Snapper 151-3845 Lawn Sweeper User Manual
Contents
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3. figure 1 Y 21 MAINTENANCE SECTION DAILY MAINTENANCE figure 2 22 MAINTENANCE SECTION DAILY MAINTENANCE BRUSH REPLACEMENT Daily Maintenance Checks Hardware Check and tighten all hardware on the sweeper including factory installed hardware Brush Contact Check brush contact See Adjusting Brush Contact Area page 25 Brush Replacement Replace sections when worn to 14 in 356 mm in diameter NOTE Replacing brush sections can be accomplished more easily with the sweeper mounted on the tractor than with it on the ground 1 Remove the chain guard figure 1 from the right hand side of the brush head 2 Disconnect the drive chain figure 2 at the master link Remove the chain from the large sprocket 3 Loosen 2 set screws on each lock collar located at each end of the brush core figures 3 and 4 4 Remove the chain guide plate figure 5 wm kamu vae as Figure 1 Figure 2 Drive End Figure 4 Figure 5 51 3845 7 04 51 3845 7 04 Figure 6 Figure 8 10 11 12 13 23 MAINTENANCE SECTION BRUSH REPLACEMENT Remove the snap ring from the large sprocket figure 6 Remove the lock hub by removing all set screws and then inserting the screw indicated in figure 7 Remove the sprocket washer and key from the brush core Loosen 2 M8 hex nuts that retain the bearing on the bearing end of the core f
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5. ISWEEPSTER M26 SERIES Mechanical Windrow Sweeper For Simplicity Legacy SWEEPSTER Inc 2800 N Zeeb Road Dexter MI 48130 734 996 9116 FAX 734 996 9014 1 800 456 7100 51 3845 7 04 Section 1 Section 2 Section 3 Section 4 Table of Contents Operation and Maintenance Service Parts Appendix 51 3845 7 04 51 3845 7 04 Operation and Maintenance M26 Series Table of Contents HOCUS 7 LOU E NA 6 12 General Safety Information 8 9 Safety Signs and Labels 10 12 13 20 Ta see Ve og S P 13 15 Operating Tips 16 19 Removing Sweeper and Hitch 20 u uu M 21 25 Daily Maintenance 21 22 Brush Replacement 22 24 Adjusting Drive Chain Idler 25 Adjusting Brush Pattern 25 6 51 3845 7 04 SAFETY SECTION INTRODUCTION Serial amp Part Numbers On your unit you will find a serial number plate and or part number plate s The numbers on these plates are very important if you wish to order parts or accessories For your convenience record numbers in the appropriate space belo
6. and prime mover Be aware of the extra weight and width a sweeper adds Reduce travel speed accordingly When sweeping on rough terrain reduce speed to avoid bouncing the sweeper Loss of steering can result Never sweep toward people buildings vehicles or other objects that can be damaged by flying debris 51 3845 7 04 9 SAFETY SECTION Service amp Repair CAUTION Do not modify the sweeper in any way Personal injury could result If you have questions contact your dealer or SWEEPSTER Repair or adjust the sweeper in a safe area away from road traffic and other hazards Before adjusting or servicing the sweeper lower the sweeper to the ground stop the prime mover engine set the brakes and remove the key from the ignition When working on or around the sweeper lower it to the ground or secure it with transport chains or cylinder stop locks Stop the prime mover engine and cycle control levers to release hydraulic pressure before servicing or adjusting sweeper hydraulic systems WARNING Escaping hydraulic fluid can have enough pressure to penetrate the skin Causing serious personal injury 10 SAFETY SECTION SAFETY SIGNS AND LABELS Care of Safety Signs 1 2 Clean safety signs with soap and water dry with a soft cloth 3 Replace damaged or missing safety signs with new signs from SWEEPSTER Locations Item Part Description 1 50 0103 Label Caution To Avoid Injury 2 5
