Multiquip WM63H5 Music Mixer User Manual
Contents
1. INCORRECT x j SIDE PADDLE BLADE PADDLE BLADE IS TOO TIGHT AGAINST DRUM ROTATION j SIDE WALLS ZII II DRUM END AND SIDE WALLS Figure 13 Paddle Blade Adjustment WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 21 START UP This section is intended to assist the operator with the initial start up of the unit It is extremely important that this section be read carefully before attempting 5 to use the mixer in the field DO NOT use your 44 mixer until this section is thoroughly understood Failure to understand the operation of the mixer could result in severe damage to the mixer or personal injury See Figure 4 for the location of any control referenced in this manual NEVER operate the mixer in a confined area or enclosed area structure that does not provide ample free flow of air The following steps outline the procedure for starting the engine 1 Move the fuel shut off lever Figure 14 to the ON position FUEL VALVE LEVER Figure 14 Fuel Shut Off Lever 2 To start a cold engine move the choke lever Figure 15 to the CLOSED position CHOKE LEVER Figure 15 Choke Lever 3 Move the throttle lever Figure 16 away from the slow position about 1 3 of the way toward the fast position THROTTLE LEVER Figure 16 Throttle Lever gt Turn the engine switch Figure 17 to t2. DO NOT spray water onto electric motor ALWAYS disconnect AC power plug from power source before moving mixer ALWAYS make sure the ON OFF switch OFF on the electric motor is in the OFF position when not in use and before inserting the mixer s power plug into an AC receptacle Power Cord Cable Safety DANGER NEVER let power cords or cables lay in water NEVER use damaged worn cables or cords when connecting equipment to generator Inspect for cuts in the insulation NEVER grab or touch a live power he cord or cable with wet hands The 7 possibility exists of electrical shock electrocution or death x o 2A a yn POWER ON B Make sure power cables are securely connected Incorrect connections may cause electrical shock and damage to the mixer Ensure that cables and cords will not be tripped over or trapped underneath the mixer NOTICE ALWAYS make certain that proper power or extension cord has been selected for the job TRANSPORTING SAFETY NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE ALWAYS make sure forklift forks are inserted into pockets if applicable as far as possible when lifting the mixer ALWAYS shutdown engine before transporting NEVER lift the equipment while the engine is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling
3. EM903113 BEARING CONE AXLE d nsus EM903012 BEARING CUP AXLE 20654 001 SEAL PADDLE SHAFT BLACK 530029 RING RETENTION SEAL SHAFT URETHANE YELLOW 20104 002 17210ZE1822 ELEMENT AIR CLEANER GX160 5 5 NS 17210ZE2822 ELEMENT AIR CLEANER GX240 8 0 HP 9807956846 SPARK PLUG BPR6ES 9807956855 SPARK PLUG W20EPR U DENSO eee 28462ZH8003 ROPE RECOIL STARTER GX160 5 5 28462ZE2W11 ROPE RECOIL STARTER GX240 8 0 HP erm 1762024H020 CAP FUEL TANK PNE 25647 502 KIT WIPER BLADES STEEL DRUM NOTICE Part numbers on this Suggested Spare Parts list may supersede replace the part numbers shown in the following parts lists WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 39 NAMEPLATE AND DECALS 7711777000 4 4 ine er adding fuel or oil Stand clear of dump handle handle kick back Is possible Wear appropriate dust mask head hearing and Eye protection when operating this equipment Crush hazard area keep hands and fingers Clear of safety grate at all times Moving parts can crush and cut Do not operate with guard removed Follow lockout procedure before servicing This machine to be operated by qualified Personnel As
4. 1 Remove the air cleaner cover and foam filter element as shown in Figure 28 Remove or clean the filter at the bottom of the tank 2 Tap the paper filter element Figure 28 several times Remove and clean the spark plug Figure 26 then adjust on a hard surface to remove dirt or blow compressed the spark gap to 0 024 0 028 inch 0 6 0 7 mm This air not exceeding 30 psi 207 kPa 2 1 kgf cm2 unit has electronic ignition which requires no adjustments through the filter element from the air cleaner case side NEVER brush off dirt Brushing will force dirt into the fibers Replace the paper filter element if it is excessively dirty GAP N g 0 024 0 028 IN 0 6 0 7 MM 3 Clean foam element in warm soapy water or nonflammable solvent Rinse and dry thoroughly Dip the element in clean engine oil and completely squeeze out the excess oil from the element before installing DANGER Figure 26 Spark Plug Gap DO NOT use gasoline as a cleaning solvent to avoid ENGINE OIL creating the risk of fire or an explosion 1 Drain the engine oil when the oil is warm as shown in Figure 27 2 Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container 3 Replace engine oil with recommended type oil as listed in Table 5 For engine oil capacity see Table 2 Engine Specifications DO NOT overfill 4 Install drain bolt with sealing washer and tighten securely Figure
5. DO NOT lift machine to unnecessary heights B ALWAYS tie down equipment during transport by securing the equipment with rope NEVER tip the engine to extreme angles during lifting as it may cause oil to gravitate into the cylinder head making the engine start difficult WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 9 SAFETY INFORMATION TOWING SAFETY Check with your local county or state safety towing regulations in addition to meeting Department of Transportation DOT Safety Towing Regulations before towing your mixer In order to reduce the possibility of an accident while transporting the mixer on public roads ALWAYS make sure the towing vehicle is mechanically sound and in good operating condition ALWAYS shutdown engine before transporting ALWAYS inspect the hitch and coupling for wear NEVER tow a mixer with defective hitches couplings chains etc Check the tire air pressure on both towing vehicle and mixer Mixer tires should be inflated to 50 psi cold Also check the tire tread wear on the vehicle and mixer ALWAYS make sure the mixer is equipped with a safety chain ALWAYS properly attach mixer s safety chains to towing vehicle The maximum speed for highway towing is 55 MPH unless posted otherwise Recommended off road towing is not to exceed 15 MPH or less depending on type of terrain Avoid sudden stops and starts This
6. 1 17 514985 BELT RETAINER BAR 1 18 492055 PULLEY cca tam HONDA GX160 5 5 18 505205 PULLEY HONDA GX240 8 0 HP 19 604445 RETAINING RING 2 20 530454 SHAFT ENGINE MOUNT 1 21 590019 ENGINE MOUNTING PLATE 1 22 923023 WASHER FLAT 5 16 6 22 3019092 WASHER FLAT 3 8 6 23 923343 WASHER LOCK 5 16 4 23 0166 WASHER LOCK 3 8 4 24 2105164 NUT HEX 5 16 4 24 1456 NUT HEX FINISH 3 8 16 4 25 102014 SPRING EXTENSION 1 26 501019 SQ KEY 3 16 X 45 HONDA GX160 5 5 HP 26 907457 2600 SQ KEY 6 3 X 6 3 X 43 MM HONDA GX240 8 0 HP WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 53 ELECTRIC MOTOR ASSY PAGE 54 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 ELECTRIC MOTOR ASSY NO PART PART NAME QTY REMARKS 1 969013 NUT NYLOK 3 8 G5 4 2 3019092 FLAT WASHER 3 8 8 3 EM905016 PILLOW BLOCK BEARING 2 4 492378 BOLT 3 8 X 1 3 4 G5 4 8 20216 001 1 9 20061 001 PULLEY LARGE 1 10 500214 KEY 1 4 X 1 4 X 1 1 2 1 11 492467 SET SCREW 5 16 NC 3 8 3 12 491112 V BELT A 40 2 13 503117 CAP SCREW 3 8 NC X G5 1 14 3019092 WASHER FLAT 3 8 2 15 492582 NUT NYLON 5 16 18 1 16 3512295300 ELECTRIC MOTOR 1 5 1 17 514985 1 18 502213 PULLEY SMA
7. 13 14 01004 1446 516580 15 13363KIT 16 HBC 1 17 HLC 1 18 HPC 1 PART NAME LOCK PIN COTTER PIN SPRING LOCKING PIN WASHER FLAT 3 4 MAIN FRAME CLUTCH HANDLE LEVER CLUTCH HANDLE GRIP BOLT 1 2 UNC 1 1 2 NUT LOCK 1 2 AXLE UNIVERSAL LOCK NUT 1 2 NC BOLT 1 2 13 X 4 G5 SAFETY CHAIN CONNECTOR LINK CLEVIS SAFETY HOOK CHAIN AND LINK KIT BALL HITCH 2 INCH LOOP HITCH PEN PIN HITCH 1 INCH FRAME ASSY QTY REMARKS 1 1 1 1 1 1 1 6 6 1 1 1 e 1 SOLD ONLY IN KIT 1 1 Tapane INCLUDES ITEMS W 1 UNIT SALES CONTACT UNIT SALES CONTACT UNIT SALES WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 43 PADDLE SHAFT ASSY 6 ENGINE END CENTER ENGINE END WIPER AND Z SCRAPPER HARDWARE KIT PAGE 44 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 NO PART 1 514752 2 492584 3 530140C 4 3215 5 EM200292 6 530141 7 6109170 8 200297 9 530143 10 505196 11 3019092 12 25667 001 13 25668 001 14 1456 15 0166A 16 530142 17 33074 001 18 33017 001 19 25647 502 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 45 PART NAME QTY REMARKS PADDLE SHAFT 1 NUT LOCK 1 2 6 PADDLE
