MTD 465 Chipper User Manual
Contents
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14. Align the discharge chute in position on the discharge opening and insert hex bolt with spacer through hinge on discharge chute spacers fit inside of hinges See Figure 3 Place second spacer over hex bolt inside other hinge and secure with hex lock nut Secure both sides of discharge chute to impeller housing using wing knobs previously removed Attaching The Chipper Chute Select Models 462 Thru 465 Only Remove the three cupped washers and hex nuts from weld studs around the opening on the side of the impeller housing See Figure 4 Remove the hex bolts flat washers and lock nuts from the two holes on the upper end of the support brace Align the chipper chute over the weld studs so the slot in the bottom of the chute is facing down Secure chipper chute with the three cupped washers cupped side against the chipper chute and hex nuts previously removed Do not tighten the nuts at this time The chipper shredder was shipped with one end of the support brace already secured to the lower frame Loosen but do not remove the bolts securing the brace to the frame Align the holes in the chute with the holes in the top of the brace and attach brace to chipper chute with hardware previously removed Tighten securely Tighten the bolts securing the support brace to the frame Tighten the three nuts on the weld studs holding the chipper chute to the impeller housing NOTE Engine is not shown for
15. Ibs Storing Your Chipper Shredder Clean the equipment thoroughly e Wipe equipment with an oiled rag to prevent rust Refer to engine manual for correct engine storage instructions e Store unit in a clean dry area Do not store next to corrosive materials such as fertilizer SECTION 6 TROUBLESHOOTING Problem Cause Remedy Engine fails to start Spark plug wire disconnected Connect wire to spark plug 2 Fueltank empty or stale fuel 2 Filltank with clean fresh gasoline 3 Throttle control lever not in correct 3 Move throttle lever to FAST position starting position If Equipped 4 Choke notin CHOKE position 4 Move choke to CHOKE position If Equipped 5 Engine not primed 5 Prime engine 6 Blocked fuel line 6 Clean fuel line 7 Faulty spark plug 7 Clean adjust gap or replace Engine runs erratic 1 Spark plug wire loose 1 Connect and tighten spark plug wire 2 Unitrunning on CHOKE 2 Move choke lever to OFF position If Equipped 3 Blocked fuel line or stale fuel 3 Clean fuel line fill tank with clean fresh gasoline The gasoline must be used within 30 days unless using a fuel stabilizer 4 Water or dirt in fuel system 4 Drain fuel tank Refill with fresh fuel 5 Dirty air cleaner 5 Clean or replace air cleaner 6 Carburetor out of adjustment 6 Seeauthorized service dealer Too much vibration 1 Loose parts or damaged impel
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17. in diameter on models 463 to be fed into the impeller for chipping See Figure 6 Hopper Assembly Allow leaves and small branches up to 1 2 diameter to be fed into the impeller for chipping and shredding Material can be raked into hopper assembly by lowering the hopper assembly See Figure 6 Tamper Plug it Equipped The tamper plug is designed to insert in the chipper chute to push material toward the impeller See Figure 6 SECTION 4 OPERATING YOUR CHIPPER SHREDDER WARNING The operation of any chipper shredder can result in foreign objects being thrown into the eyes which can damage your eyes severely Always wear the safety glasses provided with this unit or eye shields before chipping or shred ding and while performing any adjustments or repairs Gas And Oil Fill Up Service the engine with gasoline and oil as instructed in the separate engine manual packed with your chipper shredder Read instructions carefully WARNING Never fill fuel tank indoors with engine running or until the engine has been allowed to cool for at least two minutes after running Starting Engine Attach spark plug wire to spark plug Make certain the metal cap on the end of the spark plug is fastened securely over the metal tip on the spark plug Engines with choke lever Move choke lever on engine to CHOKE position A warm engine may not require choking Engines with primer Prime engine as instructed in separate engine