7. location of safety labels on the Sweeper 26 Notes 51 3845 7 04 51 3845 7 04 M26 Series Table of Contents Paris 28 32 Brusi Head en 28 29 EEE TE xY 30 Mounting Hardware 31 SOE 32 28 PARTS SECTION BRUSHHEAD ASSEMBLY 51 3845 7 04 Item Part 1 01 5847 2 06 0433 3 06 0434 4 06 0435 5 06 0436 6 07 0193 7 07 0210 8 07 1075 9 07 1090 10 07 1679 11 07 1810 12 07 2950 13 07 2952 14 07 2954 15 07 2956 16 07 3273 17 07 3922 18 07 3939 19 07 4089 20 07 4090 21 07 4417 22 07 4473 23 07 4484 24 07 4522 25 07 4523 26 07 4656 27 07 4987 07 4472 28 08 0005 29 08 0008 30 08 0148 31 11 5131 32 13 10018 13 9593 33 13 1321 34 13 5723 35 13 5740 Qty Description 24 31 P N N N W Section 26 8 P Convoluted Black 4 Ft Broom Section 26 8 P Convoluted Black 5 Ft Broom Sprocket 50B11 x 1 Bore x 1 4 Key Sprocket 50B36 Tapered Bore Hub Taper 1 00 Bore 1 4 Key Chain 450 78 Pitches Pin Clevis Gr2 3 8 x 1 1 8 Clip Hairpin 14Ga x 1 75 Rivet Pop Gr2 3 16 x 3 4 Pin Clevis Gr2 1 2 x 5 Grip 4 75 Plug Cap Plastic for 5 16 Hole Nut Lock Center Gr2 5 16 18 Bolt Carriage Cl8 8 M8 x 1 25 x 20 Screw 110 9 M6 x 1 x 20 Nut Hex Gr5 M8 x 1 25 Nut Insert M6 x 1 Grip 027 165 Wa
8. slots on the tractor 4 Detach the sweeper from the sweeper hitch by moving the shot pins into open position 5 Lower the hitch to the ground and back out Brush head not shown Lock Open Out 51 3845 7 04 CAUTION Allow only trained personnel to A operate or service this implement Know and understand all precau tions before assembly service or operation Also read and understand all safety precautions in the tractor operator s manual Lubrication Gearbox Check gearbox lubricant every 25 hours 1 When oil is cold remove the top plug figure 1 Make sure oil is level with the plug hole 2 Ifneeded add gear oil meeting SPI GL5 80w 90 classification Do not exceed a 50 50 mix with synthetic oil 3 Reinstall the plug NOTE You do not have to change gearbox oil Drive Shaft After every 8 operating hours lubricate 3 grease points figure 2 on the drive shaft with multi purpose grease Do not over grease universal joints Bearings All bearings on the sweeper are permanently lubricated for long life and require no lubrication Drive Chain Lubricate with oil when changing brush sections Tractor Air Filter Due to dusty conditions check the tractor air filter often Further instructions appear in the tractor operator s manual Be sure to follow the recommenda tions for extreme conditions as the air filter can be affected by dust and other debris raised by the sweeper
9. 0 0104 Label Danger Lock Collar Unlock Collar 3 50 0115 Label Danger Rotating Drive 4 50 0145 Label Warning Rotating Broom 9 90 0394 Label Danger Rotating Drive Line 6 50 0076 1 Label Caution Pinch Point f 50 0213 Label Warning Rotating Driveline Keep safety signs clean and free from obstructing material 51 3845 7 04 If a component with safety sign s affixed is re placed with a new part make sure the new safety sign s is are attached in the same location s as the replaced components Install new safety signs on clean surfaces only opray a weak solution of soap and water on the surface before applying the safety sign This will allow repositioning of the label Squeegee any bubbles to the outside edge 51 3845 7 04 Representations of Labels Locations shown on page 10 CAUTION TO AVOID PERSONAL INJURY Read and understand operator s manual before operation Keep all bystanders away from sweeping area Eye protection must be worn nt all times operator and anyone within the discharge area of the brush Never sweep toward bystanders buildings cars etc Disengage FTO turn off engine remove key and allow all moving parts to stop before ad justing or servicing the sweeper Keep brush material away from intense heat and flame De not allow passengers on sweeper or tractor Do not operate sweeper or tractor unless PTO guards an
10. 31 4 Bearing Caster 4 07 0699 2 Pin Cotter Gr2 1 8 x 1 1 4 16 11 5133 1 Kit Mounting Hardware 5 07 1718 8 Washer Lock Split Medium 3 8 17 13 13159 1 Weld Mounting QA 6 07 2843 2 Pin Klick 3 16 x 1 5 8 18 13 13164 1 Weld Swing Frame 8 07 3015 8 Spacer Caster 20 07 2914 1 Bol Shear Gearbox 9 07 4367 2 Wheel Caster 6 25 x 5 8 21 13 9541 2 Pin Clevis 75x 1 11 10 07 3112 2 Fitting Zerk 1 4 28 Self Tap 22 50 0394 2 Label Danger Rotating Drive Line 11 07 4033 1 Nut Hex Nylock 118 1 4 20 Not Shown 11 5132 1 Kit Hydraulic Swing 51 3845 7 04 Kit 11 5133 Mounting Hardware 11 5132 Kit Hydraulic Swing Part 1725359 1725049 1918452 1725322 1960033 919171 172320 1725318 1725319 173359 1725520 1726321 1726319 Qty SH d 1709659 QTY 2 41924366 QTY 2 31 PARTS SECTION MOUNTING HARDWARE 09660 2 1960587 2 32 51 3845 7 04 PARTS SECTION SECTIONS PW PW PW PW PW PW PW PW PW PW PW PW Item Pat Qty Description 1 01 0924 1 Section Set 26 8 Combination Convoluted 51 3845 7 04 33 Appendix M26 Series Table of Contents Hardware and Torque Specifications 34 VV AEE EE 35 36 34 APPENDIX 51 3845 7 04 Hardware Identification amp Torque Specifications Common Hardware Types Hex Head Capscrew Washer C
