK AND SWITCH BOX Parts Section 5 28 m O1 O 06510046 06510196 06340011 06520041 06520042 06340010 35256 35033 35205 35206 35204 32829 33693 33355 23113 21529 21986 22014 21635 27082B 21627 QTY A A HR N A Q P JOYSTICK AND SWITCH BOX PARTNO DESCRIPTION JOYSTK 4AXIS amp PUSHBUTTON RH DF SWITCHBOX BOOM RS DF GND MNT STND JYSTK TS115A MOUNT RAM BALL 1 1 2 NPT 2181 MOUNT RAM ARM 1 5 x2 75 SHORT ROD 1 2NPTx7 JYSTK BUSHINGNYLON 1 OD 3 4 ID CAN JYSTK CPLT DF SETSCREW 3 8 x 2 NC KNURLED PT HEX NUT JAMB 3 8 NC KNOB 3 8 INSERT SCREW MACHINE 10 32X3 4 FLAT HD CBL EXT 4FT JOYST R STOW BOOM MNT BRKT SWITCH BOX CAPSCREW 10MMX30MM 1 5 PITCH CAP
69. D JOYSTICK SUB D CONNECTOR WITH FEMALE SOCKETS CABLE 5 12 LENGTH 9 PIN MALE PING 77 3 FEMALE FREE HANGING This Danfoss PVG32 control valve is now equipped with higher resolution actuators on Main Boom Secondary Boom Deck Roll and Swivel functions These actuators have active fault monitoring The Deck Shield section does not have active fault monitoring The joystick is unchanged and provides a ratio metric voltage signal The neutral signal voltage is half or 5096 of tractor supply voltage A 2596 signal voltage will shift the valve spool to full A Port and 7596 signal voltage will shift the spool to full B Port in the Main Secondary and Swivel valve sections On the Deck Roll function a 34 signal voltage will shift the valve spool to full A Port and a 68 signal voltage will shift the spool to full B port If an actuator with active fault monitoring receives a signal from the joystick that is less than 1596 or greater than 8596 of supply voltage the actuator will fault out and shut down Also if there is an internal failure in the actuator or if the spool position is greater than that specified by the signal voltage from the joystick the actuator will fault out and shut down An active fault condition causes the actuator to drive the spool to neutral shut down and activate a red LED on the top of the actuator The active fault can be canceled by simply cycling the Master Switch
70. DED ROD BELT TENSIONER SPRING SQUARE KEY FLANGE KIT HOSE 1 X 158 PRESSURE RETURN SWIVEL FITTING GREASE ZERK BUSHING MOTOR CHANNEL WASHER CAPSCREW 1 2 X 1 3 4 LOCKWASHER 1 2 HEXNUT 1 2 NYLOCK NUT 1 2 CAPSCREW 3 8 X 1 FLATWASHER 3 8 LOCKWASHER 3 8 CAPSCREW 5 16 X 2 LOCKWASHER 5 16 FLATWASHER 1 2 HEX NUT 1 2 NF CUTTER HEAD REFER TO CUTTER HEAD AS Y 05 25 05 Bengal Brute Common Section 6 29 63 BOOM FLAIL CUTTER ASSY 06200271 63 FLAIL CUTTER ASY 05 25 05 Bengal Brute Common Section 6 30 63 BOOM FLAIL CUTTER ASSY ITEM 2 O gt O1 O NN N gt 9 qo Ro ed N O PART NO 28659H 28 43 28 44 28650A 28 01 28 00 28 35 2 975A TF1045B 28086A 06520028 28683 06520027 28665A 34428 33 13 28184A TF1021B 21677 612283 612615 21988 21625 21633 612330 612331 24701 21 33 21731 21990 21725 21838 21825 TF1032 612270 QTY SNN NN ND ND DESCRIPTION CUTTER HEAD BONNET CUT TER SHAFT KNIFEASY STANDARD GRASS CUTTER SHAFT KNIFEASY SMOOTH CUT GROUND ROLLER DEFLECTOR FLAP FLAP RETAINING BAR ADJUSTABLE ROLLER BRACKET CUTTER SHAFT GUARD GROUND ROLLER STUB SHAFT SKID SHOE FLANGE BEARING FLANGE BEARING DUST CAP BAFFLE INSIDE UPPER REAR OF CUTTER HEAD FLAIL KNIFE MOUNTING CLEVIS FLAIL KNIFE
71. DURE This method is preferred over the entire removal of tooth assemblies Check adapter and collar every time saw is changed maintain the 004 to 006 inch taper see figure below on inside face surface against saw blade of these two 2 items Always clean inside face of adapter and collar before mounting the blade If adapter or collars are worn chipped or damaged they must be replaced Any saw blade regardless of condition that has seen regular use should be serviced at least once a year at an approved service center opare saw blades should be stored in a dry environment and transported only on the wooden crates that are supplied with the saw blade ADAPTER PLATE Bengal Brute Common Section 6 71 CLEAN CUTTER BLADE AND TEETH PARTS CLEANCUTTER ITEM PARTNO QTY DESCRIPTION 1 06420024 1 ADAPTER SAW TRB50 RNFRCD 2 06520224 1 BLADE 48 SAW WITH TEETH 3 06420037 1 COLLAR SAW TRB50 RNFRCD 4 33 64 6 FLATWASHER 5 8 GR 8 SAE 5 06530209 6 CAPSCREW 5 8 x 3 3 4 NF GR 8 6 06520225 30 TOOTH WITH RIVET SAW BLADE 34703 30 TOOTH RIVET SAW BLADE 8 34702 30 TOOTH TIP SAW CARBIDE I 34705 AVAIL SHARPENING TOOL NOT SHOWN 34704 AVAIL RIVET REMOVER TOOL NOT SHOWN UPDATED NOVEMBER 07 Bengal Brute Common Section 6 72 TIP REPLACEMENT PROCEDURE CARBIDE TIP REPLACEMENT 1 Heat face of tip to dull orange remove tip then brush tooth body clean of all debris carbon 2 Apply acet
72. ENT 3 06501567 1 PISTON 4 06501568 1 CYLINDER HEAD 5 TB3033 AVAIL CLEIVIS 06501569 AVAIL SEAL REPAIR KIT ITEM 6 THROUGH ITEM 12 NOTE ALL SEALS AND WEAR RINGS MUST BE PURCHASED IN COMPLETE SEAL REPAIR KIT 05 25 05 Bengal Brute Common Section 6 34 47 x9 WELDED CYLINDER PARTS 06501019 APPLY A DROP OF LOCTITE 242 3 PLACES 120 APART ON THE FIRST TWO THREADS OF CYL HEAD y PISTON NUT TORQUE 06501570 375 5 FT LB PISTON 6 7 9 4142 5 3 8 16 UNC 45 50 FT LB NUT 40 WELDED CYL SECTION WARNING MECHANICAL FASTENERS MUST BE TORGUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE ITEM PARTNO QTY DESCRIPTION 06501019 AVAIL HYDRAULIC CYLINDER COMPLETE 1 06501538 1 ROD 2 06501539 1 TUBE WELDMENT 3 06501540 1 PISTON 4 06501541 1 CYLINDER HEAD 9 06501542 1 CLEVIS 06501543 AVAIL SEAL REPAIR KIT ITEM 6 THROUGH ITEM 12 NOTE ALL SEALS AND WEAR RINGS MUST BE PURCHASED IN COMPLETE SEAL REPAIR KIT Bengal Brute Common Section 6 35 47 207 WELDED CYLINDER PARTS 06501022 APPLY A DROP OF LOCTITE 242 3 PLACES 120 APART ON THE FIRST TWO THREADS OF CYL HEAD y VIS CLAMP BOLT PISTON NUT TORQUE 3 06501570 375 45 FT LB 7777727 ATI 7 72 7 7 7 7 NAN CLEVIS CLAMP BOLT TORQUE 12 3 8 16 45 50 FT LB wu 0 9G KM WELDED CYL SECTION WARNING MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFIC
73. ESCRIPTION 1 23865B 1 CBL CTRL MT BRK 9030 FD40 JD60 2 06400179 1 MNT ADPTR CNTRL BOX 2 ROW 3 06410239 1 SUPPORT MNT CNTRL BOX 2 ROW 4 611251 4 CBL CTRL BOX 180 DEG 5 06505023 1 CBL CTRL BOX 180 DEGW BUTTON 6 34623 5 CBL CNTRL 122 7 34496 1 BRKT SWITCHBOX UNI 8 06510049 1 SWITCHBOX ASSY BOOM RS 9 613951 2 SCREW MACHINE 8 32 X 1 2 10 34508 2 WASHER FENDER 10 11 613952 2 HEX NUT 8 32 NYLOCK 12 2 082B 3 SPACER 13 21635 3 CAPSCREW 3 8 X 2 1 4 NC 14 33534 1 CAPSCREW 10MMX20MM 1 5PITCH 15 21545 3 CAPSCREW 1 4 X 6 NC 16 21543 1 CAPSCREW 1 4 X 4 1 2 NC 17 21542 2 CAPSCREW 1 4 X 4 NC 18 32691 1 LOCKWASHER 10MM 19 21986 6 LOCKWASHER 1 4 20 21627 3 NYLOCK NUT 3 8 NC 21 21525 6 HEX NUT 1 4 NC 22 06502055 1 VLV SELECTOR RS 23 21593 2 CAPSCREW 5 16 x 4 1 2 NC 24 21987 2 LOCKWASHER 5 16 25 21575 2 HEX NUT 5 16 NC Parts Section 5 23 LIFT VALVE 5 SP HUSCO LOAD SENSE LRS HOSE ROUTING A TO MAIN BOOM CYLINDER B TO SECONDARY CYLINDER GLAND C TO DECK ROLL CYLINDER GLAND D PORT ON SELECTOR VALVE SAFETY SHIELD CYLINDER BUTT TO ACCUMULATOR TO SECONDARY CYLINDER BUTT H TO DECK ROLL CYLINDER BUTT J TO A PORT ON SELECTOR VALVE TO SAFETY SHIELD CYLINDER GLAND L MAIN BOOM CYLINDER GLAND M TO KNUCKLE CYLINDER GLAND KNUCKLE CYLINDER BUTT O TO SWIVEL CYLINDER BUTT P TO SWIVEL CYLINDER GLAND LS LOAD SENSE FROM VALVE TO TRACTOR PRESSURE FRO
74. INDICTATOR LIGHT ON GREEN BREAKER 15A SWBX STRAIN RELIEF DECAL SWTCHBX RELAY DP DT 12V LY2F NOTSHOWN 05 25 05 BOOM TRAVEL LOCK DETAILS 12 VOLT RED WIRE FROM IGNITION SYSTEM MUST BE FUSED NEAR SOURCE GROUND WHITE WIRE FROM ACCUMULATOR BRACKET HYDRAULIC LINE Husco Switch Box TRAVEL LOCK SWITCH TRAVEL LOCK SWITCH Toggle switch on Switch Box Refer to your switchbox before drilling hole or wiring For cab units drill a hole in an open area on the right side of the dash panel and install the toggle switch Install the decal for the toggle switch operation directly by the toggle switch ITEM PART NO QTY DESCRIPTION 1 06510050 1 HYDRAULIC TRAVEL LOCK VALVE 2 31329 1 ADAPTER 34532 1 SWITCH TRAVEL LOCK 4 I REF MAIN BOOM CYLINDER REFER OT BOOM ASY 5 i HEF HOSE FITTINGS REFER TO BOOM ASY 6 06510092 1 COIL TRAVEL LOCK Bengal Brute Common Section 6 56 JOYSTICK AND SWITCH BOX WIRING SWITCHED 12 VDC GREEN FROM o EB SWITCH D BLK GROUND BLK GROUND WHITE AN MOWER RUN SOLENOID SWITCH BOX TRAVEL MAIN BOOM LOCK BLK GROUND TRAVEL DECK LOCK ROLL RED BLK GROUND YELLOW BLK SAFETY SHIELD GROUND HYD VALVE SELECTOR VALVE COILS BOOM SWIVEL HYD VALVE DECK ROLL HYD VALVE SECONDARY BOOM HYD VALVE MAIN BOOM HYD VALVE WARNING
75. ING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual 1 The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual Part Numbers and Descriptions are given to help locate the parts and quantities required 2 The Purchase Order must indicate the Name and Address of the person or organization ordering the parts who should be charged and if possible the serial number of the machine for which the parts are being ordered 3 he purchase order must clearly list the quantity of each part the complete and correct part number and the basic name of the part 4 The manufacturer reserves the right to substitute parts where applicable 5 Some parts may be unlisted items which are special production items not normally stocked and are subject to special handling Request a quotation for such parts before sending a purchase order 6 The manufacturer reserves the right to change prices without prior notice NOTE When ordering replacement decals refer to the part numbers and descriptions listed in the safety section in the front of this manual For maximum safety and to guarantee optimum product reliability always use genuine Tiger replacement parts The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or de
76. LAY 001 003 2 GREASE FILL WITH MOBILITH SHC 220 3 APPLY LOCTITE 271 TO O RING PLUG THRDS Bengal Brute Common Section 6 40 MOWER SPINDLE ASSEMBLY 34980 ITEM A PART NO c OO ON PN 34978 34979 611013 611012 611011 611014 611013H 611012 611011H 34985 612275 34988 613207 06503064 2 N A a DESCRIPTION SPINDLE MOUNT SPINDLE TM60 NEW BEARING CUP BEARING CONE SEAL UPPER SET OF 2 SLEEVE ADJ BEARING BEARING CUP HD BEARING CONE HD SEAL LOWER HD NUT W SETSCREW SETSCREW 5 16x1 2 NC RELIEF 1PSI 1 8NPT ZERK 1 4 x STR O RING PLUG 1 8 Bengal Brute Common Section 6 41 RESERVOIR TANK FILTER ASSEMBLY Bengal Brute Common Section 6 42 RESERVOIR TANK FILTER ASSEMBLY ITEM PART NO QTY DESCRIPTION 06505044 AVAIL FILTER ASSY SAE 10 MICRON 1 28563 4 CAPSCREW 8MMX25MM 1 25 PITCH 2 06505045 1 COVER 3 06505046 1 SEAL KIT 4 06505047 1 SPRING 5 06505048 1 BYPASS 6 35259 1 FILTER 10 MIC RETURN LINE 7 06505049 1 CAN BODY Bengal Brute Common Section 6 43 5 SPOOL DANFOSS VALVE TORQUE TIE RODS TO 195 IN LBS WHEN ASSEMBLING TORQUE BONNET SCREWS TO 70 IN LBS WHEN ASSEMBLING I I TORQUE ACCUATOR SCREWS TO 70 IN LBS WHEN ASSEMBLING 06 29 06 Bengal Brute Common Section 6 44 5 SPOOL DANFOSS VALVE ITEM AVAIL 8A1 8A2 8B1 8B2 8C1 8C2 8D1 8D2 8E1 8E2 PARTNO 06502097 06502074
77. M FILTER TO VALVE RS SELECTOR VALVE TO LIFT VALVE RT RETURN FROM VALVE TO TRACTOR TF PRESSURE FROM TRACTOR TO FILTER SECONDARY CYLINDER PORT OVER RIGHT REAR AXLE PRESSURE 1 BOOM ARM B BUTT END OF CYLINDER G GLAND END OF CYLINDER Parts Section 5 24 LIFT VALVE 5 SP HUSCO LOAD SENSE LRS m c ONO O1 PARTNO 06502038 34622 06502036 31329 21632 21631 22016 06500151 21988 21625 06505036 06503029 06503012 06510050 33463 06503011 06505028 06502055 34631 06500149 06500172 33271 33411 21629 06500063 06500270 06500315 33488 065001 4 613992 32901 33528 32901 065001 73 06500000 06340008 06340009 21729 34396 21990 33294 06500310 34623 614411 21500 613017 QTY MS N NN NN SA N N O N N Q N N DESCRIPTION VLV 5SPHSC2 TRB LS RS PLATE VALVE REAR MNT VLV CHECK W 06 ORF 1 2MORx3 8 ADAPTER 1 2ORB X1 2 ORB ADJ CAPSCREW 3 8 X 1 1 2 NC CAPSCREW 3 8 X 1 1 4 NC FLATWASHER 3 8 HOSE 1 4 X112 3 8FJX90 x 3 8FJX LOCKWASHER 3 8 HEX NUT 3 8 NC FILTER HP 3 4SAE 10MIC VIS IND RUN TEE 1 2 ORB x 3 8 MJ x 3 8 MJ ADPTR 27MMORBx3 AMJ TRV LCK METRIPACK COIL ADAPTER 22mm ORB x MJ ADAPTER 5 80RBx1 2MJ INDICATOR VIS BYPASS HP FILTER SELECTOR VALVE HOSE 1 4 X 126 3 8FJX x 3 8FJX90 HOSE 1 4 X 220 3 8FJX90 x 3 8FJ
78. M RS TSA W BEARING MNT BRKT BOOM REAR STOW 6CYL SWIVEL REAR STOW CPLT SWIVEL REAR STOW BEARING 1 501Dx2 50 SWING COM SPHERICAL BEARING BEARING 1 50IDx1 00 COMP PIN 1 5x18 88 W 47 HOLE NIT PIN INNR DRFT BM 1 1 2X15 3 4 PIN 1 50x3 62 W 22 HOLES NIT BEARING WASHER SWING PIN PRIMARY CYL ROLLPIN 5mm CYLINDER 4x9 1 50PIN CAPSCREW 3 4 X 2 3 4 NC FLATWASHER 3 4 CUT FLATWASHER 3 4 HEX NUT 3 4 NC CAPSCREW 7 16 X 3 1 4 NYLOCK NUT 7 16 NC PIN 1 50x12 00 W 44 HOLES NIT ACCUMULATER BRKT ACCUMULATOR SPACER 75x41 2 50 CAPSCREW 3 8 X 3 1 2 LOCKWASHER 3 8 NYLOCK NUT 3 8 NC CAPSCREW 3 8 X 1 1 2 NC ROLLPIN 7 32 X 2 Parts Section 5 15 4 SP CABLE CONTROLS amp SELECTOR VALVE 06101384 4SP RS CBL CTRLS Parts Section 5 16 4 SP CABLE CONTROLS amp SELECTOR VALVE m c ONO O1 PARTNO 23865B 611251 06505023 34496 06510049 613951 613952 34508 21546 30750A 21547 21525 21986 23113 32691 21635 2 082B 21627 34623 06502055 21593 21987 21575 QTY NNN Q Q NNN DESCRIPTION CBL CTRL MT BRK 9030 FD40 JD60 CBL CTRL BOX 180 DEG CBL CTRL BOX 180 DEGW BUTTON BRKT SWITCHBOX UNI SWITCHBOX ASSY BOOM RS SCREW MACHINE 8 32 X 1 2 HEX NUT 8 32 NYLOCK WASHER FENDER 10 CAPSCREW 1 4 X 7 NC BRKT CBL CT RL JD6000 CAPSCREW 1 4 X 8 NC HEX NUT 1 4 NC LOCKWASHER 1 4 CAPSCREW 10MMX30MM 1 5 PITCH LOCKWASHER 10MM CAPSCREW 3
79. MAIN BOOM CYLINDER BUTT TO SECONDARY CYLINDER GLAND TO DECK ROLL CYLINDER GLAND TO B PORT ON SELECTOR VALVE TO ACCUMULATOR TO SECONDARY CYLINDER BUTT TO DECK ROLL CYLINDER BUTT TO A PORT OF SELECTOR VALVE TO KNUCKLE CYLINDER GLAND TO KNUCKLE CYLINDER BUTT TO SWIVEL CYLINDER BUTT TO SWIVEL CYLINDER GLAND T PRESSURE FROM FILTER TO VALVE RT RETURN TO TRACTOR PB POWER BEYOND TO TRACTOR RS RETURN FROM SELECTOR VALVE TF PRESSURE FROM TRACTOR TO FILTER uU UOzzcromooun b HOSE CLAMP SECONDARY CYLINDER KNUCKLE DECK ROLL SHIELD RETURN PRESSURE _ BOOM ARM B BUTT END OF CYLINDER G GLAND END OF CYLINDER RETURN PRESSURE NH PRIORITY VALVE POWER BEYOND Parts Section 5 20 LIFT VALVE 4 SP HUSCO POWER BEYOND LRS PART NO 06502079 06502094 34622 06502036 31329 33383 06500310 33294 06500151 06505028 21629 06503029 06503012 06510050 33463 06503011 28053 06502055 34631 06500149 065001 72 33271 33411 34623 06500063 06500315 33488 065001 74 613992 F87372883 33528 32901 065001 73 06500000 614411 613017 21500 06340009 06340008 21729 21990 21631 22016 21988 21625 21632 06505036 34396 06505035 QTY NS B gt ANA DAH HANNAH O NNN WANG 4 DESCRIPTION VALVE 4SP HSC BLK TBF RS PB FLAIL VALVE 4SP HSC TRB RS PB ROTARY VALVE MOUNTING PLATE
80. MBLY MIRROR MOUNT Remove the existing mirror bracket and mirror from the cab 2 Remove the mirror and knob from existing bracket 3 Install the supplied bracket using supplied hardware on the cab as shown below 4 nstall the mirror with the knob on the supplied bracket as shown below Refer to the Parts section for details Mirror Light Mount Bracket Existing Hardware Distance the muffler screen is cut back to fit the exhaust collar Half distance from the top bolt hole to the top of the screen LIGHT MOUNT Remove light and light bracket from hand rail Tape light back against the hand rail next to the cab At the base of the hand rail cut through the rail 2 from the cab To disconnect the wiring for the light cut the hand rail through the hole where the wires extend On the cab ceiling remove the speaker grill cover that is closest to the hand rail Remove the plate inside the speaker cavity to reach the wire connectors Disconnect green connector and pull wire through the hand rail Then cut hand rail 2 from the frame Place a small amount of adhesive on outer edge of the lower hand rail stub Slide rubber cap on the stub 10 Take second rubber cap and cut a small X at the end Feed the light wire through the cap the hand rail and back into the speaker cavity Re attach green connector 11 Attach the plate and speaker grill cover 12 Place small amount of adhesive on outer edge of u
81. Never mount or dismount a moving vehicle Crushing from runover may cause 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp DONOT OPERATE WITH 8 DO NOT MOUNT OR LOCK UP MOWER OR WING RAISED DISMOUNT WHILE MOVING or death Si Lee Ingles Pida Ayuna 00725746 Alguien Oue Si Lo Len INSIDE OF CAB Para Due le Traduzca las Pela chi ch da Segeridad KANTIN AE THROWN OBJECTS CUTTING BLADES 00769737 MOWER DECK KEEP AWAY ROTATING BLADES BEING HIT BY THROWN OBJECTS OR CONTACTING ROTATING BLADES CAN CAUSE INJURY OR DEATH Stop mowing if passersby enter the area of thrown objects See Operator s Manual Use special care if Mower Head or Wing is raised off the ground See Manual Operate only if all Guards Deflectors are in place and in good condition Safety Section 1 12 SAFETY A PART NO NI pe LOCATION DO NOT OPERATE WITH BELT SHIELD REMOVED FINGER S MAY BE PINCHED OFF IF CAUGHT 00758194 _ BETWEEN V BELT AND PULLEY a y MOWER DECK 02962764 PINCH POINTS M MAIN BOOM SECONDARY BOOM MAIN FRAME 2952 754 mC ani DANGER CRUSHING AND PINCH POINTS n s 02962765 Ya 7 MAIN FRAME MOVING MACHINERY PARTS CAN PINCH OR CRUSH OR FALL WHICH MAY CAUSE INJURY OR DEATH 02962765 02965262 HYDRAULIC TANK Safety Section 1 13 A DANGER LOCATION CUTTING BLADES THROWN Wee 2
