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        Ramsey Electronics SR2 Radio User Manual
         Contents
1.             12  Schematic Diagram                              14  Shortwave Antenna Ideas                    20  Initial Testing and Adjustment             21  Troubleshooting Tips                            23  Ramsey Kit Warranty                           27    Manual Price Only   5 00  Ramsey Publication No  MSR2  Assembly and Instruction manual for   RAMSEY MODEL NO  SR2  SHORTWAVE RADIO KIT     REQUIRED TOOLS       Soldering Iron Ramsey WLC100       Thin Rosin Core Solder Ramsey RTS12       Needle Nose Pliers Ramsey MPP4 or  RTS05       Small Diagonal Cutters Ramsey RTS04   lt OR gt  Technician   s Tool Kit TK405  ADDITIONAL SUGGESTED ITEMS       Holder for PC Board Parts Ramsey HH3       Desoldering Braid Ramsey RTS08       Digital Multimeter Ramsey M133    TOTAL SOLDER POINTS  166  ESTIMATED ASSEMBLY    TIME  Beginner                5 0 hrs  Intermediate           3 0 hrs  Advanced               2 0 hrs    
2.            8  Block Diagram                                                       9  Parts List                                                                10  Assembly Instructions                                            12  Schematic Diagram                                               14  Shortwave Antenna Ideas                                      20  Initial Testing and Adjustment                               21  Troubleshooting Tips                                             23  Ramsey Kit Warranty                                             27    KIT ASSEMBLY  AND INSTRUCTION MANUAL FOR     SR2     4    INTRODUCTION TO THE SR2  The SR2 is a single conversion superheterodyne receiver designed  specifically for listening to AM broadcasting stations in the range of 4 to 19 5  MHz  Because of this  superhet  design  your favorite foreign broadcasting  services will come in loud and clear  with pleasing audio sound quality  with  a minimum of overload  frequency drift or heterodyne whistles  Because of  this broadcast oriented design  other shortwave signals such as Morse code   CW   single sideband  SSB  voice communications and some Teletype  signals will usually sound like garbled hisses  On the other hand  similarly  inexpensive receivers designed for CW and SSB can give only marginal  performance in receiving broadcast stations due to the lack of  superheterodyne design  For example  our popular Ramsey direct   conversion receivers for the 40 30 and 20 Meter A
3.      SR2     11    HARDWARE AND MISCELLANEOUS  1 SR2 printed circuit board  2 10K potentiometers  R14 21   1 DPDT PC mount push button switch  S1   1 RCA type PC mount jack  J1   1 Subminiature phone jack  J2   1 9 volt battery snap connector  1 9 volt battery hold down clamp  REQUIRED  NOT SUPPLIED   9 volt alkaline or heavy duty battery  Earphone  small speaker  or external amplifier with speaker  Antenna or suitable cable  connector  grounding  OPTIONAL  Ramsey SR2 case and knob set  CSR   or your own enclosure    SR2     12    ASSEMBLY INSTRUCTIONS  In ALL PC board assembly steps  our word  INSTALL  means to do this     Insert the part  oriented or  pointed  correctly  into its holes in the PC  board     If helpful  gently BEND the part s wire leads or tabs to hold it in place   with the body of the part snugly against the top side   component side    of the circuit board     Solder ALL wires or pins of the part     Trim or  nip  all excess wire lengths extending beyond each solder  connection  taking care that wire trimmings do not become lodged in  solder connections     You can see that this circuit board  the center portion in particular  is fairly  well filled with components  There s more to this receiver than the average  beginner s radio or even our popular Amateur Band receivers   Follow the assembly instructions IN SEQUENCE and check off each step as  understood and completed  Some of the components require modification   Examine the schematic circuit diagram an
4.   ID  garbled audio  9 90 RUSSIA Deut Welle relay Irkutsk  nx  stocks  QTH  ID  9 92 GERMANY Croatian R relay  UK investm ts  11 60 SLOVAKIA AWR V of Hope relay ID  relig nx  12 00 UNITED AE AR mx  into EG 0330  nx  13 64 MADAGASCAR R Canada Int  13 65 CANADA  Maple Leaf Mailbag  15 14 OMAN nx of earthquake in PNG causing tidal wave and local  damage  MIR space station being closed down  ID   mx  feature on banking in Oman  16 00 AUSTRALIA VNG Time Station  full ID   s  Only 5 kw   17 49 MADAGASCAR IBC Tamil relay  ID  mostly nx and tlks  exc  17 67 NEW ZEALAND nx on N Ireland  ID   Goon Show   17 67 NEW ZEALAND classical mx   In Touch with NZ  featuring oldies  17 67 NEW ZEALAND nx  Olympic update  ID s  17 68 CHILE relig pop  amp  inspirational mx  ID s  promos    SR2     25    SAMPLE SHORTWAVE LOGGINGS Con   t  Freq Country Notes Contributor   MHz   18 96 SWEDEN  Sweden Today   special on Nobel prizes  18 96 SWEDEN  Sweden Today   article on burden of military  spending on developing countries  18 96 SWEDEN Cinema Africa Film Fest being held in Stockholm  18 98 USA relig mx  sermon  ID    SR2     26    SR2     27    The Ramsey Kit Warranty  Please read carefully BEFORE calling or writing in about your kit  Most problems can be solved  without contacting the factory   Notice that this is not a  fine print  warranty  We want you to understand your rights and ours too  All  Ramsey kits will work if assembled properly  The very fact that your kit includes this new manual is  y