11. 326 4 525 0 971 2 816 0 897 6 1 244 0 1 360 0 These torque values are to be used for all hardware excluding locknuts self tapping screws thread forming screws sheet metal screws and socket head setscrews Recommended seating torque values for locknuts a for prevailing torque locknuts use 65 of grade 5 torques b for flange whizlock nuts and screws use 135 of grade 5 torques Unless otherwise noted on assembly drawings all torque values must meet this specification 7 16 Bolt or Nut Wrench Bolt 5 8 Wrench Nut 11 16 1 2 Bolt or Nut Wrench 3 4 35 APPENDIX WARRANTY INEORMATION 51 3845 7 04 6S ANYHNINOD SNOLLSYDDNS L 1004 310ddng eoruqoo L 1004 3 J oou ulloJ1oqd 1004 1uereoxa J 921 SALS 1004 1uereoxs J out AMAA 1004 euo 42942 ONIMOTTOH AHL ALVA HSV Id 9 19430 sme uoneIod g epy APG j asf 4014 Aron dug uonenday g Hd p ANTENO suo x29u5 G3H LSdHHAS V HSVHOUNd NOA AIA SPAT HIAT Id OL A LLOH ISIOO LINN AHL ON 594 SLUVd NOLLV 9 HdO NV AHINOLSNO ANOA NOA s1odooAs juourqoepe 104 HAON HYNIT Ad IHHIA YN THA0N
12. Side Weld Core 4 Ft Brush Weld Core 5 Ft Brush Shaft Drive Line 4 Ft Brush Shaft Drive Line 5 Ft Brush Sheet Hood 4 Ft Brush Sheet Hood 5 Ft Brush Key 1 4 x 1 4 x 15 16 Weld Stand Holder Tube Rd Stand Label Caution Read Manual Label Caution Pinch Point Label Caution Avoid Personal Injury Label Danger Lock Collar Label Danger Rotating Drive Line Label Warning Rotation Shaft Label Warning Rotating Broom Label Serial Number Nut Hex Nylock Gr8 5 16 18 Nut Hex Nylock 1 4 20 Screw HHG Gr2 1 4 20 x 2 1 2 Bolt Shear 29 51 3845 7 04 2 gt Om gt N 0 NA lt Lu Ar I 0 5 m Brush Head SURFACE ENDPLATE INSIDE MOUNT ON OF J ON N 28 lt N amp s KON S a n a a a a a 30 51 3845 7 04 PARTS SECTION HITCH ASSEMBLY 2 AL FINAL INSTALLATION VIEW OF 11 1533 Item Part Qty Description Item Part Qty Description 1 05 1409 1 Gearbox Omni 3 1 12 07 3676 2 Screw HHC Gr8 1 2 13 x 5 2 05 1291 1 Shaft Drive 13 07 4037 2 Nut Hex Nylock Gr8 1 2 13 3 07 0018 8 Screw HHC Gr8 3 8 16 x 1 14 08 01
13. aring and flanges go between the brush frame and brush core 19 Slide the core toward the bearing end 20 Install 3 M8 carriage bolts lock washers and hex nuts in the drive end bearing and flanges 21 Tighten all set screws on lock collars 22 23 24 25 26 27 51 3845 7 04 figure 1 Figure 2 Install the key washer sprocket hub and snap ring Tighten the hub onto the sprocket Clean and lubricate the drive chain Then install it Reinstall the chain guide plate Reinstall the chain guard Insert a 1 8 in 3 mm or smaller diameter pin punch through the hole in the chain guard and into the idler to align the compo nents Adjust the idler according to Adjusting Drive Chain Idler page 25 Adjust the brush by following directions in Adjusting Brush Contact Area page 25 51 3845 7 04 Adjusting Drive Chain Idler 1 Clean debris off the idler adjustment screw figure 1 located on the drive end of the brush head 2 Disconnect the quick release end of the sweeper drive shaft 3 Raise the sweeper several inches off the ground 4 Loosen the jam nut 5 While rotating the brush manually turn the idler screw by hand until it will not tighten any more IMPORTANT Avoid damage to the sweeper drive mechanism Tighten the idler by hand only Using a wrench or other tool can result in overtightening the idler which can damage the drive chain and other parts 6 Tighten
