RIDGID BS14002 Saw User Manual
Contents
1. 2 2555 1 Plate SUPPONI aa 1 Operator s Manual Not Shown BASE SCREWS PLATE SUPPORT MOTOR SUPPORT LEG HEX NUTS LOCK WASHERS cN LEG BRACE LONG CARRIAGE BOLTS LEVELING FEET Fig 8 13 LOOSE PARTS The following items are included with your band saw 1 AW A 1 Pulley a 1 Motor With 1 BANG SAW 1 1 1 1 ot 1 E AE A E 4 SWOR KOY E E 1 Blade evel A 22. ab ES 25 27 28 29 30 31 ACCESSO 32 TYOUBIOSNOOUIAG 32 33 35 Pans Ordlering Senvice 36 INTRODUCTION This tool has many features for making its use more pleasant and enjoyable Safety performance and dependability have been given top priority in the design of this product making it easy to maintain and operate GENERAL SAFETY RULES A WARNING Read and understand all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury READ ALL INSTRUCTIONS KNOW YOUR POWER TOOL Safe operation of this power tool requires that you read and understand this operator s manual and all labels affixed to the tool Learn its applications and limitations as well as the potential hazards GUARD AGAINST ELECTRICAL SHOCK by preventing body contact with grounded surfaces such as pipes radiators ranges refrigerator enclosures KEEP GUARDS IN PLACE and in good working order Never operate the tool with any guard or cover remove
3. 2 SAW TABLE SCALE INDICATOR SWITCH KEY LOCK KNOB MOTOR WITH BAND SAW PULLEY COVER BLADE HANGER DUST CHUTE lt RUBBER GROMMET 5 14 ASSEMBLY UNPACKING This product requires assembly E Carefully remove the tool and any accessories from the box Place it on a level work surface NOTE This tool is heavy To avoid back injury lift with your legs not your back and get help when needed Inspect the tool carefully to make sure no breakage or damage occurred during shipping Do not discard the packing material until you have carefully inspected the tool identified all loose parts and satisfactorily operated the tool Remove the protective oil that is applied to all unpainted metal surfaces Use any ordinary household type grease and spot remover Apply coat of paste wax to the saw table The saw is factory set for accurate cutting After assem bling it check for accuracy If shipping has influenced the settings refer to specific procedures explained in the operation and maintenance sections of this manual If any parts are damaged or missing please call 1 866 539 1710 for assistance A WARNING If any parts are missing do not operate this tool until the missing parts are replaced Failure to do so could result in possible serious personal injury WARNING Do not attempt to modify this tool or create accessories
4. BLADE GUIDE p ASSEMBLY WORKPIECE Fig 32 SAW BLADE BLADE UPPER GUIDES BLADE GUIDES SAW BLADE KNURLED KNOBS THUMB SCREWS Fig 33 KNURLED KNOB Ueda 1 64 IN PE CREW BEARING SCREW SAW BLADE KNURLED KNOB BEARING SHAFT Fig 34 ASSEMBLY ADJUSTING LOWER BLADE GUIDES AND THRUST BEARING See Figures 35 36 A WARNING Saw table in drawing has been removed for clarity purposes Never operate saw without all components in place and in working order Failure to do so could result in possible serious personal injury Disconnect machine from the power source and remove switch key Blade must already be tensioned and tracking properly Loosen thumb screws and move guide blocks as close to blade as possible without pinching it The thickness of a dollar bill on each side of blade is a good rule of thumb Tighten thumb screw Loosen thumb screw and move the guide block support in or out until the front edge of the guide blocks are just behind the gullets of the saw teeth Tighten thumb screw Loosen thumb screw and move the thrust bearing in or out until it is 1 64 in behind the saw blade Tighten thumb screw The thrust bearing should be adjusted so that the back edge of the blade overlaps the front face of the ball bearing approximately 1 8 in To change position of the bearing remove screw and bearing Loosen thumb screw and remove the bearing shaft Notice the bearing holder
5. 187 Ibs 85 kg COVER TENSION KNOB BLADE GUARD ADJUSTMENT KNOB SWITCH AND SWITCH KEY ee BLADE GUARD THRUST BEARINGS TRACKING KNOB MOTOR BEVEL SCALE BLADE GUIDES PULLEY COVER SCALE SAW TABLE INDICATOR BLADE EXHAUST PORT HANGERS LEG STAND 10 FEATURES KNOW YOUR BAND SAW See Figure 6 Before attempting to use this product familiarize yourself with all operating Features and Safety Rules BLADE TENSION KNOB Rotation of this knob will increase or decrease the tension on the blade TRACKING KNOB Adjusts tracking to keep blade centered on the wheels BLADE GUIDES Blade guides provide full support of the adjustable blade THRUST BEARINGS Thrust bearings support the back of the blade and are adjustable for the various blade widths BLADE GUARD ADJUSTMENT KNOBS Use the blade guide adjustment knobs to adjust the blade guide assembly This keeps the blade from twisting or breaking SAW TABLE WITH 90 STOPS Saw table tilts for angular cuts Ensures saw table is per pendicular to blade Use the bevel scale under saw table to measure angular settings 11 TABLE LOCK KNOBS Loosening the table lock knobs allows the saw table to be tilted at different angles Tightening the table lock knobs locks the saw table in place HOUSING COVERS Pull knob to expose wheels during blade changes or to clean out sawdust build up DUST EXHAUST PORT A 2 1 4 in 57 15 mm dust exhaust p
6. Cutting incorrect material Too much tension on motor belt Solution Have switch replaced Request voltage check from the power company Install proper size fuses or circuit break ers Feed work slower into blade Install proper size fuses or circuit break ers Check that wiring will handle load Have switch replaced Blow out sawdust Adjust tracking see Assembly section Tracking the Blade section Adjust belt tension see Assembly section Mounting the Motor Assembly Stop feeding and back up the material slightly until the band saw speeds up Replace blade Slow down trying to cut too fast Adjust tension See Assembly section Adjusting Blade Tension Use correct cutting technique See Operation section Adjust upper and lower blades guides See Assembly section Installing and Adjusting the blade Adjust according to Mounting the Motor Assembly section NOTES 34 WARRANTY RIDGID HAND HELD AND STATIONARY POWER TOOL 3 YEAR LIMITED SERVICE WARRANTY Proof of purchase must be presented when requesting war ranty service Limited to RIDGID hand held and stationary power tools purchased 2 1 04 and after This product is manufactured by One World Technologies Inc The trademark is licensed from RIDGID Inc All warranty communications should be directed to One World Technologies Inc attn RIDGID Hand Held and Stationary Power Tool Technical Service a
