Meyer 9122 Musical Toy Instrument User Manual
Contents
1. 9100 Rear Unload 202 OPTIONAL DOUBLE DOOR KEY PARTNO DESCRIPTION 1 100 8109 1 9100 Right Hand Door Welded Assembly 100 8109 9100 Right Hand Door Complete 2 100 8110 1 9100 Left Hand Door Welded Assembly 100 8110 9100 Left Hand Door Complete 3 100 8102 Double Door Gate Hinge Pin Weldment 4 100 8103 Double Door Bottom Linkage Arm Weldment 5 100 8104 Double Door Linkage Pipe Weldment 6 100 8111 9100 Double Door Linkage Tie Rod Weldment 7 100 8106 Double Door Linkage Clevis Weldment 8 100 8112 9100 Double Door Linkage Pivot Shaft Weldment 9 100 8108 Double Door Solenoid Mount Bracket 10 24 8208 Double Door Left 120 Chain Shield 11 55 0154 Double Door Air Chamber 12 16 0027 Double Door 1 2 Swivel Eyelet 13 14 0002 3 1 1 4 Bearing W Lock Collar 14 14 0003 1 1 1 4 2 Hole Pillow Block Flange 15 14 0003 2 1 1 4 2 Hole Plain Flange 16 100 8100 6 Double Door Latch 17 24 8207 Double Door Right 120 Chain Shield 18 100 8100 16 Door Panel THE FOLLOWING ITEMS ARE NOT ILLUSTRATED 49 0033 Double Door Back Gate Belting 5 x 42 55 0150 3 8 Air Line 25 Required 55 0151 3 8 Hex Plug 55 0152 3 8 x 3 8 x 90 Degree Elbow 55 0153 3 8 x 1 8 Connector 55 0155 12 Volt Solenoid Valve 2304 9100 Rear Unload ROLLER CHAIN OILER KEY PARTNO 1 33 8001 1 33 8001 2 30 0015 3 33 8000 6 4 33 8002 2 5 33 8000 5 6 33 8001 2 7 952 0001 1 21 8 33 8001 4 9 33 8000 10 10 952 0001 1 25 11 33 80012. 3 4 Steel Plug 3 8 16 x 2 M B Zinc 3 8 16 Nylon Insert Locknut 1 2 13 x 2 M B Zinc 90 Degree Swivel Fitting 3 4 Hydraulic Extension Pipes x 6 9124 3 4 Hydraulic Extension Pipes x 22 9126 3 4 Hydraulic Extension Pipes x 54 9128 3 4 Hydraulic Extension Pipes x 70 9130 3 4 Hydraulic Extension Pipes x 150 9136 3 4 Hydraulic Pipe x 226 9122 3 4 Hydraulic Pipe x 249 9124 26 28 30 36 3 4 x 90 Degree Street Elbow Hydraulic Pipe Clamp 3 4 Hydraulic Hose x 36 Long 3 4 Black Steel Coupler 18 9100 Rear Unload APRON 9100 Rear Unload 19 KEY WON O O 0 N 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NO 23 0103 2 23 0103 1 701 75 1 75 16 701 75 1 75 18 701 75 1 75 20 24 8206 25 8201 10 0092 1 13 0020 25 8200 851 3816 12 23 0103 1 11 0107 11 0107 11 0125 11 0125 11 0134 11 0134 11 0135 11 0135 11 0136 11 0136 11 0137 11 0137 11 0142 11 0142 11 0107 2 11 0160 1 2 11 0107 6 11 0107 5 11 0107 3 11 0160 1 1 810 5013 2 14 0041 30 0002 23 0101 851 5013 1 252 30 0009 11 0107 1 11 0107 1 30 0006 25 8000 1 810 3816 2 30 0016 14 0051 DESCRIPTION Outer Sprocket Spacer Inner Sprocket Spacer Chain Return Slide Rail As Required Chain Return Slide Rail As Required Chain Return Slide Rail As Required 9100 Front Apron Chain Shield Apron Chain Tightener Bolt Idier
3. 39 9100 Rear Unload SPECIFICATIONS TRUCK MOUNT MODELS TRAILER MODELS Automatic Rear Door Latching STD STD STD STD STD STD STD Front Gate Viewing Window STD STD STD STD STD STD STD Semi Automatic Roller Chain Oiler STD STD STD STD STD STD STD Rear Lights Marker Lights amp D O T Tape STD STD STD STD STD STD STD Personalized Farm Name on Sides STD STD STD STD STD STD STD OPTIONS 14 Removable Side Extensions OPT OPT OPT OPT OPT OPT OPT Double Center Opening Doors OPT OPT OPT OPT OPT OPT OPT Grain Kit Top Pivot Door Only OPT OPT OPT OPT OPT OPT OPT Truck Mount Kit w steel Fenders OPT OPT OPT OPT OPT OPT OPT Factory Installa tion of Truck Mount Kit OPT OPT OPT OPT OPT OPT OPT TARP SYSTEMS Front to Back Scissors Tarp Electric OPT OPT OPT OPT OPT OPT OPT Side to Side Roll Tarp Electric OPT OPT OPT OPT OPT OPT OPT MEMBER U FEMA Manufactured by Meyer Mfg Corp County Hwy A West P O Box 405 Dorchester Wisconsin 54425 0405 Phone 715 654 5132 e FAX 715 654 5513 1 800 325 9103 www meyermfg com E mail sales meyermfg com Farm Equipment Buyers Trust the
