Napoleon Fireplaces GDS 28-P Electric Heater User Manual
Contents
1. FIGURE 24 ADAPTER INSTALLATIONFIGURE 24 1 Remove the spill switch bracket from the rear of the adapter 2 Gently pull the two wire terminals located inside the 7 flue collar at the top of the stove out approximately 8 inches 3 Bring the wires through the lower hole in the adapter and out the spill switch opening To pass the wires through the hole more easily temporarily tape the two terminals together 4 With the spill switch opening aligned to the back of the stove push the crimped edge of the adapter into the stove flue collar 5 Connect the wire terminals to the spill switch and re secure the bracket 6 Secure the terminal block into place as shown with the screw supplied 7 Unscrew the wire access cover plate from the rear right hand side of the firebox Remove and discard the gasket SEE FIGURE 25 Remove the knockout from the cover plate and insert the protective bushing Pull both spill switch wires through the bushing taking up any slack Replace the cover plate Connect one wire end to the terminal block and the other end to terminal 1 of the gas valve FIGURE 31 Con nect the two wires running down the left side of the unit from the on off switch to the remaining tab on the terminal block and to terminal 3 on the gas valve TERMINAL BLOCK W415 0153 A 10 29 01 11 For aesthetics the a2. guideline only local venting codes should be followed LI which may differ in height and clearance requirements UE UA MUMDUMMU FIGURE26 Continue with Gas Installation W415 0153 A 10 29 01 INSTALLING FLASHING AND STORM COLLAR Remove nails from the shingles above and to the sides of the chim CAULKING gt TO RM COLLAR ney Place the flashing over hes Mon vent pipe and N SEALANT slide it under xs _ neath the sides and upper edge TNS SS of the shingles Ensure that the Se N vent pipe is properly centered within the flashing giving a 3 4 margin all around Fasten to the roof on the top and sides DO NOT NAIL through the lower portion of the flash ing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flashing with roofing material Apply waterproof caulking around the vent 1 above the top of the flashing and push the storm collar down into the caulking FIGURE 27 Attach a rain cap to the top of the last vent section FLASHING Page 13 GAS INSTALLATION Read the section on opening the door in Finishing prior to proceeding to prevent damaging the unit Bring the gas line to the stove through either the opening in the pedestal back or through the floor directly beneath the pedestal
3. i e the individual or legal entity registered customer whose name appears on the warranty registration card filed with NAPOLEON provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives The gas fireplace must be installed by a licenced authorized service technician or contractor Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes This limited warranty does not cover damages caused by misuse lack of maintenance accident alterations abuse or neglect and parts installed from other manufacturers will nullify this warranty This limited warranty further does not cover any scratches dents corrosion or discolouring caused by excessive heat abrasive and chemical cleaners nor chipping on porcelain enamel parts mechanical breakage of PHAZER logs and embers nor any venting components used in the installation of the fireplace NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life subject to the following conditions During the first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge From 10 years to life NAPOLEON will provide replacement burners at 50 of the current retail price I
4. Replace if defective check for vent blockage W415 0153 A 10 29 01 22 SYMPTOM PROBLEM TEST SOLUTION Main burner goes out REFER TO MAIN BURNER GOES OUT PILOT STAYS ON pilot goes out Vent re circulating check joint seals and installation MODEL GDS28 ONLY Thermocouple shorting or loosen and tighten thermocouple faulty clean thermocouple and valve connection replace thermocouple replace valve Exhaust fumes Fireplace is spilling check all seals smelled in room headaches Carbon is being de Air shutter has become ensure air shutter opening is free of lint or other obstruc posited on glass blocked tions logs or combustion chamber surfaces Flame is impinging on the check that the logs are correctly positioned logs or combustion chamber open air shutter to increase the primary air check the input rate check the manifold pressure and orifice size as specified by the rating plate values check that the door gasketing is not broken or missing and that the seal is tight check that both vent liners are free of holes and well sealed at all joints check that minimum rise per foot has been adhered to for any horizontal venting when heating with propane ensure that the screen frame is secured as far to the back of the fireplace as possible Door sticking Dirt dust adheres to the lift door from its hinges Lubricate with high temp dry graph hinges is heated and burns
5. 0001 DECORATIVE BRASS BAND W415 0153 A 10 29 01 BEFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED SYMPTOM PROBLEM TEST SOLUTION Pilot will not light No spark at pilot burner Spark gap is incorrect No gas at the pilot burner Out of propane gas check if pilot can be lit by a match check that the wire is connected to the push button ignitor check if the push button ignitor needs tightening replace the wire if the wire insulation is broken or frayed replace the electrode if the ceramic insulator is cracked or broken replace the push button ignitor spark gap should be 0 150 to 0 175 5 32 to 11 64 approx from the electrode tip and the pilot burner To ensure proper electrode location tighten securing nut finger tight plus 1 4 turn check that the manual valve is turned on check the pilot orifice for blockage replace the valve call the gas distributor fill the tank Pilot goes out when System is not correctly purged the gas knob is re Out of propane aas leased I P Pilot flame is not large enough Pilot flame is not engulfing the thermocouple Thermocouple shorting Faultly thermocouple Faulty valve Pilot burning no gas Main burner orifice is plugged to main burner gas Faulty thermopile knob is on HI wa switch thermostat is Faulty them
6. BTU h 20 800 BTU h 37 ORIFICE INJECTEUR 53 CDVS280 N GDS28 N w CS280 N E GS28 N MANIFOLD PRESSURE 3 5 INCHES W C NG 10 INCHES WC LP PRESSION AU COLLECTEUR 3 5 D UNE COLONNE D EAU GN 10 D UNE COLONNE D EAU PG MIN SUPPLY PRESSURE 4 5 W C NG 11 W C LP PRESSION D ALIMENTATION MIN 4 5 DUNE COLONNE DEAU GN 11 D UNE COLONNE D EAU PG MAX SUPPLY PRESSURE 7 W C NG 13 W C LP PRESSION D ALIMENTATION MAX 7 DUNE COLONNE D EAU GN 13 D UNE COLONNE D EAU PG FOR USE WITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY UTILISER AVEC LES PORTES VITREES HOMOLOGUEES SEULEMENT AVEC CETTE UNITE WARNING DO NOT ADD ANY MATERIAL TO THE APPLIANCE WHICH WILL COME IN CONTACT WITH THE FLAMES OTHER THANTHAT SUPPLIED BY THEMANUFACTURER WITH THE AP AVERTISSEMENT N AJOUTEZ PAS A CET APPAREIL AUCUN MATERIAU DEVANT ENTRER EN CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVEC CET APPAREIL PAR LE FABRICANT MINIMUM CLEARANCE TO COMBUSTIBLE MATERIAL DEGAGEMENTS MINIMAUX DES MATERIAUX COMBUSTIBLES D 1714 B W M N B W M A E 6 pee EE 20 TO CEILING FROM STOVE TOP E 20 ENTRELE DESSUS DU FOYER ET LE PLAFOND ELECTRICAL RATING CLASS 115V 1 5AMP 60HZ MODEL CS280 GS28 APPROVED FOR BEDROOM amp BEDSITTING ROOMINSTALLATION HOMOLOGUE POUR IN STALLATION DANS UNE CHAMBRE A COUCHER amp UN STUDIO STEADY STATE EFFICIENCY NG 80 FAN OFF 8296 FAN ON STEADY STATE
