Snapper 1726794 Lawn Mower User Manual
Contents
1. GROUND SPEED CONTROL LEVER ADJUSTMENT The control levers can be adjusted in three ways The alignment of the control levers the placement of the levers how close the ends are to one another and the height of the levers can be adjusted To Adjust the Handle Alignment Loosen the mount bolts A Figure 20 and pivot the lever s C to align with each other To Adjust the Handle Placement Loosen the jam nuts and adjust the placement bolt B Figure 20 in or out to properly adjust the lever end spacing To Adjust the Handle Height Remove the mounting hardware and reposition the handle either up or down from its original position You will need to readjust the handle alignment as described above Troubleshooting Adjustments amp Service Figure 20 Control Lever Adjustment A Alignment Hardware B Placement Hardware C Ground Speed Control Lever Figure 21 Top Speed Adjustment A Forward Top Speed Adjustment Bolt B Control Lever Base C Reverse Top Speed Adjustment Bolt SPEED BALANCING ADJUSTMENT AWARNING DO NOT adjust the rider for a faster overall speed forward or reverse than it was designed for lf the rider veers to the right or left when the ground speed control levers are in the maximum forward or reverse position the top speed of each of these levers can be balanced by turning the adjustment bolt s A amp C Figure 21 Only adjust the speed of the wheel that is traveling faster TO2. Champion Models off the ignition remove the key and wait for all mov ing parts to stop 2 Remove the cutting height pin and lower the attach ment lift H Figure 11 to its lowest position 3 Pivot the front wheels out of the way and slide the mower under the unit 4 Install the clevis pins clips and bushings in the fol 5 Release tension from the tensioning idler pulley using lowing locations Figure 11 A B C D E F and I the belt tension lever D Figure 10 and install the You may need to lift the back of the mower to install belt as shown in Figure 10 the rods 15 Regular Maintenance MAINTENANCE SCHEDULE amp PROCEDURES The following schedule should be followed for normal care of your rider and mower You will need to keep a record of your operating time Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter SAFETY ITEMS Before Every 5 Every 25 Every Every Spring amp Use Hours Hours Check Satey iene system e TTT e O S a S S a Check MowerBiade somno OOOO Te PT RIDER MAINTENANCE ITEMS Before Every 5 Every 25 Every Spring amp Each Hours Hours Fall Use S Te fT Check Ceanengine conos fT arns O o e e E TT S S e TT S S O ee ee a S Cp C E SS CS SS E ee ENGINE MAINTENANCE ITEMS Before Every 5 Every 25 Every Every Spring amp Each Hours Hours 100 250 Fall Use Hours Hours er a oO a Gneak Change erene mre S S S S S em
3. Cut grass with discharge pointing toward with cut grass previously cut area Excessive mower vibration 1 Blade mounting bolts are loose 1 Tighten to 45 55 ft lbs 61 75 N m 2 Mower blades arbors 2 Check and replace as necessary or pulleys are bent 3 Mower blades are out 3 Remove sharpen and balance blades of balance See Maintenance Section 4 Belt installed incorrectly 4 Reinstall Correctly Excessive belt wear or breakage 1 Bent or rough pulleys 1 Repair or replace 2 Using incorrect belt 2 Replace with correct belt Mower drive belt slips 1 Idler pulley spring broken or not 1 Repair or replace as needed or fails to drive properly attached 2 Mower drive belt broken 2 Replace drive belt 22 Figure 19 Seat Adjustment A Adjustment Knobs B Seat Springs SEAT ADJUSTMENTS The seat and ground speed control levers should be adjusted so that operator s elbows are supported by the arm rests when his her hands are on the controls and the ground speed control levers can be moved through their full range of motion without contacting the opera tor s legs Seat Position Adjustment See Figure 19 The seat can be adjusted forward and back Remove the knobs A move the seat to the desired position then reinstall and tighten the knobs Seat Spring Adjustment Move the seat springs B Figure 19 into the front of the adjustment slot for lighter operators and to the rear for heavier operator s
4. The front rods E should be initially adjusted to 14 3 4 37 5cm To adjust the pitch of the mower deck adjust the front pitch rods only To lower the front of mower deck loosen the set col lars F Figure 29 and slide towards the mower deck loosen the jam nuts A and adjust the clevises out Reverse this to raise the front of the mower Be sure to raise or lower both clevis the same amount 27 Figure 28 Measure Blade Tips to Ground A Mower Deck C Level Ground B Blade Tip _ _ gt Figure 29 Mower Leveling A Front Leveling Jam Nuts B Rear Leveling Rods C 4th Cutting Height Hole D Rear Hanger Rods E Front Hanger Rods F Set Collars G Stabilizer H Mower Height Rod Figure 30 Orient Blades Front to Back 10 Re check the blade measurement then repeat steps 7 11 as necessary 11 Reposition the deck stabilizers G against the jam nuts A and push the set collars F up to meet the stabilizer and tighten Troubleshooting Adjustments amp Service ROLLER BAR LEVELING If Equipped 1 First level the mower deck using the procedure found in MOWER DECK LEVELING 2 With the mower installed place the rider ona smooth level surface such as a concrete floor Turn the front wheels so they are straight 3 Place the mower cutting height pin in the 4th hole from the bottom C Figure 29 4 Measure the distance between the outside ends of the roller bar and the gro
5. REDUCE THE SPEED OF THE FASTER WHEEL 1 Loosen the jam nut securing the top speed adjust ment bolt A C Turn the top speed adjustment bolt COUNTER CLOCKWISE to reduce the speed 3 Retighten the securing nut when adjustment is com plete NO 23 Troubleshooting Adjustments amp Service CUTTING HEIGHT ADJUSTMENT The cutting height adjustment pin A Figure 22 controls the mower cutting height The cutting height is adjustable between 1 1 2 3 8 cm and 4 1 2 11 4cm Pulling the lever back fully locks the control in transport position To adjust cutting height 1 Pull the adjustment lever B Figure 22 back fully until it locks in transport position 2 Remove the cutting height adjustment pin A and insert it into the desired hole 3 Pull back on the adjustment lever B squeeze the smaller transport release lever C and allow the lever to move forward until it is supported by the cut ting height adjustment pin A ROLLER BAR ADJUSTMENT The rollers on this Zero Turn unit are not intended to ride on the ground DO NOT adjust rollers to ride on the ground Rollers riding on the ground will damage turf and or unit NEUTRAL ADJUSTMENT If the unit creeps forward or backward with the control levers in their neutral positions see your dealer 24 Figure 22 Cutting Height Adjustment A Cutting Height Adjustment Pin B Deck Lift Cutting Height Lever C Transport Release Lever
6. Troubleshooting Adjustments amp Service PARKING BRAKE ADJUSTMENT Brake Adjustment 1 Disengage the PTO stop the engine block the front wheels remove the ignition key and engage the parking brake 2 Elevate the rear end of the unit and remove the rear wheels 3 Check the brake spring A Figure 23 length both wheels With the brake engaged the compressed spring length should be 2 5 cm If not adjust the locknut C Figure 23 to achieve the compressed spring length of 2 5 cm 4 After achieving the correct spring compression check the set collar gap B Figure 23 With the parking Figure 23 Parking Brake Adjustment brake engaged the set collar gap should be 3 16 5 A Brake Spring mm If not loosen the set collar screw and move the B Set Collar collar to the correct position C Locknut FRONT SUSPENSION ADJUSTMENT INCREASE DECREASE SELECT MODELS mN The shock assembly can be adjusted to vary the amount of pre load applied to the springs This allows the opera tor to customize the ride according to operators weight and operating conditions LESS PRE LOAD e Light operator weight e Softer more cushioned ride e Best for relatively flat terrain MORE PRE LOAD e Heavy operator weight e Stiffer more rigid ride Figure 24 Front Suspension Adjustment e Better handling and greater stability on hilly terrain A Pre Load Adjustment Collar TO ADJUST THE SPRING PRE LOAD 1 Park machine on a fl
7. Visually check wiring amp replace broken or 9 frayed wires Tighten loose connections Repair or replace See authorized dealer 10 Replace as needed See authorized service dealer 11 Clean and gap or replace See engine manual 12 Drain fuel amp refill with fresh fuel Engine starts hard or runs poorly 1 2 Fuel mixture too rich Spark plug faulty fouled or incorrectly gapped 1 2 Clean air filter Check the choke Clean and gap or replace See engine manual Engine knocks l Low oil level Check add oil as required 2 Using wrong grade oil 2 See engine manual Excessive oil consumption 1 Engine running too hot 1 Clean engine fins blower screen and air cleaner 2 Using wrong weight oil 2 See engine manual 3 Too much oil in crankcase 3 Drain excess oil Engine exhaust is black 1 Dirty air filter 1 Replace air filter See engine manual 2 Engine choke control 2 Open choke control is in closed position 21 Troubleshooting Adjustments amp Service Rider Troubleshooting Continued CAUSE PROBLEM Engine runs but rider will not drive i Hydraulic release valve s in open position Belt is broken Drive belt slips Brake is not fully released REMEDY h Turn valve s clockwise to close See Drive Belt Replacement See problem and cause below See authorized service dealer Rider drive belt sl
