Summit 21287 Gas Grill User Manual
Contents
1. A Do not store a spare or disconnected liquid propane cylinder under or near the barbecue A Improper assembly may be dangerous Please carefully follow the assembly instructions in this manual A Do not operate the Weber gas barbecue if there is a gas leak present A Do not use a flame to check for gas leaks A Combustible materials should never be within 24 inches of the top bottom back or sides of your Weber gas barbecue A Do not put a barbecue cover or anything flammable on or in the storage area under the barbecue A Your Weber gas barbecue should never be used by children Accessible parts of the barbecue may be very hot Keep young children away while it is in use A You should exercise reasonable care when operating your Weber gas barbecue It will be hot during cooking or cleaning and should never be left unattended or moved while in operation A Liquid propane gas is not natural gas The conversion or attempted use of natural gas in a liquid pro pane unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty A Do not attempt to disconnect any gas fitting while your barbecue is in operation A Keep any electrical supply cord and the fuel supply hose away from any heated surfaces A Do not use this Weber tank enclosure kit unless all parts are in place The unit must be properly as sembled according to the instructions outlined in the Assembly Instruction section of the Owner s Guid2. The burners have been flame tested As a safety precaution however you should recheck all fittings for leaks before using your Weber Gas Barbecue Shipping and handling may loosen or damage a gas fitting A WARNING Perform these leak checks even if your barbecue was dealer or store assembled You will need a soap and water solution and a rag or brush to apply it Note Since some leak test solutions including soap and water may be slightly corrosive all connections should be rinsed with water after checking for leaks Make sure side burner is OFF To perform leak checks open cylinder valve by turning the cylinder valve hand wheel counterclockwise A WARNING Do not ignite burners when leak checking Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak Check 1 Gas Line to T Connection 2 Regulator to Cylinder connection A WARNING If there is a leak at connection 1 retighten the fitting with a wrench and recheck for leaks with soap and water solution If a leak persists after re tightening the fitting turn OFF the gas DO NOT OPERATE THE GRILL Contact Customer Service 1 800 446 1071 Check 3 T Connection to Hose connections 4 The hose to Regulator connection A WARNING If there is a leak at connections 2 3 or 4 turn OFF the gas DO NOT OPERATE THE GRILL Contact Customer Service 1
3. 800 446 1071 When leak checks are complete turn gas supply OFF at the source and rinse connections with water GAS INSTRUCTIONS REFILLING THE LIQUID PROPANE CYLINDER We recommend that you refill the LP cylinder before it is completely empty Removal of the LP cylinder 1 Close cylinder valve turn clockwise 2 Unscrew regulator coupling by turning counterclockwise by hand only 3 Loosen cylinder lock wing nut and turn cylinder lock up out of the way 4 Lift cylinder off To refill take LP cylinder to a Gas Propane dealer A WARNING We recommend that your LP cylinder be filled at an authorized LP gas dealer by a qualified attendant who fills the cylinder by weight IMPROPER FILLING IS DANGEROUS A CAUTION When transporting the LP cylinder make sure the plastic dust cover is in place over the valve This will keep dust and dirt from the threaded portion of the valve Checking the fuel level in your tank Check the fuel level by viewing the color indicator level line on the side of the tank scale 1 Empty 2 Medium 3 Full 1 cicicice e cjcicicjeje Safe handling tips for Liquid Propane Gas Cylinders e Liquid Propane LP gas is a petroleum product as are gasoline and natural gas LP gas is a gas at regular temperatures and pressures Under moderate pressure inside a cylinder LP gas is a liquid As the pressure is released th
