Southbend SGS-24 Cooktop User Manual
Contents
1. First in Cooking Built to Last DA Southbend operator s MANUAL 1182629 REV 2 PAGE 9 AMIDDLEBY COMPANY NOLLVITVISNI INSTALLATION a INSTALLATION COUNTER GRIDDLE Step 2c Installation on Insulated Base The griddle may be installed onto a flat NON COMBUSTIBLE but heat sensitive surface using the optional insulated base as follows 1 Attach the side pieces of the insulated base items A in Figure 5 below to the front piece item B using the four sheet metal screws provided Position the insulated base on the surface where you want the griddle to be located Position the griddle on top of the insulated base Lift the griddle only from the ends never from the middle 4 Go on to Step 4 on page 16 m Figure 5 e r_ rrr r First in Cooking Built to Last PAGE 10 OPERATOR S MANUAL 1182629 REV 2 DA southbend A MIDDLEBY COMPANY COUNTER GRIDDLE INSTALLATION Step 2d Installation on Floor Stand 24 36 and 48 Models The 24 36 and 48 griddles may be installed on top of an optional floor stand for 60 griddles go to Ble on page 3 The floor stand is shipped in a separate crate and must be assembled as follows 1 Position the bottom brace pieces on a flat surface as shown in below There are two bottom side braces items A a bottom front brace item B and an identical bottom rear brace item B 2 Position a corner brace item C in each2. 1146203 16 1 4 20 x 1 1 4 hex head bolt 9 1173879 2 Front amp rear top support 10 1146518 6 1 4 20 x 5 8 hex head bolt 11 1173590 2 Leftleg assembly 1173592 2 Leftleg assembly for use with casters 12 1173589 2 Rightleg assembly 1173591 2 Rightleg assembly for use with casters 13 1173731 2 Center leg assembly 1173732 2 Center leg assembly for use with casters 14 1173881 2 Shelf optional 15 1173733 2 Mountangle 16 1146304 6 10 x 1 2 sheet metal screw 1174264 2 Caster with lock for front corner legs 1174263 4 Caster without lock for front center land rear legs 1173708 1 Caster package two casters with lock four casters without lock Not shown on drawing PAGE 34 First in Cooking Built to Last OPERATOR S MANUAL 1182629 REV 2 DA southbend A MIDDLEBY COMPANY COUNTER GRIDDLE DA First in Cooking Built to Last PA Southbend operator s MANUAL 1182629 REV 2 PAGE 35 SLYUVd SI PARTS COUNTER GRIDDLE Countertop Legs and Insulated Base Parts Part Number for Griddle Width mi Key zg 36 48 60 Qty Description 1 1163561 1163561 1163561 1163561 4 4 leg single 1172857 1172857 1172857 1172857 1 4 leg set of 4 2 1173884 1173885 1173886 1173887 1 Insulator front piece 3 1173883 1173883 1173883 1173883 2 Insulator side piece 1146304 1
3. Southbend reserves the right to change specifications and product design without notice Such revisions do not entitle the buyer to corresponding changes additions or replacements for previously purchased equipment This product is intended for commercial use only not for household use GAS SUPPLY The Serial Plate is located on the interior side of the upper front panel see Figure 1 on page 3 It indicates the type of gas propane or natural gas the griddle is equipped to burn All Southbend equipment is adjusted at the factory Check type of gas on serial plate This appliance should be connected ONLY to the type of gas for which it is configured An adequate gas supply is imperative Undersized or low pressure lines will restrict the volume of gas required for satisfactory performance Fluctuations of more than 25 on natural gas or 10 on propane gas will create problems and affect burner operating characteristics A 1 8 pressure tap is located on the manifold to measure the manifold pressure No segment of the gas supply line to the griddle should be smaller than the inside diameter of the inlet connector of the griddle 3 4 NPT Purge the supply line to clean out dust dirt or other foreign matter before connecting the line to the griddle All pipe joints and connections must be tested thoroughly for gas leaks Use only soapy water for testing on all gases NEVER use an open flame to check for gas leaks All connect
4. appliance with the ventilation exhaust fan in the OFF position Do this only long enough to check equipment performance Then turn the fan back on and let it run to remove any exhaust that may have accumulated during the test First in Cooking Built to Last DA soputhbend operator s MANUAL 1182629 REV 2 PAGE 5 A MIDDLEBY COMPANY SNOLLVWDISID3AdS SPECIFICATIONS HHH SPECIFICATIONS COUNTER GRIDDLE Figure 2 DIMENSIONS Top View Width see table below gt DOV OU TE UU OT UDUNT UU UN TUN OUT DU UN UU UU UUUN OUT IODUDTUTIVITUNTICOTOTI 29 49 Side View Front View Model Number and Size of Burners Total BTU Crate Size Crated Weight SGS 24 amp SGS 24E 2 30 000 60 000 31 W x 39 D x 24 H 305 Ibs SGS 36 amp SGS 36E 3 30 000 90 000 55 W x 39 D x 24 H 445 Ibs SGS 48 amp SGS 48E 4 30 000 120 000 55 W x 39 D x 24 H 545 Ibs SGS 60 amp SGS 60E 5 30 000 150 000 67 W x 39 D x 24 H 705 Ibs CONSTRUCTION The front sides and 5 riser are all stainless steel The rear and bottom panels are aluminized steel The reinforced double wall sides are fully insulated The griddle surface is high carbon 1 thick polished steel plated with trivalent chromium The chrome plate has an emissivity rating of approximately 0 08 Each foot of griddle width is heated by a U shaped burner controlled by a thermo
5. applying or by reducing heat to equipment during slack periods First in Cooking Built to Last DA southbend operator s MANUAL 1182629 REV 2 PAGE 21 A MIDDLEBY COMPANY DNINVITDI A ADJUSTMENTS COUNTER GRIDDLE ADJUSTMENTS N WARNING ADJUSTMENTS AND SERVICE WORK MAY BE PERFORMED ONLY BY A QUALIFIED TECHNICIAN WHO IS EXPERIENCED IN AND KNOWLEDGEABLE WITH THE OPERATION OF COMMERCIAL COOKING EQUIPMENT HOWEVER TO ASSURE YOUR CONFIDENCE CONTACT YOUR AUTHORIZED SERVICE AGENCY FOR RELIABLE SERVICE DEPENDABLE ADVICE OR OTHER ASSISTANCE AND FOR GENUINE FACTORY PARTS NOTICE The warranty will be void and the manufacturer relieved of all responsibility if A Service work is performed by other than a qualified technician or B Other than genuine Southbend replacement parts are installed Before making any adjustment make sure the griddle is connected to the type of gas for which it is quipped That information is on the serial plate which is located on the inside of the control panel see Figure tion page 3 MANIFOLD GAS PRESSURE CHECK The pressure regulator is connected to the griddle s gas connection outside the rear left corner of the griddle The pressure regulator is factory set at 4 W C for natural gas and 10 W C for propane To check the manifold pressure do the following 1 w No Qi a 9 Turn all burner valves to OFF position Turn main gas valve to entire gri
