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Sony AZ1-L Flat Panel Television User Manual

1. Gently place the TV set face down onto a soft cloth Soft Cloth KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 PART NUMBER INFORMATION Components not identified bv a part number or The component parts of an assembiv are indicated bv the X marked with an asterisk are not stocked since description are not stocked because thev are seldom reference numbers in the far right column of the parts list thev are seldom required for routine service Expect required for routine service and within the dotted lines of the diagram some delav when ordering these components NOTE The components identified bv shading NOTE The components identified bv a red outline and a f mark contain and mark are critical for safety Replace only confidential information Specific instructions must be adhered to whenever with part number specified these components are repaired and or replaced See Appendix A Encryption Key Components in the back of this manual REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES 2514 986 1 ASSEMBLY 5 4 174 808 01 NECK M3B KDL 32EX305 32EX306 32EX405 ONLY KDL 32EX305 32EX306 32EX405 ONLY 1 X 2514 987 1 BASE ML3B ASSEMBLY D 4 158 355 01 NECK ML3B KDL 40EX405 40EX406 ONLY KDL 40EX405 40EX406 46EX405 ONLY X 2514 988 1 BASE L3B ASSEMBLY 6 4 159 298 01 SCREW PSW 4 10 KDL 46EX405 ONLY SCREWS
2. SERVICE changes to green RST 5 Press MUTINGI Please input WB items RST executes the command and displavs EXE 0 255 6 Press 0 EXE RST displays green then red indicating the TV is writing the data 7 Using the numbers buttons on the remote enter the Data 7 When the process is complete the green SERVICE text Value for the White Balance setting displays and the LED display as shown below value must be between 1 and 255 8 Press to WRITE save the changes 9 To exit White Balance Adjustment press IJUMPI or OPTIONS 2 4 RESETTING THE TV TO FACTORY CONDITION TIMER Standb POWER Use the following instructions to restore the User Adjustments 8 Cycle AC P fiii Plua AC Cord f th and Channel Memory settings to the preset factory conditions AC Outlet ower Unplug and Plug 1 While holding down the 4 on the Remote Commander 9 The set restarts and displays the Initial Setup screen press the POWER button on the TV Switch Unit of the set This may take several minutes The set restarts and displays the Initial Setup screen This may take several minutes KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 26 SEC 3 DIAGRAMS 3 1 CIRCUIT BOARDS LOCATION BAL RS G2LE KDL 32EX305 32EX306 32EX405 ONLY G2HE KDL 40EX405 40EX406 ONLY GD2 KDL 46EX405 SWITCH UNIT HLR Ps KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 27 DI AGRAMS 3 2 BLOCK DIAGR
3. KDL 40EX406 Only KDL 46EX405 Only CD KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 DI SASSEMBLV PART NUMBER INFORMATION NOTE The components identified bv shading and Z mark are critical for safety Replace only with part number specified REF NO PART NO 101 1 858 364 22 101 1 858 371 11 102 4 166 133 01 102 4 166 131 01 102 2547 454 1 AC Inlet A Bracket DESCRIPTION LOUDSPEAKER ALL EXCEPT KDL 46EX405 LOUDSPEAKER 4 5X20CM KDL 46EX405 ONLY BRACKET SP 221 KDL 32EX305 32EX306 32EX405 ONLY BRACKET SP 40L KDL 40EX405 40EX406 ONLY SP BRACKET 46L ASSEMBLY KDL 46EX405 ONLY ASSEMBLY INCLUDES NOTE The components identified by a red outline and a mark contain confidential information Specific instructions must be adhered to whenever these components are repaired and or replaced See Appendix A Encryption Key Components in the back of this manual Ss A X HTA DA WA NM XI REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES 103 1 842 104 31 KDL 46EX405 ONLY 104 4 166 134 01 BRACKET SP 228 KDL 32EX305 32EX306 32EX405 ONLY 104 4 166 132 01 BRACKET SP 408 KDL 40EX405 40EX406 ONLY 104 X 2547 455 1 SP BRACKET 46R ASSEMBLY KDL 46EX405 ONLY E 2 580 640 01 SCREW BVTP 4X16 IT 3 7 685 648 79 SCREW BVT
4. A battery operated AC milliampmeter The Data Precision 245 digital multimeter is suitable for this job Trouble Light Ohmmeter 3 Measuring the voltage drop across a resistor by means of a VOM or battery operated AC voltmeter The limit indication is 0 75 V so analog meters must have an accurate low voltage scale The Simpson s 250 and Sanwa SH 63TRD are examples of passive VOMs Cold water Pipe that are suitable Nearly all battery operated digital multimeters that have a 2 VAC range are suitable see Figure HOW TO FIND A GOOD EARTH GROUND A cold water pipe is a guaranteed earth ground the cover plate retaining screw on most AC outlet boxes is also at earth ground Figure B Checking for earth ground If the retaining screw is to be used as your earth ground verify that it is at ground by measuring the resistance between it and a cold water pipe with an ohmmeter The reading should be zero ohms If a cold water pipe is not accessible connect 60 to 100 watt trouble light not a neon lamp between the hot side of the receptacle and the retaining screw Try both slots if necessary to locate the hot side on the line the lamp should light at normal brilliance if the screw is at ground potential See Figure B KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 6 SELF DIAGNOSIS FUNCTIONS SELF DIAGNOSIS FUNCTION The units in this manual contain a self diagnostic function If an error occurs