7. 5007 1021 Herc V LI PLUS a 9950 WARNING Current attachments and accessories available for use with this tool are listed above Do not use any attachments or accessories not recommended by the manufacturer of this tool The use of attachments or accessories not recommended can result in serious personal injury TROUBLESHOOTING Problem Excessive noise Motor fails to develop full power NOTE Low Voltage Power output of motor decreases rapidly with decrease in voltage at motor terminals For example a reduction of 10 in voltage causes a reduction of 19 in maximum power output of which the motor is capable and a reduction of 20 in voltage causes a reduction of 36 in maximum power output Motor starts slowly or fails to come up to full speed Starting switch in motor will not operate Cause Motor Circuit overloaded with light appliances and other motors Under size wires or circuit too long General overloading of power com pany facilities Motor overloaded Improper cooling air circulation restricted through motor due to saw dust accumulation Burned switch contacts due to extended hold in periods caused by low line voltage etc Shorted capacitor Loose or broken connections Solution Have motor checked by qualified service technician Repair
8. Bevel Cut A cutting operation made with the saw table at any angle other than 90 to the blade Compound Cut A compound cut is a cut made using a miter angle and a bevel angle at the same time Crosscut A cutting or shaping operation made across the grain or the width of the workpiece Freehand for band saw Performing a cut without the workpiece properly supported on the saw table Gum A sticky sap based residue from wood products Kerf The material removed by the blade in a through cut or the slot produced by the blade in a non through cut or partial cut Kickback A hazard that can occur when the blade binds or stalls throwing the workpiece back toward operator Leading End The end of the workpiece pushed into the cutting tool first Miter Cut A cutting operation made with the workpiece at any angle to the blade other than 90 Push Stick A device used to feed the workpiece through the saw blade during narrow cutting operations It helps keep the operator s hands well away from the blade Resaw A cutting operation to reduce the thickness of the workpiece to make thinner pieces Resin A sticky sap based substance that has hardened Ripping A cutting operation along the length of the workpiece Saw Blade Path The area directly in line over under behind or in front of the blade As it applies to the workpiece that area which will be or has been cut by the blade Set The distance that the tip o
9. the wiring in a shop is as important as the motor s horsepower rating A line intended only for lights cannot properly carry a power tool motor Wire that is heavy enough for a short distance will be too light for a greater distance A line that can support one power tool may not be able to support two or three tools GROUNDING INSTRUCTIONS In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or with out yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is neces sary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Repair or replace a damaged or worn cord immediat
10. 12 1 16 0 Cord Length Wire Size A W G 25 16 16 16 16 14 14 25046 146 146 14 14 0020 70016 16 a 2 o Used on 12 gauge 20 amp circuit NOTE AWG American Wire Gauge When working with the tool outdoors use an extension cord that is designed for outside use This is indicated by the letters WA on the cord s jacket Before using an extension cord inspect it for loose or exposed wires and cut or worn insulation WARNING Keep the extension cord clear of the working area Position the cord so that it will not get caught on lumber tools or other obstructions while you are working with a power tool Failure to do so can result in serious personal injury A WARNING Check extension cords before each use damaged replace immediately Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury ELECTRICAL CONNECTION This tool is powered by a precision built electric motor It should be connected to a power supply that is 120 volts 60 Hz AC only normal household current Do not operate this tool on direct current DC A substantial voltage drop will cause a loss of power and the motor will overheat If the saw does not operate when plugged into an outlet double check the power supply SPEED AND WIRING The no load speed of this tool is approximately 3000 fpm This speed is not constant and decreases under a load or with lower voltage For voltage
11. PRESET AT THE FACTORY These settings are functional for some applications We recommend that you check and adjust blade guide settings before first use of your saw Refer to Adjusting thrust bearings blade guide support and blade guides procedures explained in the adjustments section of this operator s manual SAVE THESE INSTRUCTIONS Refer to them frequently and use them to instruct other users If you loan someone this tool loan them these instructions also Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e lead from lead based paints e crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles SYMBOLS Some of the following symbols may be used on this tool Please study them and learn their meaning Proper interpreta tion of these symbols will allow you to operate the tool better and safer SYMBOL NAME Volts Amperes Hertz Watt Minutes Alternating Current Direct Current No
12. are snug Operate machine only after reading the entire operator s manual including blade tracking blade guide adjustments and safety rules ADJUSTING BLADE TENSION See Figures 27 28 As you become familiar with the saw you may find it necessary to change the blade tension from the initial setting Changes in blade width and the type of material being cut will have an effect on blade tension Keep in mind that too little or too much blade tension can cause blade breakage E Unplug the saw and remove switch key Turn blade tension knob clockwise to tension blade A gauge on the upper wheel slide bracket indicates the approximate tension according to the width of the blade Initially set the blade tension gauge to correspond with the blade width NOTE Adjustments of blade tension can be made at anytime Another method of checking blade tension has to do with the sound the blade makes when plucked like a guitar string Pluck the back straight edge on the coasting side opposite the blade guides while turning the tension knob Sound should be a musical note Sound becomes higher pitched as tension increases Using either method to check blade tension can be developed with practice Never increase blade tension so tight as to completely compress the spring When completely compressed the spring can no longer act as a shock absorber TRACKING THE BLADE See Figure 29 Blade must be properly tensioned before a
13. clean cloths to remove dirt carbon dust etc A WARNING Do not at any time let brake fluids gasoline petroleum based products penetrating oils etc come in contact with plastic parts They contain chemicals that can damage weaken or destroy plastic Keep your band saw clean Remove sawdust from the inside frequently Do not allow pitch to accumulate on the saw table blade guides or thrust bearings Clean them with gum and pitch remover Apply a thin coat of automobile type wax to the saw table s top so the wood slides easily while cutting 30 MOTOR ELECTRICAL Frequently vacuum or blow out sawdust from the motor WARNING If the power cord is worn cut or damaged in any way have it replaced immediately by a qualified service technician Failure to do so could result in serious personal injury WARNING To avoid fire or electrocution reassemble electric parts with only identical replacement parts Reassemble exactly as originally assembled A TIRES Cleaning Tires E Pitch and sawdust accumulates on tires and needs to be removed with a fine wire brush or a piece of wood Do not use a sharp knife or any kind of solvent Replacing Tires Open front cover and remove saw blade See section on Installing and Adjusting the Blade page 28 Pry the worn tire away from the wheel carefully Stretch the new tire around the wheel Replace the saw blade and close the front cover BLADE GUIDES