4. debris A WARNING Turn off the gas at the LP gas supply cyl inder when the outdoor cooking gas appliance is not in use A WARNING Never store an outdoor cooking gas appli ance indoors unless the LP cylinder is disconnected and removed from the outdoor cooking gas appliance A WARNING LP Cylinders must be stored outdoors out of the reach of children and must not be stored in a building garage or any other enclosed area A WARNING The LP pressure regulator and hose as sembly supplied with the Weber Tank Enclosure Kit must be used Replacement LP pressure regulators and hoses must be obtained from Weber Stephen Product Co Warranty Weber Stephen Products Co Weber hereby warrants to the ORIGINAL PURCHASER of this Weber gas grill that it will be free of defects in material and workmanship from the date of purchase as follows All Parts 5 years when assembled and operated in accordance with the printed instructions accompanying it Weber may require reasonable proof of your date of purchase THEREFORE YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE This Limited Warranty shall be limited to the repair or replacement of parts that prove defective under normal use and service and which on examination shall indicate to Weber s satisfaction they are defective Before returning any parts contact the Customer service representative in your region using the contact information sheet provided with your manual If Weber confir
5. to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Weber This Warranty applies only to products sold at retail WEBER STEPHEN PRODUCTS CO Customer Service Center 1890 Roselle Road Suite 308 Schaumburg IL 60195 USA www weber com n ASSEMBLY n Typical 20 LP propane gas supply Instal lation We strongly recommend that you use the Summit Built In Tank Cabinet 21280 for installations using a 20 Ib LP cyl inder mounted remotely in an island structure The Summit Built In Tank Cabinet is a CSA listed acces sory for installing a remote mounted 20 Ib LP cylinder in an island structure Summit Built In Tank Cabinet has a hose and regulator assembly and gas connections for connecting a remote mounted LP cylinder to the Summit Built In gas grill The hose and regulator is listed as a required part of the CSA listed Summit Built In gas grill The Summit Built In Tank Cabinet also meets the require ments for venting tank retention and separation of the LP cylinder from a heat source as outlined in the ANSI Standard for Outdoor Cooking Gas Appliances Z21 58 CSA 1 6 for LP enclosures The Summit Built In Tank Cabinet has its own installation guide If you do not use the Summit Built In Tank Cabinet you need to hire a licensed contractor or licensed plumb
6. Wwelere SUMMIT BUILT IN LP TANK ENCLOSURE KIT Summit Built In LP Tank Enclosure Kit Model 21287 THESE ACCESSORIES MAY BE PURCHASED SEPARATELY YOU MUST READ THIS OWNERS GUIDE A WARNING Follow all leak check BEFORE OPERATING YOUR GAS GRILL procedures carefully in this manual prior A DANGER 7 PSAE P Do a if the If you smell gas arbecue was dealer assembled 1 Shut off gas to the appliance Extinguish any open flames AAWARNING Do not try to light this 2 3 Open lid appliance without reading the Lighting 4 If odor continues keep away from the Instructions section of this manual appliance and immediately call your gas SUPROT GY your nie depar imeni NOTICE TO INSTALLER These instructions Leaking gas may cause a fire or explosion must be left with the owner and the owner which can cause serious bodily injury or should keep them for future use death or damage to property A WARNING seek aL IS DESIGNED FOR 1 Do not store spare liquid propane G cylinder within 10 feet 3m of this appliance a Do not store or use gasoline or other NPGA flammable liquids or vapors within 25 ITEE feet 8m of this appliance 42390 US 03 22 04 LP US English ADANGERS amp AAWARNINGS a A DANGER Failure to follow the Dangers Warnings and Cautions contained in this Owner s Manual may result in serious bodily injury or death or in a fire or an explosion causing damage to property A WARNINGS
7. dropped or handled roughly Never store or transport the liquid propane cylinder where temperatures can reach 125 Fahrenheit too hot to hold by hand for example do not leave the liquid propane cylinder in a car on a hot day For full instructions on safe handling of liquid propane cylin ders see Section Operating IMPORTANT LP CYLINDER INFORMATION Failure to follow these DANGER statements exactly may result in a fire causing death or serious injury ADANGER A NEVER store a spare LP Cylinder under or near this barbecue ANEVER fill the tank beyond 80 full A WARNING Only use this grill outdoors in a well ven tilated area Do not use in a garage building breezeway or any other enclosed area Check that all burner valves are off Valves are shipped in the OFF position but you should check to be sure that they are turned OFF Check by push ing down and turning clockwise If they do not turn they are off Proceed to the next step If they do turn continue turning them clockwise until they stop then they are off Proceed to the next step CONNECTING THE LIQUID PROPANE CYLINDER A WARNING Make sure that the LP cylinder valve is closed Close by turning valve clockwise A DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for leaks Sparks or flames will result in a fire or explo sion which can cause serious bodily inju