8. 28 Engine Air Cleaner WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 27 MAINTENANCE MIXER DRUM HEAD SEALS There is 1 set of drum head seals Figure 29 that will require lubrication Lubricate the grease fitting for each drum seal every 40 hours of operation using any grade lithium base grease Apply grease until visible inside of mixing drum over grease This will purge seal system of contamination GREASE FITTING AND CAP EE ovum HEAD SEALS GREASE FITTING x AND CAP Figure 29 Grease Fittings Drum Head Seals DRUM BEARING BRACKET LUBRICATION There is 1 set of drum bearing brackets Figure 30 that will require lubrication These brackets are intended to make the drum rotate freely Lubricate the grease fitting for each drum bearing bracket every month or when the drum becomes difficult to position using multi purpose grade grease GREASE FITTING GREASE FITTING P AND CAP Figure 30 Grease Fittings Dumping Mechanism Failure to lubricate the drum bearing grease fittings periodically will cause the dumping mechanism to stiffen making the mixing drum hard to dump BALL SOCKET AND CLAMP FACE MAINTENANCE 1 If the towing vehicle is equipped with a ball socket smear socket periodically with multi purpose grease This will keep the ball socket well lubricated 2 Periodically oil pivot points and clamp face surfaces of coupler with SAE 30 W
9. Clear of Dump Handle STOPPING THE MIXER GASOLINE 1 Place the belt slip lever in the start stop position Figure 19 2 Push the main start stop switch Figure 18 inward to stop the engine 3 Turn the fuel shut off valve to the OFF position 4 Disconnect the spark plug 5 Clean mixer 85 referenced in the maintenance section of this manual NOTICE It is recommended that the mixer s Start Stop switch be used to stop the engine after every use Doing this will verify that the switch is working properly and presents no danger to the operator DANGER NEVER disable or disconnect the start stop switch It is provided for operator safety Serious Injury may result if it is disabled disconnected or improperly maintained STOPPING THE MIXER ELECTRIC MOTOR 1 Place the electric motor s ON OFF switch Figure 12 in the OFF position 2 Disconnect the electric motor s extension cord from its power source 3 Clean mixer as referenced in the maintenance section of this manual PAGE 24 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 25 MAINTENANCE ENGINE Use Table 8 as a general maintenance guideline when servicing your engine For more detail engine maintenance information refer to the engine owner s manual supplied with your engine Ta
10. INTERNAL CONNECTION FOR TWO TERMINAL THERMAL NOTES 1 CONNECTIONS ARE SHOWN FOR CCW ROTATION FACING J BRN END OPPOSITE SHAFT EXTENSION STD FOR CW WHT YEL ROTATION INTERCHANGE 5 AND 8 LEADS THERMAL 2 MULTIPLE CAPACITORS ARE CONNECTED IN PARALLEL UNLESS OTHERWISE SPECIFIED 3 USE 2PDT VOLTAGE CHANGE SWITCH CONTACTS ARE SHOWN IN HIGH VOLT POSITION VIEW 15 FROM TERMINAL SIDE 4 YEL 4 LEAD COLORS ARE OPTIONAL LEADS MUST ALWAYS BE NUMBERED AS SHOWN WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 37 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST PARTNO REMARKS 1 12345 BOLT 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 MQ 45T ONLY 3 12348 AR MAKE LOCALLY 4 12349 BEARING 1 6 23458 AND ABOVE NO Column Unique Symbols All items with same unique symbol or gt in the number column belong to the same assembly or kit which i
11. TOW BAR CONNECTOR LINK 1 2 INCH BOLT SAFETY CHAIN CLEVIS SAFETY HOOK TOWING VEHICLE Q B 2 CONNECTOR LINK Figure 1 Tow Bar and Safety Chain Installation 2 Route the safety chain through the holes just above the tow bar located on each side of the mixer stand Loop the chain together and place under the tow bar Secure the loop with the connector link 3 Extend the safety chain along the length of the tow bar looping it through the tow bar s connector link Remove any excess chain slack 4 Connect the free end of connector link the safety chain to the towing vehicle Remember it is critical that the length of the chain be properly adjusted to prevent the draw bar and the front of the mixer stand from dropping to the ground contact in the event the draw bar becomes disconnected from the towing vehicle DO NOT tow the mixer unless the mixing drum is completely empty ALWAYS make sure the drum latch pin is fully engaged to the right Figure 2 of the drum stop block This will keep the drum from rotating DRUM LATCH TOW OR LOCKED POSITION STOP BLOCK Figure 2 Drum Latch Pin Tow or Locked Position WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 11 SPECIFICATIONS Table 1 Mixer Specifications x Weight 504500600 pve Table 2 Engine Specifications Model _ Honda 1600 2 HONDA G
12. associations Water should be used for dust suppression when wet cutting is feasible When the hazards from inhalation of dust mists and fumes cannot be eliminated the operator and any bystanders should always wear a respirator approved by NIOSH MSHA for the materials being used WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 3 WM63H5 WM63H8 WM63E Plaster And Mortar Mixers Proposition 65 Warning 2 Silicosis Respiratory Warnings 3 Table a 4 Parts Ordering Procedures 5 Safety Information 6 10 Safety Chain Connection 11 Specifications Rana idi 12 0 13 General 14 Components 15 ISS CUION 16 17 Basic 18 0 19 20 Paddle Blade Adjustment 21 Start UP T 22 23 a 24 Maintenance Engine 26 27 Maintenance 28 33 Troubleshooting 34 36 Wiring 37 Explanation Of Code In Remarks Column 38 Suggested Spare 39 TABLE OF CONTENTS Component Drawings Nameplate And Decals 40 41 Frame Asse
13. can cause skidding or jack knifing Smooth gradual starts and stops will improve towing Avoid sharp turns to prevent rolling Mixer should be adjusted to a level position at all times when towing Raise and lock mixer wheel stand in up position when towing Place chock blocks underneath wheel to prevent rolling while parked ENVIRONMENTAL SAFETY NOTICE B Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste DO pour waste oil or fuel directly onto the ground down a drain or into any water source PAGE 10 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 SAFETY CHAIN CONNECTION NEVER tow the mixer with the safety chain removed The safety chain is intended to prevent complete separation of the mixer from the towing vehicle in the event of a tow bar failure TOW BAR TO MIXER CONNECTION Reference Figure 1 for the installation of the safety chain 1 Insert the tow bar through the round opening at the bottom of the mixer stand Align the hole on the tow bar with the hole on the mixer frame and insert 1 2 inch bolt through tow bar and frame Secure tow barto frame with 1 2 inch nyloc nut Tighten to 40 ft Ibs MIXER STAND 1 2 INCH NYLOCK NUT GRADE 5 SAFETY CHAIN f
14. lift the mixer Remember to insert the forks of the forklift a minimum of 24 inches into the lift pockets Chock Blocks Place these blocks not included as part of the mixer package under each mixer wheel to prevent rolling Drum Latch Pin Place pin to the right to prevent drum from rotating Place pin to the left to rotate tilt drum WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 15 INSPECTION BEFORE STARTING 1 Read all safety instructions at the beginning of manual 2 Clean the unit removing dirt and dust particularly the engine cooling air inlet carburetor and air cleaner 3 Check the air filter for dirt and dust If air filter is dirty replace air filter with a new one as required 4 Check carburetor for external dirt and dust Clean with dry compressed air 5 Check fastening nuts and bolts for tightness gt 1 ALWAYS wear approved eye and hearing protection while operating the mixer NEVER place hands or feet inside the engine guard cover while the engine is running ALWAYS shut the engine down before performing any kind of maintenance service on the mixer ENGINE OIL CHECK 1 To check the engine oil level place the unit on secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 5 and wipe it clean Figure 5 Engine Dipstick Removal 3 Insert and remov
