Samsung HT-DM150 Home Theater System User Manual
Contents
1. 1 8 622832 014 d eed s hem 1 9 606066 004 Screw 10 32 x 3 4 in Pan 4 10 617966 030 Screw 48 10 x 5 8 in Pan 8 11 970697 000 Handle Assembly 1 12 973735 206 cotone bibe iR Sama te cina tno u GWS ER PN DENKT UE 1 13 606688 002 Chip Shield u db de S us u uq eee 1 14 998586 001 Screw 10 32 x 1 4 in Pan Hd J J I J I aa 3 15 612191 004 Subbase u Mc 1 16 989684 001 Screw 6 32 x 1 4 in T C Pan Hd 1 17 975041 001 Work Light Lens mM 1 18 610930 001 Light HOUSING u u 1 19 970696 000 Power Handle Assembly 1 20 610951 001 Light BUID iioi evi dci 1 21 998895 001 atti ura dr rite em ed tese ih ass 1 22 999603 001 1 23 931744 059 Lii Sere TON 3 24 623173 006 Wira SS ae q eva a bk ko 1 25 999053 003 Screw 5 10 x 1 2 in Fil Hd 2 26 989935 006 Wrench 49 15 Ifi dis ecu ADIRE 1 27 981574 000 Carrying Case Not Shown l I aaa 1 972000 673 Owner s Manual Standard Hardware Item May Be Purchased Locally 17 In U S2. A or Canada for in home major brand repair service Call 24 hours a day 7 days a week 1 800 4 1 800 469 4663 Para pedir servicio de reparaci n domicilio 1 800 676 5811 Au Canada pour tout le service ou les pi ces 1 800 469 4663 For the repair or replacement parts you need Call 6 a m 11 p m CST 7 days a week Parts Direct 1 800 366 PART 1 800 366 7278 Para ordenar piezas con entrega a domicilio 1 800 659 7084 For the location of a Sears Service Center in your area Call 24 hours a day 7 days a week 1 800 488 1222 To purchase or inquire about a Sears Maintenance Agreement Call 7 a m 5 p m CST Monday Saturday 1 800 827 6655 SEARS HomeCentral BILLING SHEET AND PRICE INFORMATION FOR CRAFTSMAN ROUTER MODEL NO 175000 P C BILLING SELLING COST COST KEY DESCRIPTION BUYER U B RDE PART NO 981575 001 ATA PLATE 970692 001 981576 001 LOGO PLATE 989985 003 COLLET NUT I 4 974722 000 DEPTH ADJUSTING RING ASSY INCL KEY 25 RING 7 623166 006 SQUARE HEAD BOLT 7 1 4 20 X 1 1 4 622832 014 ROLL PIN 7 6 06066 004 SCREW 10 32 X HD SCREW 38 10 X 5 8 PAN HD 970697 000 973735 206 BASE 606688 002 998586 001 SCREW 10 32 X PD HD 61 1191 004 7 989684 001 SCREW 6 32 X 7 T C PAN HD 7 975041 001 7 610930 001 7 ASSSY 999
3. no breakage or operate this tool until the missing parts are damage has occurred during shipping If any parts are replaced Failure to do so could result in possible damaged or missing contact your nearest Sears serious personal injury Retail Store to obtain replacement parts before attempt ng to operate router wrench and this Owner s Manual are also included ACCESSORIES THE FOLLOWING RECOMMENDED ACCESSORIES ARE CURRENTLY AVAILABLE AT SEARS RETAIL STORES Template Guide Bushing CARBIDE TIPPED BITS 25895 FOR CARBIDE TIPPED EDGE FORMING BITS 2589 FOR HIGH SPEED STEEL EDGE FORMING BITS A WARNING The use of attachments or accessories not listed above might be hazardous KNOW YOUR ROUTER See Figure 1 Before attempting to use any tool familiarize yourself with all operating features and safety requirements SWITCH To turn your router on depress the switch trigger Release switch trigger to turn your router off LOCK ON BUTTON The switch of your router is equipped with a lock on feature which is convenient when operating for extended periods of time To lock on depress the trigger push in the lock button located on the side of the handle then while holding the lock button pushed in release the trigger To release the lock depress the trigger and release CHIP SHIELD A clear plastic chip shield is installed on the front of your router for protection against flying dust and chips The shield is de
4. slow feeding by the runaway too highly pitched sound of the motor or by feeling the wiggle of the bit in the cut DEPTH OF CUT As previously mentioned the depth of cut is important because it affects the rate of feed which in tum affects the quality of a cut and also the possibility of damage to your router motor and bit A deep cut requires a slower feed than a shallow one and a too deep cut will cause you to slow the feed so much that the bit is no longer cutting it is scraping instead Making a deep cut is never advisable The smaller bits especially those only 1 16 inch in diameter are easily broken off when subjected to too much side thrust A large enough bit may not be broken off but if the cut is too deep a rough cut will result and it may be very difficult to guide and control the bit as desired For these reasons we recommend that you do not exceed 1 8 inch depth of cut in a single pass regardiess of the bit size or the softness or condition of the workpiece See Figure 11 DEPTH OF CUT WIDTH OF CUT Fig 11 OPERATION To make deeper cuts it is therefore necessary to make as many successive passes as required lowering the bit 1 8 inch for each new pass In order to save time do all the cutting necessary at one depth setting before lowering the bit for the next pass This will also assure a uniform depth when the final pass is completed See Figure 12 2ND 1ST PASS 1S