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19. manual The throttle control lever is located on the engine Move engine throttle control lever to FAST or START position Grasp starter handle and pull rope out slowly until engine reaches start of compression cycle rope will pull slightly harder at this point NOTE A noise will be heard when finding the start of the compression cycle This noise is caused by the flails and fingers which are part of the shredding mech anism and it should be expected until the impeller reaches full speed Pull rope with a rapid continuous full arm stroke Keep a firm grip on starter handle Let rope rewind slowly Repeat the previous steps until engine fires When engine starts move choke control if equipped gradually to RUN position WARNING Never run the engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Stopping Engine Move throttle control lever to STOP or OFF position e Disconnect spark plug wire from spark plug and ground against the engine NOTE See your engine manual packed with your unit for more detailed instructions To Empty Bag e Un clip drawstring and loosen bag from discharge chute opening Empty bag and reattach to the discharge chute opening Pull on the drawstring until the bag is tight around the chute opening and clip the drawstring tight against the discharge chute Lowering The Hopper Assembly With one
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22. 16 hex key Allen wrench on the outside of the blade and a 1 2 box or socket wrench on the inside of the impeller Hold the Allen wrench stationary and rotate the box or socket wrench to loosen the nut Install a replacement blade Part No 781 0490 with the hardware removed earlier or sharpen IMPORTANT When sharpening the blade protect hands by using gloves Follow the original angle of grind and make sure to remove an equal amount from each blade e To replace the other blade rotate the impeller to expose the second blade and repeat the steps above NOTE Make certain blades are reassembled with the sharp edge facing upward Torque hardware to 250 300 in Ibs Sharpening Or Replacing The Shredder Blade WARNING The impeller s chipper blades are sharp Wear leather work gloves to protect your hands Stop the engine and make certain that all moving parts have come to a complete stop Disconnect the spark plug wire and ground against the engine Lower the hopper assembly and block up the housing Remove the six hex lock nuts and flat washers from the weld studs on the flail housing Retain the hardware Carefully separate the hopper assembly from the impeller assembly and remove the support plate NOTE When reassembling the support plate make certain the embossed tab faces inward towards the impeller Remove the two wing knobs and cupped washers that secure the discharge chute and
23. 2 The unit if it has not been operated and or maintained in accordance with the owner s instructions fur nished with the unit or 3 The engine or motor or component parts thereof which carry separate warranties from their manufac turers Please refer to The applicable manufacturer s warranty on these items or 4 Batteries and normal wear parts except as noted below Log splitter pumps valves and cylinders or component parts thereof are covered by a one year warranty or 5 Routine maintenance items such as lubricants filters blade sharpening and tune ups or adjustments such as brake clutch or deck or 6 Normal deterioration of the exterior finish due to use or exposure Full Ninety Day Warranty on Battery For ninety 90 days from the date of retail purchase if any battery included with this unit proves defective in material or workmanship and our testing determines the battery will not hold a charge MTD PRODUCTS LIMITED will replace the battery at no charge to the original purchaser Additional Limited Thirty Day Warranty on Battery After ninety 90 days but within one hundred twenty 120 days from the date of purchase MTD PRODUCTS LIMITED will replace the defective battery for the original pur chaser for a cost of one half 1 2 of the current retail price of the battery in effect at the date of return Full Sixty Day Warranty on Normal Wear Parts Normal wear parts are defined as belts blade adapters blades grass bags seat
