MTD 500, 510 Log Splitter User Manual
Contents
1. Dirty air cleaner 2 Clean or replace air cleaner 3 Carburetor not adjusted properly 3 See authorized service dealer NOTE For repairs beyond those listed above contact your nearest authorized service center Hydraulic Cylinder Troubleshooting Problem Cause Remedy Cylinder rod will not move 1 Broken drive shaft 1 See authorized service dealer 2 Shipping plugs left in hydraulic 2 Disconnect hydraulic hoses remove hoses shipping plugs reconnect hoses 3 Set screws in coupling not adjusted 3 See operator s manual for correct properly adjustment 4 Loose shaft coupling 4 Correct engine pump alignment as necessary 5 Gear sections damaged 5 See authorized service dealer 6 Damaged relief valve 6 See authorized service dealer 7 Hydraulic lines blocked 7 Flush and clean hydraulic system 8 Incorrect oil level 8 Check oil level 9 Damaged directional valve 9 See authorized service dealer 10 Blocked directional valve 10 Flush and clean hydraulic system Slow cylinder shaft speed 1 Gear sections damaged 1 See authorized service dealer while extending and 2 Excessive pump inlet vacuum 2 Make certain pump inlet hoses are clear retracting and unblocked use short large diameter inlet hoses 3 Slow engine speed 3 See authorized service dealer 4 Damaged relief valve 4 See authorized service dealer 5 Incorrect oil level 5 Check oil level 6 Contaminat2. with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death General Practices Read understand and follow all instructions on the machine and in the manual s before attempting to assemble and operate Keep this manual in a safe place for future and regular reference and for ordering replacement parts Be familiar with all controls and proper operation Know how to stop the machine and disengage them quickly Never allow children under 16 years to operate this machine Children 16 years and over should read and understand instructions and safety rules in this manual and should be trained and supervised by a parent Never allow adults to operate this machine without proper instruction Many accidents occur when more than one person operates the machine If a helper is assisting in loading logs never activate the control until the helper is a minimum of 10 feet from the machine Keep bystanders helpers pets and children at least 20 feet from the machine while it is in operation Never allow anyone to ride on this machine Never transport cargo on this machine Hydraulic log splitters develop high fluid pressures during operation Fluid escaping through a pin hole opening can penetrate your skin and cause blood pois
3. assembly will slide on the beam e Tighten the jam nuts securely against the side of the wedge to hold the adjustment bolts in this position Gib Periodically remove and replace the gibs Spacers between the wedge assembly and the back plate See Figure 10 NOTE The gibs may be rotated and or turned over for even wear e Loosen the lock nuts under each back plate and slide the gibs out e Turn or replace the gibs e Reassemble the back plate and secure with the lock washers and lock nuts e Readjust the bolts on the side of the wedge assembly Figure 1 SECTION 6 MAINTAINING YOUR LOG SPLITTER WARNING Before cleaning lubricating repairing or inspecting disengage the control lever and stop engine Disconnect the spark plug wire and ground it against the engine to prevent unintended starting Always wear safety glasses during operation or while performing any adjustments or repairs Conditions That Will Void Warranty 1 Failure to maintain proper fluid level in reservoir 2 Changing the relief valve setting or pressure adjustment of control valve without proper knowledge and instruction from the factory Disassembling the pump Use of incorrect hydraulic fluid Allowing the flexible pump coupler to deteriorate oR w WARNING Higher pressure could cause the hoses to burst cylinder to rupture and intense fluid to be released which could result in serious personal injury without proper and reg
4. authorized channels of export distribution f Replacement parts that are not genuine MTD parts g Transportation charges and service calls No implied warranty including any implied warranty of merchantability of fitness for a particular purpose applies after the applicable period of express written warranty above as to the parts as identified No other express warranty whether written or oral except as mentioned above given by any person or entity including a dealer or retailer with respect to any product shall bind MTD During the period of the warranty the exclusive remedy is repair or replacement of the product as set forth above The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale MTD shall not be liable for incidental or consequential loss or damage including without limitation expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions or limitations may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of safety features of the product shall void this warranty You assume the risk and liability for loss damage or injury to you and your