5.   Your finished receiver can be installed in a variety of enclosures of your own  design and choosing  You might be planning to combine several Ramsey  circuit kit boards in a single enclosure  Use of the inexpensive and attractive  Ramsey case and knob kit will give your unit that finished look and increase  its resale value  These sturdy black instrument cases are supplied with  neatly lettered front and rear panels  knobs  rubber feet and mounting  screws   OTHER ENCLOSURE RECOMMENDATIONS  While we believe that the Ramsey enclosure and knob option is a fine value  for finishing off your Ramsey receiver or transmitter  we are happy to give  you a couple of additional suggestions and our reasons for them  If your first  goal is economy and rugged portability  you will find that the circuit board  can be mounted nicely in a standard VHS videotape storage box  which also  gives room for a speaker  or earphone storage  and even a roll of antenna  wire  The controls are easily mounted at one end of such a box  It may be  necessary to cut away the molded posts which secure the tape cassette  itself  These storage boxes come in several styles  so pick one which looks  truly practical as a project enclosure   To accomplish RF shielding  the most economical metal enclosure nicely  suited for Ramsey kit boards is Radio Shack No  270 253A  This metal utility  cabinet can accommodate both a receiver and our AA 7 Active Antenna   plus speaker  with room for various refinements you might
6.  60  Install R16  270 ohm  red violet brown    PROGRESS SUMMARY  Now is a good time to take a break  Examine your work so far checking  things such as component values  parts placement  and solder connections   Remember the old adage    The bigger the glob the better the job    does not  hold true with RF electronics   To this point  we have assembled a majority of the receiver  The RF  LO  IF  and Demodulator sections have been built leaving us with the final audio  stage  RSSI circuit  and AGC circuit  Sound like a lot more work  Not at all   we are going to take advantage of today   s power packed ICs  The LM386  audio chip takes care of our audio needs while the LM358 opamp is used  two fold in the RSSI and AGC circuits     61  Install C29   1  F ceramic disc capacitor  marked  1 or 104      62  Install U1  the LM358 8 pin IC  Do not confuse it with the other IC   read the chip marking carefully  You will notice a notch  band or dot on  one end of the IC  This should be oriented as shown on the parts layout  diagram and PC board silkscreen  Be sure the part is seated close to  the PC board before soldering all 8 pins     63  Install R17  1K ohm  brown black red      64  Install R18  also 1K ohm  brown black red       65  Install J2  the subminiature speaker headphone jack     66  Install C12   1  F ceramic disc capacitor  marked  1 or 104      67  Install R15  2 ohms  red black gold      68  Next  install U2  the LM386 audio amplifier IC  As with U1  orient  the notched o
7.  Ramsey Electronics Model No  SR2          Enjoy hours of fascinating international listening using just a simple  indoor wire antenna         Select portions of the 4 to 19 5 MHz shortwave band  easily re tuned at  any time         Smooth varactor diode tuning         Excellent sensitivity and selectivity         Front panel Volume and Tuning controls         Multi stage audio amplifier for room filling volume         Well designed superhetrodyne circuit is easy to build  makes a nice  one evening project         Ideal scout  school  or club project         Clear  concise step by step instructions carefully guide you to a  finished kit that not only works   but you   ll also learn too          Runs on a standard 9 volt battery         Add our matching case and knob set for a finished    pro    look    Have you ever wanted to get into the fascinating world of radio   The Ramsey SR2 is a fine performer that will bring in the world  using just a few feet of wire as an antenna  Folks of all ages  have successfully built and enjoyed this easy and fun kit     4 19 5 MHz  SHORTWAVE RADIO    SR2     2    PARTIAL LIST OF AVAILABLE KITS  RAMSEY TRANSMITTER KITS      FM10A FM Stereo Transmitter      FM100B Professional Synthesized FM Stereo Broadcaster      FM25B Synthesized FM Stereo Transmitter      AM25 Synthesized AM Transmitter      AM1 AM Transmitter  RAMSEY RECEIVER KITS      FR1 FM Broadcast Receiver      AR1 Aircraft Band Receiver      AA7 Active Antenna      SC1 Shortwave Con
8.  basic circuit theory is easy to understand  The full schematic  pg  14  shows  the details concerning specific operation and component variable  configurations   Take a moment and examine the circuit block diagram found on page 9  The  simplified signal flow of the block diagram shows the basic sections of the  receiver  The corresponding components are noted under each main block  and can be cross referenced to the schematic  The start of our circuit begins with the Antenna  RF Signals  Fc   carrier  frequency  from the Antenna are applied to the RF Input and Filtering  allowing only the signals of interest to pass through  The high pass filter  helps eliminate unwanted signals picked up by the antenna improving the  overall reception quality of the radio   After the input signal is filtered  it moves to the Mixer stage  Notice on the  diagram that there are two inputs to the mixer  We have discussed one of  these input signals coming into the mixer but not the other as of yet  Drop  down to the Local Oscillator block  The local oscillator  LO for short  acts as  your tuning control for what frequencies you can receive by generating a  signal on the board close in value to that which will be used by the mixer   There is a direct relationship between the generated frequency of the local  oscillator  LO  and the exact receive frequency  Fc  you want to listen to   This will become clear when we finish discussing the block diagram   The LO section is a Colpitts oscillator that