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28. 0184 Frame Ch ssis 26 710 0805 Hex Bolt 5 16 18 x 1 50 Lg Gr 5 Boulon hex 5 16 18 x 1 50 po de Ig Qual 5 27 736 0170 Special L Wash 5 16 ID x 88 Rondelle frein sp ciale 5 16 DI x 0 88 28 681 0117 Flail Housing Ass y RH Boitier de fl aux droit 29 710 3025 Screw Hex Cap Vis t te hex 30 710 0157 Hex Screw 5 16 24 x 75 Vis t te hex 5 16 24 x 0 75 31 781 0490 Chipper Blade Lame de d chiquetage 32 710 1054 Flat Hd Screw 5 16 24 x 75 Lg Vis t te plate 5 16 24 x 0 75 po de lg 33 681 0030 Impeller Assembly Turbine 34 736 0366 Flat Washer 63 ID x 12 OD x 12 Rondelle plate 0 63 DI x 0 12 DE x 0 12 35 712 0411 Hex Top L Nut 5 16 24 crou de blocage hex 5 16 24 36 781 0735 Spring Clip Attache ressort 37 719 0329 Flail Blade Fl au 38 711 0833B Clevis Pin 496 Dia Axe de chape 0 496 dia 39 715 0166 Spring Roll Pin 1 0 Lg Goupille ronde ressort de 1 00 po de lg 40 736 0247 Flat Washer 40 ID x 1 25 OD x 160 Rondelle plate 0 40 DI x 1 25 DE x 0 160 41 742 0571 Blade Lame 42 710 1254 Hex Patch Bolt 3 8 24 x 2 25 Grade 8 Boulon hex 3 8 24 x 2 25 po de lg Qual 8 43 738 0813 Shredder Axle 625 x 22 47 Essieu de la d chiqueteuse 0 625 x 22 47 T43 738 0814 Shredder Axle 625 x 21 21 Essieu de la d chiqueteuse 0 625 x 21 21 44 750 0786 Spacer 64 ID x 1 24 Entretoise 0 64 DI x 1 24 45 734 1845 Wheel Assembly 10 0 x 4 0 x 4 0 Gray Roue compl te 10 0 x 4 0 x 4 0 gris 46 726 0214 Push Cap 5 8 Dia Rod Chapeau enfon
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30. EF PART NO NO DE N DE REF PIECE DESCRIPTION DESCRIPTION 1 728 0175 Pop Rivet Rivet 2 731 1899 Chipper Chute Goulotte de d chiquetage 3 735 0249 Chipper Flap Rabat de la goulotte 4 781 0633 Flat Strip Baguette plate 5 681 0095 Chipper Chute Ass y Goulotte de d chiquetage 6 681 0068A Chipper Chute Assembly Goulotte de d chiquetage 710 0751 Bolt 1 4 20 62 5 Boulon hexagonale 1 4 20 0 62 Qual 5 8 712 3027 Hex L Flanged Nut Contre crou embase 9 710 0106 Hex Screw 1 4 20 x 1 25 Vis t te hexagonale 1 4 20 x 1 25 10 736 0173 Flat Washer 28 ID x 74 DE x 063 Rondelle plate 0 28 DI x 0 74 DE x 0 063 11 736 0242 Cupped Washer 345 ID x 88 OD x 060 Rondelle creuse 0 345 DI x 0 88 DE x 0 060 12 712 3010 Hex Nut 5 16 18 hd Gr 5 crou hexagonal 5 16 18 Qual 5 13 749 1004 Chute Support Support de la goulotte 15 714 0149B Internal Cotter Pin Goupille fendue interne 16 681 0048 Hand Knob Ass y Bouton oreilles 17 681 0094 Chute Deflector Ass y D flecteur de la goulotte 18 711 0835 Clevis Pin 5 Dia x 4 62 Lg Axe de chape 0 50 dia x 4 62 po de lg 19 781 0457 Shredder Screen Tamis broyeuse 20 726 0211 U Nut 5 16 18 crou en U 5 16 18 21 750 0793 Chute Hinge Spacer 1 66 Lg Cales d cartement 1 66 po de lg 22 712 3027 Hex L Flanged Nut Contre crou embase 23 712 3004A Hex Flange L Nut 5 16 18 Contre crou embase 5 16 18 24 736 0119 L Washer 5 16 ID Rondelle frein 5 16 DI 25 681
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32. OPERATOR S MANUAL Chipper Shredder Model Series 462 thru 465 IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY P O BOX 1386 KITCHENER ONTARIO N2G 4J1 PRINTED IN U S A 772C0505C 07 04 TABLE OF CONTENTS Content Page Important Safe Operation Practices 3 Assembling Your Chipper Shredder sss 5 Know Your Chipper Shredder ss 7 Operating Your Chipper Shredder sse 8 Maintaining Your Chipper Shredder see 9 12 lucu ET 13 CIA E tend 14 FINDING MODEL NUMBER This Operator s Manual is an important part of your new chipper shredder It will help you assemble prepare and maintain the unit for best performance Please read and understand what it says Before you start assembling your new equipment please locate the model plate on the equipment and copy the information from it in the space provided below The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer You can locate the model number by standing behind the unit and looking down at the frame below the engine A sample model plate is explained below For future reference please copy the model number and the serial number of the equipment in the space below Model Number Serial Number Num ro de mod le Num ro de s rie Copy the model number here XXXXXXXX