5. will cause problems Store unit in a clean dry area Do not store next to corrosive materials such as fertilizer i ie NOTE f storing in an unventilated or metal storage e Wipe unit with an oiled rag to prevent rust shed be certain to rustproof the equipment by coating especially on the wedge and the beam with a light oil or silicone SECTION 8 TROUBLESHOOTING Problem Cause Remedy Engine fails to start 1 Spark plug wire disconnected 1 Connect wire to spark plug 2 Fuel tank empty or stale fuel 2 Fill tank with clean fresh gasoline 3 Throttle control lever not in correct 3 Move throttle lever to FAST position starting position 4 Choke if equipped notin CHOKE 4 Move choke to CHOKE position position 5 Engine if equipped with primer not 5 Prime engine primed properly 6 Blocked fuel line 6 Clean fuel line 7 Faulty spark plug 7 Clean adjust gap or replace Engine runs erratic 1 Spark plug wire loose 1 Connect and tighten spark plug wire 2 Unit running on CHOKE if so 2 Move choke lever to OFF position equipped 3 Blocked fuel line or stale fuel 3 Clean fuel line fill tank with clean fresh gasoline 4 Water or dirt in fuel system 4 Drain fuel tank Refill with fresh fuel 5 Dirty air cleaner 5 Clean or replace air cleaner 6 Carburetor out of adjustment 6 See authorized service dealer Engine overheats 1 Engine oil level low 1 Fill crankcase with proper oil 2
6. Adjustable Gib 54 727 0502 High Pressure Hydraulic Hose 14 710 1260A LD Screw 5 16 18 x 75 55 781 0788 Tongue Assembly 15 781 1054 Cylinder Support Bracket 56 747 1261 Latch Rod 16 681 0173 Beam Assembly 57 781 1045 Latch 17 736 0300 Flat Washer 406 ID x 875 OD 58 732 3127 Compression Spring 18 710 0654A Hex Washer Screw 3 8 16 x 1 0 59 736 0169 L Washer 3 8 19 781 0791 Dislodger 60 781 0538tT Hose Guard 20 781 0790 Back Plate 61 710 0944 Hex Cap Screw 3 8 16 x 4 25 21 736 0921 Lock Washer 1 2 62 736 0262 Flat Washer 385 ID x 870 OD 22 727 0443 Return Hose 3 4 ID x 44 Lg 63 750 0497 Spacer 375 ID x 625 OD 23 726 0132 Hose Clamp 5 8 64 681 04030 Hitch Coupling Assembly 24 737 0316 Filter Housing 65 713 0433 Chain 25 723 0405 Oil Filter 66 712 0375 Hex Lock Nut 3 8 16 26 734 0873 Hub Cap 67 711 0813 Clevis Pin 27 714 0162 Cotter Pin 68 736 0185 Flat Washer 375 ID x 738 OD 28 712 0359 Slotted Nut 3 4 16 69 732 0194 Spring Pin 29 634 0186 Wheel Assembly 70 781 0789 Jack Stand 30 736 0351 Flat Washer 760 ID x 500 OD 71 715 0120 Spiral Pin 31 737 0312 Adapter 3 4 14 72 710 1238T Hex Bolt 5 16 18 x 0 875 32 710 1338 Hex Screw 5 16 24 x 3 25 73 710 3038T Hex Bolt 5 16 18 x 0 875 33 737 0348A Vented Dipstick 74 712 3010T Hex Nut 5 16 18 34 1711 1587 Clevis Pin 75 731 2496T Black Fender 35 781 0690 Lock Rod 76 736 0119T Lock Washer 36 714 0470 Cotter P
7. Operator s Manual Log Splitter Model Series 500 amp 510 IMPORTANT Read safety rules and instructions carefully before operating equipment Warning This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 368022 Cleveland Ohio 44136 9722 MTD LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 PRINTED IN U S A FORM NO 770 10509E 5 2004 TABLE OF CONTENTS Content Page Content Page Important Safe Operation Practices 3 Maintaining Your Log Splitter 10 Assembling Your Log Splitter 5 Storing Your Log Splitter 12 Know Your Log Splitter 7 Trouble Shooting 12 Operating Your Log Splitter 8 Illustrated Parts List 14 Adjusting Your Log Splitter 10 Warranty 16 FINDING MODEL NUMBER This Operator s Manual is an important part of your new log splitter It will help you assemble prepare and maintain the unit
8. coupling half e Slide new engine coupling half onto the engine shaft until the end of the shaft is flush with the inner portion of the coupling half There must be space between end of the engine support bracket and coupling half Tighten set screw e Install pump coupling half and key on pump shaft Rotate coupling half until set screw faces opening in shield Do not tighten set screw e Install nylon spider onto engine coupling half e Align pump coupling half with nylon spider by rotating engine using starter handle Slide coupling half into place while guiding three mounting bolts through holes in pump support bracket e Secure with nuts and washers removed earlier e Set 010 to 060 clearance between the nylon spider and the engine coupling half by sliding a matchbook cover between the nylon spider and the engine coupling half and moving pump coupling half as needed Secure pump coupling half with set screw See Figure 11 NOTE Make certain proper clearance is obtained before tightening set screw Gear Pump Set Screw Steel Coupling Halves Nylon Spider Insert Clearance Figure 11 Tires See sidewall of tire for recommended pressure Maximum tire pressure under any circumstances is 30 p s i Maintain equal pressure on all tires A WARNING Excessive pressure over 30 p s
9. e and the square end placed toward the end plate When splitting in the vertical position stabilize the log before moving the control Split as follows a Place log on the end plate and turn until it leans against the beam and is stable b When splitting extra large or uneven logs the log must be stabilized with wooden shims or split wood between the log and end plate or ground Always keep fingers away from any cracks that open in the log while splitting They can quickly close and pinch or amputate your fingers Keep your work area clean Immediately remove split wood around the machine so you do not stumble over it Never move this machine while the engine is running This machine should not be towed on any street highway or public road without checking the existing federal state or local vehicle requirements Any licensing or modifications such as taillights etc needed to comply is the sole responsibility of the purchaser If a Statement of Origin is required in your state see your local dealer 16 Do not tow machine faster than 45mph 17 See Transporting the Log Splitter section in this manual for proper towing instructions once all federal local or state requirements are met Maintenance and Storage 1 Stop the engine disconnect the spark plug and ground it against the engine before cleaning or inspecting the machine 2 Stop the engine and relieve hydraulic system pressure before repairing or adjusting
