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Multiquip MT-62HS Boat User Manual

1. 1 W T U 65 113 PAGE 32 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 GUIDE CYLINDER ASSY GUIDE CYLINDER amp FOOT ASSY NO PART NO PART NAME 61 351420390 PISTON PIN 62 080100120 STOP RING R 12 63 351324120 PISTON ROD 64 362455680 PISTON END 65 020116130 NUT M16 P1 5 66 351434200 STOPPER UPPER 67 391434211 STOPPER LOWER D 30 68 351324140 MAIN SPRING A B 69 362341640 SPRING CYLINDER 70 351209600 FOOT PLATE 71 351109020 PROTECTION SLEEVE 73 050100750 O RING G 75 74 050930850 O RING JASO3085 19 001521020 SOCKET HEAD BOLT 10X20 T 76 001521035 SOCKET HEAD BOLT 10X35 T 77 953405270 PLUG 1 4 14 131 78 953405260 PACKING 1 4 CU 82 351209590 GUIDE CYLINDER 83 353332850 BELLOWS 84 050100950 O RING G 95 85 351316870 BELLOWS CLAMP W B40L N SW 86 351433250 BAND GUIDE BELLOWS 87 001220840 BOLT 8X40 T 88 020308060 NUT M8 89 050100800 O RING G 80 90 002211040 BOLT 10X40 H SW 112 959010150 LEVEL GAUGE PLUG TYPE 113 953404670 COPPER PACKING 17 25 5 1 A NAO NO NO NO P D Ny a REMARKS MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 33 MT 62HS TANK AND HANDLE ASSY TANK AND HANDLE ASSY PAGE 34 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03
2. 44 45 Crankshaft and Piston Assembly 46 47 Governor Assembly 48 49 Muffler Assembly esses 50 51 Carburetor and Oil Pump Assembly 52 53 Recoil Starter and Blower Assembly 54 55 Air Cleaner Assembly 56 57 Carburetor Components Assembly 58 59 Recoil Starter Components Assembly 60 61 Magneto Assembly 62 63 Oil Pump Assembly 64 65 Terms and Condition of Sale Parts 66 NOTE Specification and part number are subject to change without notice PAGE 4 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PARTS ORDERING PROCEDURES When ordering parts please supply the following information Dealer account number Dealer name and address Shipping address if different than billing address Return fax number Applicable model number Quantity part number and description of each part Specify preferred method of shipment FedEx or UPS Ground Note Unless otherwise indicated by customer all orders are treated as Standard Orders and will regex or Urs Second Day or Thira Day ship within 24 hours We will make every effort to FedEx or UPS Next Day ship Air Shipments the same day t
3. REPLACES 0149069981 e REPLACES 0022706000 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 49 MUFFLER ASSY LLI O TT W I gt O LLI O 15 CN cN gt LLI cc t o lt lt lt cc Lu og lt lt o I N LO o lt MUFFLER ASSY ROBIN EC 08HS ENGINE MUFFLER ASSY MUFFLER ASSY NO PART NO 300 0016706200 308 0031206000 309 0566099950 310 5803032000 330 5803033000 331 9803034000 340 1293500403 350 0170069960 355 030206150 356 0031006000 361 0016706160 362 0031006000 PART NAME MUFFLER WASHER FLAT CLAMP MUFFLER MUFFLER BRACKET A MUFFLER BRACKET B GASKET MUFFLER U NUT SPRING WASHER WASHER BOLT MUFFLER WASHER MARAN REMARKS REPLACES 0032006000 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 51 ROBIN EC 08HS ENGINE CARBURETOR AND OIL PUMP ASSY CARBURETOR AND OIL PUMP ASSY PAGE 52 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 210 250 700 705 706 710 716 720 730 731 732 733 740 745 750 760 765 ROBIN EC 08HS ENGINE CARBURETOR AND OIL PUMP ASSY CARBURETOR AND OIL PUMP ASSY PART NO 9806111000 1616235308 5806113000 9806502300 0323039980 0011306250 0031520000 1616350101
4. ALWAYS refuel in a well ventilated area away from sparks and open flames NEVER operate the rammer in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death Jopping off to filler port is dangerous as it tends to spill fuel ALWAYS use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool NEVER smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine PAGE 8 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 62 5 RULES FOR SAFE OPERATION M NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result M Whenever necessary replace nameplate operation and safety decals when they become difficult read M NEVER Run engine without air filter Severe engine may occur Service air filter frequently to prevent carburetor malfunction BI AVOID wearing jewelry or loose fitting clothing that may snag on the controls or moving parts this can cause a serious injury IN ALWAYS check to make sure that the operating area is clear before starting the engine M NEVER leave the machine unattended while running ALWAYS be sure the operator is familiar with proper safety precautions and
5. MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 13 MT 62HS BASIC ENGINE Figure 2 Engine Controls and Components INITIAL SERVICING The engine Figure 2 must be checked for proper lubrication and 5 filled with fuel prior to operation Refer to the manufacturers Engine manual for instructions amp details of operation and servicing Recoil Starter pull rope Manual starting method the starter grip until resistance is felt then pull briskly and smoothly 1 Secondary Air Cleaner Prevents dirt and other debris 6 from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element Choke Lever Used when starting the engine Normally used in cold weather conditions In cold weather turn the choke lever to the fully closed position in warm weather set choke lever half way or completely open Engine ON OFF Switch Controls the starting and stopping of the engine Switch must be in the ON position when starting the engine Engine components can generate extreme heat 3 Spark Plug Provides spark to the ignition system Set Spark plug gap to 0 6 0 7 mm 0 024 0 028 inch Clean Spark plug once a week 4 Muffler Used to reduce noise and emissions MKA To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate the engine with the muffler removed
6. level using only outboard 2 stroke oil To begin operation move the throttle lever quickly from the P N 920205810 Fill the fuel tank Use only regular unleaded gasoline start to the run or on position To start the engine Turn the ignition switch to the on Remember to close the engine drain cock after starting to position Open the fuel cock located under the fuel tank ensure proper operation Close the choke lever located on the carburetor and pull When operation is complete stop the engine by turning the starter rope When engine starts open choke fully ignition switch to the off position 5 Should the engine become difficult to start open the drain Note Transport the machine with the fuel cock in the off NPA 581 Q position only PAGE 10 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 62 5 GENERAL INFORMATION Definition of Tamping Rammer The Mikasa 62 5 Tamping Rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface 15 applications include soil compacting for backfilling for gas pipelines water pipelines and cable installation work The impact force of the MT 62HS levels and uniformly compacts voids between soil particles to increase dry density Circular motion is converted to create impact force The MT 62HS tamping rammer develops a powerful compacting force at the foot of the