7. Close all doors and windows in the room start exhaust fans in the home turn fire place blower off if equipped 2 Set controls to high and light the unit Ca 3 Wait 5 minutes Light a match and extend it 1 into the hole located above the spill switch bracket on the adapter 4 Venting action is satisfactory if the flame stays lit Venting action is unsatisfactory if the flame extin guishes 5 f venting action is unsatisfactory turn the unit off wait 10 minutes and try again If the match does not stay lit turn the unit off and check for vent blockage or restric tion If necessary consult with a qualified inspector FIGURE 32 When lit for the first time the fireplace will emit a slight odour for a few hours This is a normal temporary condition caused by the curing of the logs and the burn in of internal paints and lubricants used in the manufacturing process and will not occur again Simply open a window to sufficiently ventilate the room After extended periods of non operation such as following a vacation or a warm weather season the fireplace may emit a slight odour for a few hours This is caused by dust particles in the heat exchanger burning off Open a window to sufficiently ventilate the room OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING WARNING If you do not follow these instructions ex actly a fire or explosion may result causing property damage person
8. EFFICIENCY LP 80 FAN OFF 8396 FAN ON EFFICACITE CONSTANTE GN 80 VENT ARRETE 82 VENT FONCTIONNE EFFICACITE CONSTANTE GP 80 VENTILATEUR ARRETE 83 VENTILATEUR FONCTIONNE STEADY STATE EFFICIENCY APPLIES TO CANADA ONLY L EFFICACITE CONSTANTE S APPLIQUENT SEULEMENT AU CANADA AFUE NG LP GN GP 66 6896 THIS APPLIANCE MUST BE INSTALLED USING AN ADAPTER KIT GS 150KT CET APPAREIL DOIT ETRE INSTALLE ENUTILI SANTUNENSEMBLE ADAPTATEUR GS 150KT NOT FOR USE WITH SOLID FUEL UN COMBUSTIBLE SOLIDE NE DOIT PAS ETRE UTILISE AVEC CET APPAREIL DIRECT VENT MODEL B VENTMODEL GDS28 P CDVS280 P GS28 P CS28 P MODEL CDVS280 GDS28 APPROVED FOR BEDROOM BATH ROOM amp BEDSITTING ROOM INSTALLATION SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONTRUCTION AND SAFETY STANDARD TITLE 24 CFR PART 3280 WHEN THIS US STANDARD IS NOT APPLICABLE USE THE STANDARD FORFIRE SAFETY CRITERIA FOR MANU FACTURED HOME INSTALLATIONS SITES AND COMMUNI TIES ANSI NFPA 501A HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A COUCHER UNE SALLE DE BAIN ET UN STUDIO APPROPRIE POUR INSTALLATION DANS UNE MAISON MOBILE SI SON IN STALLATION CONFORME AUX EXIGENCES DE LA NORME CAN CSA Z240MH SERIE DE MAISONS MOBILES EQUIPEES AU GAZ EN VIGUEUR AU CANADA OU AUX ETATS UNIS DE LA NORME DE
9. SECURITE ET DE CONSTRUCTION DE MAISONS MANUFACTUREES TITRE 24 CFR SECTION 3280 DANS LE CAS OU CETTE NORME D ETATS UNIS NE PEUT ETRE APPLIQUEE SE REFERER A LA NORME RELATIVE AU CRITERE DE MESURES DE SECURITE CONTRE L INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURES LES SITES ET LES COMMUNAUTES ANSI NFPA 501A STEADY STATE EFFICIENCY NG 75 FAN OFF 78 FAN ON STEADY STATE EFFICIENCY LP 75 FAN OFF 79 FAN ON EFFICACITE CONSTANTE GN 75 VENT ARRETE 78 VENT FONCTIONNE EFFICACITE CONSTANTE GP 75 VENTILATEUR ARRETE 79 VENTILATEUR FONCTIONNE STEADY STATE EFFICIENCY APPLIES TO CANADA ONLY L EFFICACITE CONSTANTE S APPLIQUENT SEULEMENT AU CANADA AFUE NG LP GN GP 64 6596 MINIMUM AND MAXIMUM HORIZONTAL VENT LENGTHS ARE 25 INCHES AND 20 FEET RESPECTIVELY LES LONGUEURS HORIZONTALES MINIMALE ET MAXIMALE SONT 25 POUCES ET 20 PIEDS RESPECTIVEMENT THE APPLIANCE MUST BE VENTED USING THE APPROPRI ATE NAPOLEON VENT KITS SEE OWNERS INSTALLATION MANUAL FOR VENTING SPECIFICS PROPER REINSTALLA TION AND RESEALING IS NECESSARY AFTER SERVICING THE VENT AIR INTAKE SYSTEM L APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L ENSEMBLE D EVACUATION PROPRE A NAPOLEON REFERER AU MANUEL D INSTALLATION DE PROPRIETAIRE POUR L EVACUATION PRECISE IL EST IMPORTANT DE BIEN REINSTALLER ET RESCELLER L EVENT APRES AVOIR AS SURELE MAINTIEN DU SYSTEME DE PRISE D AIR WOLF STEEL LTD BARRIE ONTARIO CANADA MADE IN CANADA FABRIQ
10. base Install rigid black pipe or 1 2 type L copper tubing with a shutoff valve to the stove Seal and tighten the gas line securely to the flex connector Supplied DO NOT KINK FLEXIBLE CONNECTOR ADA FITT MODEL GDS28 ONLY Attach the two leads from the on off switch to terminals 1 and 3 located on the gas valve dy Hl dl FIGURE 29 Do not connect either the wall switch thermostat or gas valve to electricity 110 volts Mark the appropriate boxes on the rating plate label to indi cate the model type depending on the installation direct vent or B vent CERTIFIED UNDER CsA ASIRNI ANSI Z21 88a 1998 VENTED GAS FIREPLACE HEATER APPLIANCE MUST BE INSTALLED USING BURNER KIT GDS28BN KT OR GDS28BP KT HOMOLOGUE SELON LES NORMES CSA 2 33a M98 ANSI Z21 88a 1998 FOYER DE CHAUFFAGE AU GAZ AVEC EVACUA TION CET APPAREIL DOIT ETRE INSTALLE EN UTILISANT UN ENSEMBLE DU BRULEUR GDS28BN KT OU GDS28BP KT ALTITUDE ELEVATION INPUT ALIMENTATION REDUCED INPUT ALIMENTATION REDUITE OUTPUT CDVS280 GDS28 RENDEMENT OUTPUT CS280 GS28 RENDEMENT 0 4500ft 0 1370m WI 30 000 BTU h 18 000 BTU h 22 500 BTU h 24 000 BTU h Warnock Hersey E CE Ke 0 4500ft 0 1370m 26 000 BTU h q 15 000 BTU h 19 500
11. c w EMBER N i W135 0058 FRONT LOG n u W135 0059 BACK LOG a aa n W135 0060 LEFT LOG A 4 W135 0061 RIGHT LOG V a W361 0016 GLOWING EMBERS io W550 0001 CHARCOAL EMBERS W573 0008 HIGH TEMPERATURE SEALANT W715 0195 PEDESTAL TRIM W290 0043 BURNER GASKET WOS0 0022 W385 0045 NAPOLEON LOGO W290 0045 BLOWER ACCESS GASKET W430 0002 MAGNETIC CLOSURE W390 0002 LATCH W690 000 W660 0009 ON OFF SWITCH W690 0002 THERMODISC W380 0002 VARIABLE SPEED SWITCH KNOB WKB 13 VARIABLE SPEED SWITCH GZ 552 REPLACEMENT BLOWER W030 0022 ACCENT BAR W200 0077 BLACK TRIVET GS28 W010 0459 ADAPTOR c w sPILL SWITCH W660 0006 SPILL SWITCH ACCESSORIES OPTIONS W430 0002 GDS28 GS28 W690 0001 MILLIVOLT THERMOSTAT W690 0002 HAND HELD REMOTE W690 0010 REMOTE CONTROL ADVANTAGE W690 0011 REMOTE CONTROL ADVANTAGE PLUS W573 0007 GS328 K BLACK DOOR KIT GS328 G GOLD DOOR KIT W300 0038 FRONT WINDOW GLASS W300 0037 SIDE WINDOW GLASS W562 0022 GLASS GASKET GS200 G GOLD TRIVET GS14R KT RED ENAMELLED EURO KIT GS14F KT GREEN ENAMELLED EURO KIT GS14S KT ALMOND ENAMELLED EURO KIT GS14K KT BLACK ENAMELLED EURO KIT W135 0060 GS14 KT METALLIC BLACK EURO KIT GS14SS KT STAINLESS STEEL EURO KIT W175 0124 CONVERSION KIT NG TO LP GDS28 BM6745 45 ELBOW a es GD 301 HEAT GUARD W550 0001 W175 0001 4 COUPLER GD 303 VINYL SIDING SHIELD GD 201 PERISCOPE GS28 0006 GS 150KT ADAPTOR KIT W025
12. in their work The burner and valve assembly are leak and test fired at a quality test station The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you the customer receives the quality product that you expect from NAPOLEON NAPOLEON GAS FIREPLACE PRESIDENT S LIFETIME LIMITED WARRANTY The following materials and workmanship in your new NAPOLEON gas fireplace are war ranted against defects for as long as you own the fireplace This covers combustion chamber heat exchanger stainless steel burner phazer logs and embers ceramic glass thermal break age only gold plated parts against tarnishing porcelainized enamelled components and aluminum extrusion trims Electrical 110V and millivolt components and wearable parts such as blowers gas valves thermal switch switches wiring remote controls ignitor gasketing and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty Labour related to warranty repair is covered free of charge during the first year Repair work however requires the prior approval of an authorized company official Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer CONDITIONS AND LIMITATIONS NAPOLEON warrants its products against manufacturing defects to the original purchaser only
