Poulan 530086532 Chainsaw User Manual
Contents
1. 13 MAINTENANCE SCHEDULE Lubricate bar sprocket hole After each use Check Fuel mixture level Before each use Bar lubrication Before each use Chain tension Before each use Before each use Before each use Chain sharpness For damaged parts For loose caps Before each use For loose fasteners Before each use For loose parts Before each use Inspect and Clean Bal s iieriuerionnes Before each use Complete saw After each use Air filter Every 5 hours Chain brake Every 5 hours Spark arrestor screen and muffler Every 25 hours Replace spark plug Yearly Replace fuel filter Yearly Hours of Operation AIR FILTER CAUTION Do not clean filter in gasoline or other flammable solvent to avoid creating a fire hazard or producing harmful evapora tive emissions Cleaning the air filter A dirty air filter decreases engine perform ance and increases fuel consumption and harmful emissions Always clean after every 5 hours of operation e Clean the cover and the area around it to keep dirt and sawdust from falling into the carburetor chamber when the cover is re moved e Remove the parts as illustrated below Wash the filter in soap and water Rinse in clean cool water Air dry completely before reinstalling Lightly oil air filter before installing to im prove the efficiency of the air filter Use 22. Throttle Lockout ar Throttle Choke Trigger Chain Fast Idle Brake Lever ON STOP SWITCH The ON STOP SWITCH is used to stop the engine THROTTLE TRIGGER The THROTTLE TRIGGER controls engine speed THROTTLE LOCKOUT The THROTTLE LOCKOUT must be pressed before you can squeeze the throttle trigger This feature prevents you from accidentally squeezing the trigger CHOKE FAST IDLE LEVER The choke and fast idle are set by pulling the CHOKE FAST IDLE LEVER out fully for cold or refueled starting The choke provides addi tional fuel to the engine during cold starting PRIMER BULB The PRIMER BULB circulates fuel to the carburetor to provide quicker starting Chain Catcher Chain Brake Nuts Guide Bar Front Handle Starter Rope ON STOP Switch Primer Bulb Fuel Mix Fill Cap Chain Direction of Travel CHAIN BRAKE The CHAIN BRAKE is a device designed to stop the chain if kickback occurs The chain brake activates automatically in the event of kickback The chain brake activates manu ally if the front hand guard is pushed forward The chain brake is disengaged by pulling the front hand guard back toward the front han dle as far as possible CHAIN TENSION It is normal for a new chain to stretch during first 30 minutes of operation You should check your chain tension frequently See CHAIN TENSION under the ASSEMBLY section A WARNING Muffler is very hot dur ing and after use Do not to
3. of rope per pull Hold saw firmly while pulling starter rope Starter rope handle Right foot through rear handle IMPORTANT POINTS TO REMEMBER When pulling the starter rope do not use the full extent of the rope as this can cause the rope to break Do not let starter rope snap back Hold the handle and let the rope rewind slowly For cold weather starting start the unit at FULL CHOKE allow the engine to warm up before squeezing the throttle trigger NOTE Do not cut material with the choke fast idle lever at the FULL CHOKE position STARTING A COLD ENGINE or warm engine after running out of fuel NOTE In the following steps when the choke fast idle lever is pulled out to the full extent the correct throttle setting for starting is set automatically Move ON STOP switch to the ON position e Pull out choke fast idle to the full extent e Slowly press primer bulb 6 times e Pull the starter rope quickly with your right hand 5 times Then proceed to the next step NOTE If the engine sounds as if it is trying to start before the 5th pull stop pulling and immediately proceed to the next step e Push the choke fast idle lever in complete ly to the OFF position e Pull the starter rope quickly with your right hand until the engine starts e Allow the engine to run for approximately 5 seconds Then squeeze and release throttle trigger to allow engine to return to idle speed ON STOP Switch Primer
4. Bulb ON STOP SWITCH ON CHOKE FAST IDLE LEVER SIDE VIEW ms a ki 24 h Choke Fast OFF FULL Idle Lever STARTING A WARM ENGINE Move ON STOP switch to the ON position e Pull the choke fast idle lever out to the full extent then push the lever back in com pletely to the OFF position e Slowly press the primer bulb 6 times e Pull the starter rope quickly with your right hand until the engine starts Squeeze and release throttle trigger lowing engine to idle DIFFICULT STARTING or starting a flooded engine The engine may be flooded with too much fuel if it has not started after 10 pulls Flooded engines can be cleared of excess fuel by following the warm engine starting procedure listed above Insure the ON STOP switch is in the ON position Starting could require pulling the starter rope handle many times depending on how badly the unit is flooded If engine fails to start refer to the TROUBLESHOOTING TABLE or call 1 800 554 6723 CHAIN BRAKE WARNING if the brake band is worn too thin it may break when the chain brake is triggered With a broken brake band the chain brake will not stop the chain The chain brake should be replaced by an autho rized service dealer if any part is worn to less than 0 020 0 5 mm thick Repairs on a chain brake should be made by an autho rized service dealer Take your unit to the place of purchase if purchased from a ser vicing dealer or to th
5. and Labor when used for Household purposes 60 DAYS Parts and Labor when used for Commercial Professional or Income Pro ducing purposes 30 DAYS Parts and Labor if used for rental purposes This warranty is not transferable and does not cover damage or liability caused by im proper handling improper maintenance or the use of accessories and or attachments not specifically recommended by ELEC TROLUX HOME PRODUCTS INC for this chain saw Additionally this warranty does not cover damage caused by improper han dling improper maintenance or if the saw is altered in any way which in our judgement af fects its condition or operation This warranty does not cover tune up spark plugs filters starter ropes starter springs chain sharpen ing bars chains and other parts which wear and require replacement with reasonable use during the warranty period This warran ty does not cover predelivery set up instal lation of guide bar and chain and normal ad justments explained in the instruction manual such as carburetor adjustments and chain tension adjustments This warranty does not cover transportation costs THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE NO CLAIMS FOR CONSEQUENTIAL OR OTHER DAMAGES WILL BE ALLOWED AND THERE ARE NO OTHER EXPRESS WARRANTIES EXCEPT THOSE EXPRESS LY STIPULATED HEREIN SOME STATES DO NOT ALLOW LIMITA TIONS ON HO