8. e LIQUID PROPANE GAS UNITS ONLY A Use the regulator that is supplied with your Weber Tank Enclosure Kit A Do not attempt to disconnect the gas regulator or any gas fitting while your barbecue is in operation A A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid pro pane supplier Do not use a liquid propane cylinder with a damaged valve A Although your liquid propane cylinder may appear to be empty gas may still be present and the cylin der should be transported and stored accordingly A If you see smell or hear the hiss of escaping gas from the liquid propane cylinder 1 Move away from liquid propane cylinder 2 Do not attempt to correct the problem yourself 3 Call your fire department WARRANTY OPERATING A WARNING Only use the Weber Tank Enclosure Kit outdoors in a well ventilated area Do not use in a ga rage building breezeway or any other enclosed area A WARNING Your Weber Tank Enclosure Kit shall not be used under an unprotected combustible roof or over hang A WARNING Your Weber Tank Enclosure Kit is not intended to be installed in or on recreational vehicles and or boats A WARNING Keep any electrical supply cord and the fuel supply hose away from any heated surface A WARNING Never store an extra spare LP cylinder under or near the Weber gas barbecue A WARNING Keep the ventilation openings of the cylin der enclosure free and clear of
9. e liquid readily vaporizes and becomes gas e LP gas has an odor similar to natural gas You should be aware of this odor e LP gas is heavier than air Leaking LP gas may collect in low areas and prevent dispersion e To fill take the LP cylinder to an RV center or look up gas propane in the phone book for other sources of LP gas A WARNING We recommend that your LP cylinder be filled at an authorized LP gas dealer by a qualified attendant who fills the tank by weight IMPROPER FILLING IS DANGEROUS A WARNING If you exchange your LP cylinder make sure you get a similar tank in return Your LP cylinder is equipped with a quick closing coupling or type 1 valve and an OPD Overrfilling Prevention Device Other LP cylinders may not be compatible with your barbecue connection e Air must be removed from a new LP cylinder before the initial filling Your LP dealer is equipped to do this e The LP cylinder must be installed transported and stored in an upright position LP cylinders should not be dropped or handled roughly e Never store or transport the LP cylinder where tempera tures can reach 125 F too hot to hold by hand for ex ample do not leave the LP cylinder in a car on a hot day Note A refill will last about 20 hours of cooking time at nor mal use The fuel scale will indicate the propane supply so you can refill before running out You do not have to run out before you refill e Treat empty LP cyl
10. en the fitting Turn the gas back on and recheck with the soap and water solu tion If leak does not stop Contact the Customer Service Repre sentative in your region using the contact information sheet provided with your manual Do not use the barbecue 8 When leak checking is complete turn gas supply OFF at the source and rinse connections with water GAS INSTRUCTIONS CHECK FOR GAS LEAKS After a period of nonuse we recommend that you perform the following maintenance procedures for your safety A WARNING Check the hose before each use of the grill for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the grill Replace using only Summit authorized replacement hose Contact the Summit Built In Customer Service at 1 800 446 1071 e Inspect the burners for correct flame pattern Clean if necessary following the procedures outlined in the General Maintenance section of this manual e Check all gas fittings for leaks A DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for leaks Sparks or open flames will result in a fire or explosion which can cause serious bodily injury or death and damage to property A WARNING You should check for gas leaks every time you disconnect and reconnect a gas fitting Note All factory made connections have been thoroughly checked for gas leaks