10. ed oil 6 Drain oil clean reservoir and refill 7 Directional valve leaking internally 7 See authorized service dealer 8 Internally damaged cylinder 8 See authorized service dealer Leaking cylinder 1 Broken seals 1 See authorized service dealer 2 Scored cylinder 2 See authorized service dealer Engine runs but wood will 1 Small gear section damaged 1 See authorized service dealer not split or wood splits too 2 Pump check valve leaking 2 See authorized service dealer slowly 3 Excessive pump inlet vacuum 3 Make certain pump inlet hoses are clear and unblocked 4 Incorrect oil level 4 Check oil level 5 Contaminated oil 5 Drain oil clean reservoir and refill 6 Directional valve leaking internally 6 See authorized service dealer 7 Overloaded cylinder 7 Do not attempt to split wood against the grain 8 Internally damaged cylinder 8 See authorized service dealer Engine stalls during 1 Low horsepower weak engine 1 See authorized service dealer splitting 2 Overloaded cylinder 2 Do not attempt to split wood against the grain or see authorized service dealer Engine will not turn or 1 Engine pump misalignment 1 Correct alignment as necessary stalls under low load 2 Frozen or seized pump 2 See authorized service dealer conditions 3 Low horsepower weak engine 3 See authorized service dealer 4 Hydraulic lines blocked 4 Flush and clean hydraulic system 5 Blocked directional valve 5 Flus
11. edge before each use with engine oil The wedge plate on the log splitter is designed so the gibs on the side of the wedge plate can be removed and rotated and or turned over for even wear e Make certain to readjust the adjustment bolts so wedge moves freely but no excess space exists between the wedge plate and the beam Hose Clamps e Check before each use if hose clamps on the suction hose attached to the side of the pump are tight Check the hose clamps on the return hose at least once a season Engine Refer to the engine manual for all maintenance needs Flexible Pump Coupler The flexible pump coupler is a nylon spider insert located between the pump and the engine shaft Over time the coupler will harden and deteriorate Replace the coupler if you detect vibration or noise coming from the area between the engine and the pump If the coupler fails completely you will experience a loss of power IMPORTANT Never hit the engine shaft in any manner as a blow will cause permanent damage to the engine e Remove the three nuts and lock washers that secure the pump to the coupling shield Two nuts are at the bottom corners and one is in the top center e Remove the pump e Rotate the engine by slowly pulling starter handle until engine coupling half set screw is visible Loosen set screw using allen wrench and slide coupling half off engine shaft e Loosen set screw on pump coupling half and remove
12. fittings hoses tubing or other system components 3 To prevent fires clean debris and chaff from the engine and muffler areas If the engine is equipped with a spark arrester muffler clean and inspect it regularly according to manufacturers instructions Replace if damaged 4 Periodically check that all nuts and bolts hose clamps and hydraulic fittings are tight to be sure equipment is in safe working condition 5 Check all safety guards and shields to be sure they are in the proper position Never operate with safety guards shields or other protective features removed 6 The pressure relief valve is preset at the factory Do not adjust the valve 7 Never attempt to move this machine over hilly or uneven terrain without a tow vehicle or adequate help 8 For your safety replace all damaged or worn parts immediately with original equipment manufacturer s O E M parts only Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety 9 Donotalter this machine in any manner alterations such as attaching a rope or extension to the control lever or adding to the width or height of the wedge may result in personal injury Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine Some of the safety labels are reproduced here Always follow direction
13. for best performance Please read and understand what it says equipment and copy the information from it in the space provided below A sample model plate is also given below You can locate the model plate by standing behind the unit and looking down at the hydraulic tank This information will be necessary to use the manufacturer s web site and or help from the Customer Support Department or an authorized service dealer amp Before you start assembling your new equipment please locate the model plate on the Copy the model number here Copy the serial number here MTD LLC M D P 0 BOX 361131 CLEVELAND OH 44136 30 220 4683 lo 3 www mtdproducts com 800 800 7310 CUSTOMER SUPPORT Please do NOT return the unit to the retailer from where it was purchased without first contacting Customer Support If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit you can seek help from the experts Choose from the options below Visit mtdproducts com for many useful suggestions Click on Customer Support button and lt you will get the four options reproduced here Click on the appropriate button and help is immediately available a oee e Find Answers p to search our knowledge base Sear l oduct keyword or phrase The answer you are YmysStuf The answer you are Login to check the status of your questions looking for c