5. surface Turn the depth indicator ring until the zero lines up with the indicator point on the base Note The depth indicator ring is also a zero reset indicator when setting cutter at zero depth of cut then it becomes the depth adjusting ring See Figure 5 Position your router so that the cutter can extend below the subbase for desired depth setting See Figure 6 CUTTER EXTENDED BELOW SUBBASE Fig 6 Turn the depth adjusting ring to obtain the desired depth of cut The distance the cutter moves can be read on the depth adjusting ring Each mark on the depth adjusting ring indicates 1 16 inch change in depth setting indicator point is located on the base Tighten locking knob securely before operating router ADJUSTMENTS OPERATION DEPTH OF CUT ADJUSTMENTS WHEN ROUTER IS MOUNTED TO A ROUTER TABLE See Figure 7 The depth of cut is readable from both sides of the depth indicator ring The bottom ring is convenient when using your router mounted upside down to a router table The indicator point on the base can also be used when using your router mounted to a router table Set the cutter at zero depth of cut rotate depth indicator ring to desired depth of cut on the scale then tighten locking knob securely FOR ROUTER TABLE USE ONLY INDICATOR POINT DEPTH INDICATOR RING _ Fig 7 ROUTER TABLES The use of Craftsman routers on router tables offered by other manufacturers has not been inves
6. 60300 KNOB 331744059 WASHER 623173 006 WIRENUT 999053 003 SCREW 5 10 X 4 FIL HD 985038006 981574 000 CARRYING STANDARD HARDWARE ITEM MAY PURCHASED LOCALLY z gt wj 2 67 gt 7 7 t 7 7 BILLING SHEET AND PRICE INFORMATION FOR CRAFTSMAN ROUTER MODEL NO 175000 mE Cor COST 989592 002 SCREW 88 10 X 1 3 8 7 FIL HD 1 970501907 END CAP 3 9783490 BUMPER 63315906 WIRENUT 1 989629 001 SCREW 10 16 X 1 PAN HD T F 610784 048 BRUSH ASSEMBLY 7 611686 003 BRUSH TUBE 7 616081 014 SCREW 8 18 X 11 16 7 PAN HD T C a 6 E 10 13 612848007 TOP BEARING PLATE 7 974951 001 COMPRESSION 7 SPRING 19 pee SELLING COST U B BASE COST POINT 4j 989573 001 RETAINER CLIP 971669 002 POWER HANDLE CORD FIELD ASSEMBLY 980826 001 BALL BEARING NSK 608VV 968843 007 622167 012 RETAINING RING 989919 004 BALL BEARING STANDARD HARDWARE ITEM 7 7 7 7 7 7 7 7 5 Y BE PURCHASED LOCALLY
7. NG Do not at time let brake fluids gasoline petroleum based products penetrating oils etc come in contact with plastic parts They contain chemicals that can damage weaken or destroy plastic It has been found that electric tools are subject to accelerated wear and possible premature failure when they are used on fiberglass boats sports cars wallboard spackling compounds or plaster The chips and grindings from these materials are highly abrasive to electric tool parts such as bearings brushes commutators etc Consequently it is not recommended that this tool be used for extended work on any fiberglass material wallboard spackling compounds or plaster During any use on these materials it is extremely important that the tool is cleaned frequently by blowing with an air jet LUBRICATION All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions Therefore no further lubrication is required EXTENSION CORDS The use of any extension cord will cause some loss of power To keep the loss to a minimum and to prevent tool overheating use an extension cord that is heavy enough to carry the current the tool will draw wire gage size A W G of at least 14 is recommended for an extension cord 100 feet or less in length When working outdoors use an extension cord that is suitable for outdoor use The cord s jacket wil
8. NO SIGHT with side shields available at Sears Retail Stores RULES FOR SAFE OPERATION The purpose of safety symbols Is to attract your attention to possible dangers The safety symbols and the explanations with them deserve your careful attention and understanding The safety warnings do not by themselves ellminate any danger The instructions or warnings they give are not substitutes for proper accident prevention measures SYMBOL MEANING A SAFETY ALERT SYMBOL Indicates danger warning or caution May be used in conjunction with other symbols or pictographs DANGER Failure to obey a safety warning will result in serious injury to yourself or to others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury A WARNING Failure to obey a safety warning can result in serious injury to yourself or to others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury A CAUTION Failure to obey a safety warning may result in property damage or personal injury to yourself or to others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury NOTE DOUBLE INSULATION Double insulation is a concept in safety in electric power tools which eliminates the need for the usual three wire grounded power cord All exposed metal parts are isolated from internal metal motor components with protecting insula