11. er and they need to follow the requirements described in the ANSI Standard for Outdoor Cooking Gas Appliances Z21 58 CSA 1 6 for LP enclosures The requirements described in the Standard for Outdoor Cooking Gas Appliances Z21 58 CSA 1 6 are as follows A remote enclosure for an LP gas cylinder shall be ventilated by openings at both the upper and lower levels of the cylin der This shall be accomplished by one of the following a One side of the remote LP cylinder enclosure shall be completely open or b If the remote LP cylinder enclosure is designed to have four sides a top and a bottom ventilation is required for the remote LP cylinder enclosure 1 There should be at least two ventilation openings a hole or group of holes for the purpose of ventilation in the sidewalls of the island structure The openings should be located within 5 inches 127mm of the top of the enclosure The ventilation openings should be equally sized and spaced at a minimum of 90 de grees and be unobstructed The openings shall have a total free open area of not less than 20 square inches This relates to1 square inch of ventilation area per pound of stored fuel capacity 2 Ventilation openings a hole or group of holes for the purpose of ventilation should be provided at floor level The ventilation openings should have a total free area of not less than 10 square inches This relates to square of ventilation area per pound of stored f
12. f the island Ventilation openings should only communi cate with the outside of the island structure so that the gas can dissipate outside of the island struc ture The ventilation opening should be located within 5 inches 127mm of the top of the enclosure and should have a total free area of 20 square inches This relates to 1 square inch of ventilation area per pound of stored fuel At least one ventilation opening a hole or group of holes for the purpose of ventilation needs to be on one side of the enclosure that communicates with the out side of the island structure at the bottom If a gas leak should occur or the LP cylinder should vent in the LP cylinder enclosure the gas should not be allowed to vent or migrate into the empty or hollow area of the island Ventilation openings should only communicate with the outside of the island structure so that the gas can dis sipate outside of the island structure The ventilation opening should be located within 5 inches 127mm of the bottom of the enclosure and should have a total free area of 10 square inches This relates to 1 4 square inch of ventilation area per pound of stored fuel 3 The minimum size of the ventilation hole s should not be less than 1 4 inch The remote LP cylinder enclosure should be constructed with non combustible materials The remote LP cylinder enclosure should isolate the LP cylinder from the b
13. he right hand side of grill under the control panel Use the 1 2 flared gasket 1 to ensure proper seal Note Leave an access in the island structure for gas supply and regulator service not inside the grill structure Weber has a gas line and regulator access door part 36311 available from your dealer or call Customer Service at 1 847 446 1071 2 Uncap one flare fitting from the 90 Connection located inside the Summit Built In Tank Cabinet 21280 3 Use the 1 2 flared gasket to ensure proper seal NOTE Only use the 3 8 flared gasket if you are installing the optional side burner top of box Corrugated Gas Line to Manifold x 90 fitting Use Bushing for Gas Line Hole 1 2 Flared Gasket back of box Cap Burner Side View GAS INSTRUCTIONS top of box Corrugated Gas Line to Manifold fitting back of box oe Side View CONNECT GAS SUPPLY A 58 inch corrugated gas line is supplied with the grill This line needs to pass through the gas inlet opening to the main gas supply FILL LIQUID PROPANE CYLINDER A WARNING We recommend that your liquid propane cylinder be filled at an authorized liquid propane gas dealer by a qualified attendant who fills the tank by weight IMPROPER FILLING IS DANGEROUS The liquid propane cylinder must be installed transported and stored in an upright position and should not be
14. inder should be constructed and marked in ac cordance with the Specifications for LP Gas Cylinders of the U S Department of Transportation D O T or the National Standard of Canada CAN CSA B3339 Cylin ders Spheres and Tubes or Transportation of Dangerous Goods and Commission as applicable DOT 4BA240 n Burner does not light Is gas supply off Turn supply on Flame is low in HIGH position Is fuel hose bent or kinked Straighten fuel hose Burners do not light or Burners The excess flow safety device To reset the excess flow safety have a small flickering flame in which is part of the barbecue to device turn all burner control the HIGH position or cylinder connection may have knobs and the cylinder valve OFF Barbecue temperature only activated reaches 250 to 300 in the HIGH position Disconnect the regulator from the cylinder Turn burner control knobs to HIGH Wait at least 1 minute Turn burner control knobs OFF Reconnect the regulator to the cylinder Turn cylinder valve on slowly Refer to Lighting Instructions If problems cannot be corrected by using these methods please contact the Customer Service Representative in your region using the contact information sheet provided with your manual