15. rotate freely within limits of 001 to 010 end play Lock the nut at this position Install the cotter pin and dust cap and tighten all hardware MAIN GEAR AND DRIVE PINION ALIGNMENT 1 Disconnect the spark plug wire gasoline engines If mixer is equipped with an electric motor remove power cord from AC power receptacle In addition make sure the clutch engagement lever is disengaged to relieve V belt tension 2 The countershaft and drive pinion are mounted on a slotted base To align drive pinion with main gear loosen the pillow block mounting bolts and move them until the necessary alignment has been made Remember gears must be paralleled aligned not skewed 3 Using your hand slightly move rock the drive pulley back and forth to determine the amount of backlash Insert feeler gauge between gears to determine backlash distance Backlash should range between 0 007 0 012 inches Figure 33 MAIN GEAR PINION GEAR PINION 0 007 0 012 INCHES MAX BACKLASH Figure 33 Drive Pinion and Main Gear Backlash INSPECTTOOTH CONTACT BETWEEN NAIN GEAR AND DRIVE PINION 1 Coat or 4 teeth at 3 different positions on the main gear with yellow paint 2 Rotate the drive pulley in both directions 3 Inspectthe tooth pattern WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 29 MAINTENANCE MIXER 4 f gear teeth not contacting properly Figure 34 adjust pillow
16. wheel Proper procedure for attachment of the wheels is as follows LUG NUTS 1 Start all wheel lug nuts by hand 2 Torque all lug nuts in sequence See Figure 37 DO NOT torque the wheel lug nuts all the way down Tighten each lug nut in 3 separate passes as defined by Figure 37 Table 10 Tire Torque Requirements First Pass Second Pass Third Pass FT LBS FT LBS FT LBS 20 25 35 40 50 65 PNEUMATIC AIR GUN TORQUE WRENCH NOTICE u NEVER use pneumatic air gun to tighten wheel Figure 37 Wheel Lug Nuts Tightening lug nuts Sequence WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 31 SUSPENSION The rigid type axle and associated hardware Figure 38 should be periodically inspected for signs of excessive wear elongation of bolt holes and loosening of fasteners Replace all damaged parts immediately CHECK FOR TIGHTNESS RIGID TYPE AXLE Figure 38 Axle Support Components MIXER CLEANING 1 ALWAYS disconnect the spark plug wire gasoline engines before cleaning the inside of the drum If mixer is equipped with an electric motor remove power cord from AC power receptacle In addition make sure the clutch engagement lever is dis engaged 2 Make sure the rear section of the safety grate is connected to the mixing drum 3 Atthe end of each day s operation place mixer drum in an upright position and spray inside of tub immediately with water to prevent lum
17. 06 12 514802 DUST LUG NUTS TIRE AND RIM TOWMASTER CASTLE NUT 1 20 JAM COTTER PIN 1 8 1 1 2 WASHER FLAT 087 THICKNESS WASHER FLAT 135 THICKNESS BEARING CONE BEARING CUP OIL SEAL HUB ASSY BOLT AXLE UNIVERSAL AXLE ASSY QTY REMARKS 2 8 2 2 2 2 1 4 4 2 INCLUDES ITEMS W pid 2 1 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 51 ENGINE ASSY PAGE 52 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 ENGINE 55 PART QTY REMARKS 1 EM969013 NUT NYLOK 3 8 G5 4 2 3019092 FLAT WASHER 3 8 8 3 EM905016 PILLOW BLOCK BEARING 2 4 492378 BOLT 3 8 NC X 1 3 4 G5 4 5 1882804625 RING RETAINING 1 6 513868 PINION GEAR 1 7 500214 KEY SQUARE 1 4 X 1 4 X 1 1 2 1 8 502226 1 9 492077 PULLEY LARGE 1 10 505084 KEY 1 4 X 55 1 11 492467 SCREWSET SCREW 5 16 NC 3 8 4 12 491107 LA Su ZEN HONDA GX160 5 5 HP 12 07055 034 ie n auqa iones RENE HONDA 6240 8 0 13 503117 BOLT 3 8 NC X 3 G5 1 14 508344 WASHER FLAT 5 16 1 15 2105162 SET BOLT ENGINE eod HONDA GX160 5 5 HP 15 492378 BOLT 3 8 X 1 3 4 HHCS G5 HONDA 6240 8 0 HP 16 GX160UTIHX2 ENGINE HONDA 5 5 1 16 GX240UT1HA2 ENGINE HONDA 8 0
18. 7 mm 0 028 0 031 inch event of a fuel spill DO NOT attempt to Clean spark plug once a week start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry 10 Fuel Tank Holds unleaded gasoline For additional information refer to engine owner s manual the engine with the muffler removed 9 Muffler Used to reduce noise and emissions PAGE 18 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 ELECTRIC MOTOR ELECTRIC MOTOR For maintenance care and operation of the electric motor refer to your electric motor instruction booklet furnished with the motor Protect the electric motor from dust as much as possible and keep ventilating openings clean DO NOT spray water at any time on the electric motor DO NOT operate electric motor in a explosive environment The electric motor used in this mixer is single phase 3 HP motor The input voltage requirement for this motor is 115 230 VAC and has been pre set to 230VAC ELECTRIC MOTOR CONNECTION A 12 inch electrical cable Figure 7 is provided with the electrical motor for hookup to a power source Table 5 shows the required NEMA connector for the desired motor horsepower rating In addition Table 5 also shows the matching NEMA approved connector for the required extension cord NOTICE ALWAYS make certain that the power source required for the electric motor is correct and
19. ARM CENTER ENGINE END 1 SCREW HHC 1 2 13 X 3 1 2 2 INSERT PADDLE ARM 4 PADDLE ARM ENGINE END 1 WASHER FLAT 1 2 6 U BOLT END PADDLES 2 PADDLE ARM CENTER TOW END 1 SCREW 3 8 X 1 1 2 HHCS 18 WASHER FLAT 3 8 28 BLADE SIDE RUBBER 4 BLADE SIDE SCRAPPER 4 NUT HEX FINISH 3 8 16 14 WASHER LOCK 3 8 MED 14 PADDLE ARM TOW END 1 BLADE SCRAPPER END 2 BLADE RUBBER END 2 7 INCLUDES ITEMS W PADDLE SHAFT ASSY STEEL ASSY PART OF REAR FRAME FRONT FRAME NOTES SET SCREWS AND BEARING COLLAR ARE INCLUDED WITH BEARING AND CANNOT BE PURCHASED SEPARATELY PAGE 46 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 NO PART 1 530028 2 3249 3 20561 001 4 491008 5 EM916019 6 EM969013 4 3019092 8 514778 9 513453 10 20654 001 11 530029 12 20104 002 13 513452 14 515009 15 492484 16 530043 17 500432 18 17985 012 19 514752 20 6109170 21 515032 22 925191 23 514962 24 924015 25 6109160 26 6109180 27 963692 28 492393 29 492584 30 201537 31 15081 STEEL ASSY PART NAME QTY REMARKS DRUM BEARING BRACKET 2 CAP DUST 1 SET SCREWS AND BEARING COLLAR CANNOT SOLD SEPARATELY CAP GREASE FITTING 2 FITTING GREASE 2 NUT NYLOCK 318 12 WA
20. Fax Dealers Only All customers are welcome to order parts via Fax Domestic US Customers dial 1 800 6 PARTS 7 800 672 7877 Order via Phone tiqu Dealer Account Number Dealer Name and Address Shipping Address if different than billing address Return Fax Number Applicable Model Number Quantity Part Number and Description of Each Part NOTICE N 9 VIULTIQUIF WE ACCEPT ALL MAJOR CREDIT CARDS Fax your order and qualify for a 2 Discount Standard orders for all orders which include complete part numbers L Note Discounts Are Subject To Change Domestic US Dealers Call 1 800 427 1244 Non Dealer Customers Contact your local Multiquip Dealer for 2 2 parts or call 800 427 1244 for help in EIF ee MUNGUP locating a dealer near you Parts Ordering information L Le When ordering parts please supply Specify Preferred Method of Shipment UPS Fed DHL Priority One Truck Ground Next Day Second Third Day All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 5 SAFETY INFORMATION Do not op
21. ING FITTING GREASE NUT LOCK 3 8 WASHER FLAT 3 8 TRUNNION HUB ROLL PIN 3 16 X 3 4 SEAL SHAFT BLACK RING RETENTION SEAL SHAFT URETHANE YELLOW BOLT 3 8 NC X 1 4 G5 DRUM STEEL SET SCREW MAIN GEAR KEY 3 8 SQ X 2 00 STEEL CAPSCREW HHCS 3 8 X 1 1 2 SHAFT PADDLE WASHER FLAT 1 2 GRATE PIN COTTER 3 16 X 1 HEX NUT 1 2 13 WASHER LOCK 1 2 CAPSCREW 1 2 13 X 1 1 2 HHCS HANDLE DUMP GRIP DUMP HANDLE PADDLE SHAFT NUT LOCK 1 2 PADDLE ARM CENTER ENGINE END SCREW HHC 1 2 13 X 6 G5 INSERT PADDLE ARM PADDLE ARM ENGINE END WASHER FLAT 1 2 U BOLT END PADDLES PADDLE ARM CENTER TOW END SCREW 3 8 X 1 1 2 HHCS G5 WASHER FLAT 5 16 BLADE SIDE RUBBER BLADE SIDE SCRAPPER NUT HEX 5 16 NC G5 WASHER LOCK 5 16 PADDLE ARM TOW END BLADE SCRAPPER END BLADE RUBBER END QTY REMARKS m INCLUDES ITEMS LISTED BELOW WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 49 AXLE ASSY COMPLETE HUB ASSEMBLY INCLUDES ITEMS WITHIN DASHED LINES AND ALSO INCLUDES ITEMS 1 AND 2 PAGE 50 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 NO PART 1 3469 2 29194 3 516476 4 8164 5 924008 6 511159 7 501299 8 EM903113 9 EM903012 10 914288 11 9413