9.  like to add  such  as power supply or larger battery pack  etc   A TUNING DIAL   If you use your own enclosure and knobs  you will probably plan some sort  of dial markings  If you finish your receiver with the Ramsey custom case  and knob kit  you may wish to copy one of the following designs to make a  logging scale     SR2     24    SAMPLE SHORTWAVE LOGGINGS  Freq Country Notes Contributor   MHz   4 30 PERU ballads  huaynos  brief annmt  TC partial ID  tnx  4 31 DIEGO GA oldies  good sig  4 38 PERU long talk  rel talk  choir  poor  4 40 BOLIVIA romantic vocals  poor  4 72 S VIETNAM VT pop tunes  YL anncr  instl mx  4 72 MYANMAR soft vocals  ID  nx  4 78 GUATEMALA ID  nx  4 78 MALI FR Spice Girls  Afr pop  4 82 BOTSWANA lang church svc  choir  4 82 HONDURAS cmtry mx  4 97 UGANDA tribal singing  SH talk  ID during nx  5 04 PERU pop mx  ID  phone talk  5 50 ETHIOPIA flute mx  annmts  nx  5 67 PERU Magnificent 7 song  poss ID  5 76 GUAM AFN sports pgm  PSAs  6 01 MEXICO Mexico City in SP 1005  U S  oldies and SP tunes  6 02 UZBEKISTAN mx pgm  ID s  tlk on scientific forum  7 11 THAILAND patriotic sounding songs  Asian rock mx   7 12 ITALY ID  mailing QTH  tlk on drug use  mx  7 12 ITALY nx in EG re Columbus 2000 project  ID  8 45 CHINA V of Russia relay      Moscow Mailbag     nx of Russia   9 02 IRAN nx re OPEC  ID  fqy  sked   9 34 ISRAEL Kol Israel HB 2142  discussion  US oldies  9 90 BULGARIA Sofia in RS 1840  tlk  regional mx  ID  9 90 EGYPT EG version of AR poem  chants
10.  long as the proper relationship between Fc and the LO  exists  the IF value will stay constant  Due to the fact that the IF frequency  stays the same all the time  the Intermediate Frequency Filter can be very  narrow  The filter will remove any other signals coming from the mixer that  are not in the proper pass band and yield a clean signal for further  processing   The next stage is an Amplifier with an adjustable gain feedback loop  The  gain control is dependant on the amount of signal being received  this  Automatic Gain Control    AGC    will be covered in a moment   The amplifier  boosts the signal level of the incoming IF and gives us a stronger signal to  work with   After the amplifier stage is another Intermediate Frequency Filter  This helps  remove any unwanted residual signals still present and cleans up the  amplified IF for a high quality signal   At this point the audio signal we are trying to obtain is riding on the IF signal   The Demodulator circuit finally extracts the message from the IF through a  process called envelope detection  Now that we have our message back in  the audio realm  it is directed through the audio circuitry to the speaker  output   Wait  there are still a few sections we have not discussed   The demodulated audio branches off before the audio circuitry and is used  to perform some useful functions  The RSSI LED  Received Signal Strength  Indicator Light Emitting Diode  gives us a general signal level feature  The  stronger the sig
11.  takes advantage of smooth    SR2     7    varactor diode tuning  The varactor  D3  forms an L C  Inductor Capacitor   tank circuit with T3  Increasing the voltage on the varactor diode with R21   Tuning Pot  increases the capacitance of D3 thus increasing the frequency  output of the LO section   Now that we know the two signals coming into the Mixer stage  both the Fc   receive carrier frequency  and the LO  generated local oscillator   we can  better cover its operation  The mixer takes these input signals and performs  a few very basic operations  The technical explanation of how the mixer  combines these signals through Fourier Series is interesting but very drawn  out  The point of using the block diagram  however  is to simplify matters   Therefore  the function of the mixer is to obtain the    product    and the    sum    of  the input signals  This means you take the input signals and merely    add     and    subtract    their values to determine what you get on the output  The  general formulas to use are quite simply     Fc   LO   Mixer Output    and    Fc      LO   Mixer Output      The realistic output of the mixer stage unfortunately has other signals  besides the ones we want  This brings us to the next stage  Intermediate  Frequency Filtering  An Intermediate Frequency  IF  is a signal somewhere  between the RF signal Fc we started with and the final audio message we  are trying to get  The desired IF we are dealing with is a fixed number  such  as 455 kHz  As
12. S  The type of antenna you ll want to use for your SR2 depends on the degree  of interest you have in shortwave listening  whether you are limited to an  indoor or balcony antenna  and whether you think you may soon want to  obtain a HAM radio license  If the latter is true  you may want to consult  HAM radio literature and build the dipole or vertical antenna which you also  plan to use for HAM listening and transmitting  A 40 meter  7 MHz  antenna  is quite nice for the tuning range of the SR2   The rest of these notes on antennas are for the benefit of SR2 builders who  simply wish to enjoy some shortwave broadcast listening  The SR2 is very  sensitive  so its antenna requirements are minimal for casual evening  listening when international broadcast signals are quite strong  10 to 20 feet  of insulated hookup wire can be neatly strung behind furniture and curtains  for an adequate indoor antenna  The same length of wire  or more  outdoors  or up in the attic  will be an even better receiving antenna   1  The ideal antenna setup for this frequency range is considered to be an  outdoor wire 25 to 50 feet in length  with the ground side of the  antenna jack connected to a copper cold water pipe   2  For convenience  a short length of audio cable with pre wired RCA plug is  adequate for making antenna and ground connections   RF coaxial  cable is not essential for this application    3  A  banana plug  may also be plugged into the antenna jack but will not    SR2     20    pr