7. YA REPLACES 0032006000 SEE RECOIL STARTER FIG FOR COMPONENTS REPLACES 5805011001 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 55 ROBIN EC 08HS ENGINE AIR CLEANER ASSY AIR CLEANER ASSY 2 PAGE 56 MT 62HS PARTS 8 OPERATION MANUAL REV 2 12 15 03 ROBIN EC 08HS ENGINE AIR CLEANER ASSY AIR CLEANER ASSY NO PART NO PART NAME QTY REMARKS 510 5803052000 AIR CLEANER ASSY INCLUDES ITEMS W 520 1573620101 ELEMENT SET u kucia REPLACES 1573260007 501 1613261008 ELEMENT 1 522 2263272008 GASKET AIR CLEANER 1 540 1293290103 INSULATOR 1 950 1063500103 GASKET INSULATOR 2 560 2373590303 GASKET 2 INSULATOR 1 580 0011306800 BOLT 2 600 030206150 SPRING WASHER ZAC REPLACES 0032006000 MT 62HS PARTS 8 OPERATION MANUAL REV 2 12 15 03 PAGE 57 ROBIN EC 08HS ENGINE CARBURETOR COMPONENTS ASSY CARBURETOR COMPONENTS ASSY PAGE 58 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 NO A 1x 3 5 6 VALE g 9x 11 12 13 1454 1554 16 17 18 1954 20 2251 28 40 4154 60 62 63 82x 104 106 107 108 ROBIN EC 08HS ENGINE CARBURETOR COMPONENTS ASSY CARBURETOR COMPONENTS ASSY PART NO 9806117000 1616253508 5806111010 9806083310 5806111010 2076242008 2136239008
8. COPYRIGHT 2003 MULTIQUIP INC OPERATION AND PARTS MANUAL a MULTIQUIP Tamping Rammer Mikasa Model MT 62HS Revision 2 12 15 03 MAC MULTIQUIP INC PARTS DEPARTMENT 18910 WILMINGTON AVE 800 427 1244 2 CARSON CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 MULTIQUIP E mail mq multiquip com www multiquip com Atlanta Boise Dallas Houston Newark Montreal Canada Manchester UK Rio De Janiero Brazil Guadalajara Mexico CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are Known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING MULTIQUIP S MAIN PHONE NUMBERS 800 421 1244 FAX 310 537 3927 310 537 3700 PARTS DEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCOPARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 478 1244 FAX 310 537 4259 310 537 3700 MQ POWER SERVICE DEPARTMENT 800 835 255 1 FAX 310 638 8046 310 537 3700 TECHNICAL ASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTY DEPARTMENT 800 421 1244 EXT 279 FAX 810 537 1173 310 537 3700 EXT
9. 2096244508 9806083040 5806083050 5806083030 5806083020 5806083360 1616235208 2146251508 1616235008 2366245008 2366254008 9806083350 9806083260 1296240008 9806083150 2366235008 2096244508 9806083230 9806083210 9806083230 2366244508 2366254108 5806083140 5806083120 9806083370 KITCARBECO8H PART NAME CARBURETOR ASSY EPA THROTTLE VALVE SCREW AND WASHER ASSY CHOKE VALVE SCREW AND WASHER ASSY PETE Sie area ai PILOT SEREW ao akad OP ING m CHOKE LEVER RING THROTTLE SHAFT ASSY T MAIN NOZZLE MAIN JET SCREW SCREW FLOAT STOPPER KIT CARBURETOR EC08HS REMARKS INCLUDES ITEMS W REPLACES 5806083110 REPLACES 5606003020 REPLACES 5416002150 REPLACES 8046001230 REPLACES 5806083400 REPLACES 5416002050 REPLACES 5806083010 REPLACES 5806083330 REPLACES 5806083340 REPLACES 5306011010 REPLACES 5416002230 REPLACES 8046001230 REPLACES 5806083230 REPLACES 5806083230 REPLACES 5806083240 REPLACES 5806083320 INCLUDES ITEMS W MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 59 ROBIN EC 08HS ENGINE RECOIL STARTER COMPONENTS ASSY RECOIL STARTER COMPONENTS ASSY wee lt Te cm PAGE 60 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 ROBIN EC 08HS ENGINE RECOIL STARTER COMPONENTS ASSY RECOIL STARTER COMPONENTS ASSY NO PART NO
10. 5 SUGGESTED SPARE PARTS MT 62HS 1 TO 3 UNITS WITH ROBIN 62 5 3 TO 5 UNITS WITH ROBIN ECO8HS ENGINE ECO8HS ENGINE 1 to 3 Units 3 to 5 Units Qty P N Description Qty P N Description e 362910060 THROTTLE LEVER ASSY 2 362910060 THROTTLE LEVER ASSY 956100044 THROTTLE WIRE 2 956100044 THROTTLE WIRE 12222 0830000010 SPRING COIL 0830000010 SPRING COIL 3 362030030 ELEMENT AIR CLEANER YELLOW 962030030 ELEMENT AIR CLEANER YELLOW 3 1573620101 ELEMENT SET ENGINE 6 1573620101 ELEMENT SET ENGINE 3 0650140031 SPARK PLUG 0650140031 SPARK PLUG 361910021 CAP FUEL TANK W STRAP ORANGE 2 961910021 CAP FUEL TANK W STRAP ORANGE osie 353030071 CAP OILTANK W STRAP YELLOW 2 953030071 CAP OIL TANK WISTRAP YELLOW sss 301419750 FUEL FILTER IN LINE 301419750 FUEL FILTER IN LINE ass 954404890 STRAINER FUEL TANK INSIDE 2 904404890 STRAINER FUEL TANK INSIDE ne 954406010 STRAINER FUEL BOTTOM 2 994406010 STRAINER FUEL BOTTOM 5805011040 STARTER ROPE 5805011040 STARTER ROPE sosie 0660000361 SWITCH STOP E 0660000361 SWITCH STOP Je 12935
11. 5806501900 0119089970 030208200 0031008000 5806502000 9806502100 9806502200 0566059980 0119059610 PART NAME QTY REMARKS CARBURETOR ASSY n SEE CARBURETOR FIG FOR COMPONENTS HOSE OIL PUMP ASSY WORM GEAR WOODRUFF KEY BOLT AND WASHER ASSY SNAP RING OUTER COLLAR CP OIL INJ OIL PUMP HOUSING SOCKET HEAD BOLT SPRING WASHER WASHER GROMMET SEAL PLATE CLAMP SOCKET HEAD BOLT EE REPLAGES 0032008000 gt gt BR PN MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 53 ROBIN EC 08HS ENGINE RECOIL STARTER AND BLOWER ASSY RECOIL STARTER AND BLOWER ASSY PAGE 54 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 NO 10 15 20 20 26 40 50 51 52 53 210 220 230 850 ROBIN EC 08HS ENGINE RECOIL STARTER AND BLOWER ASSY RECOIL STARTER AND BLOWER ASSY PART NO 9805501200 9915500200 920100240 9809503800 9809500501 0011106200 9805022000 011206020 0031206000 030206150 9805001000 0011006100 0011006140 0566000250 PART NAME FAN COVER GUIDE RUBBER DECAL M MARK LABEL ENGINE LABEL MODEL BOLT ASSY CYLINDER COVER CP BOLT CYLINDER WASHER SPRING WASHER RECOIL STARTER ASSY BOLT AND WASHER ASSY BOLT ASSY CLAMP QTY REMARKS D N eee REPLACES 0016706200
12. 7 The sender will be notified of any material received thatis notacceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be re turned to the sender at his expense 9 Crediton returned parts willbe issued at dealer net price at time of the original purchase less 15 restocking charge 10 Incases where an item is accepted for which the original purchase document can not be determined the price will be based on thelist price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a spe cific date andallorders received on or after that date willbe billed atthe revised price Rebates for price declines and added charges for price increases will not be made for stock onhand at the time of any price change Multiquip reserves the right to quote and sell direct to Government agencies and to Origi nal Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or incases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY M