5. TO ATTACH NECK TO BASE ASSEMBLY 2 4 158 391 01 COVER STAND ML3B 7 2 580 608 01 SCREW PSW M5X16 KDL 40EX405 40EX406 ONLY SCREWS TO ATTACH TABLE TOP STAND TO LCD TV 3 4 158 374 01 BASE STAND ML3B For product protection and safety reasons Sony strongly recommends KDL 40EX405 40EX406 ONLY that you use the screws provided with the TV 4 4 174 813 01 COVER NECK M3B CAUTION These screws cannot be used to secure the TV to KDL 32EX305 32EX306 32EX405 ONLY the Wall Mount Brackets 4 4 158 401 01 COVER NECK ML3B V 2 580 608 01 SCREW PSW M5X16 KDL 40EX405 40EX406 46EX405 ONLY DISASSEMBLY PART NUMBER INFORMATION 1 2 REAR COVER AND VESA BRACKET REMOVAL Remove screws from Rear Cover 10 from KDL 32EX305 32EX306 32EX405 ONLY 8 from KDL 40EX405 40EX406 ONLY 11 from KDL 46EX405 ONLY Remove 2 screws from Rear Cover Top Center Remove 2 screws from Rear Cover Bottom Center KDL 40EX405 40EX406 46EX405 ONLY Remove 1 screw from Terminal position Remove 1 screw from Side Jack position Lift up Rear Cover from bottom to remove from Bezel Assembly Disconnect Power Cord from Power G2LE G2HE Board and detach from Under Cover ALL EXCEPT KDL 46EX405 Disconnect Power Cord from AC Inlet and detach from Under Cover KDL 46EX405 ONLY Remove 1 screw from Under Cover to detach from Bottom Frame 00 O O Slide out Vesa Brackets to remove from Rear Cover NOTE The Vesa Brackets are no
6. the STANDBY LED will automatically begin to flash The number of times the LED flashes translates to a probable source of the problem A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user s knowledge and reference If an error symptom cannot be reproduced the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur DIAGNOSTIC TEST INDICATORS When an error occurs the STANDBY LED will flash a set number of times to indicate the possible cause of the problem If there is more than one error the LED will identify the first of the problem areas Result for all of the following diagnostic items are displayed on screen If the screen displays 0 no error has occurred Diagnostic Item Number of times Standby Diagnostic Item Description LED blinks Possible Location RGB SEN RGB Sensor ACK Error G2LE Power Board KDL 32EX305 KDL 32EX306 and KDL 32EX405 ONLY MAIN POWER Main Power Over Voltage Protection G2HE Power Board KDL 40EX405 KDL 40EX406 ONLY GD2 Power Board KDL 46EX405 ONLY DC ALERT DC Alert DIT WDT DTT Error BAL Board AUD PROT Audio Error Detection BAL Board BALANCER Panel Balancer Error G2LE Power Board KDL 32EX305 KDL 32EX306 and KDL 32EX405 ONLY G2HE Power Board KDL 40EX405 and KDL 40EX406 ONLY TCON ERR TCON Error GD2 Power Board KDL 46EX405 ONLY BAL Boar
7. to ensure that no wires are pinched or touching high wattage resistors 3 Check that all control Knobs shields covers ground straps and mounting hardware have been replaced Be absolutely certain that you have replaced m all the insulators Volimeltar 0 750 4 Look for unauthorized replacement parts particularly transistors that were installed during a previous repair Point them out to the customer and recommend their replacement 5 Look for parts which though functioning show obvious signs of deterioration Earth Ground Point them out to the customer and recommend their replacement 6 Check the line cords for cracks and abrasion Recommend the replacement of any such line cord to the customer Figure A Using an AC voltmeter to check AC leakage 7 Check the antenna terminals metal trim metallized knobs screws and all other exposed metal parts for AC leakage Check leakage as described below KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 5 SAFETY CHECK OUT LEAKAGE TEST The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis must not exceed 0 5 mA 500 microamperes Leakage current can be measured by any one of three methods 1 commercial leakage tester such as the Simpson 229 or RCA WT 540A Follow the manufacturers instructions to use these instructions 2
