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Mitsubishi Electronics Frequency Inverter Automobile Accessories User Manual

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1. _ Inverter Inverter Filter ER E740 Filter ER F740 FFR A540 8A SF100 00023 00052 150 260 315 50 1 5 FFR F740 55A SF100 00310 00380 2215 300 360 80 M5 3 FFR A540 16A SF100 00083 150 260 315 50 IS FFR A540 75A SF100 00470 00620 251 5 400 476 80 M5 M8 4 1 FFR A540 30A SF100 00126 00250 220 260 315 60 1 8 FFR A540 95A SF100 00770 340 550 626 90 M8 6 7 FFR A540 120A SF100 00930 450 550 66 120 M10 2 All dimensions in mm FFR A540 180A SF100 01160 450 550 652 120 10 8 All dimensions in mm Noise Filter FN 3359 180 28 and FN 3359 1600 99 e er A FN 3359 180 28 01800 210 300 185 120 160 120 65 FN3359 400 99 02600 03610 20 306 235 120 210 115 105 FN 3359 250 28 02160 230 300 205 10 180 12 7 FN 3359 600 99 04320 05470 20 306 235 120 210 135 1 FN 3359 1000 99 06100 09620 20 356 255 145 230 170 18 FN 3359 1600 99 10940 12120 300 46 275 70 250 160 27 All dimensions in mm 46 FIR 740 EG Aa MITSUBISHI ELECTRIC DIMENSIONS Converter Choke FR HEL H90K Weight kg FR HEL H90K 150 130 340 310 190 20 All dimensions in mm FR HEL H110K 150 130 340 310 195 M6 M6 22 FR HEL H132K 1 5 150 405 370 200 M6 26 FR HEL H160K 1 5 150 405 370 205 M8 M6 28 A All dimensions in mm Weight kg FR HEL H185K 175 150 405 370 240 M6 29 FR HEL H220K 15 150 405 370 40 M8 6 M6 M12 30 FR HEL H250K 190 165 440 400 250 M8 8 8 M12 35 FR HEL H280K 190
2. ee 24 DC Output 100 mA ae i Forward rotation start i Relay output 1 Reverse rotation start T Alarmi output a Start self retaining selection STOP C Multi speed High speed E selection Middle speed RM E Relay output 2 4 Low speca Second function selection sog moade AU i m Running Motor operation I Ie l i S Output stop MRS o e frequency setting value current J i Current input selection PTC ON pe i value comparison 1 i I Selection of automatic restart Instantaneous power failure m 1 lol NN Overload Reset RES LUPO UNE Frequency detection amp i Power supply for OC outputs 7 PU Con 10 V i Analog signal output 0 10 V DC 1 mA 5 E onm Analog signal output 0 4 20 mA p s Analog output common potentiometer 0 5 g outp 05W1kQ 0 10 V DC x d Quo Es A a E z p e il Data transmission 4 o i 0 10 DC 1 Aa E Auxiliary input 0 5 V DC Data reception I 6 Uv S Current input GND Ground O 10VDC 5 V max 100 mA M M D EU entum R oh Input area be se
3. RON ELE GRE pdt td uo Bara Ru Ot Far 5 Control functions and communications 6 Operation and maintenance 10 SpediicatONS TETTE E TTE 12 Temna assignen pd REPERI Area 16 OPERATION 777 Control panel FR DUO EIS mech Ges eor ou dE 18 Control panel FpBPUDS Lu cw ta ha ebat n Pda 19 PARAMETERS MEE gt U a ww AO ck SERO dr EMEN Rx ee EE E T EE 22 PROTECTIVE FUNCTIONS Overview of protective functions emer cere DUE IRI v OE tea td ETE V V 28 p us PRETERITO eee een 31 APPLICATIONS Examples of 1 3 3545 ceed diim qur Eb 32 ACCESSORIES 888 Overview of internal and external options 2 2 34 TTS TNS 36 E mt soe ek es Gee ERs 37 38 External Drak pesIst 0f S u va rav he ae
4. Invalid signal gt 30 mA or gt 7 5 V at the analog input programmed with the current setting value function For the 01800 or more Inverter output stop if an alarm occurs in the brake circuit e g damaged brake transistor For 01160 or less Internal circuit error Error in the internal circuit of the device Check the connection of control panel Remedy the actual cause of the originary protective function Please contact your nearest MITSUBISHI ELECTRIC representative if the error occurs repeatedly Locate and correct the short Check the control panel and the connection cable Locate and correct the short Check the setting of Pr 150 151 166 and 167 Reduce the inrush current Avoid switching op erations during the switch on phase Check the wiring Check the setting of Pr 73 and Pr 267 Reduce the load inertia Check the frequency of using the brake and the brake transistor Please contact your nearest MITSUBISHI ELECTRIC representative if the error occurs repeatedly If when employing the control panel FR PU04 one of the errors HOLD Er1 to 4 rE1 to 4 MT E ILF E PTC E PE2 E CDO E IOH E SER E AIE E 13 occurs then Fault 14 will be displayed When the overload capacity is 150 the limit is 120 L 30 FRG 740 Aa MITSUBISHI ELECTRIC Resetting Methods When a protective function is activated the output of the inverter is switched off The motor coas
5. 2 x an hee HR 49 pee Oe Oe ee ttt RR 40 Conversion 5 47 41 Sey L u eee E ERE CUTE T FE ae a ea 46 E Energy savings 5 External Options 35 F Frequency inverter DIMENSIONS MS eee O TI 60 41 Specifications 12 Functions inu FP 7 14 Paramete y uz uay 6s ORO GSC e a S P EM P 22 H Handling 18 11 Aa MITSUBISHI ELECTRIC INDEX lt 5 L Long service life M Maintenance mete eae eee ee eee ee tases US Menu guide Optional control panel FR PU04 Standard operation panel FR DU07 N Noise filters pus oR ee XUN N N DIMENSIONS u u us s O Operating conditions Operating modes eonun 2 eae Gea Q kaka Ee Q 44 62 P Za Go Go GE W ee Gd Power Chokes for Three Phase Current ProtectivefunctionSs R Resetting metResetting methods
6. S Specifications FR F 740 00023 to 01160 FR F 740 0180010 12120 System description T Terminal assignment Main circuit terminals Signal Terminals V VFD Setup Software 740 Sof 81 51 HEADQUARTERS EUROPEAN REPRESENTATIVES EUROPEAN REPRESENTATIVES EURASIEN REPRESENTATIVES MITSUBISHI ELECTRIC EUROPE B V German Branch Gothaer Stra e 8 D 40880 Ratingen Phone 49 02102 486 0 Fax 49 02102 4 86 11 20 EUROPE E Mail megfamail meg mee com MITSUBISHI ELECTRIC EUROPE B V French Branch 25 Boulevard des Bouvets F 92741 Nanterre Cedex Phone 33 1 55 68 55 68 Fax 33 155685685 FRANCE E Mail factory automation framee com MITSUBISHI ELECTRIC EUROPE B V Irish Branch Westgate Business Park Ballymount IRL Dublin 24 Phone 353 0 1 419 88 00 Fax 353 0 1 419 88 90 IRELAND E Mail sales info meir mee com MITSUBISHI ELECTRIC EUROPE B V Italian Branch Via Paracelso 12 1 20041 Agrate Brianza Phone 39 039 60 53 1 Fax 39 039 60 53 312 ITALY E Mail factory automation itmee com MITSUBISHI ELECTRIC EUROPE B V Spanish Branch Carretera de Rub 76 80 E 08190 Sant Cugat del Vall s Phone 34 9 3 565 3131 Fax 34 9 3 589 2948 E Mail industrial sp mee com SPAIN MITSUBISHI ELECTRIC UK EUROPE B V UK Branch
7. edly Press the SET key to continue verification Check the control panel connections Please contact your nearest MITSUBISHI ELECTRIC representa tive if the error occurs repeatedly Use the same model for parameter copy and verification Deactivated the RESET signal Check the con nections between the control panel and the frequency inverter Increase the stall prevention operation level with 22 stall prevention operation level or disable stall prevention with Pr 156 stall prevention operation selection Increase the deceleration time with 8 decel eration time Increase the deceleration time Check the Pr 30 and 70 values Check the parameter 77 The load or number of work cycles is too high The value in Pr 503 is larger than the setting of Pr 504 Reset parameters 9 30 51 52 54 56 57 61 70 72 80 90 158 190 196 and 893 Replace the cooling fan Aa MITSUBISHI ELECTRIC PROTECTIVE FUNCTIONS Display on operation panel Meaning Description FR DU07 Overcurrent 1 vm E OCI Acceleration The cause for the activation of the protective function is a short circuit or a ground fault across the main outputs an exceeding moment of inertia of the load GD too short accelera E0Q Overcurrent 2 The output current of the inverter has reached or exceeded 200 of the rated current during the ac tion deceleration time presets restart during a const speed celeration deceleration o
8. 10 C to 50 C non freezing For selection of the load characteristics with a 120 overload rating the max temperature is 40 C Ambient temperature in operation Storage temperature 20 to 65 C Ambient humidity Max 90 RH non condensing Altitude Max 1000 m above NN Shock resistance 10 G 3 times each in 3 directions Vibration resistance Max 0 6 G Ambience conditions For indoor use only avoid environments containing corrosive gases install in a dust free location Certifications UL CSA CE EN Gost CCC 2 2 kHz up to 300 m for 0023 other types up to 500 m lt 5 kHz up to 200 m for 0023 up to 300 m for 0038 other types up to 500 m 5 9 kHz up to 100 m 210 kHz up to 50 m Max cable length The product may only be exposed to the full extremes of this temperature range for short periods e g during transportation Q s MITSUBISHI ELECTRIC EM 740 EC E1 15 SYSTEM DESCRIPTION Block Diagram 9 E mm Intermediate circuit connections eee lt 160 NES a 5 CN8 connector is provi ded with the inverter 01800 or 3phase AC dd power supply ON i Jumper for activating the i integrated interference i OFF Suppression filter Control circuit mains supply connection Protective earth t n PH E ae E a Control circuit AA pT TT 0 0 0 0 li
9. An error occurred in the on the operation panel side during parameter copy reading An error occurred in the on the operation panel side during parameter copy writing Data on the operation panel side and inverter side are different An error occurred in the E2PROM on the operation panel side during parameter verification A different model was used for parameter write and verification during parameter copy The RESET signal is active or there is an error in the communication between the frequency inverter and the control panel If a current of more than 11096 of the rated inverter current flows in the motor this function stops the increase in frequency until the overload current reduces to prevent the inverter from re sulting in overcurrent shut off When the overload current has reduced below 11096 this function increases the frequency again If a current of more than 110 of the rated inverter current flows in the motor this function low ers the frequency until the overload current reduces to prevent overcurrent shut off When the over load current has reduced below 11096 this function increases the frequency up to the set value If a current of more than 11096 of the rated inverter current flows in the motor this function stops the decrease in frequency until the overload current reduces to prevent theinverter from re sulting in overcurrent shut off When the overload current has reduced below 11096
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11. tor cables up to 100m long This also provi des compliance with the 100A limits for Environment 2 with shielded cables up to 100m long The frequency inverters of the FR F 740 se ries are fitted with an integrated EMC noise filter for industrial environments Environ ment 2 The filters listed here are thus only necessary for these inverters in special ca ses Filter Inverter FFR A540 8A SF100 FR F 740 00023 00052 FFR A540 16A SF100 FR F740 00083 FFR A540 30A SF100 740 00126 00250 FFR F740 55A SF100 FR F 740 00310 FR F740 00380 FFR A540 75A SF100 FR F740 00470 FR F740 00620 FFR A540 95A SF100 FR F 740 00770 FFR A540 120A SF100 FFR A540 180A SF100 FR F 740 00930 FR F 740 01160 Noise Filters for FR F 740 01800 to FR F 740 12120 36 Fines 740 ECE Noise filters for high capacities The extremely compact line of FN 3359 filters provides the user with an efficient noise suppression at low room require ments The FN 3359 filters are suitable for noise suppression conforming to EN 61800 3 The filters are designed to reduce cable in duced interference to levels that comply Filter Inverter FN 3359 180 28 FR F 740 01800 FN 3359 250 28 FR F 740 02160 FN 3359 400 99 FR F 740 02600 FR F740 03610 FN 3359 600 99 FR F 740 04320 FR F740 05470 FN 3359 1000 99 FN 3359 1600 99 FR F 740 06100 FR F 40 09620 FR F 740 10940 FR F740 12120 The FN
12. 12 DC injection brake operation voltage 0 3090 4 2 1962 13 Starting frequency 0 60 Hz 0 5 Hz 14 Load pattern selection 0 1 1 15 JOG frequency 0 400 Hz 5Hz 16 JOG acceleration deceleration time 0 360 s 0 3600 s 0 55 1 MRS input selection 0 2 0 18 High speed maximum frequency 120 400 Hz 120 60 Hz O 19 Base frequency voltage 0 1000 V 8888 9999 8888 20 Acceleration deceleration reference frequency 1 400 Hz 50 Hz 21 Acceleration deceleration time increments 0 1 0 22 Stall prevention operation level TUNE Parameters for 27 Stall prevention operation level compensation factor at double 0 150 9999 9999 standard drive speed 0 120 9999 operation 24 Multi speed setting speed 4 0 400 Hz 9999 9999 25 Multi speed setting speed 5 0 400 Hz 9999 9999 26 Multi speed setting speed 6 0 400 Hz 9999 9999 27 Multi speed setting speed 7 0 400 Hz 9999 9999 28 Multi speed input compensation selection 0 1 0 29 Acceleration deceleration pattern selection 0 30 Regenerative function selection 0 0 31 Frequency jump 1A 0 400 Hz 9999 9999 32 Frequency jump 1B 0 400 Hz 9999 9999 33 Frequency jump 2A 0 400 Hz 9999 9999 34 Frequency jump 2B 0 400 Hz 9999 9999 35 Frequency jump 3A 0 400 Hz 9999 9999 36 Frequency jump 3B 0 400 Hz 9999 9999 91 Speed display 0 1 9998 0 4 Up to frequency sensitivity 0 100 10 P SQUE dn Output frequency detection 0 400 Hz 6Hz 43 Ou
13. 37 50 57 72 72 110 110 220 220 220 235 235 285 285 285 I Reactor weight kg 20 22 26 28 29 30 35 38 42 46 50 57 67 85 95 Order information Orderno 158604 158605 158607 158608 158609 158610 158611 158612 158613 158614 158615 158616 158617 158619 158620 D The performance figures at the rated motor capacity are based on a motor voltage of 400 V 2 The overload capacity in 96 is the ratio of the overload current to the inverter s rated current in the respective operating mode For repeated duty cycles allow sufficient time for the inverter and the motor to cool below the temperature reached at 100 load The waiting periods can be calculated using the r m s current method 2 x t for which knowledge of the duty 3 The maximum output voltage cannot exceed the power supply voltage The output voltage can be varied over the entire power supply voltage range 4 Therated input capacity varies depending on the impedance values on the power supply side of the inverter including the cables and input reactor 5 When the load curve with 120 overload capacity is selected the maximum permitted ambient temperature is 40 C When operating with carrier frequencies gt 2 5 kHz this value is reduced automatically as soon as the frequency inverter exceeds the rated output current shown in parentheses 85 load When the cable bushing for the optional expansion cards is broken out the unit has an IP 00 protection rating The suffix EC or E1 in the mod