22. LL 1 19 604445 RETAINING RING 2 20 530454 SHAFT ENGINE MOUNT 1 21 530089 ELECTRIC MOTOR MOUNTING PLATE 1 22 2105164 5 16 4 23 492623 WASHER LOCK 5 16 4 24 923023 WASHER FLAT 5 16 8 25 492378 BOLT 3 8 NC X 1 3 4 G5 4 26 530024 SPRING TENSION 1 27 500169 KEY SQUARE 3 16 X 2 1 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 55 CABINET ASSY NOTES COMPLETE LATCH ASSEMBLY AN INCLUDES ITEMS WITHIN DASHED LINES ITEMS CANNOT BE PURCHASED SEPARATELY PAGE 56 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PART 1 515014 2 490202 3 13287 4 2203 5 1307 6 491010 7 EM963610 8 3019092 9 EM969013 10 29174 001 11 29173 001 12 504135C 13 RAL3020S PART NAME CABINET ENGINE W DECALS RUBBER PROTECTOR LOCK NUT 8 32 WASHER FLAT 10 SCREW PHP 8 32 X 1 2 LATCH ASSY COMPLETE CAP SCREW 3 8 NC X 1 1 4 G8 WASHER FLAT 3 8 NUT NYLOK 3 8 KNOB MUSHROOM SWITCH PUSH PULL WIRE HARNESS PAINT SPRAY CAN 12 OZ RED TRAFFIC CABINET ASSY TY REMARKS INCLUDES ITEMS W 1 4 6 6 6 2 4 4 4 1 1 1 AR WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 57 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped colle
23. OPERATION AND PARTS MANUAL MULTIQUIP WEITEMAN SERIES MODELS WM63H5 WM63H8 WM63E PLASTER AND MORTAR MIXER HONDA GX160UT1HX2 GX240UT1HA2 GASOLINE ENGINES Revision 0 09 27 12 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents and some dust created by power sanding sawing grinding drilling and otherconstruction activities contains chemicals known to the State of California to cause cancer birth defects and other reproductive harm Some examples of these chemicals are e Leadfromlead based paints Crystalline silicafrom bricks Cementand other masonry products e Arsenicandchromiumfrom chemically treated lumber Your risk from these exposures varies depending on how often youdothistype of work To reduce your exposure to these chemicals ALWAYS work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles PAGE 2 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 SILICOSIS RESPIRATORY WARNINGS SILICOSIS WARNING Grinding cutting drilling of masonry concrete metal and other materials with silica in their composition may give off dust or mists containing
24. PAGE 13 GENERAL INFORMATION APPLICATION The MQ Whiteman WM63 Series mixers drum capacity of 6 3 cu ft 178 liters are shipped completely assembled and have been factory tested and are ready for use This mixer is only intended for the production of plaster and mortar The mixer must be used for its intended purpose and is not suitable for the mixing of flammable or explosive substances The mixer must not be used in an explosive atmosphere This mixer has a batch capacity between 2 1 2 and 3 1 2 bags POWER PLANTS The WM63 Series mixer can be equipped with either a Honda GX160 or GX240 air cooled 4 stroke gasoline engine In addition this mixer is also available with a 1 5 HP electric motor with that can be configured for either 115 or 230 VAC operation by means of a voltage selector switch Refer to Table 2 for specific engine or electric motor information ELECTRICAL If mixer is equipped with an electric motor make sure that the power being supplied to the motor corresponds to the voltage rating label on the motor Supplying the wrong voltage to the electric motor will cause severe electrical damage to the motor Always make sure the OFF ON switch on the electric motor is in the OFF position before applying power It is strongly recommended when inserting the mixer s power cord into a receptacle that a G F C I Ground Fault Current Interrupter receptacle be used 115 VAC applications Extension Cables The
25. PAGE 14 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 Figure 4 illustrates the basic components and controls of the WM63 Series mixer Figure 4 Mixer Components Tires Ply The tire ply layers number is rated in letters This mixer uses 13 inch 4 ply tires Engine Cover Lift this cover to gain access to the engine compartment Belt Slip Lever When starting this lever should be move upward and to the left For mixing place the lever in the down position See attached decal located adjacent to lever ON OFF Switch This switch is located on the side of the engine cover When activated it will shut down the engine Latch Use this latch to secure the engine compartment cabinet Drum Bearing There is a sealed bearing on each end of the mixing drum Bearings are packed and sealed at the factory and require no further maintenance Mixing Paddles Used in the mixing of material This unit uses four different types of paddles to provide a fast uniform mix Bag Cutter This feature allows compound mixing bags to be opened easily therefore allowing the contents of the bag to fall directly into the mixing drum 9 10 1 12 13 14 15 16 17 18 19 COMPONENTS Safety Grill Provided for operator safety This safety grill is designed to keep hands and solid objects out of the mixing drum when in use This grill should be cl
26. SHER FLAT 3 8 TRUNNION HUB ROLL PIN 3 16 X 3 4 SEAL SHAFT BLACK RING RETENTION SEAL SHAFT URETHANE YELLOW BOLT 3 8 NC X 1 4 G5 DRUM STEEL SET SCREW MAIN GEAR KEY 3 8 X 50 MM CARRIAGE BOLT 3 8 16 X 1 1 2 SHAFT PADDLE WASHER FLAT 1 2 LIFT BAR PIN COTTER GRATE PIN COTTER HEX NUT 1 2 G5 WASHER LOCK 1 2 BOLT 1 2 NC 1 1 4 G5 CAPSCREW HHCS 1 2 NC X 1 1 4 NUT LOCK1 2 NC HANDLE DUMP GRIP DUMP HANDLE rS 00 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 47 DRUM AND PADDLE SHAFT COMPLETE ASSY NOTES COMPLETE DRUM AND PADDLE SHAFT ASSEMBLIES ARE INCLUDED WITHIN DASHED LINES PAGE 48 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 516069 530028 3249 20561 001 491008 916019 EM969013 3019092 514778 07594 012 20654 001 530029 20104 002 513452 515009 EM961019 530043 10057 034 EM963057 514752 6109170 514946 EM924015 6109160 6109180 EM963692 EM201537 15081 514752 492584 530142 3043 EM200292 530141 6109170 EM200297 530143 505196 EM923023 25667 001 25668 001 2105164 923343 530140 33074 001 33017 001 DRUM AND PADDLE SHAFT COMPLETE 55 PART NAME DRUM AND SHAFT COMPLETE ASSY DRUM BEARING BRACKET CAP DUST BEARING SEALED CAP GREASE FITT
27. T motor oil 3 When parking or storing your mixer Keep the coupler off the ground so dirt will not build up in the ball socket COUNTERSHAFT BEARING LUBRICATION There is 1 set of countershaft bearings Figure 31 that will require lubrication Lubricate the grease fitting for each countershaft bearing every 40 hours of operation using any grade lithium base grease PAGE 28 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 MAINTENANCE MIXER GREASE FITTING 8 CAP Figure 31 Grease Fittings Countershaft WHEEL BEARINGS 1 After every 3 months of operation remove the hub dust cap and inspect the wheel bearings Figure 32 Once a year or when required disassemble the wheel hubs remove the old grease and repack the bearings forcing grease between rollers cone and cage with a good grade of high speed wheel bearing grease never use grease heavier than 265 A S T M penetration 2 BEARING CONE Figure 32 Wheel Hub and Bearings Fill the wheel hub Figure 32 with grease to the inside diameter of the outer races and also fill the hub grease cap Reassemble the hub and mount the wheel Then tighten the adjusting nut at the same time turn the wheel in both directions until there is a slight bind to be sure all the bearing surfaces are in contact Then back off the adjusting nut 1 6 to 1 4 turn or to the nearest locking hole or sufficiently to allow the wheel to