82. OCTITE 242 PLACES 120 APART ON THE FIRST TWO THREADS OF CYL HEAD o iLL LS SSE 1 LE N CLEVIS CLAMP BOLT ZA 06501572 210 5 FT LB dl SA PISTON NUT TORQUE gp RS Aw CLEVIS CLAMP BOLT TORQUE 12 3 8 16 UNC 26 30 FT LB wu 000 YW WELDED CYL SECTION WARNING MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE ITEM PARTNO QTY DESCRIPTION 06501023 AVAIL HYDRAULIC CYLINDER COMPLETE 1 06501561 1 ROD 2 06501562 1 TUBE WELDMENT 3 06501552 1 PISTON 4 06501563 1 CYLINDER HEAD 5 06501555 1 CLEVIS 06501564 AVAIL SEAL REPAIR KIT ITEM 6 THROUGH ITEM 12 NOTE ALL SEALS AND WEAR RINGS MUST BE PURCHASED IN COMPLETE SEAL REPAIR KIT 05 25 05 Bengal Brute Common Section 6 33 3 1 2 x 20 WELDED CYLINDER PARTS 06501024 APPLY A DROP OF LOCTITE 242 PLACES 120 APART ON THE FIRST TWO THREADS OF CYL HEAD o CLEVIS CLAMP BOLT 1056 31525 FT LB Bi gp 1771 XZL ANON CLEVIS CLAMP BOLT TOR UE 3 8 16 UNC 45 50 FT LB PISTON 1102 5 wr 0 X WELDED CYL SECTION WARNING MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE ITEM PART NO QTY DESCRIPTION 06501024 AVAIL HYDRAULIC CYLINDER COMPLETE 1 06501565 1 ROD 2 06501566 1 TUBE WELDM
83. OFF and then ON which resets the fault monitoring and causes the LED on top of the actuator be green again CAUTION The joystick control is equipped with signal adaption potentiometers These provide the capability to individually adjust the oil flow to each boom function It is important that the boom functions do not travel too fast Excessive boom speed can reduce the stability of the unit and decrease operator control Note Use a Phillips screw driver and be sure to adjust the screws carefully DO NOT turn the potentiometers beyond their stopping point potentiometers are very delicate Turning the A or B port potentiometers clockwise increases the oil flow to increase the boom function speed and turning them counterclockwise decreases the oil flow to decrease the boom function speed See the graphic on the next few pages for help in adjusting Assembly Section 2 27 ASSEMBLY Run tractor at normal operating RPM to adjust the settings as follows Set the dead band compensation potentiometer first Set the dead band compensation potentiometer at 5096 or halfway between full clockwise and full counter clockwise Setting Signal Adaptation Potentiometers Disconnect the Deutsch connectors from the actuators of the valve Use a Volt Ohm meter to measure signal voltage and adjust the signal adaptation potentiometers as needed Pin 4 is tractor supply voltage Pin 1 is signal voltage from the joystick and pin 3 is gro
84. ON WARNING The blade alone weighs approximately 145 Ibs Be sure its weight can be supported before attempting to replace The use of a lift mechanism will ease replacement CLEAN CUTTER BLADE MOUNTING The CLEAN CUTTER blade was designed for installation onto a standard TRB50 spindle It is equipped with replaceable carbide tipped teeth Carbide is very hard it will chip or break on inpact Handle the saw blade with care DO NOT roll saw on any hard surface or allow it to strike a hard object Set it down on a piece of belting or wood to avoid damaging carbide tips Install two temperary 2 threaded studs into 2 opposite holes in the spindle Align the bolt holes in adapter part number 33875 with the studs and slide adapter over studs be sure to index adaper so as the protruding 2 7 8 diameter pilot on the adapter faces outward away from spindle Then slide the saw blade part number 33874 over the studs and onto the 2 7 8 diameter pilot of the adapter NOTE Orient blade for clockwise rotation blade rotates clockwise when looking down on top of mower deck Then slide the collar part number 33876 over the studs with the chamfered edge of collar to the outside be sure the counterbore bolt holes face outward Apply Loctite 271 to the threads of the 5 8 18 x 3 UNF Grade 8 bolts part number 33877 and install lock washers part number 21992 onto the bolts then install bolts through collar blade and adapter into the spindle Remov
85. OPERATES SAFETY SHIELD Operation Section 3 11 DOWN Bl c SWIVEL 52 Di OPERATION The Safety Shield switch opens and closes the shield located on the front of the cutter head When mowing at or near the ground always have the shield in the closed position When mowing in brush or in trees above ground level the shield may be opened for easier cutting Read and follow the warnings on the decal shown below Do not run the cutter head into material larger than 6 diameter DANGER SAFETY SHIELD OPERATION Failure to close Safety Shield may allow objects to be thrown outward with great force which can cause property damage bodily injury or death 1 Keep Safety Shield fully closed when cutting grass and weeds to reduce possibility of objects being thrown outward by the Blades and to prevent contact with the Blades if persons are in the area 2 Before cutting brush trimming limbs or other such operations raise Safety Shield fully to allow the blades to contact the material if area is clear of passersby Operator must stop cutting and close shield if passerby enters the thrown objects area or blade contact area 3 Repair or replace Safety Shield as needed 4 Always transport with Safety Shield closed HEAVY DUTY ROTARY The Heavy Duty Rotary mower was designed for cutting brush and foliage up to 6 inches in diameter or multiple branches that have a total cross section area equivalent to one 6
86. OPS and with seatbelt fastened securely and 002369 snugly to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hal Safety Glasses Safety Shoes and Ear Plugs are recommended HYD RAULIC TANK 4 Block up or support raised machine and all lifled components securely before pulling hands or feet under or working underneath any lifted component to prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain that area is clear before lowering or folding 5 Before transporting pul Lift Lever in detent or lull liff position Install Transport Safety Devices securely on folding implements Slow down when turning and on hillsides 9 Install Restrictor in folding circuit 10 slow down lowering and unfolding if action is faster than is desirable 6 Make certam that SMV sign Warning Lights and Reflectors are clearly visible Follow local traffic codes 7 Never operate with Flail Mower or Folding Section raised i passersby bystanders or traffic in the area lo reduce possibility of injury or death form objects thrown by Blades under Shields or implement structure 8 Before dismounting secure flail mower in transport position or lower to ground Put tractor in park or set brake disengage PTO stop engine remove key and wait until noise of has ceased 10 prevent entanglement in rotating parts which may cause injury or death 9
87. PERATE THIS 673225 EQUIPMENT WITHIN INSIDE OF CAB pt TEN FEET OF HIGH VOLTAGE LINES Safety Section 1 20 4 WARNING DO NOT OPERATE THIS EQUIPMENT WITH BYSTANDERS IN THE AREA ROTARY MOWERS HAVE THE INHERENT ABILITY TO THROW DEBRIS CONSIDERABLE DISTANCES WHEN KNIVES ARE ALLOWED TO STRIKE FOREIGN OBJECTS OPERATOR CAUTION MUST BE TAKEN OR SERIOUS INJURY CAN RESULT 8 3230 PROCEDURE FOR TRAVEL POSITION 1 ALLOW CUTTER ASSEMBLY TO COME COMPLETE STOP 2 CENTER DECK BETWEEN FRONT AND REAR TIRES 3 PLACE BOOM INTO TRAVEL POSITION FAILURE TO DO SO MAY RESULT IN TIRE DAMAGE AND OR INJURY BT3231 CAUTION DO NOT START OR RUN WITH VALVES CLOSED SERIOUS DAMAGE WILL OCCUR 6T 3233 CAUTION CHECK CRANKSHAFT ADAPTER DAILY FOR TIGHTNESS AND GROMMET WEAR AS SERIOUS DAMAGE TO RADIATOR MAY RESULT FROM IMPROPER MAINTENANCE Safety Section 1 21 SAFETY PART NO LOCATION 613230 INSIDE OF CAB 613231 INSIDE OF CAB 613233 HYDRAULIC TANK 613234 INSIDE OF CAB 613236 MOWER DECK SAFETY PART NO WARNING LOCATION WHEN CUTTING HEAVY BRUSH 673237 BLADE BOLTS SHOULD BE INSPECTED HOURLY AND INSIDE OF CAB RETORQUED TO 600 FT LBS 51 3237 6T3237 06550008 INSIDE OF CAB A WARNING IMPORTANT WHEN REPLACING BLADES IT IS RECOMMENDED THAT IT IS RECOMMENDED THAT THE BOLT AND LOCK NUT BE ALL BLADES BE REPLACED FOR PROPER BALANCE TO 613243
88. R OI PART NO 06504013 06504039 06504040 06504041 06504042 TF4402 06504043 06504044 06504028 06504045 00763759 02961940 TF4401 06504049 TF4410 06504046 0650404 7 TF4407 06504048 615809 02961917 06504022 BRP PO BP JN YP AH A a AVAIL DESCRIPTION MOTOR ASSEMBLY 350 TBF50 TBF63 SHAFT END COVER PORT END COVER GEAR HOUSING MATCHED GEAR SET BALL BEARING CAP SCREW SET SCREW KEY DOWEL PIN NAMEPLATE THRUSTPLATE HEX PLUG SNAP RING LIP SEAL INCLUDED IN SEAL KIT GASKET SEAL INCLUDED IN SEAL KIT SIDE SEAL INCLUDED IN SEAL KIT END SEAL INCLUDED IN SEAL KIT BACK UP SEAL INCLUDED IN SEAL KIT SEAL RETAINER CHECK ASSEMBLY WASHER SEAL KIT INCLUDES 14 15 16 17 AND 18 05 25 05 Bengal Brute Common Section 6 54 MANUAL CONTROLS SWITCHBOX DAVEL 14 ORANGE Thes BATTERY Genio FOR TRAVEL LOCE BLF TIES TRAVEL LOCK BATTERY GROUND ALE TAAWG 24 TITIN Lit Pa 2 NEUTRAL SWITCH NEUTRAL SWITCH 9 IB 06514010 35226 33811 34532 613923 06510193 06514006 34540 06550043 35227 c O1 3 AAA O Bengal Brute Common Section 6 55 SW PUSH PULL io DESCRIPTION SWBX ASSY SWITCH MOWER COLEHERSEE SWITCH MASTER DECK FLOAT SWITCH TRVL LCK INDICTATOR LIGHT ON RED
89. RAILKUT 12 06370121 1 HOLSTER FIRESYS RAILKUT 13 06430090 1 SLEEVE GUN FIRE SYS 14 21525 1 HEX NUT 1 4 NC 15 06520380 A 1 HOSE 880 D x 501 D BULK 16 06520380 B 1 HOSE 880 D x 501 D BULK 17 06520380 C 1 HOSE 880 D x 501 D BULK 18 35091 6 CLAMP HOSE 10 19 21640 4 CAPSCREW 3 8 X 3 1 2 NC 20 22016 8 FLATWASHER 3 8 21 06520367 1 ELBOW 3 ACOUPLERx1 2BARB NYLON 22 06520368 1 ELBOW 3 ACOUPLERx1 2BARB NYLON 23 06503108 2 ADAPTER BARB 1 2x1 2MP 24 613222 1 DECAL CONTROL ON OFF SWITCH 25 PT3905A 1 SWITCH MOWER 06520364 1 FILTER SEAL 06520365 1 FILTER ELEMENT Bengal Brute Common Section 6 77 T 0 gt 0 0 D or LL S ttC NNOO ONIS 3191 3NION3 NO 1504 SOd HIALHVIS 3NIONJ NO 1504 GNNOYD G4E EC NNOO 19101890 07101990 6 101590 69662 79156 NNOD NIY INNI NNOO 108 div 02 99082 V vL OVIE 20822 WOO NI d VJAA vSO6Eld HOLIMS 69SEC NNOO VO 9I qas V9 91 MOVIE POLSE NNOO LNG 6SE0 S90 dWNd DeliUd i DIULE V OIIIIIIOII OCCLOII O O WARRANTY SECTION Warranty Section 7 1 WARRANTY INFORMATION Tiger Corporation 3301 N Louise Sioux Falls South Dakota warrants to the original Retail Customer the new Tiger equipment is free of defects in material and workmanship Any part of equipment that in Tiger s judgement show evid
90. SCREW 1 4 X 3 4 NC LOCKWASHER 1 4 FLATWASHER 1 4 CAPSCREW 3 8 X 2 1 4 NC SPACER NYLOCK NUT 3 8 NC Parts Section 5 29 LIFT VALVE 5 SP DANFOSS LOAD SENSE LRS HOSE ROUTING TO ACCUMULATOR B TO SECONDARY CYLINDER GLAND C TO DECK ROLL CYLINDER GLAND D A PORT OF SELECTOR VALVE E TO SAFETY SHIELD CYLINDER GLAND F TO MAIN BOOM CYLINDER BUTT TO SECONDARY CYLINDER BUTT TO DECK ROLL CYLINDER BUTT J TO B PORT OF SELECTOR VALVE K TO SAFETY SHIELD CYLINDER BUTT L TO MAIN BOOM CYLINDER GLAND M TO KNUCKLE CYLINDER GLAND N TO KNUCKLE CYLINDER BUTT TO SWIVEL CYLINDER BUTT P SWIVEL CYLINDER GLAND LS LOAD SENSE VALVE TO TRACTOR PT PRESSURE FILTER TO VALVE RS RETURN SELECTOR VALVE TO TEE RT RETURN VALVE TO TRACTOR TF PRESSURE TRACTOR TO FILTER TP LJ HOSE CLAMP SECONDARY CYLINDER PRESSURE 714 BOOM ARM BUTT END OF CYLINDER PO RT OVER GLAND END OF CYLINDER RIGHT REAR AXLE Parts Section 5 30 m c ONO O1 06502097 34622 06340008 06340009 06505036 06505028 06502055 06503029 613992 06510050 33294 32807 31611 33419 33271 33463 06503012 31329 32901 33488 06500315 06500270 06500148 06500149 06500150 065001 75 06500091 06500151 33411 34631 34359 21579 21987 21629 21631 21988 22016 21625 21729 21990 06500310 LIFT VALVE 5 SP DANFOSS LOAD SENSE LRS
91. SHIELD TBF50 BRUSH KNIFE ASSY TBF50 GRASS KNIFE ASSY GROUND ROLLER GROUND ROLLER TIE ROD DEFLECTOR FLAP FLAP RETAINING BAR SKID SHOE GROUND ROLLER ADJUSTMENT BRACKET FLANGE BEARING 1 3 8 FLANGE BEARING 2 3 16 COVER PLATE CUTTER SHAFT GUARD BUSHING 10DX5 8ID CLEVIS BRUSH CLEVIS GRASS BRUSH KNIFE STANDARD HD KNIFE OPTIONAL KNIFE MOUNTING BOLT HEX NUT 9 16 CAPSCREW 3 4 X 3 1 2 HEX NUT 5 8 CAPSCREW 1 2 X 1 3 4 CAPSCREW 1 2 X1 1 2 LOCKWASHER 1 2 HEXNUT 1 2 PLOWBOLT 3 8 X 1 CAPSCREW 3 8 X 1 1 4 CAPSCREW 3 8 X1 LOCKWASHER 3 8 HEX NUT 3 8 FLATWASHER 3 8 CAPSCREW 3 8 X 1 3 4 PLOW BOLT 1 2 X 1 1 2 CAPSCREW 7 16 1 1 2 SOCKET HEAD NYLOCK NUT 1 1 8 NF FLANGE BEARING GREASE HOSE STRING GUARD SET 2 PIECES PER SET 05 25 05 Bengal Brute Common Section 6 27 63 BOOM FLAIL DRIVE ASSY 06200271 63 FLAIL DRIVE ASY 05 25 05 Bengal Brute Common Section 6 28 ITEM CO CO N NN NN NN NN AA O O1 Q N PART NO 06504013 28703B TF3044 TF3040 TF3013 28723 28679 PT3611A 40496 28 02 TF3620A 26142A TF4852 06500159 24724 TF1033 2 980 28682 21732 21990 21725 21727 21630 22016 21988 21584 21987 27938 21700 63 BOOM FLAIL DRIVE ASSY DESCRIPTION MOTOR M350 1 3 4 GEAR BELT GUARD UPPER SHEAVE LOWER SHEAVE BUSHING BUSHING MOTOR CHANNEL CLEVIS THREA
92. SSEMBLY SECTION Assembly Section 2 1 ASSEMBLY Before attempting to mount or service your Tiger mower it is important to read and understand all of the information in the Safety section of this manual Check complete shipment list against the packing list to make sure there are no shortages Make certain the tractor model is the appropriate one for the mower received CAUTION Use a floor jack hoist or fork lift to lift or raise heavy parts whenever possible whether mentioned or not Read and understand the entire assembly section instructions before attempting to mount your Tiger mower Refer to the parts section of this manual for detailed illustrations to locate all parts TRACTOR PREPARATION A Remove right hand steps B Disconnect battery cables C Remove battery battery box and existing bracket D Remove engine side panels or raise hood to access front pulley E Remove plugs from tractor casting where main frame and pump mount will be attached F Install battery bracket supplied in the kit using existing hardware EXISTING BATTERY BOX BATTERY BOX MOUNT BRACKET Assembly Section 2 2 ASSEMBLY CRANKSHAFT ADAPTER If necessary remove the four cap screws from the crankshaft pulley Then install the crankshaft adapter and spacer to the pulley with cap screws and lock washers as shown in the parts section FRONT PUMP MOUNTING Install the pump mounting bracket on the front of the tractor with cap
93. STANDARD FLAIL KNIFE SMOOTH CUT OPTIONAL FLAIL KNIFE MOUNTING BOLT NYLOCK NUT CARRIAGE BOLT 3 8 X 1 FENDER WASHER 3 8 LOCKWASHER 3 8 HEXNUT 3 8 CAPSCREW 3 8 X 1 3 4 CAPSCREW 7 16 X 1 1 2 SOCKET HEAD CAPSCREW 7 16 X 1 SOCKET HEAD HEXNUT 7 16 CAPSCREW 1 2 X2 CAPSCREW 1 2 X 1 1 2 LOCKWASHER 1 2 HEX NUT 1 2 CAPSCREW 3 4 X 3 1 2 HEXNUT 3 4 FLANGE BEARING GREASE HOSE PLOW BOLT 3 8 X1 05 25 05 Bengal Brute Common Section 6 31 3 x10 WELDED CYLINDER PARTS 06501021 APPLY A DROP OF LOCTITE 242 3 PLACES 120 APART ON THE FIRST TWO THREADS OF CYL HEAD 4 777777777771 212117 NN CLEVIS TN CLAMP BOLT KIAN ZZ Ff N PISTON NUT TORQUE 06501572 210 5 FT LB INI AAA PISTON 4102 5 3 8 16 UNG 26 30 FT LB um 0 O WELDED CYL SECTION WARNING MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE ITEM PART NO QTY DESCRIPTION 06501021 AVAIL HYDRAULIC CYLINDER COMPLETE 1 06501550 1 ROD 2 06501551 1 TUBE WELDMENT 3 06501552 1 PISTON 4 06501553 1 CYLINDER HEAD 5 06501554 1 CLEVIS 06501555 AVAIL SEAL REPAIR KIT ITEM 6 THROUGH ITEM 12 NOTE ALL SEALS AND WEAR RINGS MUST BE PURCHASED IN COMPLETE SEAL REPAIR KIT 07 11 06 Bengal Brute Common Section 6 32 3 x18 WELDED CYLINDER PARTS 06501023 APPLY A DROP OF L
94. TH SIDE OR OVERHEAD STRUCTURES OR POWER LINES CAN CAUSE SERIOUS INJURY OR DEATH OWER BOOM TO REDUCE HEIGHT AND OR REMOVE MOWING 3EAD TO REDUCE WIDTH TO THE LEGAL LIMITS IF NEEDED 32707 TO AVERT THROWN OBJECTS 42350 CUTTER SHAFT MUST TURN IN THIS MOWER DECK Safety Section 1 16 SAFETY PART NO ATTENTION LOCATION SERVICE HYDRAULIC SYSTEM 32 08 TOR WITH UNIVERSAL TRAC HYDRAULIC TANK HYDRAULIC OIL For your safety and to guarantee optimum product reliability 32709 always use genuine TIGER replacement parts The use of inferior will fit parts will void warranty of your TIGER INSIDE OF CAB implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact TIGER 3301 N LOUISE AVE SIOUX FALLS SD 57107 32709 33224 MOWER DECK MAIN BOOM Safety Section 1 17 SAFETY DECK ROLL OUT BOOM SWIVEL FORWARD KNUCKLE BOOM STRAIGHT HOLD DECK ROLL n BUTTON 5 gt BOOM SWIVEL AFT KNUCKLE BOOM AFT MAIN BOOM DOWN SECONDARY BOOM m IN SECONDARY BOOM O UT MAIN BOOM UP 06550012 MOWING SAFETY TIPS 42 Read amp understand the Operators Manual gt Wear Your Seat Belt gt Keep all shields and guards in place gt Make sure equipment is in proper working condition gt Never attem