6. cause you to lose control when the cut is com pleted Stop the engine before setting the saw down Do not operate a chain saw that is dam aged improperly adjusted or not com pletely and securely assembled Always replace bar chain hand guard or chain brake immediately if it becomes damaged broken or is otherwise removed With the engine stopped hand carry the chain saw with the muffler away from your body and the guide bar and chain to the rear preferably covered with a scabbard MAINTAIN YOUR SAW IN GOOD WORKING ORDER e Have all chain saw service performed by a qualified service dealer with the exception of the items listed in the maintenance sec tion of this manual For example if improp er tools are used to remove or hold the fly wheel when servicing the clutch structural damage to the flywheel can occur and cause the flywheel to burst Make certain the saw chain stops moving when the throttle trigger is released For correction refer to CARBURETOR AD JUSTMENTS Never modify your saw in any way Keep the handles dry clean and free of oil or fuel mixture Keep fuel and oil caps screws and fas teners securely tightened Use only Poulan PRO accessories and replacement parts as recommended HANDLE FUEL WITH CAUTION Do not smoke while handling fuel or while operating the saw Eliminate all sources of sparks or flame in the areas where fuel is mixed or poured There should be no smoking open flam
7. cycle engine oil or motor oil SAE 30 Squeeze excess oil from filter Reinstall parts Air Filter amp Sl a Cylinder NS Cover CO yx Screws BW oe gt Cover EN INSPECT MUFFLER AND SPARK ARRESTING SCREEN WARNING The muffler on this product contains chemicals known to the State of California to cause cancer As the unit is used carbon deposits build up on the muffler and spark arresting screen and must be removed to avoid creating afire hazard or affecting engine performance ey Replace the spark arresting screen if breaks occur CLEANING THE SPARK ARREST ING SCREEN Cleaning is required every 25 hours of op eration or annually whichever comes first Outlet S Guide a Muffler f LE fee Muffler Y Bolts Muffler RS Gasket gt Bolt Cover s Locknut e Loosen and remove the locknut from the bolt cover Remove the bolt cover Loosen and remove the 2 muffler bolts Remove the muffler muffler gasket outlet guide and backplate Notice the orienta tion of these parts for reassembling Locate the 2 outlet cover screws on the muffler Loosen and remove both screws Remove the outlet cover a Outlet Cover BACK VIEW OF D MUFFLER Muffler Screws Spark Arresting Screen e Remove spark arresting screen e Clean the spark arresting screen with a wire brush Replace screen if any wires are bro ken or screen is blocked after cleaning e Reinstall spark arresti
8. performing all of the recommended remedies below except remedies that require operation of the unit TROUBLE CAUSE REMEDY Engine will not e Ignition switch off e Move ignition switch to ON start or will run Engine flooded e See Difficult Starting in only a few Operation Section seconds after Fuel tank empty e Fill tank with correct fuel mixture starting e Spark plug not firing e Install new spark plug e Fuel not reaching e Check for dirty fuel filter replace carburetor Check for kinked or split fuel line repair or replace Engine will e Carburetor requires e Contact an authorized service dealer not idle adjustment properly e Crankshaft seals worn e Contact an authorized service dealer Engine will not Air filter dirty e Clean or replace air filter accelerate e Spark plug fouled e Clean or replace plug lacks power and regap or dies under e Carburetor requires Contact an authorized service dealer a load adjustment E Engine smokes Too much oil mixed with Empty fuel tank and refill with excessively gasoline correct fuel mixture LIMITED WARRANTY ELECTROLUX HOME PRODUCTS INC warrants to the original purchaser that each new Poulan PRO brand gasoline chain saw is free from defects in material and workmanship and agrees to repair or replace under this warranty any defective gasoline chain saw as follows from the original date of purchase 2 YEARS Parts
9. through 1 3 of the diameter of the log e Roll the log over and finish with a second overcut e Watch for logs with a compression side to prevent the saw from pinching See il lustrations for cutting logs with a compres sion side BUCKING USING A LOG OR SUPPORT STAND Remember your first cut is always on the compression side of the log Refer to the illustrations below for your first and second cut e Your first cut should extend 1 3 of the diameter of the log e Finish with your second cut Using a log for support st Cut 1st Cut 12 Using a support stand 2nd Cut N Y LIMBING AND PRUNING A WARNING Be alert for and guard against kickback Do not allow the moving chain to contact any other branches or ob jects at the nose of the guide bar when limb ing or pruning Allowing such contact can re sult in serious injury A WARNING Never climb into a tree to limb or prune Do not stand on ladders platforms a log or in any position which can cause you to lose your balance or control of the saw IMPORTANT POINTS e Work slowly keeping both hands firmly gripped on the saw Maintain secure foot ing and balance Watch out for springpoles Springpoles are small size limbs which can catch the saw chain and whip toward you or pull you off balance Use extreme caution when cutting small size limbs Be alert for springback Watch out for branches that are bent or under pressure Avoid being str
10. thumb under the front handlebar Keep your right hand com pletely around the rear handle whether your are right handed or left handed Keep your left arm straight with the elbow locked Position your left hand on the front handle bar so it is in a straight line with your right hand on the rear handle when making bucking cuts Never reverse right and left hand positions for any type of cutting Stand with your weight evenly balanced on both feet Stand slightly to the left side of the saw to keep your body from being in a direct line with the cutting chain Do not overreach You could be drawn or thrown off balance and lose control of the saw Do not cut above shoulder height It is diffi cult to maintain control of saw above shoulder height KICKBACK SAFETY FEATURES WARNING The following features are included on your saw to help reduce the hazard of kickback however such features will not totally eliminate this danger As a chain saw user do not rely only on safety de vices You must follow all safety precau tions instructions and maintenance in this manual to help avoid kickback and other forces which can result in serious injury e Reduced Kickback Guide Bar designed with a small radius tip which reduces the size of the kickback danger zone on the bar tip A Reduced Kickback Guide Bar has been demonstrated to significantly re duce the number and seriousness of kick backs when tested in accordance with safety
