Multiquip MT-86D2 Boat User Manual
Contents
1. PAGE 54 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 ACCESSORIES ASSY NO 1 2 Bx 4 54 6 PART 11428412200 18325455120 24341000450 11428459101 11428459020 10699044660 18325059040 12476659050 18325059051 11428459030 10699044660 12476659050 18326659050 11428459040 12472259050 11465459070 11428459710 11425066440 16071078710 22512040120 26226100452 26757060002 YANMAR L 48V6 ENGINE ACCESSORIES ASSY PART NAME AIR INTAKE GASKET FUEL STRAINER ASSY O RING 1A S 45 0 PIPE ASSY FUEL OlL FUEL B PIPE ASSY HOSE 12 5 BAND PIECE CLAMP 11 5 FUEL OIL PIPE FUEL A PIPE ASSY HOSE 12 5 BAND CLAMP 11 5 RUBBER HOSE 8X13X255 FUEL G PIPE ASS Y CLAMP 9 FUEL RETURN PIPE JOINT ADJUSTING BOLT CORD CLAMP KEY 4X 12 STUD BOLT LOCK NUT M 6 PLATED QTY REMARKS 1 1 1 1 EE 1 INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W gt INCLUDES ITEMS W 96 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 55 Effective February 22 2006 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of paymentfor parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the char2. Wash the element outside in detergent solution Shake out excess moisture and dry the element Clean inside element with air from the inside of element Outer element LEE SM I VAY a iff 7 ar AN ve yee CURES Inner element AS Figure 11 Air Cleaner Cleaning the Oil Filter Drain oil filter every 100 hours of operation Replace the oil filter every 1 000 hours of operation See Figure 12 Figure 12 Oil Filter Fuel Pipe amp Oil Pipe M Check fuel line regularly for damage paying attention to clamps to assure a tight fit Replace fuel line every two years to maintain original performance Transportation Maintain upright position of rammer at all times Transport rammer in upright position If machine must be laid down for transportation drain the diesel fuel first and lay machine with muffler side down See Figure 13 Lay machine with muffler side down after draining the 27 diesel fuel IN gt Figure 13 Transporting Rammer The fuel filter is installed at the bottom of fuel tank Should the rammer be laid on its side dirt from the fuel filter may contaminate the injection nozzle causing damage to the fuel pump Storage When storing the rammer for long periods of time thoroughly drain all fuel from line Clean exterior of rammer with an oil moistened cloth Cover and store
3. gt Lu cc t lt lt o m lt lt lt Q lt CC CC LU lt cc e a H CN Q CN lt amp NO YANMAR L 48V6 ENGINE LUB OIL PUMP AND GOVERNOR ASSY LUB OIL PUMP amp GOVERNOR ASSY PART NO 11425032010 11428432070 11429932570 22312030160 26106060122 11429935110 24341000224 26106060162 11429561190 22322030200 71477061100 11477061220 11477061520 11429961600 11477061610 11429961190 11477166050 26117040088 11477266100 11429967080 26106060302 26106060352 11429966440 11429966440 26757060002 11477161810 11477161830 11429561940 11429966010 11429966200 11477166690 11477166600 13521061090 11477161890 11477161960 24311000180 22451060000 PART LUB OIL PUMP ASSY LUB OIL PUMP COVER O RING COVER PARALLEL PIN 3X16 BOLT M 6X 12 PLATED LUB OIL FILTER COMPLETE 0 RING 1A 5 22 4 BOLT M 6X 16 PLATED GOVERNOR LEVER ASSY TAPER PIN 3X20 GOVERNOR ASSY GOVERNOR WEIGHT ASSY NEEDLE BEARING OIL SEAL THRUSTWASHER GOVERNOR WASHER REGULATOR HANDLE BOLT 4X 8 REGULATOR HANDLE BASE ADJUSTING BOLT BOLT M 6X 30 PLATED BOLT M6X30 PLATED RETURN SPRING ADJUSTING BOLT LOCK NUT M 6 PLATED PLAIN WASHER 14 PLATE NUT REGULATOR SPRING RETURN SPRING NUT M14 FUEL LIMITER ASSY LEAD PROTECTOR CMP SPACER O RIN
4. PAGE 52 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 TOOLS LABELS AND GASKET SET ASSY NO 4 7 10 11 12 13 14 15 16 174 24 25 26 2 4 284 29 30 314 321 391 344 301 361 37 301 PART NO 11429907110 11429907160 11429992590 11429992600 11429992710 11429992720 11429992730 11429992740 71411092600 11429501330 11429901280 11429901410 11429901950 11425001841 22190160002 11425011340 11477111461 11477111310 11429912210 11477112200 11429913200 11429932570 24341000100 23414080000 24341000224 24341000150 PART NAME YANMAR LABEL DIESEL LABEL TOOL ASSY TOOL BAG SPANA SPANA DRIVER FUEL FITTING BASKET SE ee CYLINDER HEAD GASKET ASSY RING CRANK CASE GASKET O RING GASKET WASHER SEAL 165 VALVE STEM SEAL NOZZLE GASKET BONNET GASKET AIR CLEANER GASKET AIR INTAKE GASKET MUFFLER GASKET O RING COVER O RING 1A S 10 0 PACKING 8 O RING 1A S 22 4 O RING 1A 5 15 0 1 MN HPL YANMAR L 48V6 ENGINE TOOLS LABELS AND GASKET SET ASSY REMARKS INCLUDES ITEMS W INCLUDES ITEMS W MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 53 YANMAR L 48V6 ENGINE ACCESSORIES ASSY ACCESSORIES ASSY SEE AIR CLEANER ASSY 18 SEE CRANKSHAFT AND CAMSHAFT ASSY SEE CYLINDER BLOCK ASSY
5. SHIM SET COVER FO PUMP GASKET PIN 4X8 STRAIGHT STUD M 6X 18 PLATED STUD M 6X 22 PLATED NUTM6 CRANK CASE GASKET DRUM CASE COVER MAIN BEARING US STD BEARING US 0 25 MAIN BEARING US 0 50 MAIN L O INLET PIPE BOLT M 6X 25 PLATED BOLT M 8X 35 PLATED PLUG M16 CAP W LUBE OIL GAUGE O RING SEAL WASHER 165 RETAINER BALL BEARING OIL SEAL OIL SEAL PLUG PT 1 8 SCREW po JA REMARKS INCLUDES ITEMS W INCLUDES ITEMS W MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 35 CYLINDER HEAD ASSY PAGE 36 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 YANMAR L 48V6 ENGINE CYLINDER HEAD ASSY SEE CYLINDER BLOCK ASSY CYLINDER HEAD ASSY PART NO 11477111020 11477111100 11477111110 11429911120 1142511180 27310055001 22351040008 11477111250 11477111260 11477111650 11425011240 26856060002 11477111660 11425011240 26856060002 22242000120 11425011340 11926011370 11477111461 11429511470 11429911600 11429911901 26106060452 11471811910 26366060002 11477111310 11477111970 11425003591 11428803641 11428803950 26106060552 YANMAR L 48V6 ENGINE CYLINDER HEAD ASSY PART NAME CYLINDER HEAD SUCTION VALVE EXHAUST VALVE VALVE SPRING SPRING RETAINER COTTER SPRING PIN 4X8 ARM SUPPORT CAM ROCKER ARM SUPPORT