13. TORS  1 10 pF ceramic disc capacitor  marked 10   C30   1 47 pF ceramic disc capacitor  marked 47   C15    4 100 pF disc capacitor  marked 100  101  or 100K   C5 15  16  17   1 330pF disc capacitor  marked 330 or 331   C2   6  001  F disc capacitors  marked  001  102  or 1nF    C1 3 16  20 21 25   1  0039 uF disc capacitor  marked 392 or 392K   C31   4  01  F disc capacitors  marked  01  103  or 10nF   C4 6 8 28   6  1  F ceramic disc capacitor  marked  1 or 104   C7 10 12 18 19 29   2 1  F electrolytic capacitors  C9 24   3 10  F electrolytic capacitors  C11 22 23   2 220  F electrolytic capacitors  C13 14   1 1000   F electrolytic capacitor  C26   INDUCTORS  2 1   H inductors  looks like a resistor with brown black gold bands    L1 L2   1 12   H inductor  looks like a resistor with brown red black bands    L3   2 Shielded can inductors  marked 42IF 103   T1 2   1 Shielded can inductors  marked 42IF 123   T3   RESISTORS  1 2 ohm  red black gold   R15   1 100 ohm  brown black brown   R26   3 270 ohm  red violet brown   R16 22 25   8 1K ohm  brown black red   R3 7 9 10 13 17 18 24   5 10K ohm  brown black orange   R6 8 11 19 23   2 22K ohm  red red orange   R2 4   3 100K ohm  brown black yellow   R1 5 20   1 1M ohm  brown black green   R12   SEMICONDUCTORS  1 Red LED  D2   1 1N270 diode  glass bead style  D1   1 Varactor diode  transistor style body with two leads  MVAM108   D3   3 NPN transistors  2N3904 or similar  Q1 2 3   1 LM358 8 pin DIP IC  U1   1 LM386 8 pin DIP IC  U2
14. d PC Board parts layout diagram  as you proceed   Use good soldering techniques  Let your soldering iron tip heat both the  component lead wire and PC board trace enough so that the wire itself AND  the foil trace BOTH become hot enough TOGETHER to melt a bit of solder  so that it flows smoothly from the pin to the PC board trace   Enough said    Let   s get building   1  Install S1  the DPDT push button switch  Ensure that the white  plastic switch extends out over the edge of the PC board and that the  switch is flush to the board  Solder all six pins     2  Install one of the 10K PC mount potentiometers  R14  Be sure it is  seated flush to the PC board  then solder all 5 pins     3  Install the other 10K PC mount pot  R21  Take care to seat it  properly before soldering the 5 pins     4  Install J1  the RCA jack  You will want to check your placement  before soldering and be sure to solder all 4 tabs     SR2     13    We will now begin constructing the local oscillator section   5  Install C22  one of the 10  F electrolytic capacitors  Electrolytic  capacitors have a right and wrong way to be installed  Usually   capacitors have a wide stripe which indicates their negative lead and the  PC board or Parts Layout Diagram will show the positive side of the  capacitor s installation hole  Be sure to place the       capacitor lead  into the PC board       hole and the       lead into the       hole before  soldering     6  Install D3  the varactor diode  marked MVAM108  This pa
15. ease be  aware that a metal screwdriver blade will drastically increase the coil  inductance and make adjustment quite difficult  T1 and T2 are simply  adjusted for strongest reception of any signal range that is tuned in   If you are without any kind of testing or frequency reference equipment  whatsoever  the easiest way to start enjoying your SR2 is  with the Tune  control set at its midpoint  slowly tune T3 with your alignment tool as though  it were a tuning dial  Stop when you come into the middle of a group or  cluster of foreign broadcast stations  Try tuning around these stations with  the Tune control  If you like what you hear  readjust both T1 and T2 for best    C16    001  T3 Slug In  T3 Slug Out    C15   None  6 5   13 0 MHz  9 0   18 3 MHz    C15   47 pF  5 1   7 9 MHz  7 1   10 7 MHz    C15   100 pF  4 3   5 3 MHz  6 0   8 3 MHz    C16   100 pF  T3 Slug In  T3 Slug Out    C15   None  8 4   14 2 MHz  11 5   19 5 MHz    C15   47 pF  6 0   8 1 MHz  8 5   11 0 MHz    C15   100 pF  4 9   6 3 MHz  6 7   8 4 MHz    SR2     22    reception  Eventually  you will get a clue as to what general frequency band  you are hearing  because many stations periodically announce their  frequencies  particularly at sign on and sign off times   If you like precision  use a frequency counter or calibrated receiver to find  the SR2 s strong oscillator signal  remembering that there is a 455 KHz IF  difference  above or below  between the local oscillator frequency and the  broadcast s
16. ich we find excessive  problems or damage due to construction methods  To assist customers in such situations   Ramsey Electronics  Inc   reserves the right to solve their needs on a case by case basis   The repair is  36 00 per hour  regardless of the cost of the kit  Please understand that our technicians  are not volunteers and that set up  testing  diagnosis  repair and repacking and paperwork can take  nearly an hour of paid employee time on even a simple kit  Of course  if we find that a part was  defective in manufacture  there will be no charge to repair your kit  But please realize that our  technicians know the difference between a defective part and parts burned out or damaged through  improper use or assembly    4  REFUNDS  You are given ten  10  days to examine our products  If you are not satisfied  you may  return your unassembled kit with all the parts and instructions and proof of purchase to the factory for a  full refund  The return package should be packed securely  Insurance is recommended  Please do not  cause needless delays  read all information carefully     SR2     28    SR2 Shortwave Receiver  Quick Reference Page Guide  Introduction to the SR2                        4  What You Can Expect to Hear             4  Shortwave Listening as a Hobby          5  Circuit Description                                6  Parts Layout Diagram                          8  Parts List                                              10  Assembly Instructions              