11. If you need assistance contact your authorized service dealer or call 1 800 554 6723 STANDARDS This sawis listed by Under writer s Laboratories Inc and the Canadian Standards Association in accordance with ANSI B175 1 2000 American National Standard for Powered Tools Gasoline Powered Chain Saw Safety Requirements CSA Z62 1 1995 Chain Saws Occupa tional Health and Safety CSA Z62 3 1996 Chain Saw Kickback Oc cupational Health and Safety 952051481 ASSEMBLY Protective gloves not provided should be worn during assembly ATTACHING THE BAR amp CHAIN If not already attached A WARNING If received assembled repeat all steps to ensure your saw is prop erly assembled and all fasteners are secure Always wear gloves when handling the chain The chain is sharp and can cut you even when it is not moving e Loosen and remove the chain brake nuts and the chain brake from the saw e Remove the plastic shipping spacer if present Location of shipping spacer Chain Brake Nuts A Bar Tool e Turn adjusting screw on bar counterclock wise to move the tensioning rack as far as it will go toward the front of the bar O Adjusting E A Screw O Tensioning Rack e Slide the bar behind clutch drum until bar stops against clutch drum sprocket Mount the Bar Prepare the chain by checking the proper di rection Without following the illustration it is easy to place the chain on the sa
12. PA Phase 1 or Phase 2 and or CALIFORNIA IMPORTANT ENGINE INFORMATION THIS ENGINE CONFORMS TO EMISSIONS REGULATIONS FOR SMALL OFF ROAD ENGINES FAMILY DISP SERIAL REFER TO OWNER S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS This engine is certified to be emissions compliant for the following use x Moderate 50 hours O Intermediate 125 hours L Extended 300 hours 18
13. Poulan PRO Instruction Manual Manual de Instrucciones Manuel d Instructions 220 LE 260 LE TONVdS43 For Occasional Use Only C UL Jus WARNING Read and follow all Safety Rules and Operating Instructions before using this product Failure to do so can result in serious injury ADVERTENCIA Lea el manual de instrucciones y siga todas las advertencias e en strucciones de seguridad El no hacerlo puede resultar en lesiones graves AVERTIS SEMENT Lire le manuel d instructions et bien respecter tous les avertisse ments et toutes les instructions de s curit Tout d faut de le faire pourrait entra ner des blessures graves Electrolux Home Products Inc Electrolux Canada Corporation 250 Bobby Jones Expressway 6150 McLaughlin Road Augusta GA 30907 Mississauga Ontario L5R 4C2 2 From the Electrolux Group The world s No 1 choice KITCHEN CLEANING AND OUTDOOR APPLIANCES COMBINED T D gt Z gt T Copyright 2002 Electrolux Home Products Inc 530086532 4 9 02 IDENTIFICATION OF SYMBOLS WARNING This chain saw can be dangerous Care less or improper use can cause serious or even fatal injury Read and understand the instruction manual before using the chain saw Always wear appropriate ear protection eye protection and head protection Always use two hands when operating the chain saw rious injury WARNING Contacting the guide bar tip with any object should b
14. W LONG AN IMPLIED WAR RANTY LASTS OR THE EXCLUSION OR LIMITATIONS OF INCIDENTAL OR CONSE QUENTIAL DAMAGES SO THE ABOVE LIMITATIONS OR EXCLUSION MAY NOT APPLY TO YOU The policy of ELECTROLUX HOME PRO DUCTS INC is to continuously improve its products Therefore ELECTROLUX HOME PRODUCTS INC reserves the right to change modify or discontinue models de signs specifications and accessories of all products at any time without notice or obliga tion to any purchaser 16 U S EPA CALIFORNIA ENVIRONMENT CANADA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OB LIGATIONS The U S Environmental Protection Agency California Air Resources Board Environment Canada and POULAN WEED EATER DIVISION OF WCI OUT DOOR PRODUCTS INC are pleased to explain the emissions control system war ranty on your year 2000 2003 small off road engine In California all new small off road engines must be designed built and equipped to meet the State s stringent anti smog standards POULAN WEED EATER must warrant the emission control system on your small off road engine for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your small off road engine engine Your emission control system includes parts such as the carburetor and the ignition system Where a warrantable condition exists POU LAN WEED EATER will repair your small off road engine engine at no cost t
15. an 30 seconds at full throttle e Toavoid losing control when cut is com plete do not put pressure on saw at end of cut e Stop the engine before setting the saw down after cutting TREE FELLING TECHNIQUES WARNING Check for broken or dead branches which can fall while cutting causing serious injury Do not cut near build ings or electrical wires if you do not know the direction of tree fall nor cut at night since you will not be ale to see well nor during bad weather such as rain snow or strong winds etc e Carefully plan your sawing operation in ad vance e Clear the work area You need a clear area all around the tree so you can have secure footing e Study the natural conditions that can cause the tree to fall in a particular direction Natural conditions that can cause a tree to fall in a particular direction include e The wind direction and speed e The lean of the tree The lean of a tree might not be apparent due to uneven or sloping terrain Use a plumb or level to de termine the direction of tree lean Weight and branches on one side e Surrounding trees and obstacles Look for decay and rot If the trunk is rotted it can snap and fall toward the operator Check for broken or dead branches which can fall on you while cutting Make sure there is enough room for the tree to fall Maintain a distance of 2 1 2 tree lengths from the nearest person or other objects En gine noise can drown out a w
16. arning call Remove dirt stones loose bark nails staples and wire from the tree where cuts are to be made Plan a clear retreat path to the rear and diag onal to the line of fall Plan a clear retreat path FELLING LARGE TREES 6 inches in diameter or larger The notch method is used to fell large trees A notch is cut on the side of the tree in the de sired direction of fall After a felling cut is made on the opposite side of tree the tree will tend to fall into the notch NOTE If the tree has large buttress roots remove them before making the notch If us ing saw to remove buttress roots keep saw chain from contacting ground to prevent dull ing of the chain NOTCH CUT AND FELLING THE TREE Make notch cut by cutting the top of the notch first Cut through 1 3 of the diameter of the tree Next complete the notch by cut ting the bottom of the notch See illustra tion Once the notch is cut remove the notch of wood from the tree Final felling cut here 2 inches above center of notch First cut Notch Second cut Ve el e After removing the cutout of wood make the felling cut on the opposite side of the notch This is done by making a cut about two inches higher than the center of the notch This will leave enough uncut wood between the felling cut and the notch to form a hinge This hinge will help prevent the tree from falling in the wrong direction Hinge holds tree on stump and help