8. and TOWED EQUIPMENT in the safety section of this manual for additional safety information 14 Figure 9 Trailer Weight Recommendations A Clevis Pin B Clip Operation oL Gf 6og_o0 TL BA y n A eS OD Figure 10 Mower Belt Routing A Arbor Pulleys B Back Side Idlers C PTO Pulley D Belt Tension Release Lever o A lt J Y A MOWER REMOVAL AND SN INSTALLATION WANE A NOTE Perform mower installation and removal on a hard Aa PAHO e flat surface such as a concrete floor 2e Ad a se oe SV Removal 1 Disengage the PTO engage the parking brake turn off the ignition remove the key and wait for all mov ing parts to stop 2 Remove the cutting height pin and lower the attach ment lift H Figure 11 to its lowest position 3 Use the mower belt tension lever D Figure 10 to release belt tension and remove the mower belt from Figure 11 Mower Installation amp Removal the PTO pulley C A Front Right Clevis Pin B Front Left Clevis Pin 4 Remove the following pins Figure 11 A B C D E C Right Lift Link Clevis Pin F and I Retain the bushings and pins D Left Lift Link Clevis Pin 5 Pivot the front wheels out of the way and slide the E Right Stabilizer Rod Clevis Pin mower deck out from under the unit F Left Stabilizer Rod Clevis Pin G Belt Tension Lever Installation H Attachment Lift Lever 1 Disengage the PTO engage the parking brake turn I Roller Control Clevis Pin
9. and back to decrease engine speed Always operate at FULL throttle Choke Close the choke for cold starting Open the choke once the engine starts A warm engine may not require chok ing Move the lever forward to close the choke Move the lever back to open the choke Ignition Switch The ignition switch starts and stops the engine it has three positions ORT Ki RUN START Cranks the engine for starting NOTE Never leave the ignition switch in the RUN posi tion with the engine stopped this drains the battery Stops the engine and shuts off the electrical system Allows the engine to run and powers the electrical system Hi Hour Meter Maintenance Reminder The hour meter measures the number of hours the key has been in the RUN position The hour meter will flash an initial oil change indicator at 5 hours and a lubrication reminder every 50 hours These reminders display for approximately two hours and will automatically reset themselves Note The hour meter will register the passage of time when the key is in the RUN position even if the engine is not running The hour meter has a self contained power source so the total hours are always visible a PTO Switch The PTO Power Take Off switch engages and disen gages attachments that use the PTO To engage the PTO pull UP on the switch Push DOWN to disengage Note that the operator must be seated firmly in the rider seat for the PTO to function Tr
10. applicable local or state laws Other states or federal areas may have similar laws 4 Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods 5 Always follow the engine manual instructions for proper start up procedures when returning the unit to service 6 Never store the unit or fuel container inside where there is an open flame or pilot light such as in a water heater Allow unit to cool before storing SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not operate on it Control of a walk behind or ride on machine sliding on a slope will not be regained by the application of the brake The main reasons for loss of control are insufficient tire grip on the ground speed too fast inadequate braking the type of machine is unsuitable for its task lack of awareness of the ground conditions incorrect hitching and load distri bution Mow across the face of slopes not up and down Watch for holes ruts or bumps Uneven terrain could overturn the unit Tall grass can hide obstacles Choose a slow speed so that you will not have to stop or change speeds while on the slope Do not mow on wet grass Tires may loose traction Never mow down slop
11. engage the parking brake Move the lever fully forward to disengage the parking brake NOTE To start the unit the parking brake must be engaged Releases the parking brake Locks the parking brake Operation GENERAL OPERATING SAFETY Before first time operation e Be sure to read all information in the Safety and Operation sections before attempting to operate this rider and mower e Become familiar with all of the controls and how to stop the unit e Drive in an open area without mowing to become accustomed to driving the unit using the parking brake A WARNING Never operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet 106 cm vertically in 20 feet 607 cm horizontally Select slow ground speed before driving onto a slope Use extra caution when operating on slopes with a rear mounted grass catcher Mow across the face of slopes not up and down use caution when changing directions and DO NOT START OR STOP ON SLOPE A WARNING Never allow passengers to ride on the unit Before leaving the operator s position for any reason engage the parking brake disengage the PTO stop the engine and remove the key To reduce fire hazard keep the engine rider and mower free of grass leaves and excess grease Do not stop or park rider over dry leaves grass or combustible materials Gasoline is highly flammable and must be handled with care Never fill
12. lt gt Simplicity Sy MASSEY FERGUSON OPERATOR S MANUAL 18HP Zero Turn Riders Mfg No Description 1694454 Simplicity 18HP Consumer Zero Turn Rider 5091000 Snapper Fast Cut ZT18440KH 18HP Zero Turn Rider with 44 Mower 1694744 Massey Ferguson ZT 1844 20HP Zero Turn Riders Mfg No Description 1694455 Simplicity 20HP Consumer Zero Turn Rider 1694460 Simplicity 20HP ZT 2050 CE 5091001 Snapper Fast Cut ZT20500BV 20HP Zero Turn Rider with 50 Mower 5091003 Snapper Fast Cut ZT20500BV 20HP Zero Turn Rider with 50 Mower CE 1694745 Massey Ferguson ZT 2050 1694781 Massey Ferguson ZT 2050 CE 44 Mower Decks Mfg No Description 1694456 44 Mower Deck 1694459 44 Mower Deck CE 1694754 44 Mower Deck 50 Mower Decks Mfg No Description 1694457 50 Mower Deck 1694461 50 Mower Deck CE Form No 1725764 1694755 50 Mower Deck 1694782 50 Mower Deck CE Revision 05 Rev Date 7 2004 TP 100 3885 05 CH SMN Table of Contents Safety Rules amp Information ccccssssseeseesees 2 Troubleshooting Adjustments amp Service 21 Identification NUMDEYPS cccccecsecsessescseeneenenees 5 Troubleshooting the Rider e 21 Safety Decals ccccccsssseeeeeseeecenseeeeeneeneennees 6 Troubleshooting the MOWET c ccsscceeeseeeeseees 22 AIOE ICONS sarina aa a a 7 Seat AGjUStMent cccccccccccsssecesseeeeseeesseeeeees 23 Safety Interlock
13. mower cutting height 4 Set the throttle to FULL 11 Operation 5 Engage the PTO by pulling up on the switch 6 Disengage the parking brake 7 Move the ground speed control levers from neutral position to operating position in toward the operator 8 Begin mowing See Lawn Care Section for tips on mowing patterns lawn care and trouble shooting information 9 When finished shut off the PTO Stop the engine see STOPPING THE RIDER AND ENGINE PUSHING THE RIDER BY HAND 1 Disengage the PTO engage the parking brake turn the ignition OFF remove the key and wait for all mov ing parts to stop 2 Lift the seat plate to gain access to the battery com partment and transmission pumps 3 To disengage the pumps free wheel position turn the hydraulic release valves A Figure 2 located on the pumps COUNTER CLOCKWISE a maximum of 2 full turns 4 Disengage the parking brake The rider can now be pushed by hand 5 After moving the rider re engage the pumps drive position by turning the release valves CLOCKWISE and tighten to 80 120 in Ibs DO NOT TOW RIDER Towing the unit will cause hydraulic pump and wheel motor damage Do not use another vehicle to push or pull this unit Figure 2 Transmission Release Valves A Hydraulic Release Valve On Each Pump Operation ZERO TURN DRIVING PRACTICE The lever controls of the zero turn rider are responsive and learning to gain a smooth and effic