17. ignal you are hearing   TROUBLESHOOTING TIPS  If you experience difficulty  think of your SR2 in its several sections or  stages  oscillator mixer  IF audio and AGC  and final audio output  LM386    The first step in case of problems is to make sure that the tunable oscillator  is working  which can be done by listening for its signal on another receiver   After the oscillator circuit is confirmed working  standard signal tracing  procedures should isolate any problem  which will be either an incorrectly   installed part  a defective part or a bad solder connection  Correct  orientation or polarity of all diodes  transistors  electrolytic capacitors and  ICs is essential   PROBLEM  Strong shortwave broadcast audible throughout tuning range  SOLUTION  This can occur if your antenna is  too good  or if the RF Gain  control is turned up too high  The high sensitivity of the front end is designed  for simple antennas  with most reception quite satisfactory with only 25 feet  or so of wire   PROBLEM  Local AM radio station audible throughout tuning range  SOLUTION  Whether this will even happen depends on how close you are  to a local AM station  It is very important that all component leads be as  short as possible  since just a bit of wire can help D1 and the several stages  of audio amplification give you a free  unwanted  classic crystal radio   A  grounded metal case for the SR2 is one possible solution     SR2     23    THE RAMSEY ELECTRONICS CASE  KNOB  amp  HARDWARE OPTION
18. il or IC  or whether a RANGE of values is suitable  such as   100 to 500 uF    Often times  common sense will solve a mysterious missing part problem  If you re  missing five 10K ohm resistors and received five extra 1K resistors  you can pretty much be assured  that the  1K ohm  resistors are actually the  missing  10 K parts   Hum m m  I guess the  red  band really  does look orange    Ramsey Electronics project kits are packed with pride in the USA  If you believe  we packed an incorrect part or omitted a part clearly indicated in your assembly manual as supplied  with the basic kit by Ramsey  please write or call us with information on the part you need and proof of  kit purchase  3  FACTORY REPAIR OF ASSEMBLED KITS   To qualify for Ramsey Electronics factory repair  kits MUST   1  NOT be assembled with acid core solder or flux   2  NOT be modified in any manner   3  BE returned in fully assembled form  not partially assembled   4  BE accompanied by the proper repair fee  No repair will be undertaken until we have received the  MINIMUM repair fee  1 2 hour labor  of  18 00  or authorization to charge it to your credit card  account   5  INCLUDE a description of the problem and legible return address  DO NOT send a separate letter   include all correspondence with the unit  Please do not include your own hardware such as  non Ramsey cabinets  knobs  cables  external battery packs and the like  Ramsey  Electronics  Inc   reserves the right to refuse repair on ANY item in wh
19. inal audio  But let   s not get ahead of ourselves   22  Install L1  1  H inductor  looks like a fat resistor with brown black   gold bands      23  Install L2  the other 1  H inductor  looks like a fat resistor with  brown black gold bands      24  Install C3   001  F disc capacitor  marked  001  102  or 1nF      25  Install C2  330 pF disc capacitor  marked 330 or 331      26  Install C1   001  F disc capacitor  marked  001  102  or 1nF      27  Install R13  1K ohms  brown black red   R13 isn   t part of the RF  section but is easier to install now  while we   re in the area     28  Install R3  1K ohm  brown black red   Watch that third color band  as red is easily confused with orange     29  Install Q1  another of the NPN transistors  marked 3904   Observe  correct orientation of the flat side when placing this part     30  Install C10   1  F ceramic disc capacitor  marked  1 or 104      31  Install R12  1M ohm  brown black green   C10 and R12 are part of  the bias circuit for the audio amplifier  U1  Like R13  it is easier to install  these parts now     32  Install C30  10pF  marked 10      SR2     17    33  Install R2  22K ohms  red red orange      34  Install R1  100K ohms  brown black yellow      35  Install C24  1  F electrolytic capacitor  Remember to watch polarity  when installing     36  Install C5  100 pF disc capacitor  marked 100  101  or 100K      37  Install C4   01  F disc capacitor  marked  01  103  or 10nF      38  Install R26  100 ohms  brown black brow
20. listening enjoyment any time of the day  Select and install C15 and C16   INITIAL TESTING AND ADJUSTMENT  Before turning on your receiver  please double check the following   correct orientation of all IC s   correct orientation of flat side of all transistors   correct orientation of the diodes   correct polarity of all electrolytic capacitors   1  Connect a speaker or earphones and antenna     2  Install a fresh 9 volt alkaline battery     3  Set both potentiometer controls to their middle positions     SR2     21    4  Turn ON the receiver   After adjusting the volume to a pleasant level  you should hear some  shortwave stations by turning the Tune Control  no matter how any of the  adjustable coils happen to be set   While listening to any kind of station  whether broadcast or Teletype  etc    use a small screwdriver to adjust the slugs in transformers T1 and T2 for the  best sounding reception   The Tuning Control covers varying segments of the bands selected by  adjustment of oscillator coil T3  Adjustment of T3 anywhere between the full  In    position to the full Out position will give the user full range between the  minimum and maximum frequency coverage set by C15 and C16   Both T1 and T2 must be adjusted with a non metallic alignment tool such as  is used in radio TV service  If you do not have one  a suitable tool can be  made by patiently sanding a screwdriver like blade on the end of a wooden  match stick  kabob skewer or small plastic crochet needle  Again  pl
