Multiquip DSGPULW Automobile Parts User Manual
Contents
1. S N 0186 AND ABOVE DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 35 DSGPULW DUOSCREED BLADE ASSY DUO SCREED BLADE ASSY HD INCLUDES BLADE WIDTHS 6 20 FT 1 90 6 0 METERS END CAPS AVAILABLE LW INCLUDES BLADE WIDTHS 6 16 FT 1 83 4 88 METERS NO END CAPS REQUIRED PAGE 36 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 DSGPULW DUOSCREED BLADE ASSY DUO SCREED BLADE ASSY NO PART NO PART NAME QTY REMARKS 1 260020 DUOSCREED BLADE 1 90 MTR 6 FT ACCESSORY ITEM ORDER 1 260025 DUOSCREED BLADE 2 50 8 FT FROM UNIT SALES DEPT 1 BF260030 DUOSCREED BLADE 3 00 10 FT OE 1 260035 DUOSCREED BLADE 3 75 MTR 12 FT 1 260040 DUOSCREED BLADE 4 25 MTR 14 FT i 1 260050 DUOSCREED BLADE 5 00 16 FT 1 260055 DUOSCREED BLADE 5 50 18 FT _ 1 260060 DUOSCREED BLADE 6 00 MTR 20 FT 2 2602 ALUMINUM BLADE SEALS SET 2 HD ONLY 1 SIDE 3 BF0277 SELF TAPPING SCREW M5 X 20 HD ONLY 4 BF2602 ENDE PS SE unne jp HD ONLY 5 BF260018LW DUOSCREED BLADE 1 83 MTR 6 FT _ ACCESSORY ITEM ORDER 5 BF260024LW2. ALWAYS allow the machine a proper amount of time to cool before servicing Keep the machinery in proper running condition Fix damage to the machine immediately and always replace broken parts 8 Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 9 DSGPULW DUOSCREED OPERATION AND SAFETY DECALS Machine Safety Decals The DUOSCREED is equipped with a number of safety decals These decals Figure 1 are provided for operator safety and maintenance information The illustrations below shows these decals as they appear on the machine Should any of these decals become unreadable replacements can be obtained from your dealer DuoScreed Safety Decals P N DCL121 lt i gt POSITIONS 1 P N 141 P N 140 Symbol indicates that it is mandatory to wear safety glasses safety helmet and ear protection Symbol indicates that it is mandatory to wear gloves Symbol indicates that it is mandatory to wear safety shoes with extra protection steel toed Symbol indicates unit should not be operated near flammable materials Symbol indicates DO NOT use
3. OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 11 DSGPULW DUOSCREED GENERAL INFORMATION Introduction The Multiquip DuoScreed is a hand held vibratory screed designed to strike off and consolidate concrete slabs It is comprised of two major components the power unit gasoline engine and the strike off blade Generally this screed operates ideally in concrete with a slump of 2 inches or greater Its applications include patios driveways sidewalks and floor slabs Assembly There are no tools required to assemble the DuoScreed The power unit engine is connected to the to the blade by means of a spring loaded clamp Springs within the clamp assembly prevent vibration from loosening the power unit from the blade Handle Adjustments The handle assembly on the DuoScreed is height adjustable for operator comfort The handle design used on this screed allows the operator to remain upright at all times and can be quickly adjusted without any tools Vibratory System The vibratory system of the DuoScreed produces low amplitude high frequency vibrations designed to level and compact concrete This vibratory system is mounted at an angle to transmit vibration laterally and vertically through the blade to produce a strong dense slab The engine drives a two piece eccentric weight by means of a one piece flexible shaft This weight produces a vibratory action which simultaneously allows the DuoScreed to level
4. DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 57 HONDA GX35SAT ENGINE ENGINE TOP COVER ASSY ENGINE TOP COVER ASSY PAGE 58 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 1 2 HONDA GX35SAT ENGINE ENGINETOP COVER ASSY ENGINE TOP COVER ASSY PART NO PART NAME 19720Z0Z000ZA COVER TOP R280 POWER RED 9001520H003 BOLT TOP COVER DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 59 QTY REMARKS 1 1 HONDA GX35SAT ENGINE LABELS ASSY LABELS 55 PAGE 60 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 HONDA GX35SAT ENGINE LABELS ASSY LABELS 55 NO PART NO PART NAME QTY REMARKS 2 87521202000 MARK EMBLEM 1 3 87531707000 MARK HONDA 1 4 8 60120H860 MARK TYPE SAT 1 6 876602707000 MARK 4 STROKE 1 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 61 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORD
5. DUOSCREED BLADE 2 44 MTR 8 FT jp FROM UNIT SALES DEPT 9 BF260030LW DUOSCREED BLADE 3 05 MTR 10 FT 5 BF260036LW DUOSCREED BLADE 3 66 MTR 12 FT 5 BF260042LW DUOSCREED BLADE 4 27 MTR 14 FT jm 5 BF260048LW DUOSCREED BLADE 4 88 16 FT IE 6 BF2602LW ALUMINUM BLADE SEALS SET 1 SIDE Pee LW ONLY 1 SIDE DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV ft 6 12 10 10 PAGE 37 HONDA GX35SAT ENGINE AIR CLEANER ASSY AIR CLEANER ASSY PAGE 38 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 HONDA GX35SAT ENGINE AIR CLEANER ASSY AIR CLEANER ASSY NO PART NO PART NAME QTY REMARKS 1 17211702000 ELEMENT AIR CLEANER 1 17220202000 HOUSING AIR CLEANER 1 17231202000 COVER AIR CLEANER 1 90009702003 BOLT SOCKET 5X25 1 9001820H003 BOLT SOCKET 5X16 1 9405005000 NUT FLANGE 5MM 2 O DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 39 HONDA GX35SAT ENGINE CAM PULLEY ASSY CAM PULLEY ASSY PAGE 40 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 HONDA GX35SAT ENGINE CAM PULLEY ASSY CAM PULLEY ASSY NO PART PART NAME QTY REMARKS 1 1220970 003 SEAL VALVE STEM 1 14123707003 ROLLER 4X31 8 1 14320707000 PULLEY CAMSH
6. are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result NEVER run engine without air cleaner Severe engine damage may occur ALWAYS service air cleaner frequently to prevent carburetor malfunction ALWAYS store equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children Transporting ALWAYS shutdown engine before transporting 8 Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling BI Drain fuel when transporting DuoScreed over long distances or bad roads ALWAYS tie down the DuoScreed during transportation by securing the DuoScreed with rope NEVER attach a forklift or other lifting device to the lifting bar This bar is only for manual lifting on the jobsite Emergencies ALWAYS know the location of the nearest fire extinguisher ALWAYS know the location of the nearest and first aid kit ALWAYS know the location of the nearest phone or keep a phone on the job site in case of emergencies ALWAYS have easy access to the phone numbers of the nearest Ambulance Doctor and Fire Department This information will be invaluable in the case of an emergency FIRST AID KIT pe N fimm FIRE oos Maintenance Safety NEVER lubricate components or attempt service on a running machine
7. eccentric weight compartment press the spring clip tab on the eccentric cover and slide the UPPER cover upward to remove Loosen the eccentric locking wing nut 3 Use the chart in Figure 7 to determine what position your eccentric weights should be in position 1 2 or 3 Example A 16 ft 5 0 meters blade will place the eccentric weights in position 3 Please note that all LW blades widths use position 1 ECCENTRIC WEIGHT LOCKING WING NUT Figure 6 Eccentric Weight Location POSITIONS 1 2 3 WEIGHTS BLADE WIDTH TH BANI WIDTH FEET METERS EWP FEET METERS EWP ra 25 oo 8 _ 100 304 1 123 375 2 11120 365 1 139 425 2 140 426 1 164 500 2 16 0 487 1 196 _ TWO POWER UNITS REQUIRED PER BLADE Eccentric Weight Position EWP Figure 7 Eccentric Weight Positions DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 17 DSGPULW DUOSCREED STARTING Engine Pre Check 2 Pressthe priming bulb Figure 11 repeatedly until fuel can k 4 Reinstall the engine oil dipstick securely Starting The Engine 1 Fill the fuel tank Figure 8 with unleaded gasoline DO NOT be seen inside the clear plastic bulb over fill Topping off to filler port is dangerous as it tends to spill fuel Wipe up any spilled fuel immediately ENGINE ENGINE OIL DIPSTICK PRIMING BULB F