14. h and clean hydraulic system Leaking pump shaft seal 1 Broken drive shaft 1 See authorized service dealer 2 Engine pump misalignment 2 Correct alignment as necessary 3 Gear sections damaged 3 See authorized service dealer 4 Poorly positioned shaft seal 4 See authorized service dealer 5 Plugged oil breather 5 Make certain reservoir is properly vented NOTE For repairs beyond those listed here contact your nearest authorized service center PARTS LIST FOR MODEL SERIES 500 AND 510 SECTION 9 14 Model Series 500 and 510 A Part No Part Description on Part No Part Description 1 718 0773 Hydraulic Cylinder 42 781 0682 Log Tray 2 727 0634 Hydraulic Tube 43 681 0161 Frame Assembly 3 710 1018 Hex Cap Screw 1 2 20 x 2 75 44 710 0521 Hex Bolt 3 8 16 x 3 4 737 0192 90 Degree Solid Adapter 45 719 0353 Coupling Shield 5 718 0481 Control Valve 46 714 0122 Square Key 3 16 x 75 6 737 0153 Return Elbow 47 718 0686 Flexible Coupling 7 737 0238 Nipple Pipe 1 2 14 48 712 0123 Hex Nut 5 16 24 t 8 710 1806 Hex Cap Screw 1 2 13 x 3 25 49 781 0097 Rear Coupling Support Bracket 9 719 0550 Wedge Assembly 50 736 0119 Lock Washer 5 16 ID 10 712 0239 Lock Nut 1 2 20 51 727 0633 Hose 11 712 0711 Hex Jam Nut 3 8 24 52 718 0683 Gear Pump 11gpm 12 710 0459A Hex Cap Screw 3 8 24 x 1 5 53 737 0329 45 Degree Elbow Fitting 13 781 0351
15. i when seating beads may cause tire rim assembly to burst with force sufficient to cause serious injury Refer to sidewall of tire for recommended pressure SECTION 7 STORING YOUR LOG SPLITTER Prepare your log splitter for storage at the end of the season or if the log splitter will not be used for 30 days or more WARNING Never store machine with fuel A in the fuel tank inside of building where fumes may reach an open flame or spark or where H ignition sources are present such as hot water and space heaters furnaces clothes dryers stoves electric motors etc e Clean the log splitter thoroughly g NOTE We do not recommend the use of pressure washers or garden hose to clean your unit They may cause damage to the log splitter components or the engine The use of water will result in shortened life and reduce serviceability Drain fuel tank Always drain fuel into approved container outdoors away from open flame Be sure that engine is cool before draining the fuel Do not smoke while handling fuel Start the engine and let it run until the fuel lines and carburetor are empty Remove spark plug Holding a rag over the cylinder hole pour approximately 1 2 ounce approximately one tablespoon of engine oil into cylinder and crank slowly to distribute the oil Replace spark plug Do not store gasoline from one season to another Replace your gasoline can if it starts to rust Rust and or dirt in the gasoline
16. ide where there is an open flame spark or pilot light as on a water heater space heater furnace clothes dryer or other gas appliances j Allow machine to cool 5 minutes before storing Operation 1 10 11 12 13 14 15 Before starting this machine review the Safety Instructions Failure to follow these rules may result in serious injury to the operator or bystanders Never leave this machine unattended with the engine running Do not operate machine while under the influence of alcohol drugs or medication Never allow anyone to operate this machine without proper instruction Always operate this machine with all safety equipment in place and working Make sure all controls are properly adjusted for safe operation Do not change the engine governor settings or overspeed the engine The governor controls the maximum safe operating speed of the engine When loading a log always place your hands on the sides of the log not on the ends and never use your foot to help stabilize a log Failure to do so may result in crushed or amputated fingers toes hand or foot Use only your hand to operate the controls Never attempt to split more than one log at a time unless the ram has fully extended and a second log is needed to complete the separation of the first log For logs which are not cut square the least square end and the longest portion of the log should be placed toward the beam and wedg
17. in 77 736 0371T Flat Washer 37 726 0214 Push Cap 78 781 1024tT Fender Mounting Bracket 38 732 0583 Compression Spring 79 781 0526 Hose Guard 39 781 0686 Log Tray Bracket 80 712 3022 Hex Lock Nut 1 2 13 40 710 3097 Carriage Bolt 3 8 16 x 1 0 81 736 0116 Flat Washer 635 x 93 x 06 41 712 0798 Hex Nut 3 8 16 tlf Equipped 15 MANUFACTURER S LIMITED WARRANTY FOR ForA ForA Growing World World MTD The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States its possessions and territories MTD warrants this product against defects in material and workmanship for a period of two 2 years commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in materials or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator s Manual furnished with the product and has not been subject to misuse abuse commercial use neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any part accessory or attachment not approved by MTD for use with the product s covered by this manual will void your warranty as to any resulting damage Normal wear parts a