8. to the latest version ress to increase the Data Value or to decrease the Data Value Before you begin Press IMUTINGI then press Bl to Write the changes To exit service mode press or turn the TV power off Disconnect all cables RF External input Ethernet etc from the TV CON Instructions for updating the software are included with the software package After completing the software update proceed to Selecting the Model KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 20 SERVICE ADJ USTMENTS a a 2 2 2 SELECTING THE MODEL After replacing the BAL Board or LCD Panel go into Service Mode to set the Model data value 1 TV must be in standby mode Power off 2 Access Service Mode Press the following buttons on the Remote Commander within a second of each other Channel Volume gt 3 Display the DIGITAL Service Menu NOTE There are 3 Service Menus for this model DIGITAL CHASSIS and SUB If the DIGITAL Service Menu is not displayed press or on the Remote Commander DIGITAL SERVICE 001 OP 000 VERS lt MAIN gt lt SUB gt DM1 301J00AA SM1 010W00AA M2 105C SB1 000W00AA DD1 016J00AA SD1 010W00AA DM13 01J00A A 01 05 WP00 521J00AA 1D1C117081 1D1C117081 LTY320AB01 PID04020000 WF 2 0 0 99 lt BEM gt WF 0B BM1 012W00LU Camera FW Camera FW BB1 000W00LU BD1 011J46LUX 4 Press move to the 002 MODEL Next category DIGITAL 002
9. 0 W00AA DM13 01J00A A RF01 05 WP00 521J00AA 17081 1D1C117081 LTY320AB01 PID04020000 WE 2 0 0 99 lt BEM gt WE 0B BM1 012W00LU Camera FW BB1 000W00LU Camera FW BD1 011J46LUX Sample Digital Service Menu press or OPTIONS CHASSIS 000 CXD2813R 000 H DET NOSIG CNT 1 KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 19 SERVICE ADJ USTMENTS EALLdEAYYV 134 2 1 2 USING THE REMOTE COMMANDER VIEW OR 2 2 ADJUSTMENTS AFTER REPLACING THE BAL BOARD CHANGE SERVICE DATA OR LCD PANEL Use the buttons on the Remote Commander to access the Service The following procedures must be completed after replacing the BAL Menu items and adjust the Data Values Board or the LCD panel Update the TV to the latest software version DISPLAY Channel 5 Volume mm POWER Select the Model Select the Destination 4 To change the Category press B to move to the Next Category or Select the TV Color press 5 to go back to the Previous Category V Verify model and panel information are correct Note Pressing 2 or 5 only changes the Categories within Reconnect all cables the Service Menu displayed 5 change the adjustment item press Lil to move to the Next Item or 2 2 1 UPDATING THE SOFTWARE 7 6 d mag eee After replacing the BAL Board the LCD Panel you must update the ge software
10. 03 DTI WDT 52222222422 ein 00 004 BALANCERS con ud Ud ue aa ae 00 OOSHERGERR Orcos 00 005 TCON ERR Ine a aaa 00 005 P ID ERR 00 006 00 OO7 TEMP ERR 00 007 FANJERR 00 010 RESERVED 00 011 RESERVED 00 2 45 333 06769 BENE Boot count MAX 65535 Total operation time by hour MAX 65535 KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 9 SELF DIAGNOSIS FUNCTIONS ee MM A CLEARING THE SELF CHECK DIAGNOSTIC LIST since the diagnostic results displaved on the screen are not automaticallv cleared alwavs check the self diagnostic screen after you have completed the repairs to be sure you have cleared the result display to 0 1 Error history and Error count Press the Channel gt Channel 0 2 Panel operation time Press the Channel gt Channel 0 EXITING THE SELF CHECK DIAGNOSTIC SCREEN 1 To exit the Self Diagnostic screen turn off the power to the TV by pressing the POWER button the remote or the POWER button on the TV KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 10 SEC 1 DISASSEMBLY 1 1 TABLE TOP STAND ASSEMBLY REMOVAL Remove 4 screws from Table Top Stand Assemblyy Lift TV set up to detach from Table Top Stand Assembly
11. 0EX406 46EX405 SAFETY RELATED WARNING USE CAUTION WHEN HANDLING THE LCD PANEL When repairing the LCD panel be sure you are grounded by using a wrist band When installing the LCD panel on a wall the LCD panel must be secured using the 4 mounting holes on the rear cover Do not press on the panel or frame edge to avoid the risk of electric shock L5 2 Donot scratch press on the panel with any sharp objects 3 Do leave the module in high temperatures or in areas of high humidity for an extended period of time 4 Donot expose the LCD panel to direct sunlight 5 Avoid contact with water It may cause a short circuit within the module 6 Disconnect the AC power when replacing the backlight CCFL or inverter circuit High voltage occurs at the inverter circuit at 650Vrms 7 Always clean the LCD panel with a soft cloth material 8 Use care when handling the wires or connectors of the inverter circuit Damaging the wires may cause a short 9 Protect the panel from ESD to avoid damaging the electronic circuit C MOS KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 4 SAFETY CHECK OUT After correcting the original service problem perform the following safety checks before releasing the set to the customer 1 Check the area of your repair for unsoldered or poorly soldered connections Check the entire board surface for solder splashes and bridges To Exposed Metal 2 Check the interboard wiring