17. ding your warranty rights and responsi bilities you should contact your nearest au thorized service center or call POULAN WEED EATER at 1 800 554 6723 WARRANTY COMMENCEMENT DATE The warranty period begins on the date the small off road engine is purchased 17 LENGTH OF COVERAGE This warranty shall be for a period of two years from the ini tial date of purchase WHAT IS COVERED REPAIR OR REPLACEMENT OF PARTS Repair or replacement of any warranted part will be performed at no charge to the owner at an approved POULAN WEED EATER servicing center If you have any questions regarding your warranty rights and responsi bilities you should contact your nearest au thorized service center or call POULAN WEED EATER at 1 800 554 6723 WARRANTY PERIOD Any warranted part which is not scheduled for replacement as required maintenance or which is sched uled only for regular inspection to the effect of repair or replace as necessary shall be warranted for 2 years Any warranted part which is scheduled for replacement as re quired maintenance shall be warranted for the period of time up to the first scheduled re placement point for that part DIAGNOSIS The owner shall not be charged for diagnos tic labor which leads to the determination that a warranted part is defective if the diagnostic work is performed at an approved POULAN WEED EATER servicing center CONSE QUENTIAL DAMAGES POULAN WEED EATER may be liable for damages
18. e and use the weight of the saw to let the top of the guide bar fall forward and contact the stump When the tip of the bar hits the stump the brake should activate CUTTING METHODS IMPORTANT POINTS e Check chain tension before first use and after 1 minute of operation See CHAIN TENSION in the ASSEMBLY section Cut wood only Do not cut metal plastics masonry non wood building materials etc Stop the saw if the chain strikes a foreign object Inspect the saw and repair or re place parts as necessary Keep the chain out of dirt and sand Even a small amount of dirt will quickly dull a chain and thus increase the possibility of kickback Practice cutting a few small logs using the following techniques to get the feel of us ing your saw before you begin a major sawing operation e Squeeze the throttle trigger and allow the engine to reach full speed before cutting e Begin cutting with the saw frame against the log 10 Keep the engine at full speed the entire time you are cutting Allow the chain to cut for you Exert only light downward pressure If you force the cut damage to the bar chain or en gine can result e Release the throttle trigger as soon as the cut is completed allowing the en gine to idle If you run the saw at full throttle without a cutting load unneces sary wear can occur to the chain bar and engine It is recommended that the engine not be operated for lon ger th
19. e avoided tip contact may cause the guide bar to move suddenly upward and backward which may cause se Measured maximum kickback value without chain brake for the bar and chain combination on the label SAFETY RULES WARNING Always disconnect spark plug wire and place wire where it can not contact spark plug to prevent accidental starting when setting up transporting ad justing or making repairs except carburetor adjustments Because a chain saw is a high speed wood cutting tool special safety precautions must be observed to reduce the risk of accidents Careless or improper use of this tool can cause serious injury PLAN AHEAD e Read this manual carefully until you com pletely understand and can follow all safety rules precautions and operating instruc tions before attempting to use the unit e Restrict the use of your saw to adult users who understand and can follow safety rules precautions and operating instruc tions found in this manual e Wear protective gear Always use steel toed safety footwear with non slip soles snug fitting clothing heavy duty non slip gloves eye protection such as non fog ging vented goggles or face screen an approved safety hard hat and sound barri ers ear plugs or mufflers to protect your hearing Regular users should have hear ing checked regularly as chain saw noise can damage hearing Secure hair above shoulder length Hearing Safety Hat Protection Eye qe
20. e nearest authorized master service dealer e This saw is equipped with a chain brake The brake is designed to stop the chain if kickback occurs e The inertia activated chain brake is activated if the front hand guard is pushed forward either manually by hand or automatically by sudden movement e If the brake is already activated it is disengaged by pulling the front hand guard al back toward the front handle as far as possible When cutting with the saw the chain brake must be disengaged Disengaged os Braking function control CAUTION The chain brake must be checked several times daily The engine must be running when performing this proce dure This is the only instance when the saw should be placed on the ground with the en gine running Place the saw on firm ground Grip the rear handle with your right hand and the front han dle with your left hand Apply full throttle by fully depressing the throttle trigger Activate the chain brake by turning your left wrist against the hand guard without releasing your grip around the front handle The chain should stop immediately Inertia activating function control WARNING When performing the following procedure the engine must be turned off Grip the rear handle with your right hand and the front handle with your left hand Hold the chain saw approximately 14 35 cm above a stump or other wooden surface Release your grip on the front handl