18. ion of the controls on the engine Stopping Engine e Move throttle control lever to STOP or OFF position e Turn off the engine switch if so equipped e Disconnect spark plug wire and ground against the engine to prevent unintended starting IMPORTANT Your log splitter is shipped with motor oil in the engine However you MUST check the oil level before operating Be careful not to overfill SECTION 4 OPERATING YOUR LOG SPLITTER WARNING Read understand and follow all instructions and warnings on the machine and in this manual before operating WARNING Wear leather work gloves safety shoes ear protection and safety glasses when operating a log splitter Ensure safe footing Gas and Oil Fill Up e Service the engine with gasoline and oil as instructed in the engine manual packed with your log splitter Read instructions carefully WARNING Use extreme care when handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel machine indoors or while the engine is hot or running IMPORTANT Your log splitter is shipped with motor oil in the engine However you MUST check the oil level before operating Be careful not to overfill NOTE Gasoline can be added to the engine when the log splitter is in either the horizontal or vertical position However there are less obstructions when the unit is in the vertical position Starting Engine e Attach spark plug wire to spark plug Make ce
19. izontal or vertical position and lock in place with the appropriate locking rod e Block the front and back of both wheels e Place the log against the end plate and only split wood in the direction of the grain e To stabilize the log place your hand only on sides of log Never place hand on the end between the log and the splitting wedge e Only one adult should stabilize the log and operate the control handle so the operator has full control over the log and the splitting wedge Control Handle 1 Move control handle FORWARD or DOWN to split wood 2 Release the control handle to stop the wedge movement 3 Move control handle BACK or UP to return the wedge Log Dislodger e The log dislodger is designed to remove any partially split wood from the wedge This may occur while splitting large diameter wood or freshly cut wood WARNING Never remove partially split wood from the wedge with your hands Fingers may become trapped between split wood e To remove partially split wood from wedge move control handle to REVERSE position until wedge is fully retracted to allow split wood portion to contact the log dislodger e Once removed from wedge with log dislodger split wood from opposite end or in another location Vertical Position e Pull the horizontal beam lock out to release the beam and pivot the beam to the vertical position e To lock the beam in the vertical position pull out on the vertical beam lock and r
20. me caution unpacking A this machine Some components are very heavy and will require additional people or mechanical handling equipment Loose Parts In Carton e Tongue assembly e Tail light kit optional Before Assembly e Disconnect the spark plug wire and ground against the engine to prevent unintended starting NOTE Reference to right or left hand side of the log splitter is observed from the operating position Assembling the Tongue Attaching the Jack Stand e The jack stand is shipped in the transport position Remove the spring clip and clevis pin and pivot the jack stand towards the ground to the operating position e Secure the jack stand in position with the clevis pin and spring clip See Figure 1 S Lock Washer Hex Nut Lock Washer Figure 1 Attaching the Tongue e With the log splitter still standing upright remove two hex bolts lock washers and hex nuts from the end of the tongue See Figure 1 e Align the holes in the tongue with the holes in the tank bracket and secure with hardware just removed See Figure 1 NOTE High pressure hose must be above the tongue assembly on the log splitter Connecting Cylinder to Beam e The log splitter is shipped with the beam in the vertical position Pull out the vertical lock rod rotate it back and pivot the beam to the horizontal position until it locks See Figure 2 Figure 2 e Disconnect the dislodger from the beam weld bracke
21. oning gangrene or death Give attention to the following instructions at all times a Donotcheck for leaks with your hand b Donot operate machine with frayed kinked cracked or damaged hoses fitting or tubing c Stop the engine and relieve hydraulic system pressure before changing or adjusting fittings hoses tubing or other system components d Donotadjust the pressure settings of the pump or valve Leaks can be detected by passing cardboard or wood while wearing protective gloves and safety glasses over the suspected area Look for discoloration of cardboard or wood If injured by escaping fluid see a doctor immediately Serious infection or reaction can develop if proper medical treatment is not administered immediately Keep the operator zone and adjacent area clear for safe secure footing If your machine is equipped with an internal combustion engine and it is intended for use near any unimproved forest brush or grass covered land the engine exhaust should be equipped with a spark arrester Make sure you comply with applicable local state and federal codes Take appropriate fire fighting equipment with you 9 This machine should be used for splitting wood only do not use it for any other purpose 10 Follow the instructions in the manual s provided with any attachment s for this machine Preparation 1 Always wear safety shoes or heavy boots 2 Always wear safety glasses or safety goggles during