28. X240UTIHA2 Tvpe Air cooled 4 stroke Single Cylinder OHV 1 5 HP 115 230V Single Phase Horizontal Shaft Gasoline Engine Electric Motor 2 70 in X 1 80 in 2 90 in X 2 30 in s Displacement 9 9 cu in 163 cc 14 81 2420 NA 4 8 3600 RPM 7 1 H P 3600 1 5 HP 1725 RPM 0 95 U S Gallons Approx 1 59 U S Gallons 3 6 Liters 6 Liters Speed Control Method Centrifugal Flyweight Type Lube Oil Capacity 0 63 qt 0 6 liter 1160601068 Starting Method 1 Unleaded Gasoline N A N A N A N A x 14 3 x 13 6 in 15 X 17 X 16 6 in 13 3 X 8 7 X 9 06 in 12 3 mm 380 X 430 X 422 mm 422 430 Dimensions LxWxH 342 362 346 380 X Dry Net Weight 40 8 105 15 Kg 55 1 165 25 Kg Approx 22 Ibs 10 Kg NOTICE In accordance with our established policy of constant improvement we reserve the right to amend these specifications at any time without notice PAGE 12 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 DIMENSIONS Table 3 Dimensions OPTIONAL TOW BARS APPROXIMATE LENGTH HPC 1 36 IN 91 44 CM 1 INCH HBC 1 PIN COUPLER 2 INCH BALL COUPLER 2 1 LOOP COUPLER Figure 3 Dimensions WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12
29. YS know the location of the nearest first aid kit ALWAYS know the location of the nearest phone or keep aphone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 7 SAFETY INFORMATION MIXER SAFETY DANGER NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death DO NOT mix flammable or explosive substances NEVER place your hands inside the drum while starting or operating this equipment Q NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties Before operating mixer ensure that safety grate is in position and correctly fitted NEVER lubricate components or attempt service on a running machine NOTICE ALWAYS keep the machine in proper running condition ALWAYS ensure mixer is on level ground before mixing B Fix damage to machine and replace any broken parts immediately DO NOT tip mixer onto drum mouth when the drum is rotating Ensure the drum is rotating while filing a
30. always use the correct NEMA configuration plug Failure to supply the correct voltage to the motor can severely damage the motor NOTICE It is strongly recommended that all electrical wiring be done by a licensed electrician Special attention should be given to the electric switch as well as the over and under voltage protection devices as per regulations set forth in the local electrical safety code handbook Table 6 Electric Motor Wiring Information Motor 115 230 VAC Single Phase Horsepower NEMA Mating NEMA Rating Plug Receptacle 15 L5 20P L5 20R 115 P N 940537 P N EM940538 15 L6 20P L6 20R 230 VAC P N 940539 P N EM940540 VOLTAGE SELECTOR SWITCH OFF ON SWITCH L5 20P PLUG 5 115 6 9 5 L6 20P PLUG ere 230 VAC BOLT GREASE FITTING CONNECT L5 20R VOLTAGE SOURCE RECEPTACLE 115 switch Ot VOLTAGE L6 20R RECEPTACLE 230 VAC Figure 12 Single Phase Electric Motor With 12 inch Pigtail WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 19 ELECTRIC MOTOR The electric motor supplied is wired for 115 VAC grounded operation Make certain that the correct size grounded 3 wires extension cord is used See Table 7 below Table 7 Recommended Extension Cord Sizes 50 ft 75 ft 100
31. art from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 58 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 59 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave Carson CA 90746 Contact multiquip com Service Department 800 421 1244 310 537 3700 Technical Assistance 800 478 1244 MEXICO MQ Cipsa Carr Fed Mexico Puebla KM 126 5 Momoxpan Cholula Puebla 72760 Mexico Tel 800 421 1244 Fax 310 537 3927 Fax 310 537 4259 Fax 310 943 2238 Tel 52 222 225 9900 Fax 52 222 285 0420 Contact pmastretta cipsa com mx CANADA Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com COPYRIGHT 2012 MULTIQUIP INC Multiquip Inc the MQ logo and the Whiteman logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 trademarks are the property of their respective owners an
32. arts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 Special order items Electrical components Paint chemicals and lubricants Decals and paper products Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective o
33. ble 8 Engine Maintenance Schedule EVERY 3 EVERY 6 EVERY 2 DUNT OPERATION BEFORE MONTH OR MONTHS MONTHS YEARS OR OR 25 HRS OR 50 HRS 200 HRS Engine Change X j a All Nuts and Re tighten if Bolts necessary ed CoolingFins Check X Spark Arester Clean S x FuelTank Cem 214 72 Valve Check Adjust Every 2 years replace if necessary 1 Service more frequently when used in DUSTY areas Spark Plugs 2 These items should be serviced by your service dealer unless you have the proper tools and are mechanically proficient Refer to the HONDA Shop Manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals PAGE 26 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 MAINTENANCE ENGINE AP OIL FILLER CAP Vt DIPSTICK at Sx Perform the scheduled maintenance procedures as defined by Table 8 and below DAILY Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as DRAIN SEALING necessary Check the gearbox for oil leaks Repair or BOLT WASHER Figure 27 Engine Draining WEERLY ENGINE AIR CLEANER Remove the fuel filter cap and clean the inside of the
34. block to correct the problem HEAL CONTACT P GE CONTACT S PROPER F lt TOE SEINEN FLANK CONTACT CONTACT Figure 34 Gear Teeth Alignment GEAR LUBRICATION The surface of the pinion and main gear Figure 35 should be very lightly greased DRIVE PINION Figure 35 Pinion and Bull Gear Lubrication Grease main and pinion gears every 250 hours of operation Avoid over greasing Excess grease will accumulate contaminants and cause premature wear GREASE FITTINGS ZERK MAINTENANCE ELECTRIC MOTOR 1 There are two grease Figure 33 fittings at each end of the electric motor that will require lubrication Lubricate these fittings about every 16 months 2 Use Poleyrex EM Exxon Mobil or equivalent lubricant Clean grease fitting apply grease gun to fitting 1 2 shot Remember too much grease or injecting grease too quickly can cause premature bearing failure Slowly apply the recommended amount of grease taking a minute or so to apply GREASE FITTING Figure 36 Grease Fittings Electric Motor TIRES WHEELS LUG NUTS Tires and wheels are a very important and critical components of the trailer When specifying or replacing the trailer wheels it is important the wheels tires and axle are properly matched DO NOT attempt to repair or modify a wheel gt DO NOT install an inter tube to correct a leak through the rim If the is cracked the air pressure in the inter tube may cause p
35. crystalline silica Silica is a basic component of sand quartz brick clay granite and numerous other minerals and rocks Repeated and or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases including silicosis In addition California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer When cutting such materials always follow the respiratory precautions mentioned above RESPIRATORY HAZARDS Grinding cutting drilling of masonry concrete metal and other materials can generate dust mists and fumes containing chemicals known to cause serious or fatal injury or illness such as respiratory disease cancer birth defects or other reproductive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used review the material safety data sheet and or consult your employer the material manufacturer supplier governmental agencies such as OSHA and NIOSH and other sources on hazardous materials California and some other authorities for instance have published lists of substances known to cause cancer reproductive toxicity or other harmful effects Control dust mist and fumes at the source where possible In this regard use good work practices and follow the recommendations of the manufacturers or suppliers OSHA NIOSH and occupational and trade
36. ct or prepaid with the charges added to the invoice All shipments are point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned 8 Theparts numbers and descriptions must match the current parts price list b Thelist must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA 3 Acopyofthe Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 P
37. d used with permission MQ Parts Department 800 427 1244 Fax 800 672 7877 310 537 3700 Fax 310 637 3284 Warranty Department 800 421 1244 Fax 310 943 2249 310 537 3700 UNITED KINGDOM Multiquip UK Limited Head Office Tel 0161 339 2223 Fax 0161 339 3226 Unit 2 Northpoint Industrial Estate Globe Lane Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is 2 MULTIQUIP