14. CONSYS Promyshlennaya St 42 RU 198099 St Petersburg Phone 7 812 325 36 53 Fax 7 812 325 36 53 E Mail consys consys spb ru ELEKTROSTYLE ul Garschina 11 RU 140070 Moscow Oblast Phone 7 095 557 9756 Fax 7 095 746 8880 E Mail mjuly elektrostyle ru ELEKTROSTYLE RUSSIA Krasnij Prospekt 220 1 Office 312 RU 630049 Novosibirsk Phone 7 3832 10 66 18 Fax 7 3832 10 66 26 E Mail elo elektrostyle ru ICOS RUSSIA Ryazanskij Prospekt 8A Office 100 RU 109428 Moscow Phone 7 095 232 0207 Fax 7 095 232 0327 E Mail mail icos ru SMENA Polzunova 7 RU 630051 Novosibirsk Phone 7 095 416 4321 Fax 7 095 416 4321 E Mail smena nsk yandex ru SSMP Rosgidromontazh Ltd RUSSIA 23 Lesoparkovaya Str RU 344041 Rostov On Don Phone 7 8632 36 00 22 Fax 7 8632 36 00 26 E Mail STC Drive Technique Poslannikov per 9 str 1 RU 107005 Moscow Phone 7 095 786 21 00 Fax 7 095 786 21 01 E Mail info privod ru RUSSIA RUSSIA RUSSIA RUSSIA MIDDLE EAST REPRESENTATIVES SHERF Motion Techn Ltd Rehov Hamerkava 19 IL 58851 Holon Phone 972 0 3 559 54 62 Fax 972 0 3 556 01 82 E Mail AFRICAN REPRESENTATIVES CBI Ltd SOUTH AFRICA Private Bag 2016 ZA 1600 Isando Phone 27 0 11 928 2000 Fax 27 0 11 392 2354 E Mail cbi cbi co za ISRAEL afa MITSUBISHI ELECTRIC NDUSTRIAL AUTOMATION Gothaer Strafe 8 D 40880 Ratingen www mitsubishi aut
15. DC link reactors A DC link reactor is included as standard The reactors listed below are available as equipment with frequency inverter models optional equipment for frequency inverter FR F740 01800 and above This reactor is models FR F740 00023 through 01160 essential for the operation of the inverter and must be installed Application Power loss W Weight kg inverter d at 120 at 150 FR F 740 01800 FR HEL H90K 128 121 20 FR F 740 02160 FR HEL H110K 138 128 2 FR F 740 02600 FR HEL H132K 140 138 26 FR F 740 03250 FR HEL H160K 162 140 28 FR F 740 03610 FR HEL H185K 245 162 29 FR F 740 04320 FR HEL H220K 265 245 30 FR F 740 04810 FR HEL H250K 285 265 5 TheDClinkreactor MT HELisin fi FR F 740 05470 FR HEL H280K 315 285 38 a p FR F 740 06100 FR HEL H315K 350 315 42 inverter FR F 740 06830 FR HEL H355K 400 350 46 FR F 740 0700 FR HEL H400K 460 400 50 FR F 740 0860 FR HEL H450K 540 460 57 FR F 740 09620 FR HEL H500K 635 540 67 FR F 740 10940 FR HEL H560K 770 635 85 FR F740 12120 FR HEL H630K 960 770 95 Note A three phase mains supply choke see below can also be used as an alternative to the DC link reactor on frequency inverter models FR F740 01160 and below Power Chokes for Three Phase Current Three phase mains supply chokes The three phase mains supply chokes The use of a power choke is especially FR BAL B JL lk for the frequency inverters recommended for mains circuits where FR A 74
16. Parameter for manufacturer setting Do not make setting Nu Cumulative monitor 170 Cumulative power meter clear 0 10 9999 9999 clear 171 Operation hour meter clear 0 9999 9999 172 User group registered display batch clear 9999 0 16 0 User functions 173 User group registration 0 999 9999 9999 We User group clear 0 999 9999 9999 Terminal 178 STF terminal function selection 2 Ve 60 functions selection 179 STR terminal function selection ge end Te cd 61 180 RL terminal function selection 0 Has 181 RM terminal function selection 0 8 1 0 1 4 1 6 241 5 1 selection 182 RH terminal function selection 2 183 RT terminal function selection 3 24 m 740 s MITSUBISHI ELECTRIC Function Parameter Meaning 184 AU terminal function selection 185 JOG terminal function selection 186 CS terminal function selection 187 MRS terminal function selection 188 STOP terminal function selection 189 RES terminal function selection Terminal 190 RUN terminal function selection 191 SU terminal function selection 192 IPF terminal function selection 193 OL terminal function selection 194 FU terminal function selection 195 terminal function selection 196 ABC terminal function selection 232 Multi speed setting speed 8 O 233 Multi speed setting speed 9 234 Multi speed setting speed 10 Multi speed 235 Multi speed setting speed 11 setting 236 Multi speed setting speed 12 237 M
17. Terminals Terminal STF STR STOP Function RH RM RL JOG Control RT connection programmable MRS RES AU CS SD Common PC 10E Setting value specification M B1 C1 A2 B2 Q RUN SU IPF Signal output programmable OL FU SE CA AM Interface Designation Forward rotation start Reverse rotation start Start self retaining selection Multi speed selection Jog mode selection Second parameter settings Output stop RESET input Current input selection PTC input Automatic restart after instanta neous power failure Reference potential 0V for the PC terminal 24V 24V DC output Voltage output for potentiometer Input for frequency setting value signal Reference point for frequency setting value signal Auxiliary input for frequency set ting value signal 0 5 10 V DC Input for setting value signal Potential free Relay output 1 Alarm Potential free Relay output 2 Signal output for motor operation Signal output for frequency set ting value current value comparison Signal output for instantaneous power failure Signal output for overload alarm Signal output for monitoring output frequency Reference potential for signal outputs Current output 0 20 mA Analog output 0 10 V 1 mA Connection of control panel via RS485 terminal RS484 terminal via RS485 terminal Aa MITSUBISHI ELECTRIC Description The mot
18. addition to the operation by external signals and the operation from the control panel built in or external the inverter can be operated in combined operation mode Setting value preset from the control panel and external starting signal External setting value signal and star ting signal from the control panel Aa MITSUBISHI ELECTRIC VFD Setup Software The VFD Setup Software is a powerful tool for the operation of your frequency in verter The software version 2 4 is MS Windows 95 98 ME XP and NT 2000 com patible and therefore allows the inverter operation via any conventional personal computer Several frequency inverters can be set up operated and monitored simul taneously across a network or via a perso nal computer or notebook The software is designed for all frequency inverters of the MITSUBISHI FR S 500 FR E 500 FR A 500 FR F 500 and FR F 700 series The connection between personal compu ter and inverter is established either via an RS485 network or directly via an SC FR PC adapter cable available separately Benefits System settings Due to the network capabilities of the inverter up to 32 frequency inverters can be operated simultaneously Parameter settings By means of overall and function rela ted overviews different parameters can be adjusted easily Display functions The comprehensible display functions en
19. an individual adoption of the inverter to the according task The options can be installed quickly and easily Detailed in formation on installation and functions is included in the manual of the options Internal options The internal options comprise input and output extensions as well as communica tions options supporting the operation of the inverter within a network or connected to a personal computer or PLC ij TAN 5 4 SE The options can be divided into two major categories Internal options External options Description Remarks Specifications 16 bit digital input FR A7AX for the input of the frequency setting via 4 digit BCD or Input 24 V DG 5 mA open collector 156775 bit binary code setting of gain and bias supported or switching signal sink or source logic aci Tartan Selectable of 43 standard output signals of the inverter canbe out Output load 24V DC 0 1 A ra 9 put at the open collector The outputs are isolated with optocouplers sink or source logic FR A7AY Selectable 2 of 18 additional signals e g output frequency Output max 0 10 V DC 0 20 mA 156776 output voltage output current can be output and indicated at the Resolution 3 mV at voltage output Expansion analog output FM AM output 1 WA at current output Display on measuring gauge 20 mA DC or 5 V 10 V DC accuracy 10 Selectable 3 of 43 standard output signals of the
20. an application like this you must plan the necessary number of magnetic power contactors and the re quired number of output signal terminals on the inverter Care must also be taken to ensure that the mains power is never swit ched to the inverter output Flexible 5 point V f curve The integrated flexible 5 point V f curve enables you to match the torque curve perfectly to the characteristics of your machine Together the optimum excitation control feature and the 5 point V f curve achieve significantly increased power savings V f characteristic Voltage characteristic 0 Base frequency 6 FR F 740 EC ET Flow rate Q max Q3 Q2 Q 1 Standard mode Motor 1 M1 Motor 2 M2 Motor 3 M3 Se Motor 4 NL I LT Direct system Motor 1 Motor 2 M2 M1 M2 Motor 3 M3 _ O O M4 M1 Motor 4 M4 Alternative direct system Inverter controlled operation After switching the magnetic contactor the motor start O Conventional operation sequence switches from M1 gt M2 gt M3 to M2 gt M3 gt M1 Stop Automatic restart after instantane ous power failures In pump and fan applications normal ope ration can be continued automatically af ter brief power failures The system simply reactivates the coasting motor and auto matically accelerates it back up to its setpoint speed The graphic on the right show
21. and Modbus RTU standard You can find a description of the network cards on page 34 FR F 740 Up to 42 inverters FR A7NC FR A7NC CC Link Network Air conditioner PC for network management Lighting LonWorks NETWORK Open network topology Bi FR A7NL Security system Aa MITSUBISHI ELECTRIC SYSTEM DESCRIPTION Environment Friendly and Internationally Compatible Electromagnetic compatibility New technologies have been used to signi ficantly reduce the interference levels ge nerated by this frequency inverter The FR F 740 EC conforms to the strict elec tromagnetic compatibility regulations of the European Union EMC Directive Envi ronment 2 In order to meet these stan dards the FR F700 inverters are fitted with a new integrated interference suppression filter which can easily be deactivated with a jumper if necessary International standards The inverters of the FR F 740 EC series are designed so that they can be used world wide without any additional modifications or certifications The units conform to the international CE UL cUL Gost and CCC standards User selectable positive or negative switching logic Users can select posi tive
22. connect the OV of the external power supply to terminal SD The SD terminal is isolated from the digital electronics with optocouplers Internal power supply 24 V DC 0 1 A output Output voltage 10 V DC Max output current 10 mA Recommended potentiometer 1 2 W linear Output voltage 5 V DC Max output current 10 mA Recommended potentiometer 1 2 W linear The setting value 0 10 V or 0 4 20 mA is applied to this terminal You can switch between voltage and current setpoint values with parameter 73 The input resistance is 10 Terminal 5 is the reference point for all analog setting values and for the analog output signal AM and CA The terminal is not isolated from the reference potential of the control circuit and must not be earthed An additional voltage setting value signal of 0 5 10 V DC can be applied to terminal 1 The voltage range is preset to 0 10 V DC The input resistance is 10 The setting value 0 4 20 mA or 0 10 V is applied to this terminal You can switch between voltage and current setpoint values with parameter 73 The input resistance is 250 Q The current setting value is enabled via terminal function AU The alarm is output via relay contacts The block diagram shows the normal operation and voltage free status If the protective function is activated the relay picks up The maximum contact load is 200 V AC 0 3 A or 30 V DC 0 3 A Any of the available 42 output signals can be
23. documents for the whole product range offered by MITSUBISHI ELECTRIC as well as the current version of this catalogue All manuals and catalogues can be downloaded for your convenience Manuals and catalogues are available in multiple language Please check for availability About this product catalogue Due to the constantly growing product range technical alteration and new or changed characteristical features this catalogue is updated frequently Texts figures and diagrams shown in this product catalogue are intended exclusively for explanation and assistance in planning and ordering the fre quency inverter series FR F 700 EC E1 and the associated accessories Only the manuals supplied with the units are relevant for installation commis sioning and handling of the units and accessories The information given in these documentations must be read before installation and commission ing of the units or software Should questions arise with regard to the planning of modules described in this product catalogue do not hesitate to contact your nearest office listed on the last page of this document MITSUBISHI ELECTRIC EUROPE B V 11 2004 1st edition 2 Ree 740 6 181 Aa MITSUBISHI ELECTRIC CONTENTS FREQUENCY INVERTER FR F 740 EC E1 SYSTEM DESCRIPTION EI EEE ees Introduction to the FR F 740 EROR CUM ER do RU ROGO 4 Energy conservation MOJE uaque
24. external options also include additional EMC noise Description Remarks Specifications Control panel 8 languages FR PU04 Interactive control panel with LCD display Refer to p 18 for detailed descriptio 67735 1m 70727 po Connecting cable for remote control FR A5 CBL Cable for a remote connection of the control panel FR DUO7 or Available length 1 2 5 and 5 m 2 5 m 70728 FR PU04 5 m 70729 JOA Adapter FR ADP Connection adapter for FR DU07 ie of the 157515 Communications cable for 5232 or RS485 interface to connectan Length 3 be used for example with external personal computer the VFD setup software p USB RS232 converter Port converter adapter cable from RS 232 to USB USB specification 1 1 0 35 m long 155606 WA Parameterization and setup software for the whole FR F 700 series VED setup software Lo as well as all other Mitsubishi inverter series ptionen pr EMC noise filter jn m Noise filter for compliance with EMC directives Refer to p 36 for detailed description see p 36 DC converter circuit choke coil MT HEL m IR Rp ss to eu Refer to p 37 for detailed description 56 uctuations For increased efficiency reduction of mains feedback and compensa Mains power chokes FR BAL B visite eae TUER Refer to p 37 for detailed description see p 37 Bere MT BU 5 For an improvement of the brake capacity For high inertia loads and Refer to p 38 an