13. ite only Replace causing sticking NOTE Due to the high temperatures that the hinges experi ence wet lubricants such as oil and WD40 will cause the hinge to seize and are therefore not suitable MODEL GDS28 ONLY Blockage in vent remove blockage In really cold conditions ice buildup may Main burner flame is occur on the terminal and should be removed as required a blue lazy transpar Incorrect installation refer to Figure 20 to ensure correct location of storm collars ent flame White grey film Sulphur from fuel is being de clean the glass with a recommended gas fireplace glass forms posited on glass logs or com cleaner DO NOT CLEAN GLASS WHEN HOT bustion chamber surfaces If deposits are not cleaned off regularly the glass may be come permanently marked W415 0153 A 10 29 01 L06c0L V SLI0 SLVYM Wolf Steel Fireplace Service History This fireplace must be serviced annually depending on usage Date Dealer Name SII Technician Service Performed Special Concerns Name 24 NOTES
14. such as rooftops buildings nearby trees hills mountains inadequate vents or ventilation excessive venting configu rations insufficient makeup air or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans furnaces clothes dryers etc Any damages to fireplace combustion chamber heat exchanger brass trim or other component due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer The warranty registration card must be returned within fourteen days to register the warranty NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON GOING PRODUCT IMPROVEMENTS NAPOLEONQO IS A REGISTERED TRADEMARK OF WOLF STEEL LTD PATENTS U S 5 303 693 801 DES 417 497 CAN 2 073 411 2 082 915 OWOLF STEEL LTD WA415 0153 A 10 29 01 3 4 GENERAL INSTRUCTIONS THIS GAS STOVE SHOULD BE INSTALLED AND SERV ICED BY A QUALIFIED INSTALLER to conform with local codes Installation practices vary from region to region and it is important to know the specifics that apply to your area ie in Massachusetts State The fireplac
15. system by closing its individual manual shut off valve during any pressure testing of the gas supply pip ing system at test pressures equal to or less than 1 2 psig 3 5 kPa The stove when installed with a blower must be electri cally connected and grounded in accordance with local codes In the absence of local codes use the current CSA C22 1 CANADIAN ELECTRICAL CODE in Canada or the ANSI NFPA 70 1996 NATIONAL ELECTRICAL CODE in the United States The blower power cord must be connected into a properly grounded receptacle The grounding prong must not be removed from the cord plug WA415 0153 A 10 29 01 GENERAL INFORMATION For your satisfaction this stove has been test fired to assure its operation and quality Minimum inlet gas supply pressure is 4 5 inches water column for natural gas and 11 inches water column for propane Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane When the valve is set to HI the manifold pres sure under flow conditions is 3 5 inches water column for natural gas and 10 inches water column for propane When the fireplace is installed at elevations above 4 500 ft and in the absence of specific recommendations from the lo cal authority having jurisdiction the certified high altitude input rating shall be reduced at the rate of 496 for each additional 1 000 ft Change in flame appearance from HI to LO is more evident in natural gas th
16. 3 PART NUMBER 5 FINISH 2 INSTALLATION DATE OF FIREPLACE 4 DESCRIPTION OF PART REPLACEMENT PARTS TM Aum W120 00 50 For warranty replacement parts a photocopy of the original invoice will be required to honour the claim 71 0i d WO10 0569 GDS28 GS28 TERMINATION KITS ALL KIT CD 1 1 d o ITEMS MAY BE PURCHASED SEPARATELY W G PART DESCRIPTION GD175 WALL TERMINAL KIT GD112 BM6790 90 ELBOW 7 DIAMETER VEM GD222 TERMINAL ASSEMBLY BM67ADJ 30 TO 53 ADJUSTABLE PIPE 7 DIA W500 0077 FIRESTOP WALL PLATE Ores Q 05 4 q W2 3 gt 0 Q So W020 0032 HARDWARE p BRTC7 BRASS TRIM COLLAR m 6 p Uc B BM6724 24 STOVE PIPE 7 DIAMETER W010 0300 10 ALUMINIUM FLEX LINER c w spacers 4 DIA x W025 0001 DECORATIVE BRASS BAND fon 10 0567 GD180 PERISCOPE TERMINAL KIT a BM6790 90 ELBOW 7 DIAMETER E lt GD201 PERISCOPE BM67ADJ 30 TO 53 ADJUSTABLE PIPE 7 DIA iO 10 0 500 W500 0077 FIRESTOP WALL PLATE W500 0077 x W020 0032 HARDWARE S NEN A BRTC7 BRASS TRIM COLLAR E x x BMO 2 BM6724 24 STOVE PIPE 7 DIAMETER all bM6 24 amp x W010 0300 10 ALUMINIUM FLEX LINER c w spacers 4 DIA icq W025 0001 DECORATIVE BRASS BAND BRTC7 soc d DOMOU GD110 ROOF TERMINAL KIT 1 12 TO 7 12 PITCH WO25 000 P WO25 0001 W010 0569 AIR TERMINAL W120 0036 VERTICAL CAP W010 0567 ROOF SUPPORT GD 7 7 S W170 006
17. 3 STORM COLLAR BMo ADJ W263 0054 ROOF FLASHING GC I 1 amp GD111 ROOF TERMINAL KIT 8 12 TO 12 12 PITCH W010 0569 AIR TERMINAL W120 0036 VERTICAL CAP W010 0567 ROOF SUPPORT W170 0063 STORM COLLAR W263 0055 ROOF FLASHING GD112 ROOF TERMINAL KIT FLAT ROOF W010 0569 AIR TERMINAL _ 0250592 W010 0567 ROOF SUPPORT Ss W120 0036 VERTICAL CAP L llu W263 0056 ROOF FLASHING W170 0063 STORM COLLAR 2 NOTET R75 included with GD175 J 201 ahi Q With GD x WA415 0153 A 10 29 01 2 PART DESCRIPTION NM 0700 k mWs REPLACEMENT PARTS ae W010 0865 d GDS28 GS28 C DEP m H W725 0035 SIT VALVE NG E oov e EIFU W725 0034 SIT VALVE LP i W100 0056 BURNER gt Sg ARo E h ifa W455 0026 38 BURNER ORIFICE NG Ei s e W425 0235 gl W455 0003 54 BURNER ORIFICE LP L lo 5 W010 0575 PILOT ASSEMBLY LP W725 0035 W010 0636 PILOT ASSEMBLY NG W455 0026 W725 0034 W455 0052 PILOT ORIFICE LP W455 0003 W357 0001 W455 0053 PILOT ORIFICE NG W680 0008 THERMOCOUPLE WS KB 13 W680 0004 THERMOPILE 3i W290 0029 PILOT GASKET W380 0002 o W010 0865 EMBER SCREEN ASSEMBLY GETIK v W357 0001 PIEZO IGNITER W660 0009 T W425 0235 CONTROL PANEL G5326 G Hl GL 620 4pc LOG ASSEMBLY
18. 36 PILOT BURNER ADJ USTMENT Adjust the pilot screw to provide properly sized flame Turn in a clockwise direction to reduce the gas flow THERMOPI FLAME MUST ENVELOP UPPER 3 8 TO 1 2 OF THERMOCOUPLE amp THERMOPILE FIGURE 37 ve W415 0153 A 10 29 01 VENTURI ADJ USTMENT Remove the 2 screws securing the control panel plate To access the venturi remove the air housing cover plate held on with 2 screws Take care not to damage the gasket Natural gas and propane models have air shutters set fully open Closing the air shutter will cause a more yellow flame but can lead to carboning The flame may not appear yel low immediately allow 15 to 30 minutes for the final flame colour to be established After making adjustments re place the gasket and cover plate Re secure the control panel plate CONTROE PANEL PLATE FIGURE 38 b AIR SI FIGURE 39 VEN TUR e ORIFICE Air shutter adjustment must only be y done by a qualified gas installer REPLACEMENTS ORDERING REPLACEMENT PARTS Contact your dealer or the factory for questions concerning prices and policies on replacement parts Normally all parts can be ordered through your Napoleon dealer or distributor When ordering replacement parts always give the following information 1 MopEL amp SERIAL NUMBER OF FIREPLACE