33. Shown Lunettes de s curit non illustr 764 0199A Bag 23 5 x 36 White Not Shown Sac 23 5 x 36 blanc non illustr e 664 04022 Chipper Bag Assembly 23 5 x 36 Not Shown Sac de d chiqueteuse broyeuse 23 50 x 36 non illustr 664 04023 Chipper Bag Assembly 23 5 x 58 Not Shown Sac de d chiqueteuse broyeuse 23 50 x 58 non illustr T Model 462 Only Mod le 462 seulement 15 462 465 07 14 04 Notes Notes Notes vt 1091 pui jojuepiooe no no nod ejqesuodsai snus mad eu QILINI SLONGOYd ALN SsunpoJd ses ap e juejnooop aan SLONGOYd ALN ep xne Juenb jisnjoxe enbiun sinoga juenyisuo9 suep soandns suonipuoo 527 essaidxe say enueleb ayeo suep samp e es anjenb ap sa 19e sa A no jualos sejjo nb se sano GSLINN SLONGOYd sed 1199 Jed 1jse euiuoeui e ap IOAUGI Is nes inajeyoe ue sud Jusn op anueseb 899 ap ue juawsoe dula ep sul sep e enbuoojenb eoeid sun p uodsuej ep sles se op e e juos ep no sulyoeu amo ep ne speja sie 597 sieJ
34. XX XXXXXXXXXXX MTD MTD PRODUCTS LIMITED Copy the serial number here KITCHENER ON N2G 4J1 For A Growing World 1 800 668 1238 www ENIM com ENGINE INFORMATION The engine manufacturer is responsible for all engine related issues with regards to performance power rating specifications warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your unit for more information CALLING CUSTOMER SUPPORT Please do NOT return the unit to the retailer from which it was purchased without first contacting Customer Support Should you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit please call the Customer Support Department fp Call 1 800 668 1238 to reach a Customer Support representative Please have your unit s Vi model number and serial number ready when you call See previous section to locate this y information You will be asked to enter the serial number in order to process your call For more details about your machine visit our website at www mtdcanada com SECTION 1 IMPORTANT SAFE OPERATION PRACTICES 1 WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply wit
35. and feet near rotating parts or in the feeding chambers and discharge opening Contact with the rotating impeller can amputate fingers hands and feet Never attempt to unclog either the feed intake or discharge opening remove or empty bag or inspect and repair the machine while the engine is running Shut the engine off and wait until all moving parts have come to a complete stop Disconnect the spark plug wire and ground it against the engine PREPARATION 1 Thoroughly inspect the area where the equipment is to be used Remove all rocks bottles cans or other foreign objects which could be picked up or thrown and cause personal injury or damage to the machine Always wear safety glasses or safety goggles during operation or while performing an adjustment or repair to protect eyes Thrown objects which ricochet can cause serious injury to the eyes 3 Wear sturdy rough soled work shoes and close fitting slacks and shirts Loose fitting clothes or jewelry can be caught in movable parts Never operate this machine in bare feet or sandals Wear leather work gloves when feeding material in the chipper chute Before starting check all bolts and screws for proper tightness to be sure the machine is in safe working condition Also visually inspect machine for any damage at frequent intervals Maintain or replace safety and instructions labels as necessary To avoid personal injury or property damag
36. cer dia 5 8 po 47 634 04009 Wheel assembly 10 x 4 x 4 Plastic Gray Ensemble de roue 10 0 x 4 0 x 4 0 plastique gris 147 734 1600 Wheel Assembly Complete Ensemble de roue complet 48 681 0004A Flail Housing Ass y LH Boitier des fl aux gauche 49 710 0825 Hex Bolt 1 4 20 x 3 75 Lg Boulon hex 1 4 20 x 3 75 po de Ig 50 781 0515 Front Support Brkt Support avant 51 781 0574 Back Up Plate Plaque de renfort 52 681 0104 Bracket Ass y R R Support arri re droit 53 732 0306 Compression Spring Ressort de compression 54 736 0117 Flat Washer 385 ID x 62 OD x 033 Rondelle plate 0 385 DI x 0 62 DE x 0 033 55 714 0104 Int Cotter Pin 072 x 1 18 Lg Goupille fendue int 0 072 x 1 13 po de lg 56 736 0264 Flat Washer 344 ID x 625 OD x 063 Rondelle plate 0 344 DI x 0 625 DE x 0 063 57 710 0376 Hex Scr 5 16 x 1 00 Gr 5 Vis t te hex 5 16 x 1 00 Qual 5 58 748 0453 Spacer 375 x 2 50 Lg Entretoise 0 375 x 2 50 po de Ig 59 736 0362 Flat Washer 22 ID x 1 25 Rondelle plate 0 22 DI x 1 25 60 712 0429 Hex Ins L Nut 5 16 18 Contre crou de blocage 5 16 18 61 731 1710 Collar Hopper Collier de la tr mie 62 681 0123 Bracket Ass y Frt Support avant 63 711 1128 Lock Rod Tige de blocage 64 731 1707 Hopper Tr mie 65 710 3008 Hex Bolt 5 16 18 x 75 Lg Gr 5 Boulon hex 5 16 18 x 0 75 po de Ig Qual 5 67 731 1617 Tamper Plug Bouchon 68 736 0451 Saddle Wash 320 ID x 937 OD Rondelle selle 0 320 DI x 0 937 DE 723 0400 Safety Glasses Not