25. if the error occurs board repeatedly Please contact your nearest MITSUBISHI Error on access of the data memory of the inverter ELECTRIC representative if the error occurs repeatedly s MITSUBISHI ELECTRIC FRE 740 EC E 29 PROTECTIVE FUNCTIONS Display on operation panel FR DUO7 E PUE T ERET E CPU E 6 E E P24 Ecdo E SEr E AIE E BE E13 Meaning PU disconnection Retry count excess CPU error CPU error CPU error Operation panel RS 485 terminal power supply short circuit 24 V DC power supply short circuit Output current detection value exceeded Inrush resistance overheat Communication error inverter Analog input error Brake transistor alarm detection Internal circuit error Internal circuit error Description A connection error between inverter and control panel occurred during operation This alarm is only returned if parameter 75 is set to 2 3 16 or 17 After activation of a protective function the inverter failed to be restarted automatically within the number of retries specified in parameter 67 Communication error with the built in CPU The operation panel power supply is shorted The 24 V DC power output from the PC terminal is shorted The max output current set in Pr 150 has been exceeded This error occurs when the inrush current limiter overheats Communication error at the RS 485 port
26. or negative switching logic for in put and output signals enabling flexible and simple adaptation of the units for varying world market requirements Extended input power voltage range 3 380 480 V up to 500 V for 01800 and above 50 60 Hz Tolerance 15 10 Aa MITSUBISHI ELECTRIC You can also further limit the make current and reduce network interference by fitting the input of the inverter with an optional AC reactor and a DC reactor which is con nected to special terminals on the inverter unit The DC reactor is included as standard equipment with models 00180 and above and must be used with them Multilingual programming control unit optional Support for a variety of international in dustrial bus systems Internationally standardised frequency inverter configuration software package for MS Windows with multilingual user interface These features make the FR F 740 EC a truly international product that meets all relevant standards and can be easily adjusted for na tional requirements Circuit boards with two coats of pro tective varnish The frequency inverters with the E1 desig nation standard type 02160 and above have circuit boards with two coats of pro tective varnish This feature is available as an option for the models up to type 01800 The twin coating on the internal PCBs provides even better protection against environmental influen ces This is particularly important in a
27. the current status pa rameters of both the inverter itself and the connected motor Problems and mal functions are indicated by error codes One touch operation Simple and intuitive configuration and operation save both time and money The control panel s jog shuttle digital dial control provides much faster access to all key drive parameters than would be possi ble with conventional buttons and keys You can also use the dial to continuously adjust the speed of the connected motor 10 740 FR DUO7 In addition to control panel operation the frequency inverter can also be connected to a standard PC via an RS 485 port and operated from the PC with the optional VFD setup software package Using this software you can configure operate and monitor multiple frequency inverters eit her in a network or directly from a single PC or notebook computer See page 21 for more details on this software package Example Ad justing a para meter with the jog shuttle FR DUO7 Removable panel with parameter copy function The control panel is removable and can also be connected installed remotely for example in the door of a switchgear cabi net It also features a useful copy function with which you can copy the parameter settings of one frequency inverter to another PARAMETER UNIT FR PU 04 AZ MON SET EXT PU Esc 4 5 6 FWD 3 REV z STOP 0 W
28. this function decreases the frequency again If the regenerative energy of the motor increases too much to exceed the brake capability this func tion stops the decrease in frequency to prevent overvoltage shut off As soon as the regenerative energy has reduced deceleration resumes Too much energy is being fed into the brake resistor model 01800 and above STOP key on the control panel was pressed during external operating mode The prealarm of the electronic motor protection switch has activated The cumulated operating time has reached the preset value Attempt to perform a copy operation from a frequency inverter model 01160 or lower to a model 01800 or higher The cooling fan is not operating as set in Pr 244 Press and hold the MODE key for 2 s to enable the operation panel Check the setting of Pr 77 Pr 31 to 36 Pr 100 to 109 and the connection of the operation panel and inverter Check the setting of Pr 77 The frequency inverter must be in stop mode Check the parameter C3 C4 C6 and 7 Check the setting of Pr 77 Set the operating mode to operation via control panel Repeat the copy operation Check the control panel connections Please contact your nearest MITSUBISHI ELECTRIC representative if the error occurs repeatedly Repeat the copy operation with the inverter stopped Check the control panel connections Please contact your nearest MITSUBISHI ELEC TRIC representative if the error occurs repeat
29. used as the output driver The maximum contact load is 230 V AC 0 3 A oder 30 V DC 0 3 A The output is switched low if the inverter output frequency is equal to or higher than the starting frequency The output is switched high if no frequency is output or the DC brake is in operation The SU output supports a monitoring of frequency setting value and frequency current value The output is switched low once the fre quency current value output frequency of the inverter approaches the frequency setting value determined by the setting value sig nal within a preset range of tolerance The output is switched low for a temporary power failure within a range of 15 ms lt lt 100 ms or for under voltage The OL is switched low if the output current of the inverter exceeds the current limit preset in parameter 22 and the stall prevention is activated If the output current of the inverter falls below the current limit preset in parameter 22 the signal at the OL output is switched high The output is switched low once the output frequency exceeds a value preset in parameter 42 or 43 Otherwise the FU output is switched high The potential that is switched via open collector outputs RUN SU OL IPF and FU is connected to this terminal One of 18 monitoring functions can be selected e g external frequency output CA and AM output can be used simultaneously The functions are determined by parameters amperemeter be
30. via external signals or directly via the ope ration panel FR DUO7 or the control panels FR PUOA On the FR DUO7 control panel the opera ting mode is selected by pressing the PU EXT key On the FR PU04 the EXT key selects operation by external signals and the PU key selects operation via the control panel Operation from the control panel The direction of rotation and frequency setting of the inverter are controlled from the built in operation panel The setting of the output frequency is increased or decreased via the Digital Dial D Press the PU EXT key Sample connection These connections are required for Start combined operation or operation by external signals Frequency setting The example below shows the operational steps for a frequency setting with following motor start and motor stop gt 904 2 Set frequency with Digital Dial 3 Press SET key to confirm 500 8 4 Press FWD to start the motor gt 00 gt Stop motor 5095 20 ARIF 740 16 21 7 M Operation by external signals The direction of rotation and frequency setting of the inverter are controlled by external signals The following figure shows the display on the built in operation panel FR DUO7 for forward rota tion of the motor and a frequency of 50 Hz _ TEXT NET 0500 REV FWD 95 DAS FR DU07 Combined operation In
31. 0 can be set individually J The DC brake can also be activated via the digital input Stall prevention Respones threshold 0 15096 user adjustable also via analog input Motor protection Electronic motor protection relay rated current user adjustable Terminal 2 4 0 5 V DC 0 10 V DC 0 4 20 Frequency uibus Terminal 1 0 5 V DC 0 10 V DC setting values NES Digital input Operation panel or optional expansion board Start signal Available individually for forward rotation and reverse rotation Start signal automatic self holding input 3 wire input can be selected Any of 12 signals can be selected using parameters 178 to 189 input terminal function selection multi speed second parameter function terminal 4 input JOG operation automatic restart after instantaneous power failure external thermal relay input FR HC connection inverter operation enable signal and FR HC connection instantaneous power failure detection control panel operation ex posag ternal interlock signal PID control control panel operation control panel lt gt external operation output stop start self holding forward reverse rota tion command inverter reset PTC thermistor input PID forward reverse operation switchover control panel lt gt NET NET lt gt external operation command source switchover Any of 7 signals can be selected using parameter 190 to 196 output terminal function selection A Control Frequency control status inst
32. 0 EC compensate voltage fluctua high capacities are switched for example tions and simultaneously increase the via thyristors efficiency Applying the appropriate power choke an overall efficiency of up to 9096 can be achieved Inverter L mH Current Weight kg Art no FR F740 00023 00083 FR BAL B 4 0k 2 340 12 31 3 0 87244 FR F740 00126 FR BAL B 5 5k 1750 16 4 37 87245 FR F740 00170 FR BAL B 7 5 1 220 23 59 5 5 87246 FR F740 00250 00380 FR BAL B 11k 15k 0 667 4 68 107 71053 FR F740 00470 FR BAL B 22 k 0 483 58 77 112 87247 FR F740 00620 FR BAL B 30 k 0 369 76 86 11 6 87248 FR F740 00770 FR BAL B 37 k 0 295 95 113 18 6 87249 FR F740 00930 FR BAL B 45 k 0 244 115 118 214 71054 FR F740 01160 FR BAL B 55 k 0 191 147 120 226 87250 s MITSUBISHI ELECTRIC FRE 740 EC E1 37 ACCESSORIES Brake Unit MT BU5 WG LLL 2 2 7 38 FR F 740 MT BU5 external brake units be used with frequency inverter models FR F740 01800 and above These inverters are fitted with a connector via which the MT BU5 brake unit is controlled directly This connection also makes it possible for the FR F740 to handle the protection of the MT BU5 against thermal overloads Inverter Brake unit Number of required units Brake resistors must be chosen in accor dance with your application s require ments The configurations in the tab
33. 054 186 6 Present Val Present Val Present Val Present Val 1115 4r min 1 044 133 6 37 32Hz Test operation V VFD Setup Software Test Running Running Method 1 Setup the running frequency 820 0 4 Frequency Frequency Settings X elu Current 2 Running during on Jog button Motor is running Confirm the safety The parameter should be setup first If you push the buttons of JOG FWD and JOG REV while another aplication is opened simultaneously the motor may continue to rotate JOG REV Shift F6 Voltage The FR F700 is supported by Version 3 1 and above available from January 2005 Fins 740 126 21 Output Monitor 0 00 0 00 A 0 0 v CAS PARAMETER Parameter Overview Function Parameter Meaning Setting range Default setting 0 Torque boost 0 30 6 4 3 2 1 5 1 2 1 Maximum frequency 0 120 Hz 120 60Hz2 2 Minimum frequency 0 120 Hz 0 Hz 3 Base frequency 0 400 Hz 50 Hz Basic 4 1 Multi speed setting high speed 0 400 Hz 50 Hz parameters 5 2 Multi speed setting middle speed 0 400 Hz 30 Hz 6 3 Multi speed setting low speed D 0 400 Hz 10 Hz 7 Acceleration time 0 360 s 0 3600 s 55 1550 8 Deceleration time 0 360 s 0 3600 s 105 305 9 Electronic thermal 0 L relay 0 500 A 0 3600 A O Rated current 10 DC injection brake operation frequency 0 120 Hz 9999 3 Hz 11 DC injection brake operation time 0 10 s 8888 0 55
34. 117 0 1 2 0 1 2 0 1 2 0 4 6 7 0 4 55 kW 9999 0 3600 kW 9999 0 4 50 Q 9999 0 400 mQ 99992 0 400 Hz 9999 0 1000 V 0 400 Hz 9999 0 1000 V 0 400 Hz 9999 0 1000 V 0 400 Hz 9999 0 1000 V 0 400 Hz 9999 0 1000 V 0 31 48 96 192 384 0 1 data length 8 10 11 data lengthe 7 0 1 2 0 10 9999 0 999 8 s 9999 0 150 ms 9999 0 400 Hz 0 400 Hz 0 400 Hz 9999 10 11 20 21 50 51 60 61 0 1 100096 9999 1 3 5 6 8 14 17 21 24 50 52 53 9 Default setting 0 1 50 Hz Rated current 9999 1s ie e E 9999 9999 9999 9999 9999 9999 9999 9999 9999 50 Hz 50 Hz 9999 100 P 740 26 1287 23 PARAMETER Function Parameter Meaning Setting range 130 PID integral time 0 1 3600 s 9999 1s lt 131 PID upper limit 0 100 9999 9999 PID control 132 PID lower limit 0 100 9999 9999 133 PID action set point 0 100 0 134 PID differential time 0 01 10 00 s 9999 9999 135 Power supply switchover sequence output terminal selection 0 1 0 136 MC switchover interlock time 0 100 5 1s Commercial 137 Waiting time at a start 0 1005 0 55 138 power supply operation switchover selection at an 0 1 0 alarm 139 a Min between inverter and commercial 0 60 Hz 9999 9999 140 Backlash acceleration stopping frequency 0 400 Hz 1Hz 1 141 Backlash acceleration stopping time 0 3605 0 55 142
35. 165 440 400 255 M8 M M16 38 FR HEL H315K 210 185 495 450 250 8 M16 42 FR HEL H355K 210 185 495 450 250 8 M16 46 All dimensions in mm s MITSUBISHI ELECTRIC 740 EC E1 47 DIMENSIONS Converter Choke FR HEL H400K 450K 4 915 Choke A C Weight kg lt 2 919 3 FR HEL H400K 235 250 50 WP ele 1 FR HEL HASOK 240 270 57 o o All dimensions in mm a 3 4 40 T y IET dp dd a 195 4 M10 220 A Choke Weight kg FR HEL H500K 345 455 405 67 FR HEL H560K 360 460 410 85 FR HEL H630K 360 460 410 95 All dimensions in mm Aa MITSUBISHI ELECTRIC 48 FR 740 EG DIMENSIONS Brake Units MT BU5 Brake unit A C Weight kg MT BU5 H75K 118 90 200 100 256 5 1 5 MT BU5 H150K 188 160 200 100 256 5 3 0 MT BU5 H220K 258 230 200 100 256 5 4 5 MT BU5 H280K 328 300 200 100 256 5 6 0 MT BU5 H375K 398 370 200 100 256 5 7 5 All dimensions in mm Brake Units BU UFS Brake unit C Weight kg BU UFS22 100 50 250 240 175 2 5 BU UFS40 100 50 250 240 175 2 5 BU UFS110 107 50 250 240 195 510 All dimensions in mm Brake resistor A C Weight kg MT BR5 H75 k 510 480 885 800 465 300 70 All dimensions in mm External Brake Resist