6. 167 050100450 O RING G 45 1 168 050200100 O RING P 10 I 169 031110160 WASHER FLAT M10 3 170 032110180 CONICALSPRINGWASHERM10 2 171 096206006 SOCKET HEAD SCREW6X6 1 172 022131008 CAP NUT M10 1 173 020410060 NUT M10 H 6 1 174 096208020 SOCKET HEAD SCREW 8X20 1 175 020408050 NUT M8 H 5 2 176 956100057 THROTTLE WIRE V390 510 1 177 001220600 BOLT 6X20 T 2 178 030206150 WASHER LOCK M6 2 179 022130605 CAPNUTM6 2 MT 86D2 TANPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 29 MT 86D2 TAMPING RAMMER CYLINDER GUIDE AND FOOT ASSY CYLINDER GUIDE AND FOOT ASSY PAGE 30 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 MT 86D2 TAMPING RAMMER CYLINDER GUIDE AND FOOT ASSY CYLINDER GUIDE AND FOOT ASSY NO PARTNO PART NAME QTY REMARKS 61 652423290 PISIONPIN u kassene REPLACES 352423290 62 363457870 PISTON PIN PLUG 63 352210380 PISTON 64 372447700 PISTON END 65 020118150 NUT M18 P1 5 66 352431430 STOPPER UPPER 67 352437470 STOPPER LOWER 68 3 2335260 MAIN SPRING 69 372213180 SPRING CYLINDER 70 372213570 FOOT PLATE 5 71 352110042 PROTECTION SLEEVE jie REPLACES 352110040 73 050100950 O RING 3 95 1 74 050101100 O RING G 110 1 75 014210020 SOCKET HEAD BOLT 10X20 T 4 REPLACES 001521020 76 014210035 SOCKET HEAD BOLT 10X35 T 4 REPLACES 001521035 77 953405
7. INTAKE ARM ASSY VALVE ADJUST SCREW LOCK NUT 6 EXHAUST ARM ASSY VALVE ADJUST SCREW LOCK NUT 6 CIR CLIP 12 VALVE STEM SEAR VALVE CAP NOZZLE GASKET NOZZLE SPACER VALVE SPRING WASHER NOZZLE RETAINER BOLT M 6X45 PLATED STUD BOLT M6X65 NUT M 6 BONNET GASKET BONNET COMPLETE SHAFT ASSY DECOMP SPRING PIN BOLT M 6X 55 PLATED N NO PO AA HS REMARKS INCLUDES ITEMS W INCLUDES ITEMS W MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 37 YANMAR L 48V6 ENGINE CRANKSHAFT AND CAMSHAFT ASSY CRANKSHAFT AND CAMSHAFT ASSY SEE CYLINDER BLOCK ASSY SEE ACCESSORIES PAGE 38 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 YANMAR L 48V6 ENGINE CRANKSHAFT AND CAMSHAFT ASSY CRANKSHAFT AND CAMSHAFT ASSY NO PARTNO PART NAME QTY REMARKS 71429514580 CAMSHAFT D ASSY 1 6 11429914200 TAPPET 2 7 11477114260 TAPPET 1 8 11425014451 PUSH ROD 2 9 71478121740 CRANKSHAFT EDRM ASSY 1 19 11429921220 NUT 1 20 11429921550 FLYWHEEL WASHER 1 21 22512040120 KEY 4X 12 1 22 11429921470 FLYWHEEL 1 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 39 YANMAR L 48V6 ENGINE PISTON ASSY PISTON ASSY 38 PAGE 40 MT 86D2 TAMPING RAMMER OPERATION AND
8. Rammer is equipped with Yanmar diesel engine Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch Rammer Gearbox and Spring Cylinder The Mikasa MT 86D2 uses an oil bath lubrication system Always check the oil level through the oil level sight glass at the rear of the tamper foot Controls Before starting the MT 86D2 Tamping Rammer identify and understand the function of the controls MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 11 MT 86D2 TAMPING RAMMER SPECIFICATIONS Table1 MT 86D2 Rammer Specifications Table 2 Yanmar L 48V6 Engine Specifications Diesel Engine Lububricating Oil y Classification CC or CD Grade Starting System Recoil Starter Specifications are general and are subject to change without notice If exact measurements are required equipment should be weighed and measured PAGE 12 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 MT 86D2 TAMPING RAMMER CONTROLS AND COMPONENTS Figure 1 MT 86D2 Tamping Rammer Figure 1 shows the location of the controls and components for the MT 86D2 Tamping Rammer The functions of each control is described below Fuel Tank Cap Remove this cap to add diesel fuel Use high grade automotive diesel fuel only Throttle Lever Controls engine speed andthe tamping action of the rammer Engin
9. belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item i
10. in a clean dry place MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 19 MT 86D2 TANPING RAMMER TROUBLESHOOTING TABLE 4 ENGINE TROUBLESHOOTING Speed control lever is in STOP position Set speed control lever to START position Engine will not start or start is delayed although engine can Check piston cylinder and valves Adjust or be turned over P repair per engine repair manual Fuel injector not working correctly Repair or replace injector in accordance with engine repair manual Oil pressure too low Check engine oil pressure Low starting temperature limit exceeded Comply with cold starting instructions and proper oil viscosity Check whether clear not turbid fuel emerges from the fuel line from injection Fuel separates has inadequate resistance to pump If the fuel is turbid or separated warm up the engine or drain the complete fuel supply system Refuel with winter grade diesel fuel speed Speed control lever does not remain in See engine manual for corrective action selected position Engine oil level too full Correct engine oil level Air filter blocked Clean or replace air filter Low engine power output and low speed black exhaust Incorrect valve clearances Adjust valves per engine specification smoke At low temperatures engine will low temperatures not start PAGE 20 MT 86D2 TAMPI
11. 270 PLUG 1 4X14 13L 2 78 953405260 PACKING 1 4 CU 2 80 354446170 PIN 6D 8 5L 2 82 354212490 GUIDE CYLINDER L 1 1 2 86 354010010 BELLOWS ORANGE REPLACES 354332780 87 050931500 O RING JAS03150 88 1 354910020 BELLOWS CLAMP CP D oou INCLS ALL ITEMS W x 89 012710035 BOLT 10X35 H SW Geipen REPLAGES 002211035 90 959010150 LEVEL GAUGE PLUG TYPE 1 953404670 COPPER PACKING 17X25 5X1 1 92 050201500 O RING P 150 1 100 352910081 FOOT ASSY 330W W F COVER 1 INCLS ALL ITEMS W 1034 001611255 SUNK HEAD BOLT 12X75 H 4 104 001611259 SUNK HEAD BOLT 12X95 H REPLACES 001611260 105 015110055 SUNK HEAD BOLT 10X55 H REPLACES 001611051 106 021112140 NYLON NUT M I2 aou REPLACES 022711214 107 030212300 WASHER LOCK M12 2 108 021110120 NYLON NUT Mi A spe REPLACES 022711012 109 030210250 WASHER LOCK M10 7 114 352441730 SPRING SEAT 80D 1 6T 1 115 354336352 BELLOWS CLAMP 1 61 171D 2 REPLACES 354329380 116 354442340 BAND GUIDE BELLOWS 2 117 001220840 BOLT 8 40 2 118 020108060 ne REPLACES 020308060 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 31 MT 86D2 TANPING RAMMER TANK AND HANDLE ASSY TANK AND HANDLE ASSY PAGE 32 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 MT 86D2 TANPING RAM
12. 3 Fax 450 625 8664 Barra de Tijuca Rio de Janeiro Fax 011 55 21 3433 9055 Contact jmartin multiquip com Contact cnavarro multiquip com br srentes multiquip com br COPYRIGHT 2007 MULTIQUIP INC Multiquip Inc the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations are based on the MT 86D2 Tamping Rammer Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is NRL MULTIQUIP
