Pico Macom MPC-12R Power Supply User Manual
Contents
1. TO DISTRIBUTION SYSTEM EVEN INPUT CHANNELS TSB 21G TWO WAY SPLITTER D e ourrur OUTPUT PHC 12G DEMODULATOR Y DC INPUT 3 PIN MER do ODD INPUT CHANNELS RF INPUT 4f rico MACOM Ph 800 421 6511 www picomacom com A STEREN COMPANY 7 Rev 07 06 MPC12R qxd 7 7 06 10 46 AM Page 8 T Warranty 4f PICO macom Five Year Limited Warranty Pico Macom Inc warrants to the original purchaser this product shall be free of defects in material and craftsmanship with only the limitations or exclusions set out below During the warranty period Pico Macom Inc or an authorized Pico Macom service facility will provide free of charge the parts and labor necessary to correct defects in material and workmanship Warranty Duration This warranty shall terminate five years from the original date of purchase of the product or at a time the product is 1 Misused or damaged due to neglect or improper installation 2 Modified 3 Repaired by someone other than the warrantor 4 Sold by the original purchaser Statement of Remedy To obtain such a warranty service contact the salesperson where the product was obtained You will be issued a Return Authorization RA number which will be used to track your product Be prepared to provide 1 The model number and channel number of the product 2 The date of purchase 3 A specific identification of the problem Deliver the2. 320 inlet connector Frequency Range 47 to 63 Hz Output on back plane Output Specifications V1 5 VDC 4A each connector 12 Pin Pins 1 5 9 5 VDC V2 12 VDC 3 5 A Pins 2 6 10 12 VDC V3 30 VDC 27 A Pins 3 7 11 Ground Efficiency gt 75 typical Pins 4 8 12 30 VDC Operating Frequency 100 kHz 4 Pin Pins 1 5 VDC Input Inrush Current lt 30 A 115 VAC 25 C Pins 2 12 VDC Line Protection PCB AC line fuse Pins 3 Ground DC Output Ripple Within 1 Vpp at maximum Pins 4 30 VDC load 25 C PS output terminal Line Load Regulation 1 Ordering Information Minimum Load 10 of full rated load Operating Temperature Range 0 to 60 C Storage Temperature Range 40 to 85 C MPC 12R 12 Mini Mod Chassis and Redundant Power Overcurrent Protection No damage to outputs when Supply System Chassis Equipped with shorted to ground 2 Hot Swap Modules Backplane Bracket and Wire Harness F MPC HSR Redundant Power Supply Upgrade Kit for Chassi s MPC12 System Consists of 2 Hot Swap Modules Backplane Bracket and Wire Dimensions 19 L x 7 2 D x 31 2 H Harness Weight 7 8 lbs MPC HSS Replacement Single Power Supply Module MPC 12C Universal Chassis chassis only MPC BP Blank Cover Plate 4f PICO macom A STEREN COMPANY Ph 800 421 6511 5 Rev 07 06 www picomacom com MPC12R qxd 7 7 06 10 46 AM Page 6 Operation and Controls 4f PICO macom Front and Rear Views 1 MPCD Demodulator
3. manufacturers in a mix and match fashion Installation is easy Just slide the modulator or demodulator into the racking sys tem and plug in the supplied power supply cable and connector Precise and automated manufac turing and value engineering ensure unmatched quality timely delivery and very competitive cost Custom assembled and fully tested multi channel systems are also available from Pico Macom with the combination of fixed channel and or agile mini modulators and demodulators to meet your requirements Pico Macom backs up this product with its industry leading 5 year limited warranty www picomacom com M Pico macom A STEREN COMPANY MPC12R qxd 7 7 06 10 46 AM Page 5 4 rico MACOM ai tr com m Specifications Universal Chassis and Hot Swappable Redundant Power Supply x3 x3 Lc X3 x3 Vd x3 Va Va Vd x3 Vd 4 Pico macom 4 Pico macom C amp D e re 6 00 6060 O zr zn zn ra zn zn r4 a a z in in Q O Front View O o gooo0oo0oo000 E7 E7 E7 E7 E7 E7 E7 74 71 G7 7 74 O HIH i 88 E 88 aie S NI ej O oo e ex x gx x x x x x x x x x O MPC BP Rear View Cover Plate Power Supply Connectors Input Voltage Range 90 to 264 VAC Input on back plane IEC