37. clarity in Figure 4 Flat Washer Lock Nut Support Brace Slot Cupped Figure 4 Attaching The Bag models To attach the bag place the opening of the bag completely over the discharge chute Pull on the drawstring until the bag is tight around chute opening e Clip the drawstring back onto inself tight against the discharge chute to secure into position See Figure 5 Discharge Chute Chipper Bag Figure 5 SECTION 3 KNOW YOUR CHIPPER SHREDDER Read this operator s manual and safety rules before operating your chipper shredder Compare the illustrations in Figure 6 with your unit to familiarize yourself with the location of various controls and adjustments Save this manual for future reference Hopper Assembly Release Rod Model 465 Shown Chipper Starter Handle Tamper Plug Figure 6 Starter Handle The starter handle is located on the engine Pull the starter handle to start engine See Figure 6 Engine Controls See the separate engine manual for the location and function of the controls on the engine Bag Not Shown Collects shredded or chipped material fed through the chipper chute or hopper assembly Release Rod The release rod is located on the impeller bracket assembly and it is used to release or lock the hopper when raising or lowering See Figure 6 Chipper Chute Allow twigs and small branches up to 3 in diameter on models 462 thru 465 and 2
38. e use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately a Use only an approved gasoline container b Extinguish all cigarettes cigars pipes and other sources of ignition c Never fuel machine indoors d Never remove gas cap or add fuel while the engine is hot or running e Allow engine to cool at least two minutes before refueling f Never over fill fuel tank Fill tank to no more than 1 2 inch below bottom of filler neck to provide space for fuel expansion g Replace gasoline cap and tighten securely h Ifgasoline is spilled wipe it off the engine and equipment Move machine to another area Wait 5 minutes before starting the engine i Neverstore the machine or fuel container inside where there is an open flame spark or pilot light e g furnace water heater space heater clothes dryer etc To reduce a fire hazard keep machine free of grass leaves or other debris build up Clean up oil or fuel spillage and remove any fuel soaked debris k Allow machine to cool at least 5 minutes before storing OPERATION T Do not put hands and feet near rotating parts or in the feeding chambers and discharge opening Contact with the rotating impeller can amputate fingers hands and feet Before starti
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42. h these instructions may result in personal injury When you see this symbol heed its warning DANGER This machine was built to be operated according to the rules for safe operation in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death TRAINING Read understand and follow all instructions on the machine and in the manual s before attempting to assemble and operate Keep this manual in a safe place for future and regular reference and for ordering replacement parts Be familiar with all controls and their proper operation Know how to stop the machine and disengage them quickly Never allow children under 16 years old to operate this machine Children 16 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent Never allow adults to operate this machine without proper instruction Keep bystanders helpers pets and children at least 75 feet from the machine while it is in operation Stop machine if anyone enters the area Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Do not put hands
43. hand grasp the handle at the top of the hopper assembly and lift slightly With the other hand pull out on the release rod and lower the hopper assembly to the ground See Figure 7 Hopper Assembly Figure 7 Using The Chipper Shredder Yard waste such as leaves and pine needles can be raked up through the hopper assembly for shredding After material has been shredded by the flail blades on the impeller assembly it will be discharged out of opening or into catcher bag Do not attempt to shred or chip any material other than vegetation found in a normal yard i e branches leaves twigs etc Avoid fibrous plants such as tomato vines until they are thoroughly