22. operating this machine 3 Never wear jewelry or loose clothing that might become entangled in moving or rotating parts of the machine 4 Make sure machine is on level surface before operating 5 Always block machine to prevent unintended movement and lock in either horizontal or vertical position 6 Always operate this machine from the operator zone s specified in the manual 7 Logs should be cut with square ends prior to splitting 8 Use log splitter in daylight or under good artificial light 9 To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change immediately a Use only an approved gasoline container b Extinguish all cigarettes cigars pipes and other sources of ignition c Never fuel machine indoors d Never remove gas cap or add fuel while the engine is hot or running e Allow engine to cool at least two minutes before refueling f Never overfill the fuel tank Fill tank to no more than 1 2 inch below bottom of filler neck to provide space for fuel expansion g Replace gasoline cap and tighten securely h If gasoline is spilled wipe it off the engine and equipment move machine to another area Wait 5 minutes before starting the engine i Never store the machine or fuel container ins
23. otate it to secure the beam See Figure 7 e Stand in front of the unit to operate the control handle and to stabilize the log See Figure 8A Figure 8 Horizontal Position e Pull the vertical beam lock out and rotate it down See Figure 7 Pivot beam to the horizontal position The beam will lock automatically in horizontal position e Stand behind the reservoir tank to operate control handle and to stabilize the log See Figure 8B Operating Tips Always 1 Use clean fluid and check fluid level regularly 2 Use Dexron IIl Automatic Transmission Fluid or 10W AW hydraulic fluid Use a filter clean or replace regularly Use a breather cap on fluid reservoir Make sure pump is mounted and aligned properly Use a flexible spider type coupling between engine and pump drive shafts Keep hoses clear and unblocked Bleed air out of hoses before operating Flush and clean hydraulic system before restarting after servicing 10 Use pipe dope on all hydraulic fittings 11 Allow time for warm up before splitting wood 12 Prime the pump before initial start up by turning over the engine with spark plug disconnected 13 Split wood along the grain lengthwise only Never Use when fluid is below 20 F or above 150 F Use a solid engine pump coupling Operate through relief valve for long Attempt to adjust unloading or relief valve settings without pressure gauges Operate with air in h
24. ould be just modify ya ir ingles or ands wet satan looking for could be just profile a mouse click away a mouse click away Service Locator Need local assistance Click here to find authorized service centers in your area Manuals Online Need a manual and or parts list Download literature from recent model years If you prefer to reach a Customer Support Representative please call 1 800 800 7310 The engine manufacturer is responsible for all engine related issues with regards to read performance power rating specifications warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your unit for more information SECTION 1 IMPORTANT SAFE OPERATION PRACTICES A 1 oN you see this symbol heed its warning WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to State of California to cause cancer birth defects or other reproductive harm DANGER This machine was built to be operated according to the rules for safe operation in this manual As
25. property and or to others and their property arising out of the misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift HOW STATE LAW RELATES TO THIS WARRANTY This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state IMPORTANT Owner must present Original Proof of Purchase to obtain warranty coverage MTD LLC P 0 BOX 361131 CLEVELAND OHIO 44136 0019 Phone 1 800 800 7310 1 330 220 4683
26. r Tank Figure 6 e Make sure the spark plug wire is disconnected Then prime the pump by pulling the recoil starter to turn the engine over Repeat 10 times e Reconnect the spark plug wire and start engine following instructions on page 8 e Use control handle to engage the wedge to the farthest extended position Then retract the wedge e Refill tank as specified on the dipstick If your log splitter is equipped with a vent plug instead of dipstick refill to 3 3 5 from top edge of pipe NOTE Failure to refill the tank will void unit s warranty e Extend and retract the wedge 12 complete cycles to remove trapped air in the system the system is self bleeding e Refill reservoir within range marked on the dipstick WARNING Much of the original fluid has been drawn into the cylinder and hoses Make certain to refill the reservoir to prevent damage to the hydraulic pump NOTE Some fluid may overflow from the vented dipstick or the vent plug as the system builds heat and the fluid expands and seeks a balanced level e Attach taillights if so equipped following the taillight kit manual included with your log splitter SECTION 3 KNOW YOUR LOG SPLITTER Compare the illustration in Figure 7 below with the controls on your log splitter and get familiar with its features before starting to operate Know how to stop the machine quickly in the event of an emergency Cylinder Control Handle edge Beam As