13. 372113340 3 2335090 040006307 040006205 952400690 002219825 372447660 050300500 080100600 001210610 031106100 301300530 040006305 080100620 952400690 002210825 372447670 002200620 372447680 040006205 080200350 371449600 060404010 050101000 371447640 952405610 952405490 002210820 041006007 22912040120 371447632 943020060 943050050 943060100 943060020 943030021 301010210 371448260 022910170 371448220 371213392 371010060 371010030 371010042 371010050 371010070 PART NAME CRANKCASE CRANK GEAR BEARING 6307 BEARING 6205 WASHER 9 X 35 X 4 5 BOLT 8X25H SW BEARING COVER O RING S 50 STOP RING R 60 BOLT 6X10H WASHER M6 CONNECTING ROD BEARING 6305 STOP RING R 62 WASHER 9304 BOLT 8X25H SW PACKING FRONT COVER BOLT 6X20H SW PINION BEARING 6205 STOP RING 5 35 OIL SEAL TC 40528 O RING G 100 CLUTCH DRUM KEY 5X5X19R LOCKWASHER BOLT 8X20H SW BEARING 6007Z KEY 4X12 CLUTCH ASSY CLUTCH SHOE 4 CLUTCH BOSS CLUTCH GUIDE A CLUTCH GUIDE CLUTCH SPRING LOCK WASHER CLUTCH SPACER 15X24X4 NUT M12 PACKING AIR CLEANER AIR CLEANER ASSY ELEMENT ASSY BODY ASSY BACK PLATE SEAT AIR CLEANER BOLT ASSY HE o c ld PD cl c m o oL lI ll m le TY REMARKS REP
14. ACES 020306050 REPLACES 002410815 BRB BPP O N c co CYLINDER BLOCK ASSY LU lt G lt LU gt YANMARL CYLINDER BLOCK ASSY SEE CYLINDER HEAD ASSY SEE FUEL INJECTION PUMP ASSY lt 5 co gt Lu cc t lt lt o m lt lt lt Q lt CC CC LU lt cc e a H N Q cO lt co amp amp CYLINDER BLOCK ASSY NO 1 11429501050 5 11439901700 6 26106100122 7 24162152112 8 26106080122 9 11429901200 10 11429901210 11 11429901220 12 11429901230 13 12495001250 14 11429501330 20 11429901380 21 11429901600 22 11429901800 33 11429901830 34 11425001841 Jo 22312040080 36 26226060182 37 26226060222 36 26366060002 39 11429901410 40 11428401452 45 11425002100 45 11425002200 45 11425002210 48 11429935150 49 26106060252 50 26106080352 53 11429901690 54 11429901760 11429901950 57 22190160002 58 11429902030 99 11425002113 60 11429902220 61 16021002220 62 23876010000 YANMAR L 48V6 ENGINE CYLINDER BLOCK ASSY PART NAME CYLINDER BLOCK ASSY STARTER COVER BOLT M10X 12 PLATED NEEDLE BEARING BOLT M 8X 12 PLATED CYLINDER HEAD BOLTA CYLINDER HEAD BOLT B CYLINDER HEAD NUT A CYLINDER HEAD NUT B WASHER CYLINDER HEAD GASKET ASSY O RING PIN 8X12
15. G 1A P 18 0 WIRE 0 6 AN ol la cl I cl I ld cl dt c REMARKS INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W MT 86D2 TANPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 43 YANMAR L 48V6 ENGINE COOLING AND STARTING ASSY COOLING AND STARTING ASSY 2 1 Q 28 Ee _ CYLINDER HEAD ASSY 2 gt SEE CYLINDER N BLOCK ASSY PAGE 44 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 YANMAR L 48V6 ENGINE COOLING AND STARTING ASSY COOLING amp STARTING DEVICE ASSY PART NO 11429945210 26106060122 11477145110 11429945300 11429945310 11429945330 11429945350 11429976250 11429976500 11429976520 11439976550 11439976540 11439975550 11439976560 11439976570 11439976580 11439976620 11429976630 11429976590 26106060082 26106060122 12910061850 PART NAME CYLINDER COVER BOLT M 6X12 PLATED COOLING FAN CASE CUSHION RUBBER FAN CASE COLLAR FAN CASE SEAL FAN CASE BOLT RECOIL STARTER D ASSY STARTER CASE REEL RATCHET SPIRAL SPRING RATCHET COVER SPRING RETURN SPRING SCREW STARTER KNOB STARTER ROPE STARTER PULLEY BOLT M 6X 8 PLATED BOLT M6X 12 PLATED BORE PLUG 12 QTY 1 1 1 4 4 1 4 BR c cl cl cl m c REMARKS INCLUDES ITEMS W MT 86D2 TAM
16. LACES 002210825 REPLACES 002210825 REPLACES 371335280 INCLS ALL ITEMS W x INCLUDES ITEMS W REPLACES 371213390 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 27 MT 86D2 TAMPING RAMMER CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY PAGE 28 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 MT 86D2 TAMPING RAMMER CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY NO PARTNO PART QTY REMARKS 43 002200820 BOLT 820 SW 4 44 371335110 INTAKE PIPE 1 45 371000010 HOSE BAND B 1 46 371000020 HOSE BAND B 1 47 371335270 INTAKE FLANGE 1 48 11428412200 GASKET AIR INTAKE 1 49 001200652 BOLT 6X60 2 50 030206150 WASHER SW M6 2 57 26226100452 STUD M10X20 PLATED 2 58 020310080 10 2 59 080210250 WASHER SW M10 2 60 002211050 BOLT 10X50H SW 2 65 372213560 FRONT COVER MQ 71 914410005 ENGINE ASSY L48V6 1 72 371335100 UNDER PROTECTOR 1 73 001211040 BOLT 10X40 H 2 74 020310080 M10 2 75 080210250 WASHER LOCK M10 2 76 031110160 WASHER FLAT M10 1 77 371448001 LINK PROTECTOR 1 78 001200630 BOLT 6X30 1 79 0012006355 BOLT 6X35 1 80 080206150 WASHER SW M6 2 81 16026078700 CLAMP WIRE 2 82 11425066440 BOLT ADJUSTING 2 83 26756060002 LOCK NUT M6 PLATED 2 160 362910060 THROTTLE LEVER ASSY 1 162 362341550 THROTTLE BODY 1 163 362910090 THROTTLE GEAR CPW BOLT 1 165 362455620 SLIDER 1 166 362455630 THROTTLE LEVER 1
17. MER TANK AND HANDLE ASSY TANK AND HANDLE ASSY NO 101 102 1 102 2 104 105 106 107 108 109 110 111 115 116 201 202 203 302 303 501 502 503 504 505 506 507 508 616 616 617 618 619 351319900 014210020 033121009 012210020 371118200 0430430015 954406010 011808015 18325455120 020106050 030206150 953405750 953405800 371118190 371448010 011808015 953406200 953405740 18366659330 18325059050 11465459070 11428459710 12476659050 10699044660 12472259050 18325059040 955200052 955200053 091005025 031105080 022610505 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 33 PART NAME QTY REMARKS SHOCK ABSORBER 2 SOCKET HEAD BOLT 10X20T REPLACES 001521020 TOOTHED LOCK WASHER B M10 BOLT 10X20H SW FUEL TANK FUEL TANK CAP STRAINER 110 BOLT 8X15H SW PW STRAINER ASSY FUEL NUT WASHER LOCK M6 PACKING 10 5D 17D 2T FLANGE PLUG PF1 8 HANDLE SIDE PROTECTOR BOLT 8X15H SW PW PROTECTION CAP PLASTIC CAP VC12 PIPE FUEL DRAIN PIPE FUEL OIL PIPE FUEL RETURN JOINT CLAMP 11 5 BAND HOSE 12 5 CLAMP 9 PIECE ROLLER W PIN ROLLER W PIN SCREW 5X25 WASHER FLAT 5 FLANGE NUT M5 H REPLACES 002211020 REPLACES 953404650 REPLACES 002410815 REPL