36. 2 390 43 518 57 66 73 80 94 199 154 1313 Ima 3s 216 270 324 390 487 541 648 721 820 915 1024 1155 129 1443 1641 Output 120 overlaod capacity 137 165 198 248 275 29 367 47 46 521 587 660 733 034 924 mM 150 overlaod capacity 110 137 165 198 248 25 329 367 4U 45 521 58 660 73 8M Overload current 120 overlaod capacity 120 of rated motor capacity for 35 110 for 1 min max ambient temperature 40 C typical for pumps and fans rating 150 overlaod capacity 150 of rated motor capacity for 3s 120 for 1 min max ambient temperature 50 C typical for conveyor belts and centrifuges Voltage 3 3 phase AC 0 V to power supply voltage Frequency range 0 5 400 Hz Control method V f control optimum excitation control or simple magnetic flux vector control Modulation control Sine evaluated PWM Soft PWM Carrier frequency 0 7 kHz 6 kHz user adjustable Power supply voltage 3 phase 380 500 V AC 1596 10 Voltage range 323 550 V AC at 50 60 Hz Input Power supply frequency 50 60 Hz 5 f iae 120 overlaod capacity 137 165 198 248 275 329 367 417 465 520 587 660 723 834 924 M 150 overlaod capacity 110 137 165 198 248 275 329 367 4U 45 590 587 660 73 8M Cooling Fan cooling 120 overlaod capadty O 27 3 3 396 48 555 6 6 7 5 8 4 945 10 65 120 135 150 168 189 kW 150 overlaod capacity 225 27 33 3 48 555 66 75 84 945 1065 120 135 150 168 i Frame size H J K L M N P Inverter weight kg
37. 3359 L IL IL filters enable compli ance with the requirements for Environ ment 1 restricted distribution with shiel ded motor cables up to 100m long and thus also with the requirements for Envi ronment 2 with cables of the same length Th FFR A540 L 1 IL A SF100 filters are con figured for footprint installation which means that the base plate of the frequency inverter is bolted onto the filter unit so that the entire assembly can then be bol ted onto the mounting plate in a switchgear cabinet Leakage ina N Weight kg Art no 5 lt 30 8 1 5 104741 8 lt 30 16 1 5 104752 14 lt 30 30 1 8 104753 34 lt 30 55 3 157395 34 lt 30 75 4 1 104755 36 lt 30 95 6 7 104756 34 lt 30 120 9 151881 62 lt 30 180 10 8 104757 with the Environment 1 and 2 require ments Footprint installation on the frequency inverter base plate is not possible with the FN3359 LILILJ 28 99 filters These units must be installed next to the frequency in verter CMT rema VETOI Atro 34 lt 6 180 6 5 141097 38 lt 6 250 7 104663 51 lt 6 400 105 104664 65 lt 6 600 11 104665 84 lt 6 1000 18 104666 130 lt 6 1600 77 130229 These filters enable compliance with the requirements for Environment 1 restricted distribution with shielded motor cables up to 100m long and thus also with the requirements of Environment 2 with the same cable lengths Aa MITSUBISHI ELECTRIC ACCESSORIES DC Reactors
38. 5 791 98 6 Ini BS OS Rated lmax3s 2 8 4 6 62 10 15 1 20 4 30 45 6 56 4 74 4 92 4 TEC 24 3 5 4 8 7 6 1 5 16 23 29 35 43 57 70 85 106 150 rated 16 6 4 19 24 30 36 48 60 72 90 es PSB a V Output Imax 3s 3 1 57 72 114 1 2 24 34 5 43 5 52 5 64 5 85 5 105 1275 s Output capacity 120 overlaod capaciy 1 8 2 9 4 0 6 3 9 6 13 191 23 6 29 0 35 8 47 3 58 7 70 9 88 4 kVA 150 overlaod capacity 16 207 37 5 8 8 8 122 175 021 267 328 434 533 648 808 Overload current 120 capacity 120 of rated motor capacity for 35 110 for 1 min max ambient temperature 40 C typical for pumps and fans rating 150 overlaod capacity 150 of rated motor capacity for 3s 120 for 1 min max ambient temperature 50 C typical for conveyor belts and centrifuges J Voltage 3 phase AC 0 V to power supply voltage Frequency range 0 5 400 Hz Control method V f control optimum excitation control or simple magnetic flux vector control Modulation control Sine evaluated PWM Soft PWM Carrier frequency 0 7 kHz 14 5 kHz user adjustable Power supply voltage 3 phase 380 480 V AC 15 10 Voltage range 323 528 V AC at 50 60 Hz Ze Input Power supply frequency 50 60 Hz 596 Rated input 120 overlaod capacity 2 8 5 0 6 1 10 13 19 22 31 37 45 57 73 88 110 KUAJ y 150 overlaod capacity 25 4 5 5 5 9 12 17 20 28 34 4 52 66 80 100 Cooling Self cooling Fan c
39. 8 10 19 25 26 45 47 64 70 78 90 96 98 99 100 105 107 108 110 116 125 126 145 147 164 170 190 196 198 199 9999 0 5 7 8 10 19 25 26 45 47 64 70 78 90 91 94 96 98 99 100 105 107 108 110 116 125 126 145 147 164 170 190 191 194 196 198 199 9999 0 400 Hz 9999 0 400 Hz 9999 0 400 Hz 9999 0 400 Hz 9999 0 400 Hz 9999 0 400 Hz 9999 0 400 Hz 9999 0 400 Hz 9999 0 1 0 1 0 10096 0 10096 0 1 0 50 9999 0 01 10 s 0 9999 0 100 s 1000 1100 s 8888 9999 0 1 0 200 0 200 0 15 0 100 0 100 0 100 0 1 0 1 0 1 2 0 20 Hz 0 120 Hz 9999 0 360 s 0 3600 s 0 360 s 0 3600 s 9999 0 400 Hz 0 1 2 0 1 9999 0 31 0 247 Default setting Ww N 29 2000 9999 9999 9999 9999 9999 9999 9999 9999 100 75 9999 0 55 2989 2999 50 150 100 100 100 3 Hz 50 Hz 5 9999 50 7 9999 F 740 26 2 25 PARAMETER 26 FR F 740 lt 1 Function Parameter Meaning Setting range 332 RS 485 communication speed 3 6 12 24 48 96 192 384 96 lt 333 RS 485 communication stop bit length 0 1 10 11 1 334 RS 485 communication parity check selection 0 1 2 2 5 RS 485 communication number of retries 0 10 9999 1 Communication 336 RS 485 communication check time interval 0 9
40. 99 8 s 9999 0 functions 337 RS 485 communication waiting time setting 0 150 ms 9999 9999 338 Communication operation command source 0 1 0 339 Communication speed command source 0 1 0 340 Communication startup mode selection 0 1 2 10 12 0 341 RS 485 communication CR LF selection 0 1 2 1 342 Communication E7PROM write selection 0 1 0 343 Communication error count 0 495 Remote output selection 0 1 0 Remote outputs 496 Remote output data 1 0 4095 0 497 Remote output data 2 0 4095 0 Maintenance 503 Maintenance timer 0 1 9998 0 functions 504 Maintenance timer alarm output set time 0 9998 9999 9999 549 Protocol selection 0 1 0 550 NET mode operation command source selection 0 1 9999 9999 551 PU mode operation command source selection 2 2 555 Current average time 0 1 1 05 15 E 556 Data output mask time 00 0 20 0 s 05 Current average value monitor signal output reference current 0 500 0 3600 A Rated inverter current 563 Energization time carrying over times 0 65535 0 564 Operating time carrying over times 0 65535 0 570 Multiple rating setting 0 1 1 Aux functions 571 Holding time at a start 0 0 10 0 s 9999 9999 37 4 mA Input check selection 1 9999 9999 575 Output interruption detection time 0 3600 s 9999 1s 576 Output interruption detection level 0 400 Hz 0Hz 577 Output interruption release level 900 110096 100090 578 Auxiliary motor operation selection 0 1 2 3 0 579 Moto
41. Backlash deceleration stopping frequency 0 400 Hz 1Hz 143 Backlash deceleration stopping time 0 3605 0 55 144 Speed setting switchover 0 2 4 6 8 10 102 104 106 108 110 4 L 145 PU display language selection 0 7 1 Variable current limi 148 Stall prevention level at 0 V input 0 120 110 ting 149 Stall prevention level at 10 V input 0 120 120 150 Output current detection level 0 120 110 Output current 151 Output current detection signal delay time 0 105 0s detection 152 Zero current detection level 0 200 5 153 Zero current detection time 0 15 0 55 154 Voltage reduction selection during stall prevention operation 0 1 1 155 RT signal reflection time selection 0 10 0 156 Stall prevention operation selection 0 31 100 101 0 Help functions 17 OL signal output timer 0 25 s 9999 0 158 AM terminal function selection 1 3 5 6 8 14 17 21 24 50 52 532 1 159 mee A ERR between commercial power sup 0 10 Hz 9999 9999 160 User group read selection 0 1 9999 3999 161 Frequency setting key lock operation selection 0 1 10 11 0 162 Automatic restart after instantaneous power failure selection 0 1 10 11 0 M 163 First cushion time for restart 0 205 0s 164 First cushion voltage for restart 0 10096 096 165 Stall prevention operation level for restart 0 12090 11090 Output current 166 Output current detection signal retention time 922 0 15 detection 167 Output current detection operation selection 0 1 0 168 Aux functions 15
42. L ALLC Er cl PCPY Meaning Acceleration time at a restart AM output filter Current output filter Input phase failure protection selection Regeneration avoidance operation selection Regeneration avoidance operation level Regeneration avoidance at deceleration detection sensitivity Regeneration avoidance compensation frequency limit value Regeneration avoidance voltage gain Free parameter 1 Free parameter 2 Cumulative power monitor digit shifted times Load factor Energy saving monitor reference motor capacity o Control selection during commercial power supply operation D Power saving rate reference value Power unit cost Power saving monitor average time Power saving cumulative monitor clear Operation time rate estimated value D CA terminal calibration AM terminal calibration Terminal 2 frequency setting bias frequency Terminal 2 frequency setting bias Terminal 2 frequency setting gain frequency Terminal 2 frequency setting gain Terminal 4 frequency setting bias frequency Terminal 4 frequency setting bias Terminal 4 frequency setting gain frequency Terminal 4 frequency setting gain Current output bias signal Current output bias current Current output gain signal Current output gain current Parameter copy alarm release PU buzzer control PU contrast adjustment Parameter clear All parameter clear Alarm history clear Parameter copy These parameters can be ch
43. R F 740 00470 00620 2 010 lt ceo st lt A 22000 241 J s L All dimensions in mm FR F 740 00770 01160 Type A Al 2 1 C d FR F740 00770 325 270 10 530 10 195 10 FR F740 00930 FR F740 01160 435 380 12 525 15 250 12 All dimensions in mm 42 740 26 2 Aa MITSUBISHI ELECTRIC FR F 740 01800 02160 Type A Al A2 B FR F740 01800 435 380 12 550 FR F740 02160 465 400 325 620 FR F 740 02600 03610 Type B B1 C FR F740 02600 595 620 300 FR F740 03250 FR F740 03610 715 740 360 Aa MITSUBISHI ELECTRIC DIMENSIONS All dimensions in mm All dimensions in mm FRA 740 43 7 0 0 WY NEN DIMENSIONS kWW ww s FR F 740 04320 08660 0 g O Z N N N T All dimensions in mm Type A Al A2 B B1 B2 C FR F740 04320 FR F740 04810 498 200 49 1010 984 13 380 FR F740 05470 FR F740 06830 680 300 40 1010 984 13 380 FR F740 07700 FR F740 08660 790 315 80 1330 1300 15 440 44 AIR 740 Aa MITSUBISHI ELECTRIC DIMENSIONS FR F 740 09620 12120 45 Fins 740 126 21 Aa MITSUBISHI ELECTRIC DIMENSIONS Special Noise Filters FFR A540 8A SF100 to FFR A540 180A SF100 J
44. RITE FR PU04 Alarm log The control panel stores an alarm log for up to 8 alarm messages that can be dis played and checked on the panel The alarm details in the log include frequency current voltage and cumulative operating time at the time of the alarm Switch between direct and external control The frequency inverter can be controlled directly via the control panel PU mode or via external signals EXT mode 500 MON y At c EXT NET 1500 REV FWD B SO FR DU07 Aa MITSUBISHI ELECTRIC Long Service Life and Easy Maintenance New components for longer service life The components of this new generation of frequency inverters are specified for a ser vice life of 10 years mean annual ambient temperature 40 C 80 load in an environ ment free of aggressive gases flammable gases oil mist dust and dirt Among other things this is made possible by the newly developed long life cooling fans that are monitored by the inverter The life of the cooling fans can also be made signi ficantly longer by using Parameter 244 which controls the selective shutdown feature Modern diagnostics functions furt her extend service life The ageing of the main circuit capacitors the control circuit power capacitor the in ternal cooling fans and the inrush current limiter circuit can be checked with the mo nitoring functions If the inrush resistor overheats an alarm i
45. Travellers Lane GB Hatfield Herts AL10 8 XB Phone 44 0 1707 276100 Fax 44 0 1707 278695 E Mail automation meuk mee com MITSUBISHI ELECTRIC CORPORATION Office Tower Z 14 8 12 1 chome Harumi Chuo Ku Tokyo 104 6212 Phone 481 3 622 160 60 Fax 81 3 622 160 75 JAPAN MITSUBISHI ELECTRIC USA AUTOMATION 500 Corporate Woods Parkway Vernon Hills IL 60061 Phone 1 847 478 21 00 Fax 1 847 478 22 83 Specifications subject to change without notice Art no xxxxxx A Printed in Germany 10 04 GEVA Wiener StraBe 89 AT 2500 Baden Phone 43 0 2252 85 55 20 Fax 43 0 2252 488 60 E Mail office geva at TEHNIKON Oktjabrskaya 16 5 Ap 704 BY 220030 Minsk Phone 375 0 17 2104626 Fax 375 0 17 2275830 AUSTRIA BELARUS E Mail tehnikon belsonet net Getronics b v BELGIUM Control Systems Pontbeeklaan 43 BE 1731 Asse Zellik Phone 32 0 2 467 17 51 Fax 32 0 2 467 17 45 E Mail infoautomation getronics com TELECON CO 4 A Ljapchev Blvd BG 1756 Sofia Phone 359 0 2 97 44 058 Fax 359 0 2 97 44 061 E Mail AutoCont Control Systems s r o Nemocnicni 12 CZ 70200 Ostrava 2 Phone 420 59 6152 111 Fax 420 59 6152 562 E Mail consys autocont cz INEA CR d o o Losinjska 4 a HR 10000 Zagreb Phone 385 0 1 36 940 01 Fax 385 0 1 36 940 03 E Mail inea inea hr louis poulsen industri amp automation Geminivej 32 DK 2670 Greve
46. a mics and working range are all adjustable For example this function can prevent a shutdown with an overvoltage error when the speed of a fan controlled by the inver ter is increased by the draft from another fan operating in the same ventilation duct The function then temporarily increases the output frequency above the setpoint value This function can also be used to brake lo ads with the DC bus voltage without using braking modules Switching to direct mains operation You can switch the motor to direct mains operation by programming the contactor relays accordingly and applying a control signal to terminals L11 and L21 of the inverter Traverse function Fin 740 7 L ay 27 CAL N N NS SYSTEM DESCRIPTION Extensive Communications Support Extended I Os for additional control functions The following I Os are included as standard equipment on the FR F 740 12 contact inputs 3 analog inputs 5 open collector outputs 2 relay outputs 2 analog outputs The contact inputs open collector outputs and relay outputs can all be used for a wide range of functions Two of the analog inputs can be switched from current to voltage The switching sta tus of the input and output terminals can be displayed on the control panel Remote 1 05 Instead of using the remote I Os of a PLC you can use a network connection to both read out the status of
