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        Porter-Cable 4114 Saw User Manual
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1.    4560 Indianola Avenue  Phone   614  263 0929  Fax   614  263 1238    Cleveland 44125   8001 Sweet Valley Drive  Unit  19   Phone   216  447 9030  Fax   216  447 3097    OREGON   Portland 97230   4916 NE 122 nd Ave   Phone   503  252 0107  Fax   503  252 2123    PENNSYLVANIA  Willow Grove 19090  520 North York Road  Phone   215  658 1430  Fax   215  658 1433    TEXAS   Carrollton 75006  Dallas    1300 Interstate 35 N  Suite 112  Phone   972  446 2996   Fax   972  446 8157    Houston 77038   4321 Sam Houston Parkway   West   Suite 180   Phone   281  260 8887   Fax   281  260 9989    WASHINGTON   Auburn 98001  Seattle    3320 West Valley HWY  North  Building D  Suite 111   Phone   253  333 8353   Fax   253  333 9613    Authorized Service Stations are located in many large cities  Telephone 800 487 8665 or 731 541 6042 for assistance locating one  Parts and accessories for Porter   Cable e Delta products should be obtained by contacting any Porter Cable e Delta Distributor  Authorized Service Center  or Porter Cable e Delta Factory Service  Center  If you do not have access to any of these  call 888 848 5175 and you will be directed to the nearest Porter Cable e Delta Factory Service Center  Las  Estaciones de Servicio Autorizadas estan ubicadas en muchas grandes ciudades  Llame al 800 487 8665 6 al 731 541 6042 para obtener asistencia a fin de localizar  una  Las piezas y los accesorios para los productos Porter Cable e Delta deben obtenerse poni  ndose en contacto con cualqu
2.  6        Fig  1    NOTE  Refer to Fig  1 for the various parts of the Model 4112 Dovetail Fixture Jig     1   2     O     Thread on knurled nuts  item 6  on bolts  item 14 up to the locknuts and tighten firmly     Select the edge guide to be used  either  1 for half blind dovetails or  2 half blind rabbeted dovetails  Place    iN    6     Insert jam nuts  item 18  into each of the outside recessed areas on front of the base  item 8  Thread bolts   item 14  into each jam nut and tighten firmly     Insert the remaining jam nuts  item 18  into the remaining recessed areas on the front and top of  base  item 8  Thread bolt  item 17  into jam nut and tighten firmly     Thread locknuts  item 7  on bolts  item 14 up to the jam nuts and tighten firmly     right and left edge guides  items 12 and 13  on base  item 8  and assemble with screws  item 15  Slide edge  guides to end of base  Do not tighten at this time     To install top clamp bar item 9  place springs item 5 on bolts  item 17  followed by the top clamp bar then  spacers  item 2  Retain assembly with clamp knobs  item 1     6A To install front clamp bar item 10  place washers item 16  used on front bar only  on bolts item 17  Add springs    00    item 5  on bolts  item 17  followed by the front clamp bar then spacers  item 2  Retain assembly with clamp  Knobs  item 1  NOTE  When clamping material thicker than 34   the spacers  item 2  will need to be removed       Attach templet  item 11  to templet brackets  item 4  with 
3.  WHICH CAN BE TOXIC  Take extra care to prevent inhalation and  skin contact when working with these materials  Request  and follow  any safety information available from your  material supplier     E      REPLACEMENT PARTS    When servicing use only identical replacement parts     FOREWORD    Porter Cable Base Model 4112 Dovetail Fixture Jig together with a Porter Cable router  templets  templet guides and  router bits  can be used to produce the following types of joints for drawers and boxes     1 2  Half Blind Dovetails   1 2  Half Blind Rabbeted Dovetails  1 4  Half Blind Dovetails   1 4  Half Blind Rabbeted Dovetails  1 2  Box Joint    NOTICE  THE PHOTO ON THE MANUAL COVER ILLUSTRATES THE  CURRENT PRODUCTION MODEL  ALL OTHER ILLUSTRATIONS  CONTAINED IN THE MANUAL ARE REPRESENTATIVE ONLY AND MAY  NOT