12. 1 2 29 Semma the aotar if ia aa la i clei atat a ale 22 2 2 ICO i eee erste 22 2 2 5 Verifying the Model and Panel Information secreta d tt ia a li iat i i ata 23 2 2 0 TRECOMME CHING All 24 2 9 White Balance ad arie etil aa laice lazi ine ial la i pt 25 2 4 Resetting the TV to Factory Ole seien E m 26 2 4 1 Resetting the TV to Factory Condition Using Service 26 SECS E a 27 gt MEO iei Belo tor AEE E ee gt at 27 ie dB ef A u 20 KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 ji SPECIFICATIONS Sistema de TV Cobertura de canales Sistema del panel Salida de bocinas Digital SBTVD para los modelos series EX406 EX405 EX306 EX305 2 13 UHF 14 69 CATV An logo 1 125 Panel LCD pantalla de cristal liquido 10W 10W Tomas de entrada salida CABLE ANTENNA Cable Antena VIDEO IN 1 2 3 Entrada de video 1 2 3 COMPONENT IN 1 2 Entrada de componente 1 2 Terminal externo de 75 ohmios para entrada de sefial de radiofrecuencia VIDEO AUDIO YPBPR video componente Formato de sefial 480i 480p 5761 576p 720p 10801 1080p AUDIO HDMI Video 480i 480p 576i 576p 720p 1080i 1080p 1080 24p Audio PCM lineal
13. 80 595 01 SCREW PSW M3X12 NOTINTHSMODEL _ 7 685 648 79 SCREW BVTP 3X12TYPE2IT 3 JRC to SIDE JACK 1 RC to TRMNLAREA 12 V 2 580 608 1 SCREW PSWMSX16_ 7 TABLE TOPSTAND4 __ 4 258059201 scREW PSWMSXe b 4 159 298 01 _ SCREW PSW M4X10 IRCTOP CENTER 2 RC BTM CENTER 2 UNDER COVER 1 FRM 2 NECK to BASE 3 KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 NOTE The components identified bv a red outline and a mark contain confidential information Specific instructions must be adhered to whenever these components are repaired and or replaced See Appendix Encrvption Kev Components in the back of this manual 15 DISASSEMBLY PART NUMBER INFORMATION 1 7 CONNECTORS NOTE The components identified by shading NOTE The components identified by a red outline and a mark contain and AN mark are critical for safety Replace only confidential information Specific instructions must be adhered to whenever with part number specified these components are repaired and or replaced See Appendix A Encryption Key Components in the back of this manual 1 7 1 ALL EXCEPT KDL 46EX405 1 7 2 KDL 46EX405 ONLY CN2601 KDL 32EX305 32EX306 ONLY CN2600 KDL 32EX405 40EX405 40EX406 ONLY TCON ES CN6702 CN6150 G2LE G2HE SWITCH UNIT SWITCH UNIT U REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES REF NO PART NO DESCRIPTION ASSEMBLY INCL
14. AM Ju CVBS Tcon Board LIU LR La SCIOSDAD xk So CCC LVDS DIMMERCTRL MAIN CVBS Side 000 COMP Y PB PR Component COMP UR SW Debug PCRGB PC L R SESE 3a 0 3a 1 PC y HDMI_TMDS HDMH En Power HDMI side ES EMMASTL2 HDM8 DC HDMB Side UART TXDRXD HDM4_TMDS HDMb TMDS DEVICESCUSDA H DM asma TV_TXDRXD UARTI_TXDRXD ETHER m UARD_TXDRXD USB JU SPDIF OU Rg32TXDRXD IE M HOTEL CN TVOUTLR SCLISDA MS JTAG gt gt Analog Audio gt UART gt Digital Video gt Digital Audio gt DEBUG IF SP OUT ag UN LINEOUT OO SPDIFOUT BAL Board Eco Switc KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 28 gt is a trademark of Sony Electronics Reproduction in whole or part without written permission is prohibited All rights reserved Sony Corporation Sony Technology Center Technical Services 9 888 294 01
15. HISTORY INFORMATION FOR THE FOLLOWING MANUAL SERVICE MANUAL AZ1 L Chassis ORIGINAL MANUAL ISSUE DATE 2 2010 Version Date Subject 1 0 2 2010 No revisions or updates LCD Digital Color TV SON Y 9 888 294 01 SERVICE MANUAL AZ1 L Chassis LCD Digital Color TV SONY MODEL LIST MODEL KDL 32EX305 KDL 32EX305 KDL 32EX306 KDL 32EX306 KDL 32EX405 KDL 32EX405 COLOR BLACK BLACK BLACK BLACK BLACK BLACK RM YD047 004 7 004 7 RM VDO47 RM VDO47 RM VDO47 COMMANDER _ DESTINATION ARGENTINA LATIN AMERICA ARGENTINA LATIN AMERICA ARGENTINA LATIN AMERICA MODEL KDL 40EX405 KDL 40EX405 KDL 40EX406 KDL 40EX406 KDL 46EX405 KDL 46EX405 COLOR BLACK BLACK BLACK BLACK BLACK BLACK 004 7 004 7 004 7 004 7 004 7 004 7 COMMANDER _ DESTINATION ARGENTINA LATIN AMERICA ARGENTINA LATIN AMERICA ARGENTINA LATIN AMERICA TABLE OF CONTENTS Je O 1 Wearnifias ana G 05 Sa E sens N A 3 Safety Related ______ nene nene nenea nas 4 A A I mm o CRNR 5 a o SIS A o A IE IRI 7 SEC 1 Disassembly Part Number Information ceea ace da aia aaa a d ba dn dala d poa ien da aaa aia 11 1 1 Table Top Stand Assemb
16. ITAL SERVICE 1 TV must be in Standby Mode POWER off 006 WB 2 Press the following buttons on the Remote Commander 000 WHITE BALANCE __ within a second of each other Channel gt Volume gt NOTE There are 3 Service Menus for this model DIGITAL CHASSIS and SUB If the DIGITAL Service Menu is not displayed press or on the Remote Commander 3 Press to until the 006 WB Category displays 4 Press to enter White Balance Adjustment mode 5 select the White Balance Adjustment setting that needs to be changed do the following a To select R press To select G_DRV press 2 To select DRV press To select press To select G press bl f To select press 6 After selecting the White Balance setting press to display the edit screen The screen displays a Please input WB items message KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 25 SERVICE ADJ USTMENTS 2 4 1 RESETTING THE TO FACTORY CONDITION USING DIGITAL SERVICE SERVICE MODE E 1 TV must be in Standby Mode POWER off Gain 2 Press the following buttons on the Remote Commander 2G DRV 128 M within a second of each other DRV 128 DISPLAY Channel 5 Volume POWER 4R BKG 128 ae 128 Offset 3 If necessary press JUMP or IOPTIONSI to go to DIGITAL 6 ns 128 128 offset 0 mode 3 4 Press