14. making inside or non through cuts This band saw is designed to cut wood and wood composition products only Before starting a cut watch the saw run If you experience excessive vibration or unusual noise stop immediately Turn the saw off remove the switch key and unplug the saw Do not restart until locating and correcting the problem CUTTING PROCEDURES Hold the workpiece firmly against the saw table E Use gentle pressure and both hands when feeding the work into the blade Do not force the work allow the blade to cut Thesmallest diameter circle that can be cut is determined by blade width A 1 4 in 6 mm wide blade will cut a minimum diameter of 1 1 2 in 88 mm a 1 8 in 3 mm wide blade will cut a minimum diameter of 1 2 in 13 mm Keep your hands away from the blade Do not hand hold pieces so small your fingers will go under the blade guard 25 Avoid awkward operations and hand positions where a sudden slip could cause serious injury from contact with the blade Never place hands in blade path Use extra supports tables saw horses blocks etc when cutting large small or awkward workpieces Never use a person as a substitute for a table extension or as additional support for a workpiece that is longer or wider than the basic saw table When cutting irregularly shaped workpieces plan your work so it will not pinch the blade For example a piece of molding must lay flat on the saw table Wor
15. service is available your nearest Authorized Service Center store Do not use other appliances or motors on same circuit when using the saw Increase wire sizes or reduce length of wiring See Electrical section Request a voltage check from the power company Feed work slower into blade Clean out sawdust to provide normal air circulation through motor See Maintenance section Have switch replaced and request a voltage check from the power company Have capacitor tested and replace if defective Have wiring checked and repaired TROUBLESHOOTING Problem Motor stalls resulting in blown fuses or tripped circuit breakers Frequent opening of fuses or circuit breakers Blade does not run in the approxi mate center of the upper wheel Band Saw slows down when cutting Blades breaking Blade dulls too quickly Band saw vibrates Cause Starting switch not operating Voltage too low to permit motor to reach operating speed Fuses or circuit breakers do not have sufficient capacity Motor overloaded Fuses or circuit breakers do not have sufficient capacity Starting switch not operating motor does not reach speed Not tracking properly Belt too loose Cutting too small a radius Dull blade Overloading motor Too much tension on blade Kink in blade caused cutting too small a radius or turning the material too fast when cutting Blade guides set too close to teeth
16. the cord WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry that could get caught and draw you into moving parts Non slip footwear is recommended Wear protective covering over long hair ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS Everyday eyeglasses have only impact resistant lenses they are NOT safety glasses PROTECT YOUR LUNGS Wear a face or dust mask if the operation is dusty PROTECT YOUR HEARING Wear hearing protection during extended periods of operation SECURE WORK Use clamps or a vise to hold the work when practical It s safer than using your hand and frees both hands to operate the tool DONOT OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories DISCONNECT ALL TOOLS When not in use before servicing or when changing attachments all tools should be disconnected AVOID ACCIDENTAL STARTING Be sure switch is off when plugging in any tool USE RECOMMENDED ACCESSORIES Consult this operator s manual for recommended accessories The use of improper accessories may cause risk of injury NEVER STAND ON TOOL Serious injury could occur ifthe tool is tipped or if the bit is unintentionally contacted CHECK DAMAGED PARTS Before using the tool aguard or other part that is damaged should be carefu
17. will DANGER result in death or serious injury Indicates a potentially hazardous situation which if not avoided could WARNING result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury Without Safety Alert Symbol Indicates a situation that may result in CAUTION property damage A WARNING ervicing requires extreme care and knowledge and should be performed only by a qualified service technician For To avoid serious personal injury do net anempt service we suggest you return the product to your nearest to use this product until you read thoroughly ana AUTHORIZED SERVICE CENTER for repair When servic understand completely the operator s manual ing use only identical replacement parts Save this operator s manual and review frequently for continuing safe operation and instructing others who may use this product A WARNING The operation of any power tool can result in foreign objects being thrown into your eyes which can result in severe eye damage Before beginning power tool operation always wear safety goggles or safety glasses with side shields and a full face shield when needed We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields Always use eye protection which is marked to comply with ANSI 487 1 SAVE THESE INSTRUCTIONS GLOSSARY OF TERMS
18. 2 leg braces long 1 base 2 screws 1 motor support E Place base upside down on a level surface Fasten four legs to top using carriage bolts washers lock washers and nuts as shown with nuts and washers to the inside NOTE Legs fasten to outside of top Do not tighten at this time E Fasten two long leg braces and two short leg braces to legs using carriage bolts washers lock washers and nuts as shown Finger tighten only Turn assembly over onto the legs Be sure all four feet sit flat on the ground Adjustment of the feet will be completed after the band saw is attached to the stand Place motor support under the base Insert screws through holes in the base and thread into motor support as shown E Tighten all stand fasteners at this time With the aid of a second person lift the band saw out of the shipping container and place onto the base Be sure front of saw faces leg stand front by aligning holes A CAUTION Do not lift the saw without help Hold it close to your body Keep your knees bent and lift with your legs not your back Ignoring these precautions can result in back injury MOUNTING BAND SAW TO LEG STAND See Figure 13 E Locate the following hardware 4 hex head bolts M8 x 35 8 washers M8 4 lock washers M8 4 hex nuts M8 1 plate support E Place the saw body on the leg stand Line up holes saw body with holes in stand as shown Place support plate to the