95. TION 7 1 This symbol means CAUTION YOUR SAFETY IS AT RISK When you see this symbol read and follow the associated instructions carefully or personal injury or damage may result Tiger is a registered trademark SAFETY SECTION Safety Section 1 1 SAFETY A safe and careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this mower This equipment should only be operated by those persons who have read the Manual who are responsible and trained and who know how to do so safely and responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The symbol and signal word are intended to warn the owner operator of impending hazards and the degree of possible injury when operating this equipment Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prev
96. TOWED IN THE UPPER MOST POSITION THE 50 ROTARY MUST BE STOWED IN THE LOWER POSITION AND THE 60 ROTARY MUST BE STOWED IN THELOWER POSITION ON THE STOP 06310017 Bengal Brute Common Section 6 11 BENGAL BRUTE ROTARY PIVOT ASSY 05 25 05 BENGAL BRUTE ROTARY PIVOT ASSY ITEM PART NO O1 a a O Q IN O 06700016 06700015 06420014 TB1023 06420019 06420020 06420016 06420021 21688 21675 21635 21988 21625 06520076 21989 06520075 06520076 QTY 90 GD 0 SH RPE D 2 2 TI ITI ITI NN DESCRIPTION PIVOT ASSEMBLY PIVOT ARM PIN CLEVIS ROLL PIN PIN PIN PIN PIN CAPSCREW 7 16 X 2 3 4 NC HEX NUT 7 16 NC CAPSCREW 3 8 X 2 1 4 LOCKWASHER 3 8 HEXNUT 3 8 BEARING 1ID X 1 LOCKWASHER 7 16 SECONDARY BOOM REFER TO BOOM ARM ASSY CYLINDER REFER TO BOOM ARM ASSY ROTARY MOWER HEAD REFER TO ROTARY DECK BEARING 1 50ID X 2 50 BEARING 1IDX1 05 25 05 Bengal Brute Common Section 6 13 BENGAL BRUTE FLAIL PIVOT ASSY RETURN PRESSURE 19250 HOSE CLAMP EU j 1 a e 44 462 2 gt LA Qu 1 N 4 a M p 05 25 05 Bengal Brute Common Section 6 14 BENGAL BRUTE FLAIL PIVOT HEAD ASSY ITEM PARTNO c GOGON AA Ll O gt NS O 16A 17
97. The selector valve is attached to the boom rest as noted above The 1 4 hoses from the swivel section of the lift valve are plumbed to the A and B ports on the selector valve A run tee is added to the return section of the lift valve Attach the 1 2 hose from the T port of the selector valve to the run tee as shown in the parts section 1 4 hoses are attached to the A1 A2 B1 amp B2 ports on the selector valve to the knuckle cylinder and swivel cylider as shown below and in the parts section FROM SWIVEL SECTION ONLIFT VALVE RETURN TO VALVE 4 x m GLAND 4 KNUCKLE EEUU CYLINDER E BUTT m BUTT SWIVEL CYLINDER GLAND Assembly Section 2 17 ASSEMBLY GREASELESS BEARING INSTALLATION It is recomended that grease is to be applied to the bore to aide in insertion of the greaseless bearing Assembly When a PolyLube bearing is press fit into a housing it expands into the housing and creates a highly loaded press lit condition This is possible because of the elastic properties of the bearing s backing material Press fits on wall thicknesses up to 1 8 have demonstrated 15 45 157 28 0 0 CHAMFER DA BREAK CORNER NO BURRS LEAD IN CHAMFER BULL NOSE RADIUS that the close in ratio is one to one 0 001 press yields a 0 001 close in However press fits should be minimized even though the tube will readily take presses of 0 004 to 0
98. WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd Fluid Change Change after first 50 Filter hours only then every 10 micron filter 500 hours or yearly In Line High Pressure Change Change after first 50 Filter hours only then every 10 micron filter 500 hours or yearly MONTHLY OR EVERY 150 HOURS Hydraulic Fluid Level Check Add as needed Hyd Tank Breather Clean Check Replace Clean or replace Element as required Rear Tire Type Max P S I 480 80R38 29 18 4 34 26 18 4 38 26 YEARLY OR EVERY 500 HOURS opindle Grease Change Hyd Tank Fluid Change In Tank Hyd Fluid Change Filter 10 micron filter In Line High Pressure Change Or Change when indicated Filter by restriction indicator 10 micron filter Hyd Tank Breather Change TROUBLESHOOTING SYMPTOMS CAUSE REMEDY Vibration 1 Loose bolts 1 Check all bolts and tighten to recommended torque specs 2 Cutter assembly 2a Check for damaged blades disc Unbalanced or cutter shaft Replace if needed 2b Check for wire rope etc entangled in cutter assembly Mower will not lift 1 Hyd Fluid low 1 Check and refill Hyd Fluid Leaks in line 2 Tighten or replace fittings and hoses 3 Faultyrelief valve 3 Check pressure in line Line pressure in Control Valve should be at least 2500 P S I 4 Kinked or blocked 4 Clean or replace lines 5 Faulty cylinder 5 Inspect repair or replace cylinder Maintenance Section 4 5 N MAINTENANCE SYMPTOMS CAUSE REMEDY Mower w
99. X HOSE 1 4 X 200 3 8FJX90 x 5 16MJ ADAPTER 1 2 X 3 8 MJ HOSE 1 4 X 24 3 BFJX90 x 3 8FJX CAPSCREW 3 8 X 3 4 NC HOSE 1 2 X 30 RETURN HOSE 1 4x50 3 8FJXx1 4FFS90 LOAD SENSE HOSE 48x39 BFJXx8FJX90 PRESSURE HOSE 1 2 X 25 RETURN FROM SELECTOR VALVE HOSE 1 4 X 200 3 8FJX90L ongx 5 16MJ RUN TEE 1 2MJ x 1 2FJX x 1 2MJ ADAPTER 3 8 MOR X 3 8 MJ ADAPTER 1 2MOR X 1 2MJ ADAPTER 3 8 MOR X 3 8 MJ HOSE 1 4 X 200 3 8FJX x 5 16MJ HOSE 1 4 X 131 3 8FJX 90 x 3 8FJX VLV MNT RH TSA115 VLV MNT LH TSA115 CAPSCREW 1 2 X 1 NC ADPTR 06 RSTRCTR 1 20RBx3 8MJ LOCKWASHER 1 2 ELBOW 3 4MOR X 1 2MJIC 90 HOSE 1 2x19 1 2FJXx1 2FJX90L CBL CNTRL 122 CLEVIS CBL CTRL 3 16 HEX NUT 1 4 NF ROLLPIN 3 16 X 1 Parts Section 5 25 LIFT VALVE 5 SP HUSCO POWER BEYOND LRS HOSE ROUTING A TO MAIN BOOM CYLINDER B SECONDARY CYLINDER GLAND C TO DECK ROLL CYLINDER GLAND D TO B PORT ON SELECTOR VALVE SAFETY SHIELD CYLINDER BUTT TOACCUMULATOR SECONDARY CYLINDER BUTT DECK ROLL CYLINDER BUTT J TO PORT ON SELECTOR VALVE TO SAFETY SHIELD CYLINDER GLAND L TO MAIN BOOM CYLINDER GLAND M TO KNUCKLE CYLINDER GLAND TO KNUCKLE CYLINDER BUTT O TO SWIVEL CYLINDER BUTT P SWIVEL CYLINDER GLAND POWER BEYOND FROM VALVE TO TRACTOR PT PRESSURE FROM FILTER TO VALVE RS SELECTOR VALVE TO LIFT VALVE RT RETURN FROM VALVE TO TR
100. YLINDER WELDED HOSE 1 4 X 143 HOSE 1 4 X 154 05 25 05 Bengal Brute Common Section 6 17 60 ROTARY MOWER ASSEMBLY LINK TO THE SHIELD OPTIONAL a a MOTOR SERIAL TAG ON SHIELD SIDE OF MOWER MOTOR OFFSET TOWARDS BACK Bengal Brute Common Section 6 18 60 ROTARY MOWER ASSEMBLY ITEM N NN ND NN NN NN AA Q 8 PART NO 06320159 33777 06320162 33879 33880 21993 612413 611024H5 612270 22016 21625 21988 21633 610823 06520238 611033 611029 21223 21733 33776 24490 4852 06504011 24489 21725 06533004 6 2290 33 64 21992 612408 TF1124 33881 33779 06410439 22014 21530 34187 34186 RD1032 33984 33785 613017 06420139 33772 31634 33773 06401245 NS NS BA gt DESCRIPTION DECK WLDMNT RTRY60 SKID SHOE RTRY SHIELD RTRY60 CAPSCREW 3 4 x 2 1 4 NF GR8 FLATWASHER 3 4 GR8 SAE LOCKWASHER 3 4 GR8 HEX NUT 3 4 NF GR8 SPINDLE ASSY CPLT PLOW BOLT 3 8 x 1 NC FLATWASHER 3 8 HEX NUT 3 8 NC LOCKWASHER 3 8 CAPSCREW 3 8 x 1 3 4 FLAP RETAINER RTRY60O FLAP RTRY6O COVER COUPLER CHAIN COUPLER SPROCKET CAPSCREW 1 2 x 2 NC PLATE MOTOR MOUNT HOSE PRESSURE RED DECAL STRIP FLANGE KIT 20 MOTOR HOSE RETURN BLUE DECAL STRIP HEX NUT 1 2 NC FLATWASHER 1 2 GR8 SAE CAPSCREW 5 8 x 2 NF GR8 FLATWASHER 5 8 GR8 SAE LOCKWASHER 5 8 HEX NUT
101. YLINDER BUTT H DECK ROLL CYLINDER GLAND DECK SHIELD CYLINDER BUTT DECK SHIELD CYLINDER GLAND J PRESSURE LINE RETURN LINE Ya HOSES BOOM MOUNTING BRACKET CLAMP Ao 2 7 Route the hoses through the space between the swivel and the boom mounting bracket Connect the hoses to the preformed tubes and move the boom arm to a few feet from full forward Assemble the swivel clamp and place the return hose for the motor on top and the pressure line on the bottom Place the hoses in the C clamp and add it to the bottom screw of the swivel clamp Next make sure there is enough slack for all hoses to pivot at the joint where the main boom arm bends in the swivel as shown in the next image and tighten the hoses in the clamp Assembly Section 2 14 ASSEMBLY BEFORE TIGHTENING HOSES IN CLAMP MAKE SURE HOSES CAN PASS THROUGH CENTER POINT OF BOOM PIN THIS WILL ENSURE PROPER HOSE LENGTH FOR ALL BOOM POSITIONS i e i R I 5 Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above with the 1 motor hoses closest to the bracket and the return hose closest to the boom arm Pull the hoses snug from the swivel to the mounting bracket clamps when main boom is still forward and tighten the hoses in the clamp Make sure the 1 motor hoses do not kink as the boom arm is moved into the stowing position If this happens the motor
102. a 12 734 98 1645 1855 2194 2668 3024 3557 3127 3544 4169 Torque values for 1 4 and 5 Ban senes are in Inchi pounds Al other torque values loat pounds 0 15 for Tubriceted contona D Nominal Diameter Torque velues calculated from forma where K 0 17 for zinc pleled and dry conditions F Clamp Lowd 2020 for plain and dry Torque Tension Relationship for Metric Fasteners Class 8 8 Clase 12 8 la Tightening Torque ahtening Torgu Lubed Ory Piated plain cubed Plated plain Lubed oiyPiates Dry pian Lubed Dry plain Dia Kz015 Kz017 020 015 4 4 5 UE K 020 mm 44185 ft lbs 1187 185 M 14057 1885 ft lbs ft lbs bs s os 0251 03 038 073 om ow 10 i2 14 12 15 35 06 044 050 058 11 13 15 16 18 22 t9 25 4 071 044 027 17 18 35 1 24 27 32 29 38 5 02 13 15 18 38 45 48 55 65 57 75 25 age srel if ms T 84 ato Pear 337 5 125 2 23 27 53 52 70 76 9 32 Pols se 43 sm Sr T 33 4 T 3 5 38 T 22 BE 1 59 88 15 dr 20 22 x a 25 B 1125 55 62 73 19 2 2 2 24 w 11251 11 13 35 8 39 42 48 58 49 56 19
103. al Decals for tractor and implement to prevent misuse abuse and accidents Practice before operating in a confined area or near passersby Learn how to stop engine suddenly in an emergency Be alert for passersby and especially children 2 Allow no children on or near folding mower or tractor Allow no riders on tractor or implement Falling off may cause serious injury or death from being run over by tractor or mower or contact with rotating blades 3 Operate only with tractor 12 19 Roll Over Protective Structure 5 and with seat beit securely fastened to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes amp Ear Plugs are recommended 4 Block up or support raised machine and all lifted components ey before putting hands or feet under or working underneath any lifted component prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain area is clear before lowering or folding 5 Before transporting put Lift Lever in detent or full lift position Install Transport Safety Devices securely on folding mowers Put Booms securely in Transport Rest Folding and Boom Mowers have raised center of gravity Slow down when turning and on hillsides 6 Make certain that SMV sign warning lights and reflectors are clearly visible Follow local traffic codes 7 Never operate with Cutting Hea
104. and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment Safety Section 1 11 SAFETY PART NO LOCATION A DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NORIDERS NOCHILDREN 3 USE SAFETY SHOES HARD 4 BLOCK UP SECURELY OPERATORS HAT SAFETY GLASSES BEFORE WORKING UNDER SEAT BELTS amp ROPS 1 Study and understand Operators Manuals Safely Signs and Instructional Decals for tractor amp flail mower to prevent misuse abuse amp accidents Practice before operaling mower in a confined area or near passersby 9 Learn how to stop engine suddenly an emergency Be alert for passersby and especially children 2 Allow no children on or near implement or tractor Allow no riders on tractor or implement Falling off can cause serious injury or death from being runover by tractor or mower or contact with Flail Mower Blades 3 Operate only with tractor having Roll Over Protective Structure R
105. and contact your Tiger dealer for assistance CAUTION CAUTION DO NOT attempt to operate the valve manually for mowing operations Note Pushing manual valve handles out or away from the tractor cab will bring the main boom up secondary boom out roll deck out and swivel boom aft Pulling manual handles toward cab will let main boom down bring secondary boom roll deck in and swivel boom forward MANUAL VALVE HANDLE 7 o SWIVEL i E L 4 1 MAIN BOOM p 1056 Operation Section 3 9 OPERATION DANFOSS JOYSTICK CONTROL AND SWITCH BOX The diagrams below and on the following pages show the functions that are performed through the use of the joystick controller DECK FLOAT SAFETY SHIELD SANTI MoN iBRININIPCATOR SATEH MOWER COMRTOL EHS MASTER SATILH BOOM SWIVEL u FORWARD it BOOM KNUCKLE STRAIGHT PRESS Bu Yeni BOOM SWIVEL AFT 7 KNUCKLE BACK SECONDARY BOOM ur Co SS Ne ce SECONDARY BOOM OS JOYSTICK OPERATION Operation Section 3 10 OPERATION JOYSTICK FWD BACK MOVES MAIN BOOM JOYSTICK LEFT RIGHT MOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL RIGHT JOYSTICK ROLLER WITH BUTTON PRESSED MOVES BOOM KNUCKLE SHIELD SWITCH
106. and secondary boom cylinders This check valve allows oil to free flow into the gland end of the main and secondary boom cylinders but restricts flow out of the cylinder thereby providing proper boom control This check valve 406502036 is similar in appearance to hose adapter 33271 These components can be identified as follows and are to be installed per parts section for the lift valve Assembly Section 2 9 ASSEMBLY SWITCH BOX WIRING Refer to the Parts section for wiring diagrams Remove top instrument panel tach and hour meter for access to the wires Route the red and green wire from the switch box wires from the switch box to the bottom right corner of the instrument panel near window Connect the red wire to the white wire hot when key is in on position NOTE ONLY FOR ELECTRONIC VALVE 12 VOLTS ELECTRICAL POWER MUST BE TAKEN FROM A SOURCE LOCATION WHERE IT IS LIVE ONLY WHEN THE IGNITION SWITCH IS IN THE ON POSITION THIS WIRE MUST BE FUSED AT THE SOURCE LOCATION Route the white wire to connected the hydraulic solenoid valve The switch box is to be secured to the operators side of the control handles or valve stand The green wires will connect to the neutral safety switch wires white with yellow stripe under the cowl panel BEFORE WIRING AFTER WIRING HYDRAULIC TANK INSTALLATION Install all fittings and tubes into tank and tank filter as shown in parts section illustration Install
107. arking break allow all motion to cease At that point it is safe to leave the tractor and clear the cutter heads manually Begin each pass at the top side of the trees and work down with each consecutive pass Use a low speed to allow the cutting blades time to mulch as well as cut the foliage When the initial pass has been made disengage the mower and return boom to a safe travel position Return to starting point and make next pass etc After the first day of operation all bolts should be checked and tightened securely This should be done periodically to ensure the bolts do not become loose and cause damage to the tractor or mower or injury to the operator Operation Section 3 8 OPERATION DANFOSS JOYSTICK CONTROLLED MOWERS WARNING NOTE DO NOT operate mower head while boom mower is in the boom rest or in the stored position Red Mower Run light indicates mower is ON The boom functions are controlled by an electronic joystick The Joystick Master owitch enables the joystick control for controlling the boom motion functions This switch is to be in the OFF position when starting the tractor and when boom is stowed for transporting the machine If the joystick control is not operating properly turn the master switch to the OFF position Install the manual valve handle onto valve and operate the functions individually to stow boom After boom is stowed in rest transport the unit to the maintenance facility
108. ated at the end of this section DAILY OR EVERY 8 HOURS ITEM Drive Shaft Yoke U Joint amp Stub Shaft Pump Drive Shaft Coupler Crankshaft Adapter Main amp Secondary Cylinder Pivot Points Hydraulic Fittings Knives opindle mounting bolts spindle to deck Knife mounting bolts knife to disk Disk mounting blolts disk to spindle Belts Main Frame and Deck Hydraulic Fluid Level Rear Flail Drive if applicable Bearing Flange and Shaft Coupler Cutter Shaft and Ground Roller SERVICE Grease Check and Lube Check rubber grommets Lubricate Check for leaks Check Check Check Check Check Adjust Check Check Lubricate Lubricate Maintenance Section 4 4 COMMENTS Grease as instructed in detailed maint section Insure drive shaft end play Replace grommets if damaged or missing Inject grease until it appears at ends Tighten when needed Do Not use hands to check for leaks see maint Precautions Inspect for missing or damaged knives change or sharpen as needed 3 4 x 2 torque to 331 ft Ibs 1 1 8 special bolt torque to 1070 dry or 800 oiled ft Ibs 5 8 x 1 3 4 bolt torque to 204 dry or 184 oiled ft lbs Check if broken tighten as required Retorque bolts to torque specifications in this section Add if required per fluid recommendations Grease as instructed in detailed maint section Grease as instructed in detailed maint section MAINTENANCE