21. e of kickback your bar and chain combinations will have when tested in accordance with CSA and ANSI standards When purchasing replacement bar and chain considerations should be given to the lower CKA values Lower CKA values represent safer angles to the user higher values indicate more angle and higher kick energies Computed angles represented in the non activated column in dicate total energy and angle associated without activation of the chain brake during kickback Activated angle represents chain stopping time relative to activation angle of chain brake and resulting kick angle of saw In all cases lower CKA values represent a safer operating environment for the user The following guide bar and chain combina tions meet kickback requirements of CSA 262 1 Z62 3 amp ANSI B175 1 when used on saws listed in this manual Use of bar and chain combinations other than those listed is not recommended and may not meet the CKA requirements per standard Computed kickback angle CKA Table BAR MODEL P N Length CHAIN P N CKA without chain brake 220LE 530044834 952051480 8 NE gt 260 LE 530044835 NOTE If this saw is to be used for commer cial logging a chain brake is required and shall not be removed or otherwise disabled to com ply with Federal OSHA Regulations for Com mercial Logging SAFETY NOTICE Exposure to vibrations through prolonged use of gasoline powered hand tools could cause blood vessel or n
22. ee Protection Snug Fitting Heavy Duty Clothing Gloves Safety Safety Chaps Shoes Keep all parts of your body away from the chain when the engine is running Keep children bystanders and animals a minimum of 30 feet 10 meters away from the work area Do not allow other people or animals to be near the chain saw when starting or operating the chain saw Do not handle or operate a chain saw when you are fatigued ill or upset or if you have taken alcohol drugs or medication You must be in good physical condition and mentally alert Chain saw work is strenuous If you have any condition that might be aggravated by strenuous work check with your doctor before operating a chain saw Carefully plan your sawing operation in ad vance Donot start cutting until you havea clear work area secure footing and if you are felling trees a planned retreat path OPERATE YOUR SAW SAFELY Do not operate a chain saw with one hand Serious injury to the operator helpers by standers or any combination of these per sons may result from one handed opera tion A chain saw is intended for two handed use Operate the chain saw only in a well venti lated outdoor area Do not operate saw from a ladder or in a tree Make sure the chain will not make contact with any object while starting the engine Never try to start the saw when the guide bar is in a cut Do not put pressure on the saw at the end of the cut Applying pressure can
23. efore cutting by pulling out exposed and cleared logs first TYPES OF CUTTING USED FOR BUCKING A WARNING If saw becomes pinched or hung in a log don t try to force it out You can lose control ofthe saw resulting in injury and or damage to the saw Stop the saw drive a wedge of plastic or wood into the cut until the saw can be removed easily Re start the saw and carefully reenter the cut To avoid kickback and chain damage do not use ametal wedge Do not attempt to restart your saw when it is pinched or hung in a log Use a wedge to remove pinched saw Sy Turn saw OFF and use a plastic or wooden wedge to force cut open Overcutting begins on the top side of the log with the bottom of the saw against the log When overcutting use light downward pres sure Overcutting Undercutting Undercutting involves cutting on the under side of the log with top of saw against the log When undercutting use light upward pres sure Hold saw firmly and maintain control The saw will tend to push back toward you A WARNING Never turn saw upside down to undercut The saw cannot be con trolled in this position Always make your first cut on the compres sion side of the log The compression side of the log is where the pressure of the log s weight is concentrated First cut on eee side of log en EEE Second cut Second cut First cut on compression side of log BUCKING WITHOUT A SUPPORT e Overcut
24. erve damage in the fingers hands and joints of people prone to circulation disorders or abnormal swellings Prolonged use in cold weather has been linked to blood vessel damage in otherwise healthy people If symptoms occur such as numbness pain loss of strength change in skin color or texture or loss of feeling in the fingers hands or joints discontinue the use of this tool and seek medical attention An anti vibration system does not guarantee the avoidance of these problems Users who operate power tools on a continual and regular basis must monitor closely their physical condition and the condition of this tool SPECIAL NOTICE Your saw is equipped with a temperature limiting muffler and spark arresting screen which meets the requirements of California Codes 4442 and 4443 All U S forest land and the states of California Idaho Maine Minnesota New Jersey Oregon and Washington require by law that many internal combustion engines to be equipped with a spark arresting screen If you operate a chain saw in a state or locale where such regulations exist you are legally responsible for maintaining the operating condition of these parts Failure to do so is a violation of the law Refer to the SERVICE section for maintenance of the spark arresting screen Failure to follow all Safety Rules and Precau tions can result in serious injury If situations occur which are not covered in this manual use care and good judgement
25. es or work that could cause sparks Allow en gine to cool before refueling Mix and pour fuel in an outdoor area on bare ground store fuel in a cool dry well ventilated place and use an approved marked container for all fuel purposes Wipe up all fuel spills before starting saw Move at least 10 feet 3 meters from fuel ing site before starting engine Turn the engine off and let saw cool ina non combustible area not on dry leaves straw paper etc Slowly remove fuel cap and refuel unit Store the unit and fuel in an area where fuel vapors cannot reach sparks or open flames from water heaters electric motors or switches furnaces etc KICKBACK A WARNING Avoid kickback which can result in serious injury Kickback is the backward upward or sudden forward motion of the guide bar occurring when the saw chain near the upper tip of the guide bar con tacts any object such as a log or branch or when the wood closes in and pinches the saw chain in the cut Contacting a foreign ob ject in the wood can also result in loss of chain saw control Rotational Kickback can occur when the moving chain contacts an object at the up per tip of the guide bar This contact can cause the chain to dig into the object which stops the chain for an instant The result is a lightning fast reverse reaction which kicks the guide bar up and back to ward the operator Pinch Kickback can occur when the the wood closes in and pinches the mov
