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Porter-Cable 7414 Sander User Manual

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1. 614 263 0929 Fax 614 263 1238 Cleveland 44125 8001 Sweet Valley Drive Unit 19 Phone 216 447 9030 Fax 216 447 3097 PENNSYLVANIA Willow Grove 19090 520 North York Road Phone 215 658 1430 Fax 215 658 1433 TENNESSEE Nashville 37214 2262 Lebanon Pike Phone 615 882 0320 Fax 615 882 0051 TEXAS Dallas 75220 10720 N Stemmons Freeway Phone 214 353 2996 Fax 214 350 3943 Houston 77055 West 10 Business Center 1008 Wirt Road Suite 120 Phone 713 682 0334 Fax 713 682 4867 WASHINGTON Renton 98055 Seattle 268 Southwest 43rd Street Phone 425 251 6680 Fax 425 251 9337 and accessories for Porter Cable products should be obtained by contacting any Porter Cable Distributor Authorized Service Center or Porter Cable Factory Service Center If you do not have access to any of these call 888 848 5175 and you will be directed to the nearest Porter Cable Factory Service Center Las Estaciones de Servicio Autorizadas est n ubicadas en muchas grandes ciudades Llame al 800 487 8665 6 al 901 541 6042 para obtener asistencia a fin de localizar una Las piezas y los accesorios para los productos Porter Cable deben obtenerse poni ndose en contacto con cualquier distribuidor Porter Cable Centro de Servicio Autorizado o Centro de Servicio de F brica Porter Cable Si no tiene acceso a ninguna de estas opciones llame al 888 848 5175 y le dirigir n al Centro de Servicio de F brica Porter Cable m
2. s cercano Des centres de service agr s sont situ s dans beaucoup de grandes villes Appelez au 800 487 8665 ou au 901 541 6042 pour obtenir de l aide pour en rep rer un Pour obtenir des pi ces et accessoires pour les produits Porter Cable s adresser tout distributeur Porter Cable centre de service agr ou centre de service d usine Porter Cable Si vous n avez acc s aucun de ces centres appeler le 888 848 5175 et on vous dirigera vers le centre de service d usine Porter Cable le plus proche ALBERTA Bay 6 2520 23rd St N E Calgary Alberta T2E 8L2 Phone 403 735 6166 Fax 403 735 6144 BRITISH COLUMBIA 8520 Baxter Place Burnaby B C V5A 4T8 Phone 604 420 0102 Fax 604 420 3522 DELTA SERVI MANITOBA 1699 Dublin Avenue Winnipeg R3H 0H2 Fax 204 ONTARIO N1H 6M7 Phone 51 Phone 204 633 9259 505 Southgate Drive Guelph Ontario Fax 519 767 4131 CE CENTERS QU BEC 1515 ave Manitoba St Jean Baptiste Qu bec Qu bec G2E 5E2 632 1976 Phone 418 877 7112 Fax 418 877 7123 H4R 1V8 9 836 2840 1447 Begin St Laurent Montr al Qu bec Phone 514 336 8772 Fax 514 336 3505 The following are trademarks of PORTER CABLE Corporation Las siguientes son marcas registradas de PORTER CABLE S A Les marques suivantes sont des marques de fabriquant de la PORTER CABLE Corporation BAMMER LASERLOC OMNIJIG POCKET CUTTER PORTA BAND
3. 10 E 3 4 18 18 16 14 12 12 10 10 8 El 45 18 18 14 12 12 10 10 8 8 L 5 6 18 16 14 12 10 10 8 8 6 e 6 8 18 16 12 10 10 8 6 6 6 e 8 10 18 14 12 10 8 8 6 6 4 10 12 16 14 10 8 8 6 6 4 4 3J 12 14 16 12 10 8 6 6 6 4 2 S 14 16 16 12 10 8 6 6 4 4 2 16 18 14 12 8 8 6 4 4 5 2 18 20 14 12 8 6 6 4 4 2 2 FUNCTIONAL DESCRIPTION FOREWORD Your Porter Cable Disc Sander is designed for numerous sanding and 6 ah ee 283800 07 31 00 0XD 9 23 02 1 34 PMN Page 7 grinding operations when used with appropriate recommended accessories The Model 7414 can be used as a grinder when equipped with the appropriate 7 or 9 Type 27 guard and grinding wheel see ACCESSORIES section of manual Typical applications are smoothing rough boards removing paint and varnish auto body sanding smoothing weld beads removing gates and flash from castings removing rust leveling form seams from concrete and the like TO START AND STOP THE MACHINE CAUTION Make sure switch is OFF and power circuit voltage is the same as that shown on the specification plate Connect machine to power circuit Grip machine firmly to resist starting torque Press switch lockout button A Fig 1 and hold Squeeze switch trigger B Fig 1 to turn tool ON When released the switch will return to the OFF position 5 Release switch lockout button A Fig 1 6 To lock the switch in the ON position press switch lockout button A F