8. generator manual M This equipment should not be operated by persons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job 00000 m NEVER operate this equipment under the influence or drugs or alcohol NEVER operate this equipment when not feeling well due to fatigue illness or taking medicine NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties Whenever necessary replace nameplate operation and safety decals when they become difficult read ALWAYS check the machine for loosened threads or bolts before starting NEVER operate the DuoScreed in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or generator High Temperatures Allow the engine to cool before performing service and maintenance functions Contact with hot components can cause serious burns The engine of the DuoScreed requires an adequate free flow
9. if you DO NOT follow these directions Potential hazards associated with the MQ DSGPULW DuoScreed operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols HAZARD SYMBOLS A Lethal Exhaust Gases Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air A Explosive Fuel GASOLINE is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent 4 Burn Hazards Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operations Never operate the engine with heat shields or heat guards removed R Rotating Parts gt NEVER operate equipment with covers guards removed Keep fingers hands hair and PR clothing away from all moving
10. obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date c Any line item with an extended dealer net price of less than 5 00 d Special order items e Electrical components f Paint chemicals and lubricants g Decals and paper products h ltems purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote an
11. place Table 3 Engine Maintenance Schedule DESCRIPTION 3 OPERATION BEFORE sex x Engine Oil emne x Po x Air Cleaner CHANGE CHECK Me LM IM Hs E All Nuts Bolts He tighten If Necessary cHeck cueaN Spark Plug eek Cooling ins Spark Amester CLEAN ES Clutch Shoes W toe Speed cHeckaousr Valve Clearance CHECK ADJUST 1 Service more frequently when used in DUSTY areas Every 2 years replace if necessary 2 2 These items should be serviced by your servic dealer unless you have the proper tools and are mechanically proficient Refer to the HONDA shop Manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 23 DSGPULW DUOSCREED MAINTENANCE Air Cleaner 1 The air cleaner element should be cleaned because clogged air cleaner can cause poor engine starting lack of power and shorten engine life substantially 2 Before opening the air cleaner compartment wipe any dirt or foreign matter from the air cleaner body and cover using a moist cloth Be careful to prevent dirt from entering the carburetor 3 Press the latch tab on the top of the air cleaner cover Figure AIR CLEANER COVER 16 and remove the co
12. the DuoScreed blade level and create a level base between 12 18 inches wide Aftera complete pass overthe first set of grade pins has been made remove the DuoScreed from the concrete base and position it over the second set of grade pins Figure 16 overlapping the first set of grade pins be tween 12 18 inches Repeatthis process until all leftedge grade pins have alevel base between 12 18 inches wide 13 Repeat steps 9 through 12 pulling the DuoScreed from the edge ofthe grid s top rightcorner horizontally toward the center Remember to build the bases in long parallel strips across the pins and on the hand floated edges and against plumbing or other outs leaving the long unfin ished areas about 8 or 9 feet wide Once the bases are built the workers can more accurately shape the concrete to grade When all the bases have been completed the operator and his two workers can begin to work down the long parallel unfinished 8 to 9 foot wide middle portions When moving the DuoScreed down the middle portions the ends of the DuoScreed blade should be resting on the bases and the leading edge of the blade should be approximately 1 8 to 1 4 inch above each base depending on the slump and condition ofthe concrete Have workers adjustthe concrete along the face of the DuoScreed s blade to assure that the base is level with no high orlow areas ahead ofthe blade Keep the engine throttle between 1 2 to 2 3 of full spe
13. 0 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 63 OPERATION AND PARTS MANUAL UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave Carson CA 90746 Contact mq multiquip com Service Department 800 421 1244 310 537 3700 Technical Assistance 800 478 1244 MEXICO Cipsa HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING Tel 800 421 1244 Fax 800 537 3927 Fax 310 537 4259 Fax 310 943 2238 MQ Parts Department 800 427 1244 Fax 800 672 7877 310 537 3700 Fax 310 637 3284 Warranty Department 800 421 1244 Fax 310 537 1173 310 537 3700 UNITED KINGDOM Multiquip UK Limited Head Office Tel 0161 339 2223 Fax 0161 339 3226 Carr Fed Mexico Puebla KM 126 5 Momoxpan Cholula Puebla 72760 Mexico Contact pmastretta cipsa com mx Tel 52 222 225 9900 Fax 52 222 285 0420 Unit 2 Northpoint Industrial Estate Globe Lane Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk CANADA Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 COPYRIGHT 2010 MULTIQUIP INC Multiquip Inc and the MQ logo are registered trademarks Multiquip Inc and may not be used reproduced or
14. 43 CAP ASSY FUEL TANK 284627M3003 ROPE RECOIL STARTER Part numbers on this Sug gested Spare Parts List may supercede replace the P N shown in the text pages of this book DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 29 DSGPULW DUOSCREED NAME PLATE AND DECALS NAME PLATE AND DECALS L AN DQ 4 gt Fs 1 Np n y 5 N PAGE 30 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 DSGPULW DUOSCREED NAME PLATE AND DECALS NAME PLATE AND DECALS NO PART NO PART NAME QTY REMARKS 1 DCL121 DECAL PRESSURE HOSE 1 2 DCL122 DECAL SAFETY 1 3 PLATE SERIAL NO CONTACT MQ PARTS DEPT W MODEL amp S N 4x DCL140 DECAL ALIGNMENT ARROWS 2 5X DCL141 DECAL ECCENTRIC WT CHART 1 6 BF260002 DECAL DO NOT LIFT HOOK 1 DCLDS SERIES UG DE CALL INCLUDES ITEMS W SEE DECAL ILLUSTRATIONS DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 31 DSGPULW DUOSCREED MAIN ASSY DUO SCREED MAIN ASSY OLD STYLE CENTRIFUGAL NEW STYLE CENTRIFUGAL HOUSING REFERENCE ONLY I 45 13 NOTES OLD STYLE CENTRIFUGAL HOUSING ASSEMBLY NO LONGER AVAILABLE IF REPLACEMENT OF ITEM 5A IS REQUIRED ORDER NEW STYLE HOUSING ASSEMBLY ITEM 86 PAGE 32 DSGPULW DUOSCREED OPERATIO