4. 9126 28 30 36 Not Shown NS 25 8251 219 1 2 Right Rear Screen Extension 9136 Not Shown NS 25 8251 S 219 1 2 Right Rear Solid Extension 9136 Not Shown NS 25 8255 139 1 2 Right Rear Screen Extension 9130 Not Shown NS 25 8255 8 139 1 2 Right Rear Solid Extension 9130 Not Shown NS 25 8257 123 1 2 Right Rear Screen Extension 9128 Not Shown NS 25 8257 8 123 1 2 Right Rear Solid Extension 9128 Not Shown NS 25 8259 91 1 2 Right Rear Screen Extension 9126 Not Shown NS 25 8259 S 91 1 2 Right Rear Solid Extension 9126 Not Shown 13 851 2520 75Z 1 4 20 x 3 4 M B Zinc 14 815 2520 Z 1 4 20 Nylon Insert Locknut 15 25 8252 218 1 2 Left Front Screen Extension 9126 28 30 36 25 8252 S 218 1 2 Left Front Solid Extension 9126 28 30 36 16 24 8202 Right Hand Lower 120 Chain Shield 17 25 8008 Fender Optional on Truck Mount Models 18 49 0090 9100 Front Gate Belting 19 24 8204 3 Right Hand Upper 120 Chain Shield w Belting 20 24 8205 3 Left Hand Upper 120 Chain Shield w Belting 21 24 8203 Left Hand Lower 120 Chain Shield 22 25 8220 1 9100 Right Left Side Chain Guide 120 NS 25 8220 2 Front Right Floor Cap End Cap Not Shown NS 25 8220 3 Front Left Floor Cap End Cap Not Shown 23 25 8024 1 Rear Center Floor Chain Guide 96 NS 25 8021 1 Center V End Cap Not Shown 24 25 8203 1 Front Floor Cover 25 24 8201 1 Rear Lower Frame Cover Trailer Mount Only Prior to Ser 0591210 24 8209 1 Rear Lower F
5. 5 12 33 8000 11 13 08 0050 9100 Rear Unload DESCRIPTION Oil Reservoir 9100 Oil Reservoir Complete w Fittings 1 4 x 90 Degree Elbow Ball Valve Brass Female Cross 90 Degree Brass Compression Fitting Oiler Site Tube Tubing 5 32 Nylon By the Foot 1 8 NPT Nut Chain Brush Holder Center Brush Assembly with 5 32 Insert amp 1 2 20 Nut 1 8 NPT Nipple Chain Brush Holder Outer 5 16 Loom Clamp 31 KEY PARTNO 1 2 3 4 56 0004 56 0001 3 32 0026 56 0003 56 0032 56 0035 56 0022 56 0031 TR 56 0021 56 0030 TR 56 0001 4 32 0024 46 0001 62 56 0001 2 56 0001 1 56 0028 56 0025 LED 56 0026 56 0027 56 0023 LED 56 0024 LED ES x N _ HIGHWAY TRANSPORT LIGHTS A CAUTION Use Flashing Warning Lights when transporting on ALL highways public roadways at ALL times EXCEPT WHEN PROHIBITED BY LAW DESCRIPTION Check w local law enforcement 1232 4 Way Socket 4 Pin Bezel Blank Black 14 Nylon Tie Strap Ag Light Harness w Tri Plugs Prior to Serial 06T91201 Ag Light Harness w Module Serial 0691201 amp Later Truck Mount Only Trailer Harness 9100 Trailers Only Truck Mount Dual Light RH w Tri Plug Prior to Serial 0691201 Truck Mount Dual Light RH w 4 Prong Serial 0691201 8 Later Truck Mount Dual Light LH w Tri Plug Prior to Serial 0691201 Truck Mount Dual Light LH w 4 Prong Serial 0691201 amp Later 1157 Bulb 3
6. Links Serial 0891238 amp Later 1 8 NPT x 90 Degree Zerk Front Gate Center Support 3 8 16 Spin Locknut 1 8 NPT Close Nipple Split Center Bearing Replacement 20 9100 Rear Unload 1 of 2 9100 MAIN BODY 26 21 9100 Rear Unload KEY PARTNO 1 Q O N O ON O 11 NS NS 12 100 8031 100 8030 100 8029 100 8027 100 8028 100 8026 100 8025 49 0089 100 8050 2 33 0045 100 8050 100 8050 1 851 5013 1 5Z 810 5013 Z 49 0093 25 8027 1 25 8028 1 709 48 254 5 709 48 286 5 709 48 302 5 709 48 334 5 709 48 350 5 709 48 430 5 100 8042 1 100 8042 2 100 8043 1 100 8057 1 25 8050 25 8050 S 25 8051 25 8051 S 25 8250 25 8250 S 25 8254 25 8254 S 25 8256 25 8256 S 25 8258 25 8258 S 9100 MAIN BODY 1 OF 2 DESCRIPTION 9122 Main Frame amp Side Assembly 9124 Main Frame amp Side Assembly 9126 Main Frame amp Side Assembly 9128 Main Frame amp Side Assembly 9130 Truck Main Frame amp Side Assembly 9130 Trailer Main Frame amp Side Assembly 9136 Trailer Main Frame amp Side Assembly Plexiglas Viewing Window Front Gate Stainless Steel Panel Viewing Window Weather strip By the Foot 9100 Stainless Steel Front Gate Complete 9100 Front Gate Welded Assembly 1 2 13 x 1 1 2 Machine Bolt Zinc 1 2 13 Spin Locknut Main Roller Belting Seal 1 8 x 5 x 12 Center Floor Chain Guide 96 Front Middle Center Floor Chain Guide 48 Front Middle 9122 Superslick Floor Pane