DEPICT THE ACTUAL COLOR  LABELING OR ACCESSORIES  AND ARE INTENDED TO ILLUSTRATE TECHNIQUE ONLY     CAPACITY    Porter Cable Base Model 4112 can be used with stock up to 12  wide and from     6  to 1  in thickness     ASSEMBLY AND ADJUSTMENT    Clamp Knobs  4   Spacers  4   10 32 x  375 Socket  Head Screws  4   Templet Brackets  2   Springs  4   1 4 20 Knurled Nuts  2  E  1 4 20 Lock Nuts  2  17    Base  Top Clamp Bar  Long         Front Clamp Bar  Short       Templet    Right Edge Guide   One  1  amp  One  2     Left Edge Guide   One  1  amp  One  2     1 4 20 x 1 5  Bolt  2     10 32 x  375 Pan Head  Screw  2     1 4 Washer  2     1 4 20 x 1 75  Bolt  4     1 4 20 Jam Nut 
4.  cut  If joint is tight  slightly decrease depth of cut  The bit is raised or lowered by adjusting  the router motor in the router base with the motor    off        After obtaining a snug dovetail  assemble parts and check the relation of the end of the drawer front to the side  of the left side of the drawer  If the drawer front overhangs side of drawer  decrease 19 32  dimension in step 3  under CLAMPING DRAWER PARTS  If side of drawer overhangs front  increase 19 22  dimension     Drawer Front    Left Side  of Drawer       Fig  10    9  Fig  11 shows both the left and right corner of a drawer fitted together after they were both routed from the left  end of the templet  Note the location of partial pins on drawer sides    10  If for appearance reasons the partial pins are desired to be in the same location of both sides of the drawer as  shown in Fig  12  then rout the right end of the drawer front and right side of the drawer on the right end of the  templet  Adjust the edge guide the same as those on the left  mirror image      Partial Pin    Left Side Right Side    of Drawer of Drawer   Pin Board   Pin Board     Front of Drawer     Tail Board  Partial Pin       Fig  11    Partial Pin    Right Side  Left Side of Drawer    of Drawer  Pin Board    Pin Board     Front of Drawer   Tail Board        Fig  12    1 4  HALF BLIND DOVETAILS    1 4  Half Blind Dovetails    The following are required to produce 1 4  half blind dovetails     889676  3 Edge Guides  furnished with Mode
5.  injury     PIN Used without the safety alert symbol indicates potentially hazardous situation which  if not avoided  may  result in property damage     IMPORTANT SAFETY INSTRUCTIONS    AGUOS Read and understand all instructions  Failure to follow all instructions listed below  may  result in electric shock  fire and or serious personal injury     SAVE THESE INSTRUCTIONS     PAAGI There are certain applications for which this tool was designed  Porter Cable strongly recommends that this  tool NOT be modified and or used for any application other than for which it was designed  If you have any questions relative to  its application DO NOT use the tool until you have written Porter Cable and we have advised you     Technical Service Manager  Porter Cable Corporation  4825 Highway 45 North  Jackson  TN 38305    1  KEEP WORK AREA CLEAN  Cluttered areas and benches invite injuries     2  AVOID DANGEROUS ENVIRONMENT  Don t expose power tools to rain  Don t use power tools in damp or wet  locations  Keep area well lit  Avoid chemical or corrosive environment  Do not use tool in presence of flammable  liquids or gases     3  GUARD AGAINST ELECTRIC SHOCK  Prevent body contact with grounded surfaces  For example  pipes   radiators  ranges  refrigerator enclosures     4  KEEP CHILDREN AWAY  Do not let visitors contact tool or extension cord  All visitors should be kept away from  work area     5  STORE IDLE TOOLS  When not in use  tools should be stored in dry  and high or locked up pla