14. assembly figure 1 slide onto the slots on tractor E Lift back of hitch assembly to frame D and install clevis pins B clevis pins F and hair pins A Many approved attachments have color coded quick couplers to aid in installation Match the tractor quick coupler with the like colored attachment quick coupler 2 Install hydraulic cylinder hoses and fittings figure 2 13 OPERATION SECTION INSTALLATION Figure 1 Hitch to Tractor Installation A Hair Pin D Subframe B Clevis Pin 5 8 x 1 13 16 E Slots on Tractor C Assembly F Clevis Pin 5 8 x 2 1 2 Figure 2 Cylinder Hose Installation A Fitting 1 8NPT x 1 2 20 E Hose 22 Long Hydraulic Cylinder B Hose 30 Long F Fitting 1 8NPT x 7 16 20 J Pin C Fitting Elbow Swivel G Washer Green K Hair Pin D Quick Disconnet H Washer Yellow L Hitch 14 OPERATION SECTION INSTALLATION A Drive Shaft B Support Bracket C Front Hitch Install Long Drive Shaft 1 Slide the drive shaft A Figure 1 in from the front Line up the support bracket B with the front hitch C Simultaneously line up the locking collar of the drive shaft A Figure 12 with the gear drive of the transmission B 2 Slide the support bracket B Figure 1 in to the front hitch C about 1 2 Connect the locking collar A Figure 2 Pull back on the locking collar A and slide the drive shaft fully onto the transmission B Release the locking colla
15. d all shields are in place Keep away from rotating parts 50 2103 1 50 0103 DANGER LOCK COLLAR UNLOCK b iL TO AVOID SERIOUS PERSONAL INJURY WHEN ATTACHING OR DETACHING IMPLEMENT SHUT OFF TRACTOR AND REMOVE KEY When detaching remove drive line from tractor When attaching make sure attachment drive line collar is properly locked to tractor PTO 50 0104 2 50 0104 11 SAFETY SECTION SAFETY SIGNS AND LABELS DANGER ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT ALL DRIVELINE TRACTOR AND EQUIPMENT SHIELDS IN PLACE DRIVELINES SECURELY ATTACHED AT BOTH ENDS DRIVELINE SHIELDS THAT TURN FREELY ON DRIVELINE LI 383333 3 50 0115 PN WARNING AVOID INJURY FROM ROTATING BROOM Keep hands feet and clothing away 4 50 0145 12 51 3845 7 04 SAFETY SECTION SAFETY SIGNS AND LABELS Representations of Labels Continued Locations shown on page 10 PINCH POINT DANGER AVOID INJURY FROM FRAME PIVOT AND STOPS eKeep hands and feet away 50 0076 1 6 50 0076 1 To avoid injury or death from rotating drivelines keep all shields in place Do not operate without drivelines securely attached 7 50 0213 at both ends ROTATING SHAFT STOP ENGINE 5 50 0394 51 3845 7 04 Initial Installation Follow the instructions for the subframe kit Install Front Hitch 1 Lift the hitch
16. ges in this manual When you see this symbol be alert to the possibility of injury Carefully read the message that follows and inform other operators Contacting SWEEPSTER If you have any questions about information in this manual or need to order parts please call write FAX or e mail SWEEPSTER 7 SAFETY SECTION INTRODUCTION SWEEPSTER Inc 2800 North Zeeb Road Dexter Michigan 48130 Phone 734 996 9116 800 456 7100 FAX 734 996 9014 e mail sweep sweepsier com For help with installation operation or maintenance procedures contact our Technical Service Department Direct product questions and parts orders to our Sales Department When ordering parts or accessories be prepared to give the following information Sweeper model serial number and date of purchase Prime mover make and model e Part number description and quantity Terms Used in Manual Right hand left hand front and rear are determined from the operator s perspective either the operator s seat or standing behind a walk behind unit facing forward in the normal operating position Prime mover refers to the tractor truck loader or tow vehicle that a sweeper is mounted on or towed by Optional Equipment Installation instructions for optional equipment if applicable appear with parts lists in the back of the manual Specifications amp Features Due to continuous product improvement specifica tions and features may change wit