dried out Twigs and small branches up to 3 in diameter on models 462 thru 465 and 2 in diameter on models 463 can be fed into the chipper chute If equipped use the tamper plug to push material into the chipper chute See Figure 8 IMPORTANT The flail screen is located inside the housing in the discharge area If the flail screen becomes clogged remove and clean as instructed in SECTION 5 MAINTAINING YOUR CHIPPER SHREDDER For best performance it is also important to keep the chipper blade sharp Disch Chute Figure 8 SECTION 5 MAINTAINING YOUR CHIPPER SHREDDER Customer Responsibilities MAINTENANCE SCHEDULE Lubricate Release Bracket SERVICE DATES Lubricate Hopper Assembly Lubricate Discharge Chute PRODUCT Check Chipper B
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45. lade Check Oil Change Oil Clean Air Filter Clean Engine Check Spark Plug WARNING Always stop engine disconnect spark plug and ground against engine before cleaning lubricating or doing any kind of maintenance on your machine Lubrication Release Rod Lubricate the release rod and spring with light oil once a season Hopper Assembly Lubricate the pivot points on the hopper assembly with light oil once a season Discharge Chute Lubricate the pivot points on the chute deflector with light oil once a season Engine Follow the separate engine manual packed with you unit for lubrication instructions Maintenance Engine Refer to the separate engine manual for all engine maintenance instructions e Check engine oil level before each use as instructed in the separate engine manual packed with your unit Read and follow instructions carefully Clean air cleaner every 25 hours under normal conditions or once a season Clean every few hours under extremely dusty conditions To service the air cleaner refer to the separate engine manual packed with your unit spark plug should be cleaned and the gap reset once a season Check engine manual for correct plug type and gap specifications Removing The Flail Screen If the discharge area becomes clogged remove the flail Screen and clean area as follows Stop the engine and make certain the chipper
46. ler 1 See authorized service dealer Engine overheats 1 Engine oil level low 1 Fillcrankcase with proper oil 2 Dirty air cleaner 2 Clean or replace air cleaner 3 Carburetor not adjusted properly 3 See authorized service dealer Occasional skip hesitates 1 Spark plug gap too close 1 Adjust gap 10 030 at high speed Unit does not discharge 1 Discharge chute clogged 1 Stop engine immediately and disconnect spark plug wire Clean flail screen and inside of discharge opening 2 Foreign object lodged in impeller 2 Stopengine and disconnect spark plug wire Remove lodged object 3 Low engine RPM 3 Always run engine at full throttle Rate of discharge slows 1 Low engine RPM 1 Always run engine at full throttle considerably or 2 Chipper blade dull 2 Replace chipper blade or see your composition of discharged material changes authorized service dealer NOTE For repairs beyond the minor adjustments listed above contact your nearest authorized service dealer TWO YEAR LIMITED WARRANTY For TWO YEARS from the date of retail purchase within Canada MTD PRODUCTS LIMITED will at its option re pair or replace for the original purchaser free of charge any part or parts found to be defective in material or workmanship This warranty does not cover 1 Any part which has become inoperative due to misuse commercial use abuse neglect accident im proper maintenance or alteration or
47. ng the machine make sure the chipper chute feed intake and cutting chamber are empty and free of all debris Thoroughly inspect all material to be shredded and remove any metal rocks bottles cans or other foreign objects which could cause personal injury or damage to the machine If it becomes necessary to push material through the shredder hopper use a small diameter stick Do not use your hands or feet If the impeller strikes a foreign object or if your machine should start making an unusual noise or vibration immediately shut the engine off Allow the impeller to come to a complete stop Disconnect the spark plug wire ground it against the engine and perform the following steps a Inspect for damage b Repair or replace any damaged parts c Checkfor any loose parts and tighten to assure continued safe operation Do not allow an accumulation of processed material to build up in the discharge area This can prevent proper discharge and result in kickback of material through the feed opening Do not attempt to shred or chip material larger than specified on the machine or in this manual Personal injury or machine damage could result Never attempt to unclog either the feed intake or discharge opening while the engine is running Shut the engine off wait until all moving parts have stopped disconnect the spark plug wire and ground it against the engine before clearing debris Never o