17. MODEL 000 SEG SERVICE 01 2a 3 5 Using table press ll to increase the data value or to decrease the data value to match the model of the TV DIGITAL 002 MODEL 000 SEG SERVICE 14 ie Name Data Value 6 Proceed to Selecting the Destination KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 21 SERVICE ADJ USTMENTS 2 2 3 SETTING THE DESTINATION After replacing the BAL Board or the LCD Panel the destination location must be set CAUTION Selecting the incorrect destination may requiring replacing the BAL Board SERVICE DIGITAL 002 MODEL 000 SEG 14 3a 2 7 Press l to move to 001 DEST sub Category DIGITAL SERVICE 002 MODEL 001 DEST 03 UC UC grp 8 Using the table press ll to increase the data value or to decrease the data value to select the destination of the TV DESTINATION DATA GROUP CODE VALUE DESTI NATI ON BR grp AO BR 13 BRAZIL ARGENTINA DIGITAL 002 MODEL 001 DEST SERVICE Data Value CAUTION Verify the DESTINATION is set correctly before proceeding to the next step If another destination Data Value is selected it may possibly corrupt the software which would require a BAL Board replacement 9 Proceed to Selecting the TV Color 2 2 4 SELECTING THE TV COLOR Use the following instructions to set the color of the TV 10 Press JUMP or IOPTIONSI until the SUB Service Men
18. NLY KDL 40EX405 ONLY 157 1 474 202 21 2 POWER BOARD COMPLETE 2547 648 1 BEZEL ASSEMBLY CY40D KDL 40EX405 40EX406 ONLY KDL 40EX406 ONLY 157 1 474 205 1 GD2 POWER BOARD COMPLETE 2547 555 2 BEZEL ASSEMBLY CY46 DS KDL 46EX405 ONLY KDL 46EX405 ONLY 158 1 487 725 11 SWITCHUNIT 1753 637 HLR BOARD MOUNTED J 2 580 640 01 SCREW BVTP 4X16 IT 3 NA LCD PANEL O 2 580 592 01 SCREW PSW M3X8 FOR ALL LCD PANEL PART NUMBER INFORMATION O 4 159 298 01 SCREW PSW 4 10 REFER TO THE LCD PANELS SERVICE MANUAL 4 175 711 01 BRACKET SIDE JACK 14 DISASSEMBLY PART NUMBER INFORMATION 1 5 CLEANING THE LCD PANEL NOTE The components identified by shading and Z mark are critical for safety Replace only CAUTION When cleaning the TV be sure to unplug the power cord to avoid any chance of electric shock 2 with part number specified Clean the cabinet of the TV with a dry soft cloth Wipe the LCD screen gently with a soft cloth Stubborn stains be removed with a cloth slightly moistened with a solution of mild soap and warm water using a chemically pretreated cloth please follow the instruction provided on the package Never use strong solvents such as a thinner alcohol or benzine for cleaning Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation 1 6 SCREW LEGEND KDL 32EX305 KDL 32EX306 and KDL 32EX405 PIN M 2 580 640 01_
19. NOTE The components identified by shading and Z mark are critical for safety Replace only with part number specified these components are repaired and or replaced DISASSEMBLY PART NUMBER INFORMATION NOTE The components identified by a red outline and a mark contain confidential information Specific instructions must be adhered to whenever See Appendix A Encryption Key Components in the back of this manual PART NO DESCRIPTION ASSEMBLY INCLUDES LU PARTNO DESCRIPTION ASSEMBLY INCLUDES NA SUPPORT PANEL 156 A 1761 435 A BAL BOARD COMPLETE FOR ALL SUPPORT PANEL PART NUMBER INFORMATION KDL 32EX305 32EX306 ONLY REFER TO THE LCD PANELS SERVICE MANUAL 156 A 1761 434 A BAL BOARD COMPLETE 2547 553 1 BEZEL ASSEMBLY CY32 LS KDL 32EX405 40EX405 40EX406 46EX405 ONLY KDL 32EX305 ONLY NOTE For BAL Board replacement please refer fo section 2547 6471 BEZEL ASSEMBLY CY32D 2 2 Adjustments After Replacing the BAL Board or LCD Panel KDL 32EX306 ONLY NOTE Final software is not installed on this BAL Board Install the update after X 2947 947 1 BEZEL ASSEMBLY CY32 DS replacing this board using the instructions provided with the software KDL 32EX405 ONLY 157 1 474 200 11 G2LE POWER BOARD COMPLETE 2547 548 1 BEZEL ASSEMBLY CY40 DS KDL 32EX305 32EX306 32EX405 O
20. P 3X12 TYPE2 IT 3 2505901 SCREW BVST 3x8 KDL 46EX405 ONLY 4 167 964 01 SCREW PWTP2 4X16 KDL 46EX405 ONLY 13 1 4 G2LE G2HE GD2 POWER BOARD BAL BOARD LCD PANEL AND BOARD REMOVAL Slide Side Jack Bracket to right side of BAL Board to detach from position Remove 4 screws from BAL Board Disconnect 5 connectors from BAL Board Remove 1 PWB Holder to detach BAL Board from LCD Panel Remove 2 screws from Bottom Frame to detach from Bezel Assembly KDL 40EX405 40EX406 46EX405 ONLY Remove 2 screws from Bottom Frame to detach from LCD Panel Remove 4 screws from G2LE G2HE GD2 Power Board Disconnect 4 connectors from G2LE G2HE Power Board Disconnect 6 connectors from GD2 Power Board Lift up Switch Unit and disconnect 1 connector to remove from Bezel Press down on Panel Support and slide out to remove from Bezel Assembly Carefully Lift up Panel to remove from Bezel Assembly 60 Disconnect 1 connector from HLR Board and release clips then lift up to detach from position NOTE The Mini Card Spacers and PWB Holder are not included with the Boards and must be replaced when replacing the Boards KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 REF NO 191 152 152 152 152 152 152 153 154 155