17. hout notice Warranty To validate the warranty for this unit fill out the war ranty card or warranty pages located at the back of this manual Then send this information to SWEEPSTER 8 SAFETY SECTION GENERAL INFORMATION Read this Manual Read all safety information in this manual All operators must read and understand the entire contents of this manual before sweeping General safety practices are listed on Safety Information pages and specific safety information is located throughout this manual Hazard Definitions Four hazard classifications are used in this manual They are Indicates potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING Indicates a potentially hazardous A situation which if not avoided could result in death or serious injury T DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury IMPORTANT Used for instructions when machine damage may be involved Operation CAUTION sweeper is a demanding machine Only fully trained operators or trainee operators under the close supervision of a fully trained person should use this machine Before sweeping Learn sweeper and prime mover controls in an off road location Be sure that you are in a safe area away from traffic or other hazards Check all hardware holding the sweeper to the prime mover ma
18. igure 8 Slide the core to the toward the bearing end to allow additional space on the other side Remove 3 M8 carriage bolts lock washers and hex nuts that retain the drive end bearing and flanges figure 9 Pull the brush core from the brush frame figure 10 Remove 3 screws to take the retainer plate off the core Remove old sections Continued on next page Figure 9 Figure 10 24 MAINTENANCE SECTION BRUSHREPLACEMENT 14 Install new sections by doing the following a Number the tubes on the core as 1 2 and 3 figure 1 b Slide the first section onto the core with the drive pins figure 2 on both sides of tube 1 Make sure that the drive pins face up NOTE When using 1 2 poly 1 2 wire sections place a poly section first and last on the core to prevent damage to the hood driveline and frame c Place the second section on the core with the drive pins on both sides of tube 2 Be sure the drive pins face down d Putthe third section on with the drive pins around tube 3 Be sure the drive pins face up e Slide sections on until the core is full making sure to alternate the tubes used and the direction of the drive pins 15 Putthe retainer halves on the brush head and reinstallthe screws 16 Position the brush head in front of the brush hood 17 Place the bearing end of the brush core in the bearing side of the brush head 18 Place the drive end in the brush frame The be
19. king sure it is tight Make sure all hydraulic fittings and hardware are tight e Replace any damaged or fatigued hardware with properly rated fasteners 51 3845 7 04 e Check prime mover tire pressure before sweeping Check tire ratings to be sure they match the prime mover load Weigh the sweeper end of the prime mover if necessary to insure proper tire rating e Remove from the sweeping area all property that could be damaged by debris flying from the Sweeper Be sure all persons not operating the sweeper are clear of the sweeper discharge area Always wear proper apparel such as a long sleeve shirt buttoned at the cuffs safety glasses goggles or a face shield ear protection and a dust mask When sweeping adhere to all government rules local laws and other professional guidelines for your sweeping application WARNING Never raise the sweeper more than a few feet off the ground The sweeper A can tip back or the prime mover can tip over causing death or serious injury Before leaving the operator s area for any reason lower the sweeper to the ground stop the prime mover engine set the brakes and remove the key from the ignition Minimize flying debris use the slowest brush speed that will do the job Keep hands feet hair and loose clothing away from all moving parts Leave the brush hood shield and all other shields and safety equipment in place when operating the sweeper
20. low other riders on the machine at any time CAUTION Operate this implement at a speed that matches working conditions Be extremely careful when working on banks or uneven terrain CAUTION Operators must wear eye protection goggles etc during operation For the most efficient operation sweep with the tips of the bristles like a broom not with the sides of the bristles like a mop Adjust the brush contact accord ing to instructions in Adjust Brush Contact Area page 25 For heavy material reducing ground speed and angling the brush fully right or left to gives the best sweeping results This allows the sweeper to discharge material out of brush path