19. 8 12 TO 12 12 ROOF TERMINAL KIT GD111 FLAT ROOF TERMINAL KIT GD112 or STOVE PERISCOPE KIT GD180 for wall penetration below grade in conjunc tion with the appropriate venting components For optimum performance it is recommended that all horizontal runs have a minimum Inch rise per foot S IT T INCHES These vent kits allow for either horizontal or vertical venting of the stove FIGURES 3 4 amp 5 dO TEET The maximum number of 4 MUS M flexible connections is two hori vn yt ae zontally or three vertically ex cluding the stove and the air terminal connections When terminating vertically the m minimum vertical rise is swam FIGURE3 34 inches above the stove and the maximum vertical rise is 40 feet Deviation from the minimum vertical vent length can create difficulty in burner start up and or carboning Use an adjustable pipe as the final length of rigid pip ing to the stove for ease of installation W415 0153 A 10 29 01 For optimum flame appearance and stove performance keep the vent length and number of elbows to a minimum The air terminal must remain unobstructed at all times Examine the air terminal at least once a year to verify that it is unobstructed and undamaged The maximum horizontal run is 34 inches with a 90 elbow located 29 above the stove FIGURE 4 The ma
20. A 7 D 145 B 2 E 4 1 E 9v No ADDITIONAL FLOOR PROTECTION IS REQUIRED MINIMUM 20 FROM STOVE TOP TO CEILING AT A DISTANCE OF 1 FROM THE WALL ACCESS TO THE BLOWER SWITCH ON OFF SWITCH OR THE BLOWER POWER CORD MAY NOT BE PRACTICAL A terminal shall notterminate directly above a sidewalk or paved driveway which is located between two sin gle family dwellings and serves both dwellings Local codes or regulations may require different clearances Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows Keep it pulled tight A 1 1 4 air gap all around between the inner liner and outer stove pipe is required for safe operation Use afirestop when penetrating interior walls floor or ceil ing DIRECT VENT SPECIFICS GDS28 VENTING LENGTHS AND AIR TERMI NAL LOCATIONS Use only Wolf Steel or Simpson Dura Vent Model DV GS venting components Minimum and maximum vent lengths for both horizontal and vertical installations and air termi nal locations for either system are set out in this manual and must be adhered to For Simpson Dura Vent follow the installation procedure provided with the venting com ponents Both Wolf Steel and Simpson Dura Vent venting components may have a 0 rise per foot on horizontal runs When using Wolf Steel venting components use only the following vent kits WALL TERMINAL KIT GD175 7 1 2 of venting included or 1 12 TO 7 12 PITCH ROOF TERMINAL KIT GD110
21. Attach the adjustable pipe to the last section of rigid piping Secure with screws and seal 2 Install the 4 aluminium flexible liner to the stove Se cure with 3 screws and flat washers Seal the joint and screw holes using the high temperature sealant provided 3 Run a bead of high temperature sealant around the inside of the air intake collar Pull the adjustable pipe a minimum 2 into the air intake collar FIGURE 21 e 8x1 2 SELF DRILLING So SCREWS OVERLAP C HI TEMP SEALANT ON OFF il SWITCH C VARIABLE SPEED SWITCH COMBUSTION AIR COVER PLATES amp GASKETS J Z j Ensure that the sealant is not visible on the exte rior pipes once installation is completed An op tional decorative brass band is available for this use Standard with a GD175 kit In the event that the venting must be disassembled care must be taken to reseal the venting MOBILE HOME INSTALLATION In Canada mobile home installation may be vented hori zontally or vertically In the United States it may only be installed vertically See Vertical Venting or Horizontal Air Terminal Installation for installation The fireplace is equipped with two 5 16 diameter holes located near each corner of the base For mobile home installations the fireplace must be fastened in place Use 10 screws inserted through the holes in the base to se cure It is recommended that the fireplace be secured in all install
22. GURE 17 Seal the joints using the same procedure as described above The vent system must be supported approximately every 10 feet along a horizontal run Use supports or equivalent non combustible strapping to maintain the 1 clearance from combustibles VERTICAL VENTING INSTALLATION 1 Fasten the roof support to the roof us FIGURE 18 ing the screws pro A IO vided The roof support b WE D comma is optional In this case EMEN J the venting is to be ad OOOO N 16 equately supported using either an alter nate method suitable Se S DOM exe e to the authority having ROOF SUPPOR lt jurisdiction or the op tional roof support 2 Slip a 4 diameter length of aluminium flexible liner a minimum of 2 over the inner sleeve of the air terminal Secure to the sleeve using 3 screws UMT FIGURE19 and flat washers Seal the joint and AOON T screw heads using high temperature AIR TEE sealant Repeat using a 7 diameter length of rigid piping n 3 Thread the air terminal pipe assembly down through the roof support and attach ensuring that a minimum 16 of air terminal will penetrate the roof when fastened The air terminal must be located vertically and plumb 4 Remove nails from the shingles above and to the sides of the chimney Place the flashing over the air termi nal and slide it underneath the sides and upper edge of the shingles Ensure that the
23. General Instructions 14 FINISHING General Information Care of Glass amp Plated Parts Door Closing amp Opening Log Placement 2 s protette 15 16 OPERATION MAINTENANCE 5 10 DIRECT VENT SPECIFICS Spill Switch MODEL GDS28 Venting Action Check Vent Lengths Operating Instructions Special Installation Example Maintenance Offset Installation Example 17 REPLACEMENT BLOWER Air Terminal Locations Wall amp Ceiling Protection 18 ADJ USTMENTS Horizontal Venting Installation Pilot Burner Adjustment Vertical Venting Installation Venturi Adjustments Stove Vent Connection 19 20 REPLACEMENTS Mobile Home Installation Ordering Replacement Parts 11 12 B VENT SPECIFICS Termination Kits GS28 Burner Kit Chimney Installation Replacement Parts B Vent Adaptations Accessories B Vent Installation 21 22 TROUBLE SHOOTING GUIDE Combustion Air Adding Vent Sections Flashing and Storm Collar Installation PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE WARNING e The stove is a vented gas fired heater Do not burn wood or other materials in this stove e Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Supervise young children when they are in the same roomas the stove e Due to high temperatures the stove should be located out of traffic and away from furniture and draperies Clothing or other flammable material should not be placed on or near the
24. INSTALLER THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS CSA 2 33 ANSI 221 88 QUALITY FIREPLACES INSTALLATION AND OPERATION INSTRUCTIONS FOR VENTED GAS FIREPLACE HEATER NATURAL GAS MODELS GDS 28 N and GS 28 N PROPANE GAS MODELS GDS 28 P and GS 28 P Model GS28 is made up of Model GDS28 and B Vent Adapter Kit GS 150KT WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do nottry to light any appliance Immediately call yourgas supplier from Do nottouch any electrical switch a neighbour s phone Follow the gas sup Do notuse any phone in your building Pliers instructions f you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Wolf Steel Ltd 24 Napoleon Rd Barrie ON Canada L4M 4Y8 705 721 1212 Fax 705 722 6031 Email ask napoleon on du HEARTH PRODUCTS 8H Web www napoleonfireplaces com d ASSOCIATION WA415 0153 A 10 29 01 TABLE OF CONTENTS Pg 2 4 INTRODUCTION Pg 13 GAS INSTALLATION Warranty Remote Wall Switch Thermostat