4. Fig 2 lock engages and firmly tighten back up pad Continue to depress spindle lock button 6 Place sanding disc E Fig 2 on back up pad and center it 7 Place retaining nut F Fig 2 through hole in sanding disc Tighten securely by turning clockwise TO INSTALL WHEEL GUARD ACCESSORY There are 7 or 9 TYPE 27 wheel guards available as accessories See the ACCESSORIES Section of this manual for specific applications Both guards are installed and adjusted in the same manner WARNING Always use an approved and properly adjusted wheel guard where required see ACCESSORIES Section of this manual 1 CAUTION DISCONNECT MACHINE FROM POWER CIRCUIT 2 Rest machine on its back with spindle facing up 3 Seat guard onto mounting flange Rotate the guard to a position that will place the guard between the operator and the grinding wheel or other accessory requiring a guara Fig 3 Tighten clamp screw A Fig 3 to secure the guard in proper position as UE 2853900 01 31 00 0XD 9395 23 02 1 34 PMA Page 9 ae WARNING Always make sure the wheel guard is positioned between operator and the wheel so that flying chips or pieces of a wheel that might break will be deflected away from the operator See Fig 3 TO INSTALL GRINDING WHEEL 1 CAUTION DISCONNECT MACHINE FROM POWER CIRCUIT 2 Rest machine on its back with spindle facing up 3 Install and adjust the appropriate wheel g
5. pu the front gear housing indicates the direction in which the grinding wheel rotates MAINTENANCE KEEP TOOL CLEAN Periodically blow out all air passages with dry compressed air All plastic parts should be cleaned with a soft damp cloth NEVER use solvents to clean plastic parts They could possibly dissolve or otherwise damage the material CAUTION Wear safety glasses while using compressed air FAILURE TO START Should your tool fail to start check to make sure the prongs on the cord plug are making good contact in the outlet Also check for blown fuses or open circuit breakers in the line LUBRICATION This tool has been lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions No further lubrication is necessary BRUSH INSPECTION AND LUBRICATION For your continued safety and electrical protection brush inspection and replacement on this tool should ONLY be performed by an AUTHORIZED PORTER CABLE SERVICE STATION or a PORTER CABLE SERVICE CENTER At approximately 100 hours of use take or send your tool to your nearest Authorized Porter Cable Service Station to be thoroughly cleaned and inspected worn parts replaced when necessary relubricated with fresh lubricant if required reassembled with new brushes and performance tested Any loss of power before the above maintenance check may indicate the need for immediate servicing of your tool DO NOT CO
6. 2836800 07 31 00 0xXD 9 23 02 1 34 PMN Page 1 ae ESPANOL PAGINA 13 FRAN AISE PAGE 25 Instruction Double Insulated manual 7 9 Disc Sander 45 MODEL 7414 Ep IMPORTANT To learn more about Porter Cable Please make certain that the person who is visit our website at to use this equipment carefully reads and understands these instructions before http www porter cable com starting operations The Model and Serial No plate is located on the main housing of the tool Record these numbers in the spaces below and retain for future reference PORTER CABLE PROFESSIONAL POWER TOOLS Copyright O 2000 Porter Cable Corporation Part No 283800 007 SN Ny 283900 07 31 00 0XD 39 23 02 1 34 PMA Page Z ae GENERAL SAFETY RULES WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury WARNING SOME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e lead from lead based paints e crystalline silica from bricks and cement and other masonry products and e arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exp
7. 9585 Fax 813 289 7948 Authorized Service Stations are located in many large cities Telephone 800 487 8665 or 901 541 6042 for assistance locating one Parts GEORGIA Forest Park 30297 Atlanta 5442 Frontage Road Suite 112 Phone 404 608 0006 Fax 404 608 1123 ILLINOIS Addison 60101 Chicago 311 Laura Drive Phone 630 628 6100 Fax 630 628 0023 Woodridge 60517 Chicago 2033 West 75th Street Phone 630 910 9200 Fax 630 910 0360 MARYLAND Elkridge 21075 Baltimore 7397 102 Washington Blvd Phone 410 799 9394 Fax 410 799 9398 MASSACHUSETTS Braintree 02185 Boston 719 Granite Street Phone 781 848 9810 Fax 781 848 6759 Franklin 02038 Boston Franklin Industrial Park 101E Constitution Blvd Phone 508 520 8802 Fax 508 528 8089 MICHIGAN Troy 48083 Detroit 1355 Combermere Phone 248 597 5000 Fax 248 597 5004 MINNESOTA Minneapolis 55429 4315 68th Avenue North Phone 612 561 9080 Fax 612 561 0653 MISSOURI North Kansas City 64116 1141 Swift Avenue P O Box 12393 Phone 816 221 2070 Fax 816 221 2897 St Louis 63119 7574 Watson Road Phone 314 968 8950 Fax 314 968 2790 NEW YORK Flushing 11365 1595 N Y C 175 25 Horace Harding Expwy Phone 718 225 2040 Fax 718 423 9619 NORTH CAROLINA Charlotte 28209 4303 B South Boulevard Phone 704 525 4410 Fax 704 525 0618 OHIO Columbus 43214 4560 Indianola Avenue Phone