19. DE GUIDES AND THRUST BEARING See Figures 33 34 A WARNING Blade guard has been removed for picture clarity Never operate the band saw without all guards in place and in working order Failure to do so could result in possible serious personal injury Unplug the saw and remove switch key Blade must already be tensioned and tracking properly Loosen thumb screws and move blade guides as close to the blade as possible without pinching it The thickness of a dollar bill on each side of blade is a good rule of thumb Tighten thumb screws Loosen thumb screw and turn knurled knob to move the blade guide bracket in or out until the front edge of the blade guides are just behind the gullets of the saw teeth Tighten thumb screw Loosen thumb screw and turn knurled knob to move the thrust bearing in or out until the bearing is 1 64 in behind the blade Tighten thumb screw Blade thrust bearing should be adjusted so that the back edge of the blade overlaps the front face of the ball bearing approximately 1 8 in To change position of the bearing remove screw bearing and back off knurled knob completely to remove the bearing shaft Notice the bearing holder onthe shaft is eccentric Reinstall the bearing shaft the bearing and the screw Examine the overlap between the bearing face and the blade Change the position of the bearing shaft until the overlap is approximately 1 8 in BLADE GUARD ADJUSTMENT KNOB
20. LWAYS TURN SWITCH OFF before disconnecting it to avoid accidental starting SPECIFIC SAFETY RULES AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause your hand to move into the blade ALWAYS make sure you have good balance ALLOW THE MOTOR TO COME UP TO FULL SPEED before starting a cut to avoid binding or stalling REPLACEMENT PARTS All repairs whether electrical or mechanical should be made by a qualified service technician at an authorized service center WHEN SERVICING use only identical Ridgid replacement parts Use of any other parts may create a hazard or cause product damage DIRECTION OF FEED Feed work into a blade or cutter against the direction or rotation of the blade or cutter only BLADE COASTS AFTER TURN OFF BE SURE THE BLADE PATH IS FREE OF NAILS Inspect for and remove nails from lumber before cutting KEEP HANDS AWAY FROM CUTTING AREA Do not hand hold pieces so small that your fingers go under the blade guard Do not reach underneath work or in blade cutting path with your hands and fingers for any reason NEVER CUT MORE THAN ONE PIECE AT A TIME or stack more than one workpiece on the saw table at a time FIRMLY CLAMP OR BOLT your saw to a stable level workbench or table The most comfortable table height is approximately waist height DO NOT FEED THE MATERIAL TOO QUICKLY Do not force the workpiece against the blade USE ONLY CORRECT BLADES Use the right blade size style a
21. Load Speed Class II Construction Per Minute Wet Conditions Alert Read The Operator s Manual Eye Protection Safety Alert No Hands Symbol No Hands Symbol No Hands Symbol No Hands Symbol Hot Surface DESIGNATION EXPLANATION Voltage Current Frequency cycles per second Power Time Type of current Type or a characteristic of current Rotational speed at no load Double insulated construction Revolutions strokes surface speed orbits etc per minute Do not expose to rain or use in damp locations To reduce the risk of injury user must read and understand operator s manual before using this product Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product Precautions that involve your safety Failure to keep your hands away from the blade will result in serious personal injury Failure to keep your hands away from the blade will result in serious personal injury Failure to keep your hands away from the blade will result in serious personal injury Failure to keep your hands away from the blade will result in serious personal injury To reduce the risk of injury or damage avoid contact with any hot surface SYMBOLS The following signal words and meanings are intended to explain the levels of risk associated with this product SYMBOL SIGNAL MEANING Indicates an imminently hazardous situation which if not avoided
22. OPERATOR S MANUAL 14 in BAND SAW BS14002 RIDGID Your new band saw has been engineered and manufactured to our high standards for dependability ease of operation and operator safety When properly cared for it will give you years of rugged trouble free performance A WARNING To reduce the risk of injury the user must read and understand the operator s manual before using this product Thank you for buying a RIDGID product SAVE THIS MANUAL FOR FUTURE REFERENCE TABLE OF CONTENTS MALPOGUIGUION tase E a 2 General Satety sats ce pics cepa ceded gues pada ts tees nade 3 Specific Safety RUES ssie ccceeiveseccevevecscceueeveseccvees ened 4 5 6 1085 7 Electrical acer 8 9 10 14 015 1 12 26656 13 14 ASSIMO 15 24
23. RCLE DIA BLADE SIZE Fig 39 27 ADJUSTMENTS A WARNING A Failure to turn the saw off remove the switch key and unplug the saw could result in accidental starting causing possible serious personal injury WARNING Always wear safety goggles or safety glasses with side shields to protect your eyes while uncoiling band saw blades Failure to do so could result in possible serious personal injury INSTALLING AND ADJUSTING THE BLADE See Figures 40 41 Turn the saw off remove the switch key and unplug the saw from the power source Remove the table pin and the throat plate from the saw table Turn the blade guard adjustment knob counterclockwise to unlock the blade guide assembly Raise the blade guide assembly as high as it will go Turn the blade guard adjustment knob clockwise to retighten Turn the blade tension knob counterclockwise to release tension on the blade Insert screwdriver through table insert hole to loosen the screw holding the guard under the saw table Rotate guard out of the way Open the upper and lower cover by pulling on the knobs Remove the screws and clamps from the rear blade guard Remove rear blade guard Wearing gloves carefully remove the old blade Turn the blade to pass through the slot in the saw table Carefully uncoil the new blade at arms length If the new blade was oiled to prevent rusting it may need to be wiped to keep the oil from your workpiece Carefu
24. See Figure 34 Blade guides may become rounded and worn during use Remove the blade guides and file or grind flat Replace blade guides when filing or grinding has worn them down and they can no longer be properly secured in place MAINTENANCE LUBRICATION SAW All the bearings in this tool are lubricated with a sufficient HOUSING amount of high grade lubricant for the life of the unit under normal operating conditions Therefore no further lubrication is required LOWER See Figure 43 SCREW There is brush located inside the saw housing next the 29 BRUSH lower wheel It helps protect the tire and wheel by brushing gt Ve Za off saw dust As the brush becomes worn it will need to be adjusted or replaced E Remove the screw then pull the brush off E Place the new brush the groove E Retighten using the screw Fig 43 31 ACCESSORIES PRINT te eas nth ba vad ds fe deed said Part No Rip teense astra se AC5001 Riser BIOCK e 5005 5006 OOM BOCK SM pe a RE e a ENE saan sue saa
