Taylor 340 Freezer User Manual
Contents
1. 5 38001283 01821812313 ST oo To gt 252 1 2 n 01 3081N02 XIN BA XIN TUN 18084 XIN 1109 HOLINS 0248 E YIII Y V ysg 01083108 MOLINS ON 108110 318 LHM 18871980 30 HSYM ON ot ims WOSN3S l 11411 zu VAIN NIN 01 317189 HSVI oi 134 80100 3138 TAA INUS IYE 1300N NV3 83M018 835N30NOD NIVH TIENES N Tan VU qay 802 719 7 2 914 339 3088 384102 NIVN 0802 Ove 13001 8 NV3 83M018 33513003 TUNES N Tan we 1 ANNS UES gr gt du y i TA wa 1 Y 134 N89 G N OWA Ore 0 11 022 NOIlV1ON 31422 HOLOM 831V38 Y313N9VN W87 1HM od 187 IH NOI1V1ON 31422 HOLON 331V38 NOS331 Model 341 049359 58 Rev 3 06 38050 12N3 1921919313 v 1 2 LHM rn 108102 XIN 1343 XIN y G T34 N89 38084 XIN 1102 HOLIMS 102 805 538 4402 4802 4802 TEI 197 18 818 X 1 5 6 41083108 HOLIMS 30142111 N 1091002 T2. 3805012N3 021812313 OWA 092 O22 v cafu MA Dna dora X niis v odd NOD V HOON 3034 SMOHS 1921819913 ShoBY D NYB 1891 924187 311 77 9 7 3m iei an 1 sa us 438 40 81 ni Moss SIOA NAY NO IVNS3INI 1 NO NOVIG 568 NO 81 NO 938 3100 981818 BOLON Y3LY3A 288 39 NMOUS 4Y3A09 IVNI AS 3L BOSS 3HdNOJ 031000 83148 338018 1381002 134 N89 1 4805 X18 177 0907 WIT THM i 2 LHM 101 1081102 XIN 13431 XIN TU oO oO THA 01 1081302 XIN 13 31 KIN ome 38084 XIN Cf TUNIS 38084 x INEg gr 1109 HOLINS s 1102 P YOLOVLNOD YOLIVINOD 805535410 8055384102 4802 4303 9803 4802 DA Omar 16 wid OO Ong wid El E 01083108 HOLIMS 0103105 HOLIMS 3011412111 ON 081802 YOLWd OT LNV 1081302 oo WHO oho 80 o ON ON 8051 35 805835 olny 1041 m8 el ayol 10481 mg 134 889 NIN 01 1341N89 HSVA HSVM 01nv olny wa we NT T O NU us 9 ME 30101 30101 43138 83193
3. Available Separately Models 340 341 342 28 Parts List Poo ez SS QH IVAO v EXCE OL MAHOS ONITIOH HVTIOO T t 6900 OV 0vt c90 MOTH HIV LHDIS o T amp r mouc 5 HSvidS QHIHS n EE 28 0 26 1 9 X 1 91 HSv TdS T lHIHS o amp r 8 v v 81 91 SX81 91 S 3NOO ASON QNIS xv G3IVINSNI V TI3HS 09920 14 1 35 _ 206920 MGEL X GO 8 817950 84H 2 17 H31V38 14VHS N33HO N33HS S H3zLLINVS e S L38OVd 921 S AVI H3ZILINVS 8 j rt 09 08 Ovz 80c V0z 3 10d Av T3 to er z 08001 co cz j j 26600 CONV AJTINd 8 rt 99600 OS 2 0 1 O ee 3898060 OS 380 4 0810 T 8 rt UNOS XIIW v FF onecoo 00000000 wNML O30 31Vld 0 o WE 0v O3Q alv ld o T amp r eo 3015 1481 3015 poe z 481 3015 H3ddn TaNvd co
4. 1 2 LHM vi9 101 1081402 Kik XIN o 1331 XIW 9 T34 N89 18084 oa 1102 HOLIMS YOLIVLNOD 3085 384 02 9802 0502 unm De 8 El E 41083105 HOLIMS YOLVd TINY N 1081302 Y18 IH O THM NYO 180 118 HSVM E YOSN 007 1fdNI 1 olny 134 NY9 NIN 01 HSVM NES olny 318 LHM 134 1 913 339 YOLON VOS S 38dN02 NIVN NV1 H3M018 33830102 NINH n T Ja wid 0809 X18 e 1110 179 wl les JL 4803 X18 El El Pi Ta 4 wid THM gt 318 wie a 062 804 22913 ONIHIM ONV13d09 AVY Y HSI YOLIIVAYI NNW ONY 18816 Y 98150 8055988105 Y dN YOOH Ol AUYSSIJJN 981314 SHOHS MYMOYIO 1021819313 31088 7e unis 0823318 S110 021 18N an OVOJA wind 43409 06538403 wie wie 011 108 301820 010 831V38 X313NOVN X187 HK 7813 TH 40 91 in NOILYLOY 3022 BOLON 331138 802331 2 801131 Q 18 80 61 NB 80 2d 2 LHN TH und wo 14 ct FT 10 038 80 81 X187 LR waa 5 NO TVNHU3INI 119 80 1 1 80 YOVI C8 NO 1VNH3INI 81 80 038 31832 911818 80104 H31V38 598 39
5. 1 oso co z t gsseex TVOINVHO3MW HOLVdIOLLNV v WHY YALSVO V 14 mi Dar t BR t N _ 0 o PENNE DEREN _ 26 Models 340 341 342 Available Separately 020729 Parts List 01 1 QOOH 186 086 116 016 en cz Nvddma vadno ce Pe Seco el y es uv3o Po ez Sv I X 8 29 1 4 2 se H31Sn8 301 991119 MVHO 3 TVA __ i e 3 10NVH V 3ATVA e e M n M6E X 0 1 0 0 vaaz 3n8 HSnis Mvuda v 310NvH 12000110 QO0 9 X 01 60 5 HOOQ 1 iS VO __ 1 2e t subo 2 0 gsordusns __ p 2 0y 0SE 0v HOOQ J 27 17 00 ONIHIM WVHOVIG crego 1SnvHX3 H3M018 H0193133d HZ 38 S 44 5 e e eaw SNINBYM IVO3Q PO oof r 1088 5 1 p 00 t __ HOTAVI 930 1V930 Hdd OH LSN
6. co v v 0860 08 086 996 896 096 ONLS LAN o T TS J SCT MOO Hsnd zi aav ta 8 4 _ y r 6 mv AOLE ANS 1 10006080 Nnu HOLIOVdvO E e e a x06 8v NVA LOVES o T amp Jj oro ZHO9 M 021 T 00 eve veJov H3dO NVW au LE sse Zo v o T z wemo sasig3iugddnove cor e 60 e e 103H O3u HOLVOIONI LHOTI cu ONIHO M SS y 931 ONINHVM S LHVd ONIAOW T38V1 67 250 NOLLQVO HOOQ 138V1 86vvi0 1 5 0 5 66vvi0 1NINLSNrAY JONJ oozgvo TVAOW3H SNINV319 100L ee 40Es0 X GO 8 ONIH O 909260 X GO t DNIH O 099810 MO80 X 162 ONIH O 06050 00069 X 01 6019 HOOQ 12biS VO omo to z t 3Nn1 v Asmauvse v 8 5 8NH ALO ALO Ove NOILdIlHOS3G i 4 N
7. c H3ddn LH 2275 3dIS T3Nvd ___ T amp r J rt j 24020 1 065 096 066 3QIS TaiNvd o T amp r j tr j 94 143 106m40v 06 3CIS TANVd J ZPE 3OIAH3S T3Nvd Pe j J 3OIAH3S T3Nvd w j J 807p 06v 0v 06 HV3H T3NVd dQIS V TANVd 22220051 dc ALO ALO ove Ove Juvd NOILdIH2S3G Available Separately 071015 Parts List 29 Models 340 341 342 o 602020 VOINVHO3W GION31OS 3ATVA 2612020 3AIVANOISNVdX3 1OO8 995970 144 v VX St L OLNY dX3 IMYA 910470 06 5 v LXT4W t L SS390V 3A1V 06 58 X 149 664 266690 S8 X 149 1 SSHOOV ANTVA 6 921910 8 e q334 38n L 192610 HV3H WlIH L 899610 YANHOO HV3H WlH L 029610 HV3H WlH L 100280 066 LNOUA NIU L 800290 1 066 H3NHOO IWIH L 200290 1343 1406 H3NHOO WIH L 55710 MB8 L S X 18 2 22 dIHQ AVHL 069610 TOS 8 1 9 X 18 2 91 dlHQ AVHLL 088810 X CI 162 o 80 36uvHOSIQ 04 adis 04 01 201 201 201 201 o 501 501 501 501 mm LIOSANDHOL NHV JVNOlLdO 69620 8 ANDHOL L 20 X 408 1 08 6 2 1 086 ANOHOL 1 e eeeo NI 01 3 NO AVI3Q H3NIL o TOO NO 440 NO210d0 319901 HOLIMS
8. 081802 XIN B XIN 13431 XIN I T D 4 0 F UNIS 727189 38084 dui 38084 XIN 2 2 1109 HOLIMS ZW 1102 HOLINS 301911102 0248 301911102 0248 308533402 308533902 4803 4802 4809 4802 Yuri v UP yg wig wid 1 Yuri get 1 EI a EI El El 11083108 HOLIMS 11083108 HOLIMS 3011412118 oN 7091002 3011412118 ON 7091002 X187 oho NYO 0 m8 HSVA X187 IH THM NYO 30 me HSVM ON Hoi ims O ON Hoi ims O YOSNIS YOSNIS 0401 1041 olny dh uw 010v 13A N89 NIN 0I 134 N89 NIN 0I HSVM HSVA olny x18 4 x18 JHM 14 JHM 134 913 339 1913 338 80108 80108 3138 3 36 T T dyd 1HN 3058 384 02 3055 031002 331018 n 33830103 N A Jo la Je EIE 4 EIE THM wig quoo 19 nod odo vi EL kt du Er El El 1 770102 818 TH NEG Emm 4 4 318 318 JHA wa THA X18 yn yn 301 LHOIY 30 1437 VA 062 802 VA 062 802 2 NOILVIOU 3183 BOLON 831438 Y313N9VN 7913 01191083 3183 0108 331738 N0S331 133 80 91 Model 342 052720 40 Rev 3 06