9. Owner s Manual CRAFTSMAN ROUTER Double Insulated Model No 315 175000 Save this manual for future reference Safety A CAUTION Read and Features follow all Safety Rules and Adjustments Operating Instructions before Operation first use of this product Maintenance Sears Roebuck and Co Hoffman Estates IL 60179 USA Parts List Visit the Craftsman web page WWW Sears com craftsman 972000 673 7 99 TABLE OF CONTENTS Table Of Contents iTable OF Comte rites te th e e o tee eto et o ce TE ve oaa s 2 B WAarra lyu u C 2 Mill 2 Rules for Safe Operation eese 3 4 _ Product Specifications EDDIE QD LED 5 B UnpacKIQ a 2 ee al SS S a hace k q Wa au eee bu Sa 5 Accessories 5 MEL UC 6 BEIC al PAID 7 9 MEG Cue 9 13 iea 14 15 Exploded View and Repair Parts List nnne nn nennt haerent intranet rers a s rasa 16 17 B Pans Ordering qu dew Qe RR aC RU 18 WARRANTY FULL ONE YEAR WARRANTY ON CRAFTSMAN ROUTER If this CRAFTSMAN Router fails to give complete satisfaction within one
10. Shake router or blow with an air jet to remove sawdust buildup V Think safety by thinking ahead ROUTING See Figure 8 For ease of operation and maintaining proper control your router has two handles one on each side of the router base When using your router hold it firmly with both hands as shown in Figure 8 Turn router on and let motor build to its full speed then gradually feed cutter into workpiece Remain alert and watch what you are doing Do not operate router when fatigued SS SN NN NS lt lt SS POWER HANDLE Fig 8 A WARNING Keep a firm grip on router with both hands at all times Failure to do so could result in loss of control leading to possible serious injury OPERATION FREEHAND ROUTING See Figure 9 FREEHAND ROUTING Fig 9 When used freehand your router becomes a flexible and versatile tool This flexibility makes it possible to easily rout signs relief sculptures etc There are two basic techniques for freehand routing Routing letters grooves and patterns into wood See Figure 9 Routing out the background leaving the letters or pattern raised above the surface When freehand routing we suggest the foliowing Draw or layout the pattern on workpiece Choose the appropriate cutter Note A core box or V groove bit s often used for routing letters and engraving objects Straight bits and ball mills are often used to make relief carvings Veining bits are used to
11. T PASS Fig 12 DIRECTION OF FEED AND THRUST The router motor and bit revolve in a clockwise direc tion This gives the tool a slight tendency to twist in your hands in a counterclockwise direction especially when the motor revs up as at starting Because of the extremely high speed of bit rotation during a proper feeding operation there is very little kickback to contend with under normal conditions However should the bit strike a knot hard grain foreign object etc that would affect the normal progress of the cutting action there will be a slight kickback sufficient to spoil the trueness of your cut if you are not prepared Such a kickback is always in the direction opposite to the direction of bit rotation To guard against such a kickback plan your setup and direction of feed so that you will always be thrusting the tool to hold it against whatever you are using to guide the cut in the same direction that the leading edge of the bit is moving In short the thrust should be in a direction that keeps the sharp edges of the bit continuously biting straight into new uncut wood ROUTING Whenever you are rout ng a groove your travel should be in a direction that places whatever guide you are using at the right hand side In short when the guide is positioned as shown in the first part of Figure 13 tool travel should be left to right and counterclockwise around curves When the guide is positioned
12. VISITORS AWAY All visitors should wear safety glasses and be kept a safe distance from work area Do not let visitors contact tool or extension cord STORE IDLE TOOLS When not in use tools should be stored in a dry and high or locked up place out of the reach of children DO NOT FORCE TOOL It will do the job better and safer at the rate for which it was designed USE RIGHT TOOL Don t force small tool or attachment to do the job of a heavy duty tool Don t use tool for purpose not intended for example don t use a circular saw for cutting tree limbs or logs WEAR PROPER APPAREL Do not wear loose clothing or jewelry that can get caught in tool s moving parts and cause personal injury Rubber gloves and nonskid footwear are recommended when working outdoors Wear protective hair covering to contain long hair and keep it from being drawn into nearby air vents ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses have only impact resistant lenses they are not safety glasses PROTECT YOUR LUNGS Wear a face or dust mask if the operation is dusty RULES FOR SAFE OPERATION Continued PROTECT YOUR HEARING Wear hearing protection during extended periods of operation DO NOT ABUSE CORD Never carry tool by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges SECURE WORK Use clamps or a vise to hold work It is safer than using your hand and it frees both hands to operate to