109. ately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing 5 Operation Section 3 2 OPERATION STARTING TRACTOR AND MOWER Check the operators manual received from the tractor manufacturer for their recommendation and procedures pertaining to your particular make and model WARNING When rotating parts are in motion serious injury may occur if caution is not used or danger is not recognized Never allow bystanders within 300 feet of the machine when mower is in operation Be sure the ball valves on the mower hydraulic tank are OPEN before starting the tractor Serious damage to the hydraulic system can occur if the valves are not open WARNING Check to make sure mower switch is in the OFF position The unit is designed not to start if the switch is in the on position If tractor starts with switch on turn off tractor and contact your local Tiger dealership for assistance Start the tractor and allow the instruments to stabilize Without starting the mower practice positioning the boom and deck Remember speed and skill will be attained easier if the necessary time is spent familiarizing yourself with the machine and its operations When you feel comfortable at controlling the position of the mower return the mower to the travel position and transport the mower to the desired mowing location NOTE Each mower head has a specific resti
110. ath 1000 Direct any questions regarding parts to Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 Bengal Brute Common Section 6 3 BOOM HOSES ROUTING LRS 305 amp BOOMS ITEM PART NO QTY DESCRIPTION 1 1 1 HOSE TO MAIN BOOM LOWER TUBE 2 1 1 HOSE TO MAIN BOOM UPPER TUBE 3 6 1 4 HOSE TO MAIN BOOM 4 06505085 1 CLAMP KIT 5 35131 1 CLAMP KIT 6 TB3012 1 CLAMP 7 06505021 2 HOSE COVER Bengal Brute Common Section 6 4 NOTES PAGE INI ENSIONALLY LEFT BLANK Bengal Brute Common Section 6 5 BENGAL BRUTE ARM NOTES 1 IMPORTANT ALIGN GREASE HOLE IN BEARING ITEM 5 WITH GREASE ZERK IN BOOM MAINTAIN ALIGNMENT DURING BEARING INSTALLATION 2 X JOINTS HAVE TWO BUSHINGS 05 25 05 Bengal Brute Common Section 6 6 BENGAL BRUTE ARM ITEM PART NO QTY DESCRIPTION 1 06 0001 7 1 SWIVELASSY REFER TO TRACTOR MOUNT KIT 2 06700031 1 MAIN BOOM ARM ASSY 3 06310013 1 MAIN BOOM WLDMNT 4 06520075 2 BUSHING 1 1 21D x 2 1 2 5 TB3010 2 BUSHING 1ID 6 06700036 1 KNUCKLE BOOM ARM ASSY 7 06310007 1 KNUCKLE BOOM WLDMNT 8 06520076 2 BUSHING 1ID x 1 9 06520077 2 BUSHING 2ID x 1 10 06520075 2 BUSHING 1 1 21D x 2 1 2 11 06520080 1 BOOM STOP PAD 12 21527 4 NYLOCK NUT 1 4 NC 13 22014 4 FLATWASHER 1 4 14 21532 4 CAPSCREW 1 4 x 1 1 2 15 06700037 1 SECONDARY BOOM ARM ASSY 16 06310008 1 SECONDARY BOOM WLDMNT 17 06520076 2 BUSHING 1ID x
111. cables with the 6 split hose at the point they pass through the hole and secure with zip ties GENERAL HOSE INSTALLATION Refer to the parts section for detailed information about hoses and fittings for this application When mounting the suction hose between the pump and the tank the stainless steel bands that are provided must be used CAUTION DO NOT use regular hose clamps for this purpose For protection of hoses in contact with metal edges wrap hoses with spit hose sections and fasten with hose clamps or zip ties as needed ACCUMULATOR INSTALLATION PLUMBING Install the accumulator bracket on top of the main frame mast with the capscrews and lockwashers shown Install the accumulator in the bracket and secure with the hardware shown Install the tee on the accumulator and the hose from the accumulator to the gland on the main boom cylinder Install hose from accumulator to the control valve Assembly Section 2 8 ASSEMBLY SWITCH BOX MOUNTING JOYSTICK Locate the 2 holes in the right front corner of the cab frame These will be the mounting holes for the 2 mounting bolts of the switch box bracket Mount the bracket using the hardware supplied as noted in the parts section NOTE ON HUSCO CONTROL VALVES Manual cable controlled Husco control valve boom mowers require check valves with integral restricting orifice 06502036 installed in the control valve work ports that are connected to the gland ends of the main
112. ctive clear hose wrap WHEEL WEIGHT MOUNTING For the BoomKat mower a wheel weight will be required for the left side rear wheel It will be necessary to mount the 1700 pound wheel weight in the wheel using the long capscrews lockwahers flatwashers and hex nuts per diagram in the parts section Installation is most easily done with a small fork lift inserting a fork in the center slot of the wheel weight The head of the capscrews is to be toward the OUTSIDE of the weight with flatwashers on both inside and outside of the assembly The left rear tire must also be filled with a mixture of water and calcium chloride at about five pound per gallon Tire air pressure should be maintained at approximately 30 P S I EXTENDING ZERK ON FLAIL HEAD Due to the belt shield covering the cutter shaft bearing on the flail head a hose elbow amp grease zerk have been added to the bearing Remove the existing grease zerk from the bearing and discard Attach the elbow to the bearing Next the hose is attached to the elbow and routed through the belt shield shown below and attached to the outside of the shield The additional zerk is connected to the end of the hose for easier bearing maintenance ATTACH HOSE HERE After assembling all components double check the complete assembly from the main frame to the cutter head Check the diagrams in the parts sections for proper placement and assembly of all components Assembly Section 2 22 ASSE
113. d or Folding Section raised if passersby bystanders or traffic are in the area to reduce possibility of injury or death from objects thrown by Blades under Guards or mower structure 8 Before dismounting secure implement in transport position or lower to ground Puttractor in park orset brake disengage stop engine remove key and wait until noise of rotation has ceased to prevent crushing by entanglement in rotating parts which could cause injury or death Never mount or dismount a moving vehicle Crushing from runover may cause serious injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DONOT OPERATE WITH 8 DO NOT MOUNT OR LOCK UP REFLECTORS CUTTER OR WING RAISED DISMOUNT WHILE Warranty Information Read and understand the complete Warranty Statement found in this manual Fill out the Warranty Registration form in full and return it within 90 days Make certain the Serial Number of the machine is recorded on the Warranty Card and form that you retain FORWARD This manual contains information about many features of the Tiger mowing and roadside maintenance equipment Some of these include Safety precautions Assembly instructions Operations Maintenance and Parts This manual will also assist you in the proper break in daily care and troubleshooting of your new mower We recommend that you read carefully the entire manual before operating the unit Also time spent in becoming fully acquainte
114. d with its performance features adjustments and maintenance schedules will be repaid in a long and satisfactory life of the equipment Troubleshooting Please before you call help us to help you Please look at the equipment to observe what is happening then e Classify the problem e Hydraulic electrical or mechanical Read the trouble shooting section e Tractor or Truck chassis Contact vehicle dealer e f unable to correct the problem yourself contact your local Tiger Dealer after gathering e Machine model e Serial number e Dealer name e Detailed information about the problem including results of troubleshooting Attention Owner Operator Dealer It is your obligation to read and understand the warranty information section located at the back of this manual denoting that the purchaser understands the safety issues relating to this machine and has received and will read a copy of this manual If at any time you have a service problem with your Tiger mower Contact your local dealer for service and parts needed MANUFACTURED BY DISTRIBUTED BY Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 1 800 843 6849 1 1 605 336 900 www tiger mowers com TABLE OF CONTENTS SAFETY 1 1 Safety Information 1 2 ASSEMBLY MOUNTING SECTION 2 1 OPERATION SECTION 3 1 MAINTENANCE SECTION 4 1 PARTS SECTION 5 1 Parts Ordering Guide 5 2 Parts Table of Contents 5 3 Common Parts Section 6 1 WARRANTY INFORMA
115. ds Raise main boom to vertical extend secondary boom out slightly so that deck can be articulated without contacting the main boom and roll deck in until deck cylinder is completely extended Then index the deck roll out function and determine the time required for the deck to roll out B Port Deck In Target 7 9 Seconds but DO NOT use Limit Screw Raise main boom to vertical extend secondary boom out slightly so that deck can be articulated without contacting the main boom and roll deck out until deck cylinder is completely retracted Then index the deck roll in function and determine the time required for the deck to roll in BOOM SWIVEL A Port Boom Aft 14 16 Seconds Extend booms completely rotate head to be level with ground lower main boom until deck is just above ground and swivel boom full forward Then index the boom swivel aft function and determine the time required for the boom to swivel aft Use caution when doing this stop boom before main boom contacts tire B Port Boom Forward 14 16 Seconds Extend booms completely rotate head to be level with ground lower main boom until deck is just above ground and swivel boom aft and until near tire Then index the boom swivel forward function and determine the time required for the boom to swivel full forward Assembly Section 2 29 ASSEMBLY oooooooooooao SNOILONNA MO IS 110 dS vasoad OL NOLLO3
116. e spring and use movement in needle nose vise grip to pull spool valve from block Check block and spool for contaminates and scratches Clean parts or replace if scratched 2 Suction lines 2 Check for kinkes or obstruction in obstructed suction hose 3 Low oil level 3 Check Hyd tank level and fill Pump will not work 1 Excessive wear 1 Disassemble and repair on internal parts Motor will not work 1 Excessive wear 1 Disassemble and repair on internal parts Maintenance Section 4 6 MAINTENANCE NOTE If flow meter is available check pressure and flow volume for all suspected hydraulic problems If the solution to your problem cannot be found in this section call the Technical Service representative at the number shown on the front cover of this manual Maintenance Section 4 7 MAINTENANCE TORQUE SPECIFICATIONS 103 for Standard CS ett hening Terque k 015 eco KA i 020 K 0 15 14 20 4910 65 59 m Ibs 66 in Ibs 76 i Ibs 86 in Ibs 101 in Ibs 107 in Ibs 122 in Ibs 143 in lbs 126 in be 143 ines 168 in tbs E Lu ui o uw we 26 29 xe 2 2 I 01082 RE NE n 4 1 15 48 1 8 pe eta a at Ar Ties 20 Weite 25 Tte 251 be S0 ee Abel 37 1016 e e es 12 415 498 553 90 1055 m 1710 Hate na
117. e the threaded studs and replace with bolts and lockwashers Torque bolts in an alternating pattern to 184 Ft Ibs NN DANGER Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked Up to prevent sudden or inadvertent falling which could cause serious injury or even death 14 Bengal Brute Common Section 6 68 OPERATION CLEAN CUTTER Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s DANGER Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation sc 4 OPERATING INSTRUCTIONS Inspect clean cutter saw before each use Re torque spindle bolts to 204 Ft los Inspect blade around collar and near the teeth for bends and cracks Check for loose broken chipped dull of missing teeth Tighten all loose teeth by hammering and or replacing rivets If teeth are broken chipped or missing or if blade is cracked or becomes bent remove blade and have it repaired at an approved service center Call Tiger Service Department for replacement parts and service The TRB50 Clean Cutter is intended for clean cutt
118. e to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 DANGER Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death 56 29 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see this type of items discontinue mowing sami DANGER There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush and in heavy weeds The Blades of this Mower can throw objects if shields are not properly installed and maintained Serious injury or even death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower saw DANGER A
119. ed position When mowing in brush or in trees above ground level the shield may be opened for easier cutting Read and follow the warnings on the decal shown below Do not run the cutter head into material larger than 6 diameter SAFETY SHIELD OPERATION Failure to close Safety Shield may allow objects to be outward with great force which can cause property damage bodil or death 1 Keep Safety Shield fully closed when cutting grass and weeds to reduce possibility of objects being thrown outward by the Blades and to prevent contact with the Blades if persons are in the area 2 Before cutting brush trimming limbs or other such operations raise Safety Shield fully to allow the blades to contact the material if area is clear of passersby Operator must stop cutting and close shield if passerby enters the thrown objects area or blade contact area 3 Repair or replace Safety Shield as needed 4 Always transport with Safety Shield closed Operation Section 3 6 OPERATION MOWER OPERATION WARNING When rotating parts are in motion serious injury may occur if caution is not used or danger is not recognized Never allow bystanders within 300 feet of the machine when in operation Extreme care should be taken when operating near loose objects such as gravel rocks and debris These conditions should be avoided The rotating parts in this machine have been designed and tested for rugged use However they could fai
120. ee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 Safety Section 1 25 SAFETY Safety Section 1 26 A
121. electrical signal verify that there is oil pressure at the valve inlet Electrical Valves must have pilot supply oil to move the spools Possible electronic problems Open circuit broken wire bad connection or loose connection in switch box Shorted to positive ground or other Incorrect voltage signal from joystick Continued on next sheet Bengal Brute Common Section 6 65 TROUBLESHOOTING Hydraulic inspection Install 3 pressure gauges on the valve inlet use M port or tee into hose supplying oil from the pump to the inlet on the workport that is not operating and on the LS port With the spools in Neutral Gear pump P should be approximately 200 psi LS 0 workport pressure on cylinder or function LS pump P should equal pump standby pressure LS 0 workport pressure on cylinder or function Pressure Comp pump P should equal pump standby pressure LS 0 workport pressure on cylinder or function Gear pump P should be approximately 200 psi higher than LS LS should equal workport workport pressure on cylinder or function LS pump P should be LS standby LS should equal workport workport pressure on cylinder or function Pressure Comp pump P should equal pump standby pressure LS should equal workport workport pressure on cylinder or function Operate one spool measure pressures with function at end of travel or stop Gear pump P should equal valve relief
122. ence of such defects will be repaired or replaced without charge provided that the failure of part s shall have occurred within twelve 12 months from the date of delivery of said equipment to the Retail Customer Expendable components such as knives oil chain sprockets skid shoes knife mounting disks and the like are excluded but not limited to this warranty The Retail Customer must pay the transportation cost to and from the Tiger Dealer s service shop for warranty service Warranty service will be performed by the Tiger Dealer from whom the equipment was purchased during service shop regularly scheduled days and hours of operation All Tiger obligation under this warranty shall be terminated if the equipment is modified or altered in ways not approved in writing by Tiger if repair parts other than genuine Tiger repair parts have been used or if the equipment has been subject to misuse neglect accident improper maintenance or improper operation Tiger Corporation reserves the right to make improvements in design or changes in specification at any time without incurring any obligation to owners of equipment previously sold No agent or person has authority to alter add to or waive the above warranties which are agreed to be in the only warranties representations or promises expressed or implied as to the quality or performance of the products covered and which do not include any implied warranty of merchantability or fitness In