48. perate without the shredder hopper chipper chute or discharge chute properly attached to the machine Never empty or change discharge bag while the engine is running Keep all guards deflectors and safety devices in place and operating properly 11 12 13 14 15 16 Keep your face and body back and to the side of the chipper chute while feeding material into the machine to avoid accidental kickback injuries Never operate this machine without good visibility or light Do not operate this machine on a paved gravel or non level surface Do not operate this machine while under the influence of alcohol or drugs Muffler and engine become hot and can cause a burn Do not touch Never pick up or carry machine while the engine is running MAINTENANCE AND STORAGE 1 2 Never tamper with safety devices Check their proper operation regularly Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition Also visually inspect machine for any damage and repair if needed Before cleaning repairing or inspecting stop the engine and make certain the impeller and all moving parts have stopped Disconnect the spark plug wire and ground it against the engine to prevent unintended starting Do not change the engine governor settings or overspeed the engine The governor controls the maximum safe operating speed of the engine Maintain or re
49. place safety and instruction labels as necessary Follow this manual for safe loading unloading transporting and storage of this machine Never store the machine or fuel container inside where there is an open flame spark or pilot light such as a water heater furnace clothes dryer etc Always refer to the operator s manual for proper instructions on off season storage If the fuel tank has to be drained do this outdoors 10 Observe proper disposal laws and regulations for gas oil etc to protect the environment WARNING YOUR RESPONSIBILITY Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine S30039 SECTION 2 ASSEMBLING YOUR CHIPPER SHREDDER IMPORTANT This unit is shipped WITHOUT GASOLINE or OIL in the engine Be certain to service engine with gasoline and oil as instructed in the separate engine manual before operating your machine NOTE Reference to right or left hand side of the chipper shredder is observed from the operating position Removing Unit From Carton Remove staples break glue on top flaps or cut tape at carton end and peel along top flap to open carton Remove loose parts if included with unit i e operator s manual etc Cutalong corners lay carton down flat and remove packing material Roll or slide unit out of carton and check carton thoroughly fo
50. r loose parts Loose Parts In Carton see Figure 1 Hopper Assembly e Discharge Chute e Chipper Chute 462 thru 465 Bag Not Shown Tamper Plug If Equipped e Safety Glasses Not Shown Disconnecting Spark Plug Wire Before setting up your chipper shredder disconnect the spark plug wire from the spark plug and ground against the engine Nt Figure 1 aching The Hopper Assembly an models Remove six hex nuts and washers from the weld studs on the impeller housing Do not remove the support plate See Figure 2 Place hopper assembly into position in front of impeller housing aligning holes in hopper assembly collar with weld studs Impeller Housing Washer Hex Nut gt Weld Stud Support Plate Hopper Assembly Figure 2 Slide hopper assembly onto weld studs and replace washers and hex nuts Do not tighten completely Lift hopper assembly up to impeller bracket assembly and slide the release rod out slightly to hook the hopper bracket onto the rod See Figure 2 Tighten the six hex nuts that secure hopper assembly to impeller housing and also tighten the hex nuts that secure hopper bracket to hopper assembly Attaching The Discharge Chute an models Remove the wing knobs from each side of the lower impeller housing See Figure 3 Hex Lock Nut Wing Knob Discharge Chute Figure 3 Remove the hex lock nut spacers and hex bolt from the top of the impeller housing