27. re warranted to be free from defects in material and workmanship for a period of thirty 30 days from the date of purchase Normal wear parts include but not limited to items such as batteries belts blades blade adapters grass bags rider deck wheels seats snow thrower skid shoes shave plates auger spiral rubber and tires HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE through your local authorized service dealer To locate the dealer in your area check your Yellow Pages or contact MTD LLC at P O Box 361131 Cleveland Ohio 44136 0019 or call 1 800 800 7310 or 1 330 220 4683 or log on to our Web site at www mtdproducts com This limited warranty does not provide coverage in the following cases a The engine or component parts thereof These items may carry a separate manufacturer s warranty Refer to applicable manufacturer s warranty for terms and conditions b Log splitter pumps valves and cylinders have a separate one year warranty Cc Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e MTD does not extend any warranty for products sold or exported outside of the United States its possessions and territories except those sold through MTD s
28. rtain the metal cap on the end of the spark plug wire is fastened securely over metal tip of the spark plug e Turn fuel valve if equipped to the ON position e Move choke lever if equipped to CHOKE position e Ifthe engine is equipped with a primer follow instructions in the engine manual to prime it e Turn the throttle control lever to the FAST position e Grasp starter handle and pull rope out slowly until engine reaches start of compression cycle rope will pull slightly harder at this point e Pull rope with a rapid full arm stroke Keep firm grip on starter handle Let rope rewind slowly Repeat until engine cranks e After engine starts move choke lever to OFF position Place throttle lever to the speed desired e In cold weather run wedge up or down beam 6 to 8 times to circulate the hydraulic fluid WARNING When starting a warm engine the muffler and surrounding areas are hot and can cause a burn Do not touch Before Each Use e Remove the dipstick and check hydraulic fluid level Refill if necessary e Check engine oil level Refill if necessary e Fill up gasoline if necessary e Lubricate the beam area where splitting wedge will slide with engine oil Do not use grease to lubricate Make sure to lubricate both the front and the back of the beam face e Attach spark plug wire to the spark plug Using the Log Splitter e Place the log splitter on level dry ground e Place the beam in either the hor
29. s Pin e lt Assembly Spring Jack Stand Figure 9 e Secure with the spring clip and clevis pin previously removed See Figure 9 e Attach coupler hitch to a class or higher 2 ball on a towing vehicle latch securely a If coupler hitch does not fit on ball Turn adjustment nut one turn counter clockwise b If coupler hitch is too loose on ball Turn adjustment nut one turn clockwise e Connect the safety chains to the towing vehicle e Plugin the tail lights if so equipped to the tail light connector on the tow vehicle WARNING Do not tow faster than 45mph Check local state and federal requirements before towing on any public road NOTE Use caution when backing up It is recommended to use a spotter outside the vehicle SECTION 5 ADJUSTING YOUR LOG SPLITTER WARNING Do notat any time make any adjustments without first stopping engine disconnecting spark plug wire and grounding it against the engine Always wear safety glasses during operation or while performing any adjustments or repairs A Wedge Assembly As normal wear occurs and there is excessive play between the wedge and beam adjust the bolts on the side of the wedge assembly to eliminate excess space between the wedge and the beam See Figure 10 e Loosen the jam nuts on the two adjustment bolts on the side of the wedge Turn the adjustment bolts in until snug and then back them off slowly until the wedge
30. s on safety labels found on your equipment A WARNING TO AVOID INJURY AND OR PROPERTY DAMAGE MOVING LOG SPLITTER BY HAND TOWING LOG SPLITTER in full up position e Lock beam in horizontal position Lock beam in horizontal position Attach safety chains to tow vehicle Attach coupler to Class I or higher Do not tow faster than 45 mph e Lock jack stand in down positi n hitch with 2 ball Latch securely High speed may cause loss of control Do not attempt to move log splitter up or down a slope by hand If coupler adjustment is needed Check local state and federal refer to owner s manual requirements before towing on any S532422 Raise jack stand and latch securely public road A WARNING DANGER KEEP HANDS and FEET AWAY 3ONNTANI 3HL Y3QNE Retract lodged wood automatically removed WOILYIA WINOZIYOH gt lt o ci a m t4 G z E E Et 2 o EJ o m gt 3903M IN LLIdS JTGNVH TOULNOD SECTION 2 ASSEMBLING YOUR LOG SPLITTER Unpacking from Crate e Pry top sides and ends off the crate Set panels aside to avoid tire puncture or personal injury e Remove and discard plastic bag that covers unit e Remove any loose parts if included with unit i e operator s manual etc e Cut and remove straps which secure parts to bottom of crate Unbolt any remaining parts which may be bolted to the bottom of the crate WARNING Use extre