6. 4115   Available 42046    Templet Guide  furnished with Model 4112   as 42237 Locknut  furnished with Model 4112   Accessories 4115 1 2  Box Joint Templet  43318   2  Carbide Tipped Straight Bit  1   4  Shank   or  43057 1   2  Carbide Tipped Straight Bit  12  Shank        Fig  18    NOTE  Any material up to 13   6  thick can be joined together with box joints     PREPARING ROUTER    Prepare router the same as for 1   2  half blind dovetails except install 1   2  straight bit and adjust depth of cut   B  Fig  5   equal to 1   4  plus thickness of material to be joined     CLAMPING BOX PARTS  NOTE  All box joint cuts are made with the box parts clamped to the front of the Dovetail Fixture Jig     Install  3 edge guides to Dovetail Fixture Jig and slide to end of base  do not tighten at this time     2  Place a piece of scrap material  that is approximately 1   4  thicker and at least as wide as the boards to be joined   under the top clamp and flush with front of Dovetail Fixture Jig     3  Place the box joint templet on top of the scrap material and adjust so there is about       Fig  19  from back of  templet slot to edge of scrap material at both ends of templet     4  Mark center of board to be routed  see Fig  20   Place board under front clamp  against bottom of box templet   Locate the board center mark   16  to the right of the templet finger slot that is closest to the left end of the templet   see Fig  20      5  Slide edge guide to the right against board to be rout
7. CCESSORIES       A complete line of accessories is available from your Porter CableeDelta Supplier  Porter CableeDelta Factory  Service Centers  and Porter Cable Authorized Service Stations  Please visit our Web Site www porter cable com  for a catalog or for the name of your nearest supplier     Elem Since accessories other than those offered by Porter CableeDelta have not been tested with  this product  use of such accessories could be hazardous  For safest operation  only  Porter CableeDelta recommended accessories should be used with this product        PORTER CABLE LIMITED  ONE YEAR WARRANTY    Porter Cable warrants its Professional Power Tools for a period of one year from the date of original purchase  We  will repair or replace at our option  any part or parts of the product and accessories covered under this warranty  which  after examination  proves to be defective in workmanship or material during the warranty period  For repair  or replacement return the complete tool or accessory  transportation prepaid  to your nearest Porter Cable Service  Center or Authorized Service Station  Proof of purchase may be required  This warranty does not apply to repair  or replacement required due to misuse  abuse  normal wear and tear or repairs attempted or made by other than    our Service Centers or Authorized Service Stations     ANY IMPLIED WARRANTY  INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR  A PARTICULAR PURPOSE  WILL LAST ONLY FOR ONE  1  YEAR FRO
8. Instruction  manual    To learn more about Porter Cable  visit our website at     http   www porter cable com    PORTER CABLE    PROFESSIONAL POWER TOOLS       Copyright O 2003 Porter Cable Corporation    ESPA  OL  P  GINA 15    FRANCAISE   PAGE 29       Dovetail Fixture Jig       MODEL 4112 Includes 1   2  Half Blind  4113 Dovetail Templet    MODEL 4114  For 1   4  Half Blind A PO      Dovetails    MODEL 4115  For 12  Box Joints    IMPORTANT    Please make certain that the person who is  to use this equipment carefully reads and  understands these instructions before  starting operations     The Model and Serial No  plate is located on the main  housing of the tool  Record these numbers in the  spaces below and retain for future reference     Model No     Type    Serial No        Part No  900487   09 12 03    SAFETY GUIDELINES   DEFINITIONS    This manual contains information that is important for you to know and understand  This information relates to pro   tecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS  To help you recognize this information  we use  the symbols to the left  Please read the manual and pay attention to these sections     WN  Indicates an imminently hazardous situation which  if not avoided  will result in death or serious injury   ITN item Indicates a potentially hazardous situation which  if not avoided  could result in death or serious injury     NANO Indicates a potentially hazardous situation which  if not avoided  may result in minor or moderate