51. raise the chute Insert a 1 2 or 3 4 diameter pipe through the flail screen into the impeller to keep it from turning or remove the flail screen and insert a piece of wood into the chute opening Remove the two internal hex screws which secure the shredder blade to the impeller See Figure 11 Shredder Blade weld Stud Internal Hex Screw Hex Bolt Lock Washer amp Flat Washer Figure 11 NOTE Use a 3 16 hex key Allen wrench on the outside of the shredder blade and a 1 2 box or socket wrench on the inside of the shredder blade Hold the Allen wrench stationary and rotate the box or socket wrench to loosen the nut Remove the hex bolt lock washer and flat washer to completely free the shredder blade NOTE Use caution when removing the blade to avoid contacting the weld studs on the housing IMPORTANT When sharpening the blade follow the original angle of grind as a guide It is extremely important that each cutting edge receives an equal amount of grinding to prevent an unbalanced blade An unbalanced blade will cause excessive vibration when rotating at high speeds and may cause damage to the unit The blade can be tested by balancing it on a screwdriver or nail Remove metal from the heavy side until itis balanced evenly IMPORTANT When reassembling the blade tighten center bolt to between 550 and 700 in lbs and the two outer bolts to between 250 and 350 in
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53. s tires rider deck wheels and clutch parts friction wheels These parts are warranted to the origi nal purchaser to be free from defects in material and workmanship for a period of sixty 60 days from the date of retail purchase How to Obtain Service Warranty service is available with proof of purchase through your local authorized ser vice dealer or distributor If you do not know the dealer or distributor in your area please write to the Service Department of MTD PRODUCTS LIMITED P O BOX 1386 KITCHENER Ontario N2G 4J1 The return of a com plete unit will not be accepted by the factory unless prior written permission has been extended by MTD PRODUCTS LIMITED Transportation Charges Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser Transportation charges for any part submitted for replacement under this warranty must be paid by the purchaser unless such return is requested in writing by MTD PRODUCTS LIMITED Other Warranties All other warranties express or implied including any implied warranty of merchantability is lim ited in its duration to that set forth in this express limited warranty The provisions as set forth in this warranty provide the sole and exclusive remedy of MTD PRODUCTS LIMITED obligations arising from the sale of its prod ucts MTD PRODUCTS LIMITED will not be liable for incidental or consequential loss or damage R
54. shredder has come to a complete stop e Disconnect spark plug wire from spark plug and ground against the engine Remove the bag and two wing knobs on each side of the discharge chute and lift the discharge chute up to keep it out of the way See Figure 9 Discharge Wing Knobs Figure 9 Remove the two hairpin clips from each clevis pin which extend through the housing and remove the pins See Figure 9 Remove the flail screen from inside the housing and clean the screen by scraping or washing with water Reinstall the screen making certain to reassemble the flail screen with the curve side down Reattach the discharge chute with the hardware previously removed and connect the bag if equipped to unit Sharpening Or Replacing Chipper Blades Disconnect the spark plug wire and ground against the engine Remove the flail screen as instructed in the previous section Remove the chipper chute by removing three hex nuts and washers Models 462 or 465 Remove the chipper chute support brace from the frame by removing the hex bolts All Models Rotate the impeller assembly by hand until you locate one of the two chipper blades in the chipper chute opening Remove the blade by removing the internal hex Screws lock washers and hex nuts which secure it to the impeller Retain the hardware See Figure 10 amp Nut Internal Hex Screw Chipper Blade Impeller Figure 10 NOTE Use a 3
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