9. The torque arm is bent or is missing The consistency control knob needs adjusting Improper mixing of product There is insufficient product in the freezing cylinder a Carefully follow the directions for mixing the product Add mix to the mix hopper Install the torque arm Replace the bent rotor or follow the assembly procedures Carefully follow the directions for mixing product Replace or install the scraper blades correctly Adjust accordingly Free the torque rotor Free the torque rotor Install or replace the torque arm Adjust accordingly Carefully follow the directions for mixing product Keep the hopper full of mix Troubleshooting Guide 22 Models 340 341 342 PROBLEM The walls of the freezing cylinder are scored Unable to remove the drive shaft There is excessive mix leakage in the rear drip pan There is no freezer operation with the unit in the AUTO position 8 The unit is not freezing product when in the AUTO position PROBABLE CAUSE Broken beater pins The gear unit is out of alignment The beater assembly is bent The front bearing is missing There is lubrication on the square end of the drive shaft The corners of the drive shaft and or drive coupling are bent There is improper or inadequate lubrication on the drive shaft o ring or
10. uod ern te Mattie 9 Indicator Light Mix LOW sees tee E ERR ERE 9 For Your Information t oe eed ok Mee 9 Section 6 Operating Procedures 10 ASSOMBIV ae on atte ta iden ples Gai idee PRE Ga Gaskins 10 DE SE La DC DUR Ra RSS IS 14 PRI coe o do dad RCA I doe 15 veux dea etras e ED PDE Ge EES 16 Draining Product From the Freezing Cylinder 17 17 Cleanings idee D oiu on 18 Disassembly dom eu 19 a etu d es Cus 19 Section 7 Important Operator Checklist 20 During Cleaning and Sanitizing ch on et E tao heo ted 20 Troubleshooting Bacterial Count access Seis ae 20 Regular Maintenance Checks Ex tweed russe wees cent 20 IME SOTA De dad tone we quy UU gone EE ee EE dena et 21 Section 8 Troubleshooting Guide 22 Section 9 Parts Replacement Schedule 25 Section 10 Pants ESE CE 26 Wiking ec es a DA DE we E NH RN ERE a 32 Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice Table of Conten
11. Figure 13 ICE BUSTER Figure 11 Operating Procedures 12 Models 340 341 342 Slide the white plastic front bearing onto the bearing hub making certain that the flanged end of the bearing is resting against the freezer door DO NOT lubricate the door gasket or front bearing Figure 14 Step 6 Install the freezer door Place the front end of the baffle into the hole in the center of the door Position the door onto the four studs on the front of the freezing cylinder and push the door into place Install the four handscrews onto the studs and tighten them equally in a crisscross pattern to insure that the door is snug DO NOT over tighten the handscrews Note Ifthe freezer door does not fit into place easily position the open end of the beater assembly in the 11 o clock position Figure 15 Step 7 Rotate the baffle assembly so the hole in the end ofthe shaft is vertical Insert the torque arm between the draw valve spout supports and into the hole in the baffle assembly Note During operation the torque arm rests on the spout support Figure 16 Step 8 Install the rear drip pan and the restrictor cap Slide the long drip pan into the hole in the front panel Figure 17 Step 9 Install the front drip tray and splash shield under the door spout Figure 18 Models 340 341 342 13 Operating Procedures Step 10 La
12. e NOT operate the freezer unless all service panels and access doors are restrained with screws e NOT remove the door beater scraper blades drive shaft or torque rotor shaft unless all control switches are in the OFF position e NOT put objects or fingers in the door spout Failure to follow these instructions may result in contaminated product or severe personal injury to fingers or hands from hazardous moving parts 3 USE EXTREME CAUTION when removing the beater assembly The scraper blades are very sharp and may cause injury A These freezers must be placed on a level surface Failure to comply may result in personal injury or equipment damage DO NOT obstruct air intake and discharge openings Models 341 342 3 76 mm minimum air space on all sides Model 340 6 152 mm minimum air space on sides and 0 at the rear Itis recommended to install a skirt to one side of the unit and to place the back of the unit against a wall Failure to follow this instruction may cause poor freezer performance and damage to the machine These freezers are designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The freezers have successfully performed in high ambient temperatures of 104 F 40 C at reduced capacities NOISE LEVEL Airborne noise emission does not exceed 78 dB A when measured at a distance of 1 0 meter from the surface of the machine and at a hei
13. seal Bad or missing o ring or seal on drive shaft The rear shell bearing is worn The unit is unplugged The beater motor has tripped The circuit breaker is tripped or the fuse is blown The torque rotor bound leaving the torque arm in the COLD position Therefore the compressor will not run Far Right The torque arm is bent The condensers are dirty REMEDY Repair or replace the beater assembly Contact service technician Repair or replace the beater assembly Replace or install the front bearing Do not lubricate the square end Contact service technician for removal Replace the drive shaft and or drive coupling Use an approved food grade lubricant example Taylor Lube and follow the lubrication procedures Replace every 3 months Contact service technician for replacement Plug cord in wall receptacle Place the power switch in the OFF position Allow the motor to cool and then resume normal operation Contact service technician if the problem continues Reset the circuit breaker or replace the blown fuse Free the torque rotor Replace the torque arm Clean the condensers regularly Models 340 341 342 23 Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY n 9 The guide bearing is a The guide bearing is stuck a Remove the guide bearing missing in the dri