area and prevents the re sweeping of material For specific tips see Snow Removal Lawn Thatching Leaf Raking and General Sweeping this manual section Brush stands must be placed in the raised position before sweeping Sweeper Control WARNING Contact with the tractor sweeper or debris discharged by sweeper can Cause serious injury Be sure by standers are completely clear of the tractor sweeper and sweeper discharge area before operation CAUTION Always wear eye protection when operating any sweeper Use the tractor PTO to start and stop the sweeper brush 1 Start the engine and put the throttle lever at 1 3 speed 2 Engage the PTO To stop disengage the PTO 17 OPERATION SECTION OPERATING TIPS Use the tract
21. low to medium travel speeds when raking leaves For best results rake leaves on days when leaf mois ture is high General Sweeping Minimize dust by reducing brush speeds and by sweeping on days with high moisture Try to keep wind at your side or back Refer to figure 1 For light material angle the sweeper 30 left or right Prevent damage to the sweeper by removing large foreign objects 51 3845 7 04 If Material Piles in Front of Sweeper Decrease travel speed Increase the engine rom Make more than 1 pass Raise the brush to decease the contact area Increase the sweeper angle If Brush Wears Unevenly Check for material wrapped around the brush Clean underneath the hood If Driveline Wears Quickly Decrease travel speeds Make more than 1 pass especially in deep heavy materials Avoid ramming piles Lack of lubrication lubricate more often 19 OPERATION SECTION OPERATING TIPS 20 51 3845 7 04 SECTION REMOVING SWEEPER AND HITCH Sweeper amp Hitch Removal NOTE Whenever removed install clevis pins hitch pins clips and hardware into the sweeper and hitch for storage 1 Install stands in storage position and fully lower the attachment lift 2 Disconnect the drive shaft by pulling back on the locking collar and then pulling the shaft off 3 Disconnect hydraulic hoses Disconnect hairpins and remove clevis pins Slide hitch assembly off the
22. or lift lever to raise and lower the sweeper z r d 11 FT tr m a p P P E 3 a lt LE Vn 1 a E fer gt hb dm V a b Ly L m a 41 i DSi i 1 a 1 e m a b i KI E i 21 a poy ar a i M 4 WD hydraulic left 4 WD hydraulic right z F 1 i Bi 10 i i Hi fr Fi L 1 i y ND 21 ET 1 2 L3 1 P Y EN nmi F L 4 mc TELA a m 1 i 1 4 WD hydraulic lift 4 WD hydraulic lower Control brush speed with the throttle If the brush stalls frequently increase the engine speed slightly Find the right brush and travel speeds so you don t have to increase the brush speed suddenly to overcome a stall Under most conditions too fast of brush speeds result in debris coming over the hood onto the operator Snow Removal CAUTION Foreign objects in snow may be thrown farther than the snow itself Use the slowest brush speed that will perform the job and always remain aware of the sweeper discharge direction CAUTION Snow or ice build up on the sweeper A hood can cause a loss of tractor steering control Regularly remove any snow or ice from the
23. r and pull back on the drive shaft until the locking collar locks onto the shaft 4 Slide the support bracket B Figure 1 all the way into the front hitch C The support bracket B should be touching the front hitch Tighten capscrews D Note If the support bracket does not touch the front hitch C Figure 1 loosen the set collars F carriage bolts and nuts E holding the bearing holders Slide the bracket to the front hitch C and tighten the set collars F carriage bolts and nuts E Secure the bracket with the capscrews 51 3845 7 04 E Carriage Bolts and Nuts F Set Collars 1 gt Figure 2 A Drive Shaft Locking Collar B Transmission Shaft 51 3845 7 04 15 OPERATION SECTION INSTALLATION Install Brush Head 1 Use tractor lift lever to lower hitch 2 Position tractor in line with brush head 3 Drive forward until hitch touches brush head lift hitch to engage implement 4 Stop tractor engine get off tractor ensure pins snap and engage into hitch figure 1 5 Connect drive line 6 Connect cylinder to hitch and hydraulic lines to tractor 7 Place storage stands in up position CAUTION ENSURE PINS SNAP SECURELY INTO THE LOCKED POSITION PRIOR TO OPERATION Brush head not shown Closed In Figure 1 16 OPERATION SECTION OPERATING TIPS Operational Check CAUTION Contact with the sweeper moving joints or material discha