18. NAUTHORIZED INEXPERIENCED UNTRAINED PEOPLE AWAY FROM THIS MACHINE MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL BEFORE THIS MACHINE IS STARTED MAKE SURE ENGINE IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED BEFORE SERVICING THE MACHINE OR COMING IN PIN 920201950 CONTACT WITH ANY MOVING PART IF EQUIPMENT IS POWERED BY AN ELECTRIC MOTOR DISCONNECT ELECTRICAL PLUG SAE 10W 30 MOTOR OIL s NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING 3650 3850 RPM ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL NPA 90 BEFGRE ADDING FUEL OR OIL P N 920205820 NPA 329 Q P N 920203290 NOTICE Clean the element with neutral cleanser solution and rinse it by water Dry it well before intallation Cleaning is requested more often in dusty conditions NP 583 Ay CAUTION 1 Before operation of this machine the designated operator must read and completely understand the operating instruction manual 2 Operator must wear correct protective clothing safety glasses steel toed boots ete 3 Check all nuts bolts and fasteners retighten as necessary 4 Lower unit lubrication must be checked daily level must be at least half way an sight plass 5 Engine oil must be checked daily a good quality diesel oil must be used Do not use gas lue motor oil 8 These are only 3 positions on the throttle lever Stop Idle and Operating 7 Starting Engine A Place the throttle in the idle positon B Pull the recoil until a slight resistance
19. NG RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 MT 86D2 TAMPING RAMMER TROUBLESHOOTING TABLE 5 RAMMER TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Operating speed of throttle lever Set throttle lever to correct position is incorrectly set Drain excess oil Bring to correct level Engine rotates but amplituide not uniform or does not strike Clutch slips Replace or adjust clutch opring Failure Replace sprial spring opeed of engine improper Adjust engine speed to correct operating RPM setting MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 21 MT 86D2 TAMPING RAMMER EXPLANATION OF PARTS SECTION The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed Sample Parts List NO PART NO PART NAME QTY REMARKS 1 12345 BOLT Guess 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 A R MAKE LOCALLY 4 12349 BEARING 1 SIN 2345B AND ABOVE NO Column Unique Symbols All items with same unique symbol Or gt in the number column
20. OPERATION AND PARTS MANUAL 4 4 MULTIQUIP Wiikasa SERIES MODEL MT 86D2 TAMPING RAMMER YANMAR DIESEL ENGINE Revision 3 06 18 07 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES MT 86D2 TANPING RAMMER PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 NOTE PAGE MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 3 MT 86D2 TANPING RAMMER TABLE OF CONTENTS MIKASA MT 86D Tamping Rammer FTODOSIIOTI OS W II u uu mna 2 Table Of Contents 4 Parts Ordering Procedures 5 Safety Message Alert Symbols 6 7 Rules For Safe Operation 8 9 Operation and Safety Decals 10 General Information 11 IS CCAM ONS 12 Controls and Components 13 ir 14 Initial ee 15 16 eratio TERT 17 Maintenance 18 19 110101851001 G uuu u u 20 21 Expla
21. PARTS MANUAL REV 3 06 18 07 PISTON ASSY 1 71429514580 6 11429914200 7 11477114260 8 11425014451 71478121740 19 11429921220 20 11429921550 21 22512040120 22 11429921470 28 71429522720 28 71429522620 28 71429522580 30 71429522500 304 71429522540 30 71429522550 36 11429922300 37 22252000190 36 71429923700 41 11926523200 42 71477023600 42 71477023610 42 71477023620 44 11477023100 YANMAR L 48V6 ENGINE PISTON ASSY PART NAME CAMSHAFT D ASSY TAPPET TAPPET F O PUSH ROD CRANKSHAFT EDRM ASSY NUT FLYWHEEL WASHER KEY 4X 12 FLYWHEEL PISTON W RINGS D STD PISTON W RING OS 0 25 PISTON W RING OS 0 50 PISTON RING SET STD PISTON RING SET OS 0 25 PISTON RING SET OS 0 50 PISTON PIN CIRCLIP 19 CONNECTING ROD ASSY ROD BOLT CRANKPIN BEARING U S STD CRANKPIN BEARING U S 0 25 CRANKPIN BEARING U S 0 50 PISTON PIN BUSH QTY 1 2 1 2 1 1 1 1 1 1 REMARKS INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 41 gt CD CD lt CC lt Cc LU gt O lt lt s O OO 48V6 ENGINE LUB OIL PUMP AND GOVERNOR ASSY YANMARL SEE CYLINDER BLOCK ASSY SEE CYLINDER BLOCK ASSY lt 5 co
22. PERATION Read this manual Failure to follow instructions in this manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the MT 86D2 Tamping Rammer GENERAL SAFETY NOT operate or service this equipment before reading this entire manual e 56 5 his equipment should not be operated by persons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job II NEVER operate this equipment when not feeling well due to fatigue illness or taking medicine M NEVER operate this equipment under the influence of drugs or alcohol Mi ALWAYS wear proper respiratory mask hearing and eye protection equipment when operating the rammer a Whenever necessary replace nameplate operation and safety decals when they become difficult read W Manufacturer does not assume responsibility for any accident due to equipment modifications NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result touch the hot exhaust manifold muffler or cylinder Allow these parts to cool bef
23. PING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 45 YANMAR L 48V6 ENGINE FUEL INJECTION PUMP ASSY FUEL INJECTION PUMP ASSY SEE CYLINDER HEAD ASSY SEE CYLINDER BLOCK ASSY PAGE 46 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 NO 1 Dk 22 Bx 11 14 15 16 17 18 19 20 21 22 23 24 25 26 2 4 28 H 29 32 33 ff 44 PART NO 71477551100 10554651020 11425051080 11425051160 11435051200 11425051300 10554651330 11425051340 12455051350 11425051600 11425051640 11425051650 22351020006 22351030008 71477553101 11477153001 11959353080 11425053120 11959353130 11477553140 11477553210 11477553100 11477553330 11425053400 11477159803 INJECTION PUMP ASSY F GASKET PLATE SPRING FUEL INJECTION PUMP BODY VALVE ASSY DELIVERY DELIVERY VALVE SPRING F P DELIVERY HOLDER DELIVERY GASKET CONTROL LEVER ASSY SPRING SEAT A SPRING SEAT B SPRING PIN 2X 6 SPRING PIN 3X 8 FUEL INJECTION VALVE ASSY FUEL INJECTION NOZZLE ASSY NOZZLE CASE NUT NOZZLE SPRING SPRING RETAINER VALVE STOP SPACER PIN HOLDER ASSY PIN SHIM PACK FUEL INJECTION PIPE N cl ee YANMAR L 48V6 ENGINE FUEL INJECTION PUMP ASSY FUEL INJECTION PUMP ASS