7. SHIELDED IN ORDER TO ASSURE PROPER OPERATION THE OPERA TOR S MANUAL AND DECALS ON THE FORAGE BOX ITSELF WARN YOU OF DANGERS AND MUST BE READ AND OBSERVED CLOSELY Study the Above Safety Rules FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH 4 9100 Rear Unload A SAFETY FIRST A CAUTION READ ALL DECALS ON THE FORAGE BOX AND IN THIS MANUAL KEEP THESE DECALS CLEAN AND REPLACE ANY LOST OR DESTROYED DECALS BECOME FAMILIAR WITH ALL TRUCK OR TRACTOR AND FORAGE BOX CONTROLS 9100 Rear Unload che A SAFETY It s no accident SAFETY FIRST The Meyer Forage Box is manufactured with operator safety in mind Located on the forage box are various decals to aid in operation and warn of danger or caution areas Pay close attention to all decals on the forage box A DO NOT REMOVE ANY DECALS IF DECALS ARE LOST DAMAGED OR IF FORAGE BOX IS REPAINTED REPLACE DECALS REMEMBER DECALS ARE FOR YOUR PROTEC TION AND INFORMATION A brief definition of signal words that are used in this manual is as follows A DANGER Indicates an imminently hazardous situation that if not avoided will resultin death or serious injury A WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed A CAUTION Indicates a potenti
8. and Federal laws implement fights do not replace the SMV Slow Moving Vehicle Identific Emblem al vehicles must display SMV Emblems when traveling LESS than 25 mph 40 Km h KEEP ALL SHIELDS IN PLACE WHILE MACHINE IS RUNNING Always use GENUINE MEYER replacement parts 48 0001 22 DECAL F DECAL G PART NO 46 0001 62 PART NO 46 0001 33 DECAL A PART NO 46 0001 22 A CAUTION READ ALL DECALS ON THE FORAGE BOX AND IN THIS MANUAL KEEP THESE DECALS CLEAN AND REPLACE ANY LOST OR DESTROYED DECALS BECOME FAMILIAR WITH ALL TRUCK OR TRACTOR AND FOR AGE BOX CONTROLS 9100 Rear Unload PRE OPERATION GENERAL Whenever adjusting cleaning lubricating or otherwise servicing this forage box you must shutoff and lockout power to the box Because this box can be truck mounted or powered by a tractor methods vary On truck mounted units the connection between the PTO and box is permanently installed and not intended to be disconnected On trucks disengage the PTO drive turn off the engine set the parking brake remove the ignition keys and keep them in your possession to prevent any one else from accidentally applying power to the box un expectedly For tractors disengage the hydraulics turn off the engine set the brakes Throughout this manual when directed to shutoff and lockout power be familiar with the previously described procedures for the type of ma
9. area The front of the box has a plexiglass window for conve nient observation REAR DISCHARGE NP ON M HINGE BOLTS SA N AN FIGURE 2 REAR OPENING DISCHARGE DOOR CAUTION QUICK RELEASE 9100 Rear Unload S Q A WARNING DO NOT STEP UP ON ANY PART OF THE FORAGE BOX AT ANY TIME FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH The unloading process described is to be performed by the operator alone This will eliminate unexpected start ups and minimize other hazards that could result by more than one person in control If the forage box should become clogged shut off all power to the forage box and wait for all motion to stop Shut off and lockout power Then clean out the machine When finished unloading reduce engine speed to idle and disengage the truck PTO drive or the tractor hydraulics Pull the rear unload box straight ahead to pull the door away from the unloaded pile of forage When free gravity will allow the door to swing shut and the door latches will engage the apron chain links to secure it shut Observe that this hap pens properly A WARNING SHUT OFF AND LOCK OUT POWER BEFORE CLEANING ADJUSTING LUBRICATING OR SERVICING THIS MACHINE FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY ORDEATH Allow box to completely clean out the last load of forage It is re
10. craftsmanship engineer ing and customer service have made Meyer products the finest in the farm equipment industry today The Model 9100 is available as a truck trailer mounted unit or mounted to a wagon running gear pulled and pow ered by a farm tractor When the PTO is referred to it means power takeoff from the truck The Model 9100 may be referred to as rear unload box forage box box or rear unload forage box in this manual SAFETY ALERT SYMBOL means ATTEN TION BE CAREFUL YOUR SAFETY IS INVOLVED It stresses an attitude of HEADS UP FOR SAFETY When you see this symbol be alert to the possibility of PER SONAL INJURY and carefully read the message that fol lows NEVER OPERATE WITHOUT ALL COVERS SHIELDS AND GUARDS IN PLACE KEEP HANDS FEET AND CLOTHING AWAY FROM MOVING PARTS SOME COVERS AND GUARDS HAVE BEEN REMOVED FOR ILLUSTRATIVE PUR POSES ONLY IN THIS MANUAL FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH There is no substitute for quality That is why thousands of people like you have purchased Meyer farm equip ment They felt it was the best equipment to serve their farming needs now and in years to come We ask that you follow our policy of safety first and we strongly suggest that you read through the owner s manual be fore operating your Meyer farm equipment Meyer Manufacturing Corporation wants to thank you for not compromising quality We are determined to offer e