14. off too much at one time shocks the plant s area contributes to growth system and weakens the grass plants A thatch problems good rule of thumb is the 1 3 rule to cut no more than one third of the grass height and never more than 1 inch at a time Cut Here On i i First Pass Fe on Tall Grass Requires Incremental Cutting Second For extremely tall grass set the cutting height at maxi Pass mum for the first pass and then reset it to the desired heigh ird time AALA ite eight and mow a second or third time Don t cover the grass surface with a heavy layer of clippings TP 600 2136 03 UV SMA LC 1 Lawn Care amp Mowing Information ee WHEN AND HOW OFTEN TO MOW The time of day and condition of the grass greatly affect the results you ll get when mowing For the best results follow these guidelines Mow when the grass is between 3 4 7 5 10 cm high Mow with sharp blades Short clippings of grass one inch or shorter decompose more quickly than longer blades Sharp mower blades cut grass cleanly and efficiently preventing frayed edges which harm the grass Mow at time of day when the grass is cool and dry Late afternoon or early evening often provide these ideal mowing conditions Avoid mowing after rain or even heavy dew and never mulch when the grass is wet moist grass does not mulch well and clumps beneath the mower deck Note Always operate the engine at full throttle when mowing PRO
15. the tank when the engine is still hot from recent operation Do not Avoid over filling and wipe up any spills allow open flame smoking or matches in the area CHECKS BEFORE STARTING e Check that the crankcase is filled to full mark on dip stick See the engine owner s manual for instructions and oil recommendations Make sure all nuts bolts screws and pins are in place and secure Adjust the seat position and make certain you can reach all controls from the operator s position Fill the fuel tank with fresh fuel Refer to the engine owner s manual for fuel recommendations 10 Figure 1 Pre Start Checks A Fuel Tank Cap B Crankcase Oil Fill C Seat Adjustment Knobs WARNING Do not load this zero turn rider on a trailer or truck using two separate ramps Only use a single ramp that is at least one foot wider than the width of the rear wheels of this rider This rider has a zero turning radius and the rear wheels could fall off the ramps or the rider could tip over injuring the operator or bystanders WARNING If you do not understand how a specific control functions or have not yet thoroughly read the FEATURES amp CONTROLS section do so now Do NOT attempt to operate the rider without first becoming familiar with the location and function of ALL controls STARTING THE ENGINE 1 While sitting in the operator s seat engage the park ing brake an
16. PER MOWING SPEED ENGINE SPEED amp GROUND SPEED Always operate the engine at full throttle when mowing If you hear the engine slowing down you are mowing too fast maintaining a slower ground speed will improve the cutting efficiency of the blades and prevents many com mon cutting problems Select an appropriate ground speed for the thickness and height of the grass you are cutting 3rd gear or slow er for manual gear models or mid range or slower for hydro models If you hear the engine slowing down you are mowing too fast use a slower ground speed HOW MUCH GRASS TO CUT OFF Mow when the grass is 3 4 inches 7 5 10cm long Do not cut off more that 1 2 5cm of grass in a single pass LC 2 PRODUCTS INC McDonough GA 30253 www snapper com Simplicity MANUFACTURING INC 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 www simplicitymfg com Copyright 2004 Simplicity Manufacturing Inc All Rights Reserved Printed in USA
17. System Tre rr eer ere rere rer errr rere T Ground Speed Control Lever Adjustment OTSEST 23 Features amp Controls ccccscssseeseseceeseceneeenseneas 8 Speed Balancing Adjustment cccccceseseseseseeees 23 Control FUNCIONS epsa e i 8 Cutting Height AdjUStMent ccccccscccscecsecsseesseesseee 24 Operation ssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nenne nnmnnn 10 l General Operating Safety occcccccccssscssscssssssssssssssse 10 Roller Bar A USuvem selene pede EEEE E 24 Checks Before Starting uaia 10 Opa ACUSIMENIE E E 24 Starting the Engine ccccssscecseseeeseeeeeseeseeees 11 PAVANI lane ACINSUTENI oer a Stopping the Rider amp Engine csccsccccssssscsssessseeseee 14 Front eHeheHsion Adjustment ccceceeeeeeeeeeees 25 INOW AIG EE PEE N EE AE A T 11 TS A USE atei a Pushing the Rider by Hand 14 Blade Brake meen E EEE E E ot 26 Zero Turn Driving Practice cccceseeesseeeseeeens 12 ONET TERK evem a v Attaching 2 WANG Kies iscuvacescrcesccncmousecenienerssnsundidanandas 14 nore ea Eeveund eS eee ee Mower Removal amp Installation cccccseeeeeeeees 15 erate rump PMYO Deh AOPA CENON gas oe Regular Maintenance s ssscssseseseseseceseeeeess 16 Battery Charging covscscsrecrnetasincearutanoresimdsnaiecaminsewedts 29 Schedule ccccccseccscecesessesesecsenecsesecsesecaesesseeeeeee 16 Mower Belt Replacement s sssessrsrsessrsrsrsrrensesnes 30 Lubrication cec
18. ace with manufacturer s rec ommended parts when necessary 8 Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them 9 Check brake operation frequently Adjust and service as required 10 Maintain or replace safety and instructions labels as necessary 11 Do not remove the fuel filter when the engine is hot as spilled gasoline may ignite Do not spread fuel line clamps further than necessary Ensure clamps grip hoses firmly over the filter after installation 12 Do not use gasoline containing METHANOL gasohol containing more than 10 ETHANOL gasoline addi tives or white gas because engine fuel system dam age could result 13 If the fuel tank must be drained it should be drained outdoors 14 Replace faulty silencers mufflers 15 Maintain or replace safety and instruction labels as necessary 16 Use only factory authorized replacement parts when making repairs 17 Always comply with factory specifications on all set tings and adjustments 18 Only authorized service locations should be utilized for major service and repair requirements 19 Never attempt to make major repairs on this unit unless you have been properly trained Improper service procedures can result in hazardous operation equipment damage and voiding of manufacturer s warranty 20 On multiple blade mowers take care as rotating one blade can cause other blades to rotate 21 Do not change engine gover
19. ansmission Oil Fill Transmission oil is added through the transmission oil expansion chamber It also serves as extra holding capacity for oil as the transmission heats up and the oil expands See CHECK TRANSMISSION OIL LEVEL for oil level check and fill procedures Transmission Release Valves The transmission release valves deactivate the transmis sions so that the unit can be pushed by hand See PUSHING THE UNIT BY HAND for operational informa tion Seat Adjustment Knobs The seat can be adjusted forward and backward Tip the seat forward loosen the adjustment knobs slide the seat to the desired position and tighten the knobs Features amp Controls B Fuel Tank amp Gauge To remove the cap turn counterclockwise The fuel gauge is mounted in the fuel tank and indicates the amount of fuel in the tank Mower Height of Cut Adjustment amp Attachment Lift Control Lever To adjust cutting height pull the large lever back fully to lock the control in the attachment raised transport posi tion Position the cutting height selector pin on the appropriate hole to achieve the desired cutting height Pull back on the small lift latch lever and large lever simultaneously and lower the mower into cutting posi tion For attachment transport lift pull the large lift lever back fully to lock the control in the attachment raised transport position Parking Brake DISENGAGE ENGAGE Pull the parking brake lever back to
20. ast may suddenly appear in the mowing area for another ride and be run over or backed over by the machine 5 Never allow children to operate the unit 6 Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision EMISSIONS 1 Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm 2 Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label IGNITION SYSTEM 1 This spark ignition system coplies with Canadian ICES 002 Safety Rules and Information SERVICE AND MAINTENANCE Safe Handling of Gasoline 1 Extinguish all cigarettes cigars pipes and other sources of ignition Use only approved gasoline containers Never remove the gas cap or add fuel with the engine running Allow the engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such as near a water heater or other appliance 6 Never fill containers inside a vehicle or on a truck bed with a plastic bed liner Always place containers on the ground away from your vehicle before filling 7 Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possi ble then refuel such equipment on a trailer with a portable container rather than fro