9. M THE DATE OF PURCHASE     To obtain information on warranty performance please write to  PORTER CABLE CORPORATION  4825 Highway  45 North  Jackson  Tennessee 38305  Attention  Product Service  THE FOREGOING OBLIGATION IS PORTER   CABLE   S SOLE LIABILITY UNDER THIS OR ANY IMPLIED WARRANTY AND UNDER NO CIRCUMSTANCES  SHALL PORTER CABLE BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES  Some states do  not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or  consequential damages  so the above limitation or exclusion may not apply to you     This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state        14    PORTER CABLE e DELTA SERVICE CENTERS     CENTROS DE SERVICIO DE PORTER CABLE e DELTA     Parts and Repair Service for Porter Cable     Delta Machinery are Available at These Locations   Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter Cable e Delta     ARIZONA   Tempe 85282  Phoenix   2400 West Southern Avenue  Suite 105   Phone   602  437 1200   Fax   602  437 2200    CALIFORNIA   Ontario 91761  Los Angeles   3949A East Guasti Road  Phone   909  390 5555   Fax   909  390 5554    San Leandro 94577  Oakland   3039 Teagarden Street  Phone   510  357 9762   Fax   510  357 7939    COLORADO   Arvada 80003  Denver     8175 Sheridan Blvd   Unit S  Phone  W 487 1809  Fax   303  487 1868    FLORIDA o   Davie 33314  Miam
10. ce     out of reach  of children     DON   T FORCE TOOL  It will do the job better and safer at the rate for which it was intended     7  USE RIGHT TOOL  Don   t force small tool or attachment to do the job of a heavy duty tool  Don t use tool for  purpose not intended   for example     do not use a circular saw for cutting tree limbs or logs              8  DRESS PROPERLY  Do not wear loose clothing or jewelry  Loose clothing  draw strings and jewelry can be  caught in moving parts  Rubber gloves and non skid footwear are recommended when working outdoors  Wear  protective hair covering to contain long hair     9  USE ANSI Z87 1 SAFETY GLASSES  Wear safety glasses or goggles while operating power tools  Also face or  dust mask if operation creates dust  All persons in the area where power tools are being operated should also  wear safety glasses and face or dust mask     10  DON   T ABUSE CORD  Never carry tool by cord or yank it to disconnect from receptacle  Keep cord from heat   oil  and sharp edges  Have damaged or worn power cord and strain reliever replaced immediately  DO NOT  ATTEMPT TO REPAIR POWER CORD     11  SECURE WORK  Use clamps or a vise to hold work  It   s safer than using your hand and it frees both hands to  operate tool     12  DON   T OVERREACH  Keep proper footing and balance at all times     13  MAINTAIN TOOLS WITH CARE  Keep tools sharp and clean for better and safer performance  Follow  instructions for lubricating and changing accessories  Inspect 
11. ed and secure in place        Fig  19    11    ROUTING BOX JOINTS    1     Before turning on router  place it on templet and make sure bit will not hit Dovetail Fixture Jig as it cuts into scrap  material     Carefully rout box joints     Loosen front clamp  rotate material as shown in Fig  21 and position up against templet and edge guide  Clamp  securely in place and rout other end     C L MARK       Fig  20 Fig  21    Assemble Box    IC    Fig  22    MAINTENANCE    KEEP TOOL CLEAN    Periodically blow out all air passages with dry compressed air  Clean all plastic parts with a soft damp cloth  NEVER  use solvents to clean plastic parts  They could possibly dissolve or otherwise damage the material     WEAR ANSI Z87 1 SAFETY GLASSES WHILE USING COMPRESSED AIR     SERVICE AND REPAIRS    All quality tools will eventually require servicing or replacement