6. installed in such a manner that the flow of combustion and ventilation air are not obstructed Provisions for adequate air supply must be provided Do not obstruct the rear of the griddle at as combustion air enters through this area NOTICE Proper ventilation is the owner s responsibility Any problem due to improper ventilation will not be covered by the warranty Air for combustion enters the rear of the griddle The exhaust flue runs along the top rear edge Southbend recommends that a ventilation canopy extend 6 past the edges of the griddle and be located 6 6 above the floor If a wall exhaust fan is installed in the wall behind the griddle it should be at least two feet above the top of the flue opening along the back edge of the griddle To avoid a negative pressure condition return air must be brought into the room to replenish the air being removed by the ventilation exhaust fan RETURN AIR FANS MUST NOT BLOW DOWN INTO THE GRIDDLE FLUE ALONG THE TOP REAR EDGE OF THE GRIDDLE NOR DIRECTLY ONTO THE GRIDDLE SURFACE Ventilation filters should be installed at an angle of 45 or more from the horizontal This prevents dripping grease and facilitates collecting the run off grease in a drip pan usually installed with a filter Be sure to inspect and clean the ventilation system according to the ventilation equipment manufacturer s instructions In case of unsatisfactory performance on any appliance check the
7. that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI Z21 41 or Quick Disconnect Devices for Use with Gas Fuel CAN1 6 9 2 adequate means must be provided to limit the movement of the appliance without depending on the connector and the quick disconnect device or its associated piping to limit the appliance movement and 3 the restraining means should be attached to a frame member on the back of the griddle Griddles mounted on a stand with casters or other movable surface must be equipped with a restraining means to prevent accidental stress on the flexible gas connection 1 Secure the restraining device bracket item B in the following illustration to a wall stud located as close as possible to the appliance connector inlet and outlet connections Use four 12 screws items C and plastic anchors items A if necessary 2 Install eye bolt item F to a frame member on the rear of the counter griddle After checking carefully behind the frame member for adequate clearance drill a 1 4 hole through the frame member 3 Thread hex nut item G and slide the washer item H onto the eye bolt Insert the eye bolt through the 1 4 drilled hole and secure with a washer item H and nylon lock nut item I 4 Using the spring loaded snap hooks attach the restraining device to the bracket and the eye bolt 5 Using the cable clamp item D ad
8. top of the bottom braces The down flange edge of each shelf should be on the front side of the stand The shelves simply rest on the bottom braces they are not bolted or screwed to the braces Position the front and rear top supports items L over the legs The pre drilled holes should face the outside of the stand to line up with the threaded insert holes near the top of the legs Use the six 5 8 hex head bolts items M to secure the top supports to the legs Attach the angle support brackets item N shipped with the griddle to the bottom of the of the griddle using 10x1 2 sheet metal screws item O also shipped with the griddle Place the griddle on top of the stand making sure that the angle brackets that you just installed on the bottom of the griddle are inserted into the front and rear top supports No additional bolts or screws are required Lift the griddle only at the ends never in the middle Go on to Step 4 on page 16 First in Cooking Built to Last PAGE 14 OPERATOR S MANUAL 1182629 REV 2 DA southbend A MIDDLEBY COMPANY COUNTER GRIDDLE INSTALLATION Step 3 Attach Restraint for Griddles Mounted on Casters NOTICE For an appliance equipped with casters 1 the installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 or Connectors for Moveable Gas Appliances CAN CGA 6 16 and a quick disconnect device
9. 146304 1146304 1146304 4 Screw 10 x 1 2 truss head 1173888 1173889 1173890 1173891 1 Insulator base assembly 1 front 2 sides and 4 screws Griddle width is 24 for models SGS 24 24E 36 for models SGS 36 36E 48 for models SGS 48 48E and 60 for models SGS 60 60E Not shown on drawing PAGE 36 First in Cooking Built to Last OPERATOR S MANUAL 1182629 REV 2 DA southbend A MIDDLEBY COMPANY COUNTER GRIDDLE 50 OPERATOR S MANUAL 1182629 REV 2 PAGE 37 COUNTER GRIDDLE COUNTER GRIDDLE A product with the Southbend name incorporates the best in durability and low maintenance We all recognize however that replacement parts and occasional professional service may be necessary to extend the useful life of this unit When service is needed contact a Southbend Authorized Service Agency or your dealer To avoid confusion always refer to the model number serial number and type of your unit Southbend 1100 Old Honeycutt Road Fuquay Varina NC 27526 800 348 2558 or 919 552 9161 e FAX 800 348 2558 or 919 552 9798 First in Cooking Built to Last PAGE 38 OPERATOR S MANUAL 1182629 REV 2 DA southbend A MIDDLEBY COMPANY