21. at level surface Disengage the PTO stop the engine and engage the parking brake 2 See Figure 24 Turn the pre load adjustment collar A CLOCKWISE to increase the pre load turn COUNTER CLOCKWISE to decrease the pre load Make sure both shocks are set to the same amount of pre load 25 Troubleshooting Adjustments amp Service Figure 25 PTO Clutch Adjustment A Adjustment Window Qty 3 one shown B Adjustment Nut PTO CLUTCH ADJUSTMENT Check the PTO clutch adjustment after the initial 25 hour break in period and then after every 250 hours of opera tion Also perform the following procedure if the clutch is slipping or will not engage or if a new clutch has been installed 1 Remove key from ignition switch and disconnect spark plug wires to prevent the possibility of acciden tal starting while the PTO is being adjusted 2 See Figure 25 Note the position of the 3 adjustment windows A in the side of the brake plate and the nylock adjustment nuts B 3 Insert a 016 018 0 40 0 45mm feeler gauge C through each window positioning the gauge between the rotor face and the armature face as shown in Figure 26 4 Alternately tighten the adjustment nuts B Figure 25 until the rotor face and armature face just contacts the gauge 5 Check the windows for an equal amount of tension when the gauge is inserted and removed and make any necessary adjustments by tightening or loosen ing the adjust
22. ators should evaluate their ability to operate the equipment safely enough to protect themselves and others from injury 19 Follow the manufacturers recommendations for wheel weights or counterweights 20 Keep in mind the operator is responsible for accidents occurring to other people or property 21 All drivers should seek and obtain professional and practical instruction 22 Always wear substantial footwear and trousers Never operate when barefoot or wearing sandals 23 Before using always visually check that the blades and blade hardware are present intact and secure Replace worn or damaged parts 24 Disengage attachments before refueling removing an attachment making adjustments unless the adjustment can be made from the operators posi tion 25 When the machine is parked stored or left unattend ed lower the cutting means unless a positive mechanical lock is used 26 Before leaving the operator s position for any reason engage the parking brake if equipped disengage the blades PTO stop the engine and remove the key 27 To reduce fire hazard keep the unit free of grass leaves amp excess oil Do not stop or park over dry leaves grass or combustible materials 28 It is a violation of California Public Resource Code Section 4442 to use or operate the engine on or near any forest covered brush covered or grass covered land unless the exhaust system is equipped with a spark arrester meeting any
23. be lower due to operating limitations and environmental factors 18 HP Kohler Make Kohler Model Command PRO 18 Horsepower 18 3400 rpm Displacement Electrical System Oil Capacity 20 HP Briggs amp Stratton 30 08 Cu in 493 cc 12 Volt 15 amp Alternator Battery 340 CCA 2 qt 1 9L w Filter Make Briggs amp Stratton Model Vanguard Horsepower 20 3400 rpm Displacement Electrical System 34 75 Cu in 570 cc 12 Volt 16 amp Alternator Battery 340 CCA Oil Capacity 56 Oz 1 7 L w Filter CHASSIS Fuel Tank Capacity 6 5 Gallons 24 6 L Tire Size 20 x 8 00 10 Inflation Pressure 15 psi 1 03 bar Tire Size 11 x 4 00 5 Inflation Pressure 40 psi 2 76 bar Rear Wheels Front Wheels 31 TRANSMISSIONS HydroGear BDP 10A HGM 12P Type Pump and Wheel Motor Hydraulic Fluid Mobil 1 15W 50 synthetic oil Castrol Syntec 5W 50 oil or 20W 50 conventional detergent motor oil Speeds Forward 0 7 MPH 0 11 27 km h 3400 rpm Reverse 0 5 MPH 0 8 05 km h Continuous Torque 266 ft lbs 859 N m Output Maximum Weight 2000 Ibs 907 Kg per Axle on Axle DIMENSIONS Overall Length Overall Width Height Weight apx With 50 Mower Deck With 44 Mower Deck 78 190 5 cm 41 5 105 cm 42 107 cm 728 Ibs 328 kg 712 lbs 322 kg Parts amp Accessories REPLACEMENT PARTS Replacement parts are available from your authorized dealer Always use ge
24. bon Monoxide Poisoning Do not operate the engine in an unventilated area Danger Fire Hazard Keep unit free of grass leaves and excess oil Do not add fuel while engine is hot or running Stop engine and allow to cool for 5 min utes prior to adding fuel Do not add fuel indoors in an enclosed trailer garage or other enclosed areas Clean up spilled fuel Do not smoke while operating this machine Safety Icons amp Interlock System SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switches These safety systems are present for your safety do not attempt to bypass safety switches and never tamp er with safety devices Check their operation regularly Operational SAFETY Checks TEST 1 ENGINE SHOULD NOT CRANK IF e PTO switch is engaged OR e Parking brake is not engaged OR e Motion control handles are not in their NEUTRAL positions TEST 2 ENGINE SHOULD CRANK IF e PTO switch is NOT engaged AND e Parking brake is engaged AND e Motion control handles are locked in their NEU TRAL positions TEST 3 ENGINE SHOULD SHUT OFF IF e Operator rises off seat with PTO engaged OR e Operator rises off seat with parking brake disen gaged OR e Operator moves motion control handles out of their neutral positions before disengaging parking brake TEST 4 BLADE BRAKE CHECK The mower blades and mower drive belt should come to a complete stop within five seconds after the electric PTO s
25. cecccecccecececccececeeceeseeeeecreeseeereeeees 17 Mower Belt Tension Adjustment 30 Servicing the Mower Blades c ccsecececsesereeeees 18 Specifications aaa Satine teers venta aaea EERE 31 Checking Tire PreSSures cccsseeeeeseeeeeeeeeeees 19 Parts amp Accessories ie id aan ee ee 32 Checking Adding Fuel 1g Lawn Care amp Mowing Information LC 1 Fuel NCU cssiscicrare a e 19 Engine MaIMGNANCe iscisincitinersiinnasonravibacvaenuieaden 19 NOTE In this manual left and right are referred to as Check Fill Transmission Oil ceeeeeeeeeeeeeeeeeees 19 seen from the operating position Transmission Oil Filter Change ccccseeeeees 20 Battery Maintenance cccccceecessseeseeeeseeeeenaees 20 18 2 2 en a ere ner ne ene ee 20 A WARNING You must read understand and comply with all safety and operating instructions in this manual before attempting to set up and operate your machine A WARNING Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm Failure to comply with all safety and operating instructions can result in loss of machine control serious personal injury to you and or bystanders and risk of equipment and property damage The triangle in the text signifies important cautions or warnings which must be followed Safety Rules amp Information Read thes
26. d make sure the PTO switch is disen gaged and the ground speed control handles are locked in the NEUTRAL position 2 Set the engine throttle control to FAST throttle posi tion Then fully close the choke NOTE A warm engine may not require choking 3 Insert the key into the ignition switch and turn it to START 4 After the engine starts gradually open the choke Warm up the engine by running it for at least a minute before engaging the PTO switch or driving the rider 5 After warming the engine ALWAYS operate the unit at FULL THROTTLE when mowing In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP Use this method only in emergency situations For normal engine shut down follow the procedure given in STOPPING THE RIDER STOPPING THE RIDER amp ENGINE 1 Returning the ground speed control levers to the mid dle position will stop rider movement Pivot the levers outward and lock them in NEUTRAL 2 Disengage the PTO by pushing down on the PTO switch 3 Engage the parking brake by pulling the handle back until it locks into position 4 Move the throttle control to idle position and turn the ignition key to OFF Remove the key MOWING 1 Engage the parking brake Make sure the PTO switch is disengaged the ground speed control han dles are locked in the NEUTRAL position and the operator is in the seat 2 Start the engine see STARTING THE ENGINE 3 Set the
27. e safety rules and follow them closely Failure to obey these rules could result in loss of control of unit Severe personal injury or death to you or bystanders or damage to property or equipment This mowing deck is capable of amputating hands and feet and throwing objects The triangle 4 in text signifies important cautions or warnings which must be followed GENERAL OPERATION 1 Read understand and follow all instructions in the manual and on the unit before starting 2 Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times 3 Only allow responsible adults who are familiar with the instructions to operate the unit local regulations can restrict operator age 4 Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade s 5 Be sure the area is clear of other people before mow ing Stop the unit if anyone enters the area 6 Never carry passengers 7 Do not mow in reverse unless absolutely necessary Always look down and behind before and while travel ling in reverse 8 Never direct discharge material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blade s when crossing gravel surfaces 9 Do not operate the machine without the entire grass catcher discharge guard deflector or other safety devices in place and operatio