11. of Gate Overall Height 114 114 114 114 114 159 5 159 5 w ext Top of Gate Overall Side 90 104 90 104 90 104 90 104 90 104 129 5 143 129 5 143 Height No 5 5 ext ext Stringer Width 33 5 33 5 33 5 33 5 33 5 NA NA Truck Mount Capacity Struck 1060 1200 1260 1390 1460 1460 1780 Level cu Ft w out ext Capacity Struck 1270 1400 1495 1640 1720 1720 2105 Level cu Ft w ext SPECIFICA TIONS Maximum Net 25 ton 25 ton 25 ton 25 ton 25 ton 30 ton 30 ton Load Roller Chain Drive 120 120 120 120 120 120 120 on Each Side Apron Chains 667XH 667XH 667XH 667XH 667XH 667XH 667XH Pintle Rear Drive 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 Shaft Heavy Duty Upright Spacing 16 On 16 On 16 On 16 On 16 On 16 On 16 On Center Center Center Center Center Center Center Upright Construc 2 x 2 2 x2 2 x 2 2 x2 2 2 2 2 2 x2 tion Tubing Tubing Tubing Tubing Tubing Tubing Tubing Power Source Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Unloading Time 40 Sec 40 Sec 40 Sec 60 Sec 60 Sec 90 Sec 90 Sec Dependant on Hydraulic System STANDARD FEATURES Stainless Steel STD STD STD STD STD STD STD Sides Front amp Back Superslide Solid STD STD STD STD STD STD STD Poly Floor Gate Delay Sys STD STD STD STD STD STD STD tem Automatic Roller STD STD STD STD STD STD STD Chain Tighteners
12. period from date of purchase to the original retail customer Ten 10 Years a The all welded steel frame box structure COMMERCIAL USE Coverage as in paragraph III A1 ONLY except warranty coverage is for 90 days for parts and labor to the original commercial retail customer Repairs eligible for labor warranty must be made by Meyer Mfg Corp or an authorized Meyer dealership The original retail customer is responsible for the transportation of the forage box to the dealership for warranty service or for any service call expenses Except as stated above Meyer Mfg Corp shall not be liable for injuries or damages of any kind or nature direct conse quential or contingent to persons or property This warranty does not extend to loss of crop or for any other reasons No person is authorized to give any other warranties or to assume any other obligation on Meyer Mfg Corp s behalf unless made or assumed in writing by Meyer Mfg Corp This warranty is the sole and exclusive warranty which is applicable in con nection with the manufacture and sale of this product and Meyer Mfg Corp s responsibility is limited accordingly Optional Equipment Tarp scales etc warranty See original equipment warranty oi 9100 Rear Unload INTRODUCTION Congratulations on your purchase of anew Meyer Rear Unload Forage Box Undoubtedly you have given much consideration to your purchase and we re proud that you have selected Meyer Pride in
13. 08 04 OPERATORS AND PARTS MANUAL NO 04 01 9100 FOR 9100 SERIES MEYER BOSS REAR UNLOAD FORAGE BOX TRUCK AND TRAILER MODELS 9122 9124 9126 9128 9130 9130T MANUFACTURED BY Meyer Mfg Corp County Hwy A West P O Box 405 Dorchester Wisconsin 54425 0405 Phone 715 654 5132 FAX 715 654 5513 1 800 325 9103 www meyermfg com E mail sales meyermfg com TABLE OF CONTENTS TABLE OF CONTENTS tee A pe MEKON angles a S Miwa RR EAE RR ete 1 MANUFACTURER S WARRANTY eee 2 INTRODUCTION gated ben hae gtd BRD RP DE en LEE PR ES 3 SAFETY PRECAUTIONS a a Be eee ee esce E ee 4 PRE OPERATION Hear ee Bed 7 General suci ATA A d en ae 7 Light HOOKUP an oaren eneen ee eee DIR RE 7 Alf Brake HOOKUP bee 7 Hydraulic HOOKUP lt 2 IUE REDE 7 Start Up And Stopping knn nn 7 TRANSPORTING aanne aon m ie ea a ee 8 Tractor Towing Size Requirements cota a RE a x xxm eb a a Dn 8 Material Estimated Weight Per Cubic Foot ee 8 Rear Unload Operation 9 LUBRICATION ain arend alg au dee Wed bod whe ee eG a OER ee ESE EE Re Rn 12 Daily bubricatiori outer m RS RE RR ARR Ge Eur Den ae dae eed 12 End Of Crop Cleanup And Maintenance 12 ADJUSTMENTS prrs stan a eae ea od Den E 13 REPAIR PARTS cid ide ede dese dek dee ied e suwa oy bee Fn ee ee 14 Gea