13. a slower pace than an identical with grain cut in the same workpiece There is no fixed rule You will learn by experience from practice and use The best rate of feed is determined by listening to the sound of the router motor and by feeling the progress of each cut Always test a cut on a scrap piece of the workpiece wood beforehand FORCE FEEDING Clean smooth routing and edge shaping can be done only when the bit is revolving at a relatively high speed and is taking very small bites to produce tiny cleanly severed chips If your router is forced to move forward too fast the RPM of the bit becomes slower than normal in relation to its forward movement As a result the bit must take bigger bites as it revolves Bigger bites mean bigger chips and a rougher finish Bigger chips also require more power which could result in the router motor becoming overloaded Under extreme force feeding conditions the relative RPM of the bit can become so slow and the bites it has to take so large that chips will be partially knocked off rather than fully cut off with resulting splintering and gouging of the workpiece See Figure 10 OPERATION TOO FAST TOO SLOW Fig 10 Your router is an extremely high speed tool 25 000 RPM no load speed and will make clean smooth cuts if allowed to run freely without the overload of a forced too fast feed Three things that cause force feeding are bit size depth of cut and w
14. ally feeding cutter into workpiece A WARNING Keep a firm grip on router with both hands at all times Failure to do so could result in loss of control leading to possible serious injury Upon completion of cut tum motor off and let it come to a complete stop before removing router from work surface A WARNING Never puil router out of work and place upside down on work surface before the cutter stops ROUTING WITH GUIDE BUSHINGS When using the Template Guide Bushings Item No 9 25082 with your router you must visually center the bit with the bushing before beginning your cut Your router subbase may be adjusted by loosening the screws holding the subbase to your router Be sure locking knob is tightened before centering bit in bushing After centering bit with bushing tighten screws securely MAINTENANCE WARNING When servicing use only identical Craftsman replacement parts Use of any other part may create a hazard or cause product damage GENERAL Only the parts shown on parts list page 17 are intended to be repaired or replaced by the customer All other parts represent an important part of the double insulation system and should be serviced only by a qualified Sears service technician Avoid using solvents when cleaning plastic parts Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use Use clean cloths to remove dirt carbon dust etc WARNI
15. as shown in the second part of Figure 13 tool travel should be right to left and clockwise around curves If there is a choice the first setup is generally the easiest to use In either case the sideways thrust you use is against the guide GUIDE OUTSIDE GUIDE GUIDE INSIDE ROTATION THRUST Fig 13 OPERATION STARTING AND ENDING CUT INTERNAL ROUTING Tilt router and place on workpiece letting edge of subbase contact workpiece first Be careful not to let router bit contact workpiece Turn router on and let motor build to its full speed Gradually feed cutter into workpiece until subbase is level with workpiece WARNING Keep firm on router with both hands at all times Failure to do so could result in loss of control leading to possible serious injury Upon completion of cut turn motor off and let it come to a complete stop before removing router from work surface A WARNING Never pull router out of work and place upside down on work surface before the cutter stops EDGING WITH PILOT BITS See Figure 14 ROUTER WORK TOP EDGE SHAPING WHOLE EDGE SHAPING Fig 14 Arbor type bits with pilots are excellent for quick easy edge shaping They will follow workpiece edges that are either straight or curved The pilot prevents the bit from making too deep a cut and holding the pilot firmly in contact with the workpiece edge throughout prevents the cut from becom