28. ed unit in an enclosed struc ture see warning Figure 18 Battery Compartment A Positive Cable amp Terminal B Negative Cable amp Terminal C Transmission Filter D Transmission Fill Level Mark A WARNING Be careful when handling the battery Avoid spilling electrolyte Keep flames and sparks away from the battery When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool WARNING Never store the unit with fuel in an enclosed poorly ventilated structure Fuel vapors can travel to an ignition source such as a furnace water heater etc and cause an explosion Fuel vapor is also toxic to humans and animals e Battery life will be increased if it is removed put in a cool dry place and fully charged about once a month If the battery is left in the unit disconnect the negative cable Before starting the unit after it has been stored e Check all fluid levels Check all maintenance items e Perform all recommended checks and procedures found in the engine owner s manual e Allow the engine to warm up for several minutes before use 20 TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment prolonged or constant use may eventually require that service be performed to allow it to continue op
29. eena O O S o a o E C S S S S S Refer to engine owner s manual Change original engine oil after initial break in period More often in hot over 85 F 30 C weather or dusty operating conditions Service after the first 25 hours of operation then every 250 hours of operation 16 Regular Maintenance LUBRICATION Lubricate the unit at the following lubrication points as well as those shown in Figure 12 Grease Oil e front caster wheel axles e roller straps deck lift pivots e mower deck idler arm e control handle pivots e discharge chute hinge Generally all moving metal parts should be oiled where e mower deck arbors one contact is made with other parts Keep oil and grease off Use grease fittings when present Disassemble parts to belts and pulleys Remember to wipe fittings and sur apply grease to moving parts when grease fittings are faces clean both before and after lubrication not installed Not all greases are compatible Use automotive type lithium grease Lube Idler Arm Pivot Seay a A Za 7 Wd as lt N ee mL D Ne HH we AA OO ee wae Figure 12 Lubrication 17 Regular Maintenance WARNING For your personal safety do not handle the sharp mower blades with bare hands Careless or improper handling of blades may result in serious injury WARNING For your personal safety blade mounting capscrews must each be installed w
30. erating properly The troubleshooting guide below lists the most common problems their causes and remedies See the information on the following pages for instruc Troubleshooting Adjustments amp Service tions on how to perform most of these minor adjustments and service repairs yourself If you prefer all of these procedures can be performed for you by your local authorized dealer TROUBLESHOOTING THE RIDER PROBLEM CAUSE Engine will not turnover or start l 2 Parking brake not engaged PTO electric clutch switch in ON position Out of fuel Engine flooded Gas is old or stale Battery terminals require cleaning Battery discharged or dead Wiring loose or broken Solenoid or starter motor faulty Safety interlock switch faulty Spark plug s faulty fouled or incorrectly gapped Water in fuel AWARNING To avoid serious injury perform maintenance on the rider or mower only when the engine is stopped and the parking brake engaged Always remove the ignition key disconnect the spark plug wire and fasten it away from the plug before beginning the maintenance to prevent accidental starting of the engine REMEDY 1 2 re Engage parking brake Place in OFF position If engine is hot allow it to cool then refill the fuel tank Open the choke Drain fuel amp replace with fresh fuel Clean the battery terminals Recharge or replace 8
31. es Avoid starting stopping or turning on a slope If tires lose traction i e machine stops forward motion on a slope disengage the blade s PTO and drive slow off the slope 7 Keep all movement on slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to rollover 8 Use extra care while operating machines with grass catchers or other attachments they can affect the Stability of the unit Do not use on steeps slopes 9 Do not try to stabilize the machine by putting your foot on the ground ride on units 10 Do not mow near drop offs ditches or embank ments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in 11 Do not use grass catchers on steep slopes 12 Do not mow slopes if you cannot back up them 13 See your authorized dealer retailer for recommenda tions of wheel weights or counterweights to improve stability 14 Remove obstacles such as rocks tree limbs etc 15 Use slow speed Tires may lose traction on slopes even through the brakes are functioning properly 16 Do not turn on slopes unless necessary and then turn slowly and gradually uphill if possible Never mow down slopes TOWED EQUIPMENT RIDE ON UNITS 1 Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 2 Follow the manufacturer s recommendations for weight
32. he reservoir is free of dust dirt or other debris Loosen the locking capscrew E Figure 17 securing the lock ing tab D slide the lock tab back and remove the cap B Place a container below the filter to catch spilled fuel Regular Maintenance Rear 15 psi 1 03 bar Figure 16 Checking Tire Pressure A WARNING Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills Do not remove fuel filter when engine is hot as spilled gasoline may ignite DO NOT spread hose clamps further than necessary Ensure clamps grip hoses firmly over filter after installation Do not use gasoline containing METHANOL gasohol containing more than 10 ethanol gasoline additives premium gasoline or white gas because engine fuel system damage could result Figure 17 Maintenance Fuel Tank Cap Transmission Oil Cap A B C D E Fuel Filter Locking Tab Locking Screw Regular Maintenance 3 Add oil up to the full mark D Figure 18 4 Reinstall the reservoir cap move the locking tab between two notches and tighten the locking cap screw TRANSMISSION OIL FILTER CHANGE Change Interval Every 250 Hours Filter Part Number 1719168 1 Locate the transmission oil filter C Figure 18 at the rear of the battery compa
33. ient control of the rider s forward reverse and turning movements will take some practice Spending some time going through the maneuvers shown and becoming familiar with how the unit acceler ates travels and steers before you begin mowing is absolutely essential to getting the most out of the zero turn rider Locate a smooth flat area of your lawn one with plenty of room to maneuver Clear the area of objects people and animals before you begin Operate the unit at mid throttle during this practice session ALWAYS operate at full throttle when mowing and turn slowly to prevent tire slippage and damage to your lawn We suggest you begin with the Smooth Travel procedure to the right and then advance through the forward reverse and turning maneuvers You must release the parking brake prior to moving the control levers inward BASIC DRIVING Forward Travel Practice Gradually move both ground speed control levers evenly FORWARD from neutral Slow down and repeat NOTE Straight forward travel takes practice If neces sary top speed can be balance adjusted see the Speed Balancing Adjustment in the Adjustments section near the back of this manual Forward Travel Figure 4 Forward Travel Smooth Travel The lever controls of the zero turn rider are responsive The BEST method of handling the ground speed control levers is in three steps as shown in Figure 3 FIRST place your ha
34. ients which ment of diseases with your lawn It is O S help create slow even growth best to water the lawn only when Kx Remember that over fertilizing can d th SS 7 necessary and then to water it aT Oo cause harm and that most fertilizing slowly evenly and deeply imitat should be applied in the spring so ing a slow soaking rain that it will release into the lawn WHEN TO WATER YOUR LAWN through the summer When the lawn begins to wilt the grass s color dulls or AERATING YOUR LAWN footprints stay compressed for more than a few seconds Consider aerating your lawn in spring Using an aerator the lawn is beginning to dry out and needs additional to remove cores of soil from the lawn increases the moisture The best time to water is early morning to allow speed of clipping decomposition and encourages deeper the water to soak deeply into the lawn and reduce the root growth by opening up the soil and permitting greater amount that evaporates in the hot afternoon sun movement of water fertilizer and air HOW HIGH TO MOW THE GRASS Cut less than Cutting the grass too short causes weak thin Optimal grass plants which are easily damaged by dry ais oint periods and pests at fits Va Letting grass grow a bit longer especially when it Wii 1 3 from top is hot and dry reduces heat build up preserves na of grass blade needed moisture and protects the grass from heat damage and other problems Cutting down to this Cutting