25. ION FROM THE REAR INSTALLATION THROUGH THE FIRE BOX Replacement blower access gasket is required 2 Open the lower control door the two side doors and the fire viewing door Remove the logs 3 Remove the blower access plate held on with 6 screws 4 Disconnect the two blower wires Remove the blower bracket held on with 2 screws 5 Replace the blower using the existing bracket Replace the bracket blower assembly on the unit 6 Reconnect the two wires Hold the replacement gasket in place and reattach the blower access plate Replace the logs Close all doors FIGURE 35 INSTALLATION FROM THE FRONT Turn the gas supply and electricity back on Because the blower is thermally activated when turned on it will automatically start approximately 15 30 min utes after lighting the stove and will run for approximately 30 45 minutes after the stove has been turned off Use of the fan increases the output of heat Drywall dust will penetrate into the blower bearings caus ing irreparable damage and must be prevented from coming into contact with the blower or its compartment Any damage resulting from this condition is not cov ered by the warranty policy W415 0153 A 10 29 01 17 ADJUSTMENTS INLET PRESSURE MANIFOLD TAP 37 9 So AD EG 5 x ei s e EN PILOT SCREW FIGURE
26. UE AU CANADA SERIALNUMBER NO DESERIE SESS WS 385 165 Check for gas leaks by brushing on a soap and water solu tion DO NOT USE OPEN FLAME For ease of accessibility an optional remote wall switch or millivolt thermostat may be installed in a convenient location Route a double strand of solid core millivolt wire from the gas stove to the wall switch millivolt ther mostat The recommended maximum lead length de pends on the wire size WIRE SIZE MAX LENGTH 14 gauge 16 gauge 18 gauge 100 feet 60 feet 40 feet DIRECT VENT MODEL GDS28 Disconnect the exist ing wires from terminals 1 and 3 from the on off switch and replace with the leads from the wall switch millivolt thermostat B VENT MODEL GS28 Disconnect the on off switch wire from terminal 3 on the valve and the second switch wire from the terminal block Replace each connection using the wires from the wall switch millivolt thermostat WA415 0153 A 10 29 01 FINISHING DOOR CLOSING AND OPENING When installing the fire viewing door a simple procedure must be followed in order to not damage the door First open both side doors fully Insert the pins on the door left side into the hinge bushings Swing the door closed and engage the latches into the catch slots Push the latch han dles backwards to secure the closed door It may be nec essary to lift the door when securing it to ensure that it is in a horizontal position To open the door repeat in revers
27. air terminal is properly MINAL If the attic space is tight we rec ommend adding sufficient lengths of 7 rigid piping secured and sealed as necessary EX LINER GID PIPE centered Sy ICAL RAIN CAP UMP MN 7 AIR TERMINAL flashing giv P gt CAULKING ing a 3 4 WN piam dii RM COLLARS around Fas S b tentotheroof ele ATHER EALANT Do NOT nail through the lower portion EFIGURE20 k of the flash ing Make weather tight by sealing with caulking Where possible cover the sides and top edges of the flashing with roofing material 5 Apply a heavy bead of waterproof caulking 2 inches above the flashing Slide the storm collar around the air terminal and down to the caulking Tighten to ensure that a weather tight seal between the air terminal and the collar is achieved Attach the other storm collar centered between the air intake and air exhaust slots onto the air terminal Tighten securely 6 Attach the vertical rain cap 7 In the attic slide the vent pipe collar down to cover up the open end of the shield and tighten This will prevent any materials such as insulation from filling up the 1 air space around the pipe Figure 15 FLASHING W415 0153 A 10 29 01 9 1 0 STOVE VENT CONNECTION 1
28. al injury or loss of life A This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly B Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor C Use only your hand to turn the gas control knob manual shutoff knob Never use tools If the knob will not turn by hand do not try to repair it Call a qualified service tech nician Force or attempted repair may result in a fire or explosion D Do not use this fireplace if any part has been under water Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water WHAT TO DO IF YOU SMELL GAS Turn off all gas to the fireplace Open windows Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions f you cannot reach your gas supplier call the fire de partment WA415 0153 A 10 29 01 LIGHTING INSTRUCTIONS WARNING The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermo couple has cooled Allow approximately 60 seconds for the thermocouple to cool When lighting and relighting the gas knob cannot be turner from PILOT to OFF unl
29. an in propane Expansion con traction noises during heating up and cooling down cycles are normal and to be expected GDS28 Maximum input is 30 000 BTU hr for natural gas and 26 000 BTU hr for propane Maximum output for natural gas is 25 500 BTU hr at an efficiency of 8596 with the fan on and 7596 with the fan off Maximum output for propane is 22 360 BTU hr at an efficiency of 8696 with the fan on and 76 with the fan off Maximum A F U E annual fuel utilization efficiency rating is 7696 for natural gas and 77 for propane This stove is not approved for closet or recessed installations It is approved for bathroom bed room and bed sitting room installations This stove may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used GS28 Maximum input is 30 000 BTU hr for natural gas and 26 000 BTU hr for propane Maximum gt output for natural gas is 24 600 BTU hr at an efficiency of 8296 with the fan on and 80 with the fan off and 21 600 BTU hr for propane at an efficiency of 8396 with the fan on and 80 with the fan off This stove is approved for bedroom and bed sitting room installations CARE OF GLASS AND PLATED PARTS Do not use abrasive cleaners to clean these parts Buff lightly with a
30. ations Continue with Gas Installation Page 13 WA415 0153 A 10 29 01 B VENT SPECIFICS MODEL GS28 CHIMNEY INSTALLATION A VENT SOLID FUEL WOOD BURNING CHIMNEY VENT CONNEC TO liner needed if inside THREE TYPES OF Fy diameter is 6 or CHIMNEY SYSTEMS ww orger MAY BE USED WITH SINGLE WALL THIS STOVE OR B VENT r FIGURES 22 Tn L MASONRY CLAY LINED sue CHIMNEY VENT LIQUID FUEL CONNECTOR GAS BURNING no new liner needed CHIMNE Y if old liner diameter is 4 5 e SINGLE WALL B VENT B VENT ADAPTATIONS 1 Remove and discard the two combustion air cover plates and gaskets located on the rear panel of the unit SEE FIG URE 23 2 Replace the four screws per side to secure the rear panel to the unit COMBUSTION AIR COVER PLATES amp GASKETS FIG 23 B VENT INSTALLING LAA a
31. cants such as oil and WD4O will cause the hinge to seize and are therefore not suitable REPLACEMENT BLOWER Blower replacement may be done through either the firebox or from the rear of the unit Using the rear panel is recommended 1 Turn off the electrical power and the gas supply to the stove lt FIGURE 33 VARIABLE e emery O ix SWITCH Q INSTALLATION THROUGH THE REAR PANEL FOR MODEL GDS28 2 Remove the two combustion air covers and gaskets held on with 4 screws each Remove the rear panel held in place with 6 screws 3 Remove the 2 screws holding the blower to its mount ing plate Disconnect the two blower wires 4 Replace the blower and reconnect the two wires When replacing the rear panel ensure that the wires are neither pinched nor interfere with the blower operation Ensure that the combustion air cover plates and gaskets are prop erly installed and sealed FOR MODEL GS28 2 Remove the 8 screws securing the air intake manifolds to the rear panel Remove the rear panel held in place with 6 screws 3 Remove the 2 screws holding the blower to its mount ing plate Disconnect the two blower wires 4 Replace the blower and reconnect the two wires When replacing the rear panel ensure that the wires are neither pinched nor interfere with the blower operation Re se cure the air intake manifolds FIGURE 34 INSTALLAT