13. PAGE 14 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 MT 62HS PRE INSPECTION This section is intended to assist the operator with the pre inspection of the MT 62HS Tamping Rammer is extremely important that this section be read carefully before attempting to operate the rammer DO NOT use your rammer until this section is thoroughly understood Inspection M Check all nuts bolts fasteners for tightness Retighten as necessary Clean any dirt from the recoil starter and engine cooling fins Wipe the entire rammer clean before operating Replace any missing or damaged Safety Operation decals CAUTION Failure to perform the pre inspection procedures for the MT 62HS Tamping Rammer could result in severe damage to the rammer or personal injury Rammer Gearbox and Spring Cylinder Oil Bath This unit uses an oil bath lubrication system Perform the following 1 Check the oil level through the oil level sight glass Figure 3 at the rear of the tamper foot OIL FILL OIL DRAIN PLUG Figure 3 Foot Housing Sight Glass 2 lfoilisnotvisible add 10W 30 SE SF or higher grade motor oil into the oil fill plug opening Figure 3 The bath contains approximately 1 7 pints 800 cc The oil level should be kept at the half way point of the sight glass Fuel 1 Iffuelis low remove the fuel filler cap Figure 4 and fill with only unleaded gasoline Motor fuels are highly flammable
14. PART NAME QTY REMARKS 1 5515005160 ROPE STOPPER 1 2 5805001030 STARTER HANDLE 1 3 9805011040 STARTER ROPE 1 4x 5805004020 SPIRAL SPRING 1 9 5805004030 REEL 1 6x 5805004050 RETURN SPRING 1 7k 5805004040 RATCHET 1 8 5805004110 FRICTION SPRING 1 9x 5805004120 FRICTION PLATE Leger REPLAGES EC08A05038 10 5805011020 CENTER SCREW 1 11 5805004140 STARTER PULLEY Lasser REPLACES EC08A050311 12 5805001000 RECOIL STARTER ASSY komcia INCLUDES ITEMS W MT 62HS PARTS 8 OPERATION MANUAL REV 2 12 15 03 PAGE 61 ROBIN EC 08HS ENGINE MAGNETO ASSY MAGNETO ASSY PAGE 62 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 MAGNETO ASSY NO PART 10 5807005010 11 5807007020 18 0851029960 30 0011105250 40 1507520103 60 0660000361 70 0043304100 81 0241069980 95 0659000010 100 0650140031 110 0655000140 PART NAME FLYWHEEL IGNITION COIL VINYL PIPE BOLT AND WASHER ASSY CLAMP STOP SWITCH ASSY ON OFF SCREW 4X10 GROMMET SPARK PLUG CLIP SPARK PLUG SPARK PLUG CAP ROBIN EC 08HS ENGINE MAGNETO ASSY QTY REMARKS 1 REPLACES 0566099950 1 2 1 1 REPLACES 0655000100 OT 1 REPLACES 00650149730 MT 62HS PARTS 8 OPERATION MANUAL REV 2 12 15 03 PAGE 63 ROBIN EC 08HS ENGINE OIL P
15. SEAL OIL SEAL OIL SEAL BALL BEARING 6004C3 BALL BEARING 6204C3 DOWEL PIN BOLT ASSY STUD STUD DRAIN PROTECTOR BOLT AND WASHER ASSY GASKET CYLINDER SPRING WASHER WASHER CYLINDER CP SEN RU REMARKS ee 1 G BR BP ere INCLUDES ITEMS W REPLACES 0643109980 ME REPLACES 5809011000 nidis REPLACES 0021806000 dos REPLACES 0032006000 CA REPLACES 0566099950 MT 62HS PARTS 8 OPERATION MANUAL REV 2 12 15 03 PAGE 45 ROBIN EC 08HS ENGINE CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY PAGE 46 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 ROBIN EC 08HS ENGINE CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY NO PART NO 10 9802028000 30 0323049950 40 1292500103 50 0039310000 60 030210250 65 030206150 70 0053204201 130 5804010000 131 0131050020 132 0032005000 140 5514500100 160 0230230020 170 0173120010 350 5802500700 360 5802500600 3 0 5802023000 380 0365119990 390 0610120010 PART NAME CRANK SHAFT WOODRUFF KEY SPACER NUT SPRING WASHER WASHER WOODRUFF KEY PLATE GOVERNOR SCREW PAN HEAD SPRING WASHER GOVERNOR SLEEVE SPACER LOCK NUT PISTON PIN PISTON PISTON RING SET CLIP NEEDLE BEARING REMARKS REPLACES 0021810000 REPLACES 00
16. TANK amp HANDLE ASSY NO PART NAME QTY REMARKS 3 009110007 BOLT W STAR WASHER 10X20 4 4 002211020 BOLT 10X20 SW 4 8 353117320 HANDLE FOR ROLLER 1 9 251437785 HOLDER COCK 1 10 954406020 PACKING FUEL TANK 1 11 954406010 STRAINER 110 1 12 001220830 BOLT 8X30 T 2 13 022710809 NYLON NUT M8 2 14 952401450 WASHER 8 5 22 3 2 15 030208200 WASHER LOCK M8 2 16 954406000 FUEL COCK ASSY N18L 02 INCLUDES ITEMS W 16 14 0642001410 CUP 1 16 24 0642001420 SCREEN 1 16 34 0642001430 RUBBER PACKING 1 18 939010210 STOPPER RUBBER EH1002 1 19 030208200 WASHER LOCK M8 1 20 020308060 NUT M8 1 23 954404890 FILTER FUEL TANK 24 022130605 CAP NUT M6 2 25 351319900 SHOCK ABSORBER 2 26 361116910 FUEL TANK 2 5L P G 1 27 361910021 TANK CAP CP ORANGE 1 28 362341550 THROTTLE BODY 1 29 001200610 BOLT 6X10 1 30 080206150 WASHER LOCK M6 1 31 226710103 CLAMP 1 32 362910060 THROTTLE LEVER ASSY INCLUDES ITEMS W 33 262455610 THROTTLE GEAR 1 34 362455620 SLIDER 1 35 301420330 FUEL HOSE R 170 1 36 954403030 HOSE BAND 8 2 37 301419750 FUEL FILTER CP MQ75MIC 1 38 302443340 FUEL HOSE R 75 1 39 362455630 THROTTLE LEVER 1 40 050100450 O RING G 45 1 41 050200100 O RING P 10 1 031110160 WASHER FLAT M10 3 43 033910070 CONICAL SPRING WASHER 2 44 096206006 SOCKET HEAD SCREW 6X6 1 45 022131008 NUT M10 1 46x 020410060 NUT M10 H 6 1 47 096208020 SOCK
17. and can be dangerous if mishandled DO NOT smoke while refueling DO NOT attempt to refuel the pump if the engine is hot or running FUEL U Figure 4 Fuel Tank Engine Oil Check 1 This rammeris equipped with atwo cycled gasoline engine Use only unleaded gasoline High test ethyl gasoline is not recommended 2 Check the engine oil level at the sight gauge located on the operator s side of the oil tank Figure 5 Fill the oil tank to the H level using only outboard 2 stroke Replenish the oil regularly before the oil level reaches the L level of the oil tank 3 Makesurethe oilhose is not pinched or squeezed A sensor detects lack of oil and shuts down the engine automatically 4 Remember low levels of engine oil may result in engine seizure due to high levels of consumption during operation Always check oil regularly Figure 5 Oil Tank CAUTION A DO NOT USE REGULAR AUTOMOTIVE TYPE MOTOR OIL MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 15 MT 62HS INITIAL START UP This section is intended to assist the operator with the initial start up of the MT 62HS rammer It is extremely important that this section be read carefully before attempting to use the rammer in the field DO NOT use your rammer until this section is thoroughly understood CAUTION Failure to understand the initial start up procedures of the MT 62HS rammer could result in severe da
18. of operation to determine proper maintenance intervals MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 21 MT 62HS TROUBLESHOOTING GUIDE TABLE 4 ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM Difficult to start SOLUTION Ignition plug being bridge Check ignition system Carbon deposit at ignition Clean or replace ignition Fuel is available but spark plug will not ignite Power available at high tension cable Short circuit due to defective insulators Replace insulators Improper spark gap Set spark plug gap to the correct gap Fuel is available but spark plug Short circuit at stop switch Check stop switch circuit Replace stop switch if defective will not ignite Power NOT available at high tension cable Ignition coil defective Replace ignition coil Muffler clogged with carbon Clean or replace muffler deposits Mixed fuel quality is inadequate Check fuel to oil mixture Fuel is available and spark plug Fuel in use inadequate water Flush fuel sytem and replace with fresh fuel dust Air Cleaner clogged Clean or replace air cleaner Defective cylinder head gasket Tighten cylinder head bolts or replace head gasket Fuel is available and spark plug ja ignites compression low Cylinder worn Replace cylinder Spark plug loose Tighen spark plug Operation not satisfactory Air cleaner clogged Clea