of parts due to wear from normal use  These operations   including brush inspection and replacement  should ONLY be performed by either an AUTHORIZED PORTER CABLE  SERVICE STATION or a PORTER CABLE  DELTA FACTORY SERVICE CENTER  All repairs made by these agencies are fully  guaranteed against defective material and workmanship  We cannot guarantee repairs made or attempted by anyone other  than these agencies     Should you have any questions about your tool  feel free to write us at any time  In any communications  please give all  information shown on the nameplate of your tool  model number  type  serial number  etc       A
12. er and 3   4  wider than the  drawer size required and have a    x    16    deep rabbet cut  completely around the inside of the drawer front     NOTE  Maximum depth of drawer is 10     for 1 2   rabbeted dovetails        Fig  16    CLAMPING DRAWER PARTS AND ROUTING DOVETAILS    Parts are clamped and routed much in the same manner as those for half blind dovetails  except the location of the  drawer front must be adjusted to allow for the rabbet  and FRONT AND SIDES OF DRAWER MUST BE ROUTED  SEPARATELY     1     a    Position drawer front    inside up    on top of Dovetail Fixture Jig maintaining dimensions to templet shown in  Fig  17  A gauge block with a 3   rabbet may be used to position drawer front as shown in Fig  17A     Locate either  2 or  4 edge guide  depending on size of dovetail to be cut  to edge of drawer front   Drawer front may now be routed     Remove drawer front and locate drawer side against edge guide in the same manner as that for 1   2  half blind  dovetails     NOTE  A backup piece should be used in place of the drawer front to prevent tear out when routing sides of  drawer     Route drawer side and check for fit the same as for 1   2  half blind dovetails     1 2  FOR 1 4  DOVETAILS  9 16 FoR 1 2  DOVETAILS    19 32  FOR 1 2  DOVETAILS BOTH ENDS  9 32  FOR 1 4    DOVETAILS OF TEMPLET       Fig  17 Fig  17A  10    1 2  BOX JOINTS    1 2  Box Joint    The following are required to produce     box joints     889676  3 Edge Guides  furnished with Model 
13. i    4343 South State Rd  7  441   Unit  107   Phone   954  321 6635   Fax   954  321 6638    Tampa 33609   4538 W  Kennedy Boulevard  Phone   813  877 9585   Fax   813  289 7948    GEORGIA   Forest Park 30297  Atlanta   5442 Frontage Road    Suite 112   Phone   404  608 0006  Fax   404  608 1123    ILLINOIS   Addison 60101  Chicago   400 South Rohlwing Rd   Phone   630  424 8805  Fax   630  424 8895    Woodridge 60517  Chicago   2033 West 75th Street  Phone   630  910 9200   Fax   630  910 0360    MARYLAND   Elkridge 21075  Baltimore   7397 102 Washington Blvd   Phone   410  799 9394  Fax   410  799 9398    MASSACHUSETTS    Braintree 02185  Boston   719 Granite Street  Phone   781  848 9810  Fax   781  848 6759    Franklin 02038  Boston   Franklin Industrial Park  101E Constitution Blvd   Phone   508  520 8802  Fax   508  528 8089    MICHIGAN    Madison Heights 48071  Detroit   30475 Stephenson aa  Phone   248  597 500   Fax   248  597 5004    MINNESOTA   Minneapolis 55429   5522 Lakeland Avenue North  Phone   763  561 9080   Fax   763  561 0653    MISSOURI   North Kansas City 64116  1141 Swift Avenue  Phone   816  221 2070  Fax   816  221 2897    St  Louis 63119   7574 Watson Road  Phone   314  968 8950  Fax   314  968 2790    NEW YORK  Flushing 11365 1595  N Y C      175 25 Horace Harding Expwy     Phone   718  225 2040  Fax   718  423 9619    NORTH CAROLINA  Charlotte 28270   9129 Monroe Road  Suite 115  Phone   704  841 1176   Fax   704  708 4625    OHIO   Columbus 43214