4. products to Pico Macom Inc or ship the products in the original packing material at the address at the bottom of the page Include satisfactory evidence of the date of purchase Products will not be accepted by Pico Macom Inc without the RA number clearly indicated on the shipping label The foregoing constitutes the Pico Macom Inc entire obligation with respect to this product and the original purchaser and any user or owner shall have no other remedy and no claim for incidental or consequential damages Some states do not allow limitations on how long an implied warranty lasts or do not allow the exclusions or limitation of incidental or consequential damages so the above limitation and exclusion may or may not apply to you This warranty gives you specific legal rights and you also have rights that vary from state to state U S A One year warranty if sold outside U S A Pico Macom Inc 6260 Sequence Drive San Diego CA 92121 PICO MACOM WARRANTY 8 Ph 800 421 6511 www picomacom com 4f rico MACOM Rev 07 06 A STEREN COMPANY
5. CAL CODE INSTRUCTIONS CONTAINED IN ARTICLE 810 RADIO AND TELEVISION EQUIPMENT SERVICE ENTRANCE CONDUCTORS STANDOFF b INSULATORS MAST SERVICE ANTENNA ENTRANCE LEAD IN WIRE EQUIPMENT ANTENNA c DISCHARGE UNIT TO EXTERNAL ANTENNA POWER SERVICE GROUNDING TERMINALS OF PRODUCT ELECTRODE SYSTEM e g interior metal water pipe GROUND WIRE GROUND CLAMPS OPTIONAL ANTENNA GROUNDING ELECTRODE DRIVEN 8 FEET 2 44M INTO THE EARTH IF REQUIRED BY LOCAL CODES SEE NEC SECTION 810 21 f BONDING JUMPER product be sure the antenna or cable system is grounded so as to provide some protection against voltage surges and built up static charges a Use No 10 AWG 5 3mm copper No 8 AWG 8 4mm alu minum No 7 AWG 10mm copper clad steel or bronze wire or larger as ground wire b Secure antenna lead in and ground wires to house with stand off insulators spaced from 4 feet 1 22m to 6 feet 1 83m apart c Mount antenna discharge unit as close as possible to where lead in enters house d A driven rod may be used as the grounding electrode where other types of electrode systems do not exist Refer to the National Electrical Code ANSI NFPA 70 1984 for information e Use jumper wire not smaller than No 6 AWG 13 3mm copper or equivalent when a separate antenna grounding electrode is used NOTE TO THE CATV SYSTEM INSTALLER THIS REMINDER IS PROVIDED TO CALL THE CATV SYSTEM INSTALLER S ATTENTIO
6. EFER SERVICING TO QUALIFIED PERSONNEL ONLY CAUTION TO PREVENT ELECTRIC SHOCK DO NOT USE THIS POLARIZED PLUG WITH AN EXTENSION CORD RECEPTACLE OR OTHER OUTLET UNLESS THE BLADES CAN BE FULLY INSERTED TO PREVENT BLADE EXPOSURE ATTENCION POUR PREVENIR LES CHOCS ELECTRIQUES NE PAS UTILISER CETTE FICHE POLARISEE AVEC UN PROLONGATEUR UNE PRISE DE COURANT OU UNE AUTRE SORTIE DE COURANT SAUF SI LES LAMES PEUVENT ETRE INSEREES A FOND SANS EN LAISSER AUCUNE PARTIE A DECOUVERT 1 Read Instructions All safety and operating instructions should be read before the appliance is operated 2 Retain Instructions The safety and operating instructions should be retained for future reference 3 Heed Warnings All warnings on the appliance should be adhered to 4 Follow Instructions All operating and user instructions should be followed 5 Cleaning Unplug this appliance from the wall outlet before clean ing Use a damp cloth for cleaning Do not use liquid cleaners or aerosol cleansers 6 Do Not Use Attachments Use of attachments not recommended by the manufacturer may cause hazards 7 Water and Moisture Do not use this product near water for example near a bathtub washbowl kitchen sink laundry tub in a wet basement or near a swimming pool and the like 2 Ph 800 421 6511 Rev 07 06 www picomacom com 8 Accessories Do not place this product on an unstable cart stand tripod bracket or table Th