8. NTAL OR CONSEQUENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state 12 as UE 283800 07 31 00 QXD 9 23 02 1 35 PMs Page 40 Sl m PORTER CABLE SERVICE CENTERS CENTROS DE SERVICIO DE PORTER CABLE CENTRE DE SERVICE PORTER CABLE Parts and Repair Service for Porter Cable Power Tools are Available at These Locations Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter Cable Locations o vous trouverez les pi ces de rechange n cessaires ainsi qu un service d entretien ARIZONA Tempe 85282 Phoenix 2400 West Southern Avenue Suite 105 Phone 602 437 1200 Fax 602 437 2200 CALIFORNIA Ontario 91761 Los Angeles 3949A East Guasti Road Phone 909 390 5555 Fax 909 390 5554 San Leandro 94577 Oakland 3039 Teagarden Street Phone 510 357 9762 Fax 510 357 7939 COLORADO Denver 80216 5855 Stapleton Drive North Suite A 140 Phone 303 370 6909 Fax 303 370 6969 FLORIDA Davie 33314 Miami 4343 South State Rd 7 441 Unit 107 Phone 954 321 6635 Fax 954 321 6638 Tampa 33609 4538 W Kennedy Boulevard Phone 813 877
9. NTINUE TO OPERATE TOOL UNDER THIS CONDITION If proper operating voltage is present return your tool to the service station for immediate service SERVICE AND REPAIRS All quality tools will eventually require servicing or replacement of parts due to wear from normal use These operations including brush inspection and replacement should ONLY be performed by either an AUTHORIZED PORTER CABLE SERVICE STATION or a PORTER CABLE SERVICE CENTER All repairs made by these agencies are fully guaranteed against defective material and workmanship We cannot guarantee repairs made or attempted by anyone other than these agencies Should you have any questions about your tool feel free to write us at any time In any communications please give all information shown on the nameplate of your tool model number type serial number etc 11 as UE 283900 07 31 00 0XD 9 23 02 1 35 PMs Page 12 a a ACCESSORIES The Model 7414 Sander can be used with various sander accessories available from your industrial supplier The Model 7414 Sander can also be used as a grinder with the appropriate 7 or 9 TYPE 27 wheel guard accessories as shown in the chart below ALL ACCESSORIES MUST BE RATED FOR 6 000 RPM or higher and GRINDING WHEELS MUST BE USED WITH THE APPROPRIATE PORTER CABLE GUARDS as shown in the following chart The following accessories are available from your Porter Cable Distributor or Service Center POR
10. PORTA PLANE PORTER CABLE QUICKSAND SANDTRAP SAW BOSS SPEED BLOC SPEEDMATIC SPEEDTRONIC STAIR EASE THE PROFESSIONAL EDGE THE PROFESSIONAL SELECT TIGER CUB TIGER SAW TORQ BUSTER VERSA PLANE WHISPER SERIES DURATRONIC FRAME SAW INNOVATION THAT WORKS JETSTREAM MICRO SET MORTEN NETWORK RIPTIDE TRU MATCH WOODWORKER S CHOICE Trademarks noted with are registered in the United States Patent and Trademark Office and may also be registered in other countries Las Marcas Registradas con el signo de son registradas por la Oficina de Registros y Patentes de los Estados Unidos y tambi n pueden estar registradas en otros paises Marques d pos es indiqu es par la lettre sont d pos es au Bureau des brevets d invention et marques d pos es aux Etats Unis et pourraient tre d pos es aux autres pays as UE Printed in U S A
11. ST RESPIRATOR or a dual filter dust and fume respirator mask which has been approved by the Occupational Safety and Health Administration OSHA the National Institute of Safety and Health NIOSH or the United States Bureau of Mines These masks and replaceable filters are readily available at major hardware stores Be sure the mask fits Beards and facial hair may keep the masks from sealing properly Change filters often DISPOSABLE PAPER MASKS ARE NOT ADEQUATE 7 KEEP FOOD AND DRINK out of the work area Wash hands arms and face and rinse mouth before eating or drinking Do not smoke or chew gum or tobacco in the work area as UE 283800 O7 31 00 0xD 9 23 02 1 31 PMA Page 6 ae 8 CLEAN UP ALL REMOVED PAINT and dust by wet mopping the floors Use a wet cloth to clean all walls sills and any other surfaces where paint or dust is clinging DO NOT SWEEP DRY DUST OR VACUUM Use a high phosphate detergent or trisodium TSP to wash and mop areas 9 AT THE END OF EACH WORK SESSION put the paint chips and debris in a double plastic bag close it with tape or twist ties and dispose of properly 10 REMOVE PROTECTIVE CLOTHING and work shoes in the work area to avoid carrying dust into the rest of the dwelling Wash work clothes separately Wipe shoes off with a wet rag that is then washed with the work clothes Wash hair and body thoroughly with soap and water MOTOR Many Porter Cable tools will operate on eith