14. ier distribuidor Porter Cable e Delta   Centro de Servicio Autorizado o Centro de Servicio de F  brica Porter Cable e Delta  Si no tiene acceso a ninguna de estas opciones  llame al 888 848 5175 y le  dirigir  n al Centro de Servicio de F  brica Porter Cable e Delta m  s cercano  Des centres de service agr    s sont situ  s dans beaucoup de grandes villes  Appelez  au 800 487 8665 ou au 731 541 6042 pour obtenir de l   aide pour en rep  rer un  Pour obtenir des pi  ces et accessoires pour les produits Porter Cable e Delta   s adresser a tout distributeur Porter Cable e Delta  centre de service agr     ou centre de service d   usine Porter Cable e Delta  Si vous n avez acc  s a aucun de ces  centres  appeler le 888 848 5175 et on vous dirigera vers le centre de service d usine Porter Cable e Delta le plus proche     CANADIAN PORTER CABLE e DELTA SERVICE CENTERS  ALBERTA MANITOBA QU  BEC  Bay 6  2520 23rd St  N E  1699 Dublin Avenue 1515 ave   Calgary  Alberta Winnipeg  Manitoba St Jean Baptiste  Suite 160  T2E 8L2 R3H 0H2 Qu  bec  Qu  bec  Phone   403  735 6166 Phone   204  633 9259 G2E 5E2  Fax   403  735 6144 Fax   204  632 1976 Phone   418  877 7112   ONTARIO Fax   418  877 7123    505 Southgate Drive 1447  Begin   Guelph  Ontario St Laurent   Montr  al    N1H 6M7 Qu  bec   Phone   519  767 4132 H4R 1V8   Phone   604  420 0102 Fax   519  767 4131 Phone   514  336 8772  Fax   604  420 3522 Fax   514  336 3505    The following are trademarks of PORTER CABLE DELTA  Las siguien
15. l 4114   Available 42237 Locknut  furnished with Model 4112   as 4114 1 4    Half Blind Dovetail Templet  Accessories 42054 16  Templet Guide  43639 High Speed Steel  1   4  Dovetail Bit       Fig  13    PREPARING ROUTER    Prepare router the same as for 1   2  half blind dovetails except install 42054 templet guide  43639 bit  and adjust depth  of cut  B  Fig  5 to Y 6      CLAMPING DRAWER PARTS  Drawer parts are clamped in the same manner as those for   2  half blind dovetails except for the following     1  Position the 1   4  half blind dovetail templet so that there is    s2  from back of templet slots to edge of drawer front   see Fig  14      2  Position drawer front so the left edge is 1    See Fig  14  past the left edge of the first templet slot   3  Locate  3 edge guide against drawer front     ROUTING DOVETAILS    Route dovetails and check for fit the same as those for 1   2  half blind dovetails        Fig  14    1 2  AND 1 44  HALF BLIND RABBETED DOVETAILS    Half Blind Rabbeted Dovetails    The same accessories are required as those for   2  and 1   4  Half Blind  Dovetails except for the edge guides     Use  2 Edge Guide for 1   2  Rabbeted Dovetails  furnished with Model 4112     Use  4 Edge Guide for 1   4  Rabbeted Dovetails  furnished with Model 4114        Fig  15    PREPARING ROUTER    Prepare router the same as that for 1   2  or 1   4  half blind  dovetails depending on size to be cut     PREPARING DRAWER FRONT    The drawer front should be 3   4  long
16. oduce 1 2  half blind dovetails      1 Edge Guide  furnished with Model 4112   4113 1 2    Half Blind Dovetail Templet  furnished with Model 4112   42046  s  Templet Guide  furnished with Model 4112    Available 42237 Locknut  furnished with Model 4112     as    Accessories  Carbide Tipped    2  Dovetail Bit  1   4  Shank     Carbide Tipped    2  Dovetail Bit    2  Shank        Fig  3    PREPARING ROUTER   1  DISCONNECT ROUTER FROM POWER SOURCE    Insert templet guide   A  Fig  4  in hole  B   in router sub base  C     Install templet guide locknut  D  on templet guide and firmly tighten to lock templet guide in sub base   Insert dovetail bit   A  Fig  5  through templet guide into router collet     Sl A A    Adjust router so dovetail bit projection  B  from bottom of router sub base  C   is 916         Fig  4 Fig  5    CLAMPING DRAWER PARTS    1  Temporarily clamp the left side of the drawer    inside out    under front clamp bar and extending approximately 1 4  above top surface of the base as shown in Fig  6              Fig  6 Fig  7    ROUTING DOVETAILS    DISCONNECT ROUTER FROM POWER  SOURCE   1     2        Fig  8    Place drawer front    inside up    under top clamp bar and against side of drawer which is extending above surface  of Dovetail Fixture Jig     Place the 1   2  half blind dovetail templet on top of the drawer front  Using a standard scale or ruler  adjust locknuts   item 7  Fig  1  so there is 19 32  from back of templet slots to edge of drawer front at b