10. 73592 1173592 2 Leftleg assembly for use with casters 12 1173589 1173589 1173589 2 Rightleg assembly 1173591 1173591 1173591 2 Rightleg assembly for use with casters 13 1173717 1173718 1173719 1 Shelf optional 14 1173725 1173726 1173727 2 Mountangle 15 1146304 1146304 1146304 4 10 x 1 2 sheet metal screw 1174264 1174264 1174264 2 Caster with lock for front legs 1174263 1174263 1174263 2 Caster without lock for rear legs 1174265 1174265 1174265 1 Caster package two casters with lock two casters without lock Griddle width is 24 for models SGS 24 24E 36 for models SGS 36 36E and 48 for models SGS 48 48E Not shown on drawing PAGE 32 OPERATOR S MANUAL 1182629 REV 2 DA First in Cooking Built to Last southbend A MIDDLEBY COMPANY COUNTER GRIDDLE First in Cooking Built to Last DA Southbend operator s MANUAL 1182629 REV 2 AMIDDLEBY COMPANY PAGE 33 SLYUVd SI PARTS COUNTER GRIDDLE Floor Stand Parts for 60 Width Griddles See drawing on following page Key PartNumber Qty Description 1 1173709 4 Bottom brace left amp right sides 2 1173728 4 Bottom brace front amp rear 3 1173707 8 Leg bracket 4 1173706 8 Corner brace 5 1146500 32 1 4 lock washer 6 1146200 32 1 4 20 x 1 2 hex head bolt 7 1164827 32 1 4 20 acorn nut 8
11. OPERATOR S MANUAL Counter Griddle Model Numbers SGS 24 SGS 24E SGS 36 SGS 36E SGS 48 SGS 48E SGS 60 SGS 60E MANUAL 1182629 REV 2 e A COUNTER GRIDDLE 9 00 Mat MANUAL SECTION BR COUNTER GRIDDLE SAFETY PRECAUTIONS Before installing and operating this equipment be sure everyone involved in its operation is fully trained and aware of precautions Accidents and problems can be caused by failure to follow fundamental rules and precautions The following symbols found throughout this manual alert you to potentially dangerous conditions to the operator service personnel or to the equipment Ay DANGER eda warns of immediate hazards that will result in severe injury or This symbol refers to a potential hazard or unsafe practice that could result in JM WARNING injury or death This symbol refers to a potential hazard or unsafe practice that could result in JN CAUTION injury product damage or property damage NOTICE This symbol refers to information that needs special attention or must be fully understood even though not dangerous WARNING FIRE HAZARD FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Keep area around appliances free and clear of combustibles Purchaser of equipment must post in a prominent location detailed instructions to be followed in the event the operator smells gas
12. Obtain the instructions from the local gas supplier WARNING Asphyxiation can result from improper ventilation Do not obstruct the flow of combustion and ventilation air to and from your cooking equipment NOTICE Be sure this Operator s Manual and important papers are given to the proper authority to retain for future reference NOTICE This product is intended for commercial use only NOT FOR HOUSEHOLD USE First in Cooking Built to Last PAGE 2 OPERATOR S MANUAL 1182629 REV 2 DA southbend A MIDDLEBY COMPANY COUNTER GRIDDLE TABLE OF CONTENTS Congratulations You have purchased one of the finest pieces of commercial cooking equipment on the market You will find that your new equipment like all Southbend equipment has been designed and manufactured to meet the toughest standards in the industry Each piece of Southbend equipment is carefully engineered and designs are verified through laboratory tests and field installations With proper care and field maintenance you will experience years of reliable trouble free operation For best results read this manual carefully RETAIN THIS MANUAL FOR FUTURE REFERENCE Table of Contents Read these instructions carefully before attempting installation Installation and initial startup should be performed by a qualified installer Unless the installation instructions for this product are followed by a qualified service technician a person expe
13. aterials and is designed to provide durable service when properly maintained To expect the best performance your equipment must be maintained in good condition and cleaned daily Naturally the frequency and extent of cleaning depends on the amount and degree of usage Daily A Remove empty and clean grease drawers B Clean griddle drain chutes Monthly A Clean around burner air mixers and orifices if lint has accumulated B Visually assure proper pilot operation CARE OF GRIDDLE SURFACE Never allow water on a hot griddle and never wash it with soap and water Use a Norton Alundum Griddle Brick to clean the griddle Always remember to heat griddle slowly because quick heat may cause costly damage Griddle plates cannot be guaranteed against damage due to carelessness Never place utensils on griddle Do not overheat griddle above 550 F as this will cause warpage or breakage Do not use any type of steel wool Small particles may be left on the surface and get into food products Do not clean spatula by hitting the edge on the griddle plate Such action will only cut and pit the griddle plate leaving it rough and hard to clean CARE OF STAINLESS STEEL SURFACES To remove normal dirt grease and product residue from stainless steel that operates at LOW temperature use ordinary soap and water with or without detergent applied with a sponge or cloth Dry thoroughly with a clean cloth To remove grease and food splatter o
14. bottom of the legs The two casters with wheel locks go on the front legs After the stand is assembled be sure to connect the required restraint to protect the flexible gas connection see Btep 3on page fl5 If the optional shelf was ordered item K position it on top of the bottom braces The down flange edge of the shelf should be on the front side of the stand The shelf simply rests on the bottom braces it is not bolted or screwed to the braces Position the front and rear top supports items L over the legs The pre drilled holes should face the outside of the stand to line up with the threaded insert holes near the top of the legs Use the four 5 8 hex head bolts items M to secure the top supports to the legs Attach the angle support brackets item N shipped with the griddle to the bottom of the of the griddle using 10x1 2 sheet metal screws item O also shipped with the griddle Place the griddle on top of the stand making sure that the angle brackets that you just installed on the bottom of the griddle are inserted into the front and rear top supports No additional bolts or screws are required Lift the griddle only at the ends never in the middle Go on to Step 4 on page 16 First in Cooking Built to Last PAGE 12 OPERATOR S MANUAL 1182629 REV 2 DA southbend A MIDDLEBY COMPANY COUNTER GRIDDLE Step 2e Installation on Floor Sta A 60 griddle may be installed on top