15. AFT 1 14400707003 BELI TIMING 76407 G 300 1 14711202000 VALVE IN 1 14721202000 VALVE EX 1 14751707000 SPRING VALVE 2 1477120H000 RETAINER VALVE SPRING 2 CON O DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 41 HONDA GX35SAT ENGINE CARBURETOR ASSY CARBURETOR ASSY REPLACE HONDA P N 16027ZM3004 ITEM 16 WITH MQ P N BF0239 REPLACE HONDA P N 160312 3004 ITEM 20 WITH MQ P N BF2646 PAGE 42 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 HONDA GX35SAT ENGINE CARBURETOR ASSY CARBURETOR ASSY NO PART PART NAME QTY REMARKS 14 160107 3004 GASKET METERING DIAPHRAGM 2 1601170 003 GASKET PUMP 3 1601320H003 DIAPHRAGM ASSY METERING 48 1601419004 DIAPHRAGM PUMP 5 16015Z0H003 BODY ASSY PUMP INCLUDES ITEMS W 1 1 1 1 6 16017ZM3004 BODY ASSY AIR PURGE 1 7 160182M3802 SCREEN INLET 1 16019ZM3004 VALVE INLET NEEDLE 1 9x 160204 3004 SPRING METERING LEVER 1 10 16021ZM3004 SCREW METERING LEVER PIN 1 11 160227 3004 PIN METERING LEVER 1 12 160232 3004 LEVER METERING 1 134 16024Z0HO03 RING RETAINING 1 144 160257M3004 O RING 1 154 160267M3004 COVER PRIMER PUMP 1 164 299 SCORE IS Q PART ONLY 17 160287M3004 SCREW THROTTLE COLLAR 2 184 16029ZM3004 SCREW PUMP COVER 4 194 160304 3004 S
16. DuoScreed Make sure to saturate the unit with a good amount of form oil Prepare a grid of 5 rebar pins Figure 14 equally spaced approximately every 9 to 11 feet 10 ft screed blade is going to be used space the grade pins every 9 feet if a 12 ft screed blade is required space the grade pins every 11 ft Make sure to drive the pins deeply into the ground Usea string line or laser to setthe pinsto grade height The grade should be to the top of the grade pins Remem ber before any concrete is to be poured make sure that the top of the pins are dead on grade CONCRETE 5 REBAR GRADE PIN FORM Once all the grade pins have been placed correctly and are dead on grade concrete can then be poured on top of grade pins Level and form the concrete as close as possible to grade Mark the top of each pin so that its exact location will be known Use hand trowel to float the edges and plumbing grade pins If chalk lines are used for grade against forms walls or existing concrete float out the grade with hand float along the edge Two workers will be required to assist the DuoScreed operator when making the 12 18 concrete bases one on each side These workers will rake the concrete in toward the center of the DuoScreed away form the bases to avoid changing base elevation STRING LINE SET PINS TO GRADE USING STRING LINE OR LASER TO THE TOPS OF THE PINS MAKING SURE THAT THE TOP OF THE PIN IS D
17. EAD ON GRADE PULL DUOSCREED BACKWARDS BEGIN SCREEDING WORKERS SHOULD KEEP CONCRETE BASE TO GRADE LEVEL AT ALL TIMES Figure 14 DuoScreed On Forms and Grade Pins DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 19 DSGPULW DUOSCREED APPLICATION OPERATION THROTTLE Before placing the DuoScreed in concrete make certain the unit has been setup blade for wet screeding This can be verified by observing that the operator s toes are pointing towards the smooth side of the blade Figure 3 from the operators s position handle bars Set the DuoScreed blade down in the concrete base in the leftmost corner ofthe grid between the two grade pins as shown in Figure 16 Adjust the DuoScreed s handle bar to a height where the operators is not bending over but standing upright with arms extended forward To begin screeding move the engine throttle lever Figure 15 midway between idle and full throttle Notice that the DuoScreed s vibration will cause the blade to sink into the concrete base until it touches the top of the grade pins Pull the DuoScreed from the edge of the grid s top left corner horizontally toward the center Notice that as the DuoScreed passes over the grade pins a small circle of concrete around the grade pins will appear This indicates that the Duoscreed has vibrated the grade pin and that the operators is dead on grade Keep
18. EP 7 C HORIZONTAL SET SCREED BLADE DOWN HORIZONTAL 8 UNFINISHED 8 TO 9 FT WIDE BLADE OVERLAP GINE id ety je a NA ON THE 12 18 INCH BASES HORIZONTAL HORIZONTAL DIRECTION DIRECTION POUR CONCRETE AND FORM TO GRADE HORIZONTAL HORIZONTAL DIRECTION DIRECTION P DUOSCREED BLADE DUOSCREED BLADE MAKE 12 18 INCH BASE LEFT SIDE MAKE 12 18 INCH BASE RIGHT SIDE APPROX 8 9 FT RECTANGULAR GRID STEP 4 STEP 6 STARTING IN THE TOP LEFT CORNER OF GRID STARTING IN THE TOP RIGHT CORNER OF GRID BUILD 18 INCH WIDE PARALLEL CONCRETE BASES BUILD 18 INCH WIDE PARALLEL CONCRETE BASES ACROSS GRADE PINS FROM TOP TO BOTTOM OF GRID ACROSS GRADE PINS FROM TOP TO BOTTOM OF GRID Figure 16 DuoScreed Wet Screeding Application DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 21 DSGPULW DUOSCREED APPLICATION OPERATION Important Tips to Remember W Do not allow the engine to run out of fuel as this may cause problems with starting Always maintain an extra supply of fuel on the job site Always keep the DuoScreed moving backwards during operation Allowing the DuoScreed to vibrate in the same location for too long will cause it to sink into the concrete When using the DuoScreed with low slump dry concrete do not attempt to walk it quickly across the slab Walk slowly to allow the vibratory ac
19. ER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 A Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned The parts numbers and descriptions must match the current parts price list b The list must be typed or computer generated The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 The following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is
20. IG 1 24 0278 TAP BOLT M8 30 4 REPLACES P N BF0125 25 2 RETAINING RING 17 X 1MM 1 26 BF0213 TOOTH WASHER 8 4 27 BF2604LW ECCENTRIC ASSEMBLY PLATE 1 28 BF2610LW STRIP NUTS FOR ALUMINUM CLAMP 1 29 BF2608N SUPPORT BLOCK 2 30 BF0355 WING BOLT M6 X12 3 31 2609 ECCENTRIC COVER 1 32 BF2611KOMPL ECCENTRIC HOUSING INCLUDES ITEMS W 37 BF0129 TAP BOLT M8 X 40 3 38 2614 ECCENTRIC HINGE BUSHING 1 39 BF0177 NUT M12 FINE 1 41 2613 ECCENTRIC CLAMPING BUSH 1 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 33 DSGPULW DUOSCREED MAIN ASSY DUO SCREED MAIN ASSY OLD STYLE CENTRIFUGAL CENTRIFUGAL HOUSING NOTES OLD STYLE CENTRIFUGAL HOUSING ASSEMBLY NO LONGER AVAILABLE IF REPLACEMENT OF ITEM 5A IS REQUIRED ORDER NEW STYLE HOUSING ASSEMBLY ITEM 86 PAGE 34 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 DSGPULW DUOSCREED MAIN ASSY DUO SCREED MAIN ASSY NO PARTNO PART NAME QTY REMARKS 42 BF0175 RETAINING RING M12 1 43 BF2615A ECCENTRIC PLATE SMALL 1 44 BF2615B ECCENTRIC PLATE BIG 1 45 BF0207 COUNTERSUNK HEADSCREW 8 8 M8X25 4 46 2617 PLASTIC PROTECTION CAP M12 3 47 2607 COMPRESSION SPRING FOR CLAMPING STRIP 3 48 BF2605LW ALUMINUM CLAMPING STRIP 1 49 BF0176 WASHER M12X6 3 50 2606 WING B
21. N AND PARTS MANUAL REV 6 12 10 10 DSGPULW DUOSCREED MAIN ASSY DUO SCREED MAIN ASSY NO PARTNO PART NAME QTY REMARKS 1 2648 HANDLE GRIP 2 2 2647 THROTTLE HANDLE 1 3 BF2633LW UPPER OPERATING HANDLE 1 2640435 ENGINE HONDA GX 35SAT 1 5 CENTRIFUGAL CLUTCH HOUSING CP m NO LONGER AVAILABLE S N 0185 AND BELOW ws sss sss SEE NOTE ON DRAWING EEE INCLUDES ITEM W CENTRIFUGAL CLUTCH HOUSING NO LONGER AVAILABLE S N 0185 AND BELOW SEE NOTE ON DRAWING 6x 2 RETAINING RING 17 X 1 S N 0185 AND BELOW IN CENTRIFUGAL HOUSING 2642 BEARING IN CENTRIFUGAL HOUSING S N 0185 AND BELOW 8 0205 RETAINING RING BIG S N 0185 AND BELOW 9 2642 CENTRIFUGAL DRUM T S N 0185 AND BELOW 10 BF2645LW INNER amp OUTER CABLE 87 CMS 1 11 BF2626 CENTRIFUGAL HOUSING CLAMP 1 12 BF2625LW RUBBER HOSE WITH CONNECTORS 1 13 FLEXIBLE SHAFT 1 14 178 SPRING WASHER M6 TYPE B 4 15 165 SOCKET HEAD BOLT M6 X 25 4 16 BF2632LW LOWER OPERATING HANDLE 1 17 0101 SELF LOCKING NUT M8 3 18 BF0155 FLAT WASHER M8 8 19 BF2611 ECCENTRIC HOUSING 1 20 BF1100000008 COUPLING DRIVE PIN 1 21 BF2619 BEARING SMALL 1 22 BF2612 ECCENTRIC SHAFT 1 23 BF2314 BEARING B