24. R OPERATION AND PARTS MANUAL REV 3 06 18 07 MT 86D2 TANPING RAMMER RULES FOR SAFE OPERATION ALWAYS stop the engine before servicing adding fuel and oil I NEVER run engine without air filter Severe engine may occur ll ALWAYS service air cleaner frequently to prevent carburetor malfunction E ALWAYS check the machine for loosened threads or bolts before starting ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using rammer E ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children DO NOT operate this equipment unless all guards and safety devices are attached and in place lll CAUTION must be exercised while servicing this equipment Rotating and moving parts can cause injury if contacted Keep all inexperienced and unauthorized people away from the equipment at all times W Unauthorized equipment modifications will void all warranties Mi NEVER pour or spray water over the engine Test the engine ON OFF switch before operating The purpose of this switch is to shut down the engine of the rammer Mi Refer to the Yanmar Engine Owner s Manual for engine technical questions or information recommended by Multiquip for this equipment TRANSPORTING ALWAYS shutdown engine before transporting Tighten fuel tank cap securely and close fuel cock to pre
25. Y REMARKS INCLUDES ITEMS W INCLUDES ITEMS W INCLUDES ITEMS W MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 47 YANMAR L 48V6 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY SEE CYLINDER HEAD ASSY PAGE 48 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 YANMAR L 48V6 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY NO PART NO PART NAME QTY REMARKS 12 1147212010 AIR INTAKE PIPE 1 14 11477112200 AIR INTAKE GASKET 1 15 26106060252 BOLT M 6X 25 PLATED 2 16 26226060142 STUD M 6X14 PLATED 1 17 26226060552 STUD M 6X 55 2 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 49 YANMAR L 48V6 ENGINE MUFFLER ASSY MUFFLER ASSY SEE CYLINDER HEAD ASSY PAGE 50 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 YANMAR L 48V6 ENGINE MUFFLER ASSY MUFFLER ASSY NO PART NAME QTY REMARKS 18 11429913200 MUFFLER GASKET 1 19 11428413500 MUFFLER ASSY DRM 1 22 26106060142 BOLT M 6X14 PLATED 1 29 26106060182 BOLT M 6X18 PLATED 1 20 26216080182 STUD M 8X 18 PLATED 2 29 26366080002 NUTM 8 2 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 51 YANMAR L 48V6 ENGINE TOOLS LABELS AND GASKET SET ASSY TOOLS LABELS AND GASKET SET ASSY 4 YANMAR O 35 38 36
26. derparts on line using Multiquip s SmartEquip website Username and Password E mail us at ll View Parts Diagrams parts 9 multiquip com B Order Parts To obtain an MQ Account contact your District Sales Manager for more information IM Print Specification Information Poo ee d Goto www multiquip com and click on Use the internetand qualify for a 5 Discount Parts to log in and save on Standard orders for all orders which include 6 complete part numbers 22020021 4 Note Discounts Are Subject To Change lJ 1 Order via Fax Dealers Only Fax your order in and qualify for a 296 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial part numbers 1 800 6 PARTS 7 800 672 7877 Note Discounts Are Subject To Change Order via Phone Domestic US Dealers Call 1 800 427 1244 LA DA J TA Non Dealer Customers Contact your local Multiquip Dealer for International Customers should contact parts or call 800 427 1244 for help in their local Multiquip Representatives for locating a dealer near you Parts Ordering information EA 4 A J When ordering parts please supply Dealer Account Number O Specify Preferred Method of Shipment Dealer Name and Address V UPS Fed Ex DHL Shipping Address if different than billing address Hu One v Truck Retur
27. e Oil Dipstick Indicates the level ofthe engine oil Use CC class or higer grade motor oil Oil filter Prevents dirt and other debris from entering the engine Cil Bath Fill Plug Open this plug to add oil to the oil bath reservoir Oil Level Sight Glass Indicates the level of oil in the oil bath reservoir Drain Valve Open this valve to remove oil from the bellows Foot Laminated wood with tempered steel plate for superior shock absorption Muffler Used to reduce noise and emissions Engine Air Cleaner Prevents dirt and other debris from entering the engine Decompression Lever Use in the starting of the engine Press lever to engage After engine starts lever will return to original position Fuel Filter Located inside fuel tank Prevents dirt and debris from entering fuel system Recoil Starting Handle Used when starting the engine Pull starter handle sharply and quickly then return starter handle to starter case before releasing Handle To operate rammer GRIP handle assembly firmly on both sides Bellows Reservoir for oil bath MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 13 MT 86D2 TANPING RAMMER BASIC ENGINE Figure 2 Engine Controls and Components The engine shown above isa YANMAR L48V6 engine Figure 2 The engine must be checked for proper lubrication and filled with fuel prior to operation Refer to t
28. ges addedtothe invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage mustbe settled between the consignee andthe carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subjectto the following provi sions i AReturned Material Authorization must be approved by Multiquip prior to ship ment 2 Toobtain a Return Material Authorization alistmustbe providedto Multiquip Parts Sales that defines item numbers quanti ties and descriptions of the items to be returned a hepartsnumbersand descriptions must match the current parts price list b The list must be typed or computer generated c Thelist must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number ofthe person request ingthe RMA Acopyofthe Return Material Authoriza tion mustaccompanv the return shipment 4 Freight is at the senders expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Partsmustbeinnew and resalable con diti
29. he manufacturer s engine manual for instructions and details of operation and servicing Each component is described below 1 Fuel Filler Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT over fill A CAUTION Fueling The Engine Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry 2 FuelTank Capacity is 3 5 quarts 3 31 liters of diesel fuel 3 Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element 4 Muffler Used to reduce noise and emissions 5 Recoil Starting Handle pull rope Type of engine starting method 6 Recoil Starter Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly 7 Oil Filler Cap Dipstick Remove this cap to add oil to the engine crankcase Read dipstick to determine if oil level is low DO NOT over fill Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear 8 Oil Drain Plug Unscrew plug to drain oil from engine crankcase Dispose of oil i