19. rammer To maintain optimum performance proper operation and service are essential Construction of Tamping Rammer The Mikasa MT 62HS is equipped with an Robin air cooled oil injected two cycle gasoline engine Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch Rammer Gearbox and Spring Cylinder The Mikasa MT 62HS uses an oil bath lubrication system Always check the oil level through the oil level sight glass at the rear of the tamper foot Controls Before starting the 62 5 Tamping Rammer identify and understand the function of the controls see Figure 1 on page 13 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 11 62 5 SPECIFICATIONS Table 1 MT 62HS Rammer Specifications 1 650 2 250 lbs blow 750 1 000 Kg blow 1 944 181 me hr Table 2 ROBIN EC O8HS Engine Specifications os 11 x 9 75 x 12 in Dimension L x W x H 280 x 248 x 305 mm Dry Net Weight 17 Ibs 7 7 Kg NOTE Specifications are general and are subject to change without notice If exact measurements are required equipment should be weighed and measured PAGE 12 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 62 5 CONTROLS AND COMPONENTS Figure 1 MT 62HS Rammer Figure 1 shows the location of the controls and components for the 62 5 Tamping Rammer The f
20. the carburetor is flooded or the crankcase is loaded with excess fuel open the drain plug as shown Figure 11 and drain out excess fuel then try and start engine Figure 11 Fuel Drain Cock MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 17 MT 62HS OPERATION Operation OPERATOR S POSITION 1 Tostart the rammer tamping action move the throttle lever Figure 12 quickly from IDLE close to the FULL OPEN position DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring OPERATOR S POSITION Figure 13 Throttle Lever Idle 2 Afterthe engine cools turnthe engine ON OFF switch tothe OFF position Figure 14 Figure 12 Throttle Lever Full Open CAUTION Make sure that the throttle lever is moved to the FULL OPEN position Operating the rammer at less than full speeds can result in damage to the clutch Springs or foot Figure 14 ON OFF Switch Off Position 3 Closethe fuel shut off valve Figure 15 by moving the fuel 2 TheMI 62HS Tamping rammer is designed to run at 3 850 cock lever to the CLOSED position rpm At optimum rpm the foot hits at the rate of 600 690 impacts per minute Increasing throttle speed pastfactory setrpm does not increase impacts and may damage unit The 4 TOTI MT 62HS is designed to advance while tamping For faster TANK advance pull back slightly on the handle so that re
21. the location of the nearest and first aid kit FIRST AID KIT in emergencies always know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency an PAMBULANCE TUL OO i MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 9 62 5 OPERATION AND SAFETY DECALS P N 920100240 CAUTION ATTENZIONE PRECAUCION Read operator s manual carefully before use Libre le manual attentivement avant utillsation Bitte lesen Sie vor inbetriebnahme der Maschine de Bedienungsanleitung sogfaltig durch P N 920209100 Prima dell uso leggere attentamente il manuale Lee com o manual de instruC es antes de usar Leer detenidamente el mamual de instrucciones antes de usar la maquina CLEANING ELEMENT NPA 963 O Remove the element from the pre cleaner Clean the element with solvent P N NPA 769 Apply SAE30 motor oil with 7 9 cc and squeeze out excess oil before re installing P N NPA 963 NPA 769 Q NOTICE CLEAN THE ELEMENT WITH KEROSENE WHEN DIRTY AFTER THE CLEANING LUBRICATE IT MIXED OIL KEROSENE 2 4 ENGINE OIL 1 SQUEEZE OUT THE OIL AND REPLACE IT AND CLEAN IT MORE OFTEN WHEN OPERATING IN DUSTY CONDITIONS NP 831 9 P N
22. 0 4000 NPA984 14 920202930 DECAL SWITCH ON 293 FOR DECAL ILLUSTRATIONS SEE PAGE 10 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 27 62 5 CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY PAGE 28 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 CRANKCASE amp ENGINE ASSY NO PARTNO PART NAME 362116510 CRANKCASE 2 362341650 CRANK GEAR 1300 597 3 040006305 BEARING 6305 4 040006203 BEARING 6203 5 952401450 WASHER 8 5 X22 X 3 6 001220825 BOLT 8 X25 T 7 030208200 LOCK WASHER M8 9 362455660 BEARING COVER 10 050100350 O RING G 35 11 002210620 BOLT 6X20 H SW 13 303010060 CONNECTING ROD 14 040006304 BEARING 6304 15 080100520 STOP RING R 52 16 952400130 WASHER 9304 17 001220825 BOLT 8X25 T 18 030208200 LOCK WASHER M8 20 362341610 PACKING FRONT COVER 21 002210620 BOLT 6X20 H SW 23 303010080 PINION 24 040006007 BEARING 6007 25 041006007 BEARING 60072 26 080200350 STOP RING S 35 27 351421900 SPACER CLUTCH DRUM 28 060404010 OIL SEAL TC 40528 29 050300900 O RING S 90 30 351437750 SPACER 35 4 42 7 11 31 0173120010 LOCK NUT 32 301421365 CLUTCH ASSY CE120E 32 1 943020020 CLUTCH SHOE 32 2 943050050 CLUTCH BOSS 32 3 943060010 CLUTCH GUIDE A 32 4 943060020 CLUTCH GUIDE B 32 5 943030020 CLUTCH SPRING 33 0053204201 WOODRUFF KEY 84x 301
23. 0 637 3284 SERVICE DEPARTMENT 800 478 1244 FAX 310 537 4259 310 537 3700 MQ POWER SERVICE DEPARTMENT 800 835 2551 FAX 310 638 8046 310 537 3700 TECHNICAL ASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTY DEPARTMENT 800 421 1244 EXT 279 FAX 310 537 1173 310 537 3700 EXT 279 FAX 310 537 3927 4452 E MAIL multiquip com MULTIQUIP WWW com manufactured for Multiquip Inc b Boise Dallas Houston Quebec a UK Rio De Janiero BR e toad MX MIKASA SANGYO CO LTD Tokyo Japan MULTIQUIP INC POST OFFICE BOX 6254 CARSON CA 90749 310 537 3700 800 421 1244
24. 00403 GASKET COMPLETE EXHAUST 2263272008 GASKET AIR CLEANER 2 1063500103 GASKET INSULATOR CARBURETOR LEN KITCARBECO8H CARBURETOR KIT 227239 5806111000 CARBURETOR ASSEMBLY Dy 050100800 O RING UPPER GUIDE CYLINDER Part number on this Suggested Spare Parts List may super cede replace the P N shown in the text pages of this book MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 25 MT 62HS NAMEPLATE AND DECALS NAMEPLATE AND DECALS PAGE 26 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 MT 62HS NAMEPLATE AND DECALS NAME PLATE AND DECALS NO PART NO PART NAME QTY REMARKS 1 920100240 DECAL M MARK 1 2 920205990 DECAL CAUTION WATER owsa NPA599 3 920205810 DECAL CAUTION OIL INJECT NPA581 4 920203290 DECAL CAUTION d NPA329 5 NPA963 DECAL CLEANING ELEMENT 1 6 920108310 DECAL CLEANER ELEMENT NPA831 7 PLATE SERIAL NO oe CONTACT MQ PARTS DEPT 8 920201950 DECAL OIL SAE 10W 30 NPA195 9 920209100 DECAL CAUTION RAMMER 910 10 NPA769 DECAL READ 1 11 920209610 DECAL CLEANING ELEMENT NPA961 12 920203990 DECAL CAUTION FUEL COCK 1 NPA399 13 920209840 DECAL E G R PM 380