22. ND CLUTCH ASSY NO PART NO PART NAME QTY REMARKS 19611202000 FAN 1 22000ZM5003 CLUTCH ASSY 1 2225375003 BOLT CLUTCH 8MM 2 2 3 22254ZM5003 WASHER CLUTCH 8X17 90009Z0H003 SOCKET 5X20 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 49 HONDA GX35SAT ENGINE RECOIL STARTER ASSY RECOIL STARTER ASSY PAGE 50 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 HONDA GX35SAT ENGINE RECOIL STARTER ASSY RECOIL STARTER ASSY NO PART NO PART NAME QTY REMARKS 1 28400707003 STARTER ASSY RECOIL INCLUDES ITEMS W 2 2845170 003 PULLEY RECOIL STARTER 284612 3003 RECOIL STARTER 4 28462ZM3003 ROPE RECOIL STARTER 3 5X40 1 1 1 6 9001820H003 BOLT SOCKET 5X16 1 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 51 HONDA GX35SAT ENGINE FLYWHEEL IGNITION COIL ASSY FLYWHEEL IGNITION COIL ASSY PAGE 52 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 HONDA GX35SAT ENGINE FLYWHEEL IGNITION COIL ASSY FLYWHEEL IGNITION COIL ASSY NO PART NO PART NAME QTY REMARKS 1 30500707013 ASSY IGNITION 1 305227072000 CLIP IGNITION WIRE 1 31110404003 FLYWHEEL 1 32195707000 WIRE STOP SWITCH 1 9001220H005 SOCKETC 4X14 2 9405008000 NUT FLANGE 8MM 1 O PO DSGPULW DUOSCREED
23. OLT 3 51 BF0285 TAP BOLT M8X12 3 52 BF0212 INTERNAL TOOTHING RING M8 8 53 BF0056 RUBBER BUFFER 30X30 M8 4 54 8L0124 BOLT M8X10 4 56 BF2643A GROUND WIRE FOR STOP SWITCH 1 57 2643 PPM Lan INCLUDES ITEMS W oot 2658 START STOP DECAL 59 BF0283 CARRIAGE BOLT M8X50 60 BF0089 SELF LOCKING FLANGE NUT M6 63 BF2635 LOWER ALUMINUM CLAMP 1 2 2 2 65 BF0181 TAP BOLT MOX T wi REPLACES P N 80258 66 BF0100 SELF LOCKING NUT 1 67 BF2635A UPPER ALUMINUM CLAMP 2 68 BF0284 SOCKET HEAD BOLT M6X40 2 69 2636 CLAMP FOR HEIGHT ADJUSTMENT 2 71 BF0167 SCREW M5X16 REPLACES P N BF0261 72 BF0099 SELF LOCKING NUT M5 1 73 BF2637LW SUPPORTING LEG 1 74 BF2644 GAS THROTTLE ADJUSTMENT BOLT 1 75 2639 CLAMP FOR SUPPORTING LEG 1 76 2634 RUBBER PROTECTION CAP FOR SUPPORTLEG 1 78 BF2321H SWITCH BRACKET 1 79 260075 LIFTING HANDLE STEEL 1 80 BF0269 SOCKET HEAD BOLT M5 X12 1 81 BF0206 SQUARE NUTS M8 8 82 26061 SPRING COVER PLATE 1 830 BF0217 RETAINING RING _ S N 0186 AND ABOVE 040 BF2653 COUPLING DRIVE erm S N 0186 AND ABOVE 850 BF2641LOS CENTRIFUGAL HOUSING W BEARING i S N 0186 AND ABOVE 86 2641 CENTRIFUGAL HOUSING COMPLETE INCLUDES ITEMS 0 E S N 0186 AND ABOVE 870 2652 CENTRIFUGAL _ S N 0186 AND ABOVE 880 BF2627 18
24. OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 53 HONDA GX35SAT ENGINE FUEL TANK ASSY FUEL TANK ASSY PAGE 54 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 HONDA GX35SAT ENGINE FUEL TANK ASSY FUEL TANK ASSY NO PART NO PART NAME QTY REMARKS 1 175042M3003 GROMMET FUEL TUBE 1 2 17511202003 TANK FUEL 1 3 1753320H000 RUBBER TANK MOUNTING 4 4 17500202000 jp INCLUDES ITEMS W 9 17620ZM3043 ASSY FUEL TANK 7 17672ZM3003 FILTER FUEL 8 17701204000 TUBE FUEL TANK 1 1 1 9 17702202000 TUBE FUEL RETURN 1 10 9001020H003 BOLT SOCKET 5X30 2 11 9001820H003 BOLT SOCKET 5X16 2 12 91401ZM30063 CLIP TUBE 2 13 9150120H000 COLLAR TANK GUARD 2 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 55 HONDA GX35SAT ENGINE MUFFLER ASSY MUFFLER ASSY PAGE 56 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 HONDA GX35SAT ENGINE MUFFLER ASSY MUFFLER ASSY NO PART PART NAME QTY REMARKS 1 18310202800 MUFFLER uu UM INCLUDES ITEMS W 2 18350707800 ARRESTER SPARK 1 3 18515707300 GUIDE AIR 1 4 18518202000 GUIDE AIR LOWER 1 5 90001702003 BOLT 2 STUD 5X45 5 2 9001820H003 BOLT SOCKET 5X16 2 Tk 90055ZE1000 SCREW TAPPING 4X6 3 8 901365M4901 NUT SELF LOCK 5MM 2
25. OPERATION AND PARTS MANUAL VEL MULTIQUIP MODEL DSGPULW DuoScreed LightWeight HONDA GX35SAT GASOLINE ENGINE Revision 6 12 10 10 To find the latest revision of this CJ publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES DSGPULW DUOSCREED PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents and some dust created by power sanding sawing grinding drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer birth defects and other reproductive harm Some examples of these chemicals are e Leadfromlead basedpaints e Crystallinesilicafrom bricks 9 Cementandother masonry products e Arsenicandchromiumfrom chemically treated lumber Your risk from these exposures varies dependingonhow often youdothistype of work To reduce your exposure to these chemicals ALWAYS work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles PAGE 2 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 DSGPULW DUOSCREED SILICOSSIS WARNING SILICOSIS WARNING Grinding cutting drilling of masonry concrete metal and other materials with silica in their composition may give off dust or mists containing crystalline silica Silica i
26. PRING PUMP 1 20 2646 RPM LIMITER WASHER _ PART ONLY 21 160322M3004 PUMP PRIMER 1 224 160357M3802 FILTER FUEL INLET 1 23 16100707004 CARBURETOR ASST WYB 16 INCLUDES ITEMS VV 24 16221202000 GASKET CARBURETOR 1 20 19631Z0Z000 SHROUD 1 26 9001420H003 BOLT 5X35 2 27 9001820H003 BOLT SOCKET 5X16 2 28 91301ZM3000 O RING 14 8X2 4 1 29 91308Z0H003 O RING 12 3X2 4 1 30 99101ZM50350 JET 35 OPTIONAL 1 30 991017070360 JET 36 OPTIONAL 1 30 991017070370 JET 37 1 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 43 HONDA GX35SAT ENGINE CRANKCASE ASSY CRANKCASE ASSY PAGE 44 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 HONDA GX35SAT ENGINE CRANKCASE ASSY CRANKCASE ASSY NO PART NO PART NAME QTY REMARKS 1 10100707405 CRANKCASE SET 1 2 12310207000 COVER CYLINDER HEAD INCLUDES ITEMS W 12312707300 SEAL HEAD COVER 4 1231420H300 GROMMET HEAD COVER 5 1236720H000 FILTER BREATHER 6 15422707000 TUBE OIL 7 1551020H000 PLATE ASSY OIL OUTLET VAL INCLUDES ITEMS W 8 15571ZM3003 VALVE OIL OUTLET 9 1557220H000 PLATE STOPPER 10 15600ZM3003 ASSY OIL FILLER INCLUDES ITEM W 11 156252 1003 GASKET OIL FILLER 12 15721707000 TUBE BREATHER 13 3191520 003 SPARK PLUG CM
27. Place the front of the power unit over the blade Figure 3 until the front of the clamp is seated within the front blade collar Ease the power unit back to allow the rear clamp to seat itself within the rear blade collar It may be necessary to further loosen the wing nuts to allow the clamp to fit around the blade collar Securely hand tighten each of the three wing nuts The wing nuts are spring loaded to prevent them from coming loose during operation 9 Two handle bar adjustment knobs Figure 5 are located at the base of the steering handle bar Loosen these two knobs to adjust the height of the steering handle bar to a suitable working position 10 The DuoScreed is now ready for operational use HANDLE SAR ADJUSTMENT KNOB Figure 5 Handle Bar Adjustment Knob PAGE 16 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 DSGPULW DUOSCREED ASSEMBLY INSTRUCTIONS Eccentric Weight Adjustment There are two eccentric weights Figure 6 that are supplied with the DuoScreed These weights are located inside the These weights determine the amount of vibration that will travel down the blade Depending on the type of blade that is used will determine the position of the two eccentric weights Reference Figure 7 in determining how your eccentric weights should be eccentric weight compartment which is located at the bottom of u positioned the unit 1 Togain access to the