15. corner matching the pre punched holes on the lower inside flange of the bottom braces 3 Position a leg bracket item D into each corner Be sure that the bracket flanges are engaged into the open hem of the bottom braces 4 Use the sixteen 1 2 long hex head bolts items E lock washers items F and acorn nuts items G to bolt the corner braces to the bottom braces Only hand tighten for now 5 Check that the leg brackets are in the proper position and that the outside corners are square Figure 6 6 Use the eight 1 1 2 hex bolts items H nare to attach the two left legs items I and the two right legs items J Left and right are as seen from the front or rear of the stand Be sure that the small threaded insert near the top of each leg faces either the front or the rear of the stand not a side Insert the bolts through the leg brackets and into the legs Only hand tighten the bolts for now First in Cooking Built to Last DA Southbend operator s MANUAL 1182629 REV 2 Pace 11 AMIDDLEBY COMPANY NOLLVITVISNI INSTALLATION INSTALLATION COUNTER GRIDDLE 10 11 12 13 Figure 7 Check the partially assembled stand to make sure that the legs are straight and that all corners are square Now tighten all bolts but do not over tighten If legs with casters were ordered lift the stand and screw the caster assemblies into the
16. d assembly 36 1182609 1 Smooth griddle weld assembly 48 1182605 1 Smooth griddle weld assembly 60 13 1182612 1 1 Door weld assembly 24 1182620 1 1 Door weld assembly 36 1182624 1 Door weld assembly 48 14 1182618 1 1 Control panel 24 1182552 1 1 Control panel 36 1182627 1 Control panel 48 x 1180145 1 1 Polypanel 24 1182631 1 1 Polypanel 36 1182632 1 Polypanel 48 Griddle width is 24 for models SGS 24 24E 36 for models SGS 36 36E 48 for models SGS 48 48E and 60 for models SGS 60 60E Contact Southbend to obtain part numbers for optional grooved griddle assemblies Not shown on drawing PAGE 28 First in Cooking Built to Last OPERATOR S MANUAL 1182629 REV 2 DA southbend A MIDDLEBY COMPANY COUNTER GRIDDLE First in Cooking Built to Last DA southbend operator s MANUAL 1182629 REV 2 A MIDDLEBY COMPA PAGE 29 SLYUVd SI PARTS COUNTER GRIDDLE Gas System Parts See drawing on following page Quantity for Griddle Width Key PartNumber 24 36 a8 60 Description 1 1146806 1 1 1 2 Nipple pipe close black 1 2 2 1160008 1 1 1 2 Elbow brass 3 1164085 1 2 2 3 Valve assembly pilot 4 1166150 2 3 4 5 Male elbow 5 1181499 2 3 4 5 Tubing 3 8 x 1 750 6 1182553 2 3 4 5 Valve assembly thermostat 7 1182562 1 1 1 2 Elbow bracke
17. ddle off Remove front panel and locate 1 8 plug in manifold Note that a 60 model has two burner compartments and so has two manifolds Remove plug and install a fitting appropriate to connect a manometer Turn on main gas to griddle and light pilots the procedure is described on page po Turn all burners to full ON position and read manometer If manometer does not read 4 W C for natural gas or 10 W C for propane gas check the incoming gas line for proper pressure Remove manometer fitting and replace plug in manifold Replace front panel 10 Turn on main gas to griddle and light pilots First in Cooking Built to Last PAGE 22 OPERATOR S MANUAL 1182629 REV 2 DA southbend A MIDDLEBY COMPANY COUNTER GRIDDLE First in Cooking Built to Last DA Southbend operator s MANUAL 1182629 REV 2 A MIDDLEB ADJUSTMENTS dI PAGE 23 SIN3IALLISN fav ADJ USTMENTS DaN ADJUSTMENTS COUNTER GRIDDLE THERMOSTAT ADJUSTMENT Each burner s control knob operates a snap action thermostatic valve that was adjusted at the factory If the griddle surface temperature is different from the thermostat dial setting adjust the valve using the following procedure 1 2 3 Turn all the control knobs to the 300 F Wait 30 minutes or 1 hour if the griddle was cold Place a reliable thermometer or test instrument thermocouple able to register 300 F halfway back from the front to the back of the gr
18. e freight bill at the time of delivery The freight bill must then be signed by the carrier representative Driver If the bill is not signed the carrier may refuse the claim The carrier can supply the necessary forms A request for inspection must be made to the carrier within 15 days if there is concealed damage or loss that is not apparent until after the equipment is uncrated The carrier should arrange an inspection Be certain to hold all contents plus all packing material 1 Uncrate carefully Report any hidden damage to the freight carrier IMMEDIATELY 2 Do not remove any tags or labels until griddle is installed and working properly Step 2 Attach Countertop Legs Mount on Counter or Mount on Stand The counter griddle can be mounted in several ways To mount it on short countertop legs go to on page B To mount it directly on a countertop go to on page P To mount it on an insulated base on a countertop go to on page To mount it on a stand that rests on the floor go either to Step dd on page 11 for 24 36 and 48 models or to Btep 2 on page 13 for a 60 model First in Cooking Built to Last DA Southbend operator s MANUAL 1182629 REV 2 PAGE 7 A MIDDLEBY COMPANY NOLLVITVISNI INSTALLATION a INSTALLATION COUNTER GRIDDLE Step 2a Installation on Countertop Legs To install the griddle using countertop legs do the following 1 Locate the box of four legs shipped with the griddle if counte