14. A CAUTION THIS EQUIPMENT MUST BE PROPERLY GROUNDED FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK Beater rotation must be clockwise as viewed looking into the freezing cylinder Note The following procedures should be performed by a trained service technician To correct rotation on a three phase unit interchange any two incoming power supply lines at the freezer main terminal block only To correct rotation on a single phase unit change the leads inside the beater motor Follow the diagram printed on the motor Electrical connections are made directly to the terminal block The terminal block is provided in the main control box located under the upper left side panel on counter models or behind the service panel on console models 050307 Models 340 341 342 To the Installer Section 2 The freezer you have purchased has been carefully engineered and manufactured to provide dependable operation The Taylor Slush Models 340 341 and 342 when properly operated and cared for will produce a consistent quality product Like all mechanical products these machines will require cleaning and maintenance A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely This Operators Manual should be read before operating or performing any maintenance on your equipment Your Taylor freezer will NOT eventually compensate
15. Step 2 Remove the front drip tray and splash shield and take them to the sink for cleaning Figure 39 Brush Cleaning Step 1 Prepare a sink with an approved cleaning solution Ex amples Stera Sheen or Kay 5 USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS If an approved cleaner other than Stera Sheen or Kay 5 is used dilute according to label instructions IMPORTANT Follow label directions as too STRONG of a solution can cause parts damage while too MILD of a solution will not provide adequate cleaning Make sure all brushes provided with the freezer are available for brush cleaning Step 2 Remove the o ring and seal from the drive shaft Note Toremove o rings use a single service towel to grasp the o ring Apply pressure in an upward direction until the o ring pops out of its groove With the other hand push the top of the o ring forward and it will roll out of the groove and can be easily removed If there is more than one o ring to be removed always remove the rear o ring first This will allow the o ring to slide over the forward rings without falling into the open grooves Step 3 Remove the restrictor cap draw valve handle draw valve pin draw valve front bearing ice buster and gasket from the freezer door Remove the two o rings from the draw valve Remove the o ring and guide bearing from the torque rotor Step 4 Thoroughly brush clean all disassembled parts in the cl
16. as drop in replacements for numerous applications It should be noted that in the event of ordinary service to this machine s refrigeration system only the refrigerant specified on the affixed data label should be used The unauthorized use of alternate refrigerants will void your compressor warranty It will be the owner s responsibility to make this fact known to any technician he employs It should also be noted that Taylor does not warrant the refrigerant used in its equipment For example if the refrigerant is lost during the course of ordinary service to this machine Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned obsoleted or no longer available during the five year warranty of the compressor Taylor will continue to monitor the industry and test new alternates as they are being developed Should a new alternate prove through our testing that it would be accepted as a drop in replacement then the above disclaimer would become null and void To find out the current status of an alternate refrigerant as it relates to your compressor warranty call the local Taylor Distributor or the Taylor Factory Be prepared to provide the Model Serial Number of the unit in question To the Operator Models 340 341 342 Section 3 We at Taylor are concerned abo
17. cse MOT v MO __ _______ MO NdHOSSL LVM 6 NY4 HOLON eee El __ ______ _ GO 21 i cse XVOO OM H3SN3ONOO cse LESE INOVA WaLWM ONUNNOW LAYOvEE 050 ao COL uiv ona co EC E SLOL viz 9370035 H31VM 31vadn 55770 ALO ALO ALO S 1HVd HuVM ove Ove NOILdIHOS3G Available Separately 040823 Parts List 31 Models 340 341 342 2911 ONIYIM ONY 13202 552 01121412 318 LEVIS Y 9NISD 8065384802 Y WOOK 01 AWVSS323N ININIM lt NVBSVIQ 121312313 31081 4v 11 TN mL 3n iia E Nn 181105 062118 8108 020118 OYONO 3380 wii womit 05538902 EE ONIYIM H3SNQ231 7AVT38 852 801124492 LEVIS V ONISA 0 3 4 02 V dN NOOH Ol 18663338 981818 5 MYNDVIO 121812313 3089 80151538 03318 30112042 18015 89 1N3Nd 1003 an 2 8110 062 318 81703 02131808 44018310 18 1 10114108 37022 3010N 83138 313N9YN WIG 188 NOI1V108 31822 831V38 N05331 701133 X187 188 5