26. es branches rocks fences stumps etc Eliminate or avoid any obstruction that your saw chain could hit while you are cutting When cutting a branch do not let the guide bar contact branch or other objects around it Keep your saw chain sharp and properly tensioned A loose or dull chain can in crease the chance of kickback occurring Follow manufacturer s chain sharpening and maintenance instructions Check ten sion at regular intervals with the engine stopped never with the engine running Make sure the chain brake nuts are se curely tightened after tensioning the chain Begin and continue cutting at full speed If the chain is moving at a slower speed there is greater chance of kickback occur ring Cut one log at a time Use extreme caution when re entering a previous cut Do not attempt cuts starting with the tip of the bar plunge cuts Watch for shifting logs or other forces that could close a cut and pinch or fall into chain Use the Reduced Kickback Guide Bar and Low Kickback Chain specified for your saw MAINTAIN CONTROL Stand to the left of the saw underside of handlebar Never reverse hand positions ATA Elbow locked Thumb on underside of handlebar Keep a good firm grip on the saw with both hands when the engine is running and don t let go A firm grip will help you reduce kickback and maintain control of the saw Keep the fingers of your left hand encir cling and your left
27. hain back and up toward the operator Kickback can be caused by allowing contact of the bar tip in the danger zone with any hard object Kickback can also be caused by pinching the saw chain along the top ofthe guide bar This action may push the guide bar rapidly back toward the operator Either of these events may cause you to lose control of the saw which could result in serious injury or even death DO NOT RELY UPON ANY OF THE DEVICES BUILT INTO YOUR SAW YOU SHOULD USE THE SAW PROPERLY AND CAREFULLY TO AVOID KICKBACK Re duced kickback guide bars and low kick back saw chains reduce the chance and magnitude of kickback and are recom mended Your saw has a low kickback chain and bar as original equipment Repairs ona chain brake should be made by an autho rized servicing dealer Take your unit to the place of purchase if purchased from a ser vicing dealer or to the nearest authorized master service dealer e Tip contact in some cases may cause a light ning fast reverse REACTION kicking the guide bar up and back toward the operator Pinching the saw chain along the top of the guide bar may push the guide bar rapidly back toward the operator Either of these reactions may cause you to lose control of the saw which could result in serious injury Do not rely exclusively upon the safety devices built into your saw AAWARNING Computed kickback angle CKA listed on your saw and listed in the CKA table below represents angl
28. ing saw chain in the cut along the top of the guide bar and the saw chain is suddenly stopped This sudden stopping of the chain results in a reversal of the chain force used to cut wood and causes the saw to move in the opposite direction of the chain rotation The saw is driven straight back toward the operator Pull In can occur when the moving chain contacts a foreign object in the wood in the cut along the bottom of the guide bar and the saw chain is suddenly stopped This sudden stopping pulls the saw forward and away from the operator and could easily cause the operator to lose control of the saw Avoid Pinch Kickback e Be extremely aware of situations or ob structions that can cause material to pinch the top of or otherwise stop the chain Do not cut more than one log at a time e Do not twist the saw as the bar is with drawn from an undercut when bucking Avoid Pull In e Always begin cutting with the engine at full speed and the saw housing against wood e Use wedges made of plastic or wood Never use metal to hold the cut open Kickback Path Avoid Obstructions Clear The Working Area REDUCE THE CHANCE OF KICKBACK e Recognize that kickback can happen With a basic understanding of kickback you can reduce the element of surprise which contributes to accidents Never let the moving chain contact any ob ject at the tip of the guide bar Keep the working area free from obstruc tions such as other tre
29. ing for the oil system to pump enough oil for adequate lubrication Genuine Poulan or Poulan PRO bar and chain oil is recommended to protect your unit against excessive wear from heat and friction Poulan or Poulan PRO oil resists high temperature thinning If Poulan or Poulan PRO bar and chain oil is not available use a good grade SAE 30 oil e Never use waste oil for bar and chain lubri cation e Always stop the engine before removing the oil cap IMPORTANT Experience indicates that alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage for 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See STORAGE section for addi tional information WARNING The chain must not move when the engine runs at idle speed If the chain moves at idle speed refer to CAR BURETOR ADJUSTMENT within this manual Avoid contact with the muffler A hot muffler can cause serious burns To stop the engine move the ON STOP switch to the STOP position To start the engine hold the saw firmly on the ground as illustrated Make sure the chain is free to turn without contacting any object Use only 15 18
30. ng screen e Reinstall outlet cover and 2 screws En sure outlet cover and both screws are rein stalled correctly see illustrations to pre vent damage to the saw The exhaust outlet must face the chain brake bar side of the saw Outlet Cover Exhaust K Outlet 7 9 SS Exhaust Outlet must face chain brake bar side of chain saw e Inspect the muffler gasket and replace if damaged Reinstall backplate outlet guide muffler gasket and muffler using muffler bolts Tighten until secure Reinstall bolt cover and locknut Tighten securely 14 CARBURETOR ADJUSTMENTS Your carburetor is equipped with limiter caps Carburetor adjustment is a complicated task We recommend that you take your unit to an authorized service dealer Damage will occur if you turn the needles beyond the limiter stops BAR MAINTENANCE If your saw cuts to one side has to be forced through the cut or been run with an improper amount of bar lubrication it may be necessary to service your bar A worn bar will damage your chain and make cutting difficult After each use ensure ON STOP switch is in the STOP position then clean all sawdust from the guide bar and sprocket hole To maintain guide bar e Move ON STOP switch to the STOP posi tion e Loosen and remove chain brake nuts and chain brake Remove bar and chain from saw e Clean the oil holes and bar groove after each 5 hours of operation Remove Sawdust From Guide Bar Groo