14. 19 PART NO 851 5013 2 5Z 828 0050 Z 100 8012 7 814 5013 Z 851 2520 75Z 49 0086 25 8005 1 25 8005 2 100 8055 100 8056 100 8015 1 100 8017 1 100 8055 2 100 8056 1 810 5013 Z 851 5013 1 5Z 100 8012 15 100 8013 6 815 5013 Z 810 2520 Z 100 8062 100 8066 100 8064 100 8063 100 8067 100 8065 49 0088 REAR DOOR DESCRIPTION 1 2 13 x 2 5 Hex Head Machine Bolt 1 2 SAE Flat Washer Backgate Latch 1 2 13 Center Locknut 1 4 20 x 3 4 M B Zinc Backgate Belting Belting Attaching Strip Right Hand Belting Attaching Strip Left Hand Backgate Assembly Complete Standard Height Gate 82 1 2 Backgate Assembly Complete High Back Gate 94 1 2 Backgate Welded Assembly Standard Height Gate 82 1 2 Backgate Welded Assembly High Back Gate 94 1 2 Standard Rear Gate Stainless Panel 48 x 80 High Rear Gate Stainless Panel 48 x 92 1 2 13 Spin Locknut 1 2 13 x 1 5 Hex Head Machine Bolt Backgate Hinge Weldment Gate Stop 1 2 13 Nylon Locknut 1 4 20 Spin Locknut Right Pivot Extension Assembly High Gate Only Truck Mt Trailer R Pivot Ext Std Gate Trailer R Pivot Ext High Gate Left Pivot Extension Assembly High Gate Only Truck Mt Trailer L Pivot Ext Std Gate Trailer L Pivot Ext High Gate Side Gate Belting Seal 66 Effective Serial No 0591212 and later Prior see numbers 100 8062 100 8063 for high gate only 28 9100 Rear Unload OPTIONAL DOUBLE DOOR
15. 3 8 Hydraulic Nipple 13 25 8097 1 Lower Sleeve Spacer 5 55 0094 Flow Control Valve 14 25 8093 1 Lower Shaft Plate Assy 6 55 0096 3 8 NPT x 90 Degree Male Pipe 15 25 8095 6 Top Copper Line Assy Elbow 16 25 8101 Ground Control Rod Assy 7 25 8096 Gate Release Trip Arm Assembly W Grip 8 25 8092 1 Gate Regulator Top Shaft Assy 17 51 0007 Handle Grip 9 25 8090 1 Top Cylinder Bracket Assy 18 933 3804 5 16 x 4 Eyebolt 10 55 0093 Hydraulic Cylinder 19 825 25 17 1 4x1 Self Tapping Screw 8100 Rear Unload 37 MEYER FORAGE BOX MAINTENANCE RECORD Model No Serial No Delivery Date DATE SERVICE PERFORMED DATE SERVICE PERFORMED 9100 Rear Unload 38 SPECIFICATIONS TRUCK MOUNT MODELS TRAILER MODELS 9122 9124 9126 9128 9130 9130T 9136T DIMENSIONS 22 24 8 26 28 8 30 30 36 8 Inside Length 98 98 98 98 98 98 98 Inside Height 72 5 72 5 12 5 72 5 72 5 72 5 72 5 w out ext Inside Height 86 5 86 5 86 5 86 5 86 5 86 5 86 5 w ext Overall Length 22 9 25 5 26 9 29 5 30 9 30 9 37 5 Overall Width 102 102 102 102 102 102 102 Overall Height 103 103 103 103 103 145 5 145 5 w out ext Top
16. 8 Plated Loom Clamp Caution Tail Light Decal Red Lens Amber Lens Tail Light Converter Truck Models Only Amber 2 1 2 Round Marker Lamp LED 2 1 2 Round Rubber Grommet 2 Wire 6 Pigtail Wire Connector Amber Marker Lamp LED Red Marker Lamp LED 32 9100 Rear Unload 9100 OPTIONAL GRAIN KIT 254 25 A 254 257 air es 25 et 274511 29921500 x n zent zer HT 25 1 ul mar er ASIAT Sa are eed Beeren vx NNN N LAA n yj taf ay n BA al LJ u AJ 9100 Rear Unload 33 KEY PART NO 1 25 8060 2 25 8061 3 124 4 323 5 10 0001 6 23 0099 7 851 3816 2Z 8 15 0006 1 9 15 0006 2 15 0006 10 815 3816 Z 11 25 8062 12 25 8027 13 49 0089 13A 33 0049 14 49 0087 15 25 8078 25 8178 16 25 8079 25 8179 17 49 0036 18 49 0035 19 25 8067 1 20 52 0005 2 52 0005 6 1 21 100 8013 6 OPTIONAL GRAIN KIT DESCRIPTION Grain Kit Main Body Grain Kit Gate Weldment 1 Pillow Block Bearing 1 Lock Collar Sprocket 50B13 1 Bore 1 4 Keyway Gate Shaft 1 x 32 3 8 16 x 2 M B Zinc Universal Knuckle Universal Sleeve Assembly Complete Universal Knuckle Sleeve Assy 3 8 16 Nylon Insert Locknut Grain Kit Door Handle Handle Lock Chain Plexiglas Window 2 1 2 Ra dius Window Weather strip By the Foot Not Shown Poly Bottom Panel R H Gate Stop Weldment Hi Lo