18. from the freezing cylinder is clear Models 340 341 342 17 Operating Procedures Cleaning Step 1 Prepare two gallons 7 6 liters of an approved clean ing solution Examples Stera Sheen or 5 USE WARM WATER AND FOLLOW THE MANUFAC TURER S SPECIFICATIONS Step 2 Pour the two gallons 7 6 liters of cleaning solution into the hopper and allow it to flow into the freezing cylinder Figure 35 Step 3 While the solution is flowing into the freezing cylinder brush clean the mix hopper and the mix inlet hole Figure 36 071017 Step 4 Place the control switch in the WASH position This will cause the cleaning solution in the freezing cylinder to agitate Figure 37 Step 5 Place an empty mix pail beneath the door spout and move the draw handle to the right Draw off all of the cleaning solution When the solution stops flowing from the door spout move the draw handle to the left and place the control switch in the OFF position Figure 38 Operating Procedures Models 340 341 342 Disassembly MAKE SURE CONTROL SWITCH IS IN THE OFF POSITION Failure to do so may cause injury from electrocution or hazardous moving parts Step 1 Remove the torque arm handscrews freezer door torque rotor beater assembly scraper blades and the drive shaft from the freezing cylinder Take these parts to the sink for cleaning
19. the unit and to place the back of the unit against a wall The models 341 and 342 air cooled units require a minimum of 3 76 mm of air clearance around all sides Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor Electrical Connections Each freezer requires one power supply for each data label Check the data label s on the freezer for fuse To the Installer circuit ampacity and electrical specifications For proper power connections refer to the wiring diagram provided inside of the electrical box Inthe United States this equipment is intended to be installed in accordance with the National Electrical Code NEC ANSI NFPA 70 1987 The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity This code contains provisions considered necessary for safety Compliance therewith and proper maintenance will result in an installation essentially free from hazard In all other areas of the world equipment should be installed in accordance with the existing local codes Please contact your local authorities Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation
20. 0eeevo 0109 18 09 JUNSSIUd HOLIMS 922 08 821 902 1046 31 1 5 or sr 5 z vo X aoz L oNIHShg 2 6 196 096 1 HOLIMS Hemsquvd 2 e v 4890 o pcos 2 68 2 020 XS NOISN3X3 ONIBdS OQ Available Separately 040823 Models 340 341 342 30 Parts List cm E LE ex HSITIS 1408 225 v 3nbuo1 m 13 3 esso HSN1S LJOS __ Boone co v 0819897 Z L LATIN TT __ ZHOS 022 NvH HOLON __ 8 ores 2 6 156 056 ONIBIM INV HOVIO co v ___ 980 HOSS3HdWOO IHVIS AVISH ooe co v 1 AOSZ AnE61 191 1HVIS HOlIOVdVO _ ooe v 00 MOLSIANS NnH HOlIOVdVO __ i91 HOSSIHdINOS Eo 8 8104 TVNINH31 400 18 ____ 0 z 480 090 U OWVWALH8 Lo 5 pp 2 5 2012 1211 ea a aa er OI OI SE VIII SONA EC IVA 86 31 cse LL 88013 15 occ 3unssaue HoLIMS
21. 8 E 857 a T E 4847 LH e 7 2 27913 339 27914 339 0 384 02 8088384802 2 103300 dU NIYN 1 1337 89 ON 835130402 e UNES e 2 0 189 18 0802 19 gi gl ju hi tt 0803 719 THA NEG El El p 2 4 wie wa THR THM THA P THA 8338001283 4 1921812313 133189 3015 18918 3018 1437 OVA 072 022 OH Model 342 052720 58 Rev 3 06 NOI 11108 31802 831138 X313N9VN L108 31122 331138 105331 1031000 H31VM 430018 13N18v2 133189 PETIT 4403 918 QU 4803 919 m B THM 2 THM d 101 1081002 xin Qv 1331 XIN G LHN E 13 9 XTNS vl 1 2 LHN 101 o 7091402 Er XIN 13431 XIN 38084 CS i t 0 9 731735 38084 03 a Es 2 2 1109 HOLIMS 1102 HOLINS YOLOWLNOD 0248 30121 1102 80883840 305533402 4302 0802 0502 Tari 9 Ora xd 1 WINK OTe 316 yi 1 5 r E E s 41083105 WOLINS 11083108 HOLINS D1 LNY 2 1081302 WOLVd 2L
22. 911 T 80 HL LHM Mg 80 61 24 TH und 30 14 10 438 80 81 WI 1887 Nas L TW 80 11 LLLI V NO 1VNH31NI GL 80 MOVIE ONIHIM HOION H31V38 288 39 08 10 81 80 Q38 31422 Models 340 341 049359 Rev 3 06 HM 2 vao 081802 18911 XIN 13431 XIN XIN 4 UNES 18084 Yaa 1102 HOLINS co 1109 0 E MOSS 384802 OO 1083108 MOLINS 4 DT LNY 081802 YT87 THM NEO 30 118 HSVA oh HOLIMS 805138 v addu 2n NIN 01 M ay i S wie LHM 734 179197335 WO1ON 19 1300N NIYN 1 1 Tan AM Yid 7 0907 X18 27913 339 4805 318 uu ove 1300N NV 31 83N018 5 NI YN THA we 1 LHM 39 E gl Ri El P LHM n A 021 LHM IHR A 062 X18 21 11 02 802 N n JVA 021 NOI1V1ON 31422 3010 H31V38 4313N9VN X187 LM 1 9 X87 LR 1 108 3122 HOLOW 831V38 NOS331 Model 341 049359 33 Rev 3 06
23. D XIN 2 VIKINGS T TUNES 04 did 16084 XIN P3 y 1109 HOLIMS 211102 H2LINS WO12V1N02 80121102 0248 80553440 MOSS 3HdNO2 0809 T gsm CO agg vmi OO ra s Wig 5 2 5 41083105 HOLLINS 01083105 S HOLLINS m 1081302 NO1V4 O1LNV 108110 QUI oho THANE WO OW vas ine m8 O XT87 TRI THA NEO 180 S cans mg O HOSN3S 30535 4401 10481 101 n olny 133789 NIN 01 131 189 NIN 0I HS VM HSVM wie war LHI 4 LHM 27 En o qe 931038 V357 LAM gt uu B B 484 LHM 27913 339 27913 335 WOSS 055384802 NIVN 031005 814 NIVN 831079 3 336834102 NIV 108 E of 5 THN y18 quo 318 zig El Hoy 1 et du y 0805 Ink 89 I E El 918 1 5 5 yn TH 18 TER Tia 3015 IVA 052 802 3018 1431 IVA 062 802 NOI1VLON 37832 NOI1V108 37499 N e BOJON 831V38 V3L3N9VA 30100 831V38 NOS337 801131 D e 031002 931VM 338018 13N18V2 0803 78 0802 X18 v 2 v o 2 THN J VEO ao 081802 LHM
24. HM NYO 0 118 HSVM ON otis 80535 2 0401 11411 4 13 N89 NIN 01 ss olny 918 1 THM THA 17913 338 YOLOW 331138 131119 BOSS 38 dHO9 z NIVA 7 NV 4 830018 oY YISNIONOD NIVW NO He 1087 0385 1803 518 0803 18 vil Jel 61 JIL 1 wg 1 yg y1g 131 189 a JVA 917 08 17913 J 13180 HL AN NANY l vis V Ew ct m harc JHN e e ABVSS3O3N ONIYIM SMOHS AVSOVIQ 121812313 Peete MS AUR 5 S e dvd 18915 R gt WOTISI Y SL O m wove El z TA 2 18 311 2v18 31 1 HM 4 d dv SLIOA 021 311HM NAY 438 HO BL 9 18 LHM 118 80 11 LVE NO TYNUJINI GL YO 32818568 NO 81 80 038 37 29 110103 3010 831138 298739 5v18 y59V18 031000 83140 330018 1319 7 4805 918 0802 Wie THM 4 vl o 2 LHM LHM Y 1081109 4 v 19911 XIN 13431 XIN THM ady i 101 108102 4 XIN AD