16. carve small intricate details E Rout the pattern in two or more passes Make the first pass at 25 of the desired depth of cut This will provide better control as well as being a quide for the next pass Do not rout deeper than 1 8 in per pass or cut A WARNING Do not use large router bits for freehand routing Use of large router bits when freehand routing could cause loss of control or create other hazardous conditions that could cause possible serious personal injury When using a router table large router bits should be used for edging only Do not use router bits that are larger in diameter than the opening in router base for any purpose RATE OF FEED IMPORTANT The whole secret of professional routing and edge shaping lies in making a careful setup for the cut to be made and in selecting the proper rate of feed PROPER FEEDING The right feed is neither too fast nor too slow It is the rate at which the bit is being advanced firmly and surely to produce a continuous spiral of uniform chips without hogging into the wood to make large individual chips or on the other hand to create only sawdust if you are making a small diameter shallow groove in soft dry wood the proper feed may be about as fast as you can travel your router along your guide line On the other hand if the bit is a large one the cut is deep or the wood is hard to cut the proper feed may be a very slow one A cross grain cut may require
17. e stalling and kickback KEEP HANDS AWAY FROM ROUTING AREA Keep hands away from cutters Do not reach under neath work while cutter is rotating Do not attempt to remove material while cutter is rotating NEVER USE IN AN EXPLOSIVE ATMOSPHERE Normal sparking of the motor could ignite fumes INSPECT TOOL CORDS PERIODICALLY and if damaged have repaired at your nearest Sears Repair Center Stay constantly aware of cord location INSPECT EXTENSION CORDS PERIODICALLY and replace if damaged KEEP HANDLES DRY CLEAN AND FREE FROM OIL AND GREASE Always use a clean cloth when cleaning Never use brake fluids gasoline petroleum based products or any strong solvents to clean your tool STAY ALERT AND EXERCISE CONTROL Watch what you are doing and use common sense Do not operate tool when you are tired Do not rush CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Chack for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized service center DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF Have defective switches replaced by an authorized service center INSPECT FOR and remove ali nails from lumber before ro
18. ing too shallow Whenever the workpiece thickness together with the desired depth of cut as adjusted by router depth setting are such that only the top part of the edge is to be shaped leaving at least a 1 16 inch thick uncut portion at bottom the pilot can ride against the uncut portion which will serve to guide it See Figure 14 However if the workpiece is too thin or the bit set too low so that there will be no uncut edge to ride the pilot against an extra board to act as a guide must be placed under the workpiece This guide board must have exactly the same contour straight or curved as the workpiece edge If it is positioned so that its edge is flush with the workpiece edge the bit will make a full cut in as far as the bit radius On the other hand if the guide is positioned as shown in Figure 14 out from the workpiece edge the bit will make less than a full cut which will alter the shape of the finished edge Note Any of the piloted bits can be used without a pilot for edge shaping with guides as preceding The size diameter of the pilot that is used determines the maximum cut width that can be made with the pilot against the workpiece edge the small pilot exposes all of the bit the large one reduces this amount by 1 16 inch EDGE ROUTING Piace router on workpiece making sure the router bit does not contact workpiece Tum router on and let motor build to its full speed Begin your cut gradu
19. king adjustments installing or removing cutters cleaning or when not in use Disconnecting router will prevent accidental starting that could cause serious personal injury INSTALLING REMOVING CUTTERS See Figures 2 and 3 Unplug your router WARNING Failure to unplug your router could result in accidental starting causing serious injury A spindle lock is located on the front of the motor housing To activate lock push spindle lock in and slide into lock position See Figure 2 A WARNING To prevent damage to the spindle or spindle lock always allow motor to come to a complete stop before engaging spindle lock SPINDLE LOCK L PUSH INTO LOCK AND UNLOCK TO LOCK SES TO UNLOCK 4 gt SPINDLE Fig 2 Place your router upside down on table then turn collet nut with wrench until lock mechanism interlocks See Figure 3 Note Spindle lock is spring loaded and will snap into position when lock mechanism interlocks CUTTER LLET WRENCH caeco P nd Ld I A lt gt S EN FAT YN EXC To LOOSEN 5 BS COLLET NUT TZ Z Z TOTIGHTEN COLLET NUT Sr SES 4 Nac Fig 3 A WARNING If you are changing a cutter immediately after use be careful not to touch the cutter or collet with your hands or fingers They will get burned because of the heat buildup from cutting Always use the wrench provided Remove cutters by turning col