30. is felt C Allow recall to retract Press tha decompression lever to decompress Pull the recoil firmly and quick D Allow the recoil to retract before releasing E Engine must be allowed to warm up approximately five minutes before operating unit Operating Place the throttle lever to the position 8 Stop The engine must be allowed to idle for approximately three minutes before stopping NFA 584 0 Lubrication Qi Recommendations Fuel Lower Unit SAE CF class or higher 10W30 Diesel Engine SAE CC class or higher 10W30 P N 920205840 PAGE 10 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 MT 86D2 TANPING RAMMER GENERAL INFORMATION Definition of Tamping Rammer The Mikasa MT 86D2 tamping rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface Its applications include soil compacting for road embankments and reservoirs as well as backfilling for gas pipelines water pipelines and cable installation work The impact force of the MT 86D2 levels and uniformly compacts voids between soil particles to increase dry density Circular motion is converted to create impact force The MT 86D2 tamping rammer develops a powerful compacting force at the foot of the rammer To maintain optimum performance proper operation and service are essential Construction of Tamping Rammer The Mikasa MT 86D2 Tamping
31. n Fax Number Next Day Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part Allordersaretreatedas Standard Orders andwillshipthe same day ifreceived prior to 3PM PST 7 48121 WE ACCEPT ALL MAJOR CREDIT CARDS m MULTaUIP wasa MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 5 MT 76D2 TAMPING RAMMER SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS Safety precautions should be followed at all times when operating this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others This Owner s Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ Mikasa Model MT 86D2 Tamping Rammer Refer to the engine manufacturer s instructions for data relative to its safe operation this rammer ensure that the operatin individual has read and understood all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS The three 8 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded by one of three words DANGER Before usin 4A DANGER You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow the
32. n a safe manner 9 Decompression Lever Press down before starting engine To prevent damage to engine DO NOT use for any other purpose Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed 10 Fuel Cock Controls the flow of diesel fuel to the carburetor Must be in the ON position when starting and running the engine PAGE 14 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 MT 86D2 TANPING RAMMER INITIAL START UP This section is intended to assist the operator with the initial start up of the MT 86D2 Tamping Rammer It extremely important gt Z y ESS that this section be read carefully before attempting to operate Mer the rammer VE i DO NOT use your rammer until this section is thoroughly 5 1 understood lt wt 2128 221 Oil inlet plug i level Check the oil level Failure to understand the operation of the MT 76D2Tamping Rammer could 2 result in severe damage to the rammer or cause personal injury Blocking SL Move the engine at vertical position Rammer Gearbox and Spring Cylinder This unit uses an oil bath lubrication system Check oil level Figure 4 Oil Level through oil level sight glass at rear of tamper foot If oil is not visible add 10W 30 m
33. nation Of Parts Section 22 Suggested Spare 23 Name Plate And Decals 24 25 Crankcase and Engine Assembly 26 29 Guide Cylinder and Foot Assembly 30 31 Tank and Handle Assembly 32 33 YANMARL 48V6 ENGINE Cylinder Block Assembly 34 35 Cylinder Head Assembly 36 37 Crankshaft and Camshaft Assembly 38 39 Piston AS SC MON EF 40 41 Lub Oil Pump and Governor Assembly 42 43 Cooling and Starting Assembly 44 45 Fuel Injection Pump Assembly 46 47 Air Cleaner Assembly 48 49 Muffler Assembly 50 51 Tools Labels and Gasket Set Assembly 52 53 Accessories Assembly 54 55 Terms and Condition Of Sale Parts 56 Specification and part number are subject to change without notice PAGE 4 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 Effective January 1 2006 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Order via Internet Dealers Only i i If you have an MQ Account to obtain a Or
34. on in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowingitems are not returnable a Obsolete parts If an item is in the price book and shows as being re placedby another item itis obsolete b Any parts with a limited shelf life such as gaskets seals O rings andother rubber parts that were pur chased morethan six months priorto the return date c Anylineitemwith an extended dealer net price of less than 5 00 d Specialorderitems e Electrical components f Paint chemicals and lubricants g Decalsandpaper products h Items purchased in kits 7 Thesenderwill be notified of any material received thatis notacceptable 8 Suchmaterial willbe heldforfive working days from notification pending instruc tions If areply is not received within five days the material will be returnedto the sender athis expense 9 Crediton returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a spe cific date and all orders received on or af
35. ore servicing engine or rammer High Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hot components can cause serious burns The engine section of this rammer requires an adequate free flow of cooling air NEVER operate the rammer in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the rammer or engine and may cause injury to people Remember the rammer s engine gives off DEADLY carbon monoxide gas E ALWAYS refuel in a well ventilated area away from NOT smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine sparks and open flames flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel operate the rammer in an Wy explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death MI Topping off to filler port is dangerous as it tends to spill fuel Stop the engine when leaving the rammer unattended Maintain this equipment in a safe operating condition at WE ALWAYS use extreme caution when working with Is spilled on a hot engine all times PAGE 8 MT 86D2 TAMPING RAMME