38. e the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick 4 f the oil level is low Figure 6 fill to the edge of the oil filler hole with the recommended oil type Table 5 Maximum oil capacity is 2 33 pints 1 09 liters NOTICE Reference engine manufacturer s manual for specific servicing instructions LOWER LIMIT Figure 6 Engine Oil Dipstick Oil Level Table 5 Oil Type Temperature 25 C or Higher 25 C 10 C 0 C or Lower Season Summer Spring Fall Winter Oil Type SAE 10W 30 SAE 10W 30 20 SAE 10W 10 FUEL CHECK DANGER Motor fuels are highly flammable and can be dangerous if mishandled DO NOT smoke while refueling DO NOT attempt to refuel the mixer if the engine is hot or running 1 Remove the gasoline cap located on top of fuel tank 2 Visually inspect to see if fuel level is low If fuel is low replenish with unleaded fuel 3 When refueling be sure to use a strainer for filtration DO NOT top off fuel Wipe up any spilled fuel immediately PAGE 16 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 INSPECTION V BELT CHECK Visually examine the V belt Figure 7 and determine if it is full of tiny cracks frayed has pieces of rubber missing is peeling or otherwise damaged Also examine the belt and determine if it is oil soaked or glazed hard shiny appearance on the sides of the belt Eit
39. erate or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment e Failure to read and understand the safety messages and operating instructions could 44 result in injury to yourself and others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY NOTICE Addresses practices not related to personal injury Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Symbol Safety Hazard Lethal exhaust gas hazards Explosive fuel hazards gt g aiti Burn hazards Rotating parts hazards amp PAGE 6 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 SAFETY INFORMATION GENERAL SAFETY NEVER operate this equipme
40. extension cable should be a 3 wire configuration that includes a ground wire that conforms to UL code The wire cross section must be a minimum of 2 5 Choose extension cord of adequate current carrying capacity as referenced in Table 6 Remember cable distance affects the current voltage capacity of the extension cable Ensure that the extension cable is carefully laid out avoiding wet areas sharp edges and locations where vehicles might run over it Avoid allowing the extension cable to be trapped underneath the mixer Unroll the extension cable fully or it will overheat and could catch fire Make sure that all extension cable connections are dry and safe Replace any defective or badly worn extension cable immediately HARDWARE Check all hardware on the mixer before starting Periodically inspect all hardware Loose hardware can contribute to early component failure and poor performance Use Table 4 as a general guideline when torqueing of mixer hardware is required Remember to keep all mixer hardware components tight Table 4 Hardware Torque Recommendations Hardware Diameter Torque ft lbs M 6 884 4 3 8 inch x 24 12 inch x 13 1 2 inch x 13 Grade 8 ENGINE MAINTENANCE For basic engine maintenance refer to the engine maintenance section in this manual For a more detailed engine maintenance refer to the Honda Engine Owner s manual furnished with the engine
41. ft 200 ft Model Motor Voltage 15 24m 22 86 m 30 48m 60 96 m we wow ses Motors can burn out when the line voltage falls 10 below the voltage rating of the motor Failure to use proper voltage will cause the motor to overheat and actuate the overload switch If overload protection should actuate because of improper voltage or any other malfunction turn the main switch on the motor to the OFF position and correct the problem press the reset switch button and turn the main switch to the ON position ELECTRIC MOTOR VOLTAGE SWITCH ALWAYS make certain the electric motor switch is OFF and the power cord has been disconnected from the power source Remove the voltage lock out bolt Figure 12 Change the position of the voltage change toggle switch from 115 VAC to 230 VAC The mixer is factory wired for 115 VAC operation Replace the voltage lock out bolt mportant when changing the input voltage to the motor from 115 to 230 VAC the plug on the motor power cord must also be changed See Table 6 PAGE 20 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PADDLE BLADE ADJUSTMENT Adjust paddles as shown in Figure 13 TOW END CAST PADDLE DRUM END ENGINE END CAST PADDLE PADDLE BLADE IS TOO TIGHT AGAINST DRUM SIDE WALLS CENTER ENGINE END CAST PADDLE DRUM SIDE INCORRECT END PADDLE BLADE ROTATION
42. he ON position ENGINE SWITCH Figure 17 Engine On Off Switch e The main start stop switch located on the engine cover Figure 18 is used to start and stop the engine Pull this switch outward to start the engine PULL OUT TO START ENGINE Figure 18 Start Stop Switch PAGE 22 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 START UP 6 Place the belt slip lever Figure 19 inthe START STOP disengaged position START STOP POSITION Figure 19 Belt Slip Lever Start Stop Position Make certain the drum lock pin Figure 20 and Figure 21 is placed to the RIGHT when viewing the mixer from the towpole end of the drum stop block which is welded to the front side of the drum Also make sure lock pin is fully engaged locked This will prevent the drum from tipping LOCK PIN FRONT POST Wy Figure 20 Drum Lock Pin Side View DRUM LATCH POSITION STOP BLOCK Figure 21 Drum Lock Pin Right Position 7 Pull the starter grip Figure 22 lightly until you feel resistance then pull briskly Return the starter grip gently STARTER GRIP Figure 22 Starter Grip 8 Place the belt slip lever Figure 23 in the mix position This will tilt the engine placing tension on the V belts enabling the shaft to rotate sg BELT SLIP LEVER Figure 23 Belt Sl
43. her of these two conditions can cause the belt to run hot which can weaken it and increase the danger of it breaking If the V belt exhibits any of the above wear conditions replace the V belt immediately OIL SOAKED GLAZED CORD FAILURE WORN BACK COVER BROKEN MISSING RUBBER CRACKS SIDEWALL WEAR Figure 7 V Belt Inspection START STOP SWITCH This unit has been equipped with a start stop switch Figure 8 which should be tested every time the unit is started PULL OUT TO START ENGINE START STOP SWITCH PUSHIN TO STOP ENGINE Figure 8 Start Stop SwitchBLADE CHECK Check for worn or defective paddle blades Figure 9 Make sure that all blades are adjusted properly See blade adjustment procedure Figure 13 in this manual Replace all defective or damaged blades immediately s MISSING RUBBER Figure 9 Blade Inspection GREASE FITTINGS DUMPING MECHANISM Check the drum bearing bracket grease fittings Figure 10 at each end of the mixing drum These grease fittings lubricate the dumping mechanism If the dumping handle is stiff or hard to move lubricate these grease fittings GREASE FITTING Figure 10 Grease Fittings Drum Bearing Bracket WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 17 BASIC ENGINE 1 2 Throttle Lever Used to adjust engine RPM speed lever advanced forward SLOW lever back toward operator FAST 3 Eng
44. ieces of the rim to explode break off with great force and can cause serious eye or bodily injury Tires Wear Inflation Tire inflation pressure is the most important factor in tire life Pressure should be checked cold before operation DO NOT bleed air from tires when they are hot Check inflation pressure weekly during use to insure the maximum tire life and tread wear ALWAYS wear safety glasses when removing ET or installing force fitted parts Failure to comply may result in serious injury Table 9 Tire Wear Troubleshooting will help pinpoint the causes and solutions of tire wear problems PAGE 30 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 MAINTENANCE MIXER Table 9 Tire Wear Troubleshooting 3 After first road use retorque all lug nuts in sequence Check all wheel lug nuts periodically Wear Pattern Cause Solution Adjust pressure to Over Inflation particular load per tire manufacturer Adjust pressure to particular load per tire manufacturer Make sure load does chamber or not exceed axle overloading rating Align wheels Incorrect toe in Check bearing Cupping 4 adjustment and AN balance tires when possible and adjust brakes Align wheels Lug Nut Torque Requirements 5 LUG NUTS 8 LUG NUTS It is extremely important to apply and maintain proper wheel mounting torque Be sure to use only the fasteners matched to the cone angle of the