7. MPC12R qxd 7 7 06 10 46 AM Page 1 T 4f rico macom Universal Chassis and Hot Swappable Redundant Power Supply Installation and Operation Manual 4f rico MACOM Ph 800 421 6511 www picomacom com poder A STEREN COMPANY Rev 07 06 MPC12R qxd 7 7 06 10 46 AM Page 2 Safeguards 4f rico MACOM Product Inspection Inspect the equipment for shipping damage Should any damage be discovered immediately file a claim with the carrier Important Safety Instructions To insure proper installation and operation take a moment to read this guide before proceeding with the installation If you have any questions or comments about the MPC 12R universal chassis please contact your dealer or have him contact the PICO MACOM Service Center at this phone number 800 421 6511 The lightning flash with arrowhead symbol within an equilateral triangle is intended to alert the user to the presence of un insulated dangerous voltage within the product s enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons WARNING The exclamation point within an equilateral triangle is intended to alert the user to the presence of important operating and maintenance servicing instructions in the literature accompanying the appliance TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK DO NOT EXPOSE THIS APPLIANCE TO RAIN OR MOISTURE DO NOT OPEN THE CABINET R
8. N TO ARTICLE 820 22 OF THE NEC THAT PROVIDES GUIDELINES FOR PROPER GROUNDING AND IN PARTICULAR SPECIFIES THAT THE CABLE GROUND SHALL BE CONNECTED TO THE GROUNDING SYSTEM OF THE BUILDING AS CLOSE TO THE POINT OF CABLE ENTRY AS PRACTICAL www picomacom com 3 Rev 07 06 MPC12R qxd 7 7 06 10 46 AM Page 4 Descriptions ee M Pico MACOM Universal Chassis and Hot Swappable Redundant Power Supply gt 4 Rev 07 06 State of the Art full module N 1 redundancy ensures dual supply operation enabling hot insertion or removal of either power supply module without system disruption and guaranteeing zero down time Current sharing redundant design and cooling fan provides much less current load per supply ensuring cooler operation thereby substantially improving their long term reliability High efficiency supplies over 75 minimize power consumption and heat dissipation High isolation O Ring blocking diodes provide unit to unit short circuit protection and isolation from hot swap interaction by preventing power bus disturbance Internal fusing circuitry provides current overload protection and precise voltage regulation thereby preventing component damage Universal and fully compatible with Pico Macom SAW filtered plug in modulators demodulators and power supply modules and those of most other manufacturers Precision engineered chassis enables smooth insertion or removal of modules a
9. accepts any NTSC television signal from 54 to 806 MHz and converts it to baseband video and audio 2 MPCMA Modulators are fully agile from 54 860 MHz including HRC and IRC offsets The MPCMA is also adjacent channel capable 3 MPCM45 Modulators are factory re tunable within band They provide adjacent channel capability for VHF channels 2 ZZZ UHF channels 14 69 and cable channels 2 125 including HRC and IRC offsets 4 MPC HSS Power Supply Hot swappable redundant power supply supplies provides 12 Vdc and 5 Vdc to the mod ulators and demodulators MPC HSR power supply input will operate from 90 to 264 Vac 5 Power Supply Power Distribution Bracket This device provides the interface for the MPC HSS power sup plies and the MPCM45 MPCMA and MPCD modules 6 Power Cables Easily removable cables provide DC voltage from MPC HSR power supply to the MPC 12R modules Home run configuration allows removal of modules without disabling entire system 6 Ph 800 421 6511 www picomacom com M Pico MACOM Rev 07 06 A STEREN COMPANY MPC12R qxd 7 7 06 10 46 AM Page 7 4f rico MACOM Installation Procedure H Mm Installation It is recommended that assistance be available to safely install equipment OPERATION AND CARE in equipment racks Chassis must be fastened securely in equipment rack Do s amp Don ts before populating with modules e Always operate in a cool well ventilated environment Always pro