36. otor oil Oil bath contains approx 1 7 pt INSPECTION gd 1 Check all nuts bolts and fasteners for tightness Retighten Engine as necessary 1 Fill the fuel tank with automobile diesel fuel See Figure 3 2 Clean dirt from the recoil starter and foot Wipe entire unit clean before operating Fuel tank 3 Replace any missing or damaged Safety Operation decals Diesel Figure 3 Fuel Tank 2 For checking the oil level move the engine to vertical position and check that the oil is level with the oil inlet about 700cc See Figure 4 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 15 MT 86D2 TANPING RAMMER INITIAL START UP 4 Starting 1 Move the throttle lever to IDLE position See Figure 5 3 Pressthe decompression lever to release decompression Throttle lever is used only at three STOP IDLE amp The decompression lever will return automatically when OPERATION positions When moving the lever from stop the recoil starter is pulled See Figure 7 to idle position press button on lever at same time it is moved In cold weather the engine should be started at operating position or between the idle and operation position of the throttle lever Use caution as higher engine RPM may engage clutch when engine starts Return throttle lever from starting position to idle position when engine starts Operating position h Lever button Decom
37. pression lever Decompressed position lt 22r Iding position Figure 7 Decrompression Lever F J 4 Return the recoil starter and pull the handle sharply and 7 Stop position quickly Warm up the engine by running at low speed for ji three to five minutes while checking for fuel leakage or Throttle lever abnormal sounds Figure 5 Throttle Lever 71 CAUTION Donotpullthe starter rope allthe way to the end and do not 2 Grip the recoil starter handle and pull it until you feel a let the starter rope snap back as damage may result slight resistance See Figure 6 Figure 6 Recoil Starter PAGE 16 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 MT 86D2 TAMPING RAMMER OPERATION Operation 1 Movethethrottle lever quickly from the IDLE to OPERATION position to start tamping action DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring box CAUTION The tamping rammer is designed to tamp the ground 700 times per minute at an engine speed of 3 300 rpm Increasing the engine speed above the recommended rpm will not increase the rammer effectiveness Impact will actually decrease because a resonance is created rather than a tamping effect and damage to the unit can result 2 The rammer can be warmed by quickly moving the throttle lever from the OPERATION to the IDLE position se
38. s purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by SIN XXXXX AND BELOW S N XXXX AND ABOVE SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by XXXXX ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 22 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 MT 86D2 TAMPING RAMMER SUGGESTED SPARE PARTS MT 86D2 RAMMER with Yanmar L48V6 Engine 1 3 UNITS 4 990 100057 us THROTTLE WIRE 10060 s ELEMENT ASSY 954406010 STRAINER FUEL TANK 18325455120 STRAINER ASSY FUEL 0430430015 CAP FUEL TANK 11425035110 STRAINER OIL LUB 16026076630 RECOIL STARTER 1 3 2 3 UT A jm Part numbers on this Suggested Spare Par
39. se directions You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions You CAN be INJURED if you DO NOT follow these directions HAZARD SYMBOLS Potential hazards associated with the operation of a 8602 Tamping Rammer will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols A VITA TT HB Lethal Exhaust Gas Hazards Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air Explosive Fuel Hazards Fuel is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids Wy DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames Burn Hazards Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operations Never operate the engine with heat shields or heat guards removed Respiratory Hazards zai ALWAYS wear approved respira
40. steners as necessary M Check spring box and bellows for oil leaks Repair as needed Remove element from pre cleaner at the top of crankcase A bodv side and clean it bv air Drain plug CA 4 Weekly every 50 hours lt Remove the fuel filter cap and inspect for dirt in the fuel J tank See Figure 9 A N RENNES N lt gt 2 Refer to Table for oil types Inferior quality engine oil and or lack of oil may cause engine trouble or shorten engine life NS N EN Figure 10 Replacement of Lubricant SY Fuel tank Table 3 Motor Oil Grade Fuel filter 68 and Above SAE 30 oo Figure 9 Removing Fuel Filter Cap Replacement of Lubricant Body Engine Oil Replacement Interval Remove the drain plug atthe ear of tamper foot and drain INITIAL OIL CHANGE the dirty oil Refill with clean oil to the middle of the sight glass Oil bath contains approx 1 7 pt 800 00 After 20 hours of operation INITIAL OIL CHANGE SECOND OIL CHANGE AND OR LATER After 50 hours of operation Every 100 hours of operation SECOND OIL CHANGE AND OR LATER Every 200 hours of operation PAGE 18 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 MT 86D2 TAMPING RAMMER MAINTENANCE Cleaning the Air Cleaner Clean the Air Cleaner every 200 300 hours See Figure 11 Remove element from pre cleaner at the top of crankcase body side
41. ter that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell directto Governmentagencies andto Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge willbe addedto the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliverthe parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess ofthe purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental dam ages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufac tured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of war ranty packaged with such units and Multiquip neitherassumes nor authorizes any personto assume for it any other obligation or liability whatever in connection with the sale of its products Apartfrom such written statement of warranty there are no warran