25. I Nv310 1vO3Q _ Poof ez 198 10 02 1 2 15 V 2 66 THATI XIN IOBLNOO __ ee 19 2XH8IX Tz L Ov H3SN3QNOO o 0 MUE 168 2XHv 1X 181 0 V H3SN3ONOO ET HOSS3HdWOO 1uVIS AV T3H y y y er AS9 dn80v 0v LUVLS HOLIOVAVO ser 4800 025 408 NnH BOJIOVdvO ___ y y rest 29902 rv HOSS3HdWOO e ese HOSS3HdWOO 1HVIS Av T3H ewf er ez 4 28 68 LUVLS HO LIOVAVO er e soo 025 4008 Nn HOJIOvdvO __ eooo co 2 t v HOSS3HdlOO 1HVLS AV THH ALO ALO ove Ove Juvd NOILdIlHOS3G CQ QN e 7 7 l N 7 Available Separately Parts List 27 Models 340 341 342 Pec t o T amp r J 408 o T amp r j t J s 1 18 8 11 dlHQ Nvd wm 3 3 8 NOT 4840 194 _______________ 00000000 100 XW7vd __ 1 8
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28. Note Use optional Torque Assembly 27027 1 Arm Torque 029549 and Spring Torque Red 020232 for soft slush application 040826 Models 340 341 342 7 Operator Parts Identification Accessories tem Description 4 Boy osse 071017 KAY 5 Sanitizer Cleaner CAUTION p ES Brush Draw Valve Sanitizer Stera Sheen Model 342 only Sanitizer Kay 5 Models 340 041082 amp 341 Operator Parts Identification Models 340 341 342 Section 5 Figure 1 Control Switch Consistency Control Indicator Light Add Mix Symbol Definitions To better communicate in the International arena the words on many of our operator switches and buttons have symbols to indicate their functions Your Taylor equipment is designed with these International symbols The following chart identifies the symbol definitions used on the operator switches 20 ON AUTO Q OFF n WASH Important To the Operator Control Switch The center position is OFF The left position is WASH which activates only the beater motor The right position is AUTO which activates the beater motor and the refrigeration system Consistency Control The viscosity thickness of the slush is controlled by a sensing device called the consistency cont
29. aft Slide the o ring into the groove on the front of the shaft and lubricate these parts to prevent leaking Place the white plastic guide bearing onthe rear ofthe rotor shaft DO NOT lubricate the guide bearing Figure 6 Insert the torque rotor shaft plastic bearing end first making sure that it fits into the hole in the beater drive shaft Rotate it several times to check for proper positioning The hole in the torque rotor shaft should be in the 12 o clock position Figure 7 Step 5 Assemble the freezer door with the Ice Buster door spout clearing device To assemble the door with the ice buster install the o rings on the draw valve and lubricate Figure 8 020807 Models 340 341 342 Operating Procedures Insert the draw valve into the door leaving With the ice buster in place rotate the draw valve to approximately 1 2 of the valve sticking out the top of allow installation of the draw handle This will lock the the door ice buster in place Install the draw handle pin and close the draw valve by moving the handle to the left Figure 9 Rotate the draw valve sothe flats on thetop ofthe draw Figure 12 valve are perpendicular to the door face Place the large rubber gasket into the groove on the back side of the freezer door Figure 10 Insert the ice buster through the door spout and into the slot located just above the lower o ring
30. and correct for any errors during the set up or filling operations Thus the initial assembly and priming procedures are of extreme importance It is strongly recommended that personnel responsible for the equipments operation study these procedures together in order to be properly trained and to make sure that no misunderstandings exist In the event you should require technical assistance please contact your local authorized Taylor Distributor If the crossed out wheeled bin symbol is affixed to this product it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13 2005 Therefore it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste The user is responsible for returning the product to the appropriate collection facility as specified by your local code For additional information regarding applicable local laws please contact the municipal facility and or local distributor 061211 To the Operator Compressor Warranty Disclaimer The refrigeration compressor s on this machine are warranted for the term indicated on the warranty card accompanying this machine However due to the Montreal Protocol and the U S Clean Air Act Amendments of 1990 many new refrigerants are being tested and developed thus seeking their way into the service industry Some of these new refrigerants are being advertised
31. ble the hopper gasket around the top edge of the mix hopper Stand the air tube in the corner of the hopper Figure 25 Priming Step 1 With a mix pail beneath the door spout move the draw handle to the right Fill the hopper with FRESH slush product and allow it to flow into the freezing cylinder This will force out any remaining sanitizing solution When full strength mix is flowing from the door spout move the draw handle to the left Figure 26 Step 2 When the slush product has stopped bubbling down into the freezing cylinder install the air tube in the mix inlet hole Figure 27 Models 340 341 342 Operating Procedures Step 3 Place the control switch in the AUTO position When the unit cycles off the product will be at serving viscosity Figure 28 Step 4 Place the hopper cover into position Figure 29 Step 5 Optional Flavor Rack Assembly To make a refreshing slush product add the desired flavor to the bottom of the cup by pressing the pump handle of the flavor bottle Move the draw handle to the right and fill the cup mixing the flavor with the product being drawn Figure 30 Closing Procedure To disassemble the Models 340 341 and 342 the following items will be needed Two cleaning pails e stainless steel rerun can with lid e Necessary brushes provided with the freezer e Cleane