47. able data analog oscillograph and alarm displays Diagnostis The analysis of the inverter status provides a thorough error correction Test operation The test operation provides a simulati on of the operation and adjustment via the auto tuning function File management Parameters can be saved on the personal computer and printed out Help The extensive online help provides support concerning all questions regarding settings and operation Aa MITSUBISHI ELECTRIC CONTROL PANELS Parameter setting X Setup Software Basic Settings 1 C Mnvsup2 4 Gest mel File Settings Parameter Monitor Diagnosis TestRunning Advanced Function Window Help Basic Settings 1 Caution The parameter are set automatically by the pecification item Specification Applied motor Mitsubishi induction motor Motor capacity Number of motor poles Rated motor frequency Rated motor current Rated motor voltage VFD running system Max running speed 900 rimin 1 00 s High duty Br resistor Horizontal PADRE Application selection Supply cable length T 400 5 Confirmed Display and monitor VFD Setup Software Meter Display X File Settings Parameter Monitor Diagnosis Test Running Advanced Function Window Help S ExT Motor Speed Output Current Output Voltage Output Frequency Val Val Val Val 1489 4rimin 1
48. and numerical keys S be replaced by this after use Keys for the selection of specific functions via the display and the entering of numerical The parameter copy function and the parameter and alarm dis values play functions are restricted when the panel is connected to the FR F 740 Menu Guide to the Control Panel FR PU04 Displaying the parameter list Press the SET key to enter the parameter Display of setting menu Then press the HELP key to output display the parameter lists After pressing frequency LL the READ key the according parameter va lue will be read 0 00 STOP EXT Copying parameters Display of Press the SET key and then the key to output enter the copy mode Now you find three choices 0 00Hz Press the READ key to read out all eee parameters from the inverter STOP EXT STOP EXT Press the WRITE key to write parameters to the inverter Display of Press the W key to verify the values output stored in the control panel and the voltage 2 inverter hin nun nnd Others V HELP HELP ee oh STOP EXT Display of La 5 lt alarms A4 up to 8 Alarm History lt READ gt READ s MITSUBISHI ELECTRIC 740 EC E1 19 YS CONTROL PANELS Operating Modes The inverter can alternatively be operated
49. anged during operation if parameter 77 is set to 0 factory setting The possible setting values depend on the capacity class of the inverter setting of 9 is possible models 01800 and above This setting is possible on models 01800 and above Setting of 100 to 103 114 to 117 are possible on models 01800 and above Setting of 7 and 107 are possible on models 01800 and above Aa MITSUBISHI ELECTRIC Setting range 0 3600 s 9999 0 55 0 55 0 1 0 1 300 800 V 0 5 0 10 Hz 9999 0 20096 0 9999 0 9999 0 4 9999 30 150 0 1 55 kW 0 3600 kw 2 0 1 2 3 0 1 9999 0 500 9999 0 1 1000 h 9999 0 1 10 9999 0 10096 9999 Calibration range Calibration range 0 400 Hz 0 300 0 400 Hz 0 300 0 400 Hz 0 300 0 400 Hz 0 300 0 100 0 100 0 100 0 100 10 100 0 1 0 63 0 1 0 1 0 1 PARAMETER Default setting 5s 15s 2 0 01 s 0 025 0 0 760 V DC 0 6Hz 10096 9999 9999 9999 10096 Motor capacity at 12096 15096 overload capacity 0 2099 9999 9998 9999 9999 0 Hz 0 0 Hz 100 0 Hz 20 50 Hz 100 0 0 100 100 10 1002 1 58 eS gt FRF 740 C E 27 Fle PROTECTIVE FUNCTIONS Protective Functions Overview The frequency inverter FR F 740 provides a large number of protective functions that protect the drive and the inverter against damage in case of any malfunction Display on opera
50. antaneous power failure under voltage overload warning output frequency detection second output frequency signals for detection regenerative brake with pre alarm 01800 and above electronic thermal relay function with pre alarm control panel operation operation mode inverter operation ready output current detection zero current detection PID lower limit PID upper limit PID forward rotation reverse ro Operating state tation commercial power supply inverter switchover direct mains operation motor 1 4 frequency inverter operation motor 1 4 inverter running start command ON deceleration at an instantaneous power failure PID control activated re start PID output suspension life time alarm alarm output 3 OFF signal power savings average value update timing current average monitor alarm output2 maintenance timer alarm remote outputs minor failure output alarm output traverse operation open collector outputs 5 outputs relay outputs 2 outputs alarm code outputs a 4 bits via open collector signals When using the In addition to the above operating modes parameters 313 319 function selection for the additional 7 output terminals can also be used to as FR A7AY option sign the following four signals control circuit capacitor life main circuit capacitor life cooling fan life inrush current limit circuit life You can also use parameter 54 assign analog current output and 158 assign analog voltage output to a
51. ases U V W is not connected Check the connections Activation of an external external motor protective switch was activated motor protection relay If an external motor protective switch for thermal monitoring is used this switch can activate the Leitungen und Anschl sse am Eingang pr fen thermal contact protective function of the inverter The frequency inverter has shut down because the resistance of the thermistor has exceeded Check the PTC connection Check motor opera is r the permitted 500 2 4kQ range for 10s tion under load Check setting of Pr 184 This error is displayed when an FR HC MT HC or FR CV external optional unit is installed and the Check the setting of Pr 30 and the installation power supply is still connected via terminals 11 12 and L3 and connections of the optional unit E 0P1 Option slot alarm The protective function is activated for a fault e g transmission error of an internal optional unit Check the function settings of the optional unit E1 Option alarm e g con This protective function is activated when an error e g a contact fault is registered in the installed Check the connections of the optional unit nection or contact fault optional unit Check for electromagnetic interference Parameter storage device Please contact your nearest MITSUBISHI alarm control circuit Error on access of the data memory of the inverter ELECTRIC representative
52. cceleration braking times 360 s S ramp programming Flying start function Optimum Excitation Control function Regeneration avoidance function Control via analog signal 0 10 V Output frequency range 22 50 Hz Average power consumption of conven tional system per 24 h 2 890 kWh Average power consumption of frequency inverter system per 24 h 2 610 kWh Comparison of the per day power consumption of a conventional pain ting plant ventilation system black line and a speed controlled system green line 2 load peak Low load night mode Time h Aa MITSUBISHI ELECTRIC Stamping press small metal parts production Aa MITSUBISHI ELECTRIC APPLICATIONS Retrofitting this stamping press with the FR F 740 frequency inverter brought signi ficant energy savings The secret is the FR F 740 s intelligent Flux Optimisation mode During the phase of the stamping sequen ce with low overload requirements Flux Optimisation mode quickly reduces the motor voltage Die kurze Regelzeit der Flux Optimisation ist der Schl ssel zum Erfolg Die Spannung wird f r den n chsten Stanz Vorgang wie der angehoben Specifications e Manually operated stamping press with 400 tons stamping pressure Powered by a 4 pole motor 55 kW Frequency inverter FR F 740 75k Operation The press is operated with the motor running at constant speed During the stamping sequence the power required for punching out the metal compo
53. connected measuring range 0 20 mA One of 18 monitoring functions can be selected e g external frequency output CA and AM output can be used simultaneously The functions are determined by parameters A DC voltmeter can be connected The max output voltage is 10 V Communications 5485 1 0 standard 5485 Multi Drop operation 4 800 38 400 Baud overall length 500 Communications via RS485 1 0 standard R 485 Multi Drop operation 300 38 400 Baud overall length 500 m FRF 740 C E 17 CONTROL PANELS Built in Operation Panel FR DUO7 Standard PU EXT LED Selected operating mode LED display m lt Operation keys Four digit 7 segment display for operating pa rameters error codes and other functions z Keys for starting the inverter FWD Start motor forwards e REV Start motor in reverse RUN LED Shows that the frequency inverter is in operation Function keys Operating mode selector e PU Operation via panel keys Functions EXT Operation via external signals e MODE Switches the mode for selecting the dislay functions eSET Key for confirming and applying Setting dial Digital Dial parameter and frequency settings e STOP RESET Stop and reset functions Jog shuttle for quick adjustment of the in verter frequency and parameter settings and frequency flicker PU operation mod output frequency monitor F
54. conven tional mechanical system Clearly a frequency inverter will pay for itself a very short time and one must also remember that the potential savings increase with the power ratings of the motors used Energy savings control The effect of energy savings can be confir med using the control panel via the output terminals CA AM and via net works network option required with the newly developed energy saving monitor Cold source chiller Heat source heat pump FIR 740 EC E1 5 1 0 0 SYSTEM DESCRIPTION Intelligent Motor Control Functions Extended PID control The FR F 740 series supports extended PID control This feature makes it possible to connect the process status signal to the fre quency inverter as a voltage signal 0 10 V DC or a current signal 0 4 20 mA DC and then use the analog input calibration function of the inverter to compensate minor controller related fluc tuations In addition to this the frequency inverter can also control up to four motors succes sively This function is programmable for example you can program it so that only one motor is frequency controlled and the others are switched on and off under direct mains power as required or you can alter nate between direct mains power and frequency control for all four motors The graph on the right illustrates this multi motor switching function with a typical ex ample When implementing
55. cription of the connection Separate mains supply of control circuit FPR 740 31 APPLICATIONS Application Examples Ventilation system Ventilation systems of modern painting plants often have high powered motors This makes them an ideal application for frequency inverters which can replace the contactors and soft starter systems with bypass circuits that are often used in these installations The higher initial investment involved in installing frequency inverters can pay for itself in a very short time because of the many benefits of this solution Benefits Reduction of switch on and start up currents also compared to soft starter systems thus reducing peak load power costs Gentle flying starts for fans that are al ready rotating in duct drafts thus in creasing general system service life Motor speed reduction for lower throughput at low demand times with out dampers for significant power sav ings No need for bypass contactors Motor pre heating is possible With properly dimensioned drive sys tems and brake modules you can also stop the fans quickly for example when fir extinguishing gas needs to be used 300 ka Start 2 Z 2 E E Z ZA oe 2 2 1 load peak 100 Z 3 Z 7 Normal 25 32 740 EG Specifications Drive system with 4 pole motor 132 kW Frequency inverter FR F 740 03250 EC A
56. d p 39 for detailed de see p 38 and BU UFS active loads Used in combination with a resistor unit scription p 39 MT BR 5 To improve the brake capacity of the inverter Refer to p 38 ans p 39 for detailed de see p 38 ans RUFC is used in combination with a brake unit scription p 39 DC reactor is included as standard equipment with frequency inverters FR F 740 01800 through 12120 These reactors are essential for operation and must be installed RUN Q OLRUN RORO WINK Q O SERVICE LONWORKS Interface O HMHH OO CC s MITSUBISHI ELECTRIC EM 740 EC E1 35 ACCESSORIES Noise Filters for FR F 740 00023 to FR F 740 01160 9 1 WA 2 EINE D up ng E 2 Environment 1 noise filters The noise filters listed below make it possi ble to comply with the requirements for Environment 1 unrestricted distribution with shielded motor cables up to 20m long and the requirements of Environment 1 restricted distribution with shielded mo
57. e graph on the right The width of the fluc tuation around the frequency setpoint va lue and the ramp times are configurable via setup parameters This function prevents the formation of the unwanted bands in the wound yarn Aa MITSUBISHI ELECTRIC Magnetic flux vector control The integrated motor flux vector control system makes it possible to achieve high torques even at low motor speeds Optimum excitation control You can also select the optimum excitation control mode which achieves yet more power savings compared to conventional inverters designed for pump and fan appli cations The graph below demonstrates the kind of improvements that are possible with this control mode Motor efficiency percent 5 10 25 50 75 100 Torque load percentage of rated torque load Optimum excitation control mode Standard energy saving inverter excitation control Output frequency Hz Start stop signal X37 signal Regeneration avoidance function This function can prevent the inverter from being shut down by regenerative overvol tages when strong regenerative loads cau se power to be released into the frequency inverter for example when braking the motor or with loads that actively drive the motor The inverter can automatically increase the output frequency or disable the braking ramp when a programmed threshold value is reached The response sensitivity dyn