123. ent serious injury or death from unsafe practices This is the Safety Alert Symbol When you see this symbol on your machine or in these instructions be alert to the potential for personal injury 1000 WARNING CAUTION The lowest level of Safety Message warns of possible injury Decals located on the equipment with this signal word are Black and Yellow Serious injury or possible death Decals are Black and Orange DANGER Imminent death critical injury Decals are Red and White HEAD UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good common sense to avoid hazards e Safety Section 1 2 SAFETY PELIGRO Sino lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad i LEAEL INSTRUCTIVO DANGER Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manualoronthe Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation 56 4 Always maintain the safet
124. f cutter shaft slows to the point that the knives are folding back against the cutter shaft move the mower head away from the foliage and allow the cutter shaft to regain full speed WARNING Operating the mower in a manner that allows the knives to contact the drum will cause permanent damage to the cutter shaft drum knives and knife attachment parts WARNING The 63 boom flail cutter shaft is designed for standard rotation same rotation as the tractor wheels during forward travel Never operate the cutter shaft in reverse rotation Operating this mower in reverse rotation may cause objects to be thrown out the front of the mower head UNSTOWING BOOM To un stow the boom from the boom rest proceed as follows Extend the secondary boom OUT and lift the head off of the boom rest Extend the knuckle boom STRAIGHT Move main boom UP off of main boom support Swivel boom FORWARD perpendicular to tractor and switch travel lock to OFF The head and booms are now ready for full operation TRANSPORTING MOWER Transporting under the units own power NOTE ONLY when transporting under the units own power is it permissible to rest the head in any of the resting positions When transporting on a trailer the head MUST be resting on the position designed for the head you are using When transporting between job sites the following procedure should be followed Shut off the power to the cutting head and allow al
125. ghten Check all tubes for correct alignment and that none are pinched or bent The clamp bolts can now be tightened SOLENOID BRAKE VALVE Install a solenoid valve mounting bracket with the supplied hardware While installing fittings to the brake valve the electrical coil on the spool must be removed to make room When reinstalling the coil it is important to use no more than 5 ft lbs or 60 in lbs torque Over torque to the coil will result in hydraulic failure of spool Assembly Section 2 20 ASSEMBLY MAIN BOOM INSTALLATION Attach the inner end of the main boom to the swivel bracket with the cylinder anchors mounting upward and at a right angle to the tractor Secure it with the horizontal hinge pin Secure the hinge pin in the boss with capscrews etc see parts section Attach the butt end of the cylinder to the swivel bracket anchor with the special bracket head cylinder pin and roll pin shown in parts section Install the fittings and hoses to the main boom cylinder Install the travelock on the rod end of the main boom cylinder These should be facing the butt end of the cylinder after installation GREASELESS BEARINGS ARE DARK GRAY AND SHOULD NEVER BE GREASED THE MAIN BOOM CYLINDER AND THE SECONDARY CYLINDER ARE NOT GREASELESS AND NEED TO BE GREASED SWITCHING SIDE MOUNT TO BOOM ARM If you are changing over from a side mounted mower you must first close the ball valves and remove the motor hoses from the motor
126. he faulty section Each section of the valve controls a certain position of the boom or deck Seated in the operators seat the controls from left to right are 1 primary main boom 2 secondary boom 3 deck roll 4 boom swivel swing amp knuckle boom and 5 boom safety shield Lever 4 is set up to be used for both the swivel function and the knuckle function When using the knuckle stop any movement of the boom Then push the button on the end of Lever 4 At this time the indicator light on the switch box will light up telling you the knuckle funcion is activated You will then be able to straighten the knuckle and move it backward To switch back to the swivel function stop any movement to the boom Push the button on the end of Lever 4 The indicator light will shut off letting you know that the swivel is now active NOTE The mower head can still move if the switch box has no power Operation Section 3 4 LEVER 1 MAIN BOOM LEVER 2 OPERATION SECONDARY BOOM LEVER 3 DECK ROLL LEVER 74 BOOM SWIVEL INDICATOR LIGHT OFF LEVER 74 WITH BUTTON PRESSED BOOM KNUCKLE INDICATOR LIGHT ON LEVER 5 BOOM SHIELD Operation Section 3 5 UP DOWN SWIVEL STRAIGHT KNUCKLE OPEN CLOSE OPERATION SWITCHBOX The Safety Shield lever opens and closes the shield located on the front of the cutter head When mowing at or near the ground always have the shield in the clos
127. hoses will have to be shortened because there is too much hose between clamps Assembly Section 2 15 ASSEMBLY REAR STOW BOOM HYDRAULIC DIAGRAM LIFT VALVE TRAVEL LOCK HYDRAULIC BOOM POWER CYLINDER SECONDARY BOOM HYDRAULIC Pp CYLINDER TRACTOR RETURN HYDRAULIC TRAVEL LOCK REMOTES SELECTOR DECK ROLL VALVE VALVE CYLINDER G KNUCKLE LOAD 10 09 BOOM SWIVEL SENSE CYLINDER ia E SAFETY SHIELD CYLINDER FILTER BUTT END GLAND END RESERVOIR TANK MOWER HYDRAULIC MOTOR PUMP P DRAIN PLUG 1320 BOOM HYDRAULIC DIAGRAM TEMPERATURE GAUGE MOUNTING OPTIONAL Mount the temperature gauge where it is clearly visible to the operator Attach the green wire from the negative post on the gauge to a grounded bolt on the tractor frame Remove paint if needed to make a good ground Remove the pipe plug from the side of the hydraulic reservoir and install the temperature sensor using thread sealing tape Run the white wire from the S sensor post of the gauge to the temperature sensor on the hydraulic reservoir tank Assembly Section 2 16 ASSEMBLY SELECTOR VALVE RELOCATION Drill a set of 3 8 or 10MM holes 1 1 2 to the right of the existing holes on the Leagal Rear Stow Boomrest Install the selector valve using the hardware provided as shown in the parts section of this manual SELECTOR VALVE MOUNTING HOLE RELOCATION SELECTOR VALVE INSTALLATION
128. ill not start 1 Blown fuse 1 Check fuse between mower switch or run and ignition replace 2 Ball valves closed 2 Make sure valves are open Low oil level 3 Check Hyd tank and fill 4 Line leak 4 Check all fittings and lines re tighten or replace 5 Electronic 5a Without the tractor running turn solenoid faulty the mower switch to on A low audible click should be heard if the solenoid is engaging the solenoid spool If click is not heard leave switch in on position and with a screwdriver or other steel object touch the small nut on the end of the solenoid If the metallic object is not attracted to the nut check the fuse and wiring for an open circuit If the object is attracted but no click is heard replace the solenoid ob Remove the four bolts holding the small block to the main block Lift and remove small block being careful not to damage O rings filter Clean filter and re install 5 Remove large nut on side of large valve block Remove spring and use needle nose vise grip to pull spool from block Check block and spool for contaminates and scratches Clean parts or replace if scratched Motor runs but 1 Belts 1 Inspect belts and pulleys Replace Will not cut belts and repair as needed 2 Tensioner 2 Adjust tensioner nut until flat washer washer is flush with top of guide Motor turns slowly 1 Contaminants 1 Remove large nut on side of large or not at all restricting spool valve block Remov
129. ing trees and brush up to six 6 inches in diameter maximum Turn mower ON while tractor is running at idle Then increase tractor speed to 1 950 RPM maximum Note this tractor engine speed produces a mower speed of 1 500 RPM DO NOT operate the clean cutter mower at speeds in exess of 1 500 RPM If saw blade wobbles in exess of two 2 inches while tractor is idling STOP remove the blade and have it repaired an an approved service center Call Tiger Service Department for replacement parts and service Allow saw to accelerate to maximum speed before moving into foliage Advance mower head smoothly in foliage Allow saw to cut through material do not force or over feed If saw slows excessively move the head out of the foliage and allow the saw to achieve maximum speed DO NOT move up or down or roll mower head while cutting through heavy foliage DO NOT use clean cutter mower on the ground The saw blade is equipped with carbide tips which are very hard Striking rocks steel concerte or other similar debris will break these tips Badly worn teeth increase stress to the saw blade and require more horsepower to cut than sharp teeth Set up a scheduled maintenance program for the saw before the teeth are dull The saw will last longer product a better cut cut large diameter foliage without binding and will cost less to operate Check adapter and collar every time saw is changed maintain the 004 inch taper on face surface agains
130. ith authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins are properly secured Serious injury may occur from not maintaining this machine in good working order sc 21 WARNING Always read carefully and comply fully with the manufacturers instruc tions when handling oil solvents cleansers and any other chemical agent 22 DANGER Never run the tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health SG 23 DANGER KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death SG 24 DANGER Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others 50 25 Safety Section 1 6 SAFETY DANGER NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Imple ment an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medi cation that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyon
131. ith the manual handle If function operates normally continue with electronic inspection If function does not operate normally continue with hydraulic inspection Electronic inspection Connect a voltmeter to the cable connector of the valve section that is not operating This will allow you to measure supply and signal voltage when the joystick is operated Main Secondary and Swivel Valves signal voltage should be 50 of supply voltage with joystick in Neutral position up to 75 of supply voltage in B direction down to 25 of supply voltage in A direction Signal voltage should change smoothly with lever movement Pin 1 Supply Voltage Pin 2 Signal Voltage Pin gnd ground Deck Roll Valve or Float Valve signal voltage should be 50 of supply voltage with joystick in Neutral position up to 65 of supply voltage in B direction down to 35 of supply voltage in A direction Signal voltage should change smoothly with lever movement Signal voltage should be approximately 7596 of supply voltage when float switch is operated Pin 1 Supply Voltage Pin 42 Signal Voltage Pin gnd ground Shield Valve or On Off Valve Voltage on pin 1 should be equal to supply voltage when switch is operated in A direction Voltage on pin 2 should be equal to supply voltage when switch is operated in B direction Pin 1 Signal Voltage Pin 2 Signal Voltage Pin gnd ground If none of the valve will operate with
132. l motion to come to a complete stop Roll the mower deck OUT all the way until it is adjacent to the secondary boom Extend the secondary boom OUT to clear the boom rest Next swivel the boom and manuver the main boom until it rests on the boom rest Switch over to the knuckle control and curl the knuckle Back Slowly and carefully lower the secondary boom until it contacts the desired cradle Lastly place the Travel Lock switch on the main control switch box to the ON position The unit is now ready for self transportation See picture of stowed boom on next page Operation Section 3 14 OPERATION Transporting unit by flatbed trailer Park flatbed on level area Drive tractor onto center of flatbed to avoid uneven distribution of weight and staying within local width restrictions Boom head must be stowed on Boom Rest The FLAIL HEAD MUST be stowed in the UPPER position The 50 ROTARY HEAD MUST be stowed in the LOWER position The 60 ROTARY HEAD MUST be stowed in the LOWER position WITH Part 06310017 in place CAUTION If any part of this operating section or any other section of this manual is not completely understood contact your Tiger dealer or the address on the cover of this manual for assistance Operation Section 3 15 OPERATION Operation Section 3 16 MAINTENANCE SECTION aintenance Section 4 1 MAINTENANCE Tiger Mowers are designed for high performance and rugged durability
133. l upon impact with heavy solid objects such as steel guard rails concrete abutments etc causing them to be thrown at a very high velocity Never allow cutter head to contact such objects Inspecting the cutting area for such objects and removing them prior to mowing can help eliminate these potential hazards Once on location lower the mower deck slightly above the material to be cut so the mower does not have to start under a load Wilh the tractor at an idle engage mower Bring tractor R P M up to 1900 2200 R P M and slowly lower deck to ground level A flail mower deck should be carried so that part of the deck weight is carried by the boom and part carried by the ground roller when mowing on the ground When the flail mower is carried this way the ground roller follows the contour of the ground more easily during mowing operations The rotary mower deck should always be carried rather than dragged on the skid shoes when mowing on the ground Dragging the rotary mower deck increases the side loads on the boom decreases the horsepower available to the cutter head and reduces the ability of the accumulator the carry part of the weight of the boom during mowing operations During mower operation the hand throttle must be used to maintain engine speed at1900 2200 R P M This prevents radical changes in mower spindle speeds reducing the possibility of cutter assembly damage The horizontal positioning action of the boom i
134. leared the sealing flats the bowl should spin freely Taking care not to drop the bowl finish removing the bowl from the head WARNING bowl will be full of oil Pour the oil from the bowl into a container this oil should be considered contaminated due to the flow direction through the element is outside in Clean the inside of the bowl if dirt is present Remove the old element from the filter head by pulling with a rotation motion Dispose of the used element properly Remove the new element from the packaging Using your finger dab and lubricate the o ring in the top of the new element Install the new element into and on the mounting boss with in the head assure that the element is fully seated on the boss Clean and inspect the o ring that is affixed in the bowl lubricate with oil Using a clockwise rotation screw the bowl back into the head assuring that the bowl has not been cross threaded into the head Continue tighten the bowl into the head using the spanner wrench or ratchet the rotation of the bowl will become tighter once the o ring engages the sealing flats Once the bowl has been fully inserted into the head and the o ring has reached the sealing flats the bowl can no longer be tightened and bottoms out Once the bowl has bottomed out back off the bowl by 1 6 turn this assures that the o ring is seated properly with in the sealing flats Element change out and re assembly is now complete Start the machi
135. ll Safety Shields Guards and Safety devices including Tractor PT but not limited to the Deflectors Chain Guards Steel Shield Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and main tained in good working condition All safety devices should be inspected carefully at least daily for missing Defiector Chain Y or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact PTO Integra hield Safety Section 1 7 SAFETY DANGER The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities Toreduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles scm 4 Extreme care should be taken when operating nearloose objects such WARNING as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign
136. lso personal injury or death can occur from sudden dropping or inadvertent operation of the controls Make certain the area is clear before lowering or raising the deck Bengal Brute Common Section 6 70 MAINTENANCE CLEAN CUTTER MAINTENANCE INSTRUCTIONS Inspect clean cutter saw before each use Re torque spindle bolts in an alternating pattern to 204 ft lbs Check for loose broken chipped dull or missing teeth Tighten all loose tooth assemblies by hammer and or replacing rivets If teeth tips are broken chipped or missing replace tip or replace entire tooth assembly NEVER RUN SAW BLADE WITH MISSING TOOTH ASSEMBLY If saw blade is cracked becomes bent or wobbles in excess of two 2 inches while the tractor is idling STOP remove blade and have it repaired at an approved service center Call Tiger Service Department for replacement parts and service These saw blades are pre tensioned after the tooth assemblies are riveted in place This pre tensioning ensures that the blade runs true and remains true under normal cutting load Removal of more than one or two complete tooth assemblies at a time may effect the tensioning of the blade Before cutting always check for wobble while machine is running at idle If blade wobbles in excess of two 2 inches STOP remove blade and have it repaired at an approved service center The teeth tips can be replaced without removing the tooth bodies from the saw blade see TIP REPLACEMENT PROCE
137. m requirements for tractor operators pue O Qa M OUI SYS OWNER REQUIREMENTS Provide a Roll Over Protective Structure that meets the requirements of this Standard and Provide Seatbelts that meet the requirements of this Standard and SAE J3C and Ensure that each employee uses such Seatbelt while the tractor is moving and Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS OPERATOR REQUIREMENTS Securely fasten seatbelt it the tractor has a ROPS Where possible avoid operating the tractor near steep ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do Not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the draw bar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park lock if available Printed in USA O Tiger Corporation
138. nance Section 4 26 NEW HOLLAND T6000 BENGAL BRUTE PARTS SECTION Parts Section 5 1 PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual 1 The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual Part Numbers and Descriptions are given to help locate the parts and quantities required 2 The Purchase Order must indicate the Name and Address of the person or organization ordering the parts who should be charged and if possible the serial number of the machine for which the parts are being ordered 3 he purchase order must clearly list the quantity of each part the complete and correct part number and the basic name of the part 4 The manufacturer reserves the right to substitute parts where applicable 5 Some parts may be unlisted items which are special production items not normally stocked and are subject to special handling Request a quotation for such parts before sending a purchase order 6 The manufacturer reserves the right to change prices without prior notice NOTE When ordering replacement decals refer to the part numbers and descriptions listed in the safety section in the front of this manual For maximum safety and to guarantee optimum product reliability always use genuine Tiger replacement parts The use of inferior
139. ne and inspect the filter area checking that there is no oil leaking from the filter assembly This is first to be done at 50 hours of operation then yearly 500 hours or when indicated by restriction indicator 4 ah 9 HEAD BOWL Maintenance Section 4 11 MAINTENANCE GREASING CUTTER SHAFT FLAIL MOWERS Locate grease zerks on each end of cutter shaft s these are located on the bearing cover Normal conditions require one or two pump in each bearing using Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications This is to be done with a standard grease gun daily or at 8 hour intervals CAUTION Over greasing may cause premature seal failure GREASING GROUND ROLLER SHAFT FLAIL Locate grease zerks on each end of roller tube at lower rear of head Normal conditions require one or two pump in each bearing using Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications This is to be done with a standard grease gun daily or at 8 hour intervals CAUTION Over greasing may cause premature seal failure Maintenance Section 4 12 MAINTENANCE GREASING PUMP DRIVE SHAFT COUPLER With engine stopped ensure drive shaft alignment by grasping coupler and sliding back and forth Coupler should slide freely with approximately 1 8 of end play If coupler does not slide freely inspect for loose pump mount bolts or damaged or loose
140. ng contact is made Hold swivel in set direction with a wrench and turn the O ring nut away from the swivel body and carefully tighten Assembly Section 2 4 ASSEMBLY POLY CARBONATE SAFETY WINDOW NOTE This should be done before mounting the main frame 1 Disconnect gas shock at door Remove the right side cab door from tractor cab by removing hinge pins 2 Remove the existing hardware and discard factory glass door 3 Place small bead of adhesive seal in the bottom of the trim lock bubble bead 4 Install trim lock bubble seal on polycarbonate starting at the center bottom horizontal portion 5 Install existing hardware removed from glass door on the polycarbonate 6 Install the polycarbonate assembly in the cab with existing and supplied hardware 7 Press polycarbonate into place at upper front corner Then drill 3 16 pilot hole through polycarbonate and corner gusset of door jam Locate hole 1 1 4 from the edge of the lower rounded feature of the corner gusset and center it from each end Then drill out hole in polycarbonate with 15 32 diameter bit that is ONLY used for polycarbonate 10 Drill out hole in gusset with 3 8 diameter bit for steel 11 Install the poly door into place where factory door was removed upper right rear first Refer the parts section for the details 12 Install grommet into hole in polycarbonate Then install supllied 1 4 nut into corner gusset 13 Secure upper right corner with s
141. ng position for flatbed travel If mowing for the first time with a Tiger Boom Mower we recommend choosing a ditch or area relatively flat with a minimum of sign posts guard rails etc As always you should inspect the area for other objects that can cause potential hazards and removing them before mowing The Mower Control switch turns the mower and OFF This switch is to be in the OFF position to start the tractor If the switch is ON and the tractor ignition switch is turned to ON the red mower run indicator light will come on However the tractor will not start with the Mower Control switch in the ON position Upon starting tractor the mower run indicator light may flash briefly and may flash briefly again when tractor is shut down WARNING If tractor starts with switch on turn off tractor and contact your local Tiger dealership for assistance NOTE The tractor ignition switch and the Master Switch must be ON to allow movement of the mower deck Operation Section 3 3 OPERATION CABLE CONTROLLED MOWERS A control lever decal similar to the one shown below should be near the control valve to remind the operator of the lever functions The main control valve on the Tiger Rear Stow Boom has multiple sections with tapered spools located near the right side of the steering wheel The malfunction of a section of the valve does not necessitate the replacement of the entire bank only t
142. no event will Tiger be liable for incidental or consequential damages or injuries including but not limited to loss of profits rental or substitute equipment or other commercial loss THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREIN Itis the Purchasers obligation to sign the warranty registration form AFTER he she has Read and Understands the Operation and Safety Instructions stated within this manual ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter By being familiar with the safety rules operating and maintenance instructions in this manual you can help prevent accidents The objective of this manual is to help make you a better operator Remember SAFETY IS YOU Your safety and the safety of those around you depends on YOU Common sense should play alarge role in the operation of this machine Since we at Tiger Corporation are constantly striving to improve out products we reserve the right to change specifications or design at any time TO THE OWNER OPERATOR DEALER To keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine The table of contents clearly identifies each section where you can easily find the information you need The Occupational Safety and Health Act OSHA 1928 51 subpart C makes the following minimu
143. nt actuation of cylinders or sudden release of compressed springs Before disconnecting any hoses relieve pressure by shutting tractor off setting cutter on ground and actuating lift valve handles DO NOT use hands to check for suspected leaks in hydraulic hoses WARNING Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin and cause serious injury If fluid is injected into skin it mustbe surgically removed within a few hours or gangrene may result Use a small piece of wood or cardboard not hands to search for pin hose leaks Be sure all pressure is relieved whenever disconnecting lines Be sure all connections are tight and hoses and lines are not damaged before applying pressure BREAK IN PERIOD In addition to following the break in instructions for your particular tractor the in tank hydraulic fluid filter should be replaced after the first 50 hours of service Thereafter the filter should be replaced every 500 hours or yearly which ever comes first Re torque wheel lugs after first five hours of operation and periodically thereafter oee torque specifications listed in the tractor s service manual for your particular model Wheel lugs must always be re torqued whenever a wheel is removed and reinstalled Maintenance Section 4 2 MAINTENANCE DANGER Never work under the Implement the framework or any lifted compo nent unless the Implement is securely supported or blocked up to prevent s
144. object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing 5 Many varied objects such as wire cable rope or chains can become WARNING entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items 6 Mow atthe speed that you can safely operate and control the tractor and mower Safemowing speed depends onterrain condition and grass type density and height of cut Normal ground speed range is from 010 5 mph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided scm 7 Avoid mowing in reverse direction when possible Checkto make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material WARNING Do not put hands or feet under mower decks Blade Contact can result serious injury oreven death Stay away until all motion has sto
145. one to socket rail on tooth body and allow it to evaporate Dab on soldering paste black flux to socket rail of tooth body and slide pre tinned tip into place 3 Then heat tip sides and base of socket rail to ensure silver solder flows completely around base of tip Grasp tip with tweezers and gently twist tip back and forth to ensure complete bonding of silver solder 4 Discontinue heat and allow to cool Then check braze by gently tapping tip with rubber mallet VIEW OF ASSEMBLIED TOOTH TOOTH BODY BASE OF SOCKET RAIL TIP SIDE SOCKET RAIL ON TOOTH BODY CARBIDE TIP FACE CLEAN CUTTER ANGLED END TIP REPLACEMENT Bengal Brute Common Section 6 73 Bengal Brute Common Section 6 74 FIRE SUPRESSION SYSTEM FIRE SYSTE SECTIO Bengal Brute Common Section 6 75 FIRE SUPRESSION SYSTEM PARTS DETAIL A SCALE 1 7 DETAIL B SCALE 1 8 em DETAIL D DETAIL C SCALE 1 8 SCALE 1 8 bengal Brute Seciori o o FIRE SUPRESSION SYSTEM PARTS ITEM P N QTY DESCRIPTION 1 06520357 1 TANK FIRE SUPRESS SYS RAILKUT 2 06520358 1 MNT TANK FIRE KIT RAILKUT 3 06520359 1 SUPRESS SYS RAILKUT 4 612181 4 CAPSCREW SKT HD 10 24 X 3 4 5 24890 4 HEX NUT 10 24 NYLOCK 6 06520360 1 HOSE REEL FIRE KIT RAILKUT 7 21630 4 CAPSCREW 3 8 x 1 NC 8 21627 8 NYLOCK NUT 3 8 NC 9 06520361 1 FILTER FIRE KIT RAILKUT 10 06520366 1 GUN FIRE KIT RAILKUT 11 06370120 1 STAND FIRESYS
146. ousing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items 6 CAUTION Before any operation of tractor and mower the user should read and understand the safety and operating instructions for both the tractor and the mower The user should also be familiar with the location and functions of the units instruments and controls Being familiar with the machine and it s controls will increase efficiency and reduce possibility of serious injury or damage to the unit The operator should work slowly and carefully until he feels comfortable with the machine Speed and skill will be attained much easier if the necessary time is spent to familiarize yourself with the machine and its operations Since tractor makes and models vary we recommend reading and following the operators manual provided by the manufacturer pertaining to your particular unit WARNING Extreme care should be taken when operating near loose objects such C as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immedi
147. peed run the tractor at full throttle during mowing operations If the cutter shaft slows to the point that the knives are folding back move the mower head away from the foliage and allow the cutter shaft to regain full speed idi kaa Operating the mower in a manner that allows the knives to continually fold 4 back or allowing knife lugs to contact foliage will cause permanent damage to the cutter shaft drum knives and knife attachment parts WARNING The 50 boom flail cutter shaft is designed for standard rotation same rotation as the tractor wheels during forward travel Never operate the cutter shaft in reverse rotation Operating this mower in reverse rotation may cause objects to be thrown out the front of the mower head WARNING The 50 boom flail equipped with free swinging brush knives is intended for brush cutting only Cutting grass is not recommended WARNING Do not allow knives to cut down to the ground Position ground roller to maintain knife arc at a minimum of 2 inches above the ground Knife contact or lug contact with ground will cause permanent damage to cutter shaft knives and knife attachment parts Operation Section 3 13 OPERATION 63 BOOM FLAIL The 63 boom flail mower was designed for cutting grass The cutter shaft speed must be maintained for proper cutting To insure that the cutter shaft is rotating at maximun speed run tractor at full throttle during mowing operations I
148. pped and the decks securely blocked up sam DANGER Replace bentor broken blade with new blades NEVERATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSE QUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES 1 Safety Section 1 8 SAFETY WARNING Do not mow with two machines in the same area except with Cab tractors with the windows closed sami DANGER Rotary and Flail Mowers are capable under adverse conditions of throwing objects for great distances 100 yards or more and causing serious injury or death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN LESS Front and Rear Deflectors are installed and in good working condition Mower Head is running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed gt NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be in spected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being re moved and mowed again at desired final height sew DANGER Use extreme caution when raising the Mower head Stop the Blades from
149. pper hand rail stub olide rubber cap on the stub 13 Mount light to mirror bracket as seen in Parts section Assembly Section 2 23 Pp IS wl Oo ASSEMBLY EXHAUST MOUNT NOTE This should be done after mounting the main frame 1 Cutthe tractor hood as shown in pic 1 to accomodate modified exhaust turbo tube Remove the muffler from existing turbo tube Remove existing turbo tube from tractor turbo Install the exhaust mounting bracket and supporting brace Cut the existing tube at turbo end 4 3 8 from hole center as shown in pic 2 and3 Discard remaining portion of existing tube 6 Install the turbo end of existing tube to the tractor turbo 7 supplied tube to the turbo end of existing tube using the sealing clamp as shown in pic 4 Do not tighten the hardware 8 Install the exhaust clamp to the exhaust mounting bracket with the supplied hardware Refer parts section for the details amp Oo I 9 Tighten the turbo existing hardware first and then the rest of the hardware 10 Cut the muffler sweep off at the top and replace with a raincap if necessary for shipping as shown in pic 5 Then install muffler to the turbo tube with the existing hardware JA EXHAUST TUR 72 NewHolland gt Picture 1 BW Tangi io n pa L RP 13 mmm 3 3 N 3 EXISTING TUBE gt E