32. eaning solution making sure all lubricant and mix film is removed Place all the cleaned parts on a clean dry surface to air dry Step 5 Return to the freezer with a small amount of cleaning solution With the black bristle brush brush clean the rear shell bearing s at the back of the freezing cylinder s Figure 40 Step 6 Remove the rear drip pan Note Ifthe drip panis filled with an excessive amount of mix itis an indication that the drive shaft o ring seal or both should be replaced or properly lubricated Step 7 Wipe clean all exterior surfaces of the freezer 071017 Models 340 341 342 19 Operating Procedures Section 7 Important Operator Checklist During Cleaning and Sanitizing N ALWAYS FOLLOW LOCAL HEALTH CODES Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly The following check points should be stressed during the cleaning and sanitizing operations WE RECOMMEND DAILY CLEANING AND SANITIZING Troubleshooting Bacterial Count 1 Thoroughly clean and sanitize the machine regularly including complete disassembly and brush cleaning 2 Use all brushes supplied for thorough cleaning The brushes are specially designed to reach all mix passageways 3 Usethe white bristle brush to clean the mix inlet hole which extends from the mix hopper down to the rear of the freezing cylinde
33. en add a liberal amount of permanent type auto anti freeze This is extremely important Failure to follow this procedure may cause severe and costly damage tothe refrigeration system Your local Taylor Distributor can perform this service for you Wrap detachable parts of the freezer such as beater blades drive shaft and freezer door and place in a protected dry place Rubber trim parts and gaskets can be protected by wrapping them with moisture proof paper All parts should be thoroughly cleaned of dried mix or lubrication which attract mice and other vermin Models 340 341 342 21 Important Operator Checklist Section 8 1 Noproductisbeing product is being dispensed with the draw valve opened 2 The product is too thin 3 The product is too stiff Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY _ RE Improper mixing Improper mixingof product There is a mix low condition The torque arm is not installed The torque rotor is bent or improperly installed Improper mixing of product Scraper blades are missing or incorrectly installed The consistency control knob needs adjusting The torque rotor bound leaving the torque arm in the COLD position Therefore the compressor will not run Far Right The torque rotor bound leaving the torque arm in the WARM position Therefore the compressor continually runs Far Left
34. ght of 1 6 meters from the floor 061211 Models 340 341 342 Safety Section 4 Operator Parts Identification Model 340 fen Rees eme LIN NNNM 8 s 4 sero e Term 980 020729 Operator Parts Identification 4 Models 340 341 342 Model 341 fen Cover X38458 4 Pane Upper Side teg 684578 e Term 980 Sx XS ELE SES SS NN SSN SERI Cp 49 P SE 40 We 9 Panel A Lower Side Left Right X24397 Wheel Caster 018794 Louver Side Left Right 013631 Panel A Front X46881 Adapter A Caster X18915 020729 Models 340 341 342 Operator Parts Identification Model 342 S ELT NSS NN NS 40 NS SSS SS NNSA d e qu SS SS ep SEE W SE SX 9 W 1 X38458 Gasket Hopper Cover Tube Feed 015176 9 Wheel Caster Panel A Lower Right Side X44855 Louver Side Left Right emm reme T 10 ight Si 4 PanetUppertetSide 929700 Term 9458 02485871 020729 Operator Parts Identification 6 Models 340 341 342 Models 340 341 342 Beater Door Assembly 48 CI I Buster lce BeangGude
35. it snaps into place Fill the inside portion of the seal with 1 4 more lubricant and evenly lubricate the flat side of the seal that fits onto the rear shell bearing Operating Procedures Figure 2 Insert the drive shaft into the freezing cylinder square end first and into the rear shell bearing until the seal fits securely over the rear shell bearing Be certain the drive shaft fits into the drive coupling without binding Figure 3 Step 2 Before installing the beater assembly check the scraper blades for any nicks or signs of wear If any nicks are present or if the blade is worn replace both blades Operating Procedures Models 340 341 342 Step 3 If the blades are in good condition install the scraper blade clip over the scraper blade Place the rear scraper blade over the rear holding pin knife edge to the outside Holding the blade on the beater turn it over and install the front blade the same way Figure 4 Holding the blade in position insert the beater assembly into the freezing cylinder and slide it into position over the drive shaft Turn the beater slightly to be certain that the beater is properly seated When in position the beater will not protrude beyond the front of the freezing cylinder Figure 5 Step 4 Install the torque rotor sh
36. or signs of wear excessive mix leakage in rear drip pan and be certain it is properly cleaned Checkthe condenser s for accumulation of dirt and lint Dirty condensers will reduce the efficiency and capacity of the machine Condensers should be cleaned monthly with a soft brush Never use screwdrivers or other metal probes to clean between the fins Note For machines equipped with an air filter it will be necessary to vacuum clean the filters on a monthly schedule Always disconnect electrical power prior to cleaning the condenser Failure to follow this instruction may result in electrocution On water cooled units check the water lines for kinks or leaks Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes Deteriorated or cracked water lines should be replaced only by an authorized Taylor mechanic Important Operator Checklist 20 Models 340 341 342 Winter Storage Ifthe place of business is to be closed during the winter months it is important to protect the freezer by following certain precautions particularly if the building is subject to freezing conditions Disconnect the freezer from the main power source to prevent possible electrical damage On water cooled freezers disconnect the water supply Relieve pressure on the spring in the water valve Use air pressure on the outlet side to blow out any water remaining in the condenser and th