28. R5H 13 3191620H003 SPARK PLUG CMR6H NGK OPTIONAL 14 9000920H003 BOLT SOCKET 5X20 15 90010404003 BOLT SOCKET 5X32 16 9001320 004 SCREW PAN 4X8 17 90013404003 SCREW PAN 4X8 18 9001720 000 SCREW TAPPET ADJUSTING 19 9001920H003 BOLT SOCKET 5X12 20 90206ZM3000 TAPPET ADJUSTING 21 935000300504 SCREW PAN 3X5 22 9430540102 PIN SPRING 4X10 23 950024120008 CLIP TUBE 012 24 950024130004 CLIP TUBE D13 0 NO NO N N BP DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 45 HONDA GX35SAT ENGINE CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY PAGE 46 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 HONDA GX35SAT ENGINE CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY NO PART NO PART NAME TY REMARKS 1 13010ZM5000 RING SET PISTON 1 2 13101204000 PISTON 1 131117 5000 PISTON 1 4 13310707000 CRANKSHAFT jm INCLUDES ITEMS W 5 9121220H003 OIL SEAL 10X20X5 1 912142M3003 OIL SEAL 15 25 6 1 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 47 HONDA GX35SAT ENGINE COVER AND CLUTCH ASSY FAN COVER AND CLUTCH ASSY PAGE 48 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 HONDA GX35SAT ENGINE COVER AND CLUTCH ASSY FAN COVER A
29. SCREED NOTE PAGE DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 27 DUOSCREED EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST NO PART PART NAME REMARKS 1 12345 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 12348 AR MAKE LOCALLY 4 12349 BEARING 1 S N 23458 AND ABOVE NO Column Unique Symbols All items with same unique symbol 96 or gt the number column belong to the same assembly or kit which is indicated by note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to orde
30. a pressure washer to clean unit Symbol indicates unit complies with European standards Symbol indicates position of eccentric weights depending on blade length Symbol indicates alignment point when attaching blade to main body clamps P N BF260002 POSITIONS 1 2 3 ECCENTRIC WEIGHTS BLADE LENGTH ECCENTRIC WEIGHT POSITION 19 6 600 P N 122 CONTACT MULTIQUIP PARTS DEPT ALL LW blades will use eccentric position number 1 Decal DCL 141 is for HD blades Figure 1 Operation and Safety Decals PAGE 10 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 DSGPULW DUOSCREED SPECIFICATIONS TABLE 1 DUOSCREED SPECIFICATIONS Number of Vibrations Vibration Acceleration 6 23 8 2 9 84 12 30 16 40 18 04 and 19 68 ft Blade Widths HD 1 9 2 5 3 0 3 75 5 0 5 5 and 6 meters 6 8 10 12 14 and 16 ft Blade Widths LW 1 82 2 43 3 04 3 65 4 26 and 4 87 meters Blade Weights HD Approx 2 8 Ib ft 4 2 kg m Blade Weights LW Approx 1 95 Ib ft 2 9 kg m 18 and 20 ft 5 5 and 6 0 meter blade widths will require two power units TABLE 2 ENGINE SPECIFICATIONS Engine Make HONDA Displacement Maximum Output Fuel Unleaded Fuel Tank Capacity 172 gal 65 liters 024 0 028 inch opark Plug Gap 0 x 20 mi opark Plug Type CMR5H NGK Weight Dry 7 34 Ibs 3 33 kg DSGPULW DUOSCREED
31. ain 32 35 Blade ASSBITIDI 36 37 Specification and part number are subject to change without notice Honda GX35SAT Engine Air Cleaner Assembly 38 39 Cam Pulley Assembly 40 41 Carburetor Assembly 42 43 Crankcase Assembly 44 45 Crankshaft and Piston Assembly 46 47 Fan Cover and Clutch Assembly 48 49 Recoil Starter Assembly 50 51 Flywheel and Ignition Coil Assembly 52 53 FUEL 54 55 Assembly 56 57 Engine Top Cover Assembly 58 59 f 60 61 Terms and Conditions Of Sale Parts 62 PAGE 4 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 DSGPULW DUOSCREED PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Effective January 13 2006 Order Internet Dealers Only If you have Account to obtain a Username Order parts on line using Multiquips SmartEquip website and Password E mail us at parts multiquip View Parts Diagrams com Order Parts To obtain an MQ Account
32. all times ll Should the DuoScreed stick to the wet concrete slab DO NOT attempt to lift it Quickly increase engine rpm s while pushing forward on the handles to free the machine PAGE 22 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 DSGPULW DUOSCREED MAINTENANCE Maintenance A CAUTION Pressure Washer DO NOT clean the DuoScreed with a pressure washer NEVER clean the DuoScreed with the engine running 2 Allow the engine to cool down before cleaning DO NOT allow concrete to harden on the DuoScreed Wipe all concrete off the chrome frame and any other parts including the engine of the DuoScreed 3 Use a low pressure water hose soft brush wiping cloth and a mild cleaning detergent and remove all concrete from the DuoScreed Be careful notto get excessive amounts of water in the engine compartment 4 Keep the drive unit free from grease dirt and grime as this can effect the performance of your DuoScreed 30 Day Storage Procedure For storage of the DuoScreed for over 30 days the following is required Drain the fuel tank completely Run the engine until the fuel in the injection system is completely consumed Completely drain used oil from the engine crankcase and fill with fresh clean oil then follow the procedures described in the engine manual for engine storage Cover DuoScreed and engine with plastic covering or equivalent and store in a clean dry
33. altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is hd MULTIQUIP
34. c model or model number variant Indicated by ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 28 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 DSGPULW DUOSCREED SUGGESTED SPARE PARTS DUOSCREED 1 TO 3 UNITS WITH HONDA GX35SAT ENGINE 1 to 3 Units Qty PIN Description _ BF2648 HANDLE GRIP BF2647 THROTTLE GRIP m BF2645LW THROTTLE CABLE BF2621LW FLEXIBLE SHAFT _ BF2609N ECCENTRIC COVER BF2607 COMPRESSION SPRING gt BF2605 ALUMINUM CLAMPING STRIP _ Um WASHER 8 2606 1 2 WING BOLT EE STOP SWITCH BF0325 WING BOLT 6 12 TER 31915Z0H008 SPARK PLUG c 17211707000 ELEMENT AIR i 156007 3003 OIL FILLER IE 28400202003 RECOIL STARTER ASSY 176727 3003 FILTER FUEL I 176207 30
35. contact your District Sales Manager for more information Print Specification Information F r 1 Goto www multiquip com and click on Use the internet and qualify for a 5 Discount 14 Parts to log in and save on Standard orders for all orders which include complete part numbers L p com Order Fax Dealers Only Fax your order in and qualify for a 296 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6 PARTS 7 800 672 7877 Note Discounts Are Subject To Change XJ Order via Phone Domestic US Dealers Call 1 800 427 1244 K Non Dealer Customers IE nuna i Data International Customers should contact parts or 800 427 1244 for help in their local Multiquip Representatives for locating a dealer near you Parts Ordering information 4 When ordering parts please supply Dealer Account Number C Specify Preferred Method of Shipment Dealer Name and Address UPS Fed Ex DHL Shipping Address if different than billing address Priority One v Truck Return Fax Number M Ground Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part NOTICE All o