150. pt to get off or on a moving tractor 8 gt Never allow riders on tractor or equipment gt AH start the tractor from the seat with the ey gt Always inspect the area before mowing Remove all foreign debris gt Always keep bystanders and coworkers minimum of 300 feet away i gt Never allow the mower blades to contact solid objects or foreign material Hi Never approach rotating elements Hi Disengage the PTO place transmission in Park set parking brake shut off engine and remove key and wait until all rotating motion has stopped before leaving seat Safety Section 1 18 PART NO LOCATION 06550012 INSIDE OF CAB 33743 INSIDE OF CAB SAFETY PART NO LOCATION HED 42399 REFLECTIVE TAPE MOWER DECK AMBER 4240006 REFLECTIVE TAPE MOWER DECK DANGER 673217 MOWER KEEP HANDS AND FEET CLEAR FOR SAFE OPERATION 6T3219 READ THE INSIDE OF CAB OPERATORS amp MAINTENANCE MANUAL BEFORE OPERATING 673220 FRONT PUMP MOUNT Safety Section 1 19 SAFETY PART NO LOCATION LUBRICATE eo EVERY i HOURS OF 613221 ble des INSIDE OF CAB SPINDLE BEFORE USING NOTE SEE OPERATORS MANUAL FOR SUBSTITUTE LUBRICANT AND MORE DETAILED INSTRUCTIONS NOTICE Engine will not start when mower is engaged 613222 INSIDE OF CAB ADANGER STAY CLEAR 6T3224 1 gt DISCHARGE MOWER DECK OPENING DANGER is A DO NOT O
151. s designed to position the cutting head and provide a limited pressure relief when excessive pressure is applied to the boom Do not force the cutting head into heavy branches or stumps Damage to the unit may result When using the rotary cutting head for trimming trees and shrubs let the mower saw into them Do not lower the mower head down directly onto a tree or stump The mower blades are designed to cut with the end and misuse can cause damage to the blade and a hazardous situation for the operator CAUTION CAUTION Powering the boom down forcing mower deck onto ground may damage mower deck and it s attachment to the boom creating a potentially hazardous situation Operation Section 3 7 OPERATION To ensure a clean cut engine speed should be maintained at approximately 1900 2200 R P M If the tractor slows to less than 1800 R P M shift to the next lower gear DO NOT ride the clutch this will cause premature clutch failure The engine should not be operated at any time at more than 2400 R P M on the tractor tachometer For cutting brush it is usually best to stop the tractor and swivel the boom and mower into foliage The horizontal positioning action of the boom is designed to position the cutting head and provide a limited pressure relief when excessive pressure is applied to the boom CAUTION DO NOT use excessive force when positioning cutting head into heavy branches or stumps Damage to the unit may result
152. s keep a careful lookout and use extreme care when working around overhead obstructions Never allow the Mower head or boom within 10 feet of any powerline When working close to overhead power lines consult your electric company for a safe code of operation SBM 7 DANGER When transporting Boom Mower on a truck or trailer the height or width may exceed legal limits when the boom is in the transport position Contact with side or overhead structures or power lines can cause property damage or serious injury or death If necessary lower boom to reduce height and or remove mowing head to reduce width to the legal limits 8 Never operate the Tractor and Mower Unit without an OPS Operators Protective Structure or Cab to prevent injury from objects thrown from groundorfrom overhead trimming Stop mowing if workers or passersby are with in 100 yards ssw o Each Rear Wheel must have a minimum of 1500 pound contact with the surface to prevent lateral instability and possible tip over which could result in serious bodily injury or even death Widen the wheel tread and add weights if needed Refer to the mounting instructions 16000 Foros Minimum or call Customer Service if you need assistance with Couterweight Procedure 11 DANGER Always disconnect the wire leads from the mower pump solenoid before performing service on the Tractor or Mower Use caution when working on the Tractor or Mower Tractor engine must be s
153. screws and lock washers as shown in the parts section illustration DO NOT tighten fasteners at this time Slide the pump drive shaft into the crankshaft adapter The end with the shorter splines should be inserted into the adapter if applicable Slide the splined drive shaft coupler onto the pump drive shaft Install the pump onto the mounting bracket NOTE the shaft is offset to one direction the pump should be installed with the offset side on top Install hardware for securing pump to the pump mount DO NOT tighten Align pump so that splined coupling can be moved back and forth by hand Tighten pump mounting bolts in succession rechecking for spline coupling movement Remove the pump mounting bracket bolts one at a time and apply a thread locking agent Tighten these bolts in succession again checking for free movement in the drive shaft After all bolts are torqued the end play on the drive shaft should be 1 16 to 1 8 and coupler should move freely with hand pressure If end play is less than 1 16 grind the end of the shaft to achieve the proper end play If there is more than 1 4 of end play return the shaft with specifications for a longer shaft CAUTION DO NOT START THE TRACTOR UNTIL ALL HOSES ARE ATTACHED TANK IS FILLED WITH PROPER OIL AND BALL VAVLES ARE OPEN STARTING AT THIS TIME WILL CAUSE SERIOUS DAMAGE TO THE PUMP ADJUSTING REAR WHEELS Raise rear of tractor onto jack stands Follow the instructions in the tractor o
154. second hole should run parallel to the bottom edge of the wheel well Mark the hole 12 from the first hole and 3 1 2 from the bottom edge Use the image below for reference NOTE DO NOT CUT INTO TUBES HOSES WIRES WHEN DRILLING THROUGH METAL OR PLASTIC RIGHT REAR FENDER Place as many hoses in the clamp that will fit without compromising pressure Then secure the 2 HOSE CLAMP 06520013 to the holes drilled with 1 EACH CAPSCREW 3 8 X 1 NC 21630 and 1 EACH NYLOCK NUT 3 8 NC 21627 The hoses that don t fit into the clamp are to be secured to the others with zip ties For protection of hoses in contact with metal edges wrap hoses with spit hose sections and fasten with hose clamps or zip ties as needed Assembly Section 2 7 ASSEMBLY CABLE CONTROL LEVER STAND Place the front edge of the support bracket 2 3 back from the lower right front window Rotate stand to be 24 from the right door frame as shown below sure that the location of the stand will allow clearance between the cable control handles and all existing interior levers etc Drill 3 holes to match control bracket and secure with cap screws and nylock nuts noted in parts section Cut a 2 1 2 hole in the floor from inside the cab This hole is to be located 2 1 2 away from the edge and 4 from the metal edge by the right door Install trim lock around the metal edges of the hole then route the cables through the hole Next wrap the
155. setting or workport shock valve setting LS should equal workport Workport should equal relief setting or workport shock valve setting L S pump P should equal valve relief setting pump max pressure setting or workport shock valve setting LS should equal workport Workport should equal relief setting pump max pressure setting or workport shock valve setting Pressure Comp pump P should equal pump standby pressure LS should equal workport Workport should equal pump standby pressure or workport shock valve setting Operate more than one spool Gear pump P should approximately 200 psi higher than LS LS should equal highest workport pressure Workport pressure on cylinder or function LS pump P should be LS standby pressure LS should equal highest workport pressure Workport pressure on cylinder or function Pressure Comp pump P should equal pump standby pressure LS should equal highest workport pressure Workport pressure on cylinder or function Possible hydraulic problems Cylinder leak LS signal leaking to tank before reaching pump LS port Hydraulic system or pump not supplying flow to valve Bengal Brute Common Section 6 66 CLEAN CUTTER BOOM x CLEAN CUTTER SECTION Bengal Brute Common Section 6 67 ASSEMBLY CLEAN CUTTER CAUTION Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property CAUTI
156. t the saw blade of these two 2 items Always clean adapter and collar before mounting the blade If adapter or collars are worn or damaged they must be replaced Familiarize yourself with the machines operation and correct operating safety precautions Bengal Brute Common Section 6 69 OPERATION CLEAN CUTTER Excessive wobble will generate heat in the blade rapidly accelerating the loss of tension The overheated blade will then rub against the foliage as it is cutting again increasing the heat in the blade and intensifying the wobble The blade may then weaken crack and eventually fail NEVER RUN A BLADE THAT IS CRACKED OR BENT WARNING DANGER Always keep a careful lookout and use extreme care when working around overhead obstructions Never allow the Mower head or boom within 10feetof any power line When working close to overhead power lines consult your electric company for a safe code of operation SBM 7 WARNING E Do not put hands or feet under mower decks Blade Contact can result serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up sam DANGER Never operate the Tractor and Mower Unit without an OPS Operators Protective Structure or Cab to prevent injury from objects thrown from ground orfrom overhead trimming Stop mowing if workers or passersby are with in 100 yards 5 9 WARNING CAUTION Never leave the key in the ignition switch A
157. the workport that is not operating and on the LS port With the spools in Neutral Gear pump P should be approximately 200 psi LS 0 workport pressure on cylinder or function LS pump P should equal pump standby pressure LS 0 workport pressure on cylinder or function Pressure Comp pump P should equal pump standby pressure LS 0 workport pressure on cylinder or function Gear pump P should be approximately 200 psi higher than LS LS should equal workport workport pressure on cylinder or function LS pump P should be LS standby LS should equal workport workport pressure on cylinder or function Pressure Comp pump P should equal pump standby pressure LS should equal workport workport pressure on cylinder or function Operate one spool measure pressures with function at end of travel or stop Gear pump P should equal valve relief setting or workport shock valve setting LS should equal workport Workport should equal relief setting or workport shock valve setting L S pump P should equal valve relief setting pump max pressure setting or workport shock valve setting LS should equal workport Workport should equal relief setting pump max pressure setting or workport shock valve setting Pressure Comp pump P should equal pump standby pressure LS should equal workport Workport should equal pump standby pressure or workport shock valve setting Operate more than
158. tions check all fittings and connections for hydraulic leaks If a leak is found you must shut down the tractor set the cutter on the ground Before attempting to fix the leak you must actuate the lift valve handles several times to relieve any pressure in the lines Before operating the mower the cutter head and boom should be slowly moved throughout the full range of motion Watch for any condition that would cause pinching or excess stress on the hoses The steering and front axle travel should also be carefully moved through their full range of motion If any condition occurs in which the hoses contact the tires the steering and or front axle travel may need to be limited as described in the tractor operators manual This should also be done if the tires rub or are extremely close to any other part of the mower such as the hydraulic tank or draft beam This may include adding shims or adjusting stop bolts in the tractor front to solve the problem While checking motion you should also check that the control circuits are connected according to the operators decal for the valve handles MOWER TESTING Take the tractor to a place free of loose objects on the ground Operate the cylinders through their full range of motion again to clear the lines of air Follow the instructions in the operation section to operate the mower Vibration of the mower should be minimal at all times After a 5 minute test run the knife bolts should be retorq
159. to 331 ft 105 Maintenance Section 4 17 MAINTENANCE BALL VALVES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures THE BALL VALVES MUST BE OPEN handle parallel with valve WHEN TRACTOR IS RE STARTED OR PUMP IS COUPLED TO MOTOR OR P T O Failure to do so will result in component failure RESERVOIR BALL VALVE Maintenance Section 4 18 MAINTENANCE INSPECTION OF ROTARY KNIFE Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property CAUTION 1 DO NOT weld on the knives or bolts Damaged or worn knives must be replaced 2 Knives must be replaced in sets Knives with unequal wear may cause serious vibration and resulting structural damage to the mower 3 The self locking nuts for the knife mounting bolts must NOT be reused If the self locking nut is removed from the knife mounting bolt the nut must be replaced with a new self locking nut 4 Inspect the condition and tightness of the knife mounting bolts and disk mounting bolts daily ROTARY KNIFE REPLACEMENT 1 Be sure you have a complete matching set of new knives for replacement 2 Remove knives and inspect holes for damage Also watch for cracks in the disk around the holes 3 Install bolt through knife and disk from bottom side of disk Install new self locking nuts and torq
160. to the solenoid valve Also remove and replace any fittings that do not match the ones shown in the parts section diagram Next disconnect all hoses from the control valve Remove the pin that connects the lift cylinder to the mast on the main frame Remove the inner draft beam pin At this point the mower should be loose from the tractor Remove the two spool valve and mount the four spool valve for the boom according the diagram in the parts section Also refer to the parts section for the new hoses that will need to be used DECK ATTACHMENT The pivot assembly is used to attach the head to the secondary boom Install the deck pivot cylinder using the pins and hardware which is illustrated in the common section Connect the fittings and hoses from the pivot cylinder to the small preformed tubes on the boom arm Connect the fittings and hoses from the motor to the large preformed tubes on the boom arm Connect all remaining hoses from the control valve to the cylinders and or preformed tubes on the boom arm Refer to common section for diagrams Assembly Section 2 21 ASSEMBLY HOSE COVERING Secure hoses together with zip ties wherever loose Wrap the hoses with the hose covers as illustrated in the parts book Where hoses may contact the frame or other edges wrap with split hose and secure with hose clamps or zip ties On non cab units the pressure and return hoses from the control valve will also need to be routed inside the prote
161. topped before working on Mower or Tractor The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment injury or death 12 DANGER The flail cutter shaft is designed for standard rotation same N DANGER rotation as the tractor wheels during forward travel Never operate the a cutter shaft in the reverse rotation Operating this mower in reverse rotation may cause objects to be thrown out the front of the mower head Safety Section 1 10 SAFETY WARNING Engine Exhaust some of its constituents and certain components contain or emit chemicals known to the state of California to cause cancer and birth or other reproductive harm WARNING Tiger mowers use balanced and matched system components for blade carriers blades cutter shafts knives knife hangers rollers drive train components and bearings These parts are made and tested to Tiger specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Tiger mower parts for economy and safety Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of Californiato cause cancer and birth or other reproductive harm Wash hands after handling SEE YOUR ya DEALER In addition to the design
162. turning when the Mower 15 raised and passersby are within 100 yards Raising the Mower head exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades SBM 2 DANGER Be particularly careful in transport The Mower has raised the center of gravity for the tractor and has increased the possibility of overturn Turn curves or go up slopes only atlow speed and using a gradual turning angle Slow down on rough or uneven surfaces Never Leave the mower unattended while the head is in the raised position The mower couldfall causing serious injury to anyone who might inadvertently be under the mower SBM 4 WARNING _ he rotating parts of this machine continue to rotate even after the Tractor has been turned off The operator should remain in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased sem Wait a minute Save a life Safety Section 1 9 SAFETY Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands disengage the PTO andturn off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work SBM 6 DANGER Alway