37. r 4 Use the black bristle brush to thoroughly clean the rear shell bearing located at the rear of the freezing cylinder Be sure to have a generous amount of cleaning solution on the brush 5 Properly prepare the cleaning and sanitizing solutions Read and follow label directions carefully Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing 6 Using a screwdriver and cloth towel keep the female square drive socket and rear shell bearing clean and free of lubricant and mix deposits 7 IF LOCAL HEALTH CODES PERMIT THE USE OF RERUN make sure the rerun is stored 051214 in a sanitized covered stainless steel container and used the following day Regular Maintenance Checks 1 Rotate scraper blades to allow both sides of the knife edge to wear evenly This will contribute to self sharpening and help maintain fast efficient freezing Replace scraper blades that are nicked or damaged Before installing the beater be certain that the scraper blades are properly attached over the beater pins Dispose of o rings and seals if they are worn torn or fit too loosely and replace them with new ones Follow all lubricating procedures as outlined in Assembly Check the rear shell bearing f
38. r e Single service towels Operating Procedures 16 Models 340 341 342 Draining Product From the Freezing Cylinder Step 1 Place the control switch in the OFF position as far ahead of cleaning time as possible to allow frozen product to soften for easier cleaning Figure 31 Step 2 Remove the hopper cover gasket and air tube and take these parts to the sink for cleaning Figure 32 Step 3 With a sanitized pail under the door spout place the control switch in the WASH position and move the draw handle to the right When all the product stops flowing from the door spout move the draw handle to the left and place the control switch in the OFF position If local health codes permit empty the rerun into the rerun can Cover the container and place it in the walk in cooler Rinsing Step 1 Pour two gallons 7 6 liters of cool clean water into the mix hopper With the brushes provided scrub the mix hopper mix inlet hole and mix level sensing probe Figure 34 Step 2 With a mix pail beneath the door spout place the control switch in the WASH position and move the draw handle to the right Drain all the rinse water from the freezing cylinder When the rinse water stops flowing from the door spout move the draw handle to the left and place the control switch in the OFF position Repeat this procedure until the rinse water being drawn
39. rol The consistency control knob is located under the control channel To achieve a thicker slush turn the knob clockwise and counterclockwise to achieve a thinner slush consistency Allow the refrigeration system to cycle on and cycle off two or three times before an accurate consistency can be evaluated Indicator Light Add Mix A mix level indicating light is located on the front of the machine When the light is on it indicates that the mix hopper has a low supply of mix and should be refilled as soon as possible If mix is not added a freeze up may occur causing eventual damage to the beater blades drive shaft and freezer door For Your Information The Models 340 and 341 come equipped with an optional rack assembly and four syrup jars Each syrup jar holds 16 ounces 453 6 grams of syrup One pump stroke will dispense 1 4 ounce 7 grams of syrup Because of the many different types of syrups on the market today the syrup to slush ratio will vary Consult the label or manufacturer for the proper amount of syrup for the desired drink size To serve slush product simply add the flavor and open the draw valve The slush product should blend with the syrup with no stirring necessary If it does not the product is too thick and the consistency control should be adjusted to a thinner consistency Models 340 341 342 Important To the Operator Section 6 The Model 341 has been selected to illustrate
40. the pictured step by step operating procedures for the models contained in this manual Each unit has a 20 quart 18 9 liter mix hopper and the freezing cylinder holds 7 quarts 6 6 liters of slush product The Model 342 has two mix hoppers and two freezing cylinders therefore duplicate where it applies the following steps for the second side of the Model 342 We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous night s brush cleaning These opening procedures will illustrate how to assemble these parts into the freezer sanitize them and prime the freezer with slush base in preparation to serve the first portion If you are disassembling the machine for the first time or need information to get to this starting point in our instructions turn to page 19 Disassembly and start there Assembly MAKE SURE CONTROL SWITCH IS IN THE OFF POSITION Failure to do so may cause injury from electrocution or hazardous moving parts Note When lubricating parts use an approved food grade lubricant example Taylor Lube Step 1 Install the beater drive shaft Slide the o ring into the first groove on the drive shaft Lubricate the groove o ring and shaft portion that comes in contact with the bearing on the beater drive shaft DO NOT lubricate the square end of the drive shaft Slide the seal over the shaft and groove until