17. Box which has been subjected to misuse negligence alteration acci dent incorrect operating procedures or which shall have been repaired with parts other than those obtained through Meyer Mfg Corp Meyer Mfg Corp warrants New Meyer Forage Boxes to be free from defects in material and workmanship under recom mended use and maintenance service as stated in the Operator s and Parts Manual as follows A Meyer Mfg Corp will repair or replace F O B Dorchester WI as Meyer Mfg Corp elects any part of a new Meyer Forage Box which is defective in material or workmanship 1 Withoutcharge for either parts or labor during the first 1 year from purchase date to the original retail customer 2 Withoutcharge for parts only during the second 2 year from purchase date to the original retail cus tomer B Inaddition to the above basic warranty Meyer Mfg Corp will repair or replace B Dorchester WI as Meyer Mfg Corp elects 1 Any part of the following which is defective in material or workmanship not neglect to recommended use and service without charge for parts only not labor during the stated time periods from date of purchase to the original retail customer Five 5 Years The D667XH pintle main apron chain assembly 2 Any part of the following which is defective in material or workmanship not neglect to recommended use and service with a pro rated charge for parts only not labor during the stated time
18. Flat Bolt 5 8 11 x 2 1 2 Hex Head Machine Bolt Chain Tightener Spring Sleeve Weldment Apron Tightener Holder Assembly Center 120 Tightener Arm Less Roller 3 4 10 Nylon Insert Locknut 3 4 10 x 3 M B Chain Tightener Adjuster Rod 5 16 x 1 3 4 Roll Pin 7 8 Nylon Roller Complete Nylon Roller Only Inner Sleeve Jackshaft 2 x 96 Key 12 x x 2 1 2 1045 Mat Tightener Arm Assembly Less Roller Compression Tightener Spring Spindle Washer Punchout Sprocket 120B9 2 Bore 1 2 Key 120 46 Roller Chain 3 8 x 3 8 x 2 1 4 Key 1045 Material 5 8 11 Spin Locknut Bolt Guide Sleeve Plate 1 8 NPT Zerk Tightener Pivot Shaft Center Tightener Pivot Shaft Bolt 3 8 16 x 1 Hex Head Machine Bolt 3 8 Internal Tooth Lockwasher Bolt 1 2 13 x 2 Hex Head Machine Bolt 1 2 13 Spin Locknut 16 9100 Rear Unload HYDRAULIC PLUMB TO THE FRONT PRESSURE LINE RETURN LINE M 17 9100 Rear Unload KEY PARTNO 1 a N N Oo 11 12 55 0122 55 0130 55 0007 B 55 0027 55 0138 55 0124 55 0079 55 0081 851 3816 22 815 3816 Z 851 5013 2Z 55 0129 55 0136 55 0135 55 0134 55 0133 55 0125 55 0137 55 0126 55 0082 100 8025 62 55 0029 55 0030 DESCRIPTION 9100 Hydraulic Motor 59 16 12 Female Swivel Fitting 3 4 Check Valve 3 4 x 90 Degree Elbow 3 4 Hydraulic Pipe x 233 9122 3 4 Hydraulic Pipe x 252 9124 26 28 30 36 3 4 Black Steel Tee Fitting
19. Gate Prior to Serial 0791222 R H Gate Stop Hi Lo Gate Se rial 0791222 amp Later L H Gate Stop Weldment Hi Lo Gate Prior to Serial 0791222 L H Gate Stop Hi Lo Gate Se rial 0791222 8 Later L H Chain Return Seal R H Chain Return Seal Chain Return Seal Mount Strap 24 Broom Prior to Se rial 0791222 35 1 2 Broom Notched Serial 0791222 amp Later Rear Gate Stop THE FOLLOWING ITEMS ARE NOT ILLUSTRATED 25 8211 1 55 0029 55 0047 55 0049 55 0076 55 0082 Flow Control Mount Bracket 3 4 Hose x 36 Long 3 4 Hose x 42 Long 3 4 Hose x 65 Long Flow Control 3 4 x 90 Degree Street Elbow 22 23 24 25 25A 26 28 29 36 KOA 851 5013 1 52 815 5013 Z 52 0005 3 52 0005 6 2 52 0005 5 49 0088 57 0009 2 33 0028 811 5013 4Z 25 8065 25 8060 26 25 8066 25 8060 21 49 0042 25 8060 27 25 8060 23 56 0050 56 0050 1 56 0050 2 56 0050 3 56 0050 4 56 0051 13 x 1 1 2 M B Zinc 12 13 Nylon Insert Locknut Zinc 18 1 2 Broom Prior to Serial 0791222 7 3 4 Left Inner Broom Serial 0791222 amp Later Gate Seal Brush 64 Brush Side Gate Belting Seal 66 Se rial 0781239 amp Later S Hook Handle Nut 1 2 x4 Eyebolt 6 Overall Seal Gasket Prior to Serial 0781239 Lower Side Seal Filler Panel Serial 40781239 amp Later Main Roller Center Mount Cover Rear Belting Seal Metal Strip Rear Belting Seal Side Sea