19. e shut off valve in one burner compartment and two pilots and one shut off valve in a second burner compartment Note that the left pilot must be lit before the right pilot can be lit 5 Ifa pilot is extinguished or the gas supply is interrupted wait five minutes and repeat the above steps 6 Turn all griddle thermostat controls to the ON position to check that the pilots will ignite the burners Figure 12 This drawing shows a Model SGS 36 with the front panels removed so you can see the interior parts Main Shut Off Left Pilot Right Pilot Button Spark Switch Button Valve Button 36 amp 48 Models Electronic Models Grease Drawer Note 24 models have one pilot 36 amp 48 models have two pilots and 60 models have three pilots and two shut off valves OVERNIGHT SHUTDOWN To shut down the griddle for overnight turn all the burner control knobs to the OFF position to turn the burners off The pilots will remain lit EXTENDED PERIOD SHUTDOWN To shut down the griddle for an extended period or before disconnecting the gas supply turn all the burner control gas knobs OFF then turn the main gas supply valve s to OFF see Figure 12 above First in Cooking Built to Last PAGE 20 OPERATOR S MANUAL 1182629 REV 2 DA southbend A MIDDLEBY COMPANY e T COUNTER GRIDDLE CLEANING mum CLEANING Southbend equipment is constructed with the best quality m
20. erature if not required During idle periods set control knobs to low temperature settings to keep griddle warm After each period of use allow the griddle surface to cool normally At the end of each day s use turn all control knobs to the OFF position After the griddle has cooled coat the griddle surface with a light film of cooking oil to protect the surface from moisture First in Cooking Built to Last DA Southbend operator s MANUAL 1182629 REV 2 Page 19 AMIDDLEBY COMPANY NOLLWYusadO OPERATION i LIGHTING THE PILOTS If one or more of the burners does not ignite check that the pilot s are lit The controls for the pilots are located on the front of the griddle behind the lower front panel door see Figure 14 on page 20 To light the pilot s do the following OPERATION COUNTER GRIDDLE 1 Turn all griddle thermostat controls to the OFF position 2 Open the grease control door at the bottom of the front of the griddle 3 Turn the main shut off valve to the ON position if it is not already ON 4 For each pilot press and hold the red pilot button and light the pilot either with a match or on models with electronic ignition by pressing the electronic ignition button to generate a spark Continue to hold the pilot button for 45 seconds or until the pilot remains lit Note that 24 models have one pilot 36 amp 48 models have two pilots and 60 models have three pilots one pilot and on
21. iddle and directly over a burner in line with the burner s control knob see Figure 14 below Check the temperature over each burner every five minutes until the temperature over each burner stabilizes and does not change by more than 30 F between two consecutive measurements If the temperature over any burner is not within 30 F of the knob setting 300 F adjust the corresponding thermostatic valve To do so remove the knobs and control panel adjust the calibration screw on the thermostatic valve see Figure 14 below replace the knobs and control panel then repeat Step 3 Figure 14 _ Measure each temperature halfway back from front to back and directly over the corresponding burner in line with the control knob Calibrate the valve using the Thermostat Calibration Screw located at the base of the stem Turn the screw clockwise to increase the temperature or counterclockwise to decrease the temperature First in Cooking Built to Last PAGE 24 OPERATOR S MANUAL 1182629 REV 2 DA southbend AMIDDLEBY COMPANY COUNTER GRIDDLE CONVERSION FROM ONE TYPE OF GAS TO ANOTHER Each griddle is shipped equipped for use with either natural gas or LP gas propane To convert a griddle from one type of gas to another do the following 1 2 Remove the front panel by removing the knobs and screws on the front For each burner replace the orifice with the type appropriate for the type of ga
22. ions must be checked for leaks after the griddle has been put into operation Test pressure should not exceed 14 W C N CAUTION THIS APPLIANCE AND ITS INDIVIDUAL SHUTOFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF 1 2 PSIG 3 45 kPa THIS APPLIANCE MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL MANUAL SHUTOFF VALVE DURING ANY PRESSURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES EQUAL TO OR LESS THAN 1 2 PSIG 3 45 kPa First in Cooking Built to Last PAGE 4 OPERATOR S MANUAL 1182629 REV 2 DA southbend A MIDDLEBY COMPANY COUNTER GRIDDLE SPECIFICATIONS HHH CLEARANCES N WARNING There must be adequate clearance between griddles and adjacent construction Clearance in the front must also be provided for servicing and for operation Minimum clearances from COMBUSTIBLE construction are 12 on sides 8 on rear and 4 on bottom order the countertop legs or floor stand Minimum clearances from NON COMBUSTIBLE construction is 0 on sides 2 on rear the 2 deep stand offs on the rear may be against a wall and 0 on the bottom VENTILATION N WARNING Improper ventilation can result in personal injury or death Ventilation which fails to properly remove flue products can cause headaches drowsiness nausea or could result in death All griddles must be
23. its Pilot will not stay lit Pilot not adjusted properly Clogged or dirty orifice Draft condition Improper ventilation system Air in gas line Valve end of thermocouple corroded or loose Pilot shield needs to be moved closer to pilot Improper gas pressure Incorrect gas supply size not enough volume Defective thermocouple Electronic ignition module on models so equipped will not Dead battery in ignition module generate a spark Defective spark module First in Cooking Built to Last PAGE 26 OPERATOR S MANUAL 1182629 REV 2 DA southbend A MIDDLEBY COMPANY COUNTER GRIDDLE PARTS E PARTS NOTICE INSTALLATION OF OTHER THAN GENUINE SOUTHBEND PARTS WILL VOID THE WARRANTY ON THIS EQUIPMENT The serial plate is located inside of the control panel on the front of the griddle see Figure 1 on page B Replacement parts may be ordered either through a Southbend Authorized Parts Distributor or a Southbend Authorized Service Agency When ordering parts please supply the Model Number Serial Number Part Number and Description For parts not listed consult a Southbend Authorized Parts Distributor or Southbend Authorized Service Agency Consult the Southbend Authorized Parts Service Distributor list for the Authorized Parts supplier in your area If this list is not available call Southbend at 1 800 348 2558 to obtain this list Except where the a part number is explicitly associa