25. acing out Insert the screws through the table and bevel scale as shown E Install a washer and nut Tighten INSTALLING BEVEL SCALE INDICATOR See Figure 24 E Locate the following items 1 scale indicator 1 pan head screw M5 x 0 8 6 Insert screw through the slot in the scale indicator and into the trunnion support Tighten MOUNTING THE SAW TABLE TO SAW BODY See Figures 25 26 Locate the following items 1 saw table 2 lock knobs To mount saw table remove throat plate and pull table pin out from the table Rotate saw table 90 and guide saw blade through slot in saw table E Rotate saw table back and place table screws into trunnion support Attach using lock knobs A WARNING Unit is shipped with blade installed Do not plug in or operate unit unless the blade is adjusted and aligned per section titled Installing and Adjusting the Blade Failure to do so could result in possible serious personal injury FLAT HEAT SCREWS SAW TABLE HEX NUTS WASHERS BEVEL SCALE Fig 23 20 TRUNNION SUPPORT PAN HEAD SCREW POINTER Fig 24 SAW TABLE THROAT PLATE Sy LOCK KNOBS TABLE Fig 25 SLOT IN SAW TABLE TABLE SCREWS TRUNNION SUPPORT LOCK KNOBS Fig 26 ASSEMBLY E Replace throat plate and table pin Transportation and handling may have caused some fasteners to loosen Before operating check all screws bolts and nuts to make sure they
26. aw from the power source before removing jammed material OPERATION AVOIDING INJURY Make sure saw is level and does not rock Saw should always be on a firm level surface with plenty of room for handling and properly supporting the workpiece Turn saw off remove switch key and unplug cord from the power source before moving the saw Do not remove jammed cutoff pieces until blade has come to a full and complete stop Choose the right size and style blade for the material and type of cut you plan to do Make sure that the blade teeth point down toward the saw table that the blade guides thrust bearings and blade tension are properly adjusted that the blade guide knob is tight and that no parts have excessive play To avoid accidental blade contact minimize blade breakage and provide maximum blade support always adjust the blade guide assembly to just clear the workpiece Use only recommended accessories With the exception of the workpiece and related support devises clear everything off the saw table before turning the saw on Properly support round materials such as dowel rods or tubing because they have a tendency to roll during a cut causing the blade to bite To avoid this always use a V block or clamp workpiece to a miter gauge Before removing loose pieces from the saw table turn saw off and wait for all moving parts to stop LOCKING THE SWITCH See Figure 37 Wait until the saw has c
27. d Make sure all guards are operating properly before each use REMOVE ADJUSTING KEYS AND WRENCHES Get in the habit before turning on tool that hex keys and adjusting wrenches are removed from tool KEEP THE WORK AREA CLEAN Cluttered work areas and work benches invite accidents DO NOT USE IN DANGEROUS ENVIRONMENTS Do not use power tools near gasoline or other flammable liquids in damp or wet locations or expose them to rain Keep the work area well lighted KEEP CHILDREN AND VISITORS AWAY All visitors should wear safety glasses and be kept a safe distance from work area Do not let visitors contact tool or extension cord while operating MAKE WORKSHOP CHILDPROOF with padlocks and master switches or by removing starter keys E DO NOT FORCE THE TOOL it will do the job better and safer at the rate for which it was designed USE THE RIGHT TOOL FOR THE JOB Do not force the tool or attachment to do a job for which it was not designed for Use it only the way it was intended USE THE PROPER EXTENSION CORD Make sure your extension cord is in good condition Use only a cord heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating A wire gage size A W G of at least 16 is recommended for an extension cord 25 feet or less in length If in doubt use the next heavier gage The smaller the gage number the heavier
28. djusting blade tracking Make sure blade guides and blade bearings do not interfere with the blade Open upper cover Rotate the wheel forward by hand observe the position of the blade on the wheel It should be in the center E f adjustment is necessary loosen wing nut tighten knob slightly to move blade toward rear of machine Slightly loosening the knob will cause the blade to track toward the front of the machine E Tighten nut after blade is tracking the center of the wheel 21 TO TIGHTEN BLADE TENSION KNOB Fig 27 GAUGE Fig 28 TRACKING KNOB Fig 29 ASSEMBLY ADJUSTING TABLE STOP See Figure 30 A WARNING Failure to turn the saw off remove the switch key and unplug the saw could result in accidental starting causing possible serious personal injury E Unplug the saw and remove switch key Loosen lock knobs and tilt table left until it rests against table stop E f an adjustment is necessary loosen jam nut and turn table stop bolt left or right to raise or lower the stop E Tighten jam nut to hold table stop bolt in place E Tighten lock knobs by turning clockwise SQUARING THE SAW TABLE TO THE BLADE See Figure 31 Turn the blade guide adjustment knob counterclockwise to unlock the blade guide assembly Raise the blade guide assembly as far as it will go Turn the blade guide adjustment knob clockwise to retighten Place a small combinati
29. ely This tool is intended for use on a circuit that has an outlet like the one shown in figure 1 It also has a grounding pin like the one shown GROUNDING PIN COVER OF GROUNDED OUTLET BOX Fig 1 ELECTRICAL CHANGING MOTOR VOLTAGE See Figures 2 5 A WARNING Electric shock can kill To reduce the risk of serious personal injury never connect plug to power source until all assembly steps are completed NOTE The band saw is prewired at the factory for 120 volts 60 Hz Use the following procedures to change motor voltage from 120 volts to 240 volts E Unplug the saw Located on the side of the motor is the junction box Remove the Phillips screw at the back of the junction box then lift off the cover E Remove and discard the electrical tape from the wire connectors Remove wire connectors Reconnect the leads E Reinstall the wire connectors and wrap each wire with two layers of new UL listed electrical tape Recheck your wiring with the wiring diagrams E Reinstall the junction box cover using the Phillips screw E Cut off the 120 volt power cord plug and replace it with a 3 prong 240 volt 15 amp UL listed plug Connect the power cord white and black leads respectively to the hot plug blade terminals Connect the power cord green grounding wire to the plug ground prong terminal E Plug your table saw into a 220 240 volt 15 amp 3 prong receptacle Make certain the receptacle