21. mateur bands will also  pick up AM broadcast stations  but you ll mainly hear their strong AM   carrier  signal due to the lack of the superheterodyne circuitry  Even if such  a carrier is tuned to a  null   listening fidelity is less than desirable   WHAT YOU CAN EXPECT TO HEAR  First  let s take a look at what is POSSIBLE to hear on your SR2  The  following are the international shortwave broadcasting bands within its  tuning range   4 750 5 060 MHz   Lower power  regional  tropical  broadcasting   5 950 6 200 MHz  Late evening   7 100 7 300 MHz   Late afternoon  early evening   This band is always  shared with the 7 0 7 3 MHz Amateur Radio Band   9 500 19 500 MHz   Always  something  on  24 hours a day    Especially strong signals include these  among others     SR2     5         BBC London  an intelligent perspective on world affairs         Radio Canada International  editorial quality similar to BBC         Radio Moscow  powerful signals  increasingly honest and open         Voice of America  VOA broadcasts are  aimed  outside the USA  but if  you re in the  path  you ll hear it loud and clear          U S  Armed Forces Radio TV  Feed  Service  Master programming  source for U S  military radio  hear CBS NBC ABC Mutual news all on  the same  channel   plus many other features and spots which give a  feel for how it s going with those in uniform         Numerous South American stations         USA religious broadcasting to other continents  You ll easily tune in broadcas
22. n      39  Install C23  10   F electrolytic  Remember to check the polarity  before installing     40  Install Q2  the last 3904 transistor  Check the parts placement  diagram for correct orientation  then install and solder the three leads     41  Install C6   01  F disc capacitor  marked  01  103  or 10nF      42  Install R4  22K ohm  red red orange      43  Install T1  one of the shielded can inductors  marked 42IF 103      44  Install R5  100K ohm  brown black yellow      45  Install R6  10K ohm  brown black orange      46  Install C28   01  F disc capacitor  marked  01  103  or 10nF      47  Install C7   1  F ceramic disc capacitor  marked  1 or 104      48  Install R7  1K ohm  brown black red      49  Install C31   0039 uF disc capacitor  marked 392 or 392K      50  Install R8  10K ohm  brown black orange      51  Install C8   01  F disc capacitor  marked  01  103  or 10nF      52  Install D1  1N270 glass bead style diode  The banded end  cathode   MUST be oriented as shown on parts layout     53  Install R11  10K ohm  brown black orange      54  Install R10  1K ohm  brown black red      55  Install R9  1K ohm  brown black red      56  Install T2  the other shielded can inductors  marked 42IF 103      57  Install L3  12   H inductor  looks like a fat resistor with brown red   black bands       SR2     18    58  Install C9  1  F electrolytic capacitor  Check polarity when installing     59  Install C11  10   F electrolytic  Observe correct polarity before  installing    
23. nal we receive  the brighter the LED will glow  This is great  for help pulling in those weak transglobal transmitter signals  The gain of the    SR2     8    RSSI circuit is controlled by the value the feedback resistor R17  If you are  commonly using a small antenna and listening to weak signals  increase the  value of R17 to customize the response indication of D2  the signal strength  LED   The final stage  and the real secret to the sensitivity of the receiver  is the  Automatic Gain Control  AGC   The gain control looks at the amount of  signal level present at the output of the demodulator and varies the amount  of gain the Amplifier has accordingly  If there is a strong signal coming  through the demodulator the AGC circuit lowers the gain of the amplifier  If  the receive signal coming through the demodulator is very weak  the AGC  circuit increases the gain of the amplifier  Q2  allowing us to receive signals  from around the world and listen to them with clarity   SR2 PARTS LAYOUT DIAGRAM    SR2     9    Antenna    J1    RF Input     amp   Filtering    M ixer    Interm ediate    Frequency  Filter    Am p    Interm ediate    Frequency    Filter    Audio   Speaker     SR 2 Block Diagram    Local    Oscillator    AGC    Dem od    Signal    Strength  LED    Autom atic Gain Control    Receive Signal    Strength Indicator    C1 C2 C3  L1 L2  Q1    T3 D 3 Q 3    C15 C16  R21    T1    Q2    T2  D1  U 2  J2    U 1 A    D2    RSSI    U 1 B    SR2     10    PARTS LIST  CAPACI