25. 010210 LOCK WASHER CLUTCH 57 353448490 WIRE CP 58 2267510103 CLAMP 59 355450600 OUTER LINER 525L 60 002210830 BOLT 8X30 H SW 62 5 CRANKCASE AND ENGINE ASSY gt po R REMARKS INCLUDES ITEMS W MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 29 62 5 CRANKCASE AND ENGINE ASSY CRANKCASE AND ENGINE ASSY PAGE 30 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 62 5 CRANKCASE AND ENGINE ASSY CRANKCASE amp ENGINE ASSY NO PARTNO PART NAME 62 362116870 AIR CLEANER ASSY 62 14 362030010 COVER CP AIR CLEANER 62 24 362030020 PACKING AIR CLEANER 62 34 362030030 ELEMENT CP AIR CLEANER 62 44 362030040 BOLT AIR CLEANER 62 54 050300070 O RING 57 63 362455670 ELEMENT 25X30X20T 64 031108160 PW M8 65 353342400 INTAKE PIPE 66 507010110 CLAMP TC 200 684 031108160 WASHER FLAT M8 70 362010050 FRONT COVER 75 911100843 ENGINE ASSY ECO8DXX EPA 88 64016 HOSE CLAMP 13x16 1 1 2 SS QTY let 1 ANA c c c REMARKS INCLUDES ITEMS W MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 31 MT 62HS GUIDE CYLINDER ASSY GUIDE CYLINDER ASSY A LJ y WU i A sa eg 0 nme A A m
26. 279 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 3 TABLE OF CONTENTS MT 62HS Tamping Rammer Here s How To Get Help 3 Table OF CONTENTS waski aM nS 4 Parts Ordering Procedures 5 Safety Message Alert Symbols 6 7 Rules For safe Operation 8 9 Operation and Safety Decals 10 General Information 11 DOSCIICATIONS a Du 12 Controls and Components 13 BOSICENJNE eoa Lov IE ROREM 14 a REM NE 15 18 Maintenance 19 20 Troubleshooting Guide 22 23 Explanation Of Codes In Remarks Column 24 Suggested Spare 25 Name Plate and Decals 26 27 Crankcase and Engine Assembly 28 31 Guide Cylinder Assembly 32 33 Tank and Handle Assembly 94 37 F 001 55581101 54504245 515 50 38 39 Trench Shoe Assembly Option 40 41 Narrow Foot Assembly 42 43 ROBIN EC O8HS ENGINE Crankcase and Cylinder Assembly
27. 32010000 REPLACES 0031010000 REPLACES 0323049950 REPLACES 0043105080 REPLACES 5802500400 REPLACES 5000008100 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 47 ROBIN EC 08HS ENGINE GOVERNOR ASSY GOVERNOR ASSY PAGE 48 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 GOVERNOR ASSY NO PART NO 10 5804005000 15 9804500900 16 2266255008 20 1294220103 30 1054270111 40 1064280113 80 1294250111 90 1294210113 100 0140039980 120 57028 130 030206150 305 0217060020 310 5804500800 340 5804500600 341 0230060090 342 0105050616 350 0200070010 360 0016506400 3 0 57028 380 0170069960 400 1294500103 480 402010110 610 0149060040 620 020106050 ROBIN EC 08HS ENGINE GOVERNOR ASSY PART NAME GOVERNOR LEVER BUSH BUSH NYLON GOVERNOR SHAFT GOVERNOR ROD ROD SPRING GOVERNOR SPRING GOVERNOR YOKE SCREW ASSY NOT xu a Ak E SPRING WASHER FRICTION WASHER CONTROL LEVER STOP PLATE SPACER BOLT WASHER BOLT NOT gass U NUT CLIP COIL SPRING ADJUSTING SCREW NU ere EE Il cl QTY REMARKS 1 2 1 REPLACES 5806083060 1 1 a da 1 REPLACES 1064280111 1 1 2 Nr REPLACES 0021706000 REPLACES 0032006000 eos REPLACES 6202500400 REPLACES 0021706000 faen REPLAGES 0830000010
28. 60 351324270 351324280 351324290 001611051 301010540 030210250 022711012 001611253 022711214 030212300 959010413 PART FOOT ASSY PLASTIC FOOT 220W PLASTIC SUNK HEAD BOLT 12X80 H NARROW FOOT ASSY 170 W NARROW FOOT ASSY 200W W NARROW FOOT ASSY 220 NARROW FOOT 170W NARROW FOOT 200W NARROW FOOT 220W METAL SHEET 170W METAL SHEET 200W METAL SHEET 220W SUNK HEAD BOLT 10X55 H WASHER FLAT 11X34X3 2 WASHER LOCK M10 NYLON NUT M10 SUNK HEAD BOLT 12X65 H NYLON NUT M12 WASHER LOCK M12 EYE NUT M10 QTY REMARKS A AR ROO m m m gt INCLUDES ITEMS W INCLUDES ITEMS W FE INCLUDES ITEMS W WM INCLUDES ITEMS W MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 43 ROBIN EC 08HS ENGINE CRANKCASE AND CYLINDER ASSY CRANKCASE AND CYLINDER ASSY PAGE 44 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 10 30 35 36 40 41 50 95 105 115 140 145 146 170 180 190 200 510 850 ROBIN EC 08HS ENGINE CRANKCASE AND CYLINDER ASSY CRANKCASE AND CYLINDER ASSY PART NO 9801056000 0440200020 0440200020 0440060010 0600200010 0600200020 0052606140 0011406450 0105060050 0105064940 0643000101 9809501600 0011308180 9801501800 0021706000 030206150 0031006000 9801501400 1507520103 PART NAME CRANK CASE OP OIL
29. 920108310 Ol 4 huile SAE30 PROPER SPONGE ET CC INSTALLATION NPA 398 2 P N 920209610 P N 920205990 P N 920203980 DO NOT ALLOW WATER TO ENTER FUEL AND OIL TANKS 599 J To start switch must be in the position e READ OWNER S SERVICE MANUAL BEFORE OPERATING OR SERVICING THIS MACHINE P N 920202930 ALWAYS KEEP UNAUTHORIZED INEXPERIENCED UNTRAINED PEOPLE AWAY FROM THIS MACHINE MAKE SURE ALL SAFETY DEVICES ARE OPERATIONAL BEFORE THIS MACHINE IS STARTED MAKE SURE ENGINE IS TURNED OFF AND SPARK PLUG WIRE DISCONNECTED BEFORE SERVICING THE MACHINE OR COMING IN CONTACT WITH ANY MOVING PART IF EQUIPMENT IS NPA 399 Q POWERED BY AN ELECTRIC MOTOR DISCONNECT P N 920201950 ELECTRICAL PLUG e NEVER LEAVE MACHINE UNATTENDED WHEN OPERATING ALWAYS STOP ENGINE AND ALLOW ENGINE TO COOL NAMEPLATE BEFORE ADDING FUEL OR OIL When you stop the engine be SAE 10W 30 sure to close the fuel cock Motor Oil 195 0 329 0 P N 920203290 3800 4000 RPM CONTACT MULTIQUIP P N 920209840 SERVICE DEPT Check that all bolts are tight cock located on the lower side of the crankcase and discharge Before operation check oil level at the sight gauge located any excess fuel by cranking the engine 2 or 3 times on the operator s side of the oil tank Fill the oil tank to the Allow the engine to warm up for 4 to 5 minutes before operation
30. ET HEAD SCREW 8X20 1 48 020408050 8 5 2 49 001220620 BOLT 6X20 T 2 50 030206150 WASHER LOCK M6 2 MT 62HS TANK AND HANDLE ASSY MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 35 MT 62HS TANK AND HANDLE ASSY TANK AND HANDLE ASSY 54 PAGE 36 MT 62HS PARTS 8 OPERATION MANUAL REV 2 12 15 03 TANK amp HANDLE ASSY 51 353213710 52 355448251 53 353030071 54 091004010 55 353910020 06 1617260101 57 0062610091 98 353449031 09 953405640 60 996100044 61 393450220 62 355448071 63 0830000010 64 959401750 65 353030080 66 091005015 67 952405970 70 009110011 71 030208200 72 952401450 89 361910040 90 091005025 91 022610505 92 031105080 MT 62HS TANK AND HANDLE ASSY PART NAME OIL TANK STRAINER OIL TANK OIL TANK CAP CP YELLOW SCREW 4X10 OIL SENSOR ASSEMBLY SWITCH FLOAT CP O RING SENSOR HOLDER PACKING COCK HOLDER THROTTLE WIRE S390 485 GUARD OIL HOSE COVER COCK HOLDER COIL SPRING WIRE STOPPER ASSY 2 5D WELL NUT M5 SCREW 5X15 WASHER 6 4D 20D SOCKET HEAD SCREW 8X20 WASHER LOCK M8 WASHER 8 5X22X3 ROLLER W PIN ASSY D dt ht ht SCREW 5X25 FLANGE NUT M5 H WASHER FLAT 5 REMARKS INCLUDES ITEMS W INCLUDES ITEMS W REPLACES 955200051 MT 62HS PARTS amp OPERATION MANUAL R
31. EV 2 12 15 03 PAGE 37 62 5 FOOT ASSY FOOT ASSY 105 a anuo 103 104 100 PAGE 38 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 62 5 FOOT ASSY FOOT ASSY PARTNO REMARKS 100 351910130 FOOT ASSY 265W 215P uuu niei INCLUDES ITEMS W 101 351109030 FOOT 265W 215P 1 102 351109040 METAL SHEET 265W 215P 4 5 1 103 001611253 SUNK HEAD BOLT 12X65 4 104 001611051 SUNK HEAD BOLT 10X55 H 7 105 022711214 NYLON NUT M12 4 106 030212300 WASHER LOCK M12 4 107 022711012 NYLON NUT M10 7 108 030210250 WASHER LOCK M10 7 109 352322581 FOOT FITTING 38B 3T 2 110 301010540 WASHER FLAT 11X34X3 2 1 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 39 MT 62HS TRENCH SHOE ASSY OPTION TRENCH SHOE ASSY OPTION PAGE 40 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 MT 62HS TRENCH SHOE ASSY OPTION TRENCH SHOE ASSY OPTION NO A A A Bx Bx Bx 154 1 154 234 234 234 OKH bii 6x kH Bit Ot 10 11 12 13 PART NO 351910200 351910210 351910110 351910220 301910130 351910230 351327020 351205710 351327040 351327050 351206700 351327070 001611052 022711012 030210250 301010540 001611254 022711214 030212300 351105241 001211240 022711214 030212300 PART REMARKS FOOT ASSY W STRU