30. f the saw blade tooth is bent or set outward from the face of the blade FPM 2 700 surface feet per minute used in reference to surface speed of blade Throw Back Saw throwing back a workpiece in a manner similar to a kickback Usually associated with a cause other than the kerf closing such as a workpiece being dropped into the blade or being placed inadvertently in contact with the blade Through Sawing Any cutting operation where the blade extends completely through the thickness of the workpiece Workpiece The item on which the cutting operation is being done The surfaces of a workpiece are commonly referred to as faces ends and edges Worktable The surface on which the workpiece rests while performing a cutting or sanding operation ELECTRICAL EXTENSION CORDS Use only 3 wire extension cords that have 3 prong ground ing plugs and 3 pole receptacles that accept the tool s plug When using a power tool at a considerable distance from the power source use an extension cord heavy enough to carry the current that the tool will draw An undersized extension cord will cause a drop in line voltage resulting in a loss of power and causing the motor to overheat Use the chart provided below to determine the minimum wire size required in an extension cord Only round jacketed cords listed by Underwriter s Laboratories UL should be used Ampere rating tool faceplate 0 2 0 2 1 3 4 3 5 5 0 5 1 7 0 7 1 12 0
31. ing the blade guide assembly should always be set approximately 1 8 in 3 mm above the workpiece Turn the blade guard adjustment knob counterclockwise to unlock the blade guide assembly E Asa guide use a scrap piece of the same wood you about to cut to set the height of the blade guide assembly Adjust the blade guide assembly by raising or lowering E Lock blade guide assembly in place by turning the blade guard adjustment knob clockwise Always lock the blade guide assembly in place before SET turning the band saw Fig 42 A WARNING Maintain proper adjustment of blade tension blade guides and thrust bearings Failure to do so could result in possible serious personal injury 29 MAINTENANCE A WARNING When servicing use only identical RIDGID replacement parts Use of any other parts may create a hazard or cause product damage WARNING Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust If operation is dusty also wear a dust mask A WARNING To prevent accidental starting that could cause possible serious personal injury turn off the saw remove the switch key and unplug the saw before working on the band saw A GENERAL MAINTENANCE Avoid using solvents when cleaning parts Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use Use
32. is connected to a 240 volt AC power supply through a 240 volt branch circuit having at least a 15 amp capacity and protected by a 15 amp time delay fuse or circuit breaker MOTOR JUNCTION BOX POWER CORD BLACK POWER CORD BLACK WHITE NO 1 WIRE NUT WHITE NO 3 POWER CORD GREEN GROUND WHITE NO 4 2 FOR USE WITH 110 120 VOLT Fig 2 COVER OF GROUNDED OUTLET BOX FOR USE WITH 220 240 VOLT Fig 3 MOTOR JUNCTION BOX POWER CORD POWER CORD BLACK GREEN GROUND POWER CORD BLACK WHITE NO 1 WIRE NUT POWER CORD WHITE WHITE NO 4 WHITE NO 3 ee WIRE NUT FOR USE WITH 220 240 VOLT Fig 4 MOTOR JUNCTION BOX POWER CORD MOTOR JUNCTION BOX SCREW MOTOR JUNCTION BOX COVER Fig 5 FEATURES SPECIFICATIONS Widths ae 1 8 in to 3 4 in 8 mm to 19 mm Blade 93 1 2 237 5 Table 14 x 14 in 355 mm x 355 mm WAU E E E A A ds vaasvewsdveepexsudsinteseaddestucetaendece 120 Volt 60Hz 10 amps Load Spedire eea eaaa Ea a N a ENEON aaa a adaa 2700 FPM Dust POM ede nee tee 2 1 4 57 15 INGE WV GIGI sei 5
33. kpieces must not twist rock or slip while being cut When backing up the workpiece the blade may bind in the kerf cut This is usually caused by sawdust clogging the kerf or when the blade comes out of the guides If this happens Wait until the saw has come to a full and complete stop Place the switch in the OFF O position then remove the switch key from the switch assembly Store key in a safe place Unplug the saw from the power source Wedge the kerf open with a flat screwdriver or wooden wedge Open front cover and turn the upper wheel by hand while backing up the workpiece RELIEF CUTS Relief cuts are made when an intricate curve too small a radius for the blade is to be cut Cut through a scrap section of the workpiece to curve in pattern line then carefully back the blade out Several relief cuts should be made for intricate curves before following the pattern line as sections are cutoff of curve relieving blade pressure SCROLL CUTTING For general type scroll cutting follow the pattern lines by pushing and turning the workpiece at the same time Do not try to turn the workpiece while engaged in the blade without pushing it the workpiece could bind or twist the blade REMOVING JAMMED MATERIAL Never remove jammed cutoff pieces until the blade has come to a full and complete stop Place the switch in the OFF position remove the switch key from the switch assembly Unplug s
34. lly checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect operation A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury NEVER LEAVE TOOL RUNNING UNATTENDED TURN THE POWER OFF Do not leave tool until it comes to a complete stop DO NOT ABUSE CORD Never carry the tool by cord or yank to disconnect from receptacle Keep cord from heat oil and sharp edges KEEP TOOL DRY CLEAN AND FREE FROM OIL AND GREASE Always use clean cloth when cleaning Never use brake fluids gasoline petroleum based products or any solvents to clean tool STAY ALERT AND EXERCISE CONTROL Watch what you are doing and use common sense Do not operate tool when you are tired Do not rush INSPECT TOOL CORDS AND EXTENSION CORDS PERIODICALLY and if damaged have repaired by a qualified service technician Stay constantly aware of cord location and keep it well away from the rotating wheel NEVER USE IN AN EXPLOSIVE ATMOSPHERE Normal sparking of the motor could ignite fumes USE ONLY OUTDOOR EXTENSION CORDS with approved ground connection that are intended for use outdoors and so marked DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF Have defective switches replaced by an authorized service center A
35. lly wipe in the same direction the teeth are pointing so the rag does not catch on the teeth of the blade NOTE The blade may need to be turned inside out if the teeth are pointing in the wrong direction Hold the blade with both hands and rotate it inward With the teeth of the blade toward the front of the saw and facing downward slide the blade through the saw table slot Place blade in the upper and lower blade guides and over the upper wheel and under the lower wheel Turn the blade tension knob clockwise to tension the blade See Assembly section Adjusting Blade Tension Adjust the tracking of the blade See Assembly section Tracking the Blade Replace rear blade guard Secure with screws and clamps 28 UPPER COVER REAR UL BLADE GUARD SAW BLADE lt BLADE TENSION KNOB UPPER WHEEL 5 4 Bee LOWER WHEEL BLADE GUARD CLAMP BLADE GUARD SCREW Fig 40 REAR BLADE GUARD BLADE GUARD CLAMP BLADE GUARD SCREW 19 Fig 41 ADJUSTMENTS E Rotate guard under the saw table back to a closed position and tighten screw LOCK Close upper and lower covers Replace throat plate and table pin PN Adjust blade guide assembly as described in the following section UNLOCK ADJUSTING BLADE GUIDE ASSEMBLY See Figure 42 gt RAISE TO LOWER To prevent the blade from twisting or break