12. TER CABLE CATALOG NO DESCRIPTION 54367 7 Wheel Guard Type 27 54374 9 Wheel Guard Type 27 54357 7 Rubber Back up Pad 55741 7 Abrasive Back Up Kit 55747 Retaining Nut PORTER CABLE LIMITED ONE YEAR WARRANTY Porter Cable warrants its Professional Power Tools for a period of one year from the date of original purchase We will repair or replace at our option any part or parts of the product and accessories covered under this warranty which after examination proves to be defective in workmanship or material during the warranty period For repair or replacement return the complete tool or accessory transportation prepaid to your nearest Porter Cable Service Center or Authorized Service Station Proof of purchase may be required This warranty does not apply to repair or replacement required due to misuse abuse normal wear and tear or repairs attempted or made by other than our Service Centers or Authorized Service Stations ANY IMPLIED WARRANTY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WILL LAST ONLY FOR ONE 1 YEAR FROM THE DATE OF PURCHASE To obtain information on warranty performance please write to PORTER CABLE CORPORATION 4825 Highway 45 North P O Box 2468 Jackson Tennessee 38302 2468 Attention Product Service THE FOREGOING OBLIGATION IS PORTER CABLE S SOLE LIABILITY UNDER THIS OR ANY IMPLIED WARRANTY AND UNDER NO CIRCUMSTANCES SHALL PORTER CABLE BE LIABLE FOR ANY INCIDE
13. ays wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions TOOLS USE AND CARE 1 Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control 2 Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed 3 Do not use tool if switch does not turn it ON or OFF A tool that cannot be controlled with the switch is dangerous and must be repaired 4 Disconnect the plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally 5 Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users 6 Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control 7 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 8 Use only accessories that are recommended by the manufacturer for your model Accesso
14. er D C or single phase 25 to 60 cycle A C current and voltage within plus or minus 5 percent of that shown on the specification plate on the tool Several models however are designed for A C current only Refer to the specification plate on your tool for proper voltage and current rating CAUTION Do not operate your tool on a current on which the voltage is not within correct limits Do not operate tools rated A C only on D C current To do so may seriously damage the tool EXTENSION CORD SELECTION If an extension cord is used make sure the conductor size is large enough to prevent excessive voltage drop which will cause loss of power and possible motor damage A table of recommended extension cord sizes will be found in this section This table is based on limiting line voltage drop to 5 volts 10 volts for 230 volts at 150 of rated amperes If an extension cord is to be used outdoors it must be marked with the suffix W A following the cord type designation For example SJTW A to indicate it is acceptable for outdoor use RECOMMENDED EXTENSION CORD SIZES FOR USE WITH PORTABLE ELECTRIC TOOLS Length of Cord in Feet 115V 25Ft 50Ft 100Ft 150Ft 200Ft 250Ft 300Ft 400 Ft 500 Ft 230V 50Ft 100Ft 200Ft 300Ft 400 Ft 500Ft 600 Ft 800 Ft 1000 Ft 0 2 18 18 18 16 16 14 14 12 12 2 3 18 18 16 14 14 12 12 10