58. e duty o Applied motor PWM frequency selection o Analog input selection Input filter time constant Reset selection disconnected PU detection PU stop selection Alarm code output selection Parameter write selection Reverse rotation prevention selection Operation mode selection Motor capacity simple magnetic flux vector control Motor constant R1 V f2 V f2 V f3 V f3 V f4 V f4 V f5 V f5 PU communication station 1st frequency 1st frequency voltage 2nd frequency 2nd frequency voltage 3rd frequency 3rd frequency voltage 4th frequency 4th frequency voltage 5th frequency 5th frequency voltage PU communication speed PU communication stop bit length PU communication parity check Number of PU communication retries PU communication check time interval PU communication waiting time setting PU communication CR LF presence absence selection Terminal 2 frequency setting gain frequency Terminal 4 frequency setting gain frequency PID control automatic switchover frequency PID action selection PID proportional band Aa MITSUBISHI ELECTRIC Setting range 0 5 6 8 14 17 20 23 24 25 50 57 100 3 0 400 Hz 0 500 A 0 3600 A 0 01 5 99900 0 0 1 305 9999 0 605 DUIS 0 4 9 0 5 0 400 Hz 0 10 101 110 0 105 0 0 10 0 1 2 20 NIB 0 6 25 2 0 7 10 17 0 8 0 3 14 17 100 103 114
59. el designation identifies the CE versions of the frequency inverter for the European Union The inverter types FR F740 02160 and above are all delivered in the E1 version as standard PCBs with two coats of protective varnish The EC version varnished PCBs is standard for types FR F740 00023 through 01800 The other version as always available as an option s MITSUBISHI ELECTRIC FRE 740 EC E1 13 SYSTEM DESCRIPTION Specifications FR F 740 Description 0 015 Hz 0 50 Hz terminal 2 4 0 10 V 12 bit Frequency Analog input 0 03 Hz 0 50 Hz terminal 2 4 0 5 V 11 bit 0 20 mA 11 bit terminal 1 10 10 V 11 bit setting 0 06 Hz 0 50 Hz terminal 1 0 5 V 10 bit resolution NR Digital input 0 01 Hz 0 2 of the maximum output frequency temperature range 25 10 C via analog input 0 01 of the set output frequency via digital input m Base frequency adjustable from 0 to 400 Hz Control Voltage frequency characteristics selection between constant torque variable torque or optional flexible 5 point V f characteristics specifi 1 1 cations Starting torque 120 3 Hz when set to simple magnetic flux vector control and slip compensation Acceleration deceleration time 0 0 1 to 3600 s can be set individually Acceleration deceleration characteristics Linear or S form course user selectable Operating frequency 0 120 Hz operating time 0 10 s and operating voltage 0 3
60. en ee A ES REM E ERE ees 39 DIMENSIONS COMMON a my 40 551585 dh i EE 41 FilterSs 46 dE 00 seco oe epee ke pea es 47 oos u vico E Ea heed d dci Re eh d EUN Mid boa Nek Goa RA qu uu E gri ais 48 Broke US aie sac oe FE Soe OER Ee RW ten a 49 APPENDIX Order TOT x vitre crise a cea e Rode xod ac don RR oon Qe ROS Re deo ode e ROV JA RR CR I Rd a 50 iio gees eee Bee es Fe ee he ee ee ea le oe es E ee eee eee 51 Aa MITSUBISHI ELECTRIC Fins 740 126 21 3 N NS SYSTEM DESCRIPTION The FR F 740 Frequency Inverter Mitsubishi Electric s FR F 740 series is a completely new range of frequency invert ers with truly exceptional power conserva tion capabilities These inverters are ideal for pumps ventilation fans and applica tions with reduced overload requirements such as Air conditioning systems e g in building management Air extraction systems Fans and blowers Hydraulics systems Compressors Sewage and drains systems Ground water pumps Heat pumps Drive systems with high idling rates These inverters are very user friendly and they are available with output ratings matched to users real needs T
61. eractive guidance Operation guide trouble shooting with a help function FR PU04 only Overcurrent cutoff during acceleration deceleration or at constant speed overvoltage cutoff during acceleration deceleration or at constant speed inverter protection thermal operation motor protection thermal operation heatsink overheat instantaneous power failure occurence under voltage input phase failure motor overload output short circuit ground fault overcurrent output phase failure external thermal relay Protective operation PTC thermistor operation option alarm parameter error control unit disconnection retry count excess CPU alarm power supply short functions for control panel 24 V DC power output short output current detection value over inrush resitance overheat communication error frequency Protection inverter analog input alarm internal circuit alarm 15 V DC power supply fan fault overcurrent stall prevention overvoltage stall prevention electronic thermal pre alarm control unit stop maintenance timer alarm FR DUO7 only MT BU5 external brake module overload 01800 and above parameter write error copy error operation panel lock parameter copy error Protection rating IP20 FR F 740 00023 to 00620 00 FR F 740 00770 to 12120 FR DUO7 IP40 does not apply for the PU connection 14 FRF 740 26 2 a MITSUBISHI ELECTRIC SYSTEM DESCRIPTION General Operating Conditions Item Specifications
62. eveld Phone 31 0 315 257 260 Fax 31 0 315 257 269 E Mail Beijer Electronics AS Teglverksveien 1 NO 3002 Drammen Phone 47 0 32 24 30 00 Fax 47 0 32 84 85 77 E Mail infoGbeijer no MPL Technology Sp z o o ul Sliczna 36 PL 31 444 Krak w Phone 48 0 12 632 28 85 Fax 48 0 12 632 47 82 E Mail krakowGmpl pl Sirius Trading amp Services srl Str Biharia Nr 67 77 RO 013981 Bucuresti 1 Phone 40 0 21 201 1146 Fax 40 0 21 201 1148 E Mail sirius siriustrading ro ACP Autocomp a s SLOVAKIA Chalupkova 7 SK 81109 Bratislava Phone 421 02 5292 2254 Fax 421 02 5292 2248 NORWAY POLAND ROMANIA E Mail info acp autocomp sk INEA d o o Stegne 11 SI 1000 Ljubljana Phone 386 0 1 513 8100 Fax 386 0 1 513 8170 E Mail inea inea si Beijer Electronics AB Box 426 S 20124 Malm Phone 46 0 40 35 86 00 Fax 46 0 40 35 86 02 E Mail infoGbeijer de ECONOTEC AG Postfach 282 CH 8309 N rensdorf Phone 41 0 1 838 48 11 Fax 41 0 1 838 48 12 E Mail info econotec ch GTS TURKEY Dar laceze Cad No 43A KAT 2 TR 80270 Okmeydani Istanbul Phone 90 0 212 320 1640 Fax 90 0 212 320 1649 E Mail gts turk net CSC Automation UKRAINE 15 M Raskova St Fl 10 Off 1010 UA 02002 Kiev Phone 380 0 44 238 83 16 Fax 380 0 44 238 83 17 E Mail csc a csc a kiev ua SLOVENIA SWEDEN SWITZERLAND 49 02102 486 7170
63. he FR F 740 is available in versions with outputs from 0 75 640 kW All the inver ters in the series are designed for connecti on to 3 380 480 V 500 V 50 60Hz power supplies The output frequency range 15 0 5 400 Hz Proven Technology with Advanced New Capabilities Innovative performance optimisation The drive performance of the FR F 740 series is optimised for the special needs of fan and pump applications Drives in appli cations like these are characterised by a load torque curve that increases by the square of the motor speed variable curve Of course these frequency inverters can also be used for standard applications with constant load curves and a maximum over load of 150 4 FR F 740 8 181 The outstanding features and characteris tics of the FR F 740 series include Power saving mode with display of the energy savings PID control Extended PID control with sleep and multi motor switching functions Flexible 5 point V f curve Continued operation after brief power failures Automatic restart after instantaneous power failures Flying start PTC temperature sensor input RUN Hz MON PRU A EXT V REV FWD e Switch motor to direct mains operation Active current limiting Optimum excitation control Regeneration avoidance function Traverse function Disable defined frequenc
64. inverter can be out Switching load 230 V AC 0 3 A Relay output put through relay terminals 30 V DC 0 3 A Internal Option board for the integration of a frequency inverter into a T options CC Link FR A7NC CC Link network The operation display functions parameter at 156kBaud 156 78 settings can be controlled by a PLC Option board for integration of a frequency inverter in a LonWorks Connection of up to 64 inverters LonWorks FR A7NL network Operation display functions and parameter settings canbe supported Maximum transfer rate 156779 Communi controlled by a computer PC etc or a PLC 78 kBaud cations Option board for the integration of a frequency inverter into a Connection of up to 126 inverters Profibus DP FR A7NP Profibus DP network The operation display functions and parame supported Maximum transfer rate 158524 ter settings can be controlled by a computer PC etc or a PLC 12 MBaud O Option board for the integration of a frequency inverter into a lt DeviceNet FR A7ND DeviceNet The operation display functions and parameter settings Maximum transfer rate 10 MBaud 158525 34 740 EG can be controlled by a computer PC etc or a PLC Aa MITSUBISHI ELECTRIC ACCESSORIES External Options In addition to the FR PU04 control panel filters reactors for improving efficiency that enables interactive operation of the and brake units with brake resistors frequency inverter the available
65. le are only general recommendations Please consult Mitsubishi Electric for advice on matching the correct brake modules and brake resistors for your application Braking torque FR F740 01800 MT BU5 H75 k FR F740 02160 03250 05 150 FR F740 03250 04320 05 220 FR F 40 04320 05470 MT BU5 H280 k 740 05470 07700 5 375 k External Brake Resistor MT BR5 for Brake Unit MT BU5 The brake resistor 5 for the frequen cy inverters FR F 740 EC E1 is used exclusi vely in combination with a brake unit Regenerative brake duty Brake resistor 1x MT BR5 H75 2 x MT BR5 H75 k 3x MT BR5 H75 k 4x MT BR5 H75 5 x MT BR5 H75 k 100 10 ED 125700 100 10 ED 125701 100 10 ED 125702 100 10 ED 125703 100 10 ED 125705 Important The regenerative brake duty should be set at levels below the permissible brake duty specified in the table above Since the temperature of the brake resis tor may exceed 300 C take care to pro vide a sufficient heat dissipation Resistance Q MT BR5 H75 k 6 6 5 125699 Aa MITSUBISHI ELECTRIC Brake Units BU UFS ACCESSORIES For a braking torque higher than 2096 or a duty cycle higher than 3096 an external brake unit including the adequate brake resistors has to be installed The brake units BU UFS listed below are cascadable so that the opti
66. mum dimensio ning can always be achieved Max peak Inverter Brake unit current W The brake units here are not fitted with brake resistors which must be ordered se parately see below The configurations in the table are only ge neral recommendations Please consult Mitsubishi Electric for advice on matching the correct brake modules and brake resis tors for your application Max instantane FR F740 00023 00250 BU UFS22 34 FR F740 00250 00470 BU UFS40 55 FR F740 00470 01160 BU UFS110 140 Brake Resistors for Brake Unit BU UFS Aa MITSUBISHI ELECTRIC The brake resistors RUFC for the frequency inverters FR F 740 EC E1 are designed for the exclusive use in combination with a brake unit BU UFS ous power kW Max duty cycle Art no 25 10 127947 ul 10 127948 105 5 127950 Please note the specifications for the allowed duty cycle ED max included in the instruction manual for the brake unit Application prd Resistance Q Fey RUFC22 BU UFS 22 10 1x24 2000 129629 RUFC40 Set BU UFS 40 10 2x 6 8 2000 129630 RUFC110 Set BU UFS 110 10 4x 6 8 2000 129631 Fins 740 39 DIMENSIONS Operation panel FR DUO7 2 fob Control panel FR PU04 5x 4mm Connection of the control panel The control panel can be connected to the inverter remotely via the connecting cable type FR A5 CBL 1m 2 5m 5m You must only u
67. nents is transferred briefly to the punch by engaging a magnetic clutch coupling Power consumption As the graphs below show the power consumption of the press is identical for both pressing operations However the low load cycle power con Normal operation without Flux Optimisation kW Magnetic clutch 60 WEN WEN sumption magnetic clutch disengaged drops when a frequency inverter is used Normal operation of the stamping press 7 8 kW Stamping press operated with fre quency inverter 5 3 kW Depending on the design of the drive system used it may also be necessary to use an optional brake resistor in appli cations like this Benefits Energy savings Flux optimisation mode prevents un necessary power consumption Energy is conserved in every phase of the cycle when the motor load is less than 100 Simple installation Retrofitting applications like this stam ping press with a frequency inverter is very quick and trouble free Enhanced precision The option of variable motor speed pro vides better control over your application and thus improves manufacturing precision and product quality ru wn LALLA 5 IVT A A T AY UN VAL JA I PIN T ial tal M AAAA E pe tA TN TAT rp FPR 740 33 2 C ACCESSORIES Internal and External Options A large number of options allows
68. omation de www mitsubishi automation com
69. ooling bowerloss 120 overlaod capaciy 0 06 0 08 0 1 0 16 0 19 0 24 0 34 0 39 0 49 0 58 0 81 1 0 1 17 1 51 oer 150 capacity 0 05 0 08 009 0 14 018 02 031 035 044 02 071 0 93 10 12 1 Frame size C D E F G H Inverter weight kg 3 5 3 5 315 3 5 3 5 5 5 T5 75 13 13 23 95 35 Reactor weight kg E Order information Orderno 156569 156570 156571 156572 156573 156594 156595 156596 156597 156598 156599 156600 156601 156602 D The performance figures at the rated motor capacity are based on a motor voltage of 400 V 2 The overload capacity in is the ratio of the overload current to the inverter s rated current in the respective operating mode For repeated duty cycles allow sufficient time for the inverter and the motor to cool below the temperature reached at 100 load The waiting periods can be calculated using the r m s current method 2 x t for which knowledge of the duty The maximum output voltage cannot exceed the power supply voltage The output voltage can be varied over the entire power supply voltage range 4 The rated input capacity varies depending on the impedance values on the power supply side of the inverter including the cables and input reactor 5 When the load curve with 120 overload capacity is selected the maximum permitted ambient temperature is 40 C When operating with carrier frequencies gt 3 kHz this value is reduced automatically as soon as the frequency inve