36. d sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 62 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 1
37. dle move the throttle lever to the up position Fuel Cap Tank Remove the fuel tank cap to add unleaded fuel ONLY DO NOT mix fuel DO NOT over fill Tank holds approximately 172 gallons 65 liters Handle Bar Adjustment Knobs Loosen these two knobs to adjust the handle bar to a suitable working position Handle Bar Used in the steering of DuoScreed Hand Grip When operating the DuoScreed use this hand grip to maneuver the machine Support Stand Latch Use this latch to lock support stand in place when DuoScreed is in operation Support Stand Use this stand to support the DuoScreed when not in use Flexible Drive Shaft Connected to the drive shaft of the engine provides the vibrational force for the eccentric weights 12 16 9 Shock Mounts Used to absorb the vibration generated by the DuoScreed These shock mounts minimize the transfer of vibration to the operator Spring Loaded Wing Nuts Turn these 3 spring loaded wing nuts counterclockwise to release the blade from the aluminum clamping strip turn clockwise to secure the blade to the clamping strip Blades The DuoScreed can be equipped with 2 different type blade styles HD and LW See Table 1 for details Eccentric Cover Encloses the adjustable eccentric weights Press the spring clip tab inward and slide the cover upward to gain access to the eccentric weights Locking Nuts These 3 locking nuts are used in conjunction with th
38. e 3 spring loaded wing nuts which secure the blade to the aluminum clamping strip Important always cover the two outer nuts with the provided plastic cap This will prevent concrete and other debris from entering the quick disconnect system End Caps Allows the DuoScreed to be maneuvered around pipe or obstructions End caps are used with HD blades only Lifting Bar This bar is only for manual lifting on the jobsite Not to be used for manual lifting with a forklift or other lifting device Gasoline Engine This DuoScreed uses a HONDA GX35SAT 1 6 HP gasoline engine Refer to the HONDA owners manual for engine information and related topics DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 13 DSGPULW DUOSCREED COMPONENTS HONDA GX35SAT ENGINE Figure 2 HONDA GX35SAT Components Spark Plug Provides spark to the ignition system Set spark plug gap to 0 6 0 7 mm 0 024 0 028 inch Clean spark plug once a week Muffler Used to reduce noise and emissions DO NOT touch muffler while engine is running let engine cool before performing any maintenance Spark Arrester Prevents sparks from leaving the engine exhaust system which could ignite flammable materials Starter Grip Grip this handle to start engine See engine starting section of this manual Recoil Starter pull rope Type of engine starting method Oil Filler Cap Remove this cap to add engine oil En
39. e used for dust suppression when wet cutting is feasible When the hazards from inhalation of dust mists and fumes cannot be eliminated the operator and any bystanders should always wear a respirator approved by NIOSH MSHA for the materials being used DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 3 DSGPULW DUOSCREED TABLE CONTENTS Multiquip DS Series Vibratory DuoScreed Here s How To Get 3 Table Or tolle 4 Parts Ordering Procedures 9 Rules For Safe Operation 8 9 Operation and Safety Decals 10 R MIU SH a 11 General Information 12 Components DuoScreed 13 Components Honda GX35SAT Engine 14 Assembly Instructions 15 17 ____ 18 Application Operation 19 22 23 24 Troubleshooting DuoScreed 25 Troubleshooting Honds GX35SAT Engine 26 Explanation Of Codes In Remarks Column 28 Suggested Spare 29 Nameplate and Decals 30 31 M
40. ed if necessary readjust the DuoScreed s vibration to meet the condition of the concrete Remember to move rapidly and watch both ends ofthe blade to assure that the blade remains 1 8 to 1 4 of an inch above the concrete base Always keep the workers alert for concrete height changes Shut Down 1 4 NEVER stop the engine suddenly while running at high speed Move the engine throttle lever Figure 15 to the low speed position idle Set the engine ON OFF switch Figure 12 to the OFF position Remove the DuoScreed from the slab surface Cleaning Allow the engine to cool before cleaning When the engine has cooled use a damp and a mild detergent to remove all concrete and foreign debris DO NOT spay the engine with water To remove all concrete and foreign debris from the DuoScreed wash the DuoScreed s blade and frame using water and a mild detergent Remember if form oil was applied before the machine was placed in concrete the cleanup will be much easier PAGE 20 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 DSGPULW DUOSCREED APPLICATION OPERATION 12 18 INCH 12 18 INCH TOP LEFT BASE BASE TOP RIGHT CORNER o N CORNER GRID GRID STEP 7 DUOSCREED BLADE HORIZONTAL HORIZONTAL DIRECTION DIRECTION EE R VERTICAL STEP 1 DIRECTION 5 5 x x AND FORM RECTANGULAR GRID ST
41. gine oil capacity is 0 11 quart 0 1 liters Use SAE 10W 30 FuelTank Holds 65 liters approximately 172 gallon of unleaded gasoline Fuel Filler Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tighten securely DO NOT over fill Priming Bulb Used in the starting of a cold engine or an engine that has run out of fuel Press the priming bulb repeatedly until fuel can be seen inside the clear plastic bulb Air Cleaner Prevents dirt and other debris from entering the fuel system Release latch on side of air filter compartment to gain access to filter element Choke Lever Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture for starting a cold engine PAGE 14 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 DSGPULW DUOSCREED ASSEMBLY INSTRUCTIONS Assembly Instructions This section will explain how to assemble the DuoScreed Itis recommended that you familiarize yourself with the DuoScreed s components For assistance identifying components called out in the text refer to Figure 1 1 DuoScreed is comprised of two major components The power unit Honda GX35SAT Engine and the strike off blade This DuoScreed is equipped with a quick disconnect system with which the power unit can be mounted onto two aluminum clamping strips with ease 2 The aluminum clamping strip retai
42. he likelihood of shaft failure Maneuverability The HD blades have end caps and are available in the lenghts referenced in Table 1 End caps are provided on each side of the DuoScreeds blades to allow the screed to be easily maneuvered around pipes or obstructions End caps are not used on the LW blades Transport To transport your DuoScreed simply unclamp the power unit from its base Additionally the handles can be folded down for storage The power unit weighs approximately 29 16 13 0 kg while the HD blades weigh approximately 2 8 Ibs ft 4 2 kg m and the LW blades weigh 1 95 Ibs ft 2 9 kg m Figure 2 shows the location of the components of the DuoScreed The function of each component is described on the next page PAGE 12 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 DSGPULW DUOSCREED COMPONENTS Figure 2 DuoScreed Components Figure 1 shows the location of the components of the DuoScreed The function of each component is described below 1 10 11 START STOP Switch When starting the engine place this switch in the START position When stopping the engine place in the STOP position Recoil Starter Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly Oil Cap Remove this cap to add engine oil Throttle Control Lever Move the throttle lever to the down position for full throttle max RPM s for engine i