32. clean dry cloth The glass is 3 16 ceramic glass available from your Na poleon Wolf Steel Ltd dealer Do not substitute materials Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner Thereafter clean as required Do not clean glass when hot If the glass is not kept clean permanent discolouration and or blemishes may result LOCATION AND CLEARANCES Provide adequate ventilation and combustion air Provide adequate accessibility clearance for servicing and operating the stove Never obstruct the front opening of the stove GDS28 AND GS28 As long as clearance to combustibles is kept within the required distances the most desirable and beneficial lo cation for a Napoleon stove is in the centre of a building thereby allowing the most efficient use of the heat created The location of windows doors and the traffic flow in the room where the stove is to be located should be consid ered If possible you should choose a location where the vent will pass through the house without cutting a floor or roof joist 2215 182 i 4 g p54 7 AIR E INTAKE NENI CIEI Oe HI 2634 GAS LINE ACCESS HOLE LOCATED IN PEDESTAL FIGURE 1 BASE MAINTAIN THESE MINIMUM CLEARANCES TO COMBUSTIBLES Back Wall Back Wall Tt l p OM 9p S gt gt O 6 Q lt gt O IOM epis FIGURE 2
33. d from the maxi mum horizontal run Use chart Figure 6 to calculate horizontal runs for vertical rises between 29 and 57 inches When calculating maximum run lengths include 10 feet for each 90 elbow or 5 feet for each 45 elbow Do not include the first elbow directly off the unit 60 ot 4 REQUIRED ye FIREPLACE TO FIRST EL BOW IN INCHES 26 j oo FIGURE 6 j 6 9 12 19 18 121 CALCULATED HORIZONTAL VENT RUN IN FEET A WA415 0153 A 10 29 01 SPECIAL INSTALLATION EXAMPLE When a horizontal offset is required in a through the roof installation the following procedure for vent length calcula tions must be followed a In an installation as shown in FIGURE 7 lengths A and C are known based on room height and roof requirements Length C must never be less than 29 inches Any 90 and 45 elbows must be calculated as 5 feet of venting each The allowable horizontal run can be cal culated using these parameters In this example the total vertical height is 20 feet length A is required to be 11 feet while length C needs to be 9 feet The maximum vertical length is 40 feet and all runs and elbows must be subtracted EIGURE7 from this maximum vertical length The maximum allowable horizontal run that B can be is 40 ft maximum vertical run length 11 ft through the roof vertical
34. d of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the stove Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe is installed in its final position apply sealant between the pipe and the firestop Spacer FIGURE 12 WA415 0153 A 10 29 01 VERTICAL INSTALLATION This application occurs when venting through a roof FIGURE 3 Installation kits for vari ous roof pitches are available from your Na DE poleon dealer See Ac C De cessories to order the FIRESTOP ERSIDE OF JOIST specific kit required 1 Determine the air terminal location and move the stove into position Cut and frame 9 inch openings in the ceiling and the roof to provide the minimum 1 inch clearance be tween the stove pipe and any combustible material Try to center the exhaust pipe location midway E LA between two joist to prevent having to cut EIGURE 14 CAULKING them Use a plumb VENT PIPE bob to line up the center of the open Sie a ings DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL A vent pipe shield will prevent any materials such as insu latio
35. dapter has been designed to accept a standard matte black 7 stove pipe and the Napoleon decorative brass band standard with the GS 150KT Both are available from your Napoleon dealer B VENT MODEL GS28 ONLY Attach the B Vent label shown below in the control area of the appliance ATTACH THIS LABEL IN THE CONTROL AREA OF THE FIREPLACE THIS FIREPLACE HAS BEEN CONVERTED TO A B VENT MODEL ATTACHEZ CET ETIQUETTE DANS LA REGION DE CONTROLE DU FOYER CE FOYER A ETE CONVERTI A UN MODELE A SYSTEME D EVACUATION B COMBUSTION AIR A chimney venting this stove shall not vent any solid fuel burning appliance For optimum performance it is recommended that all horizontal runs have a minimum inch rise per foot Any stove needs air for safe operation and must be installed in sucha way that adequate combustion air is available ADDING VENT SEC uw TIONS For ease of assem Hi bly a 7 telescoping stove pipe may be installed over the 4 vent connection of the adapter Add vent sections twist locking clockwise se curely to the required height 2er 5 FT MINIMUM The vent should extend at VENT PPE least 3 feet above its point of LER contact with the roof and at 2 RELY ATTACH T ADAPTER least 2 feet higher than any SECUR wall roof or building within 10 feet FIGURE 26 This is a
36. e damper must be removed or welded in the open position prior to installation of a fireplace insert e The appliance off valve must be a T handle gas cock The flexible connector must not be longer than 36 inches The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent In absence of local codes install to the current CAN1 B149 Installation Code in Canada or to the National Fuel Gas Code ANSI Z223 1 1988 and NFPA 54 1988 in the United States Mobile home installation must conform with local codes or in the absence of local codes install to the current standard for gas equipped mobile housing CAN CSA Z240 MH Series in Canada or ANSI Z223 1 1988 and NFPA 54 1988 in the United States Purge all gas lines with the glass door of the stove opened Assure that a continuous gas flow is at the burner before closing the door Under extreme vent configurations allow several min utes 5 15 for the flame to stabilize after ignition For optimum performance it is recommended that all horizontal runs have a inch rise per foot Objects placed in front of the fireplace must be kept a minimum of 48 away fromthe front face of the unit The stove and its individual shutoff valve must be discon nected from the gas supply piping system during any pres sure testing of that system at test pressures in excess of 1 2 psig 3 5 kPa The stove must be isolated from the gas supply piping
37. e family dwellings and serves both dwellings tt Permitted only if the veranda porch deck or balcony is fully open on a minimum of two sides beneath the floor T Recommenced to prevent recirculation of exhaust products For additional requirements check local codes W415 0153 A 10 29 01 8 WALL AND CEILING PROTECTION For safe and proper operation of the stove follow the venting instructions exactly HORIZONTAL eon This ees occurs when venting through an exterior wall FIGURES 4 5 amp 11 Having deter mined the air terminal lo cation cut and frame a hole in an exterior wall with a J en OR SQUARE HOLE T 62 MINIMUM VE minimum square or round ICAL opening of 9 As an alter FOR MAXIMUM 34 HORIZONTAL RUN native to framing a vent Nu qM pipe shield may be in FIGURE 11 stalled ensuring a 1 clear ance to combustibles See Figure 12 For optimum performance the stove pipe should rise V4 per foot of run 1 Mark and cut the vent pipe shield to the determined depth of the combustible wall Apply a bead of caulking not supplied to the framework or to the shield plate in the case of a finished wall and secure the shield through the opening to the interior wall The final location of the vent pipe shield should maintain the required clearance to the 7 vent pipe Do not fill this cavity with any type of material Apply a bea