32. ON AVENUE POST OFFICE BOX 6254 to our Parts Department CARSON CALIFORNIA 90749 310 537 3700 800 421 1244 Toll free nationwide 800 427 1244 FAX 31 0 537 3927 MULTIQUIP MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 5 MT 62HS SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY ANDTHE SAFETY OF OTHERS Safety precautions should be followed at all times when operating this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others This Owner s Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip MT 62HS Tamping Rammer Refer to the engine manufacturer s instructions for data relative to its safe operation Before using this Rammer ensure that the operating individual has read and understands all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded by one of three words DANGER WARNING or CAUTION DANGER You WILL be KILLED or SERIOUSLY injured if you do not follow directions WARNING You be KILLED or SERIOUSLY injured if you do not follow directions CAUTION You CAN be injured if yo
33. T 114W 340H INCLUDES ITEMS W FOOT ASSY W STRUT 170W 340H INCLUDES ITEMS W FOOT ASSTWSTRUT 1500 INCLUDES ITEMS W FOOT ASSY 114W FOR STRUT INCLUDES ITEMS W FOOT ASSY 150W FOR STRUT INCLUDES ITEMS W FOOT ASSY 170W FOR STRUT INCLUDES ITEMS W METAL SHEET 114 FOR STRUT METAL SHEET 150 FOR STRUT METAL SHEET 170 FOR STRUT FOOT 114W FOR STRUT FOOT 150W FOR STRUT FOOT 170W FOR STRUT SUNK HEAD BOLT 10X60 H NYLON NUT M10 WASHER LOCK M106 WASHER 11X34X3 2 SUNK HEAD BOLT 12X70 H NYLON NUT M12 WASHER LOCK M12 STRUT 305H BOLT 12X40 H NYLON NUT M12 WASHER LOCK M12 RROD MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 41 MT 62HS NARROW FOOT ASSY OPTION NARROW FOOT ASSY OPTION 210 220 FOOT 220W PLASTIC NARROW FOOTS 221 PAGE 42 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 MT 62HS NARROW FOOT ASSY OPTION NARROW FOOT ASSY OPTION NO 210 211 212 220 220 220 2214 221 221 222 222 222 2291 2244 205 226 227 2201 229 2308 PART NO 351910270 351323 50 001611256 351910140 351910150 351910160 351324240 351324250 3513242
34. T operate or service this equipment before reading this entire manual his equipment should not be operated by persons under 18 years of age NEVER operate the rammer without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job NEVER operate this equipment when feeling well due to fatigue illness or taking medicine NEVER operate the rammer under the influence or drugs or alcohol ALWAYS check the rammer for loosened threads or bolts before starting ll ALWAYS wear proper respiratory mask hearing and eye protection equipment when operating the rammer Manufacturer does not assume responsibility for any accident due to equipment modifications M NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing the rammer HOT DO NOT LET COOL M High Temperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hot components can cause serious burns he engine of this rammer requires an adequate free flow of cooling air NEVER operate the rammer in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the rammer s engine and may Cause injury to people Remember the rammer s engine gives off DEADLY carbon monoxide gas
35. UMP ASSY OIL PUMP ASSY 5 51 In 140 mm PAGE 64 MT 62HS PARTS 8 OPERATION MANUAL REV 2 12 15 03 ROBIN EC 08HS ENGINE OIL PUMP ASSY OIL PUMP ASSY NO PART PART NAME QTY REMARKS 1 5806113000 PUMP ASSY 1 2 5806113020 OIL HOSE 1 3 5806113030 OIL HOSE 1 4 5806113040 PROTECTOR 1 6 1616391608 CLIP 3 7 1616891008 g REPLACES 0566099950 11 2266235408 SCREW 1 12 1616391909 PACKING 1 13 5806113140 PROTECTOR 1 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 65 Effective October 1 2002 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 10 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between theconsignee andthe carrier MINIMUM ORDER The minimum charge for orders from Mul tiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments willbe accepted and credit will be allowed subjectto the following provi sions 1 AReturned Material Authorization must be approved by Multiquip prior to ship ment 2 To
36. ar of foot contacts soil first Stopping The Engine Normal Shutdown 1 Move throttle lever quickly from the FULL OPEN to IDLE position Figure 13 and runthe engine forthree minutes at Figure 15 Fuel Shut Off Valve low speed Closed Position Emergency Showdown 1 Move the throttle lever quickly tothe IDLE position and turn the engine ON OFF switch to the OFF position Turn the fuel valve lever to the CLOSED position PAGE 18 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 MAINTENANCE Perform the scheduled maintenance procedures as definded by Table 3 and below DAILY BI Thoroughly remove dirt and oil from the engine compartment and rammer Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Check the bellows for oil leaks Repair or replace as needed 200 300 HOURS Pre Cleaner Remove the element from the pre cleaner Figure 16 at the top of the crankcase body side and clean it with cleaning oil kerosene ELEMENT YELLOW 2 5CC Figure 16 Primary Air Cleaner M Lubricate the top element yellow with 2 5 cc of engine oil SAE 30 M Lubricate bottom element gray with 7 9 cc of engine oil SAE 30 and completely squeeze out the excess oil from the element before installing M The air cleaner Figure 17 on the engine side will hardly be contaminated if itis clean the outer foam gray element with cleaning so
37. e engine damage Yearly Check the fuel line and the oil line regularly for damage and to ensure that there are no leaks Replace the oil and fuel lines every two years to maintain the performance and flexibility lines Long Term Storage Drain fuel from fuel tank fuel line and carburetor Remove spark plug and pour few drops of motor oil into cylinder Crank engine 3 to 4 times so that oil reaches all internal parts M Clean exterior of rammer with an oil moistened cloth Store unit covered with plastic sheet in moisture free and dust free location out of direct sunlight Reference manufacturer engine manual for specific servicing instructions PAGE 20 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 MT 62HS MAINTENANCE ENGINE Perform the scheduled engine maintenance procedures as definded by Table 3 below Table 3 Engine Maintenance Schedule DESCRIPTION 3 BEFORE X Engine Oil Air Cleaner All Nuts amp Bolts Spark Plug Cooling Fins Spark Arrester mu Fuel Tank BEN Fuel Filter mu Idle Speed mM NM Valve Clearance Fuel lines Every 2 years replace if necessary 2 1 Service more frequently when used in DUSTY areas 2 These items should be serviced by your servic dealer unless you have the proper tools and are mechanically proficient Refer to the HONDA shop Manual for service procedures 3 For commercial use log hours