43. igure 11 Priming Bulb Location Figure 8 Fuel Tank 3 Set the engine START STOP switch Figure 12 to the Place the engine in a level position START position Check the engine oil level by unscrewing the engine oil dip Cz stick Figure 9 from its holder START STOP gt SWITCH If oil is not observed at the edge of the oil filler hole fill with oil until oil is present at edge of oil filler hole Remember to add oil slowly to avoid overflowing as the engine oil tank capacity is small OIL DIPSTICK Figure 12 Engine START STOP Switch 4 Pullthe starter rope Figure 13 lightly until you feel resis OIL FILLER HOLE tance the pull briskly Return the starter rope gently Figure 9 Engine Oil Dipstick Oil Filler Hole To start a cold engine move the choke lever Figure 10 to the CLOSED position If restarting a warm engine leave the choke lever in the OPEN position CHOKE LEVER STARTER Figure 13 Engine Starter Rope 5 Oncetheengine has started allow itto idle for 3 to 5 minutes Figure 10 Choke Lever PAGE 18 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 DSGPULW DUOSCREED APPLICATION OPERATION Application Operation 1 Before placing the DuoScreed in concrete for screeding itis a good idea to apply form oil to the blade and all frame parts that may come in contact with the concrete This form oil will become useful when cleaning the
44. ion insulation replace if worn Improper spark plug gap Set to proper gap RT Check switch wiring replace 0 ON OFF switch is shorted conch Ignition coil defective Replace ignition coil Difficult to start fuel is available and Improper spark gap points dirtry aa spark gap and SPARK is present at the spark plug insulation worn or short Replace condenser Spark plug wire broken or short circuiting a SPAIK DEO Flush fuel system and replace 800008 with correct type of fuel Difficult to start fuel is available spark Water or dust in fuel system Flush fuel system is present and compression is normal Air cleaner dirty Clean or replace air cleaner Choke Open Close Choke Suction exhaust valve stuck or protruded Piston ring and or cylinder worn m piston lis angol Difficult to start fuel is available spark is present and compression is low Cylinder head and or spark plug not Torque cylinder head bolts and tightened properly spark plug Head gasket and or spark plug gasket Replace head and spark plug damaged gaskets Fuel not available in fuel tank Fill with correct type of fuel Fuel filter clogged Replace fuel filter No fuel present inside priming bulb Fuel tank cap breather hole clogged Clean or replace fuel tank cap Air in fuel line Bleed fuel line PAGE 26 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 DSGPULW DUO
45. ning plate is located at the base of the power unit This clamping strip is what holds the blade in place with the aid of three quick disconnect spring loaded wing nuts Figure 3 that can either be tighten or loosened by hand LARGE ALUMINUM CLAMPING STRIP WET SCREED SIDE BLADE SIDE VIEW Determine whether you will be using the DuoScreed on forms or as a wet screed This will decide how the power unit will be mounted If the DuoScreed will be used as a wet screed the wing nuts should be located above the smooth edge of the blade If the DuoScreed will be used on forms Figure 3 the wing nuts should be located above the curled edge of the blade Loosen each of the three wing nuts about 1 4 inch 8 mm Itis not necessary to completely remove the wing nuts from the aluminum clamping strip Locate the two red indicator arrows Figure 4 on the top of the blade The power unit should be placed squarely between the two markers WASHER WING NUT SMALL ALUMINUM CLAMPING STRIP LOADED SPRING FORM TO FORM SCREED SIDE Figure 3 Blade Quick Disconnect System DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 15 DSGPULW DUOSCREED ASSEMBLY INSTRUCTIONS LARGE CLAMPING STRIP RED ALIGNMENT ARROW BLADE NOTE ALIGN POWER UNIT BETWEEN TWO RED MARKERS UNIT RED ALIGNMENT ARROW BLADE BLADE COLLAR MY 7 Figure 4 Blade Mounting Diagram
46. of cooling air NEVER operate the DuoScreed in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the engine and may cause injury to people The DuoScreed s engine gives off DEADLY carbon monoxide gas ame Always refuel in a well ventilated area away from sparks and open flames M Always use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine NEVER operate the DuoScreed in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death Topping off to filler port is dangerous as it tends to spill fuel Wipe up any spilled fuel immediately PAGE 8 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 DSGPULW DUOSCREED RULES FOR SAFE OPERATION e Z ALWAYS read understand and follow procedures in Operators Manual before attempting to operate equipment ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using DuoScreed Refer to the HONDA Engine Owner s Manual for engine technical questions or information NEVER use accessories or attachments which
47. parts to prevent injury PAGE 6 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 DSGPULW DUOSCREED SAFETY MESSAGE ALERT SYMBOLS 4 Accidental Starting 4 Respiratory Hazard OFF ALWAYS place the engine ON OFF switch in 7 the OFF position when the DuoScreed is not in use ALWAYS wear approved respiratory protection Equipment Damage Messages 4 Sight and Hearing hazard Other important messages are provided throughout this manual to help prevent damage to your DuoScreed other property or the surrounding environment gt T ALWAYS wear approved eye and hearing protection This DuoScreed other property or the surrounding environment could be damaged if you do not follow instructions DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 7 DSGPULW DUOSCREED RULES FOR SAFE OPERATION AX DANGER READTHIS MANUAL Failure to follow instructions in this manual may lead to serious injury or even DEATH This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the MQ DSGPULW DuoScreed General Safety DO NOT operate or service this equipment before reading this entire The operator MUST BE familiar with proper safety precautions and operations techniques before using
48. r PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by SIN XXXXX AND BELOW SIN XXXX AND ABOVE SIN XXXX TO S N XXX Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specifi