36. nd cutting speed for the material and the type of cut Blade teeth should point down toward the table BEFORE MAKINGACUT BESUREALLADJUSTMENTS ARE SECURE ALWAYS SUPPORT LARGE WORKPIECES while cutting to minimize risk of blade pinching and kickback Saw may slip walk or slide while cutting large or heavy boards A WARNING DO NOT REMOVE JAMMED CUTOFF PIECES until blade has stopped NEVER START THE TOOL when the blade is in contact with the workpiece NEVER TOUCH BLADE or other moving parts during use BEFORE CHANGING THE SETUP REMOVING COVERS GUARDS OR BLADES unplug the saw and remove the switch key HOLD THE WORKPIECE firmly against the saw table TO AVOID ACCIDENTAL BLADE CONTACT minimize blade breakage and provide maximum blade support always adjust the blade guide assembly to just clear the workpiece KEEP BLADES CLEAN SHARP AND WITH SUFFICIENT SET Sharp blades minimize stalling and kickbacks ALWAYS TURN OFF SAW before disconnecting it to avoid accidental starting when reconnecting to a power source DO NOT OPERATE THIS TOOL WHILE UNDER THE INFLUENCE OF DRUGS ALCOHOL OR ANY MEDICATION STAY ALERT AND EXERCISE CONTROL Watch what you are doing and use common sense Do not operate tool when you are tired Do not rush MAKE SURE WORK AREA HAS AMPLE LIGHTING to see the work and that no obstructions will interfere with safe operation BEFORE performing any work using your saw THE BLADE GUIDES HAVE BEEN
37. not recommended for use with this tool Any such alteration or modification is misuse and could result in hazardous condition leading to possible serious personal injury WARNING Do not connect to power supply until assembly is complete Failure to comply could result in accidental starting and possible serious personal injury ATTACHING LEVELING FEET See Figure 10 Locate the following items 4 leveling feet 8 hex nuts 3 8 16 E From the loose parts find the following items 4 legs E Thread hex nut on each of the leveling feet and screw it down towards the rubber foot 15 Put the leveling feet through the holes the bottom of each leg E Thread another hex nut on each of the leveling feet and hand tighten until they are next to the bottom support of the leg LEG HEX NUTS LEVELING FOOT Fig 10 A WARNING To reduce the risk of injury from unexpected saw or work movement leveling feet must be adjusted so that saw does not rock After the band saw has been attached to the leg stand it will be necessary to adjust the leveling feet CARRIAGE BOLT X WASHERS LOCK WASHERS HEX NUTS LEG BRACE SHORT ASSEMBLY ASSEMBLING LEG STAND See Figures 11 12 E Locate the following hardware 40 carriage bolts M8 x 1 25 16 40 washers M8 40 lock washers M8 40 nuts M8 4 legs with attached leveling feet 2 leg braces short
38. nty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state One World Technologies Inc Hwy 8 Pickens SC 29671 983000 292 7 04 OPERATOR S MANUAL 14 in BAND SAW BS14002 CUSTOMER SERVICE INFORMATION For parts or service contact your nearest Ridgid authorized service center Be sure to provide all relevant information when you call or visit For the location of the au thorized service center nearest you please call 1 866 539 1710 or visit us online at www ridgid com The model number of this tool is found on a plate attached to the motor housing Please record the serial number in the space provided below When ordering repair parts always give the following information Model No BS14002 Serial No
39. ollowing hardware DUST CHUTE 2 pan head screws M5 x 0 8 12 2 lock washers M5 Mount switch assembly to frame as shown using pan head screws Thread screws into band saw chassis using a Phillips screwdriver MOUNTING THE DUST CHUTE x See Figure 21 E Locate the following items 2 pan head screws M6 x 1 1 dust chute Open lower blade guard cover and install dust chute pointing down Thread pan head screws from the inside of the lower blade guard cover into the dust chute LOWER BLADE E Close lower blade guard cover GUARD COVER Fig 21 MOUNTING THE TABLE TRUNNION SUPPORT TO BAND SAW TABLE STOP See Figure 22 BOLT Locate the following items a 2 hex head bolts M8 x 35 2 lock washers M8 HEX NUT 1 table stop bolt M8 x 80 1 nut M8 1 trunnion support Place trunnion support on saw body align using pins N mounted as shown TRUNNION E Thread hex head bolts into band saw using lock washers SUPPORT Tighten E Thread hex nut half way onto table stop bolt Thread table stop bolt into trunnion support SAW BLADE yo 22 SWITCH ASSEMBLY SAW BODY _ PINS PAN HEAD WASHERS Fig 20 19 ASSEMBLY MOUNTING BEVEL SCALE TO SAW TABLE See Figure 23 E Locate the following items 2 flat head screws M5 x 0 8 15 2 washers M5 2 hex nuts M5 x 0 8 1 bevel scale 1 saw table E Align bevel scale on the inside edge of the saw table with the text f
40. ome to a full and complete stop Place the switch in the OFF O position remove the switch key from the switch assembly Store key in a safe place BEFORE LEAVING THE SAW See Figure 37 Wait until the saw has come to a full and complete stop Place the switch in the OFF O position remove the switch key from the switch assembly Store key in a safe place Unplug the saw from the power source TO INSTALL SWITCH KEY y SWITCH SWITCH KEY TO REMOVE SWITCH KEY Fig 37 26 OPERATION TILTING THE TABLE See Figure 38 Loosen the lock knob slightly Turn the angle adjustment knob tilt the saw table toward the front of the saw housing until it reaches the desired angle Using the scale indicator check angle markings Retighten the lock knob to hold saw table securely in place CIRCLE CUTTING See Figure 39 Adjust the upper guides to vertically just clear the workpiece Use both hands while feeding the work into the blade Hold the workpiece firmly against the table Use gentle pressure and do not force the work but allow the blade to cut The smallest diameter that can be cut out is determined by the width of the blade For example a 1 4 in 6 mm wide blade will cut a minimum diameter of approximately 1 1 2 in 88 mm CIRCL TABLE STOP BOLT SAW TABLE at 55 JAM NUT LOCK KNOBS INDICATOR Fig 38 E CUTTING CI
41. on square on the saw table beside the blade Loosen the table lock knobs by turning counterclockwise and rotate the saw table up or down to align table 90 to blade 0 position Retighten the table lock knobs by turning clockwise Check squareness of the saw table to the blade Make readjustments if necessary Loosen screw on scale indicator with a Phillips screwdriver and align scale indicator to zero Tighten all screws securely 22 SAW BLADE TABLE STOP BOLT SAW TABLE JAM NUT LOCK KNOBS Fig 30 NY SAN BLADE GUARD J W ADJUSTMENT KNOB saw 6 BLADE 7 BLADE GUIDE ASSEMBLY 2 f SMALL COMBINATION 413 SQUARE LOCK KNOBS ADJUST SCALE INDICATOR BACK TO 0 AFTER SQUARING BLADE TO TABLE Fig 31 ASSEMBLY ADJUSTING UPPER BLADE GUIDE ASSEMBLY See Figures 32 33 Unplug the saw and remove switch key Loosen blade guard adjustment knob and raise or lower upper blade guide assembly to just above the material being cut Tighten blade guard adjustment knob Make sure blade guides are still flat to the blade If adjustment is necessary loosen blade guard adjustment knob and rotate assembly until blade guides are flat to the blade The upper blade guide is spring loaded To adjust the tension on the spring remove blade guard adjustment knob tighten or loosen set screw until desired tension is reached and replace blade guard adjustment knob ADJUSTING UPPER BLA