21. R RM YD047 KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 17 SEC 2 SERVICE ADJ USTMENTS 2 1 ACCESSING SERVICE ADJUSTMENT MODE 1 TV must be in standby mode Power off DIGITAL SERVICE 2 Press the following buttons on the Remote Commander 001 OP within a second of each other 000 VERS DISPLAY Channel 5 Volume POWER lt MAIN gt lt SUB gt POWER DM1 301J00AA SM1 010W00AA M2 105C SB1 000W00AA E DD1 016J00AA SD1 010 W00AA SYNC MENU PREV STOP NEXT DM13 01J00AA RF01 05 te WP00 521J00A A ID1C117081 e i 1D1C117081 LTY320AB01 ANALOG EXIT VIDEO 1004020000 DISPLAY WF 2 0 0 99 lt gt WF 0B BM1 012W00LU Camera FW BB1 000W00LU nscreen Cursor Camera FW BD1 011J46LUX and select button SAMPLE SERVICE MENU RM YD047 KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 18 SERVICE ADJ USTMENTS 2 1 1 VIEWING THE SERVICE MENUS Within each Service Menu are Categories and data information Use the Remote Commander to view the Digital Chassis and Sub name service Menus and their options a Category name 3 display the Service Menu that contains the Category you Category number 4 want to adjust press or OPTIONS on the Remote Data Commander sample Chassis Service Menu DIGITAL SERVICE 001 OP 000 VERS lt M AIN gt lt SUB gt DM1 301J00AA SM1 010W00AA M2 105C SB1 000W00AA DD1 016J00AA 501 01
22. Service Promotion Department KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 English 2010BJ74WEB 1 Printed in USA 2010 2 29
23. UDES REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES 201 1 910 101 28 HARNESS ASSEMBLY 203 1 837 515 12 LVDS FLEXIBLE FLAT CABLE 30 251 1 910 101 31 HARNESS ASSY 253 1 837 522 11 LVDS FLEXIBLE FLAT CABLE KDL 32EX305 32EX306 32EX405 ONLY KDL 32EX305 KDL 32EX306 ONLY 252 1 910 060 19 CONNECTOR ASSY 15 254 1 837 317 21 CONNECTOR ASSY 201 1 910 101 30 HARNESS ASSEMBLY 203 1 837 516 11 08 FLEXIBLE FLAT CABLE 255 1 910 060 20 ASSY KDL 40EX405 40EX406 ONLY KDL 32EX405 ONLY 202 1 910 060 07 CONNECTOR ASSEMBLY 15P 203 1 837 520 11 LVDS FLEXIBLE FLAT CABLE KDL 32EX305 32EX306 32EX405 ONLY KDL 40EX405 40EX406 ONLY 202 1 910 060 15 CONNECTOR ASSEMBLY 15 204 1 910 060 08 ASSEMBLY 14P KDL 40EX405 40EX406 ONLY KDL 32EX305 32EX306 32EX405 ONLY 204 1 910 060 16 CONNECTOR ASSEMBLY 14P KDL 40EX405 40EX406 ONLY KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 16 DISASSEMBLY PART NUMBER INFORMATION KT S S LL 1 8 ACCESSORIES amp PACKING A 1 837 479 11 POWER SUPPLY CORD ALL EXCEPT KDL 46EX405 A 1 837 765 11 POWER SUPPLY CORD SET KDL 46EX405 ONLY 3 299 071 03 FLYER SAFETY 4 180 188 31 MANUAL INSTRUCTION 4 176 351 11 SUPPLEMENT STAND INSTALLATION 1 9 MISCELLANEOUS 7 632 452 24 0 303 18MMX35M YEL 2348 140 3 SUPPORT BELT KIT 1 10 REMOTE COMMANDER 1 487 702 11 REMOTE COMMANDE
24. _ 4X16 TYPE2 IT 3 10 SPKR BRET L 1 SPKR BRKT R 107 2 580 595 01 __ SCREW PSW M3X12 J RCTOP CENTERO 2 17 685 648 79__ BVTP 3X12 2 17 3 ____ SIDE JACK 1 RC to TRMNL AREA 1 SPKR L 2 2 V 2 580 608 01 __ PSWMSX16_ TABLE TOP STAND 4 Le 2586059201 SCREW PSWwMax8 GALEM BAU III 415929801 scREW PSWMaxi0 UNDER COVER 1 BTM FRM NECK to BASE 258062901 ScREW BVeT3XB NOT IN THIS MODEL o a 167 964 01_ SCREw PWTP2 4x16 KDL 40EX405 and KDL 40EX406 2 580 640 01 SCREW 4X16 TYPE21T 3 RC 8 SPKR BRKT L 1 SPKR BRKT R 1 BTM FRM to ASSY 2 2 580 595 01 SCREW PSW M3X12 NOTINTHISMODEL 01 20 7 685 648 79 SCREW 3X12 TYPE2 IT 3 RC to SIDE JACK 1 RC to TRMNL AREA 1 SPKR L 2 SPKR R 2 2 580 608 01 SCREW PSWMSX16_ TABLETOPSTAND4 2 580 592 01 SCREW PSW M3X8 7 G2HE 4 BAL 4 8 4 159 298 1 SCREW PSWM4X10 7 JRC TOP CENTER 2 RC BTM CENTER 2 UNDER COVER 1 BTM 2 NECK to BASE 3 10 2 580 629 1 SCREW BVST3X8 INOTINTHISMODEL 10 X 4 167 964 01 SCREW PWTP2 4 6 NOT IN THIS MODEL 10 KDL 46EX405 M 2 580 640 01 SCREW BVTP 4X16 TYPE2 IT 3 RC 11 BTM FRM to BEZ ASSY 2 S 19 2 5
25. d LCD Panel TCON Control MT Board BAL Board HFR ERR HFR Error _10_ 2 2 gt KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 SELF DIAGNOSIS FUNCTIONS STANDBY LED FLASH COUNT 2 times T 5 times TUUU B o 9 O EE LED 0 3 sec__p q _ Ambient Sensor GSPicture Standby LED Power LED LED OFF 0 3 sec 4 LED OFF IR Infrared Receiver Timer LED 3 sec KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 8 SELF DIAGNOSIS FUNCTIONS VIEWING THE SELF CHECK DIAGNOSTIC LIST For errors with symptoms such as power sometimes shuts off or screen sometimes goes out that cannot be confirmed it is possible to bring up past occurrences of a failure for confirmation on the Self Check diagnostic screen 1 TV must be in standby mode Power off 2 Press the following buttons on the Remote Commander within a second of each other Channel Volume l I gt POWER 4 NOTE This differs from accessing Service Adjustments Mode Volume Error count 00 99 Error history Last failure time beforehand Error history Failure time before last Error history The last failure time SELF CHECK Item name A LEU STBY LED flash time 002 MAIN_POWE 0501210811 O501210811 0412311234 0311111825 00 003 DC ALERT1 O03 AUDJSPROT ao ocios uidere led 56 0