24. rged by the brush can cause serious injury Operate this implement from the operator s seat only Make sure bystanders are well clear of the sweeper and sweeper discharge area before angling or engaging the sweeper 1 Lubricate all U joints and driveline components on the sweeper with high quality multi purpose grease 2 Start the tractor according to instructions in the tractor operator s manual Slowly raise the sweeper to the fully lifted position with the implement lift 4 Stop the tractor and remove the key CAUTION Do not get under the sweeper at any time while sweeper is in the raised position 10 11 51 3845 7 04 Carefully examine the sweeper clearance under the tractor undercarriage If sweeper shields or other parts contact the undercarriage of the tractor in any way remove the sweeper from the tractor and follow the tractor operator s manual to adjust the implement lift height adjustment linkages limiting the maximum lift height Reinstall the sweeper Start the tractor according to instructions in the tractor operators manual Engage the tractor PTO with the engine at 1 000 rom Note any excessive noise vibration or other problems Disengage the PTO shut off the engine and remove the key Correct any driveline problems before the unit is put into service 51 3845 7 04 Operating Sweeper CAUTION Operate this implement from the operator s seat only Do not al
25. ro am Lockwasher Carriage Bolt ao au Nut Standard Hardware Sizing When a washer or nut is identified as 1 2 this is the Nominal size meaning the inside diameter is 1 2 inch if a second number is present it represent the threads per inch When bolt or capscrew is identified as 1 2 16 x 2 this means the Nominal size or body diameter is 1 2 inch the second number represents the threads per inch 16 in this example and the final number is the body length of the bolt or screw in this example 2 inches long The guides and ruler furnished below are designed to help you select the appropriate hardware and tools Nut 1 2 Inside m Diameter R R Screw 1 2 x 2 N Body L Diameter E S Body Length R Q 7 1 VE ay Wrench amp Fastener Size Guide 1 4 Bolt or Nut 5 16 Bolt or Nut Wrench 7 16 Wrench 1 2 3 8 Bolt or Nut Wrench 9 16 Torque Specification Chart FOR STANDARD MACHINE HARDWARE Tolerance 20 Hardware Grade SAE Grade 2 Size Of in lbs Hardware ft Ibs 0 32 8 36 10 24 10 32 1 4 20 1 4 28 95 16 18 95 16 24 3 8 16 3 8 24 7 16 14 7 16 20 1 2 13 1 2 20 9 16 12 9 16 18 5 8 11 5 8 18 3 4 10 3 4 16 7 8 9 7 8 14 1 8 1 12 in lbs Nm ft lbs NOTES SAE Grade 5 Nm SAE Grade 8 in Ibs ft lbs 4 6 4 9 6 8 7 1 16 3 19 0 34 0 34 0 61 2 68 0 95 2 108 8 149 6 163 2 204 0 231 2 299 2
26. sher Lock Split Medium 5 16 Nut Insert M6 x 1 Grip 165 251 Ring Snap 1 x 078 Screw Tap 5 16 18 x 2 25 Washer 1 5 x 1 x 075 Chain Guide Shield Drive shaft Screw Panhead 8 18 x 1 2 Clip Hairpin 162 x 3 43 Plug Cap Plastic Black 1 x 51 Tag Plastic Red Remove Before Use Shield Drive shaft with Hole 4 Ft Broom Shield Drive shaft with Hole 5 Ft Broom Flange Bearing 2 Holes Bearing Flange 3 Hole Bearing 1 RD with Collar Set Screw Assembly Mounting QA Weld Frame Brush 4 Ft Brush Weld Frame Brush 5 Ft Brush Key 1 4 x 1 4 x 2 Weld Adjustment Brush Head Plate Retainer Bushing Swing Item Part 36 13 5741 37 13 5742 38 13 8384 39 13 8390 40 13 8396 41 13 8420 42 13 8472 43 13 8557 44 13 9456 45 13 9457 46 13 9591 47 13 9652 13 8391 48 13 9655 13 8415 49 13 9659 13 5743 50 13 9698 51 13 9817 52 13 9818 53 50 0014 1 54 50 0076 1 55 50 0103 56 50 0104 57 90 0115 58 50 0213 59 50 0391 60 50 0718 63 07 3270 64 07 4033 65 07 4668 66 13 8385 N GO PP PND BR NAN AH B HK NN WO AH Qty Description Sheet Hood Side Left Sheet Hood Side Right Knob Pattern Adjustment 5 8 8 Bushing Brush Head Swing Plate Retainer Core Weld Idler Assembly Plate Locking Assembly Support Hood Plate Keeper Plate Spacer Chain Guide Weld Cover Brush Frame