31. o you Ex penses covered under warranty include diagnosis parts and labor MANUFACTUR ER S WARRANTY COVERAGE If any emissions related part on your engine as listed under Emissions Control Warranty Parts List is defective or a defect in the ma terials or workmanship of the engine causes the failure of such an emission related part the part will be repaired or replaced by POU LAN WEED EATER OWNER S WAR RANTY RESPONSIBILITIES As the small off road engine engine owner you are re sponsible for the performance of the re quired maintenance listed in your instruction manual POULAN WEED EATER recom mends that you retain all receipts covering maintenance on your small off road engine but POULAN WEED EATER cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the small off road engine engine owner you should be aware that POULAN WEED EATER may deny you warranty coverage if your small off road engine engine or a part of it has failed due to abuse neglect improper main tenance unapproved modifications or the use of parts not made or approved by the original equipment manufacturer You are responsible for presenting your small off road engine to a POULAN WEED EATER authorized repair center as soon as a prob lem exists Warranty repairs should be com pleted in a reasonable amount of time not to exceed 30 days If you have any questions regar
32. pecially true during the first few times you use your saw Always check chain tension each time you use and refuel your saw An adjusting screw located on the guide bar is used to adjust the tension of the chain see illustration e Turn adjusting screw clockwise until chain solidly contacts bottom of guide bar rail Guide bar Using the screwdriver end of the bar tool roll chain around guide bar to ensure all links are in bar groove Lift up tip of guide bar to check for sag Re lease tip of guide bar then turn adjusting screw until sag does not exist Tighten bar clamp nuts securely with the bar tool Use the screwdriver end of the bar tool to move chain around guide bar If chain does not rotate it is too tight Slightly loosen bar clamp nuts and loosen chain by turning the adjusting screw Re tighten bar clamp nuts If chain is too loose it will sag below the guide bar DO NOT operate the saw if the chain is loose A WARNING Ifthe saw is operated with a loose chain the chain could jump off the guide bar and result in serious injury OPERATION KNOW YOUR SAW READ THIS INSTRUCTION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR CHAIN SAW Compare the illustrations with your unit to familiarize yourself with the location of the various controls and adjustments Save this manual for future reference Chain Adjustment Tool Bar Tool Front Hand Guard Bar Oil Fill Cap Housing Cylinder Cover
33. requirements for gasoline powered chain saws as set by ANSI B175 1 Reduced Kickback Symmetrical Guide Bar a Small Radius Tip Symmetrical Guide Bar Large Radius Tip Low Kickback Chain designed with a contoured depth gauge and guard link which deflect kickback force and allow wood to gradually ride into the cutter Low Kickback Chain has met kickback per formance requirements when tested on a representative sample of chain saws be low 3 8 cubic inch displacement specified in ANSI B175 1 Contoured Depth Gauge Elongated Guard Link Deflects g kickback force Low Kickback and allows wood Chain to gradually ride into cutter Can Obstruct Material Not a Low Kickback Chain Front Hand Guard designed to reduce the chance of your left hand contacting the chain if your hand slips off the front handlebar Position of front and rear handlebars de signed with distance between handles and in line with each other The spread and in line position of the hands provided by this design work together to give balance and resistance in controlling the pivot of the saw back toward the operator if kick back occurs CHAIN BRAKE AND CKA ANGLE e Chain Brake designed to stop the chain in the event of kickback WARNING WE DO NOT REP RESENT AND YOU SHOULD NOT AS SUME THAT THE CHAIN BRAKE WILL PROTECT YOU IN THE EVENT OF A KICKBACK Kickback is a lightning fast ac tion which throws the bar and rotating c
34. s control fall Opening of felling NOTE Before felling cut is complete use wedges to open the cut when necessary to control the direction of fall To avoid kickback and chain damage use wood or plastic wedges but never steel or iron wedges e Be alert to signs that the tree is ready to fall cracking sounds widening of the felling cut or movement in the upper branches e As tree starts to fall stop saw put it down and get away quickly on your planned re treat path Closing of notch DO NOT cut down a partially fallen tree with your saw Be extremely cautious with partially fallen trees that may be poorly supported When a tree doesn t fall com pletely set the saw aside and pull down the tree with a cable winch block and tackle or tractor CUTTING A FALLEN TREE BUCKING Bucking is the term used for cutting a fallen tree to the desired log size A WARNING Do not stand on the log being cut Any portion can roll causing loss of footing and control Do not stand downhill of the log being cut IMPORTANT POINTS e Cut only one log at a time e Cut shattered wood very carefully sharp pieces of wood could be flung toward oper ator Use a sawhorse to cut small logs Never allow another person to hold the log while cutting and never hold the log with your leg or foot e Do not cut in an area where logs limbs and roots are tangled such as in a blown down area Drag the logs into a clear area b
35. to other engine components caused by the failure of a warranted part still under warranty WHAT IS NOT COVERED All failures caused by abuse neglect or improper maintenance are not covered ADD ON OR MODIFIED PARTS The use of add on or modified parts can be grounds for disallowing a warranty claim POULAN WEED EATER is not liable to cover failures of warranted parts caused by the use of add on or modified parts HOW TO FILE A CLAIM If you have any ques tions regarding your warranty rights and re sponsibilities you should contact your near est authorized service center or call POULAN WEED EATER at 1 800 554 6723 WHERE TO GET WAR RANTY SERVICE Warranty services or re pairs shall be provided at all POULAN WEED EATER service centers call 1 800 554 6723 MAINTENANCE RE PLACEMENT AND REPAIR OF EMIS SION RELATED PARTS Any POULAN WEED EATER approved replacement part used in the performance of any warranty maintenance or repair on emission related parts will be provided without charge to the owner if the part is under warranty EMIS SION CONTROL WARRANTY PARTS LIST Carburetor Ignition System Spark Plug covered up to maintenance schedule Ignition Module Muffler including catalyst MAINTENANCE STATEMENT The owner is responsible for the performance of all re quired maintenance as defined in the in struction manual The information on the product label indicates which standard your engine is certified Example Year E