38. e order FIGURES 30 LOG PLACEMENT INSTRUCTIONS PHAZER logs glowing embers and charcoal embers ex clusive to Napoleon Fireplaces glow when exposed to di rect flame and provide a unique and realistic glowing effect that is different in every installation Use only certified PHAZER logs glowing embers and charcoal embers available from your Napoleon Wolf Steel Ltd dealer Positioning the logs improperly will cause flame impingement and carboning Place the back log into the firebox pushing it as close to the firebox wall as possible and centered onto the log support pan FIGURES 31 W415 0153 A 10 29 01 Place the front log on the ember screen lining up the studs with the holes on the bottom of the log n Set the two crossover logs into the pockets provided on both the front and rear logs as shown Tear the glowing embers into pieces and place onto the screen beneath the front log Care should be taken to shred the embers into thin small irregular pieces as only the exposed edges of the fibre hairs will glow when exposed to direct flame however care should be taken to not block the burner ports Blocked ports can cause an incorrect flame pattern carbon deposits and delayed ignition GLOWING SEMBERS Randomly place the charcoal embers along the front of the Support pan and some onto the screen in a realistic man ner Fine dust found in the bottom of the bag should no
39. ess the knob is depressed 1 STOP Read the safety information on the operating label 2 Turn off all electric power to the fireplace 3 Turn the gas knob clockwise N to off 4 Wait five 5 minutes to clear out any gas If you smell gas including near the floor STOP Follow B on the op erating label If you don t smell gas go to the next step 6 Turn gas knob counter clockwise y to pilot 7 Depress and hold the gas knob while lighting the pilot with the push button igniter Keep knob fully depressed for one minute then release If the pilot does not con tinue to burn repeat steps 3 through 6 8 With the pilot lit turn the gas knob counter clockwise to on 9 If equipped with a remote ON OFF switch main burner may not come on when you turn the valve to ON The remote switch must be in the ON position to ignite the burner 10 Turn on all electric power to the fireplace TO TURN OFF GAS 1 Turn off all electric power to the fireplace if service is to be performed MAINTENANCE INSTRUCTIONS Turn off the gas and unplug electrical power before servicing the stove CAUTION Label all wires prior to disconnection when serv icing controls Wiring errors can cause improper and dan gerous operation Verify proper operation after servicing This stove and its venting system should be inspected before use and a
40. n from filling up the 1 air space around the pipe FIGURE 15 Nail headers between the joist for extra sup port 2 Apply a bead of caulking not supplied to the frame work or to the Wolf Steel vent pipe shield plate or equiva lent in the case of a finished ceiling and secure over the opening in the ceiling FIGURE 14 A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through FIGURE 13 Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the stove Ensure that both spacer and shield maintain the required clearance to combustibles Once the vent pipe is installed in its final position apply sealant between the pipe and the firestop spacer a VENT 3 In the attic after the pipe PIPE has been installed slide the COLLAR vent pipe collar down to cover mE COLL and tighten This will prevent any VENT PIPE materials such as insulation from filling up the 1 air space around the pipe up the open end of the shield FIGURE 15 HORIZONTAL VENTING INSTALLATION For safe and proper operation of the stove follow the venting instructions exactly For horizontalruns both Wolf Steel and Simpson Dura vent venting components may have a 0 rise per foot For optimum performance it is recommended that all horizontal ru
41. n the first year only this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions After the first year with respect to this President s Limited Lifetime Warranty NAPOLEON may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part s After the first year NAPOLEON will not be responsible for installation labour or any other costs or expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty Notwithstanding any provisions contained in this President s Limited Lifetime Warranty NAPOLEON S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental consequential or indirect damages This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product its components or accessories are excluded NAPOLEON neither assumes nor authorizes any third party to assume on its behalf any other liabilities with respect to the sale of this product NAPOLEON will not be responsible for over firing downdrafts spillage caused by environmental conditions
42. ner wall or protruding KKK OINCHES OINCHES non combustible obstructions chimney etc Clearance to an inside combustible corner wall or protruding com 2 INCHES 2INCHES bustible obstructions vent chase etc Clearance to each side of the centerline extended above the meter i 3FEET 3FEET O regulator assembly 6 FEET 3 FEET Clearance to a service regulator vent outlet Clearance to a non mechanical air supply inlet to the building or a 12 INCHES 9 INCHES combustion air inlet to any other appliance w K 6 FEET 3 FEETt Clearance to a mechanical air supply inlet Clearance above a paved sidewalk or paved driveway located on L 7FEET 7FEET public property unless fitted with a heat shield kit GD 301 12 INCHEStt 12INCHES Clearance under a veranda porch deck or balcony M N 16 INCHES 16INCHES Clearance above the roof O 2 FEETt 2 FEETt Clearance from an adjacent wall including neighbouring buildings Recommended to prevent condensation on windows and thermal breakage t is recommended to use a heat shield and to maximize the distance to vinyl clad soffits The periscope GD 201 requires a minimum 18 inches clearance from an inside corner This is a recommended distance For additional requirements check local codes T Three feet above if within 10 feet horizontally A vent shall not terminate directly above a sidewalk or paved driveway that is located between two singl
43. ns have a minimum inch rise per foot 1 Stretch the 4 diameter aluminium flexible liner to the required length taking into account the additional length needed for the finished wall surface Spacers are attached to the 4 inner flex liner at predeter mined intervals to maintain a 1 1 4 air gap to the 7 outer stove pipe These spacers must not be removed Slip a 4 diameter length of aluminium flexible liner a mini mum of 2 over the inner sleeve of the air terminal Secure to the sleeve using 3 screws Seal the joint and screw heads using the high temperature sealant provided 2 Slip the first section of 7 diameter stove pipe a mini mum of 2 over the outer sleeve of the air terminal Secure to the sleeve using 3 screws Seal the joint and screw heads using high temperature sealant 3 Insert the liners through the firestop vent pipe shield Holding the air terminal lettering in an upright readable position secure to the exterior wall Make weather tight by sealing with caulking not supplied The air terminal mount ing plate may be recessed up to maximum into the exterior wall or siding S ERA N FIGURE 17 2 4 lf more than one length of liner needs to be used to reach the stove couple them together as illustrated in FI