24. or some  a step  toward getting a HAM radio license  For others  it is a great hobby in itself   The SR2 Shortwave Receiver is a good introductory receiver for this hobby   After you decide exactly what kinds of listening are of the most interest to    SR2     6    you  you ll be in a better position to choose a more elaborate receiver  While  there are various multi band portable radios available  you can expect to pay  at least  100 for a receiver offering a significant improvement over your  trusty SR2   To learn more about this SWL hobby  look for a copy of  Popular  Communications  at newsstands  An inexpensive and interesting general  introduction to all kinds of radio listening is the book   Shortwave Listening  Guide  by William Barded  Jr   1987  Radio Shack Catalog Number 62   1084   This book also includes helpful introductory information about VHF  monitoring  which you can enjoy with the Ramsey FR 146 and AR 1 receiver  kits  as well as HAM radio  CB  antennas  and other topics   To learn more about Ramsey Electronics HAM radio kits  write for our  complete catalog   And  be sure to tell us how you re doing with your SR2  Receiver   To learn more about the hobby of HAM radio  write ARRL   American Radio Relay League   225 Main Street  Newington  CT 06111 or  visit their website  http   www arrl org    CIRCUIT DESCRIPTION  The following paragraphs describe the circuit operation of the SR 2  Shortwave Receiver kit  Through the use of a simplified block diagram the 
25. ore installing T3  the shielded can inductor  marked 42IF123  we must  make a modification to the part  It s time for a little  destruction    If you    SR2     14    SR2     15    SR2     16    jumped ahead and installed T3  we ve got bad news for you   Before this  shielded transformer can be installed  its internal capacitor needs to be  removed  Looking at the underside of this transformer  you ll see a tubular  part  probably white with a brown band  somewhat like the resistors in this  kit  This is brittle and easily crushed with any sharp object that can be  pressed against it with mild force  small nail  nutpick  small screwdriver    You ll find this capacitor will easily disintegrate into particles  DO NOT crush  the capacitors in the other two inductors   21  After crushing the internal capacitor  install T3  The part fits in the  board only one way  Solder all pins   That completes assembly of the local oscillator section except for two parts   You may notice that we skipped over C15 and C16 while installing the other  parts in the area  The reason is that you will have to decide the frequency  range you   re trying to receive to know what value capacitors to install  We   ll  leave that until the end of the assembly process   We   ll now move on to the RF section of your SR2 kit  The next few parts  form an input filter and mixer section  to combine the RF input with the L O   section just built  The output of the mixer is the IF  from which we   ll extract  the f
26. our assurance that a team of knowledgeable people have field tested several  copies  of this kit  straight from the Ramsey Inventory  If you need help  please read through your manual carefully  all  information required to properly build and test your kit is contained within the pages   1  DEFECTIVE PARTS  It s always easy to blame a part for a problem in your kit  Before you conclude  that a part may be bad  thoroughly check your work  Today s semiconductors and passive components  have reached incredibly high reliability levels  and it   s sad to say that our human construction skills  have not  But on rare occasions a sour component can slip through  All our kit parts carry the Ramsey  Electronics Warranty that they are free from defects for a full ninety  90  days from the date of  purchase  Defective parts will be replaced promptly at our expense  If you suspect any part to be  defective  please mail it to our factory for testing and replacement  Please send only the defective part   s   not the entire kit  The part s  MUST be returned to us in suitable condition for testing  Please be  aware that testing can usually determine if the part was truly defective or damaged by assembly or  usage  Don t be afraid of telling us that you  blew it   we re all human and in most cases  replacement  parts are very reasonably priced   2  MISSING PARTS  Before assuming a part value is incorrect  check the parts listing carefully to see  if it is a critical value such as a specific co
27. ovide a ground connection     4  If an indoor antenna is necessary  simply make it as long as possible and  as high up from concrete floors as you can     5  When installing any outdoor antenna  BE VERY CAREFUL not to let your  antenna wire come in contact with electric power lines     6  Any antenna wire for shortwave listening may run horizontally  vertically  or some both ways  or at an angle     7  If you have a roof mounted TV antenna  its feedline will make a great  antenna for your SR2     8  Some existing objects such as  metal downspouts  gutters  windows  door  screens  or attic insulation foil can serve as antennas   If you are completely restricted to indoor antennas  you will enjoy the extra  boost of the Ramsey Active Antenna Kit  model AA 7  Its built in whip  antenna can also be boosted by your simple indoor wire antenna  and the  AA 7 may be used with any receiver or even a VHF scanner  It s easy to  build and a nice companion for your SR2  If you need more construction  details on antennas  check the book mentioned on page 6  or any  introductory HAM radio book  or the Radio Shack book on Antennas  No   62 1083    75  Decide what frequency range you would like to receive and select  the values for C15 and C16 from the chart  A suggested configuration  would be C15   47 pF and C16   100 pF  This will give you complete  coverage from 6 to 11 MHz by adjusting T3 in or out  This is a very  active section of the Shortwave Band and will provide you with hours of  