17. os Estados Unidos y tambien pueden  estar registradas en otros paises  Printed in U S A  PC 0603 150    BRITISH COLUMBIA  8520 Baxter Place  Burnaby  B C    V5A 4T8       
18. oth ends of templet  see Fig   8   Tighten knurled nuts  item 6  Fig  1  to secure templet in place     Loosen top clamp bar and position drawer front so that the left edge is 3   6   see Fig  8  past the left edge of the  first templet slot and clamp in place     Remove 1  half blind dovetail templet  DO NOT LOOSEN TOP CLAMP BAR  and locate  1 edge guide against  drawer front  secure in place and replace 1   2  half blind dovetail templet and secure it in place     Loosen front clamp bar and raise side of drawer so that it is in contact with the underside of the templet and  against the edge guide  Tighten front clamp bar securely     Be sure router motor is    off    and plug into power source     Set router squarely on finger templet to the right of  drawer pieces     Make sure bit is clear of work and will not strike  Dovetail Fixture Jig base     Start the motor and make the first cut along the entire  outside edge of the finger templet  from right to left  in  the direction of the arrow  A  Fig  9  This will prevent  chipping of the edge of the drawer piece when the router  is moved in and out of the templet     Now  carefully move the router from left to right around  the templet outline  in and out of the slots as shown by  arrow  B  Fig  9        Next  examine the drawer pieces to make sure they  have been cleanly routed  See Fig  10     Remove drawer pieces and fit together  matching dovetail  A  with slot  B   Fig  10  If joint is loose  slightly  increase depth of
19. templet retaining screws  item 3     Insert assembled templet between locknuts  item 7  and knurled nuts  item 6     The completely assembled Dovetail Fixture Jig should be securely mounted to a sturdy bench or stand to    prevent movement during routing operations  Slots are provided in the front and back of the base for this  purpose     ADJUSTING TEMPLET LOCATION    Front to back positioning of the templets is accomplished by varying the location of the locknuts  item 7  Fig  1      ADJUSTING EDGE GUIDE LOCATION    1   2   3     Remove templet from Dovetail Fixture Jig  NOTE  DO NOT UNCLAMP DRAWER FRONT   Loosen edge guide retaining screw   item 15  Fig  1  and slide edge guide to drawer front and secure in place   Replace templet     4    IDENTIFYING DRAWER PARTS    It is recommended that scrap lumber be used when making your first dovetail cut so all adjustments and fits can be  checked to insure a satisfactory joint  Once the templet and router have been set up to rout a satisfactory dovetail  joint  any number of joints can be made     1  Arrange the drawer front and side pieces as shown in Fig  2     NOTE  Ends of front and side pieces must be cut square with the length of the pieces to produce good  dovetail joints     2  Mark the    outside        inside    and    ends    of each piece as shown in Fig  2     Right Side  of Drawer    2  als  AO  dl  S    Left Side Front of Drawer  of Drawer       Fig  2    1 2  HALF BLIND DOVETAILS    The following are required to pr