15. inders with the same care as when full Even when the LP tank is empty of liquid there still may be gas pressure in the cylinder Always close the cylinder valve before disconnecting A CAUTION When transporting the LP cylinder make sure the plastic dust cover is in place over the valve This will keep dust and dirt from the threaded portion of the valve e Do not use a damaged LP cylinder Dented or rusty LP cylinders or LP cylinders with a damaged valve may be hazardous and should be replaced with a new one imme diately GAS INSTRUCTIONS wage le Propane LP Cylinder s The joint where the hose connects to the LP cylinder must be leak tested each time the LP cylinder is reconnected For example test each time the LP cylinder is refilled e Be sure the regulator is mounted with the small vent hole pointed downward so that it will not collect water This vent should be free of dirt grease bugs etc e The LP cylinder and connections supplied with your Weber gas barbecue have been designed and tested to meet government American Gas Association and Under writers Laboratories requirements If you have questions about spare LP cylinders contact Customer Service at 1 800 446 1071 e All LP tank supply systems must include a collar to pro tect the cylinder valve e The LP cylinder must be a 20 lb size 18 1 4 inches high 12 1 4 inches in diameter gt TANK CABINET TROUBLESHOOTING Problem The cyl
16. ms the defect and approves the claim Weber will elect to replace such parts without charge If you are required to return defective parts transportation charges must be prepaid Weber will return parts to the purchaser freight or postage prepaid This Limited Warranty does not cover any failures or operating difficulties due to accident abuse misuse alteration misapplication vandalism improper installation or improper maintenance or service or failure to perform normal and routine maintenance including but not limited to damage caused by insects within the burner tubes as set out in this owner s manual Deterioration or damage due to severe weather conditions such as hail hurricanes earthquakes or tornadoes discoloration due to exposure to chemicals either directly or in the atmosphere is not covered by this Limited Warranty There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written Limited Warranty Some regions do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you Weber is not liable for any special indirect or consequential damages Some regions do not allow the exclusion or limitation of incidental or consequential damages so this limitation or exclusion may not apply to you Weber does not authorize any person or company
17. nder en closure for a 20 Ib cylinder following the requirements for ventilation cylinder retention and separation of the LP cylinder from a heat source listed in the ANSI Standard for Outdoor Cooking Gas Appliances ANSI Z21 58 CSA 1 6 could be dangerous and could result in a fire or an explosion causing serious bodily injury or death and damage to property If you do not follow the DANGER statements exactly the Warranty on the Summit Built In gas grill will be voided LOCATING YOUR LP TANK ENCLOSURE KIT When determining a suitable location for your LP Tank Enclosure Kit installation give attention to concerns such as proximity to traffic paths and keeping any gas supply lines as short as possible Never locate the Summit LP Tank Enclosure Kit in a garage breezeway shed under an unprotected overhang or other enclosed area Locate the LP Tank Enclosure Kit and structure so there is enough room to safely evacuate the area in case of a fire Non Combustible Surface 24 inches Any Surface s y u pz gt 3 lt ie e J 9 D veuns Auy LP Tank Enlosure N A Q j D n CLEARANCE FROM COMBUSTIBLE SURFACES OR STRUCTURES A WARNING Clearance from the outside walls of the sides and back of the LP Tank Enclosure must be a minimum of 24 inches any surface Refer to Typical Gas Supply Installation before starting installation A WARNING The structure island counter
18. ry or death and damage to property Some of the tanks have differing top collar assembles The top collar is the metal protective ring around the valve One series of tanks mount with the valve facing front The other tanks mount with the valve facing away from the fuel scale These types of tanks are illustrated below You will need LP cylinder a soap and water solution and a rag or brush to apply it 1 Turn the LP cylinder so the opening of the valve is either to the front side or rear of the Weber gas barbecue Lift and hook the cylinder onto the fuel gauge 2 Loosen the cylinder lock wing nut Swing the cylinder lock down Tighten the wing nut NNN To Connect the hose to the cylinder 3 Remove the plastic dust cover from the valve 4 Screw the regulator coupling onto the tank valve clock wise or to the right Hand tighten only GAS INSTRUCTIONS Note This connection tightens clockwise and will not allow gas to flow unless the connection is tight The connection requires tightening by hand only A WARNING Do not use a wrench to tighten the con nection Using a wrench could damage the regulator coupling and could cause a leak 5 Mix soap and water 6 Turn on the cylinder valve 7 Check for leaks by wetting the fitting with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak If there is a leak turn off the gas and tight