15. er minute ADDITIONAL SAFETY RULES FOR PAINT REMOVAL WARNING Extreme care should be taken when removing paint The peelings residue and vapors of paint may contain lead which is poisonous Exposure to even low levels of lead can cause irreversible brain and nervous system damage young and unborn children are particularly vulnerable Before beginning any paint removal process you should determine whether the paint you are removing contains lead This can be done by your local health department or by a professional who uses a paint analyzer to check for lead LEAD BASED PAINT SHOULD ONLY BE REMOVED BY A PROFESSIONAL Persons removing paint should follow these guidelines 1 KEEP THE WORK AREA WELL VENTILATED Open the windows and put an exhaust fan in one of them Be sure the fan is moving air from inside to outside 2 REMOVE OR COVER any carpets rugs furniture clothing cooking utensils and air ducts 3 PLACE DROP CLOTHS in the work area to catch any paint chips or peelings Wear protective clothing such as extra work shirts overalls and hats 4 WORK IN ONE ROOM AT A TIME Furnishings should be removed or placed in the center of the room and covered Work areas should be sealed off from the rest of the dwelling by sealing doorways with drop cloths 5 CHILDREN PREGNANT OR POTENTIALLY PREGNANT women and nursing mothers should not be present in the work area until the work is done and all cleanup is complete 6 WEAR A DU
16. ig 1 and hold Squeeze switch trigger B Fig 1 to start tool release switch trigger B Fig 1 and release switch lockout button A Fig 1 To release the switch lock squeeze switch trigger B Fig 1 CAUTION Allow machine spindle to stop rotating before setting machine down A 22 Io Fig 1 ASSEMBLY TO INSTALL AUXILIARY HANDLE An auxiliary handle A Fig 1A is furnished with your machine This handle can be positioned in several locations within the arc shown in Fig 1A This handle SHOULD BE USED AT ALL TIMES to maintain complete control of the machine Fig 1A 283900 07 31 00 0XDb 9 23 02 134 PMA Page 8 ae INSTALLATION 1 Insert threaded end of handle into handle clamp A Fig 1A 2 Turn handle clockwise and tighten securely CHANGING POSITIONS 1 Loosen handle by turning 2 full turns counterclockwise 2 Push in on handle and move handle to desired location 3 Release handle 4 Retighten securely TO INSTALL SANDING DISC 1 CAUTION DISCONNECT MACHINE FROM POWER CIRCUIT 2 Rest machine on its back with spindle facing up 3 Position inner flange B Fig 2 onto spindle A with round hub facing outward away from machine Rotate flange until it drops into place on the spindle 4 Place back up pad C Fig 2 onto spindle and rotate clockwise until seated 5 Depress spindle lock button D Fig 2 rotate back up pad C clockwise until spindle
17. ins preservatives which can be toxic Take extra care to prevent inhalation and skin contact when working with these materials 6 Sanding of lead based paint is not recommended Lead based paint should only be removed by a professional 7 Do not install woodcarving blade on this grinder 8 WARNING There are certain applications for which this tool was designed Porter Cable strongly recommends that this tool NOT be modified and or used for any application other than for which it was designed If you have any questions relative to its application DO NOT use the tool until you have written Porter Cable and we have advised you Technical Service Manager Porter Cable Corporation 4825 Highway 45 North Jackson TN 38305 SYMBOL DEFINITION cer ee volts e ina amperes HZ ii hertz NV errors alcala watts BR aii kilowatts UR ei microfarads BO o iaicoe liters e A kilograms IO ascensor tea newtons per square centimeter O E pascals a hours UD ares uan minutes eee seconds ON cccccscssssssssssssssen alternating current 3 ON scans three phase alternating current 4 El ee 283900 07 31 00 0XDb 9 23 02 134 PMA Page 3 ae 3N OA cc three phase alternating current with neutral AN ia direct current e no load EM o alternating or direct current EPP E E RA Class Il Construction A ebecaia bernal caoia splash proof construction 84 segs PEIE A watertight construction pd ITN oriai revolutions or reciprocation p
18. l the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock 5 When operating a power tool outside use an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of electric shock PERSONAL SAFETY 1 Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while 2 ah ee 282300 0U7 31 00 0XDb 9 23 02 134 PMA Page 3 ae operating power tools may result in serious personal injury 2 Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 3 Avoid accidental starting Be sure switch is OFF before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch ON invites accidents 4 Remove adjusting keys or wrenches before turning the tool ON A wrench or a key that is left attached to a rotating part of the tool may result in personal injury 5 Do not overreach Keep proper footing and balance at all times Proper footing and balance enable better control of the tool in unexpected situations 6 Use safety equipment Alw