24. just the restraining device extended length to prevent over bending or kinking of the appliance connector Figure 10 Note For griddles not equipped with flame safety devices be sure all valves are turned off prior to disconnecting After reconnecting be sure all valves are turned off and all pilots are lit First in Cooking Built to Last DA southbend oreratoris MANUAL 1182629 REV 2 Page 15 A MIDDLEBY COMPANY NOLLVITVISNI INSTALLATION a INSTALLATION COUNTER GRIDDLE Step 4 Connect Gas Supply The serial plate is located interior side of the control panel sed Figure on page 3 It indicates the type of gas the griddle is equipped to burn All Southbend equipment is adjusted at the factory Check type of gas on serial plate This appliance should be connected ONLY to the type of gas for which it is equipped If the griddle is being installed at over 2 000 feet altitude and that information was not specified when ordered contact the appropriate authorized Southbend Service Representative or the Southbend Service Department Failure to install with proper orifice sizing will result in poor performance and may void the warranty These models are design certified for operation on natural or propane gases For natural gas the convertible regulator shipped with the griddle is set to deliver a 4 W C pressure to the manifold For propane gas it is set to deliver 10 W C An adequate gas supply is imperative Undersized or
25. low pressure lines will restrict the volume of gas required for satisfactory performance Fluctuations of more than 25 on natural gas or 10 on propane gas will create problems and affect burner operating characteristics A 1 8 pressure tap is located on the manifold to measure pressure Purge the supply line to clean out dust dirt or other foreign matter before connecting the line to the griddle Use pipe joint compound that is suitable for use with LP gas on all threaded connections N CAUTION ALL PIPE JOINTS AND CONNECTIONS MUST BE TESTED THOROUGHLY FOR GAS LEAKS USE ONLY SOAPY WATER FOR TESTING ON ALL GASES NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS ALL CONNECTIONS MUST BE CHECKED FOR LEAKS AFTER THE GRIDDLE HAS BEEN PUT INTO OPERATION TEST PRESSURE SHOULD NOT EXCEED 14 W C To connect the gas supply do the following 1 Check that the gas supply to the piping that will be connected to the griddle is shut off 2 Check that the manual shut off valve inside the front panel door of the griddle is closed 60 models have two shut off valves Check that all control knobs on the griddle are turned OFF 4 Attach the pressure regulator shipped with the griddle to the 3 4 NPT gas inlet connector located on the rear of the griddle see Figure 11 below Be sure that the regulator is connected so that the gas flow is in the same direction as the arrow on the bottom of the regulator 5 Connect the ven
26. ls SGS 60 60E Only for models with electronic ignition models SGS 24E SGS 36E SGS 48E and SGS60E Not shown on drawing First in Cooking Built to Last PAGE 30 OPERATOR S MANUAL 1182629 REV 2 DA southbend A MIDDLEBY COMPANY COUNTER GRIDDLE Gas System Parts See parts liston previous page Model SGS 36 is shown Additional P arts for Models with Electronic Ignition First in Cooking Built to Last DA Southbend oreratoris MANUAL 1182629 REV 2 AMIDDLEBY COMPANY PAGE 31 SLYUVd SI PARTS COUNTER GRIDDLE Floor Stand Parts for 24 36 and 48 Width Griddles See drawing on following page Part Number for Griddle Width n Key 24 36 48 Qty Description 1 1173709 1173709 1173709 2 Bottom brace left amp right sides 2 1173710 1173723 1173724 2 Bottom brace front amp rear 3 1173707 1173707 1173707 4 Leg bracket 4 1173706 1173706 1173706 4 Corner brace 5 1146500 1146500 1146500 16 1 4 lock washer 6 1146200 1146200 1146200 16 1 4 20x 1 2 hex head bolt 7 1164827 1164827 1164827 16 1 4 20 acorn nut 8 1146203 1146203 1146203 8 1 4 20x 1 1 4 hex head bolt 9 1173721 1173720 1173722 2 Front amp rear top support 10 1146518 1146518 1146518 4 1 4 20x5 8 hex head bolt 11 1173590 1173590 1173590 2 Leftleg assembly 1173592 11
27. of an og on page 14 The floor stand is shipped in as 1 5 E Figure 8 1 60 Mo nal floor sta arate crate a rface as sh Dttom braces Position the bottom brace pieces on a fla side braces items A and four front rea Position a corner brace item C in eacliMiterior corner inside flange of the bottom braces Position the six leg brackets item D o center as shown in Be sure t bottom braces in each corni the bracket Use the thirty two 1 2 long hex head bol G to bolt the corner braces to the botto items E Iq braces Only Check that the leg brackets are in the prof position and I First in Cooking Built to Last P Pa PA southbend OPERATOR S MANUAL 1182629 REV 2 Ge ie cure A MIDDLEBY COMPANY INSTALLATION INSTALLATION COUNTER GRIDDLE 10 11 12 13 Figure 9 Check the partially assembled stand to make sure that the legs are straight and that all corners are square Now tighten all bolts but do not over tighten If legs with casters were ordered lift the stand and screw the caster assemblies into the bottom of the legs The two casters with wheel locks go on the front corner legs After the stand is assembled connect the required restraint to protect the flexible gas connection see Btep 3 on page fl5 If the optional shelves were ordered items K position them on