28. r dotted end as shown in the parts layout diagram and on  the PC board silkscreen  Solder all 8 pins     69  Install C14  220  F electrolytic capacitor  The positive lead of the  capacitor must be placed in the hole next to the       sign In the same  way     70  Install C13  placing the positive lead in the correct PC board hole   Remember  the banded side indicates the negative lead          71  Install the 9 volt battery snap connector  making  sure that the red       black       leads are inserted correctly     SR2     19    72  Install the battery clamp  Position battery and holder so as not to  cover nearby PC board mounting holes  Use the method for securing the  clamp that is most convenient for you  such as          wire looped through clamp and PC board holes  soldered        small screws       double faced adhesive strips       hot melt glue  73  If you desire increased audio output  C27  10   F  may be installed   Be sure the     and     leads are inserted correctly     74  We   re at the end now  just one part left to install  Install D2  the red  LED signal indicator  The short lead is the cathode  it goes toward  potentiometer R21  Leave it standing about 1 2 an inch off of the board  when soldering  After soldering bend it over to a 90   angle at its midpoint  so that it faces the outside of the board   Your shortwave broadcast receiver is now finished  except for the capacitors  that will determine the frequency range you will receive   SHORTWAVE ANTENNA IDEA
29. rt looks  like a transistor except that it only has two leads  It must be installed  with the proper polarity to work correctly  You will note that it has a flat  side  Be sure to look at the PC board silkscreen or parts layout diagram  for proper placement of the flat side  Once you have correctly placed  the part  solder the leads     7  Install R23  10K ohm  brown black orange      8  Install Q3  an NPN transistor   marked 2N3904   This part is also  oriented by the flat side so check your parts layout diagram for proper  placement  Bend the center lead out until it fits in the board and seat  the part as close to the PC board as possible  Solder all three leads     9  Install C17  a 100 pF capacitor  marked 100  101  or 100K      10  Install C25   001  F disc capacitor  marked  001  102  or 1nF      11  Install C19  a  1  F ceramic disc capacitor  marked  1 or 104      12  Install C18  another  1  F ceramic disc capacitor  marked  1 or 104      13  Install R20  100K ohms  brown black yellow      14  Install R25  a 270 ohm resistor  red violet brown      15  Install R19  10K ohms  brown black orange      16  Install R24  1K ohms  brown black red      17  Install C26  the 1000  F electrolytic capacitor  Remember to check  the polarity and install properly before soldering     18  Install R22  270 ohms  red violet brown      19  Install C20   001  F disc capacitor  marked  001  102  or 1nF      20  Install C21  another  001  F disc capacitor  marked  001  102  or  1nF    Bef
30. ts from many other countries as well  As you  become more and more familiar with the world of shortwave broadcasting   you ll be deciding on your own favorite band   You will hear a variety of other  interesting  sounds  but just remember that  this receiver is designed for AM only  If a Morse Code signal really sounds   good   it is because it is being transmitted in AM tone modulated form  or  perhaps the signal is so close to an AM broadcast carrier that the carrier  acts as a  beat frequency oscillator   BFO   Even though this receiver can  let you tune through several different HAM radio bands  the signals are not  likely to be intelligible  Reception of CW and SSB signals on an AM receiver  requires a BFO  This is not a complicated feature  but it is beyond the  purpose of the SR2  Our companion receivers designed for the HAM bands  will let you tune into these SSB and CW broadcasts   SHORTWAVE LISTENING AS A HOBBY  Many people worldwide enjoy listening to shortwave broadcasts of all kinds   and they keep written records of what they hear  Almost every nation on  earth has some sort of shortwave broadcast service  though many are  much more challenging to tune than the powerful signals of Radio Moscow  and the BBC  In addition  these  SWLs   Shortwave Listeners  listen to HAM  operators  government and commercial stations and even clandestine  operations  Some shortwave listeners enjoy collecting QSL cards from  stations which they have logged  Shortwave listening is  f
31. verter  RAMSEY HOBBY KITS      SG7 Personal Speed Radar      SS70A Speech Scrambler      TT1 Telephone Recorder      SP1 Speakerphone      MD3 Microwave Motion Detector      PH10 Peak hold Meter      LC1 Inductance Capacitance Meter  RAMSEY AMATEUR RADIO KITS      DDF1 DopplerDirection Finder      HR Series HF All Mode Receivers      QRP Series HF CW Transmitters      CPO3 Code Practice Oscillator      VLF1 Low Bander Low Frequency SWL Converter      QRP Power Amplifiers  RAMSEY MINI KITS  Many other kits are available for hobby  school  scouts and just plain FUN  New  kits are always under development  Write or call for our free Ramsey catalog   4 19 5MHz SHORTWAVE RADIO INSTRUCTION MANUAL  Ramsey Electronics publication No  MSR2 Revision 1 4  First printing  January 2001  COPYRIGHT    2001 by Ramsey Electronics  Inc  590 Fishers Station Drive  Victor  New York  14564  All rights reserved  No portion of this publication may be copied or duplicated without the  written permission of Ramsey Electronics  Inc  Printed in the United States of America     SR2     3    4 19 5MHz  SHORTWAVE RADIO    Ramsey Publication No  MSR2  Manual Price Only   5 00    TABLE OF CONTENTS  Introduction to the SR2                                          4  What You Can Expect to Hear                               4  Shortwave Listening as a Hobby                           5  Circuit Description                                                  6  Parts Layout Diagram                                 
    
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