35. ips Pulleys or belt greasy or oily Belt stretched or worn Clean as required Replace belt Brake will not hold Brake is incorrectly adjusted Brake caliper pads worn See Brake Adjustment See your dealer Rider steers or handles poorly S YS So eee Steering linkage is loose Improper tire inflation V N N BRUON Check and tighten any loose connections See Regular Maintenance Section TROUBLESHOOTING THE MOWER CAUSE PROBLEM Mower will not raise 1 Lift linkage not properly attached or damaged REMEDY 1 See authorized service dealer for repair Mower cut is uneven Mower not leveled properly 1 See Mower Adjustment 2 Rider tires not inflated 2 See Regular Maintenance Section equally or properly Mower cut is rough looking 1 Engine speed too slow 1 Set throttle to full 2 Ground speed too fast 2 Decrease Ground Speed 3 Blades are dull 3 Sharpen or replace blades See Mower Blade Service 4 Mower drive belt slipping 4 Clean or replace belt as necessary because it is oily or worn 5 Blades not properly fastened 5 See Servicing the Mower Blades to arbors Engine stalls easily with 1 Engine speed too slow 1 Set to full throttle mower engaged 2 Ground speed too fast 2 Decrease Ground Speed 3 Cutting height set too low 3 Cut tall grass at maximum cutting height during first pass 4 Discharge chute jamming 4
36. ith a hex spline washer and spring washer then securely tightened Torque blade mounting capscrew to 45 55 ft Ibs 61 75 N m LOOSEN SERVICING THE MOWER BLADES Service Interval Every 10 Hours or As Required 1 Remove mower deck see Mower Deck Removal 2 See Figure 13 To remove blade for sharpening use a block of wood to prevent blade rotation while loos ening the capscrew 3 Remove the capscrew D Figure 15 spring washer C hex washer B and blade 4 Use a file to sharpen blade to a fine edge If blade is damaged it must be replaced 5 Balance the blade as shown in Figure 14 Center the blade s hole on a nail lubricated with a drop of oil A balanced blade will remain level 6 Reinstall the blade Figure 15 with the tabs pointing up toward the mower deck as shown 7 Reinstall the hex washer B Figure 15 spring wash er C and capscrew D Use a wooden block A to prevent blade rotation while tightening the capscrew D to 61 75 N m 45 55 ft Ibs Figure 15 Blade Installation A 4x4 Wood Block B Hex Washer C Spring Washer D Blade Capscrew 18 CHECK TIRE PRESSURES Tire pressure should be checked periodically and main tained at the levels shown in the chart Note that these pressures may differ slightly from the Max Inflation stamped on the side wall of the tires The pressures shown provide proper traction improve cut quality and exte
37. ive Belt Crankshaft Pulley Pump Pulley Idler Pulley stationary Idler Pulley Idler Arm Spring Spring Anchor Hook LCOmMmmMoOgOWS BATTERY CHARGING A WARNING A dead battery or one too weak to start the engine may be the result of a defect in the charging system or other electrical component If there is any doubt about the cause of the problem see your dealer If you need to replace the battery follow the steps under Cleaning the Battery amp Cables in the Regular Maintenance Section Keep open flames and sparks away from the battery the gasses coming from it are highly explosive Ventilate the battery well during charging To charge the battery follow the instructions provided by the battery charger manufacturer as well as all warnings included in the safety rules sections of this book Charge the battery until fully charged until the specific gravity of the electrolyte is 1 250 or higher and the electrolyte tem perature is at least 60 F Do not charge at a rate higher than 10 amps 29 Troubleshooting Adjustments amp Service Figure 33 Mower Belt Routing A Arbor Pulleys Figure 34 Belt Covers B Back Side Idler Pulleys A Right Side Belt Cover C PTO Pulley B Left Side Belt Cover D Belt Tension Release Lever MOWER BELT REPLACEMENT To avoid damaging belts DO NOT PRY BELTS OVER PULLEYS 1 Park the rider on a
38. justments on a flat level surface Note Do not adjust the mower lift height rod H Figure 29 as it will effect the mower deck lift height SIDE TO SIDE LEVELING 1 With the mower installed place the rider on a smooth level surface such as a concrete floor Turn the front wheels so they are straight 2 Check for bent blades and replace if necessary 3 Place the mower cutting height pin in the 4th hole from the bottom C Figure 29 Arrange the outside mower blades so that they are pointing from side to side Figure 27 Measure the distance between the outside tips of each blade and the ground Figures 27 amp 28 If there is more than 1 8 8mm difference between the measurements on each side proceed to step 5 If the difference is 1 8 3mm or less proceed to step 6 Use the rear leveling rods B Figure 29 to adjust the side to side leveling of the deck Repeat step 4 if necessary FRONT TO BACK LEVELING 6 Arrange the blades so they face front to back Figure 30 Measure the distance from the ground to the front tip of the center blade and from the ground to rear tips of left hand and right hand blades Figures 28 amp 30 The front tip of the center blade should be 1 4 6mm higher than rear tips of left hand and right hand blades If not proceed with steps 8 11 Check the length of the hanging rods the rear D Figure 29 should be 15 38 1cm and is not adjust ed
39. limit for towed equipment and towing on slopes See attaching a trailer under OPERATION Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop Do not shift to neutral and coast down hill Oar O N OO A O Safety Rules and Information A WARNING Never operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet 106 cm vertically in 20 feet 607 cm horizontally Select slow ground speed before driving onto slope Use extra caution when operating on slopes with rear mounted grass catchers Mow across the face of slopes not up and down use caution when changing directions and DO NOT START OR STOP ON SLOPE CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the mowing activity Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watchful care of another responsible adult 2 Be alert and turn unit off if children enter the area 3 Before and during reverse operation look behind and down for small children 4 Never carry children even with the blade s off They may fall off and be seriously injured or interfere with safe unit operation Children who have been given rides in the p
40. m a gasoline dis penser nozzle 8 Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is com plete Do not use a nozzle lock open device 9 If fuel is spilled on clothing change clothing immedi ately 10 Never over fill the fuel tank Replace gas cap and tighten securely 11 Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive 12 If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated 13 Replace all fuel tank caps and fuel container caps securely ak ON Service amp Maintenance 1 Never run the unit in an enclosed area where carbon monoxide fumes may collect 2 Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition 3 Never tamper with safety devices Check their proper operation regularly and make necessary repairs if they are not functioning properly 4 Keep unit free of grass leaves or other debris build up Clean up oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storage 5 If you strike an object stop and inspect the machine Repair if necessary before restarting 6 Never make adjustments or repairs with the engine running 7 Check grass catcher components and the discharge guard frequently and repl
41. ment nuts NOTE The actual air gap between the rotor and arma ture may vary even after performing the adjustment pro cedure This is due to dimensional variations on compo nent parts and is an acceptable condition 6 Check the mower blade stopping time The mower blades and mower drive belt should come to a com plete stop within five seconds after the electric PTO switch is turned off Figure 26 Adjust PTO Clutch A Window B Adjustment Nut C 016 018 0 40 0 45mm Feeler Gauge AWARNING To avoid serious injury perform adjustments only with engine stopped key removed and rider on level ground BLADE BRAKE CHECK Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned off 1 With parking brake engaged PTO disengaged and an operator in the seat start the engine engine 2 Have an assistant observe the mower drive belt through the opening between the frame and top of mower deck Engage the PTO and wait several sec onds Disengage the PTO and check the amount of time it takes for the mower drive belt to stop 3 If the mower drive belt does not stop within five sec onds perform the PTO Clutch Adjustment If the belt still does not stop within 5 seconds see your dealer Troubleshooting Adjustments amp Service Figure 27 Orient Blades Side to Side MOWER DECK LEVELING Perform these ad