70. or RUFC Brake resistor A Weight kg RUFC22 310 295 75 47 m RUFC40 365 350 75 9 4 RUFC110 365 350 75 18 8 _ SN A All dimensions in mm s MITSUBISHI ELECTRIC FRE 740 EC E1 49 ORDER FORM Street Address Please use the address of your local distributor See details on back cover Order declaration Article number Description Notes when ordering When ordering please use only the type designations and order numbers shown in this catalogue 0 MITSUBISHI ELECTRIC A Application 32 B Block dial ANNs enn oux E due de sa rari oe OR eee 16 Brake resistors DIMENSIONS xc dh Gabo X e GRO RO 42 49 tor Brake unit BU UFS 39 Brake unit 38 Brake units Description 0 5 39 Description 5 38 49 C Communications possibilities 8 Control units Description 007 18 Description 0 4 19 40 Conversion Chokes DIMENSIONS u ee 9 9 3 RON SUR eee pe a Q 47 D DC Reactors prre c g eed ya ee he ee 37 Dimensions Brake 5 49 Brake UNIS a0 u Z 2 s
71. or rotates forward if a signal is applied to terminal STF The motor rotates reverse if a signal is applied to terminal STR The start signals are self retaining if a signal is applied to terminal STOP Preset of 15 different output frequencies The JOG mode is selected if a signal is applied to terminal JOG factory setting The inverters FR A 540L G 375 k and 450 k are not equipped with a JOG terminal The start signals STF and STR determine the rotation direction A second set of parameter settings is selected if a signal is applied to terminal RT The inverter lock stops the output frequency without regard to the delay time You can select a make or break signal for the controller inhibit function by changing parameter 17 An activated protective circuit is reset if a signal is applied to the terminal RES t gt 0 1 s The 0 4 20mA signal on terminal 4 is enabled by a signal on the AU terminal If you connect a PTC temperature sensor you must assign the PTC signal to the AU terminal and set the slide switch on the control cir cuit board to the PTC position The inverter restarts automatically after a power failure if a signal is applied to the terminal CS When sink control logic is selected by setting the control signal jumper a specific control function is triggered when the correspond ing control terminal is connected to the SD terminal When source control logic is selected and you are using external 24V power you must
72. per control exhaust side Heat exchanger 100 90 80 100 5 Mechanical solution E 60 o 50 et Y 2 30 Inverter control 8 LZ E Constant torque 74 pattern Pr no 14 0 10 c o s 0 2_ 0 40 60 80 100 2 gt g p Pe duced T 52 5 5 2 NC pattern Pr no 14 1 Air quantity 90 9 e Energy conservation mode Pr no 14 1 Pr no 60 9 0 Rotational speed air quantity Application with potential for power savings Power Frequency inverter supply Exhaust gt 1 ic E 1 1 Aa MITSUBISHI ELECTRIC rara rra aaa aaa Example of air handling unit Potential savings In addition to the ecological benefits fre quency inverters can also save a great deal of money by radically cutting power con sumption Example Based on the graph on the left and an elec tricity price of 14 cents per kWh the follo wing savings can be achieved with a sys tem using a 75 kW motor Conventional mechanical solution At an air throughput of 60 the power consumption is 90 resulting in the following annual costs 75 kW x 0 9 x 0 14 x 24 h x 365 days 82 782 Frequency inverter solution At an air throughput of 6096 the power consumption is 3096 resulting in the following annual costs 75 kW x 0 3 x 0 14 x 24 h x 365 days 27 594 This means that the inverter solution saves 55 188 per year compared to the
73. ppli cations sewage plants where the switchge ar cabinets are exposed to aggressive fermentation gases that can reduce the service life of the equipment DIN ISO 9001 EN 29001 Zertifikat 09 100 4371 Fins 740 S C 1 9 N NS SYSTEM DESCRIPTION User friendly Operation Easy configuration with control panel or software The FR DUO7 control panel is included as standard equipment with all the inverters of this series It makes operation of the in verter simple and intuitive and displays operating parameters and alarm messa ges The jog shuttle digital dial control provides fast and efficient access to all key drive parameters The optional FR PU04 control panel featu res a long life LC display with a backlight and integrated numeric keypad for direct entry of operating parameters The user interface can be displayed in eight diffe rent languages This panel is designed as a remote unit that is connected to the inver ter with a cable It also supports definition of user groups with which you can imple ment editable parameter sets that can then be selected as required for specific applications User friendly In addition to allowing you to enter and display configuration and control parame ters the integrated control panel can also be used to monitor and display current operating data and alarm messages The information is output on a 4 digit LED dis play You can monitor all
74. r at constant speed motor idling phase operation of a motor with p p 0 an exceeding capacity 0 3 Overheating due to insufficient cooling defec EO i uU tive cooling fan or choked heat sink E 0V1 Overvoltage 1 acceleration In most cases the protective function is acti vated due to a too short deceleration time preset or a regenerative overload E 0V2 Overvoltage 2 The converter voltage has increased highly due to regenerative energy The overvoltage limit was Remedy by increasing the deceleration time of constant speed exceeded during acceleration deceleration or at constant speed connecting an external brake unit r An overvoltage in the mains power supply E 0V3 Overvoltage 3 activates this protective function as well deceleration The electronic overload protection for the motor or inverter was activated E THM Motor overload shutoff The electronic motor protection switch continually detects the motor current and the output fre Decrease the motor load to avoid an activation quency of the inverter If a self cooling motor operates over a long period at low speed but high torque the motor is thermally overloaded and the protective function is activated Check whether the performance range of the E THT Inverter overload shutoff TE motor and inverter correspond If several motors are operated by one inverter the motor protection switch will not operate properly In this case deactivate the motor protection and replace it by exte
75. r switchover selection OU Ny 273 0 580 MC switching interlock time 0 100 5 1s 581 Start waiting time 0 100 5 1s 582 Auxiliary motor connection time deceleration time 0 3600 s 15 583 Auxiliary motor disconnection time acceleration time 0 3600 s 9999 1s Advanced 584 Auxiliary motor 1 starting frequency 0 400 Hz 50 Hz PID control 585 Auxiliary motor 2 starting frequency 0 400 Hz 50 Hz 586 Auxiliary motor 3 starting frequency 0 400 Hz 50 Hz 587 Auxiliary motor 1 stopping frequency 0 400 Hz 0Hz 588 Auxiliary motor 2 stopping frequency 0 400 Hz 0Hz 589 Auxiliary motor 3 stopping frequency 0 400 Hz 0 Hz 590 Auxiliary motor start detection time 0 3600 s 55 591 Auxiliary motor stop detection time 0 3600 s 55 592 Traverse function selection 0 1 2 0 593 Maximum amplitude amount 0 25 10 Traverse 594 Amplitude compensation amount during deceleration 0 50 10 function 595 Amplitude compensation amount during acceleration 0 50 10 596 Amplitude acceleration time 0 1 3600 s 55 597 Amplitude deceleration time 0 1 3600 5 55 Aa MITSUBISHI ELECTRIC Function Regeneration avoidance function Free parameter Energy saving monitor Calibration function Analog current out put calibration function Help functions Notes Parameter 611 867 869 872 882 883 884 885 886 888 889 891 892 893 125 903 C4 903 C5 904 C6 904 126 905 C7 905 C8 930 C9 930 C10 931 C11 931 989 990 99 PR C
76. requency setting has been written and completed Hz A Output current monitor Output voltage monitor 7 Display the current settin Parameter setting mode play g y w I NE Parameter and a setting value flicker alternately Parameter clear Parameter copy 18 FRF 740 amp C 81 Aa MITSUBISHI ELECTRIC CONTROL PANELS Control Panel FR PU04 Option The control panel FR PU04 with extended functions is available as optional accessory This control panel provides a 10 key key 4 ARAMETER UNIT pad for a direct entering of numerical FR PU 04 LCD display values A 4 row LC display returns opera ional data parameter names or status 4 row LCD display backlit a i ded text 50 9 Hz Interactive parameter setting and error messages in uncoded text __ STOP EXT e Help function The control panel displays text in the e Error indication following selectable languages e 21 different displays frequency current English German French Spanish voltage etc MON SEL Swedish Italian Finnish and Japanese In addition to the functions of the HELP SHIFT Buttons for operating mode selection standard control panel the FR PUOA dis The desired operating mode is selected by press plays and monitors 21 different values ing the buttons MONITOR SET EXT OP or PU OP and states in total The control unit FR PUOA is used instead of the standard control unit FR DU04 and can Function keys
77. rnal protection switches In case of an overheating of the heat sink the temperature sensor responds and the inverter is Check ambient temperature stopped The output of the inverter is suspended and the alarm message returned if the power supply fails IPE Instantaneous for more than 15 ms If the power supply fails for more than 100 ms the inverter shuts down com power failure protection pletely In this case after restoring the power supply the inverter is in the power ON state If the power failure stays below 15 ms the operation is proceeded normally Check the power supply An undervoltage can occur if the capacity of The input voltage of the inverter has fallen below the minimum value The protective function is ac the mains transformer is not sufficient or if a tivated if the input voltage falls below the minimum value high capacity motor is turned ON connected to the same mains supply circuit ELF Input phase failure Open phase at power supply input emp queo mains fuse Reduce the load Stall prevention 1 Check the preset values for the current limit E OLT A long lasting excess of the current limit OL display shut down the inverter parameter 22 and the stall prevention selection parameter 156 Ground failure An overcurrent occured due to a ground failure upon the inverter output load Check load connections motor circuit pu failure One of the ph
78. rter exceeds the rated output current shown in parentheses 85 load When the cable bushing for the optional expansion cards is broken out the unit has an 00 protection rating The suffix EC E1 in the model designation identifies the CE versions of the frequency inverter for the European Union The inverter types FR F740 02160 and above are all delivered in the E1 version as standard PCBs with two coats of protective varnish The EC version varnished PCBs is standard for types FR F740 00023 through 01800 The other version as always available as an option 12 FRF 740 a MITSUBISHI ELECTRIC SYSTEM DESCRIPTION Specifications FR F 740 01800 to 12120 Series 02160 02600 03250 03610 04320 04810 05470 06100 06830 07700 08660 09620 10940 Rated motor 120 overlaod capacity 90 110 132 160 185 220 250 280 315 355 400 450 500 560 630 fel 150 overlaod capacity 75 90 110 132 160 185 220 250 280 315 355 400 450 500 560 L 180 216 260 325 361 432 481 547 60 683 770 866 960 1004 1712 12096 rated 153 184 221 276 307 367 409 465 518 581 654 736 818 870 1030 65 198 238 286 357 39 45 59 602 671 71 097 9 1058 1203 13 lmax3s 216 29 312 390 433 58 577 66 732 820 924 1039 1154 1313 1454 A 144 180 216 260 325 361 432 481 54 610 683 770 866 962 1094 150 rated 122 153 184 21 276 307 367 409 465 518 581 654 736 818 870 Imax6os 173 216 259 31
79. s displayed The alarms for the main circuit capacitors control circuit capacitor inrush current li miter and internal fans can all be output to a network or via the optional FR A7AY module This makes it possible to prevent mal functions by configuring diagnostics alarms to be triggered when the end of the service life is reached The inverter also has an internal program that can evaluate the ageing of the main circuit capacitors This feature is only avai lable when a motor is connected to the inverter Service timer The frequency inverters of this series all have an integrated service timer that auto matically triggers an alarm after a set num ber of operating hours This feature can be used for monitoring the frequency inverter itself or a peripheral component The valu es of the mean output current and the ser vice timer can also be output as analog signals Improved handling The main cooling fan is easily accessible at the top of the inverter unit allowing quick and easy replacement without removal of the connection cables The cable guide comb see illustration is removable and makes routing the cables quick and trouble free After the cables have been connected the cover can then be replaced for frequency inverters up to type 00620 Aa MITSUBISHI ELECTRIC Easy replacement The terminal block for the control circuit connections is removable to enable easy replacement of the inverter unit for ser
80. s how the frequency inverter can respond to a brief Pt power outage Instead of coasting down completely and stopping motor is au tomatically caught by the frequency in verter and re accelerated back up to its previous speed Power supply Output frequency Restart Deceleration acceleration Aa MITSUBISHI ELECTRIC SYSTEM DESCRIPTION Innovative Features and Functions Flying start Gentle restart of a rotating motor e g fan rotated by a draft also in the opposite di rection PTC temperature sensor input The motor s internal PTC temperature sen sor can be connected to the inverter di rectly In combination with the electronic temperature monitoring system this provi des effective protection for the motor Active current limiting Tried and tested capabilities like the active current limiting feature have been retai ned The characteristics of the current limi ter have now been further improved to prevent unwanted triggering in response to overcurrents Transient overcurrents for example those generated when a motor coasting in reverse is restarted or when an input contactor is closed will no longer cause unwanted triggering of the current limiter Traverse function The traverse function of the FR F740 is de signed specifically for use in yarn winding applications in the textile industry This function performs a cyclical variation of the output frequency as shown in th