45. ine ON OFF Switch ON position permits engine starting OFF position stops engine operations 4 RecoilStarter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly 5 FuelValve Lever OPEN to let fuel flow CLOSE to stop the flow of fuel 6 Choke Lever Usedin the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture 7 Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element Figure 11 Engine Components INITIAL SERVICING Operating the engine without an air filter with a lubrication and filled with fuel prior to operation Refer to the allow dirt to enter the engine causing rapid engine wear engine manufacturer s manual for instructions and details of operation and servicing 1 Fuel Filler Cap Remove this cap to add unleaded Engine components can generate extreme gasoline to the fuel tank Make sure cap 15 tightened heat To prevent burns DO NOT touch securely DO NOT over fill wil i these areas while the engine is running DANGER immediately after operating NEVER operate Adding fuel to the tank should be done only when the engine is stopped and has 8 Spark Plug Provides spark to the ignition system had an opportunity to cool down In the Set spark plug gap to 0 6 0
46. ip Lever Mix Position WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 23 OPERATION MIXING DUMPING 1 The paddle shaft inside the drum should be rotating at this time 2 Addasmall amount water to the mixing drum 3 Lift the mixing bag compound onto the steel safety grate over the bag cutter and let the contents fall into the drum Add more water if desired and mix compound to desired consistency 4 When charging mixing or dumping a batch of plaster or mortar the drum lock pin should be placed to the left when viewing the mixer from the towpole end of the drum stop block which is welded to the front side of the drum See Figure 24 DRUM LATCH MIX POSITION STOP Pd BLOCK Figure 24 Drum Lock Pin Left Position This will allow the operator to use both hands on the drum handle during dumping Please note that when the lock pin is placed to the left the drum will be maintained in the vertical position as the paddles rotate To discharge the material the operator should hold the dump handle with both hands and rotate the drum to discharge the desired amount of material Be sure to stand clear of the dump handle Figure 25 when the mixer is operational Any binding of material between the mixer blades and the drum will cause the dump handle to quickly move and could cause bodily harm STAND CLEAR OF DUMP HANDLE HANDLE KICK BACK IS POSSIBLE Figure 25 Stand
47. k for training as needed PIN 521230 DANGER PUSH TO STOP DRUM LOCK POSITIONING SEE OPERATION REPRESENTS DRUM STOP BLOCK INSPECT BEFORE TOWING TIGHTNESS OF WHEEL NUTS MODEL SERIAL maa PAGE 40 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 NAMEPLATE AND DECALS PART NAME QTY REMARKS DECAL PUSH TO STOP DECAL DO NOT SMOKE DECAL READ MANUAL CRUSH HAZARD DECAL MQ WHITEMAN LOGO SMALL DECAL MQ WHITEMAN LOGO LARGE DECAL SAFETY INSTRUCTIONS DECAL HANDLE KICK BACK SAFETY GRATE DECAL WHITEMAN LOGO LARGE DECAL DRUM LOCK POSITIONING NAMEPLATE NO PART NO 1 948630 2 521228 3 521229 4 515275 5 504714 6 520935 7 521230 CRUSH HAZARD 8 504715 9 521231 10 11 521232 DECAL INSPECT BEFORE TOWING 1 1 2 1 1 1 PARTS DEPT WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 41 55 MOUNT PILLOW BLOCKS MOUNT DRUM FOR PINION SHAFT HERE BEARING HERE MOUNT DRUM BEARING HERE E 42 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PART 1 514842 2 491692 3 530023 4 507444 5 514834 6 530013 7 20278 001 8 963692 9 492584 10 514802 11 10176 12 124
48. mbly 42 43 Paddle Shaft Assembly 44 45 Steel Tub Assembly 46 47 Drum And Paddle Shaft Complete Assembly 48 49 Axle 50 51 Engine 590 52 53 Electric Motor Assembly 54 55 Cabinet 45567001 56 57 Terms And Conditions Of Sale Parts 56 NOTICE Specifications and part numbers are subject to change without notice PAGE 4 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Order via Internet Dealers Only Order parts on line using Multiquip s SmartEquip website View Parts Diagrams Order Parts Print Specification Information Effective January 19 2006 If you have MQ Account to obtain a Username and Password E mail us at parts 6 multiquip com To obtain an MQ Account contact your District Sales Manager for more information D c c Ue MU 71 Goto www multiquip com and click on Use the internet and qualify for a 5 Discount Parts log and save on Standard orders for all orders which include complete part numbers s p com Order via
49. n a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change man tun Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Ap
50. nd emptying the drum ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel ENGINE SAFETY GASOLINE MODELS ONLY Engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine M DO NOT place hands or fingers inside engine compartment when engine is running NEVER operate the engine with heat shields or guards removed i Keep fingers hands hair and clothing away from all moving parts to prevent injury DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald any persons in the general area of the mixer NEVER touch the hot exhaust manifold 2 muffler or cylinder Allow these parts to cool before servicing equipment Make certain the operator knows how to and is capable of turning the engine OFF in case of an emergency NOTICE NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occ
51. nt without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations 0090 Avoid wearing jewelry or loose fitting clothes that may snag on the controls or moving parts as this can cause serious injury NEVER operate this equipment when feeling well due to fatigue illness or when under medication NEVER operate this equipment under the influence of drugs or alcohol ALWAYS clear the work area of any debris tools etc that would constitute a hazard while the equipment is in operation ALWAYS check the equipment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties NEVER use accessories or attachments that are recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result ALWAYS know the location of the nearest fire extinguisher ALWA
52. ntinuously black broken Replace carburetor or seal Poor carburetor adjustment engine runs too rich ON OFF device not activated ON Turn on ON OFF device Batterv disconnected or discharqed Check cable connections Charge or replace y battery Ignition switch wiring defective Replace ignition switch Check wiring Adjust carburetor Will not start no power with key ON if applicable WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 35 TROUBLESHOOTING Mixer Troubleshooting Worn or defective V belt Replace V belt Blades will not rotate Check position of adjustment lever J Adjust if necessary Material leaking from drum ends Worn or defective paddle shaft seals Replace seals Defective or worn drum support Brackets Apply grease to bracket or replace Drum difficult to discharge tilt Blades adjusted too tight x almost tough PAGE 36 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 WIRING DIAGRAM 2 WHT 3 ORG THERMAL J BRN J BRN 230V LINE PLUG BLACK oreen 1 ANTI ROTATION D SLOT Hwe 6 BLK WHT Yl SN VOLT CHG SWITCH 1 BLU 230V LINE PLUG WHEN REQUIRED GREEN WHITE 1 BLACK gt ON OFF SWITCH 5 COND SS GRY WHEN REQUIRED CORD 0 SWITCH 115V LINE PLUG BLACK eae Loreen