42. nal 10 Slow down before turning 11 Never leave a running unit unattended Always disen gage the blades PTO set parking brake stop engine and remove keys before dismounting 12 Disengage blades PTO when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard 13 Operate the machine only in daylight or good artificial light 14 Do not operate the unit while under the influence of alcohol or drugs 15 Watch for traffic when operating near or crossing roadways TRANSPORTING AND STORAGE 1 When transporting the unit on an open trailer make sure it is facing forward in the direction of travel If the unit is facing backwards wind lift could damage the unit 2 Always observe safe refueling and fuel handling prac tices when refueling the unit after transportation or storage 3 Never store the unit with fuel in an enclosed poorly ventilated structure Fuel vapors can travel to an igni tion source such as a furnace water heater etc and cause an explosion Fuel vapor is also toxic to humans and animals TP 600 4103 00 ZT UV 16 Use extra care when loading or unloading the unit into a trailer or truck 17 Always wear eye protection when operating this unit 18 Data indicates that operators age 60 years and above are involved in a large percentage of power equipment related injuries These oper
43. nd tire life CHECKING ADDING FUEL To add fuel 1 Remove the fuel cap see A Figure 17 2 Fill the tank to the bottom of the filler neck This will allow for fuel expansion NOTE Do not overfill Refer to your engine manual for specific fuel recommendations 3 Install and hand tighten the fuel cap FUEL FILTER The fuel filter is located in the fuel line between fuel tank and fuel pump If the filter is dirty or clogged replace as follows 1 Shut off the fuel valve or drain the fuel tank Disconnect the negative battery cable AA 0O N Using a pliers open and slide hose clamps from fuel filter C Figure 17 Remove hoses from filter Install new filter in proper flow direction in fuel line Secure with hose clamps CO N O O1 Reconnect the negative battery cable when finished ENGINE MAINTENANCE Refer to engine owners manual for all engine mainte nance procedures and recommendations CHECK FILL TRANSMISSION OIL Oil Type Mobil 1 15W 50 synthetic oil Castrol Syntec 5W 50 oil or 20OW 50 conventional detergent motor oil 1 Check the oil level when the unit is cold The inspec tion port is located on the inside of the right tank cover The oil level should be within 1 2 1 3 cm of the horizontal level mark D Figure 18 If the oil is below this level proceed to step 2 2 Before removing the reservoir cap make sure the area around the reservoir cap and fill neck of t
44. nds onto the levers as shown SECOND to go forward gradually push the levers forward with your palms THIRD to speed up move the levers farther forward To slow down smoothly slowly move the levers toward neu tral Figure 3 Move Control Levers Gradually Reverse Travel Practice LOOK DOWN amp BEHIND then gradually move both ground speed control levers evenly BACK from neutral Slow down and repeat NOTE Practice backing up for several minutes before attempting to do so near objects The rider turns as sharply in reverse as when going forward and backing up straight takes practice Reverse Travel Figure 5 Reverse Travel 12 Operation Practice Turning Around a Corner Practice Turning In Place While traveling forward allow one handle to gradually To turn in place zero turn gradually move one ground return back toward neutral Repeat several times speed control lever forward from neutral and one lever NOTE To prevent pivoting directly on the tire tread it is back from neutral simultaneously Repeat several times best to keep both wheels going at least slightly forward NOTE Changing the amount each lever is pulled for ward or back changes the pivot point you turn on Executing gt Turning Turns Se In Place Figure 6 Turning Around a Corner ADVANCED DRIVING Executing an End Of Row Zero Turn Your zero turn rider s unique ability to turn in place allows you to
45. nor settings or over speed the engine Operating the engine at excessive speed can increase the hazard of personal injury 22 Disengage drive attachments stop the engine remove the key and disconnect the spark plug wire s before clearing attachment blockages and chutes performing service work striking an object or if the unit vibrates abnormally After striking an object inspect the machine for damage and make repairs before restarting and operating the equipment 23 Never place hands near the moving parts such as a hydro pump cooling fan when the tractor is running Hydro pump cooling fans are typically located on top of the transaxle 24 Units with hydraulic pumps hoses or motors WARN ING Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause seri ous injury If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure Use paper or cardboard and not hands to search for leaks Make sure all hydraulic fluid con nections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system If leaks occur have the unit serviced imme diately by your authorized dealer 25 WARNING Stored energy device Improper release of springs can result in serio
46. nuine Simplicity Snapper Service Parts MAINTENANCE ITEMS Many convenient and helpful service and maintenance items are available from you authorized dealer Some of these items include Tire Sealant Degrimer Degreaser Gas Stabilizer Engine Oil Touch Up Paint Grease Gun Kit 8 oz Grease Tube 32 TECHNICAL MANUALS Additional copies of this manual are available as well as fully illustrated parts lists These manuals show all of the product s components in exploded views 3D illustrations which show the relationship of parts and how they go together as well as part numbers and quantities used Important assembly notes and and torque values are also included For applicable manuals currently available for your model contact our Customer Publications Department at 262 284 8519 Have the information listed in the box below available when phoning in your request Technical manuals can be downloaded from www simplicitymfg com or www snapper com Model Mfg No Your Name Address City State Zip Visa Mastercard No Card Expiration Date Lawn Care amp Mowing information HOW AND WHEN TO HOW TO WATER YOUR LAWN WATER FERTILIZE amp si aspect AERATE applying about 1 inch of water Most lawns are watered too often N HOW TO FERTILIZE YOUR LAWN but with too little water However cy Fertilizing with a slow release fertiliz too much water can allow develop SS er provides missing nutr
47. ontro NO riders they fall off rollover any slopes when wet or a ill nd row i reme eels s ah gt injur ia s itches o s can c eet e n z DO NEVER mow when bystanders are inthe HMM PN Sheed changes y rollovers in ing Le area Do NOT operate on slopes ff e serious ii n E A D a over 10 Do NOT op Decal Danger Operation Part No 5061106 A DANGER 4 DANGER p A ROTATING CUTTING BLADE Do not put hands or feet ROTATING CUTTING BLADE Do not operate mower without deflector or entire grass catcher in place under mower deck while blade is rotating Decal Danger Rotating Blades Part No 1704276 Decal Danger Rotating Blades Part No 1704277 ALL MODELS Decal Danger Hot Surface Part No 1704473 Decal Transmission Release Valve Part No 1725941 Decal Warning Main Part No 5061108 All DANGER WARNING CAUTION and instructional messages on your rider and mower should be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important The safety decals below are on your rider and mower If any of these decals are lost or damaged replace them at once See your local dealer for replacements These labels are easily applied and will act as a constant visual reminder to you and others who may use the equipment to follow the safety instruc
48. rtment under the seat 2 Clean the area around the filter base and remove the filter Do NOT drain the hydraulic system oil 3 Lubricate the new filter base with a few drops of transmission oil Fill the filter half full of oil 4 Thread the new filter onto the filter base until the gas ket makes contact then tighten 3 4 of a turn more 5 Run the unit for several minutes and check the trans mission oil level See previous page IMPORTANT NOTE Use caution after changing the filter air in the hydraulic system may affect the responsiveness of the control levers Repeat step 5 until the air is out of the system BATTERY MAINTENANCE Cleaning the Battery and Cables 1 Disconnect the cables from the battery negative cable first B Figure 18 2 Clean the battery terminals and cable ends witha wire brush until shiny 3 Reinstall the battery and reattach the battery cables positive cable first see A Figure 18 4 Coat the cable ends and battery terminals with petro leum jelly or non conducting grease STORAGE Before you store your unit for the off season read the Maintenance and Storage instructions in the Safety Rules section then perform the following steps e Disengage the PTO set the parking brake amp remove the key e Perform engine maintenance and storage measures listed in the engine owner s manual This includes draining the fuel system or adding stabilizer to the fuel do not store a fuel