42. on the shaft is eccentric Reinstall the bearing shaft the bearing and the screw Examine the overlap between the bearing face and the blade Change the position of the bearing shaft until the overlap is approximately 1 8 in SAW BLADE SAW BLADE LOWER GUIDE BLOCKS GULLET THUMB SCREW GUIDE BLOCK Fig 35 THRUST BEARING KNURLED KNURLED THRUST 1 64 KNOB BEARING 4 8 IN THUMB SCREW SAW BLADE BEARING BEARING SCREW SHAFT Fig 36 24 OPERATION A WARNING Do not allow familiarity with tools to make you careless Remember that a careless fraction of a second is sufficient to inflict severe injury WARNING Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust If operation is dusty also wear a dust mask A WARNING To avoid blade contact adjust the blade guide assembly to just clear the workpiece Failure to do so could result in serious personal injury A APPLICATIONS You may use this tool for the purposes listed below Scroll cutting and circle cutting of wood and wood com position products E Relief cutting of wood and wood composition products BASIC OPERATION OF THE BAND SAW A band saw is basically a curve cutting machine that can also be used for straight line cutting operations like cross cutting ripping mitering beveling compound cutting and resawing It is not capable of
43. ort makes dustless cutting possible by blowing the dust away from the user Attach to the dust exhaust port when using a dust collection system or wet dry vac BLADE GUARD Protects the operator from coming in contact with the blade BLADE HANGERS Extra blades may be stored here TOOLS NEEDED The following tools not included are needed for checking adjustments of your saw or for installing the blade JE COMBINATION WRENCH 2 PHILLIPS SCREWDRIVER 10 mm 14mm t ADJUSTABLE WRENCH COMBINATION SQUARE STRAIGHT EDGE Fig 7 12 LOOSE PARTS The following items are included with your band saw 1 LOGS vecicc 4 LOVENO E 4 Hex Nuts G B 8 Braco OMG vase 2 Brace 2 Carriage Bolts 8 1 2 5 7 EEE EEEE 40 40 Lock Washers 555 40 2 2555 E E E E awa E 40
44. service center will re pair any faulty workmanship and either repair or replace any part covered under the warranty at our option at no charge to you 35 WHAT IS NOT COVERED This warranty applies only to the original purchaser at retail and may not be transferred This warranty only covers de fects arising under normal usage and does not cover any malfunction failure or defect resulting from misuse abuse neglect alteration modification or repair by other than an authorized service center for RIDGID branded hand held and stationary power tools Consumable accessories pro vided with the tool such as but not limited to blades bits and sand paper are not covered RIDGID INC AND ONE WORLD TECHNOLOGIES INC MAKE NO WARRANTIES REPRESENTATIONS OR PROMISES AS TO THE QUALITY OR PERFORMANCE OF ITS POWER TOOLS OTHER THAN THOSE SPECIFI CALLY STATED IN THIS WARRANTY ADDITIONAL LIMITATIONS To the extent permitted by applicable law all implied warran ties including warranties of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE are disclaimed Any implied warranties including warranties of merchantability or fitness for a particular purpose that cannot be disclaimed under state law are limited to three years from the date of pur chase One World Technologies Inc and Ridgid Inc are not responsible for direct indirect incidental or consequential damages Some states do not allow limitations on how long an implied warra
45. t toll free 1 866 539 1710 90 DAY SATISFACTION GUARANTEE POLICY During the first 90 days after the date of purchase if you are dissatisfied with the performance of this RIDGID Hand Held and Stationary Power Tool for any reason you may return the tool to the dealer from which it was purchased for a full refund or exchange To receive a replacement tool you must present proof of purchase and return all original equipment packaged with the original product The replacement tool will be covered by the limited warranty for the balance of the 3 YEAR service warranty period WHAT IS COVERED UNDER THE 3 YEAR LIMITED SERVICE WARRANTY This warranty on RIDGID Hand Held and Stationary Power Tools covers all defects in workmanship or materials and nor mal wear items such as brushes chucks motors switches cords gears and even cordless batteries in this RIDGID tool for three years following the purchase date of the tool Warranties for other RIDGID products may vary HOW TO OBTAIN SERVICE To obtain service for this RIDGID tool you must return it freight prepaid or take it in to an authorized service center for RIDGID branded hand held and stationary power tools You may obtain the location of the authorized service center nearest you by calling toll free 1 866 539 1710 or by log ging on to the RIDGID website at www ridgid com When requesting warranty service you must present the original dated sales receipt The authorized
46. underside of stand as shown E Insert a bolt through a washer then through a hole in the saw base and a hole in the leg stand Add a washer lock washer and hex nut Hand tighten E Repeat for remaining holes Tighten all hardware with a wrench You may find it helpful to use one wrench to hold the head of the bolt and one to tighten the hex nut 16 SCREWS SUPPORT LEG STAND ASSEMBLY LOCK WASHERS BASE Fig 12 NUTS Fig 13 ASSEMBLY MOUNTING THE MOTOR ASSEMBLY See Figure 14 LARGE PULLEY E Locate the following items 4 hex bolts M8 x 35 8 washers M8 4 lock washers M8 4 hex nuts M8 STRAIGHT EDGE 4 rubber grommets 1 motor with switch assembly SET SCREW To mount motor place four rubber grommets over holes in leg stand NOTE Use of rubber grommets is essential for eliminating excessive vibration Set motor on rubber grommets and fasten to leg stand using hex head bolts washers lock washers and hex nuts as shown Do not tighten at this time MOTOR PULLEY Fig 15 INSTALLING THE V BELT See Figures 15 17 SET SCREW E Locate the following item 1 V belt E Align the inside edge of the motor pulley with the inside edge of the large pulley using straight edge With a 3mm hex wrench adjust one or both pulleys by loosening the set screw and moving the pulley s until they line up with each other Tighten set screws E Place V belt o
47. ver both pulleys E Tension V belt by moving motor away from the saw body and tighten the motor mount nuts Do not overtighten motor mount bolts Tighten just enough to tension belt Belt is properly tensioned when finger pressure between 9 the two pulleys causes approximately 1 2 in deflection 9 HEX BOLTS TENSION DIRECTION Fig 16 PROPER TENSION APPROXIMATELY 1 2 IN LOCK WASHERS HEX NUTS Fig 14 ASSEMBLY MOUNTING BLADE HANGERS PULLEY COVER See Figure 18 Locate the following items 4 pan head screws M4 x 0 7 10 4 hex nuts M4 x 0 7 4 lock washers M4 2 blade hangers 1 pulley cover E Align blade hangers over the holes on opposite sides of the pulley cover Make sure they are pointing in opposite directions Fasten blade hangers using pan head screws lock washers and hex nuts as shown MOUNTING THE PULLEY COVER See Figure 19 BLADE 569 24 7 HEAD SCREWS E Locate the following items HEX NUTS 3 pan head screws M5 x 0 8 12 6 washers M5 3 hex nuts M5 LOCK WASHERS E Place pulley cover over both pulleys Align holes in the pulley cover to holes in the leg stand Fasten pulley cover to leg stand using pan head screws washers and hex A nuts shown I Fig 18 PAN HEAD WASHER HEX NUTS Fig 19 18 ASSEMBLY MOUNTING THE SWITCH BOX PAN HEAD See Figure 20 SCREWS E Locate the f
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