28. r condensed vapors that have BAKED on the equipment apply cleanser to a damp cloth or sponge and rub cleanser on the metal in the direction of the polishing lines on the metal Rubbing cleanser as gently as possible in the direction of the polished lines will not mar the finish of the stainless steel NEVER RUB WITH A CIRCULAR MOTION Soil and burnt deposits which do not respond to the above procedure can usually be removed by rubbing the surface with SCOTCH BRITE scouring pads or STAINLESS scouring pads DO NOT USE ORDINARY STEEL WOOL as any particles left on the surface will rust and further spoil the appearance of the finish NEVER USE A WIRE BRUSH STEEL SCOURING PADS EXCEPT STAINLESS SCRAPER FILE OR OTHER STEEL TOOLS Surfaces which are marred collect dirt more rapidly and become more difficult to clean Marring also increases the possibility of corrosive attack Refinishing may then be required Heat tint is a darkened area that can appear on a stainless steel surface where the area has been subjected to excessive heat These darkened areas are caused by thickening of the protective surface of the stainless steel and are not harmful Heat tint can normally be removed by the foregoing but tint which does not respond to this procedure calls for a vigorous scouring in the direction of the polish lines using SCOTCH BRITE scouring pads or a STAINLESS scouring pad in combination with a powered cleanser Heat tint action may be lessened by not
29. rienced in and knowledgeable with the installation of commercial gas an or electric cooking equipment then the terms and conditions on the Manufacturer s Limited Warranty will be rendered void and no warranty of any kind shall apply In the event you have questions concerning the installation use care or service of the product write to Technical Service Department Southbend 1100 Old Honeycutt Road Fuquay Varina North Carolina 27526 USA The serial plate is located on the interior side of the upper front panel as shown below Figure 1 UUUUUUUUUUUUUUUUUUUUUU DOUDDTTODTTT OTO TT TOTTI DIOTTOO TITO DTT TODI TTDDI Serial plate is located on the inside of this panel Model SGS 36 Shown First in Cooking Built to Last DA Southbend operator s MANUAL 1182629 REV 2 PAGE 3 AMIDDLEBY COMPANY SPECIFICATIONS HH SPECIFICATIONS COUNTER GRIDDLE SPECIFICATIONS NOTICE Installation must comply with National Fuel Gas Code ANSI Z223 1 Natural Gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B149 2 as applicable Local codes regarding installation vary greatly from one area to another The National Fire Protection Association Inc states in its NFPA 96 latest edition that local codes are the authority having jurisdiction when it comes to installation requirements for equipment Therefore installations should comply with all local codes
30. rtop legs were ordered 2 Raise the griddle about 6 so that the legs can be screwed into the bottom near the corners Lift the griddle only from the ends never from the middle Support the lifted griddle so that it will not fall while you are attaching the legs 3 Screw the four legs into the threaded holes located on the bottom of the griddle near each corner as shown in below 4 Gently lower the griddle onto the counter Level the griddle surface by screwing one or more of the legs in or out 5 Go on to Step 4 on page 16 Figure 3 First in Cooking Built to Last PAGE 8 OPERATOR S MANUAL 1182629 REV 2 DA southbend A MIDDLEBY COMPANY COUNTER GRIDDLE INSTALLATION aS Step 2b Installation Directly on a Non Combustible Countertop Surface The griddle may be installed directly onto a flat NON COMBUSTIBLE surface as follows 1 Place the griddle in the position that it will be used Lift the griddle only from the ends never from the middle Connect the gas supply see Step 4 on page 16 then return to this procedure Check that the griddle is in the position you want it to be in 4 Seal the griddle to the countertop using G E or Dow Corning RTV or the equivalent as shown in H below Consult local codes for exact requirements A small bead of RTV around all four bottom edges should be adequate Open the front door to seal along the front edge of the frame 5 Goon to Step 5 on page m Figures TTT
31. s that will be used see parts list on page For special gas mixtures and for altitudes above 2 000 feet consult factory for appropriate orifice sizes For each pilot replace the pilot assembly item 20 in the parts list on page Bo 24 models have one pilot 36 amp 48 models have two pilots and 60 models have three pilots Re install the front panel Remove the hex threaded plug from the pressure regulator on the rear of the griddle Inside is a removable insert Pull the insert out turn it around and put it back in so that the end facing you has the letters corresponding to the type of gas that will be used NAT or LP Re attach the hex threaded plug Check the manifold pressure the procedure is on page p2 First in Cooking Built to Last DA Southbend operator s MANUAL 1182629 REV 2 PAGE 25 AMIDDLEBY COMPANY ADJUSTMENTS dI SIN3IALLISN fav Ze 2 LE A J A TROUBLESHOOTING COUNTER GRIDDLE TROUBLESHOOTING Problem Look for Griddle will not heat up Main gas supply to griddle is OFF Pilot s not lit Defective thermostat s Clogged orifice or burner ports Burners produce excessive carbon deposits Incorrect gas type or orifice size Incorrect supply pressure Incorrect bumer air mixer adjustment Burner orifice out of alignment with burner Incorrect orifices mo ilot gas not adjusted properly ncorrect pilot orifice Pilot produces excessive carbon depos