27. sweeper hood to prevent the excess weight from affecting steering Vary the brush speed and sweeper angle so the sweeper throws material out of the sweeper path whenever possible Faster brush speeds perform better on wet heavy snow or slush This sweeper works best on snow depths of 6 in 152 mm or less but almost any amount of snow can be moved if ground speed is reduced If snow carries over to the rear of the brush reduce speed and make a second pass to produce a clean surface 18 OPERATION SECTION OPERATING TIPS Lawn Thatching NOTE Your sweeper is provided with a polypropylene brush Brushes with 1 2 poly 1 2 wire or full wire sections may damage lawns by pulling out the live grass Brushes made with wire are not recommended for lawn thatching Carry the sweeper with the implement lift slightly raised to limit ground contact Brush bristles should barely touch the ground while sweeping under load Slower brush speeds and slower ground speeds are more suitable for lawn thatching This gives the brush time to pull out the dead grass and minimizes the bouncing of the brush head which can cause lawn damage due to excessive ground contact Minimize dust by sweeping when moisture is high but not wet G Preferred Wind Directions When Sweeping Figure 1 51 3845 7 04 Leaf Raking Carry the sweeper with implement lift slightly raised to limit contact with the grass Use slower brush speeds and s
28. the lock nut Adjusting Brush Contact Area NOTE Keep tires at the correct pressure 1 Drive to a dirty section on a hard surface 2 Set the brush on the ground and run it 30 seconds without moving the tractor 3 Stop raise the brush head assembly back away and park the tractor 4 Measure the path cleared If the sweeper is ad justed correctly the path will be 2 3 in 51 76 mm wide 5 Adjust brush contact area with the brush adjust ment knob figure 2 To make the path wider lower the brush head assembly by turning the knob to the left counterclockwise To create a narrower path raise the brush head assembly by turning the knob to the right clockwise 25 MAINTENANCE SECTION ADJUSTING DRIVE CHAIN IDLER BRUSH PATTERN Figure 2 Replacing Shear Bolt Replace the shear bolt in the end of the drive shaft if it breaks 1 Remove any remaining parts of the broken shear bolt 2 Install a new shear bolt 3 Checkthe condition of the snap ring retaining the drive shaft Replace if it is broken or damaged Safety Labels Replace worn or damaged safety labels before the sweeper is operated If any safety labels become damaged when parts are repaired replace those labels before operating the sweeper Keep all safety labels clean so they are easy to read Order replacement safety labels shown on pages 11 12 of this manual Replacement safety labels are supplied at no charge See page 10 for the
29. w Simplicity Manufacturing Inc Pari Washington WI 5304 0997 LER SER AL MFG VM 1 1594388 51 3845 7 04 Importance of this Manual This operator s manual should be regarded as part of the sweeper Suppliers of both new and secondhand sweepers are advised to keep documentation indicat ing that this manual was provided with the sweeper The manual contains information regarding installation operation and maintenance required for this sweeper model and optional equipment It also includes detailed parts lists Purpose of Sweeper This sweeper is designed solely for use in construction cleanup road maintenance grounds maintenance snow removal and similar operations Use in any other way is considered contrary to the intended use Compliance with and strict adherence to operation service and repair conditions as specified by the manufacturer are also essential elements of the intended use This sweeper should be operated serviced and repaired only by persons who are familiar with its characteristics and acquainted with relevant safety procedures Accident prevention regulations all other generally recognized safety regulations and all road traffic regulations must be observed at all times Any modifications made to this sweeper may relieve the manufacturer of liability for any resulting damage or injury Safety Alert Symbol this safety alert symbol indicates important safety messa
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