20. IF THE MACHINE BECOMES CLOGGED DISENGAGE POWER TAKE OFF REMOVE KEYS FROM TRAC TOR AND ALLOW ALL MECHANISMS TO STOP BEFORE CLEANING KEEP HANDS FEET CLOTHING AND HAIR AWAY FROM ALL MOVING PARTS WHEN MACHINE IS IN OPERATION LOOSE OR FLOPPY CLOTHING SHOULD NOT BE WORN BY THE OPERATOR STOP ENGINE WAIT FOR ALL MOVEMENT TO STOP BEFORE LEAVING OPERATOR S POSITION TO AD JUST LUBRICATE CLEAN OR UNCLOG MACHINES UNLESS OTHERWISE SPECIFICALLY RECOMMENDED IN THE OPERATOR S MANUAL NEVER START THE MACHINE UNTIL ALL GUARDS AND SAFETY SHIELDS ARE SECURED IN PLACE i KEEP OFF EQUIPMENT UNLESS SEAT DR PLATFORM FOR OPERATION AND OBSERVATION IS PROVID ED KEEP ALL OTHERS OFF 1 PTO SHIELD MUST ROTATE FREELY AND BE IN PLACE ALWAYS RUN PTO STRAIGHT IN LINE TO AVOID AN ACCIDENT BY BREAKAGE YOU MUST OBSERVE ALL APPLICABLE TRAFFIC LAWS WHEN TRANSPORTING ON PUBLIC ROADWAYS WHERE LEGAL TO DO 50 CHECK LOCAL LAWS FOR ALL HIGHWAY LIGHTING AND MARKING REOUIREMENTS AND COMPLY WITH THESE LAWS MAKE CERTAIN EVERYONE IS CLEAR OF MACHINE BEFORE STARTING ENGINE OR OPERATION PLEASE KEEP ALL DECALS AND SLOW MOVING VEHICLE SIGN CLEAN SO THEY ARE LEGIBLE It any decal becomes damaged or lost your dealer or our plant for replacement DECALD PART NO 46 0001 35 AWARNING A CAUTION Use Fiashing Warning Lights when transporting on ALL highways public roadways at ALL times EXCEPT By all Stata
21. KET 1 20 55 0196 3 8Mx1 4 SWIVEL FEMALEx90 ELBOW 1 21 55 0195 3 8 MALE 1 4FEMALE STREET ELBOW 2 22 55 0191 1 4 MALE TO 1 4 FEMALE SWIVEL COUPLER 1 23 25 8096 GATE RELEASE TRIP ARM ASSEMBLY 1 24 25 8097 1 GATE LOWER SLEEVE SPACER 1 25 33 1003 RUBBER GROMMET 1 36 5 8100 Rear Unload GATE DELAY PACKAGE 8100 Gate 16 19 A 17 N 5 7 GATE DELAY ADJUSTMENTS When the gate is completely closed Tight to rear upright cable and eyebolt assembly should be adjusted so cable has no slack Cable should be tight but not overtightened If cable and eyebolt is overtightened lower cylinder will trip out of the L shaped slot on the lower bracket too soon and the gate will try to close before the cylinder is stroked out If the ca ble and eyebolt is too loose the lower cylinder will not trip out of the L shaped slot and the cylinder will reach its maxi mum stroke and the gate will still not be in the closed position The gate will be held open by the top cylinder bracket and the bracket may become damaged over time Eyebolt and cable will need to be adjusted periodically to maintain proper operation KEY PARTNO DESCRIPTION KEY PART NO DESCRIPTION 1 55 0095 1 8 to 3 8 NPT Reducer 11 952 0007 7 1 4 Nylon Tie Strap 2 30 0015 1 4x90 Degree Elbow 1 3 25 8095 Oil Reservoir Assembly 12 25 8098 Cable Eyebolt Assy 4 55 0097 3 8 to
22. Name Meyer 8100 Rear Unload This Page Intentionally Blank 8100 Rear Unload 41 This Page Intentionally Blank 42 8100 Rear Unload
23. ON every 8 10 loads O oi 3 roller chains on apron drive This is done by opening the ball valve on the gravity oiler while unloading once per day A WARNING DO NOT STAND BEHIND UNIT WHILE PERFORMING THIS OPERATION Oren the gravity oiler at the beginning of each day es three jackshaft bearings on the rear driveshaft each end one center Oo 4 rear gate latch pivot bolts Oorease 3 main apron shaft bearings END OF CROP CLEANUP AND MAINTENANCE Allow box to completely clean out last load of forage Clean out all forage material from inside the box and on the outside of the box Itis recommended to lube the forage box before storage to exclude moisture from bearings Apply oil to roller chain drives with the gravity oil luber and to the main apron chains with a brush Itis also a good time to inspect all adjustments and check for parts that need repair or replacement Performing these tasks now will guarantee that the forage box is ready for use at the beginning of the next season 2 12 8100 Rear Unload ADJUSTMENTS A WARNING SHUT OFF AND LOCK OUT POWER BEFORE CLEANING ADJUSTING LUBRICATING OR SERVICING THIS MACHINE FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH Correct tension on the apron chains is when the apron chain slat is 1 8 to 1 4 off the return slides three feet from the front of the box To tighten chains tighten the adjuster bolts at each end of the front