20. l be marked WA CAUTION Keep extension cords away from the cutting area and position the cord so that it will not get caught on lumber tools etc during cutting operation WARNING Check extension cords before each use If damaged replace immediately Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury Extension cords suitable for use with your router are available at your nearest Sears Retail Store A WARNING Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust If operation is dusty also wear a dust mask PROPER CARE OF CUTTERS Get faster more accurate cutting results by keeping cutters clean and sharp Remove all accumulated pitch and gum from cutters after each use When sharpening cutters sharpen only the inside of the cutting edge Never grind the outside diameter Be sure when sharpening the end of a cutter to grind the clearance angle the same as originally ground 14 PROPER CARE OF COLLET From time to time it also becomes necessary to clean your collet and collet nut To do so simply remove collet nut from collet and clean the dust and chips that have collected Then return collet nut to its original position MAINTENANCE SWITCH REPLACEMENT See Figures 15 and 16 Unplug your router WARNING Failure to unplug your router could result in accidental sta
21. let nut counter clockwise enough to allow cutter to slip easily from collet See Figure 3 The collet is machined to precision tolerances to fit cutters with 1 4 in diameter shanks E With your router still upside down on table insert shank of cutter into collet The shank of your cutter should be close to but not touching bottom of collet E Tighten the collet nut securely by turning clockwise with the wrench provided See Figure 3 Push spindle lock in and slide into unlock position Otherwise the interlocking mechanism of the spindle lock will not let you turn your router on A WARNING Do not use cutters with undersized shanks Undersized shanks will not tighten properly and could be thrown from tool causing injury ADJUSTMENTS DEPTH OF CUT ADJUSTMENTS See Figures 4 5 and 6 We recommend that cuts be made at a depth not exceeding 1 8 in and that several passes be made to reach depths of cut greater than 1 8 in Unplug your router WARNING Failure to unplug your router could result in accidental starting causing serious injury Place your router on a flat surface loosen locking knob and turn depth adjusting ring until cutter is inside subbase See Figure 4 TO TIGHTEN LOCKING KNOB 2 oe TO LOOSEN ADJUSTING RING DEPTH INDICATOR RING a INDICATOR CUTTER PON INSIDE SUBBASE SUBBASE Fig 4 Turn depth adjusting ring until tip of cutter touches flat
22. ol DO OVERREACH Keep proper footing and balance at all times Do not use on a ladder or unstable support Secure tools when working at elevated positions MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accesso ries DISCONNECT TOOLS When not in use before servicing or when changing attachments tools should be disconnected from power supply REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on AVOID ACCIDENTAL STARTING Do not carry plugged in tool with finger on switch Be sure Switch is off when plugging in MAKE SURE YOUR EXTENSION CORD IS IN GOOD CONDITION When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating wire gage size A W G of at least 14 is recommended for an extension cord 100 feet or less in length A cord exceeding 100 feet is not recommended f in doubt use the next heavier gage The smaller the gage number the heavier the cord OUTDOOR USE EXTENSION CORDS When tool is used outdoors use only extension cords suitable for use outdoors Outdoor approved cords are marked with the suffix W A for example SJTW A or SJOW A KEEP CUTTERS CLEAN AND SHARP Sharp cutters minimiz
23. orkpiece characteristics The larger the bit or the deeper the cut the more slowly the router should be moved forward If the wood is very hard knotty gummy or damp the operation must be slowed still more You can always detect force feeding by the sound of the motor Its high pitched whine will sound lower and stronger as it loses speed Also the strain of holding the tool will be noticeably increased TOO SLOW FEEDING It is also possible to spoil a cut by moving the router forward too slowly When it is advanced into the work too slowly a revolving bit does not dig into new wood fast enough to take a bite instead it simply scrapes away sawdust like particles Scraping produces heat which can glaze burn or mar the cut in extreme cases can even overheat the bit so as to destroy its hardness In addition it is more difficult to control a router when the bit is scraping instead of cutting With practically no load on the motor the bit will be revolving at close to top RPM and will have a much greater than normal tendency to bounce off the sides of the cut especially if the wood has a pronounced grain with hard and soft areas As a result the cut produced may have rippled instead of straight sides See Figure 10 Too siow feeding can also cause your router to take off in a wrong direction from the intended line of cut Always grasp and hold your router firmly with both hands when routing You can detect too