32. static gas valve for independent temperature control Each pilot is equipped with a flame failure safety device The base of a 60 griddle consists of the base of a 24 griddle and a 36 griddle connected together spanned by a 60 griddle surface with one grease duct and one grease drawer First in Cooking Built to Last PAGE 6 OPERATOR S MANUAL 1182629 REV 2 DA southbend A MIDDLEBY COMPANY COUNTER GRIDDLE INSTALLATION aS INSTALLATION NOTICE Installation must comply with National Fuel Gas Code ANSI 2223 1 Natural Gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B149 2 as applicable These installation procedures must be followed by qualified personnel or warranty will be void Local codes regarding installation vary greatly from one area to another The National Fire Protection Association Inc states in its NFPA 96 latest edition that local codes are the authority having jurisdiction when it comes to installation requirements for equipment Therefore installations should comply with all local codes Step 1 Unpack IMMEDIATELY INSPECT FOR SHIPPING DAMAGE All containers should be examined for damage before and during unloading The freight carrier has assumed responsibility for its safe transit and delivery If damaged equipment is received either apparent or concealed a claim must be made with the delivering carrier Apparent damage or loss must be noted on th
33. t line from the pressure regulator to the outdoors in accordance with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 Natural Gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B149 2 as applicable 6 Connect the gas inlet of the pressure regulator to the building s supply system No segment of the gas supply connection to the griddle should be smaller than 3 4 NPT Standard pipe fittings are required 7 Turn on gas supply 8 Check for leaks using soapy water First in Cooking Built to Last PAGE 16 OPERATOR S MANUAL 1182629 REV 2 DA southbend A MIDDLEBY COMPANY COUNTER GRIDDLE VA Figure 11 First in Cooking Built to Last Southbend operator s MANUAL 1182629 REV 2 AMIDDLEBY COMPANY INSTALLATION AS PAGE 17 NOLLVITVISNI INSTALLATION A INSTALLATION COUNTER GRIDDLE Step 8 Check Griddle Temperature Check and if necessary adjust the thermostatic valves that control the griddle s surface temperature Follow the procedure on page Pal First in Cooking Built to Last PAGE 18 OPERATOR S MANUAL 1182629 REV 2 DA southbend A MIDDLEBY COMPANY COUNTER GRIDDLE OPERATION OPERATION N DANGER EXPLOSION HAZARD Purchaser of equipment must post in a prominent location detailed instructions to be followed in the event the operator smells gas Obtain the instructions from the local gas s
34. t weld assembly 8 1182564 1 1 1 2 Supply pipe bracket weld assembly 9 1182566 1 1 1 2 Tube 5 8 supply 10 1182610 2 3 4 5 Burner assembly 11 1182639 1 1 1 2 Pilot tube left 12 1182640 1 2 2 3 Pilot tube extension 13 1 5771 1 1 1 2 Valve shut off 1 2 14 P9158 2 2 2 4 Connector brass 68C 10 8 15 P5244 4 1 1 1 2 Pipe reducer 16 1182574 1 1 24 manifold weld assembly 1182560 1 1 36 manifold weld assembly 1182571 1 48 manifold weld assembly 17 1182594 1 1 Safety valve single 1182567 1 1 1 Safety valve dual 18 1182633 1 1 Tube loop to safety single 1182638 1 1 1 Tube loop to safety dual 19 1182641 1 1 Tube pilot 36 right 1182642 1 Tube pilot 48 right 20 1182628 1 2 2 3 Pilotassembly NAT gas 1182635 1 2 2 3 Pilotassembly LP gas 21 1182709 1 2 2 3 Electrode 22 1182707 1 1 1 1 Cover electronic ignition 23 1182705 1 1 1 1 Battery 9V 24 1182706 1 1 1 1 Module spark 25 1182704 1 1 1 1 Switch ignition x 1057200 2 3 4 5 Orifice fitting 1008732 2 3 4 5 Orifice NAT gas xxx 1008752 2 3 4 5 Orifice LP gas 1178815 1 1 1 1 Pressure regulator LP NAT x 1182648 1 Tube rear gas supply 60 only Griddle width is 24 for models SGS 24 24E 36 for models SGS 36 36E 48 for models SGS 48 48E and 60 for mode
35. ted with a particular model number all parts listed are used by all the models covered by this manual SGS 24 SGS 24E SGS 36 SGS 36E SGS 48 SGS 48E SGS 60 and SGS 60E An E suffix on a model number indicates that the model is equipped with electronic ignition for lighting the pilots Index of Parts Diagrams Page Number Description Chassis Parts Gas System Parts Floor Stand Parts for 24 36 and 48 Width Griddles Floor Stand Parts for 60 Width Griddles Countertop Legs and Insulated Base Parts E ESSE First in Cooking Built to Last DA soputhbend operator s MANUAL 1182629 REV 2 PAGE 27 A MIDDLEBY COMPANY SLYUVd SI PARTS COUNTER GRIDDLE Chassis Parts See drawing on following page Quantity for Griddle Width er Key PartNumber 7a 36 48 60 Description 1 1180299 2 2 2 2 Bracket standoff 2 1182583 2 3 4 5 Bulb cover weld assembly 3 1182586 2 3 4 5 Knob 4 1182588 1 1 1 1 Drawer guide 5 1182591 1 1 1 2 Hinge male right 6 1182592 1 1 1 2 Hinge male left 7 1182604 1 1 1 1 Grease drawer weld assembly 8 1182637 1 1 1 2 Catch magnetic 9 1182554 1 2 3 3 Burer divider 10 1182557 2 3 4 5 Pilotassembly bracket 11 1182558 2 2 2 4 Hinge bracket 12 1182611 1 Smooth griddle weld assembly 24 1182608 1 Smooth griddle wel
36. upplier N CAUTION To eliminate gas build up which could result in an explosion in the event of main burner ignition failure a five minute purge period must be observed prior to re establishing ignition source N CAUTION Pilots when out do not interrupt the flow of gas to the burners Consequently it is the responsibility of the operator to check the ignition of the burners immediately after burner value has been turned ON Should ignition fail after 10 seconds turn off burners wait 5 minutes and then try again N WARNING UNDER NO CIRCUMSTANCES IS THE GRIDDLE TO BE USED FOR HEATING STOCK POTS SUCH USE AUTOMATICALLY VOIDS THE WARRANTY NEVER COOL THE GRIDDLE BY APPLYING ICE OR WATER TO THE GRIDDLE SURFACE DAMAGE DUE TO MISUSE IS NOT COVERED BY THE WARRANTY DO NOT STRIKE THE GRIDDLE SURFACE WITH THE EDGE OF COOKING IMPLEMENTS TO CLEAN THE IMPLEMENTS SUCH ACTION WILL CUT AND PIT THE GRIDDLE PLATE LEAVING IT ROUGH AND HARD TO CLEAN ALWAYS HEAT THE GRIDDLE SLOWLY DO NOT HEAT THE GRIDDLE ABOVE 550 F GRIDDLE OPERATION Each 12 wide griddle section has a thermostatic control knob on the front panel that directly controls the flow of gas and so the heat Turn the knob clockwise to increase the heat turn it counterclockwise to reduce the heat The griddle will take approximately 13 minutes to heat to 350 F Do not waste gas or abuse equipment by leaving control knobs set at a high temp
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