53. osed at all times when mixer is in use DO NOT remove the grill or grill opening bar Keep the grill clean by washing it down daily Dump Handle Pull this handle downward to dump the contents of the drum Push the handle upward to return the drum to its vertical position Safety Grill Lock Handle To prevent injury to hands and arms the safety grill should ALWAYS be locked when the mixing of plaster or mortar is required Also when transporting the mixer the safety grill should be locked The safety grill should only be unlocked when cleaning of the blades and drum is required Pivot Point Zerk Fitting There is a zerk grease fitting on each end of the mixing drum These fittings lubricate the dumping mechanism Lubricate both fittings at least twice a week Dump Handle Release Pin Pull this pin outward spring loaded to release the drum then pull down on the dump handle to place the drum in the dump position When drum is in dump position pin will automatically lock drum Mixing Drum Mixing materials such as mortar plaster are to be placed into this drum for mixing Always clean the drum after each use Tow Bar Coupler This mixer uses a 2 inch coupler or pintle towbar Safety Chain This mixer uses a 3 16 inch thick 72 inches long zinc plated safety chain ALWAYS connect the safety chain when towing Forklift Pockets When lifting of the mixer is required use these fork lift pockets to
54. ps of dried mortar or plaster from forming and contamination of future batches DO NOT allow a buildup of materials to form on the blades or anywhere inside the drum 4 Rotate mixer to dump position and remove debris 5 Thoroughly clean the entire mixer wheels cabinet and frame 6 NEVER pour or spray water over the engine or electric motor Figure 39 MAINTENANCE MIXER Figure 39 No Spraying of Water When rotating the mixing drum from the dump position to the upright position keep hands clear of safety grate The possibility exists of hands or fingers being crushed Figure 40 CRUSH HAZARD AREA KEEP HANDS AND FINGERS CLEAR OF SAFETY GRATE AT ALL TIMES Figure 40 Safety Grate Crush Hazard 7 When cleaning of the entire mixer is done return mixing drum to an upright position PAGE 32 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 MAINTENANCE MIXER MIXER STORAGE For storage of the mixer for over 30 days the following is recommended Drain the fuel tank completely or add STA BIL to the fuel Run the engine until the fuel is completely consumed Completely drain used oil from the engine crankcase and fill with fresh clean oil then follow the procedures described in the engine manual for engine storage Clean the entire mixer and engine compartment Place the mixing drum in the down position mouth facing downward Cover the mi
55. r dust in fuel system Flush fuel system present and compression is normal Air cleaner dirty Clean or replace air cleaner Choke open Close choke Suction exhaust valve stuck or protruded Piston ring and or cylinder worn Replace piston rings and or piston Difficult to start fuel is available spark is di m TUNE present and compression is low ead and or spark plug tightened Torque cylinder head bolts and spark plug Head gasket and or spark plug gasket damaged Replace head and spark plug gaskets No fuel in fuel tank Fill with correct type of fuel Fuel cok does fotonen proveri Apply lubricant to loosen fuel cock lever propery replace if necessary Fuel filter lines clogged Replace fuel filter Fuel tank cap breather hole clogged Clean or replace fuel tank cap Air in fuel line Bleed fuel line No spark present at tip of spark plug Difficult to start fuel is available and spark is present at the spark plug PAGE 34 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 TROUBLESHOOTING Troubleshooting Engine continued mm ssbiProtlem Solon _ ia ie Snr ge Flush fuel system and replace with correct Water in fuel system t f fuel Weak in power compression is proper but misfires Dirty spark plug Clean or replace spark plug Ignition coil defective Replace ignition coil Spark plug heat value incorrect Replace with correct type of
56. s indicated by a note in the Remarks column Duplicate Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this i
57. spark plug Wrong type of fuel Replace with correct type of fuel Engine overheats Cooling fins dirty Clean cooling fins Clear intake of dirt and debris Replace air Intake air restricted cleaner elements as necessary Oil level too low or too high Adjust oil to proper level Governor adjusted incorrectly Adjust governor Rotational speed fluctuates Governor spring defective Replace governor spring Fuel flow restricted Check entire fuel system for leaks or clogs Recoil mechanism clogged with dust and dirt Clean recoil assembly with soap and water Recoil starter malfunctions if applicable Spiral spring loose Replace spiral spring Loose damaged winid Ensure tight clean connections on battery 9 9 and starter tarter malfunctions m slate Battery insufficiently charged Recharge or replace battery Starter damaged or internally shorted Replace starter Check and clean valves Check muffler and Over accumulation of exhaust products replace if necessary Burns too much fuel spark plug with manufacturer s 2 suggested type Lubricating oil is wrong viscosity Replace lubricating oil with correct viscosity Exhaust color is continuously white Replace rings Air cleaner clogged Clean or replace air cleaner Choke valve set to incorrect position Adjust choke valve to correct position Carburetor defective seal on carburetor Exhaust color is co
58. tem is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by S N XXXXX AND BELOW S N XXXX AND ABOVE S N XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by ONLY NOT USED ON Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 38 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 SUGGESTED SPARE PARTS WM63 SERIES PLASTER AND MORTAR MIXER WITH HONDA GX160UT1HX2 GX240UT1HA2 ENGINES AND 1 5 HP ELECTRIC MOTOR 1 to 3 units Qty P N Description 491107 V BELT A32 HONDA ENGINE GX160 5 5 HP 07055 034 41 340 HONDA ENGINE GX240 8 0 491112 V BELT A40 ELECTRIC MOTOR NN EM914288 OIL SEAL AXLE
59. ur Service air filter frequently to prevent engine malfunction NEVER tamper with the factory settings EN of the engine or engine governor Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable PAGE 8 WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 09 27 12 SAFETY INFORMATION FUEL SAFETY GASOLINE MODELS ONLY DONOT start the engine near spilled fuel or combustible fluids Fuel is extremely flammable and its vapors can cause an explosion if ignited ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids I DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in appropriate containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent B DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine GENERATOR SAFETY If using a generator to power mixer refer to applicable generator manual safety information 2 section ELECTRIC MOTOR SAFETY ELECTRIC MODELS ONLY NOTICE Operate electric motor only at the specified voltage indicated on the nameplate
60. xer and place it a clean dry area that is protected from harsh elements WM63 SERIES MIXER OPERATION AND PARTS MANUAL REV 0 069 27 12 PAGE 33 TROUBLESHOOTING Troubleshooting Engine Symptom Possible Problem Son Spark plug bridging Check gap insulation or replace spark plug Carbon deposit on spark plug Clean or replace spark plug Short circuit gue todencient spark plug Check spark plug insulation replace if worn insulation Improper spark plug gap Set to proper gap Fuel reaching carburetor Check fuel line Water in fuel tank Flush or replace fuel tank Fuel filter clogged Replace fuel filter Stuck carburetor Check float mechanism Difficult to start fuel is available but no spark at Stuck carbureto spark plug Spark plug is red Check transistor ignition unit If insufficient compression repair or replace Spark plug is bluish white engine If injected air leaking correct leak If carburetor jets clogged clean carburetor Check transistor ignition unit is broken and replace defective unit Check if voltage cord cracked or broken and replace Check if spark plug if fouled and replace Add oil required Check automatic shutdown circuit oil sensor applicable if applicable Improper spark gap points dirty Set correct spark gap and clean points Flush fuel system replace with correct type of 2 Wrong fuel type fuel Difficult to start fuel is available spark is Water o
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