49. smooth level surface such as a concrete floor Disengage the PTO engage the park ing brake turn off the engine and remove the ignition key 2 Remove the capscrews securing the left and right belt covers A B Figure 34 and remove the covers 3 Raise the mower deck to transport position Use the lever D Figure 33 to release tension on the mower belt and remove the belt from the PTO pulley C 4 Remove the old drive belt and install the new one as shown in Figure 33 Note that the back of the drive belt must ride against the back side idler pulleys B Use the belt tension lever D to release tension on the idler pulley for installation MOWER BELT TENSION ADJUSTMENT Figure 35 Mower Drive Belt Tension Adjustment A Idler Bracket If the mower drive belt stretches over time the idler pul B Tensioning Spring ley bracket can be adjusted to provide more belt tension The initial setting of the bracket is shown in Figure 35 1 Place the mower cutting height control in the 4 1 2 position C Figure 29 2 Measure the extended length of the belt tensioning spring B Figure 35 The spring length from inside end of the hook to inside end of hook should be greater than 7 17 8 cm If not adjust the bracket accordingly 30 Specifications NOTE Specifications are correct at time of printing and are subject to change without notice Actual sustained equipment horsepower will likely
50. the Seat Combination Number This unit complies with European Harmonized Lawn Mower Standard EN 836 European Machinery Directive 98 37 EC and European EMC Directive 89 336 EC Tested according to EN 836 1997 A2 2001 EN 1032 1996 EN 1033 1995 Tested according to EN836 1997 A2 2001 Tested according to 2000 14 EC Identification Numbers Unit ID Tag PRODUCT REFERENCE DATA Model Description Name Number Unit MFG Number Unit SERIAL Number Mower Deck MFG Number Mower Deck SERIAL Number Dealer Name Date Purchased ENGINE REFERENCE DATA Engine Make Engine Model Engine Type Spec Engine Code Serial Number 169XXXX XXXXX XX XXXX XXX dB A Vibration Seat XXX m s2 Simplicity Mfg Inc CE Models Place copy of Identification Tag here Safety Decals SAFETY DECALS This unit has been designed and manufactured to pro vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec tively we have placed several safety labels on the unit to remind you of this important information while you are operating your unit NORTH AMERICAN MODELS A DANGER A DANGER o slippery S ani c and loss Stop mower when children are near o trol and c
51. tions necessary for safe effective operation A DANGER Avoid fire hazard Keep unit free of grass leaves and excess oil Decal Danger Fire Carbon Monoxide Part No 5049658 Decal Ignition Switch Part No 5048970 Decal Cutting Height Adjustment Part No 1725703 Decal Warning Mower Deck Part No 1720389 Decal Danger Fire Carbon Monoxide Part No 5061217 Decal Warning Mower Deck Part No 5061042 SAFETY ICONS Warning Read Operator s Manual Read and understand the Operator s Manual before using this machine Danger Thrown Objects This machine is capable of throwing objects and debris Keep bystanders away Warning Remove Key Before Servicing Remove the key and consult techni cal literature before performing repairs or maintenance Danger Machine Rollover Operating on steep slopes can cause sliding and loss of steering control and rollover Do not use this machine on slopes greater than 10 Danger Machine Rollover Do not operate on any slopes when wet or slippery Do not operate near drop offs or near water Danger Dismemberment This machine can amputate limbs Keep bystanders and children away when engine is running Danger Dismemberment This mower deck can amputate limbs Keep hands and feet away from blades Danger Dismemberment This machine can crush and cut Keep hands away from belts and pulleys Danger Car
52. turn around at the end of a cutting row rather than having to stop and Y turn before starting a new row For example to execute a right end of row zero turn 1 Slow down at the end of the row 2 Move the LEFT ground speed control lever forward slightly while moving the RIGHT ground speed control lever back to center and then slightly back from center 3 Begin mowing forward again This technique turns the rider RIGHT and slightly overlaps the row just cut eliminating the need to back up and re cut missed grass As you become more familiar and experi enced with operating the zero turn rider you will learn more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the bet ter your control of the rider will be Figure 8 Executing an End Of Row Turn 13 Operation ATTACHING A TRAILER The maximum weight of a towed trailer should be less than 200 Ibs 91kg Secure the trailer with an appropri ately sized clevis pin A Figure 9 and clip B Excessive towed loads can cause loss of traction and loss of control on slopes Reduce towed weight when operating on slopes The surface being driven on greatly impacts traction and stability Wet or slippery surfaces can greatly reduce traction and the ability to stop or turn Carefully evaluate the surface conditions before operat ing the unit and trailer and never operate on slopes greater than 10 See SLOPE OPERATION
53. und If there is more than 1 8 8mm difference between the measurements on each side proceed to step 5 5 Locate the roller bar leveling eccentric and locknuts A Figure 31 Loosen the locknut and turn the eccentric to raise or lower a side When the correct level is achieved hold the eccentric with a wrench and tighten the locknut Repeat step 4 if necessary Figure 31 Roller Bar Leveling A Eccentric and Locknut 28 Troubleshooting Adjustments amp Service HYDRAULIC PUMP DRIVE BELT REPLACEMENT 1 Park the rider on a smooth level surface such as a concrete floor Disengage the PTO engage the park ing brake turn off the engine and remove the ignition key 2 Remove the PTO drive belt see MOWER BELT REPLACEMENT for removal instructions 3 Loosen the nut towards the front of the machine on the spring anchor hook H Figure 32 to release the majority of the belt tension Use caution and remove the nut to completely release the tension 4 Remove the old belt and replace it with the new one Make sure the V side of the belt runs in the grooves of the crankshaft pulley and pump pulleys B amp C 5 Reinstall the anchor hook H into the anchor tab and loosely fasten the nut Adjust the spring until a meas urement of 7 3 4 19 7cm is achieved from the out side of the spring hooks Tighten nut Figure 32 Hydraulic Pump Drive Belt Replacement 6 Reinstall the PTO drive belt SNOWN OMEN Pump Dr
54. us personal injury Springs should be removed by an authorized techni cian 26 Models equipped with an engine radiator WARNING Stored energy device To prevent serious bodily injury from hot coolant or steam blow out never attempt to remove the radiator cap while the engine is running Stop the engine and wait until it is cool Even then use extreme care when removing the cap Identification Numbers North American Models CED La XXXX dB A XXX Simplicity Mfg Inc L Port Washington WI USA 5 lt XXXXXKX CE Models Vibration Whee Vibration Seat When contacting your authorized dealer for replace ment parts service or information you MUST have these numbers Record your model name number manufacturer s identi fication numbers and engine serial numbers in the space provided for easy access These numbers can be found in the locations shown NOTE For location of engine identification numbers refer to the engine owner s manual CE Models Place the extra copy of the identification tag in the manual CE IDENTIFICATION TAG MARKINGS Manufacturer s Identification Number Manufacturers Serial Number Power Rating in Kilowatts Maximum Engine Speed in Rotations per Minute Manufacturers Address Year of Manufacture CE Compliance Logo Mass of Unit in Kilograms Sound Power in Decibels Sound Pressure at Operator s Position in Decibels Vibration at the Steering Wheel Vibration at
55. witch is turned off or operator rises off seat If mower drive belt does not stop within five seconds see your dealer NOTE Once the engine has stopped the PTO switch must be turned off parking brake must be engaged and the ground speed control handles must be locked in their NEUTRAL positions in order to start the engine A WARNING If the unit does not pass a safety test do not operate it See your authorized dealer Under no circumstance should you attempt to defeat the purpose of the safety interlock system Features amp Controls CONTROL FUNCTIONS The information below briefly describes the function of individual controls Starting stopping driving and mowing require the combined use of several controls applied in specific sequences To learn what combination and sequence of controls to use for various tasks see the OPERATION section Ground Speed Levers These levers control the ground speed of the rider The left lever controls the left rear drive wheel and the right controls the right rear drive wheel Moving a lever forward increases the FORWARD speed of the associated wheel and pulling back on a lever increases the REVERSE speed The further a lever is moved away from the neutral posi tion the faster the drive wheel will turn See the OPERATION section for steering instructions lt p a Throttle Control The throttle controls engine speed Move the throttle for ward to increase engine speed
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