19. tops and adjacent work areas for the LP Tank Enclosure must be built from noncombustible materials only NOTE If you have questions on what materials are consid ered noncombustible contact you local building supplier or fire department ASSEMBLY i cole PARTS LIST Hose and regulator 1 Tank stand 1 Tank stand base 1 Tank Scale 1 1 4 20 nut 6 Nylon washer 12 1 4 20 x 1 2 bolt 6 Cylinder glide 2 1 2 Flare Gasket 2 3 8 Flare Gasket 2 ASSEMBLY lt MOUNTING THE LP TANK BRACKET Mount the LP tank bracket to the right hand side of the enclosure opening using non corrosive hardware Mounting holes are provided on the sides and bottom of your LP tank bracket Be sure to mount the bracket securley to the enclosure before use MOUNTING HARDWARE NOT INCLUDED SVD MOUNTING THE LP HOSE AND REGULATOR Securley mount the hose and regulator bracket to the top of the built in tank enclosure using non corrosive hardware MOUNTING HARDWARE NOT INCLUDED LP TANK ENCLOSURE GAS LINE LOCATIONS Area should be kept clear of sharp jagged or extremely abrasive surfaces to avoid possible damage to gas supply lines Exercise caution when pulling gas lines through built in structure 1 Connect the corrugated gas line to the manifold located on t
20. uel capacity There should be at least two ventilation openings if the ventilation openings at floor level are in the sidewall The ventilation openings should be within 5 inches 127mm ee Ee eee c of the floor The ventilation openings should be of equal size and be spaced at a minimum of 90 degrees and should be unobstructed 3 The minimum size of the ventilation hole s should not be less than 1 4 inch 4 The ventilation openings in the sidewalls should not allow venting into the empty or hollow area of the island If a gas leak should occur or the LP cylinder should vent in the LP cylinder enclosure the gas should not be allowed to vent or migrate into the empty or hollow area of the island Ventilation openings in the sidewalls of the enclosure should only communicate with the outside of the island structure so that the gas can dissipate outside of the island structure If the remote LP cylinder enclosure has four sides a top and a bottom and is intended for installation in a built in island enclosure 1 At least one ventilation opening a hole or group of holes for the purpose of ventilation needs to be on one side of the enclosure that communicates with the outside of the island structure If a gas leak should occur or the LP cylinder should vent in the LP cylinder enclosure the gas should not be allowed to vent or migrate into the empty or hollow area o
21. urner compartment so that it provides shielding from radiation be a flame barrier and provide protection from foreign material such as hot drippings ASSEMBLY e e There should be a minimum of 2 inches 50 8mm be tween the ground and the floor of the remote LP cylinder enclosure f The LP cylinder valve should be readily accessible for hand operation A door on the remote LP cylinder enclosure to gain access to the LP cylinder valve is ac ceptable provided it is non locking and can be opened without the use of tools If your licensed contractor or licensed plumber builds an LP cylinder enclosure following the guidelines in the ANSI Standard for Outdoor Cooking Gas Appliances Z21 58 CSA 1 6 you need to order kit number 21287 which will contain the hose and regulator assembly mount ing bracket for the regulator connection fittings and LP tank bracket for retaining the LP cylinder that must be used with the Summit Built In gas grill The hose and regulator in the kit 21287 is listed as part of the CSA listed Summit Built In gas grill ADANGER Use of any other hose and regulator assembly could be dangerous and may not provide adequate gas sup ply to the Summit Built In gas grill and could result in a fire or an explosion causing serious bodily injury or death and damage to property ADANGER Failure to use the the Summit Built In Tank Cabinet for a 20 Ib cylinder or failure to build a LP cyli
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