38. hat the order is Federal Express Priority One received if prior to 2PM west coast time Stock DHL Orders must be so noted on fax or web forms Truck c Ww NS CONO N CUN Here s how to get help Place Your Parts Order Via Web or Fax Please have the model and serial number on For Even More Savings hand when calling Parts Department 800 427 1244 Fax 800 672 7877 Extra Discounts 310 537 3700 Fax 310 637 3284 All parts orders which include complete part numbers Parts gt and are received by our automated web parts order 800 306 2926 Fax 800 672 7877 system or by fax qualify for the following extra 310 537 3700 Fax 310 637 3284 discounts ms _ Ordered Standard Stock orders service Department via orders 750 list and above 800 478 1244 Fax 310 537 4259 EER 310 537 3700 Fax 3 10 MQ Power Service Department ne 9 10 800 835 2551 Fax 310 638 8046 Special freight allowances 310 537 3700 when you order 10 or more 800 478 1244 Fax 310 631 5032 line items via Web or Fax Warranty Department FedEx Ground Service at no charge for freight 800 421 1244 Ext 279 Fax 310 537 1173 No other allowances on freight shipped by any other 310 537 3700 Ext 279 carrier Multiquip s Main Phone Numbers 800 421 1244 Fax 310 537 3927 310 537 3700 NOTE DISCOUNTS ARESUBJECT TO CHANGE MULTIQUIP INC Direct TOLL FREE access 18910 WILMINGT
39. lvent Tightly squeeze outer foam element to remove any excess solvent before reinsta GRAY OUTER FOAM ELEMENT CLEAN WITH COMPRESSED AIR Figure 17 Engine Air Cleaner CLEAN WITH KEROSENE MT 62HS MAINTENANCE CAUTION It is normal for a new 2 stroke engine to emit excess smoke until moving parts have been seated to theirnormal operating specifications This excess smoke normally stops after one full tank of fuel 200 300 HOURS Oil Bath Drain oil reservoir on foot housing Figure 18 Refill with approximately 1 7 pt 800cc of 10W 30 motor oil Oil should be midway in sight glass Break in oil should be changed after first 50 hours OIL FILL OIL DRAIN PLUG Figure 18 Oil Drain Plug SPARK PLUG Remove and clean the spark plug Figure 19 then adjust the spark gap to 0 024 0 028 inch 0 6 0 7 mm This unit has electronic ignition which requires no adjustments GAP N g 0 024 0 028 IN 06 07 MM Figure 19 Spark Plug Gap MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 19 MT 62HS MAINTENANCE RAMMER CLEANING THE OIL TANK Clean the inside of the oil tank regularly preferably 2 or 3 times a year In winter be sure to clean the inside of oil tank to avoid the freezing of water that may have accumulated inside the tank CAUTION If water accidently got inside the oil tank the oil may appear muddy If this situation occurs
40. mage to the rammer or personal injury See Figure 1 Page 13 for the location of any control referenced in this manual Initial Start up The following steps outline the procedure for starting the engine 1 Openthe fuel shut off valve by moving the fuel cock lever to the open position Figure 6 c v Amm C ULE Figure 6 Fuel Shut Off Valve Open 2 the engine ON OFF switch Figure 7 to the oye Figure 7 Engine ON OFF Switch 3 Movethe throttle leverto the IDLE position Figure 8 OPERATOR S POSITION Figure 8 Throttle Lever Idle 4 ncold weather startthe rammer with the choke leverin the Fully Closed position Figure 9 In warm weather or when the engine is warm the unit can be started with choke halfway or completely open Figure 9 Choke Lever Closed PAGE 16 MT 62HS PARTS 8 OPERATION MANUAL REV 2 12 15 03 MT 62HS INITIAL START UP 5 Grip the recoil starter Figure 10 handle and pull it until you feel aslight resistance Then pull sharply and quickly Return the recoil starter handle to the starter position before releas Figure 10 Recoil Starter 6 lfenginefailsto start move the choke lever Figure 9 tothe half open position to avoid flooding 7 Repeatsteps 1 through 6 8 lf the engine does not start after repeated attempts check the spark plug for excess fuel Clean and replace the spark plug as needed lf
41. n or replace air cleaner Air in fuel line Bleed remove air from fuel line Not enough power available compression normal no miss firing Fuel level in carbureator float chamber improper Adjust carbureator float Carbon deposits in cylinder Clean or replace cylinder Ignition coil defective Flush fuel sytem and replace with fresh fuel Not enough power available compression normal miss firing Ignition plug often shorts Replace ignition wires clean ignition Fuel in use inadequate water Flush fuel sytem and replace with fresh fuel dust Mixed fuel quality is inadequate Check fuel to oil mixture Excessive carbon depostion in combustion chamber Clean or replace crankcase Engine overheats Exhaust or muffler clogged with carbon Clean or replace muffler Spark plug heat value incorrect Replace spark plug with correct type spark plug PAGE 22 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 MT 62HS TROUBLESHOOTING GUIDE TABLE 4 ENGINE TROUBLESHOOTING continued POSSIBLE PROBLEM SOLUTION Operation not satisfactory Governor adjustment improper Adjust governor to correct lever Governor spring defective Clean or replace ignition Rotational speed fluctuates Fuel flow erratic Check fuel line Air taken in through suction ine Check suction line 5 Recoil starter not working Dust in rotating part Clean recoil starter assembly properl
42. obtain a Return Material Authoriza tion alist must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items tobe returned a The parts numbers and descriptions must match the current parts price list b The list must be typed or computer generated Thelist must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone numberofthe person reguest ingthe RMA 3 Acopyofthe Return Material Authoriza tionmustaccompany the return shipment 4 Freight is at the sender s expense All parts mustbe returned freight prepaid to Multiquip s designated receiving point 5 Partsmustbeinnew andresalable dition inthe original Multiguip package if any and with Multiguip part numbers clearly marked 6 Thefollowing items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchasedmorethan sixmonths prior tothe return date Any line item with an extended dealer net price of less than 5 00 d Special order items Electricalcomponents f Paint chemicals and lubricants g Decalsandpaper products Items purchased in kits