42. ties express implied or statutory which extend beyond the description of the products on the face hereof PAGE 56 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 NOTE PAGE MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 57 OPERATION amp PARTS MANUAL HERE S HOW T0 GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HANDWHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact mg multiquip com Mayco Parts Warranty Department 800 306 2926 Fax 800 672 7877 800 421 1244 Ext 279 310 537 1173 310 537 3700 Fax 310 637 3284 310 537 3700 Ext 279 Service Department Technial Assistance 800 421 1244 Fax 310 537 4259 800 478 1244 Fax 310 631 5032 310 537 3700 MEXICO UNITED KINGDOM MQ Cipsa Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Tel 52 222 225 9900 Hanover Mill Fitzroy Street Tel 0161 339 2223 Momoxpan Cholula Puebla 72760 Mexico Fax 52 222 285 0420 Ashton under Lyne Fax 0161 339 3226 Contact pmastretta cipsa com mx Lancashire OL7 OTL Contact sales multiquip co uk CANADA BRAZIL Multiquip Multiquip 4110 Industriel Boul Tel 450 625 2244 Av Evandro Lins e Silva 840 grupo 505 Tel 011 55 21 3433 9055 Laval Quebec Canada H7L 6V
43. tory protection when required PAGE 6 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 MT 76D2 TAMPING RAMMER SAFETY MESSAGE ALERT SYMBOLS Equipment Damage Hazards NEVER operate equipment with covers m if Other important messages are provided throughout this or guards removed Keep fingers hands manual to help prevent damage to your light tower other hair and clothing away from all moving 0 property or the surrounding environment parts to prevent injury AN Rotating Parts Hazards Accidental Starting Hazards OFF ALWAVS place the ON OFF switch in 2 avoid injury the OFF position when the rammer is you MUST read not in use and understand operator s manual before using this machine Eye and Hearing Hazards This machine to be operated by qualified ALWAYS wear approved eye and personnel only hearing protection Ask for training as needed Refueling Hazard NEVER refuel rammer when placed in truck bed with plastic liner The possibility exists of explosion due to static electricity When adding fuel remove rammer from truck bed and place on ground PLASTIC lt TRUCK BED DO NOT ADD FUEL TO RAMMER IF RAMMER IS PLACED INSIDE TRUCK BED WITH PLASTIC LINER POSSIBILITY EXISTS OF EXPLOSION OR FIRE DUE TO STATIC ELECTRICITY MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 7 MT 86D2 TAMPING RAMMER RULES FOR SAFE O
44. ts List may supersede replace the P N shown in the text pages of this book MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 23 MT 86D2 TANPING RAMMER NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 24 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 MT 86D2 TAMPING RAMMER NAMEPLATE AND DECALS NAME PLATE AND DECALS NO PART NO PART NAME QTY REMARKS 15 920101580 DECAL MIKASA MARK 1 2 920205840 DECAL FUEL NFA 584 920203330 DECAL EAR PROTECTION lt NPA 333 4x 920205820 DECAL ENGINE R P M 3100 3300 1 Ox 920203290 DECAL READ OWNER S MANUAL p NPA 329 6 NVE CATE nn jas CONTACT MQ PARTS DEPT k 920201950 DECAL MOTOR OIL 1 8 920205830 DECAL AIR CLEANER NPA 583 9 DCL86D 76D DECAL KIT MT 86D MT 76D INCLUDES ITEMS W 10 920209100 DECAL CAUTION 1 11 920109360 DECAL DO NOT LAY DOWN 1 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 25 MT 86D2 TAMPING RAMMER CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY 166 172 169 14 175 73 9 d gt p 7 gt PAGE 26 MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 NO 42E MT 86D2 TAMPING RAMMER CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY PART NO
45. vent fuel from spilling Drain fuel when transporting rammer over long distances or bad roads When placing the rammer inside a truck bed for transport always tie down the rammer MAINTENANCE NEVER lubricate components or attempt service on a running rammer ALWAYS allow the rammer a proper amount of time to cool before servicing Keep the rammer in proper running condition Fix damage to the rammer immediately and always replace broken parts lI Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste EMERGENCIES BALWAYS know the location of the nearest fire extinguisher and first aid kit ANA FES 2 I IE FIRST AID KIT emergencies always know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency A A AMBULANCE MT 86D2 TANPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 9 MT 86D2 TAMPING RAMMER OPERATION AND SAFETY DECALS P N 920101580 NAMEPLATE oe CONTACT MULTIQUIP 335 SERVICE P N 920203330 CAUTION READ OWNER S SERVICE MANUAL BEFORE OPERATING DR SERVICING THIS MACHINE s ALWAYS KEEP U
46. veral times until the rammer operates smoothly 3 hetamping rammer is designed to travel forward while tamping To increase travel speed pull back slightly on the handle so that the rear of the foot contacts the soil first 4 stop tamping quickly move the throttle lever from the OPERATION to IDLE position Do not move the lever slowly as irregular action and damage may result Stopping the Engine 1 Move throttle lever quickly from idle to STOP while pressing the throttle lever button Run the engine for three minutes at idle speed to allow for proper cool down Following the above procedures will prevent improper cylinder lubrication caused by a overheated engine See Figure 8 Press the lever button to move the lever from Idling to Stop position Stop position L Throttle lever Figure 8 Stopping the Engine MT 86D2 TAMPING RAMMER OPERATION AND PARTS MANUAL REV 3 06 18 07 PAGE 17 MT 86D2 TAMPING RAMMER MAINTENANCE MAINTENANCE Replacement of Lubricant ENGINE Perform the scheduled maintenance procedures as indicated 1 While the engine is still warm remove the drain plug For quick discharging it is advisable to take off the oil gauge Replace drain plug and refill engine crankcase See Figure 10 Daily Thoroughly remove dirt and oil from the engine and control area Clean or replaces air cleaner as necessary Check and retighten all fa
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