24. pointing toward you push bulb in and tum to the left to remove from bulb socket Note Light bulb removal and installation is similar to removing and installing a standard automotive bulb E Install new bulb by reversing the above procedure Reassembie all parts and tighten screws securely CRAFTSMAN ROUTER MODEL NUMBER 315 175000 NOTE A The assembly shown represents an Important part of the Double insulated System To avoid the possibility of alteration or damage to the System service should be performed by your nearest Sears Repair Center Contact your nearest Sears Retail Store for Service Center Information 16 CRAFTSMAN ROUTER MODEL NUMBER 315 175000 The model number will be found on a plate attached to the motor housing Always mention the model number in all correspondence regarding your ROUTER or when ordering repair parts SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS PARTS LIST Key Part No Number Description Quan 1 981575 001 Data PLANS a u d opor p ARR on 1 2 970692 001 MD CER 1 3 981576 001 Logo Plate ioi terit n terae 1 4 989985 003 Collet Nut 1 4 in aod ied E ac a vet terunt Rad a aa 1 5 974722 000 Depth Adjusting Ring Assembly Includes Key No 25 1 6 974131 001 Depth Indicator 1 7 623166 006 Square Head Bolt 41 4 20 x 1 1 4 1
25. rting causing serious injury Remove screws A and handle cover B See Figure 15 Fig 15 m Note the location of the molded bend rellef C on the power handle cord Also note all wiring in the handie and how each lead is connected to the switch Connections and wiring position must be identical when installing new switch See Figure 15 Remove leads from switch D by inserting a 1 32 in diameter nail or pin into switch lead receptacle and pulling on lead as shown in Figure 16 Remove nail or pin with a twisting pulling motion LEAD 1 32 in DIAMETER NAIL OR PIN Make lead connections to new switch Push each lead as far as possible into proper switch receptacle Pull on leads to check lead connections with lead receptacles Locate switch in handle and place leads so they won t be pinched or contact screws when handle cover is replaced Make sure molded bend relief C is correctly positioned in switch handle then replace handle cover and screws W Tighten all screws securely LIGHT BULB REPLACEMENT See Figure 17 B Unplug your router WARNING Failure to unplug your could result in accidental starting causing serious injury Remove cutter from router Refer to page 7 to remove cutter mg Adjust router to maximum height Remove screws A and subbase B See Figure 17 ff es v lt A Remove screw C and work light lens D With bulb E
26. signed to fit the front opening of the router base If necessary to remove chip shield squeeze the tabs on each end and pull outward To replace squeeze the tabs at each end fit into opening then release For your protection do not use router without chip shield properly in place WRENCH STORAGE AREA Your router has a wrench storage area located on the top end cap portion of the motor housing When installing or removing cutters remove the wrench from its storage area Proper storage of wrench when not in use will help reduce the possibility of losing wrench ELECTRICAL CONNECTION Your router has a precision built electric motor It should be connected to a power supply that Is 120 volts 60 Hz AC only normal household current Do not operate this tool on direct current DC A substantial voltage drop will cause a loss of power and the motor will overheat If your router does not operate when plugged into an outlet double check the power supply UPSIDE DOWN VIEW OF ROUTER DEPTH INDICATOR RING SPINDLE INDICATOR CHIP SHIELD POINT INDICATOR RING INDICATOR POINT WRENCH STORAGE LOCKING KNOB SUBBASE HANDLE Fig 1 A WARNING Do not allow familiarity with your router to make you careless Remember that a careless fraction of a second is sufficient to inflict severe injury ADJUSTMENTS WARNING Your router should never be connected to power supply when you are assembling parts ma