43. operations techniques before using rammer ALWAYS read understand and follow procedures in Operators Manual before attempting to operate equipment ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children M Refer to the ROBIN Engine Owner s Manual for engine technical questions or information recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Transporting IN ALWAYS shutdown engine before transporting Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling BI Drain fuel when transporting rammer over long distances or bad roads When placing the rammer inside a truck bed for transport always tie down the rammer M ALWAYS use proper lifting techniques when moving the rammer Maintenance Safety NEVER lubricate components or attempt service on a running rammer ALWAYS allow the rammer a proper amount of time to cool before servicing Keep the rammer in proper running condition Fix damage to the rammer immediately and always replace broken parts Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste Emergencies ALWAYS know the location of the nearest fire extinguisher ALWAYS know
44. simply flush the tank removing all foreign matter including water and fill oil tank with fresh 2 stroke outboard motor oil When cleaning the oil tank Figure 20 perform the following procedure 1 Remove the cock holder cover oil hose red and black lead wires from the float sensor OIL TANK CAP STRAINER dk OIL TANK STRAP GR 066 FLOAT SENSOR ko CD COVER COCK HOLDER Figure 20 Oil Tank 2 Removethebolts that secure the oil tank to the fuel tank and drain all oil from the tank 3 Remove cock holder then clean strainer and cock holder in a kerosene solution 4 Make sure every part is clean and dry then reassemble oil tank Fill oil tank with 2 stroke outboard motor oil FB class to the H level FUEL AND OIL LINES Check the fuel and oil lines regularly for damage and ensure that there are no leaks M Replace fuel and oil lines every 2 years to maintain performance When replacing the oil hose perform the following procedure 1 Replace oil hose with manufactures suggested type hose or equivalent 2 If necessary fill oil tank with 2 stroke outboard motor oil and fuel tank with unleaded gasoline 3 Operate rammer until all air is bled from oil injection line CLEANINGTHE RAMMER If using a high pressure spray washer be careful not to splash water directly on the air cleaner carburetor muffler fuel and oil tank caps Excessive amounts of water may cause sever
45. u do not follow directions Potential hazards associated with the MT 62HS Tamping Rammer operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols HAZARD SYMBOLS Lethal Exhaust Gases Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air 4 Explosive Fuel GASOLINE is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent 4 Burn Hazards Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operations Never operate the engine with heat shields or heat guards removed Aili Rotating Parts sms i NEVER operate equipment with covers or guards removed Keep fingers hands hair and m clothing away from all moving parts to prevent inj
46. ultiquip shall not be liable here under for damages in excess ofthe purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential orincidental dam ages LIMITATION OFWARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessoriesnorasto any engine notmanufac tured by Multiquip Such warranties made in connection withthe sale of new complete units are made exclusively by a statement of war ranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apartfrom such written statement of warranty there are no warranties express implied or statutory which extend beyond the description ofthe products on the face hereof PAGE 66 MT 62HS PARTS 8 OPERATION MANUAL REV 2 12 15 03 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 67 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING MULTIQUIP S NUMBERS 800 421 1244 FAX 310 537 3927 310 537 3700 PARTS DEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCO PARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 31
47. unctions of each control is described below 1 Throttle Lever Controls engine speed and the tamping action of the rammer Fuel Shut Off Valve Supplies fuel from the fuel tank to the engine To begin fuel flow move the fuel shut off valve downward Oil Bath Fill Plug Open this plug to add oil to the oil bath reservoir Drain Valve Open this valve to remove oil from the bellows Primary Air Cleaner Pre cleans first stage dirt and other debris from entering the engine Foot Laminated wood with tempered steel plate for superior shock absorption Oil Level Sight Glass Indicates the level of oil in the oil bath reservoir 8 Fuel Tank Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT over fill 9 WARNING Adding fuel to the tank should be accomplished only when the engine is stopped and has had an opportunity to cool down Inthe event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engine is dry 9 10 Bellows Reservoir for oil bath Handle To operate rammer GRIP handle assembly firmly on both sides Nameplate Displays information regarding the rammer Roller Bar Used when transporting rammer onto a truck bed Place rammer on this roller bar then slide Oil Tank Cap Fill oil tank with 2 stroke motor oil
48. ury PAGE 6 MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 62 5 SAFETY MESSAGE ALERT SYMBOLS A Accidental Starting 4 Over Speed Conditions 2 OFF ALWAYS place the engine ON OFF switch in when the machine 15 not in use NEVER tamper with the factory settings of the engine governor or settings Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable This rammer other property orthe surrounding environment could be damaged if you do not follow instructions the OFF position and remove the ignition key 4 Respiratory Hazard ALWAYS wear approved respiratory protection A Sight and Hearing hazard ALWAYS wear approved eye and hearing protection Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your rammer other property or the surrounding environment MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 7 62 5 RULES FOR SAFE OPERATION DANGER Failure to follow instructions in this manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating 62 5 Tamping Rammer SAFETY lll DO NO
49. y Spring spring failure Replace sprial spring TABLE 5 RAMMER TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Operating speed of throttle lever Set throttle lever to correct position is incorrectly set Drain excess oil Bring to correct level Engine rotates but amplituide not uniform or does not strike Clutch slips Replace or adjust clutch Spring Failure Replace sprial spring Speed of engine improper Adjust engine speed to correct operating RPM setting MT 62HS PARTS amp OPERATION MANUAL REV 2 12 15 03 PAGE 23 62 5 EXPLANATION OF CODE REMARKS COLUMN How to read the marks and remarks used in this parts book Items Found In the Remarks Column Serial Numbers Where indicated this indicates a serial number range inclusive where a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column gt belong to the same assembly or kit NOTE _ lf more than one of the same reference number is listed the last one listed indicates newest or lt latest part available NOTE The contents of this catalog are subject to change without notice PAGE 24 MT 62HS PARTS 8 OPERATION MANUAL REV 2 12 15 03 62

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