19. osure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles SAVE THESE INSTRUCTIONS WORK AREA 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control ELECTRICAL SAFETY 1 Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double Insulated O eliminates the need for the three wire grounded power cord and grounded power supply system 2 Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 3 Don t expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 4 Do not abuse the cord Never use the cord to carry the tools or pul
20. ries that may be suitable for one tool may become hazardous when used on another tool SERVICE 1 Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel may result in a risk of injury 2 When servicing a tool use only identical replacement parts Follow instructions in the Maintenance Section of this manual Use of 3 as UE 283900 07 31 00 0XD 39 23 02 1 54 PMA Page 4 ae unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury SPECIFIC SAFETY RULES AND SYMBOLS 1 Always use proper guard with grinding wheel A guard protects operator from broken wheel fragments 2 Accessories must be rated for at least the speed recommended on the tool warning label Wheels and other accessories running over rated speed can fly apart and cause injury 3 Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will also make exposed metal parts of the tool live and shock the operator 4 Always use an approved guard with those accessories that require a guard see ACCESSORIES Section of this manual 5 Use proper safety equipment Wear safety goggles to protect your eyes and wear a protective mask to minimize breathing in the fine dust created while sanding NOTE Some wood conta
21. uard following instructions in TO INSTALL WHEEL GUARD Section of this manual 4 Place hub of grinding wheel onto spindle and rotate clockwise until spindle begins to turn see Fig 4 5 Depress spindle lock button D Fig 2 and hold while rotating grinding wheel clockwise by hand until spindle lock engages 6 With spindle engaged securely tighten grinding wheel by turning clockwise Release spindle lock button 7 To remove grinding wheel reverse this procedure Fig 4 OPERATION REAR HANDLE LOCATION The rear handle A Fig 5 can be placed in three different locations to provide the most comfortable safest and least fatiguing position for the operator As shown in Fig 5 it is in the center position It can be rotated to both the left and right of this position To reposition handle 1 Press handle lock button B Fig 5 2 Start turning the handle in the desired direction 3 Release the handle lock button and continue turning the handle until it locks into the desired location as UE 283800 07 31 00 QXD 9 23 02 1 34 ay Page 10 CAUTION Ensure rear handle is locked into one of the three locations before turning tool on to prevent loss of control damage to the machine and bodily injury USING A DISC SANDER 1 CAUTION Secure work to prevent it from moving during the sanding operation Friction between the sanding disc and work will try to spin work away from sander and may ca
22. use bodily injury 2 CAUTION WEAR SAFETY GLASSES AND DUST MASK 3 Hold sander firmly by the rear and auxiliary handles making sure sanding disc is clear of work and foreign objects Start sander and lower so that sanding disc is FLAT on work surface Fig 6 4 Move sander in long sweeping overlapping strokes as you go back and forth Do not move sander in a circular motion or stay in one spot too long as this will produce swirls and an uneven finish The weight of the sander applies sufficient pressure for fast stock removal Additional pressure will only slow the sander down and decrease removal of stock 5 LIFT SANDER FROM WORK BEFORE TURNING OFF MOTOR 6 Always be sure motor has stopped before setting sander down PORTER CABLE Fig 6 SANDING TIPS For rough sanding and quick stock removal use a coarse grit sanding disc For a fine finish use a medium grit disc followed by a fine grit disc Do not go directly from a coarse grit to a fine grit as it is difficult to remove marks left by the coarse grit disc USING A DISC GRINDER Be certain wheel guard and auxiliary handle are installed Firmly grip the auxiliary handle and motor housing as shown in Fig 7 Lift up rear of motor housing so only the front section of grinding wheel contacts the work Use light pressure Always lift the grinder off work before starting or stopping motor The arrow on 203800 07 31 00 0XD 9 23 02 1239 PMN Page 11

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