81. sa MITSUBISHI ELECTRIC Frequency Inverter FR F 740 EC E1 Technical Catalogue 2004 2005 The new FR F 740 inverter series The new FR F 740 frequency inverters are available with outputs from 0 75 630 kW and are ideal for applications with pump and fan drives They use a 3 phase AC power supply and have an output frequency range of 0 5 400 Hz Further Publications within the Factory Automation Range Technical Catalogues Frequency Inverters Product catalogue for frequency inverters and accessories of the FR S 500 FR E 500 and FR A 500 series Technical Technical Catalogues MELSERVO and Motion Controllers Cata logues Product catalogues for MR J2 series amplifiers servo motors and motion controllers with SSCNET connection PLC Technical Catalogues Product catalogues for programmable logic controllers and accessories for the MELSEC series Networks Technical Catalogue Product catalogue for Master and Slave modules as well as accessories for the use of programmable logic controllers in open networks and MELSEC networks HMI Technical Catalogue Product catalogue for operator terminals process visualisation and programming software as well as accessories Additional Services You will find current information on updates alterations new items and technical support on MITSUBISHI ELECTRIC s web pages www mitsubishi automation com The products section of the MITSUBISHI home site includes various
82. se the original MITSUBISHI ELECTRIC cable This cable is available as optional ac cessory Plug the cable in the according connectors on the control panel and the inverter 5 SDA 6 RDB SG P5S RDA SG SDB 8 P5S The figure besides shows the pin as signment of the connector plugs Never connect fax modems or modular te lephone plugs with the connectors Otherwise the inverter might be damaged 40 740 FR ADP Option All dimensions in mm 5x 4mm All dimensions in mm The connection of the control panel can be done with the communications cable SC FR PC A connection of the control pa nel to a personal computer is possible too Aa MITSUBISHI ELECTRIC DIMENSIONS FR F 740 00023 00126 IO N CT al JOO E Note Models 00023 through 00052 do not have internal fans All dimensions in mm FR F 740 00170 00380 Type B B1 C D FR F740 00170 FR F740 00250 2000 25 170 84 FR F740 00310 FR F740 00380 300 25 190 1015 All dimensions in mm s MITSUBISHI ELECTRIC EP 740 EC E1 41 DIMENSIONS F
83. ssign the following displays to one or both outputs Pulse analog output output frequnecy motor current steady or peak output voltage frequency setting value motor running speed converter output voltage steady or peak electronic thermal relay function load factor input voltage output voltage load meter reference voltage output motor load factor en ergy saving effect regenerative brake circuit duty 01800 and above PID set point PID process value Output frequency motor current steady or peak value output voltage alarm indication frequency setting motor running speed converter out put voltage steady or peak value electronic thermal load factor input power output power road meter cumulative energization time actual Operating state operation time motor load factor watt hours meter power saving effect cumulative saving power regenerative brake circuit duty 01800 and me above PID set point PID process value PID deviation monitor 1 0 terminal monitor optional input terminal monitor FR DUO7 only optional Display 4 output terminal monitor FR DUO7 only option fitting state monitor FR PU04 only terminal assignment state FR PU04 only FR DUO7 Alanmidennition Alarm definition is displayed when the protective function is activated the output voltage current frequency cumulative energization time right before the protection function was activated and the past 8 alarm definitions are stored Int
84. t Connector Slot for plug in Via parameters option connection L Terminal Assignment of Mlain Circuit Terminals Function Terminal Designation Description L1 L2 L3 Mains supply connection Mains power supply of the inverters 380 480 V AC 50 60 Hz 380 500 V 01800 and above P 4 N Extermalbraheunit connection An optional external brake resistor can be connected to the terminals and N or you can connect a optional high power factor con verter An optional choke coil can be connected to the terminals P1 and P The jumper on terminals P1 and P must be removed when Converter choke coil connection this optional choke coil is used on frequency inverter models 01160 and below The DC reactor supplied with the unit must be installed on frequency inverter models 01800 and above Main circuit COEM PR PX Please do not remove or use terminals PR and PX or the jumper connected U V W Motor connection Voltage output of the inverter 3 phase 0 V up to power supply voltage 0 5 400 Hz L11 L21 ae mains supply To use external power for the control circuit connect the mains power 111 121 and remove jumpers L1 and L2 CN8 Ext brake transistor control Control connection for the MT BU5 external brake module PE Protective earth connection of inverter 16 FRF 740 26 2 Aa MITSUBISHI ELECTRIC SYSTEM DESCRIPTION Terminal Assignment of Signal
85. the frequency inverter s inputs and set its outputs Expansion slot The frequency inverter has an expansion slot that can be used to install an I O ex pansion module or a network module The se modules are cards that are installed by plugging them into the slot in the inverter See page 34 for a list of available modules Extended networking capabilities The inverter comes with two serial ports as standard equipment for integration in an automation network You can connect a standard RJ45 network cable to the PU con nector there are also RS 485 terminals insi de the inverter unit for connection to a mul tidrop network via a normal cable which enables inexpensive networking of up to 32 nodes In addition to the Mitsubishi protocol you can also use the Modbus RTU binary pro tocol Programming via USB You can configure the setup parameters and monitor the frequency inverter via an USB port with the optional USB 1 1 module 8 FR F 740 8 181 Support for integration in larger networks Open communications with standard indu strial bus systems can be implemented ea sily with optional expansion cards This makes it possible to integrate the fre quency inverter in large scale automation systems FR F 740 PLC system e g Mitsubishi System Q The following networks are supported by the FR F 740 e CC Link Profibus DP DeviceNet LON Works RS485
86. tion panel FR DUO7 Meaning If an error occurs the output of the inverter is suspended and the control panel returns an error message Description HOLD Er1 EnO E3 O Er4 rE1 rE3 01 01 rb PS TH Mr CP FN Operation panel lock Write disable error Write error Calibration error Mode designation error Parameter read error Parameter write error Parameter verification error Model error Error Overcurrent during acceleration Overcurrent during con stant speed operation Overcurrent during deceleration Overvoltage during deceleration Regenerative brake prealarm Inverter was stopped via control panel Electronic thermal relay function prealarm Maintenance signal output Parameter copy Fan fault 28 740 16 5 Operation lock mode ist set This error occurs when a write operation is attempted with Pr 77 1 the frequency jump ranges overlap the ranges for the flexible 5 point V f characteristic overlap or no communication is possi ble between the control panel and the frequency inverter This error occurs when a write operation is attempted with the inverter in operation when the value of Pr 77 lt gt 2 and an STF or STR start signal is active Analog input bias and gain calibration values are too close This error occurs when you try to set a parameter NET mode when PR 77 lt gt 2
87. tput frequency detection for reverse rotation 0 400 Hz 9999 9999 44 2nd Acceleration deceleration time 0 360 s 0 3600 s 55 45 2nd Deceleration time 0 360 s 0 3600 s 9999 9999 46 2nd Torque boost 0 3096 9999 9999 47 2nd V f characteristics base frequency 0 400 Hz 9999 9999 48 2nd Stall prevention operation current E 49 2nd Stall prevention operation frequency 0 400 Hz 9999 0 Hz 50 2nd Output frequency detection 0 400 Hz 30Hz 51 2nd Electronic thermal 0 L relay M b 9999 22 FRF 740 C E s MITSUBISHI ELECTRIC Function Parameter PARAMETER Display functions Restart Aux functions Operation settings Simple magnetic flux vector control Multi speed setting Communication functions PID control 52 54 55 56 57 58 99 60 65 66 67 68 69 70 71 70 73 74 75 76 78 79 80 90 100 101 102 103 104 105 106 107 108 109 117 118 119 120 121 122 123 124 125 126 12 128 129 Meaning DU PU main display data selection o CA terminal function selection Frequency monitoring reference Current monitoring reference D Restart coasting time Restart cushion time Remote function selection Energy saving control selection Retry selection Stall prevention operation reduction starting frequency Number of retries at alarm occurrence Retry waiting time Retry count display erase Special regenerative brak
88. ts to a halt The output remains switched off until the error cause is eliminated and the inverter reset The inverter can be reset following four different methods Switch the power supply OFF and ON again Switch the reset signal ON for at least 0 1 s Press the RESET key on the control panel Use the automatic restart function Pr 65 Pr 67 69 If the reset signal is ON continuously the operation panel FR DUO7 returns an error message while the control unit FR PUOA indicates that the reset procedure is in progress When a protective function is activated the operation panel FR DUO7 returns an er ror code as listed in the table above The control panel FR PUOA returns error messages in clear Aa MITSUBISHI ELECTRIC PROTECTIVE FUNCTIONS If on occurrence of an error the input protection contactor is toggled the error message cannot be retained since there is no power supply for the control circuit If the error message is intended to be retained in spite of an activation of the pro tectve contactor the control circuit has to be supplied by a separate power supply Separate power supply for the control circuit The figure on the right shows the connecti on of the separate 380 480 V AC 15 10 power supply for the control circuit The current consumption is 2 A Prior to the connection remove the two short bars upon L11 and L21 on the inverter Please refer to the according manual for a precise des
89. ulti speed setting speed 13 238 Multi speed setting speed 14 239 Multi speed setting speed 15 2 240 Soft PWM operation selection 241 Analog input display unit switchover Help functions 242 Terminal 1 added compensation amount terminal 2 243 Terminal 1 added compensation amount terminal 4 244 Cooling fan operation selection 245 Rated slip Slip compensation 246 Slip compensation time constant 247 Constant output region slip compensation selection 250 Stop selection 251 Output phase failure protection selection Aux functions 252 Override bias 253 Override gain 255 Life alarm status display 256 Inrush current suppression circuit life display Life check 257 Control circuit capacitor life display 258 Main circuit capacitor life display 259 Main circuit capacitor life measuring Special functions 260 PWM frequency automatic switchover 261 Power failure stop selection 262 Subtracted frequency at deceleration start TUER 263 Subtraction starting frequency 264 Power failure deceleration time 1 265 Power failure deceleration time 2 266 Power failure deceleration time switchover frequency 267 Terminal 4 input selection Other functions 268 Monitor decimal digits selection 260 Parameter for manufacturer setting Do not make setting 331 RS 485 communication station functions Aa MITSUBISHI ELECTRIC Setting range 0 8 10 14 16 24 25 37 62 67 9999 0 8 10 14 16 24 25 37 62 64 67 9999 0 5 7
90. vi cing which greatly facilitates both installa tion and maintenance work You can also use the removable terminal block of the FR F500 series which is compatible to the FR F700 series However please note that some of the functions of the FR F700 series are not available when you use a terminal block from the FR F500 series RS 485 interface terminals SYSTEM DESCRIPTION Replacement of the terminal block P FR F500 2 Easy replacement of the fan cassette RJ45 connector for control panel and RS 485 communica tions port gt E 55665 B YUY 2 9 Slot for optional expansion cards Cable guide comb O Removable control panel Removable terminal block Fins 740 11 SYSTEM DESCRIPTION Specifications FR F 740 00023 to 01160 Series 00038 00052 00083 00126 00380 00770 Rated motor 120 overlaod capacity 0 75 1 5 7 3 515 7 5 11 15 18 5 22 30 27 45 55 WI 15096 overlaod capacity 0 75 1 5 22 97 5 5 7 5 11 15 18 5 22 30 37 45 55 L 23 3 8 5 2 8 3 12 6 17 25 31 38 47 62 77 93 116 120 rated 2 0 3 2 44 7 1 107 14 5 213 264 323 400 527 65
91. y ranges Selectable 2nd parameter set for differ ent load characteristics Network support Aa MITSUBISHI ELECTRIC SYSTEM DESCRIPTION Intelligent Technology that Cuts Power Consumption Saving power with Mitsubishi frequency converters Reducing consumption and optimising the utilisation of our valuable energy resources is one of the greatest global environmental challenges of our age Energy conservation mode is a standard feature of the intelligent controller It dyna mically adjusts the voltage to motor requi rements eliminating unnecessary power losses which helps to further reduce po wer consumption Frequency inverters are particularly effective at conserving energy when they are used to control pumps and fans The amount of energy conservation hyste resis depends on the speed torque fluc tuations The graph below provides an im pressive example of the results of intelligent control in a fan system 3 phase 400 V How do frequency inverters conserve energy The illustration below shows a blower sys tem in which the air flow is regulated by controlling the motor with a frequency in verter instead of with a damper on the ex haust side The graph below compares the motor po wer consumption of the frequency inverter and damper solutions At a flow rate of 60 the curve shows that the frequency inverter system consumes a full 60 less power than the motor with the damper system Dam

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