20. tes son marcas registradas de PORTER CABLE S A    Auto Set    BAMMER    B 0 S S    Builder s Saw     Contractor   s Saw    Contractor   s Saw II     Delta   DELTACRAFT   DELTAGRAM M  Delta Series 2000   DURATRONIC     Emc2     FLEX   Flying Chips     FRAME SAW     Homecraft    INNOVATION THAT WORKSS   Jet Lock    JETSTREAM        kickstand    LASERLOC    MICRO SET    Micro Set    MIDI LATHE    MORTEN     NETWORK     OMNIJIG  POCKET CUTTER    PORTA BAND     PORTA PLANE      PORTER CABLE   amp  design   PORTER CABLE  PROFESSIONAL POWER TOOLS  Posi Matic    Q 3   amp  design    QUICKSAND   amp  design   QUICKSET     QUICKSET II    QUICKSET PLUS     RIPTIDE    amp  design   SAFE GUARD II    SAFE LOC    Sanding Center     SANDTRAP   amp  design   SAW BOSS    Sawbuck     Sidekick    SPEED BLOC    SPEEDMATIC    SPEEDTRONIC    STAIR EASE    The American  Woodshop  amp  design   The Lumber Company   amp  design   THE PROFESSIONAL EDGE    THE PROFESSIONAL SELECT    THIN LINE     TIGER     TIGER CUB     TIGER SAW   TORQBUSTER    TORQ BUSTER    TRU MATCH     TWIN LITE    UNIGUARD    Unifence    UNIFEEDER     Unihead     Uniplane     Unirip    Unisaw    Univise    Versa Feeder    VERSA PLANE    WHISPER SERIES   WOODWORKER   S CHOICE       Trademarks noted with     and    are registered in the United States Patent and Trademark Office and may also be registered in other countries     Las Marcas Registradas con el signo de     y    son registradas por la Oficina de Registros y Patentes de l
21. tool cords periodically and if damaged  have  repaired by authorized service facility  Inspect extension cords periodically and replace if damaged  Have all  worn  broken or lost parts replaced immediately  Keep handles dry  clean and free from oil and grease     14  DISCONNECT TOOLS when not in use  before servicing  and when changing accessories such as blades  bits  cutters  etc     15  REMOVE ADJUSTING KEYS AND WRENCHES  Form habit of checking to see that keys and adjusting  wrenches are removed from the tool before turning it on     16  AVOID UNINTENTIONAL STARTING  Do not carry a plugged in tool with finger on switch  Be sure switch is off  when plugging in  Keep hands  body and clothing clear of blades  bits  cutters  etc  when plugging in the tool     17  OUTDOOR USE EXTENSION CORDS  When tool is used outdoors  use only extension cords marked    Suitable  for use with outdoor appliances     store indoors when not in use     If an extension cord is to be used outdoors it  must be marked with the suffix W A or w following the cord type designation     18  STAY ALERT  Watch what you are doing  Use common sense  Do not operate tool when you are tired or while  under the influence of medication  alcohol or drugs     19  CHECK DAMAGED PARTS  Before further use of the tool  a guard or other part that is damaged should be  carefully checked to determine that it will operate properly and perform its intended function  Check for alignment  of moving parts  binding of moving par
22. ts  breakage of parts  mounting  and any other conditions that may affect  its operation  A guard or other part that is damaged should be properly repaired or replaced by an authorized  service center unless otherwise indicated elsewhere in this instruction manual  Have defective switches replaced  by authorized service center  Do not use tool if switch does not turn it on and off     20  WEAR ANSI S3 19 EAR PROTECTION to safeguard against possible hearing loss     SAVE THESE INSTRUCTIONS       ADDITIONAL SAFETY RULES    FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY     READ AND FOLLOW ALL SAFETY INSTRUCTIONS in the instruction manual supplied with your router   SECURE WORK  Be sure Dovetail Fixture Jig and work is anchored securely to prevent movement    BE SURE CORD SET IS FREE and will not hang up during routing operations    KEEP HANDS CLEAR of cutter when motor is running to prevent personal injury        MAINTAIN FIRM GRIP on router when starting motor to resist starting torque   STAY ALERT and keep cutter free  clear of all foreign objects while motor is running     BE SURE MOTOR HAS COMPLETELY STOPPED before removing router from Dovetail Fixture Jig and setting  Dovetail Fixture Jig down between operations     8  NEVER REMOVE ROUTER MOTOR from router base while templet guide and dovetail bit are installed  Dovetail  bit may not fit through hole in templet guide     9  TIGHTEN TEMPLET GUIDE LOCKNUT SECURELY     10  SOME WOOD CONTAINS PRESERVATIVES
    
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