41. ts Models 340 341 342 Notes Models 340 341 342 Table of Contents Section 1 This machine is designed for indoor use only gt DO NOT install the machine in an area where a water jet could be used to clean or rinse the machine Failure to follow this instruction may result in serious electrical shock Water Connections Water Cooled Units Only An adequate cold water supply with a hand shut off valve must be provided On the underside of the base pan two 3 8 I P S for single head units or two 1 2 1 5 for double head units water connections for inlet and outlet have been provided for easy hook up 1 2 inside diameter water lines should be connected to the machine Flexible lines are recommended if local codes permit Depending on local water conditions it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve There will be only one water and one water out connection for both double head and single head units DO NOT install a hand shut off valve on the water out line Water should always flow in this order first through the automatic water valve second through the condenser and third through the outlet fitting to an open trap drain Air Cooled Units The model 340 air cooled unit requires a minimum of 6 152 mm of clearance around both sides of the freezer It is recommended to install a skirt to one side of
42. ut the safety of the operator when he or she comes in contact with the freezer and its parts Taylor has gone to extreme efforts to design and manufacture built in safety features to protect both you and the service technician As an example warning labels have been attached to the freezer to further point out safety precautions to the operator A IMPORTANT Failure to adhere to the follovving safety precautions may result in severe personal injury Failure to comply vvith these warnings may damage the machine and its components Component damage will result in part replacement expense and service repair expense To Operate Safely A DO NOT operate the freezer vvithout reading this operator s manual Failure to follow this instruction may result in equipment damage poor freezer performance health hazards or personal injury e NOT operate the freezer unless it is properly grounded DO NOT attempt any repairs unless the main power supply to the freezer has been disconnected NOT operate the freezer with larger fuses than specified on the freezer data label Failure to follow these instructions may result in electrocution or damage to the machine Contact your local authorized Taylor Distributor for service DO NOT use a water jet to clean or rinse the Failure to follow this instruction may result in serious electrical shock Safety NOT allow untrained personnel to operate this machine
43. ve shaft from the hole in the drive shaft 10 There is excessive a There is improper or Use an approved food leakage from the door inadequate lubrication on grade lubricant example spout the draw valve o rings Taylor Lube and follow the lubrication procedures b The draw valve o ring is Replace o rings every bad or missing three months 11 The door will not go into a The beater assembly is The open end of the position easily incorrectly positioned beater assembly should be in the 11 o clock position Troubleshooting Guide 24 Models 340 341 342 Section 9 Parts Replacement Schedule Drive Shaft O Ring 15 Drive Shaft Seal Lou 17 if Necessary ___ mmm ____ Freezer Door Gasket p x d 5 mmm X X _ Black Bristle Brush 1 x 2 Inspect amp Replace Minimum if Necessary Double Ended Brush Inspect amp Replace Minimum if Necessary White Bristle Brush 1 x 2 Inspect amp Replace Minimum if Necessary Inspect amp Replace Minimum if Necessary White Bristle Brush 3 x 7 Double quantity for the Model 342 Refer to the Parts List on page 26 when ordering the above parts Models 340 341 342 25 Parts Replacement Schedule Parts List Section 10 N P 1 FOvoge cou ec 088 41661 19 18918 ________________ 2 909820 AO t 4n02
44. y in Models 340 341 342 Slush Freezers Operating Instructions EE TAYLOR 1 97 028764 M Complete this page for quick reference when service is required Taylor Distributor Address Phone Service Parts Date of Installation Information found on the data label Model Number Serial Number Electrical Specs Voltage Phase Maximum Fuse Size Minimum Wire Ampacity January 1997 Taylor All rights reserved 028764 M TAYLOR The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries Cycle Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 Table of Contents Section 1 To the Installer 1 Wat r ux ssi Deus Tx REM 1 Air Cooled Bnrm 1 Electrical LS EE LES RISE DE RE DE Da oes s 1 Section 2 TO the Operator e 2 Compressor Warranty Disclaimer 2 Section 3 ie etal 3 Section 4 Operator Parts Identification 4 Section 5 Important To the Operator 9 1 Desde DE El SE EES suot dat iso et de 9 Golsistency Control
45. y the hopper gasket and feed tube in the bottom of the mix hopper Figure 19 Step 11 Optional Rack Assembly Complete the assembly by inserting the flavor bottles into the rack assembly on the front of the machine Figure 20 Sanitizing Step 1 Prepare two gallons 7 6 liters of an approved 100 PPM chlorine based sanitizing solution Examples Stera Sheen or Kay 5 USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFI CATIONS Step 2 Pour the two gallons 7 6 liters of sanitizing solution into the hopper and allow it to flow into the freezing cylinder 071017 Figure 21 Step 3 While the solution is flowing into the freezing cylinder brush clean the mix hopper mix inlet hole air tube and mix level sensing probe Figure 22 Step 4 Place the control switch in the WASH position This will cause the sanitizing solution in the freezing cylinder to agitate Allow the solution to agitate for five minutes ES Figure 23 Operating Procedures 14 Models 340 341 342 Step 5 Place an empty mix pail beneath the door spout and move the draw handle to the right Draw off all the sanitizing solution When the sanitizer stops flowing from the door spout move the draw handle to the left and place the control switch in the OFF position Figure 24 Step 6 With sanitized hands assem
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