49. rce of the vibrator is set too low The chosen width of the blade is too large The DuoScreed when used as a form to form screed vibrates too much and Selected blade and eccentric weights do does not travel smoothly across the rail not match supports Walk backwards at a faster Operator moving too slowly m Concrete looks WAVY as the screed pues blade passes over IL Too much vibration for the type of Reduce engine speed and walk concrete backwards at a faster pace Have workers shape the concrete close as possible to Concrete too high or low on one side grade Maintain about 1 inch of concrete accross the front of the blade at all times Adjust eccentric weights to match selected blade width Reference Figure 7 Leaving HIGH or LOW spots during wet screeding Each end of the blade must ride on the same surface Blade digs into wet concrete Is blade positioned correctly Either each end of the blade rides on forms or concrete wet screed not both DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 25 DSGPULW DUOSCREED TROUBLESHOOTING TABLE 5 ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE SOLUTION m Check gap insulation or Spaik Plug Bridging replace spark plug i Difficult to start fuel is available but no Carbon deposit on spark plug Clean or replace spark plug Short circuit due to deficient spark plug Check spark plug insulat
50. rders are treated as Standard Orders and will ship the same day if received prior to 3PM PST AVA VA AYA Ga IS WE ACCEPT ALL MAJOR CREDIT CARDS gt A m N DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 PAGE 5 DSGPULW DUOSCREED SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY ANDTHE SAFETY OF OTHERS Safety precautions should be followed at all times when operating this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others This Owner s Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model DSGPULW LightWeight LW DuoScreed Refer to the engine manufacturers instructions for data relative to its safe operation this screed ensure that the operatin individual has read and understands all instructions in this manual Before usin SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded by one of three words DANGER WARNING or CAUTION You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions You be KILLED or SERIOUSLY INJURED I you DO NOT follow these directions You CAN be INJURED
51. s a basic component of sand quartz brick clay granite and numerous other minerals and rocks Repeated and or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases including silicosis In addition California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer When cutting such materials always follow the respiratory precautions mentioned above RESPIRATORY HAZARDS Grinding cutting drilling of masonry concrete metal and other materials can generate dust mists and fumes containing chemicals known to cause serious or fatal injury or illness such as respiratory disease cancer birth defects or other reproductive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used review the material safety data sheet and or consult your employer the material manufacturer supplier governmental agencies such as OSHA and NIOSH and other sources on hazardous materials California and some other authorities for instance have published lists of substances known to cause cancer reproductive toxicity or other harmful effects Control dust mist and fumes at the source where possible In this regard use good work practices and follow the recommendations of the manufacturers or suppliers OSHA NIOSH and occupational and trade associations Water should b
52. the slab and consolidate the concrete beneath the surface Blades The DuoScreed can utilize various blade widths The type of blades are defined as heavy duty HD or lightweight LW The widths can range anywhere from 6 20 feet 1 82 6 00 meters See Table 1 for more detailed information Since different length blades will require varying amounts of vibration the DuoScreed features adjustable eccentric weights It is also recommended that two power units be used if 18 20 foot 5 48 6 0 meters blades are required Some blade widths may not be available Please contact MQ unit sales for available blades The blade of the DuoScreed offer a unique design with two distinct edges and is manufactured from reinforced extruded aluminum alloy A curled edge is provided for applications that allow the blade to ride on top of forms or rails A smooth edge is provided for wetscreed applications where the machine rides entirely on concrete Plastic end caps allow the blade to maneuver around obstructions without marring the surface Engine The Multiquip DuoScreed is equipped with a Honda Model GX35SAT 1 6 mini 4 cycle gasoline engine This engine is lightweight and requires no fuel mixing Drive System The Honda 1 6 HP engine drives a flexible shaft that requires no greasing Its short one piece design runs directly to the vibrator housing and does not bend This type of design eliminates a major source of friction and reduces t
53. tion to consolidate and level the slab surface When using the DuoScreed with high slump wet concrete you will be able to walk the machine across the slab at a faster pace In applications where the Duoscreed is being used as a wet screed it is recommended that grade or height of the concrete slab be adjusted with a laser device Proper vibratory force is essential to producing a level hard durable slab If the DuoScreed is vibrating too strongly the eccentric weights will require adjustment Refer to the troubleshooting section of this manual When screeding using forms or rails always size your screed blade appropriately for the job It is best to have the blade extend beyond the forms by about 6 inches on each side When screeding make sure the blade is kept straight DO NOT let blade turn E DO NOT run the DuoScreed with one part of the blade on forms and the other on base The blade must either be placed on forms or float wet screeding but not a combination of the two techniques WEDO NOT stand in the concrete with the engine throttle engaged This will cause the DuoScreed to sink li If the concrete appears too wavy you are moving too slowly increase your backing up speed Always keep the workers back far enough too allow the operator to see the cutting face of the blade as it rides on the wet screed base he operator should keep the screed blade about 1 8 to 1 4 inch above the concrete base at
54. ver Check the filter to be sure that it is clean and good condition CHOKE LEVER FILTER AIR CLEANER BODY LOWER TABS Figure 16 Air Cleaner Spark Plug 1 Make sure the engine is off and cool 2 Disconnect the spark plug cap Figure 17 and remove any dirt from around the spark plug area SPARK PLUG SPARK PLUG CAP Figure 17 Spark Plug Removal 3 4 6 Remove the spark plug with 5 8 inch wrench Inspect the spark plug Replace it if the electrodes are worn or if the insulator is cracked or chipped Clean the spark plug with a wire brush if you are going to reuse it Set the spark plug gap Figure 18 using a suitable gauge The gap should be between 0 024 0 028 inch 0 60 0 70 mm 0 024 0 028 in 0 60 0 70 mm Figure 18 Spark Plug Gap Carefully install the spark plug by hand to avoid cross threading the tighten Attach spark plug cap PAGE 24 DSGPULW DUOSCREED OPERATION AND PARTS MANUAL REV 6 12 10 10 DSGPULW DUOSCREED TROUBLESHOOTING TABLE 4 DUOSCREED TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE SOLUTION Adjust the eccentric weights per Figure 7 or increase engine speed There is excessive amounts of concrete Remove the excessive concrete 2 smoothed the proper way along the leading edge of the blade from the blade Work with a smaller blade Remember maximum width is 20 ft 2 engines The centrifugal fo
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