163. udden or inadvertent falling which could cause serious injury or even death 14 WARNING Do not modify or alterthis Implement Do notpermitanyoneto modify or alter this Implement any of its components or any Implement function 56 8 Relieve hydraulic pressure prior to doing any maintenance or repair WARNING work on the Implement Place the Mower Head on the ground securely supported on blocks or stands disengage the PTO andturn off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work SBM 6 Always disconnect the wire leads from the mower pump solenoid DANGER before performing service on the Tractor or Mower Use caution when working on the Tractor or Mower Tractor engine must be stopped before working on Mower or Tractor The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment injury or death 124 Maintenance Section 4 3 MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation Use the tractors hour meter to determine when regular servicing is required This symbol indicates a point that needs to be greased at an interval noted in the section below Refer to the Detailed Maintenance section for further instructions on greasing Copy and use the Daily Maintenance sheet loc
164. ue them to 1070 dry or 800 oiled ft lbs It is recommended that they are oiled 4 The knives should swing freely to absorb shocks from impact when striking objects WARNING WHEN CUTTING HEAVY BRUSH KNIFE BOLTS SHOULD BE INSPECTED HOURLY AND RETORQUED TO 1070 DRY OR 800 OILED FT LBS Maintenance Section 4 19 MAINTENANCE REPLACEMENT OF ROTARY DISK Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property CAUTION 1 The bolts that attach the disk to the spindle must be grade 8 These 5 8 inch bolts are to be torqued to 204 dry or 184 oiled ft Ibs 2 Athread locking agent may be applied to threads of all mounting bolts before they are installed 3 Disks must be inspected daily for hairline cracks between spindle mounting bolts or around the knife mounting bolts These cracks indicate metal fatigue caused by severe abuse If cracks are present the disk must be replaced 4 Inspect the disk mounting bolts daily when checking tightness of knife mounting bolts If a disk mounting bolt is loose it must be removed threads cleaned fresh thread locking agent applied and tightened to proper torque value 5 lf a knife mounting bolt is loose the self locking nut must be replaced as a safety precaution Install bolts through knife and disk from bottom side of disk Install self locking nuts and torque them to 1070 dry or 800 oiled ft
165. ued and once again after the first few hours of operation If any parts of this assembly section or any other section of this manual are not clearly understood you must contact your dealer or the address on the front of this manual for assistance Assembly Section 2 32 OPERATION SECTION Operation Section 3 1 OPERATION Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during assembly use and maintenance The Safety Alert Symbol combined with a signal word as seen below is intended to warn the owner operator of impending hazards and the degree of injury possible during operation CAUTION The lowest level of Safety Message Warns of possible minor injury Decals located on the cutter with this Signal Word are Black and Yellow WARNING EE Serious injury or possible death Decals are Black and Orange DANGER Imminent death critical injury Decals are Red and White WARNING Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the h
166. und First measure supply voltage between pins 4 and 3 Then measure signal voltage between pins 1 and 3 while indexing the joystick function fully in both the A and B port direction Divide the signal voltage by the supply voltage to get signal voltage as a of supply voltage This percentage should not be less than 2596 or greater than 7596 for the Main Boom Secondary Boom or Swivel function This percentage should not be less than 3096 or greater than 6296 for the Deck Roll function Note these initial settings for the Deck Roll function should prevent the spool from shifting into float After making this first adjustment to deck roll if the spool still goes into float adjust the B port screw additionally counterclockwise Reconnect Deutsch connectors on control cables to actuators on Danfoss valve Run tractor until hydraulic system is at operating temperature Now refine the adjustments of the signal adaptation potentiometers for both A and B ports for all proportional functions to achieve the following function times Note turning potentiometer clockwise increases the flow or the function speed and turning them counter clockwise decreases the flow or the function speed Note if during this procedure the trim potentiometer is set to full counterclockwise but the function is still too fast use the mechanical stops at the manual actuator end of the valve section to further limit flow Turn limit screw in or clockwise to limit flo
167. upplied washer and capscrew Refer to Parts section for the details cO DN gt SUPPLIED HARDWARE A a POLYCARBONATE Assembly Section 2 5 ASSEMBLY LIFT VALVE MOUNT Drill a 29 16 hole in the fender frame tube of the tractor 3 4 back of the existing hole away from cab Install the right valve mounting bracket to the inside of the right fender frame tube as shown below and attach it with hardware listed in the parts section of this manual Repeat these steps for the left valve mounting bracket Align the valve mounting plate with the drilled holes Mark the center of one of the holes above and in line with the slotted holes in the valve plate Do not use any holes that will be used to mount the valve on the plate Mount the lift valve with the supplied hardware Refer the parts section for the details 1 i E VALVE MOUNT 5 s W BRACKET 9 Y bo i 4 4 1 4 i 4 00758 REAR FENDER FRAME Assembly Section 2 6 ASSEMBLY HOSE AND CABLE ROUTING Attach two clamps to the right rear wheel well for proper hose cable routing Drill one hole for each clamp Use the lower rear corner of the wheel well as an origin for measuring The holes should be 10mm or 3 8 reamed to accept 3 8 hardware Measure from the back edge of the wheel well 13 1 2 from the origin Use a square to measure 3 1 2 up Refer to the image below to see the first hole The
168. w The upper limit screw limits flow to B port and the lower limit screw limits flow to A port However DO NOT adjust the limit screw on B port of deck roll function Limiting B port will prevent float function Assembly Section 2 28 ASSEMBLY MAIN BOOM Port Boom UP 7 9 Seconds Note Extend secondary boom completely roll deck to be level with ground and lower main boom until deck is on ground Now index main boom function and determine the time required for main boom to rise completely B Port Boom Down 6 8 Seconds Note Extend secondary boom completely roll deck to be level with ground and raise the main boom to fullup Then index the main boom down function to determine the amount of time required for the deck to contact the ground CAUTION Stop the boom just as the deck contacts the ground SECONDARY BOOM A Port Boom Out 8 10 Seconds Position main boom full up roll deck out until deck cylinder is fully retracted and bring secondary boom in completely Then index the secondary boom out function and determine the time required for boom to extend out completely B Port Boom 8 10 Seconds Position the main boom full up roll deck out until deck cylinder is fully retracted and extend secondary boom completely Then index the secondary boom in function and determine the time required for boom to come in DECK ROLL Port Deck Out 7 9 Secon
169. w activation of the next two ports return from PB port on Husco valve and pressure to HP filter The pressure hose is routed from the tractor remotes to the inlet port of the HP Filter on the valve mounting bracket Then the outlet port of the HP Filter to the pressure port of the lift valve The power beyond line is routed from the port on the Husco valve to the power beyond port on the tractor rear remotes The return hose runs from the return port of the Husco valve to the tractor remotes For more information refer to the Parts Section pages for a complete diagram of the tractor valve hookup NEW HOLLAND TRACTOR REMOTE PRIORITY VALVE PLUG NEW HOLLAND TRACTOR REMOTES P RETURN PORT PRESSURE PORT PRIORITY VALVE POWER BEYOND PLUG PORT Assembly Section 2 12 ASSEMBLY DANFOSS PRIORITY VALVE USED ON DELTA amp VALUE UNITS The DanFoss lift valve needs a priority valve and a NH priority valve plug in the tractor rear remotes for the proper hydraulic flow Torque the body fo the plug first to 94Nm and then the small end to 15Nm The ports used are directly under the valve mounting plate The illustration below shows these ports are in a row From left to right the ports are used for return from Danfoss valve plug to allow activation of the next two ports return from EF port on priority valve and pressure to valve The pressure hose is routed from the tractor remotes to the inlet port of the HP Filter
170. wners manual for adjusting tires and rims to 72 center for side mounted mowers and 79 8 for boom mowers NOTE This may require switching the wheels to opposite sides of tractor MAIN FRAME MOUNTING Raise front of tractor as needed and slide the main frame under tractor from right hand side With an overhead hoist and or jack stands raise the frame up to the correctly matching mounting holes Install spacer blocks and shims as needed Install cap screws and all other hardware as shown in main frame parts section Remove the cap screws one at a time and apply a thread locking agent then reinsert the cap screws and tighten torque to values noted in the torque chart located in the maintenance section of this manual Assembly Section 2 3 ASSEMBLY WEATHER PACK METRI PACK ASSEMBLY These instructions apply to both Weather Pack and Metri pack connectors NOTE Use the specific tool for the type of connector you are assembling 1 Apply seal to cable before stripping 2 Align seal with cable insulation insulation 3 Put terminal in crimping tool then 4 Crimp and visually inspect for a position wire and seal in place good crimp before installing in connector body INSTALLING O RING FITTINGS Installing straight 45 degree and 90 degree O ring fittings requires that the O ring washer and nut A be up against the swivel body B Insert the swivel and turn in until the swivel is pointed in the right direction and the O ri
171. x1 25x 19 SPACER DRV 100 135 CAPSCREW 7 16 X 1 1 4 CUTOFF CAPSCREW 12MMx45MM ON 6CYL TRACTORS CAPSCREW 12MMx30MM ON 4CYL TRACTORS CAPSCREW 20mmx40mm 2 5P 10 9 CAPSCREW 1 2 X 1 3 4 NC LOCKWASHER 1 2 HEX NUT 1 2 NC Parts Section 5 5 4 CYL TRACTOR MOUNT KIT HYDRAULICS BRAKE VALVE TRACTORFRAME TRACTOR FRAME PRESSURE Parts Section 5 6 4 CYL TRACTOR MOUNT KIT HYDRAULICS BRAKE VALVE PART NO m c O 01 50 06300014 06300080 06700090 23152 06400114 06510083 33555 34117 06506012 34309 34655 06500294 06500066 34064 34158 4852 32382 35271 35131 21644 21682 24860 21989 33880 21627 21675 QTY DESCRIPTION MNFRM NHTSA100 MNT TANK NHT6010 TANK RES JD6000 ASSY PUMP P350 1 3 4 GEAR MNT BRAKE VALVE TSA VALVE BRAKE SOL 3000PSI METRI ADAPTER 1MORBX1MJIC ELBOW 1MOR X 1MJ90 FORGED PRFRMD BRKVLV 4x1FJXx1FJX 180 BALL VALVE 1 1 2 FOR ELBOW 1 1 2ORBx1 1 2MJ HOSE 1 1 2x74 20FLG45x1 1 2FJX HOSE 1x37 1FJUXx20FLG45 ADAPTER 1 1 4MOR X 1MJ HOSE 1X102 1FJX90X1 MJ KIT FLANGE 20 BRACKET HOSE CLAMP PLATE MID CLAMP KIT COOLER TRUCKAT CAPSCREW 3 8 X 5 NC CAPSCREW 7 16 X 1 3 4 NC CAPSCREW 20mmx40mm 2 5P 10 9 LOCKWASHER 7 16 FLATWASHER 3 4 GR 8 SAE NYLOCK NUT 3 8 NC HEX NUT 7 16 NC Parts Section 5 7 6 CYL TRACTOR MOUNT KIT HYDRAULICS BRAKE VALVE PRESSURE _ Y RETURN f 5 Parts Section 5 8 m O1
172. xtreme Mobilube SHC 75W 90 Pressure Gear Lube Mobil 1 Synthetic Gear Lubricant Cutter Shaft and Ground Roller Shaft Flail GreaseGun Lithium Complex Mobilgrease CM S NLGI 2 ISO 320 Drive Shaft Coupler Rotary and Flail GreaseGun Lithium Complex Mobilgrease CM S Drive Shaft Yoke U Joint and Stub I NLGI 2 ISO 320 Rotary and Flail Boom Type NLGI 2 ISO 320 Deck Boom Pivot amp Deck Stop Adjustment Grease Gun Lithium Complex Mobilgrease CM S Rotary and Flail NLGI 2 ISO 320 Deck Spindle Rotary GreaseGun Tiger Spindle Tiger Part 25351 Lubricant For Mobil product information availability or technical information call 1 800 662 4525 O Tiger PN 34852 O 34852 HYDRAULIC TANK Safety Section 1 23 SAFETY 90023 MANUAL CANISTER ITEM PARTNO QTY DESCRIPTION 50023 AVAIL MANUAL CANISTER COMPLETE 1 00776031 1 ROUND MANUAL CANISTER 33997 1 DECAL SHEET MANUAL CANISTER 2 DECAL 3 DECAL 4 i DECAL 5 AVAIL SPECIFIC PRODUCT MANUAL 6 33753 1 E MI SAFETY MANUAL d 34296 1 FRONT ADHESIVE PAD 8 34297 1 REAR ADHESIVE PAD 9 611823 4 ZIP TIE 14 LONG NOTE The manual canister can be bolted zip tied or adhered to a variety of surfaces Locate a protected area within the view of the operator Then select an installation method and attach the canister CAUTION AVOID DRILLING HOLES INTO UNKNOWN AREAS wires and other parts may be located behind these areas When adhering the canister
173. y decals in good readable condition If the decals are missing damaged or unreadable obtain and install replace ment decals immediately sc s WARNING Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipmentuse the Tractorflashing warning lights andfollow alllocaltraffic regulations 56 WARNING Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS 567 WARNING modify or alterthis Implement Do not permit anyone to modify or alter this Implement any of its components or any Implement function 56 8 DANGER BEFORE leaving the tractor seat always engage the brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and waitfor all moving parts to stop Place the tractor shift lever into a low range or parking gearto preventthe tractor TAANSMISSION SET PARKING PARK from rolling Neverdismounta Tractorthatis moving or while the engine _ is running Operate the Tractor controls from the tractor seat only SG 9 Safety Section 1 3 SAFETY DANGER gt DANGER WARNING DANGER DANGER
174. y glasses and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment SG 16 Ili gt 28 CAUTION PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE NENT HEARING LOSS Tractors with or without an Implement at tached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operators position exceeds 80db Noise over 85db over an O extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss Note Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery sc 17 WARNING Transport only at safe speeds Serious accidents and injuries can result from operating this equipment at unsafe speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the safe transport speeds for you and the equipment Make sure you abide by the following rules 1 Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the
175. yet with simplified maintenance The purpose of this section of the manual is to help the operator in the regular servicing of the mower Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger Mower When you purchase a Tiger Mower you also acquire another valuable asset Tiger s parts organization Our rapid and efficient service has guaranteed the customer satisfaction for many years Tiger parts keep up with the demands for efficiency safety and endurance expected of the Tiger Mower MAINTENANCE PRECAUTIONS Be sure end of grease gun and zerks are clean before using Debris injected into bearings etc with grease will cause immediate damage DO NOT grease greaseless bearings They can be identified by blackish grey color DO NOT use a power grease gun to lubricate bearings These require very small and exact amounts of lubrication Refer to the detailed maintenance section for specific lubrication instructions DO NOT over grease bearings Polycarbonate windows should be washed with mild soap or detergent and luke warm water using a soft clean sponge or soft cloth DO NOT use abrasive or alkaline cleaners or metal scrapers on Polycarbonate windows Be alert to maintenance indicators such as the in tank filter pressure gauge hydraulic reservoir sight gauge etc Take the required action to correct any problems immediately Release of energy from pressurized systems may cause inadverte

Tiger Products Co., Ltd CNH T6010

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