10. al power company 12 Power cord Protection Power supply cords should be routed so they are not likely to be walked on or pinched by items placed upon or against them Pay particular attention to cords and plugs convenience receptacles and the point where they exit from the appliance 13 Lightning For added protection for this product during a lightning storm or when it is left unattended or unused for long periods of time the unit should be disconnected from power source 14 Power Lines An outside antenna system should not be located in the vicinity of overhead power lines other electric light or power cir cuits where it can fall into such power lines or circuits When installing an outside antenna system extreme care should be taken to keep from touching such power lines or circuits as contact with them may be fatal 15 Overloading Do not overload wall outlets and extension cords as this can result in risk of fire or electric shock 16 Object and Liquid Entry Never push objects of any kind into this product through openings as they may touch dangerous voltage points or short out parts that could result in a fire or electric shock Never spill liquid of any kind on the product 17 Servicing Do not attempt to service this product yourself as opening or removing covers may expose you to dangerous voltage or other hazards Refer all servicing to qualified service personnel 18 Damage Requiring Service Unplug this produc
11. e product may fall causing serious injury to a child or adult and serious damage to the appliance 9 Ventilation This video product should never be placed near or over a radiator or heat register This video product should not be placed in a built in installation such as a bookcase or rack unless proper ventilation is provided or the manufacturer s instructions have been adhered to Any slots or opening in the cabinet are provided for ventilation To ensure reliable operation of the video product and to protect it from overheating these openings must not be blocked or covered Openings should never be blocked by placing the product on a bed sofa rug or other similar surface 10 Grounding or Polarization This video product is equipped with either a three prong plug for 110 VAC use or a two prong flat blade 220 volt type plug Each type is to be inserted into only the type of receptacle for which they specifically designed Do not cut off the round grounding pin in order to be able to fit into a two prong recep tacle as this could cause injury and will void the warranty 4f rico MACOM A STEREN COMPANY MPC12R qxd 7 7 06 10 46 AM Page 3 4f rico MACOM E PP ME NE X me 11 Power Sources This product should be operated only from the type of power source indicated on the marking label If you are not sure of the type of power supplied to your home consult your appli ance dealer or loc
12. f the odd channels are combined on one row while even channels are the chassis combined on the other row of directional couplers for maximum isola e Insert replacement power supply into chassis tion The output of the combiners may be connected to the input of a 2 Modules launch amplifier such as a CA 30RK550 or CA 30RK1000 The output e Disconnect the 3 pin molex connector from module of the amplifier is connected to the main distribution line e Disconnect the audio video and RF connectors from back of A 24 channel system hook up is shown The same combining result module may be accomplished by using a single PHC 24G The two Remove module by sliding the unit out the front of the chassis PHC 12G outputs are combined via a two way splitter which is con e Insert replacement module into chassis nected to a CA 30RK1000 launch amplifier The input levels to the e Reconnect the 3 pin molex connector and audio video and RF combiner whether from a modulator signal processor or a strip ampli connectors to the rear of module fier must be at the same amplitude VIDEO NPU AUDIO INPUT NN EVEN INPUT CHANNELS S 2 4 6 8 1 1 I ES pr R E 9 9 9 9 9 Q dj omer u 7 PHC 12G OUTPUT MODULATOR To Soo T 8 1 18 f DC INPUT 3 PIN MOLEX RF OUTPUT ODD INPUT CHANNELS 28dBmV P gg NPUT LEVEL ICA 30RK1000 VIDEO OUTPUT AMPLIFIER AUDIO OUTPUT