31. sembly es Jack Stand Horizontal Beam Lock Reservoir Tank If Equipped How it works Reverse aN Automatic TO return 4 J wedge xy Y To stop 4 wedge Neutral Nena Handl A andle Forward __ To split oO Manual wood Vertical Beam Lock Horizontal Beam Lock Figure 7 Control Handle The control handle has three positions See Figure 7 FORWARD Move control handle FORWARD or DOWN to move wedge to split wood NOTE Control handle will return to neutral position as soon as handle is released Forward Position only NEUTRAL Release the control handle or move the lever to neutral position to stop the wedge movement REVERSE Move control handle BACK or UP to return the wedge toward the cylinder The control handle stays in the return Reverse position and returns to neutral automatically when fully retracted NOTE Reverse position may also be operated back to neutral position manually if necessary Beam Locks These two locks as their name suggests are used to secure the beam in the horizontal or the vertical position The vertical beam lock is located next to the oil filter The horizontal beam lock is located on the beam support latch bracket See Figure 7 Engine Controls See the accompanying engine manual for the location and funct
32. t by removing the six hex screws and flat washers See Figure 3 Figure 3 e Disconnect the log cradle from the beam on the side of the control valve See Figure 4 Disconnect Log Cradle Figure 4 e Lift and slide the cylinder up to the top of beam and into the weld brackets e Attach the dislodger over the wedge assembly and secure with hardware previously removed to the weld brackets See Figure 5 NOTE Once the six hex screws are tightened there may be a slight gap between the dislodger and the weld brackets This gap is normal e Reattach the log cradle to the side of the beam with the control valve aligning the ends of the cradle with the beam flanges See Figure 5 e Roll log splitter off the bottom crate Attach dislodger Attach log cradle here Figure 5 Preparing the Log Splitter e Lubricate the beam area where the splitting wedge will slide with engine oil do not use grease e Remove vented reservoir dipstick or pipe plug as the case may be located in front of the engine on top of the reservoir tank See Figure 6 e Fill the reservoir tank with Dexron III automatic transmission fluid or 10W AW hydraulic fluid NOTE The reservoir tank has a capacity of 3 5 gallons e Check fluid level using the dipstick or a ruler See Figure 6 Do not overfill Replace vented dipstick or the pipe plug tightening it until the top of the threads are flush with top of the pipe Dipstick Reservoi
33. ular inspection 6 Lack of lubrication or improper lubrication of the beam or unit 7 Improper adjustment of splitting wedge 8 Excessive heating of the hydraulic system 9 Attempting to start unit in temperatures under 20 F without pre heating fluid in reservoir 10 Unattended leaks in hydraulic system Hydraulic Fluid e Check the hydraulic fluid level in the log splitter reservoir tank before each use e Maintain fluid level at all times within the range specified on the dipstick or within 3 3 5 from top edge of the pipe e Change the hydraulic fluid in the reservoir every 100 hours of operation e Disconnect the suction hose from the bottom of the reservoir tank and drain the fluid into a suitable container Refill using only Dexron III automatic transmission fluid or 10W AW hydraulic fluid NOTE Please dispose of used hydraulic fluid and engine oil at approved recycling centers only e Since contaminants in fluid may damage the hydraulic components you will have to drain the fluid and flush the reservoir tank and hoses with kerosene whenever any repair work is performed on the tank hydraulic pump or valve For this job contact your nearest service dealer Hydraulic Filter e Change the hydraulic filter every 50 hours of operation Use only a 10 micron hydraulic filter Order part number 723 0405 Beam and Splitting Wedge Lubricate both sides of the beam where it comes into contact with the splitting w
34. ydraulic system Use teflon tape on hydraulic fittings Attempt to cut wood across the grain Attempt to remove partially split wood from the wedge with your hands Fully retract wedge to dislodge wood with log dislodger Our w ON PoONs gt ONON Raising and Lowering Beam e Use control handle to run wedge up and down beam 6 to 8 times to circulate the hydraulic fluid which will warm and thin the fluid e Place log splitter on a firm level surface e To raise the beam for vertical operation Pull out the vertical beam lock on the tongue e Pivot beam lock down to release the beam e Move the beam to the vertical position Secure it with the beam lock on the reservoir tank assembly T WARNING Always use the log splitter in the vertical position when splitting heavy logs To lower the beam Pull out the horizontal beam lock on the reservoir tank e Pivot beam lock down to release the beam Carefully pull back on beam and lower it to the horizontal position The horizontal beam lock will lock automatically See Figure 7 Transporting the Log Splitter IMPORTANT Always turn fuel valve to OFF position before transporting the log splitter e Lower the beam to its horizontal position Make certain the beam is locked securely with the horizontal beam lock e Remove spring clip and clevis pin from jack stand e Support the tongue and pivot the jack stand up against the tongue See Figure 9 Tongue Clevi
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