44. ostat or switch on purge the gas line with the glass door open fill the tank lurn up the pilot flame turn up pilot flame replace pilot assembly loosen and tighten thermocouple clean thermocouple and valve connection replace thermocouple replace valve replace replace remove stoppage in orifice replace connect a jumper wire across the wall switch terminals if main burner lights replace thermostat disconnect the switch wires amp connect a jumper wire across terminals 1 amp 3 if the main burner lights check the wires for defects and or replace wires Faulty valve Pilot goes out while Gas piping is undersized standing Main burner is in OFF position Main burner goes out pilot stays on pile Thermopile shorting replace turn on all gas appliances and see if pilot flame flutters diminishes or extinguishes especially when main burner ig nites Monitor supply pressure check if supply piping size is to code Correct all undersized piping Pilot flame is not large enough turn up pilot flame or not engulfing the thermo replace pilot assembly clean thermopile and thermopile connection to valve Remote wall switch wire is toO _ shorten wire to correct length or wire gauge long too much resistance in the system Faulty thermostat or switch MODEL GS28 ONLY Venting is spilling replace test with spill switch bypassed
45. rise A 10 ft 2 90 elbow 9 ft vertical run C 10 ft maximum allowable horizontal length for B The length of B must never be greater than the length of A and C combined OFFSET INSTALLATION EXAMPLE 1 FIGURE 8 I d R o T E T 5 V ple N T R U N s i 1 B 3 b 7 9 46 SECOND VENT RUN IN FEE If a first run of 72 inches is re quired using the First Vent Run on the chart shows that a maxi mum second run of 48 inches is allowable IF NECESSARY THE FIRST RUN AND THE SECOND RUN MAY BE REVERSED AIR TERMINAL INSTALLATIONS i FIGURE 10 INSTALLATIONS CANADIAN 12 INCHES 12 INCHES Clearance above grade veranda porch deck or balcony 12 INCHES 9 INCHES Clearance to windows or doors that open 12 INCHES 12 INCHES _ Clearance to permanently closed windows Vertical clearance to ventilated soffit located above the terminal within 18 INCHES 18 INCHES Ja horizontal distance of 2 feet from the centerline of the terminal 12 INCHES 12 INCHES Clearance to unventilated soffit OINCHES OINCHES Clearance to an outside corner wall Clearance to an inside non combustible cor
46. stove e Any safety screen or guard removed for servicing must be replaced prior to operating the stove elt is imperative that the control compartments burners and circulating blower and its passageway in the stove and venting system are kept clean The stove and its venting system should be inspected before use and atleast annually by a qualified service person More frequent cleaning may be required due to exces sive lint from carpeting bedding material etc The stove area must be kept clear and free from combusti ble materials gasoline and other flammable vapours and liquids eUnder no circumstances should this stove be modified e This stove must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance Do not use this stove if any part has been under water Immediately call a qualified service technician to inspect the stove and to replace any part of the control system and any gas control which has been under water e Do not operate the stove with the glass door opened cracked or broken Replacement of the glass should be done by a licensed or qualified service person e Do not strike or slam shut the stove glass door WA415 0153 A 10 29 01 NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized 1509002 Quality Assurance Certificate NAPOLEON products are designed with superior components and materials assembled by trained craftsmen w ho take great pride
47. t be used Do not place any embers on the burner oh a ie re aan et We VO v CR p ECHARCOAL EMBERS Log colours may vary During the initial use of the fireplace the colours will become more uniform as colour pigments burn in during the heat activated curing process OPERATION MAINTENANCE Purge all gas lines with the glass door open As sure that a continuous gas flow is at the burner before closing the door Allow several minutes 5 15 for the flame to stabilize after ignition MODEL GS28 ONLY SPILL SWITCH ESD This is a thermally activated switch attached to the back s of the chimney adapter which senses the change in temperature and shuts down the gas valve in the event 7 of a severe downdraft of air or a blocked or disconnected i S vent It acts as a safety shutoff to prevent a build up of carbon monoxide or an explosion of unburnt gases dur ing start up If the flue is blocked or has no draw the spill switch will automatically shut off the supply of gas within about 5 10 minutes TAMPERING WITH THE SWITCH CAN RESULT IN CAR BON MONOXIDE CO POISONING AND POSSIBLE DEATH OPERATING The on off switch is located on the back of the unit at the top left corner on models GDS28 and GS28 INSTRUCTIONS 19 MODEL GS28 ONLY VENTING ACTION CHECK A check for correct venting action must be made before the installed stove is left with the customer Test in the following manner 1
48. t least annually by a qualified service per son The fireplace area must be kept clear and free of com bustible materials gasoline or other flammable vapours and liquids The flow of combustion and ventilation air must not be obstructed 1 In order to properly clean the burner and pilot assem bly remove the logs exposing both assemblies 2 Keep the control compartment logs burner air shut ter opening and the area surrounding the logs clean by vacuuming or brushing at least once a year 3 Check to see that all burner ports are burning Clean out any of the ports which may not be burning or are not burning properly W415 0153 A 10 29 01 2 Push in gas control knob slightly and turn clock wise N to off Do not force 4 Check to see that the pilot flames are large enough to engulf the thermocouple and the thermopile on one leg and reaches toward the burner on the other leg 5 Replace the cleaned logs 6 Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on A 5 10 second total light up period is satisfactory If ignition takes longer consult your Napoleon dealer dis tributor 7 Check that the door gasketing is not broken or miss ing Replace if necessary 8 Lift the door from its hinges to clean hinge pins and lubricate using high temp dry graphite if necessary Re place NOTE Due to the high temperatures that the hinges ex perience wet lubri
49. ximum horizontal run with a 57 inch vertical rise immediately above the stove is 20 feet Figures 5 54 MAXIMUM 25 MINIMUM amp 4 y mD NIMUM VEN LENGTH MUST 3 Q FIGURE 4 4 20FT MAXIMUM cm NS M 12 MINIMUM x M a m _ 29 MINIMU T now REGARDLESS RN 9 TO GRADE OF HORIZONTAL f ANA MINIMUM B C NANNAN lt NI AA VENT LENGTH AM RN s RRA ME DU LER LU JN 2 FIGS 5 AAA T0 08 CONO D AAA il amp AA BELOW GRADE INSTALLATION MAXIMUM HORIZONTAL RUN MAXIMUM 8FT VENT LENGTH USE GD201 PERISCOPE KIT HORIZONTAL RUN NOT TO EXCEED VERTICAL RISE If vertical rises greater than 57 inches are necessary the increased rise must be deducte
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