27. tigated for compliance with applicable safety standards WARNING Do not use with router tables that fail to conform to safe wood working practices and offer proper guarding for the cutter Failure to comply can result in an accident causing possible serious injury PRACTICE BEFORE ACTUAL USE We suggest that you practice with your router before installing a cutter and making cuts in wood Check the following before connecting your router to power supply Make sure power supply is 120 volts 60 Hz AC only Make sure the spindle lock is in the unlocked position Make sure the trigger is not in the lock on position W Make sure there is not a cutter in the collet E Make sure the collet does not extend below the subbase Piug your router into power supply E Grasp your router firmly with both hands and tum on HELPFUL HINTS Always clamp workpiece securely before routing A safe operator is one who thinks ahead Always wear eye protection when routing Make setup adjustments carefully Then double check Measure twice and cut once Keep cutters clean and properly sharpened Don t let familiarity make you careless Study all safety rules and do the job safely Never place your hands in jeopardy Make certain clamps can t loosen while in use Test difficult setups on scrap Don t waste lumber Plan each operation before you begin Provide for smoother operation by cleaning your router frequently
28. tion Double insulated tools do not need to be grounded A WARNING Do not attempt to operate this tool until you have read thoroughly and understand completely all instructions safety rules etc contained in this manual Failure to comply can result in accidents involving fire electric shock or serious personal injury Save owner s manual and review frequently for continuing safe operation and instructing others who may use this tool READ ALL INSTRUCTIONS KNOW YOUR POWER TOOL Read owner s manual carefully Learn its applications and limitations as well as the specific potential hazards related to this tool GUARD AGAINST ELECTRICAL SHOCK by preventing body contact with grounded surfaces For example pipes radiators ranges refrigerator enclosures KEEP GUARDS IN PLACE and in working order KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents AVOID DANGEROUS ENVIRONMENT Do not use power tools in damp or wet locations or expose to rain Keep work area well lit Advises you of information or instructions vital to the operation or maintenance of the equipment IMPORTANT Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician For service we suggest you return the tool to your nearest Sears Store for repair Always use original factory replacement parts when servicing KEEP CHILDREN AND
29. uting DO NOT operate this tool while under the influence of drugs alcohol or any medication POLARIZED PLUGS To reduce the risk of electric Shock this tool has a polarized plug one blade is wider than the other This plug will fit in a polar ized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install the proper outlet Do not change the plug in any way WHEN SERVICING USE ONLY IDENTICAL CRAFTSMAN REPLACEMENT PARTS WHEN USING THIS ROUTER WITH A ROUTER TABLE HELP PREVENT POSSIBLE SERIOUS INJURY BY KEEPING THE CUTTER GUARDED AT ALL TIMES Use only router tables with guards that have been designed for use on routers that are of this type size and weight DO NOT USE TOOL UNDER BROWNOUT OR OTHER LOW VOLTAGE CONDITIONS Also do not use with any device that could cause the power supply voltage to change SAVE THESE INSTRUCTIONS Refer to them frequently and use them to instruct others who may use this tool If you loan someone this tool loan them these instructions also SAVE THESE INSTRUCTIONS 4 PRODUCT SPECIFICATIONS Depth of cut 0 1 1 2 Amperes 8 Collet 1 4 No load speed 25 000 RPM Horsepower 1 1 2 Power cord 10 ft Rating 120 volts 60 Hz AC only Net weight 8 13 Ibs UNPACKING Your router has been shipped completely assembled A WARNING If any parts are missing do not Inspect it carefully to make sure
30. year from the date of purchase RETURN IT TO THE NEAREST SEARS STORE IN THE UNITED STATES and Sears will repair it free of charge if this CRRFTSMRN Router is used for commercial or rental purposes this warranty applies for only 90 days from the date of purchase This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Roebuck and Co Dept 817 WA Hoffman Estates IL 60179 INTRODUCTION Your router has many features for making routing A CAUTION Carefully read through this entire operations more pleasant and enjoyable Safety owner s manual before using your new router performance and dependability have been given top Pay close attention to the Rules for Safe priority in the design of this router making it easy to Operation Warnings and Cautions If you use maintain and operate your router properly and only for what it is intended you will enjoy years of safe reliable service Look for this symbol to point out important safety precautions It means attention Your safety is involved The operation of any router can result in foreign objects being thrown into your eyes which can result in severe eye damage Before beginning power tool operation always wear safety goggles or safety glasses with side shields and a full face shield when needed We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses FORESIGHT IS BETTER M i E THAN
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