13. long slide guides Dedicated home run individual power connections facilitate removal of modules without disabling the system Front panel display provides quick and easy system monitoring and troubleshooting reference Ph 800 421 6511 MPC 12H Universal Chassis and Hot Swappable Redundant Power Supply Pico Macom s MPC 12R is a 2RU 3 high state of the art 19 rack mountable chassis equipped with fan cooled HOT SWAPPABLE REDUNDANT power supply modules The power supply system 4 module wide consists of a pair of ultra compact 78 Watt multiple output modules specifically designed for mini mod applications that require ultra reliable DC input supply The sup plies combine advanced forward converter topology and extensive surface mount technology to achieve excellent power density Sophisticated packaging and filtering techniques minimize over all system filtering Current sharing and redundant supply design equally shares loads between the supplies and minimize the potential for power bus glitches after a power supply has failed thereby improving the longevity of the power supply Capable of housing up to 12 mini modules the MPC 12R chassis is precision engineered to pro vide smooth insertion and removal of modules within the provided slide guides The unit employs a universal wire harness configuration that can accommodate mini modules from Pico Macom including agile modulators and demodulators and those from many other
14. t from the wall outlet and refer servicing to qualified service personnel under the fol lowing conditions a When the power supply cord or plug is damaged b If liquid has been spilled or objects have fallen into the product c If the product has been exposed to rain or water d If the product does not operate normally by following the oper ating instruction Adjust only those controls that are covered by the operating instructions An improper adjustment may result in damage and will often require extensive work by a qualified tech nician to restore the product to its normal operation e If the product has been dropped or the cabinet has been damaged f When the product exhibits a distinct change in performance this indicates a need for service 19 Replacement Parts When replacement parts are required be sure the service technician has used replacement parts specified by the manufacturer or have the same characteristics as the original parts Unauthorized substitutes may result in fire electric shock or other hazards 20 Safety Check Upon completion of any service or repairs to this product ask the service technician to perform safety checks to deter mine that the product is in proper operating conditions 21 Outdoor Antenna Grounding Before attempting to install this 4f PICO macom A STEREN COMPANY Ph 800 421 6511 Safeguards EXAMPLE OF ANTENNA GROUNDING ACCORDING TO NATIONAL ELECTRI
15. vide a stable conditioned power source e Heed all safety warnings and obey all environmental and electrical 1 Install chassis in equipment rack equipment rack sold separately by sup porting the bottom and rear of chassis at the desired elevation in rack 2 Line up the side holes of chassis with the tapped equipment rack holes operating requirements 3 Insert the provided screws through the side holes in chassis and thread e To clean use a damp cloth only and clean only with mild soap into the tapped equipment rack holes Do not use solvents or harsh detergents i Do not use this product for purposes other than intended 4 Fasten the bottom screws first then fasten top screws tighten securely 5 Slide power supply and equipment modules into chassis HEADEND DISTRIBUTION INTERFACE 6 Connect power supply to all modules before supplying line power to the PICO MACOM recommends connecting the headend components in the following manner 7 Connect modules as described in the manual associated with module Each of the modulators signal processors or strip amplifiers output are connected to a combining network Either a PHC 12G or a PHC 24G headend combiner may be used to accomplish this purpose power supply MODULE REPLACEMENT The PHC 12G or PHC 24G passive headend combiner consists of 1 Power Supply two rows of directional couplers combined by a hybrid splitter Normally e Remove power supply by sliding the unit out the front o
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