26. de dos canales 32 44 1 y 48 kHz 16 20 y 24 bits Dolby Digital AUDIO HDMI IN 4 Minitoma est reo HDMI IN 1 2 3 4 Entrada HDMI 1 2 3 4 AURICULAR AUDIO OUT Salida de audio 500 mVrms t pico DIGITAL AUDIO OUT OPTICAL Salida de audio digital ptica PC IN Entrada de Subminiatura D de 15 contactos RGB anal gico PC HDMI 4 AUDIO IN Minitoma est reo Entrada de audio de PC HDMI 4 LAN Conector La velocidad de la conexi n podr a variar en funci n del entorno de red No se garantizan la tasa de comunicaci n ni la calidad de comunicaci n 10B ASE T 100BASE TX para este 1 USB DLNA Consulte el i Manual para el formato compatible DLNA est disponible nicamente 1 Para conexiones LAN utilice un cable 10 5 100 5 de categor a 7 no se suministra Se al de audio ptica digital PCM Dolby Digital La disponibilidad de los accesorios opcionales depender de las existencias El dise o y las especificaciones est n sujetos a cambios sin previo aviso KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 1 SPECIFICATIONS MN rx M MU LLL Nombre del modelo KDL 46EX405 40EX406 40EX405 32EX405 32EX306 32EX305 Alimentacion y otras especificaciones Requisitos de alimentaci n 110 V 240 V ca 50 60 Hz Consumo energ tico 197 W 155 W 114 W 113 W 15 W Se puede oir un ruido durante la descarga pero es normal en e
27. icing instructions are for use by qualified service personnel only To reduce the risk of electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so CARRYING THE TV Carry the TV with the adequate number of people larger size TVs require two or more people Correct hand placement while carrying the is very important for safety and to avoid damage ATIT 2 _X SC V WARNING An isolation transformer should be used during any service to avoid possible shock hazard because of live chassis The chassis of this receiver is directly connected to the AC power line A SAFETY RELATED COMPONENT WARNING Components identified by shading and N mark on the exploded views are critical for safe operation Replace all components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony It is essential that all critical parts be replaced only with the part number specified in this manual to prevent electric shock fire or other hazard Circuit adjustments that are critical for safe operation are identified in this manual Follow these procedures whenever critical components are replaced or improper operation is suspected NOTE Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and labor guarantee KDL 32EX305 32EX306 32EX405 40EX405 4
28. ite clear 3 Back print Matt Silver Commander Front paint KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 23 SERVICE ADJ USTMENTS Code DIGITAL SERVICE Model Model ID Product 10 Panel 10 25973693 25973694 B 25973693 25973694 lt MAIN gt lt SUB gt 25973693 DM1 301J00AA SM1 010W00A A 25973694 M2 105C 5 1 000 00 25973693 25973694 25973689 ETY Z 320AP04 Panel 25973695 gt 2105972000 Code 25973689 WF 2 0 0 99 lt BEM gt 25973695 WF 0B BM1 012W00LU 25973697 25973698 Product ID Camera FW BD1 011J46LUX KDL 40EX405 25973697 50720000 LTY Z 400HMO1 25973698 25973697 25973698 4 Using the table verify the Model ID and the Product ID 25973697 match the information in the Service Menu 25973698 25973685 25973685 5 Exit Service Mode by pressing or turn the TV power off 6 Proceed to Reconnecting All Cables 2 2 6 RECONNECTING ALL CABLES After completing the changes to service mode reconnect all the cables RF External input Ethernet etc to the TV then verify the TV set picture If necessary proceed to White Balance Adjustments KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 24 SERVICE ADJ USTMENTS 2 7 2 3 WHITE BALANCE ADJUSTMENTS White Balance adjustment data is located on the Digital Service Menu DIG
29. ly Removal eee eee 11 1 2 Rear Cover and Vesa Bracket 200 12 1 3 Inlet Speaker Brackets and Loudspeakers 00000001 19 1 4 G2LE G2HE GD2 Power Board BAL Board LCD Panel Board 14 199 Cleaning me LED IPEE 15 SGIEW LEGQEM U ER 15 A DONNE Saa 16 lle FAW CCG ICE LO NADO iu ati iar tara ni e iat ia a a it ia iii A tare pe i a 16 O SILO AAA PP E E A e i n in aaa 16 150 15 PACII O ia one a nato e ea i e i i N e ea iu le at e d 17 SEMEN zen nc dal i _ ___ 6 _ 6 _ _ 17 10 E omma ter a 17 SEG 2 CS IU SCI alt ditai RN ROO etala 18 2 1 Accessing Service Adjustment id 18 2 1 1 Viewing the Service Mens adi 19 2 1 2 Using the Remote Commander to View or Change Service Data eee eee 20 KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 TABLE OF CONTENTS LLU ee 2 2 Adjustments After Replacing the BAL Board or LCD Panel eee 20 2 2 1 Updating the SOM are n cinici arate te la n ninti e nat iata a a il ilu 20 2 2 2 CHING 5 2 se cert poeta catea sia ie t et 2