36. uch the muffler or allow combustible material such as dry grass or fuel to do so FUELING amp LUBRICATION STARTING A WARNING Remove fuel cap slow ly when refueling FUELING ENGINE This engine is certified to operate on unleaded gasoline Before operation gasoline must be mixed with a good quality synthetic 2 cycle air cooled engine oil designed to be mixed at a ratio of 40 1 Poulan Weed Eater brand synthetic oil is recommended A 40 1 ratio is obtained by mixing 3 2 ounces of oil with 1 gallon of unleaded gasoline Included with this saw is a 3 2 ounce container of Poulan Weed Eater brand synthetic oil Pour the entire contents of this container into 1 gallon of gasoline to achieve the proper fuel mixture DO NOT USE automotive or boat oil These oils will cause engine damage When mixing fuel follow the instructions printed on the container Always read and follow the safety rules listed under HANDLE FUEL WITH CAUTION BAR AND CHAIN LUBRICATION The bar and chain require continuous lubri cation Lubrication is provided by the auto matic oiler system when the oil tank is kept filled Lack of oil will quickly ruin the bar and chain Too little oil will cause overheating shown by smoke coming from the chain and or discoloration of the bar In freezing weather oil will thicken making it necessary to thin bar and chain oil with a small amount 5 to 10 of 1 Diesel Fuel or kerosene Bar and chain oil must be free flow
37. uck by the branch or the saw when the tension in the wood fibers is released Keep a clear work area Frequently clear branches out of the way to avoid tripping over them LIMBING Always limb atree after it is cut down Only ien can limbing be done safely and prop erly Leave the larger limbs underneath the felled tree to support the tree as you work Start at the base of the felled tree and work toward the top cutting branches and limbs Remove small limbs with one cut Keep the tree between you and the chain Cut from the side of the tree opposite the branch you are cutting Remove larger supporting branches with the cutting techniques described in BUCK ING WITHOUT A SUPPORT Always use an overcut to cut small and freely hanging limbs Undercutting could cause limbs to fall and pinch the saw PRUNING WARNING Limit pruning to limbs shoulder height or below Do not cut if branches are higher than your shoulder Get a professional to do the job e Make your fist cut 1 3 of the way through the bottom of the limb Next make a 2nd cut all the way through the limb Then cut a third overcut leaving a 1 to 2 inch collar from the truck of the tree First cut Pruning technique SERVICE WARNING Disconnect the spark plug before performing maintenance except for carburetor adjustments We recommend all service and adjustments not listed in this manual be performed by an authorized service dealer
38. ve gt Oil Holes gt Sprocket Hole e Add lubricant to sprocket hole after each use e Burring of guide bar rails is a normal process of rail wear Remove these burrs with a flat file e When rail top is uneven use a flat file to re store square edges and sides lt File Rail Edges and Sides Square Worn Groove Correct Groove Replace guide bar when the groove is worn the guide bar is bent or cracked or when exce ss heating or burring of the rails occurs If re placement is necessary use only the guide bar specified for your saw in the repair parts list or on the decal located on the chain saw CHAIN SHARPENING Chain sharpening is a complicated task that requires special tools We recommended you refer chain sharpening to a professional chain sharpener IGNITION TIMING Ignition timing is fixed and nonadjustable SPARK PLUG The spark plug should be replaced each year to ensure the engine starts easier and runs better Loosen 3 screws on cylinder cover Remove the cylinder cover Pull off the spark plug boot EE spark plug from cylinder and dis card Replace with Champion RCJ 7Y spark plug and tighten securely with a 3 4 inch socket wrench Spark plug gap should be 0 025 inches Reinstall the spark plug boot Reinstall the cylinder cover and 3 screws Tighten securely Screws Cylinder Ce Cover Spark Plug Boot Spark Plug STORAGE A WARNING Stop engine and allo
39. w to cool and secure the unit before storing or transporting in a vehicle Store unit and fuel in an area where fuel vapors cannot reach sparks or open flames from water heaters electric motors or switches furnaces etc Store unit with all guards in place Position so that any sharp object cannot accidentally cause injury to passersby Store the unit out of reach of children e Before storing drain all fuel from the unit Start engine and allow to run until it stops Clean the unit before storing Pay particu lar attention to the air intake area keeping it free of debris Use a mild detergent and sponge to clean the plastic surfaces Do not store the unit or fuel in a closed area where fuel vapors can reach sparks or an open flame from hot water heaters electric motors or switches furnaces etc Store in a dry area out of the reach of chil dren CAUTION It is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor fuel filter fuel hose or fuel tank during storage Alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to fuel mixture separation and formation of acids during storage Acidic gas can damage the engine NEED ASSISTANCE NEED ASSISTANCE Call 1 800 554 6723 NEED SERVICE PART Contact your authorized service dealer 15 TROUBLESHOOTING TABLE A WARNING Always stop unit and disconnect spark plug before
40. w in the wrong direction Use the illustration of the chain to determine the proper direction CUTTERS MUST FACE IN DIIRECTION OF ROTATION Depth Gauge Cutters AT EIRE Fe A Drive Links e Place the chain over and behind the clutch fitting the drive links in the clutch drum sprocket Place chain onto the sprocket e Fit bottom of drive links between the teeth in the sprocket in the nose of the guide bar e Fit chain drive links in to bar groove e Pull the bar forward until the chain is snug in the groove of the bar Ensure all drive links are in the bar groove e Hold guide bar against the saw frame and install the chain brake e Replace the chain brake nuts and tighten finger tight Once the chain is tensioned you will need to tighten chain brake nuts CHAIN TENSION Including units with chain already installed NOTE When adjusting chain tension make sure the chain brake nuts are finger tight only Attempting to tension the chain when the chain brake nuts are tight can cause damage Checking the tension Use the screwdriver end of the chain adjust ment tool bar tool to move the chain around the bar If the chain does not rotate it is too tight If too loose the chain will sag below the bar Dee rem en f ao eo cu E an ao fen Ow can Cure aT O Chain Adjustment Chain Brake Nuts Tool Bar Tool Adjusting the tension Chain tension is very important Chain stretches during use This is es
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