30. nstructions must be adhered to whenever these components are repaired and or replaced See Appendix A Encryption Key Components in the back of this manual DESCRIPTION BRACKET VESA 8 ALL EXCEPT KDL 46EX405 BRACKET VESA 8 KDL 46EX405 ONLY ASSEMBLY INCLUDES SCREW 4X16 IT 3 SCREW PSW M3X12 KDL 32EX305 32EX306 32EX405 ONLY SCREW BVTP 3X12 3 SCREW PSW 4 10 12 1 3 AC INLET SPEAKER BRACKETS AND LOUDSPEAKERS REMOVAL Remove 1 screw from AC Bracket to detach from Bottom Frame KDL 46EX405 ONLY Remove 1 screw from AC Inlet to detach from AC Bracket KDL 46EX405 ONLY Remove 1 screw from Speaker Bracket Left to detach from Bezel Assembly ALL EXCEPT KDL 46EX405 Slide out Speaker Bracket Left to detach from Bezel Assembly KDL 46EX405 ONLY Remove 2 screws from Loudspeaker to remove from Speaker Bracket Left O 9 Remove 1 screw from Speaker Bracket Right to detach from Bezel Assembly ALL EXCEPT KDL 46EX405 Slide out Speaker Bracket Right to detach from Bezel Assembly KDL 46EX405 ONLY Remove 2 screws from Loudspeaker to remove from Speaker Bracket Right KDL 32EX305 KDL 32EX306 KDL 32EX405 KDL 40EX405 and KDL 40EX406 Only KDL 46EX405 Only M NN RY sk M 579 KDL 32EX405 KDL 40EX405 9
31. spera Menos de 0 2 W de pantalla cm 116 8 101 6 80 0 medido diagonalmente pulgadas 46 40 31 5 32 clase 768 lineas vertical Bocina mm Gama completa con parlantes 2 45 130 Dimensiones con soporte 1 127 x 711 294 992 x 635 x 250 800 x 532 x 220 sin soporte 1 127 x 674 x 102 992 x 598 x 100 800 x 497 x 97 patr n de orificios de montaje 300 300 200 200 tama o de tornillos de montaje mural mm sin soporte kg 18 1 13 9 9 5 Cables de conexi n Kit de correa de soporte Soporte de montaje mural M6 longitud consulte el diagrama de la p gina 15 2 El modo de adquisici n de descarga DAM se utiliza para actualizaciones de software La disponibilidad de los accesorios opcionales depender de las existencias El dise o y las especificaciones est n sujetos a cambios sin previo aviso Verificaci n de los accesorios Cable de alimentaci n de ca 1 para modelos KDL 46EX405 Soporte de sobremesa 1 C mo fijar tornillos para el soporte de sobremesa M5 x 16 4 C mo montar tornillos para el soporte de sobremesa M4 x 10 3 Control remoto 1 Pilas de tamano AAA 2 l Los modelos de 32 80 0 cm y 40 101 6 cm requieren montaje Consulte el otro folleto para ensamblar el soporte 2 Consulte el nombre del modelo impreso en el control remoto KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 2 WARNINGS AND CAUTIONS CAUTION These serv
32. t included with the Rear Cover and must be reattached to the replacement Rear Cover ML KDL 32EX305 KDL 32EX306 and KDL 32EX405 Only KDL 40EX405 KDL 40EX406 and KDL 46EX405 Only ce KDL 32EX305 KDL 32EX306 and KDL 32EX405 Only O KDL 40EX405 Yo KDL 40EX406 and XE i KDL 46EX405 Only 2 2 7 KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 REF NO 51 51 51 52 53 53 53 PART NO 4 172 264 21 4 167 455 11 4 166 806 21 3 297 324 02 4 166 138 01 4 166 136 01 4 166 136 11 NOTE The components identified by shading and Z mark are critical for safety Replace only with part number specified DESCRIPTION REAR COVER 32 KDL 32EX305 32EX306 32EX405 ONLY REAR COVER 40 KDL 40EX405 40EX406 ONLY REAR COVER 46 KDL 46EX405 ONLY COVER ECS COVER UNDER 32 KDL 32EX305 32EX306 32EX405 ONLY COVER UNDER 37 KDL 40EX405 40EX406 ONLY COVER UNDER 37 KDL 46EX405 ONLY ASSEMBLY INCLUDES NOTE The components identified by a red outline and a mark contain REF NO 54 Oq Uf PART NO 4 167 326 01 4 168 272 01 2 580 640 01 2 580 595 01 7 685 648 79 4 159 298 01 confidential information Specific i
33. u displays SERVICE 000 TESTPT 000 SG PTN SEL 11 Press to until the 003 GAISO Category displays KDL 32EX305 32EX306 32EX405 40EX405 40EX406 46EX405 22 SERVICE ADJ USTMENTS SERVICE GAISO SERVICE GAISO VARIATION VARIATION todo Data Value 12 Using the table press to increase the data value or 13 After verifying the correct TV color data value displays to decrease the data value to select the color of the TV press 0 to save Write the changes 14 Exit Service Mode by pressing or MODEL COLOR VARIATIONS publi turn the TV power VALUE 15 Proceed to Verifying the Model and Panel Information Code Front name Pee sase ame arena 2 2 5 VERIFYING THE MODEL AND PANEL INFORMATION Glossy Gun metallic After saving the changes to the service data verify the information smoke Back print 1 TV must be in standby mode Power off 2 Access Service Mode Press the following buttons on the Remote Commander Glossy Brown within a second of each other KDL 32EX305 black 1 KDL 32EX306 aed DISPLAY Channel 5 mm Volume mp POWER KDL 32EX405 KDL 40EX405 2 Back print 3 Display the DIGITAL Service Menu KDL 40EX406 Matt Gun NOTE There are 3 Service Menus for this model DIGITAL KDL 46EX405 metallic CHASSIS and SUB If the DIGITAL Service Menu is none Front paint 2 not displayed press IJUMPI or OPTIONS on the Remote Back print wh

Sony AZ1-L Flat Panel Television User Manual

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