24. Sprocket w Bushing Bushing 1 3 4 ID x 2 OD x 1 1 2 Long Tightener Block Weldment 3 8 16 x 1 M B Zinc Idler Shaft Main Apron Assy 22 Ft 667XH Prior to Serial 0891238 Main Apron Assy 22 Ft 667K Serial 0891238 amp Later Main Apron Assy 24 Ft 667XH Prior to Serial 0891238 Main Apron Assy 24 Ft 667K Serial 0891238 amp Later Main Apron Assy 26 Ft 667XH Prior to Serial 0891238 Main Apron Assy 26 Ft 667K Serial 08912388 Later Main Apron Assy 28 Ft 667XH Prior to Serial 0891238 Main Apron Assy 28 Ft 667K Serial 0891238 amp Later Main Apron Assy 30 Ft 667XH Prior to Serial 0891238 Main Apron Assy 30 Ft 667K Serial 0891238 amp Later Main Apron Assy 36 Ft 667XH Prior to Serial 0891238 Main Apron Assy 36 Ft 667K Serial 0891238 amp Later Main Apron Assy 40 Ft 667XH Prior to Serial 0891238 Main Apron Assy 40 Ft 667K Serial 0891238 amp Later Pintle Chain Link D667XH Prior to Serial 0891238 Pintel Chain Link D667K Serial 0891238 amp Later Rivet 7 16 x 1 Slat Attachment Link D667XH Prior to Serial 0891238 D667K Attachement Link Serial 0891238 amp Later 1 2 20 Spin Locknut RH LH Main Drive Shaft Bearing Assembly 1 8 NPT Straight Zerk 9100 Main Drive Shaft Assembly 1 2 13 x 1 1 4 M B Zinc Coupler 1 8 NPT x 3 4 Long 667XH Slat w Attachment Links Prior to Serial 0891238 667K Slat w Attachment
25. ally hazardous situation that if not avoided may result in minor or moderate injury A DANGER gu SAFETY INSTRUCTIONS SAFETY FIRST Do Not Operate This Machine Without Reading These Instructions Meyer Mig Corp always takes the operator s safety into consideration when designing farm machinery by covering exposed moving parts for his protection however some areas cannot be guarded or shielded in order to assure proper operation A WARNING STAND CLEAR Moving Parts Keep Away DOOR MAY M OPEN QUICKLY DECAL C This safety alert symbol A means ATTENTION BE CAREFUL YOUR SAFETY IS INVOLVED It DECAL B PART NO 46 0001 20 stresses an attitude of HEADS UP FOR SAFETY also read all other decals as they are also safety warnings 2 Remember The careful operator Is the best operator Most accidents are caused by human error Cer PA RT N O 46 001 1 D tain precautions must be observed to prevent the possibility of injury or damage WARNING 9 KEEP ALL SHIELDS oy IN PLACE WHILE MACHINE 15 RUNNING DECAL E PART NO 46 0001 4 Read the A HEADS UP Rules before you operate our equipment DO NOT attow persons other than the authorized adult operator near the machine DO clean adjust or lubricate the machine when any part is in operation DO NOT hook a tractor with a 1000 RPM PTO speed to the untoader DO NOT pass in front of discharge area of machine when implement is in operation
26. are tight and secure before operat ing Know how to stop operation of the forage box before starting it DO NOT operate until all shields and guards are in place and securely fastened Make certain everyone is clear of the forage box before applying power Keep hands feet and clothing away from moving parts Loose or floppy clothing should not be worn by the operator Observe all applicable traffic laws when transporting on public roadways where legal to do so Check local laws for all highway lighting and marking requirements Tractor Models Always install a SMV emblem on forage box for transporting on roadways and keep this emblem clean and bright DO NOT step up on any part of the forage box at any time Keep the forage box away from power lines Contact with electric lines may result in serious injury or death by electro cution If the forage box becomes clogged shut off the power set park brake remove keys keep keys in your possession and allow all mechanism to stop Then clean or work on the forage box as required Always shut off the power remove keys keep keys in your possession to prevent accidental startup or unexpected movement before working on forage box Tractor Models DO NOT tow at speeds in excess of 20 MPH when transporting this forage box Never exceed a safe travel speed MEYER MFG CORP PROVIDES GUARDS FOR EXPOSED MOVING PARTS FOR THE OPERATOR S PROTECTION HOW EVER SOME AREAS CANNOT BE GUARDED OR
27. chine you are operating Be sure your forage box is properly mounted to the truck frame or to the wagon running gear Consult your dealer if you have any guestions about proper installation A tie down kit from the manufacturer and illustrated in the parts listing of this manual is available for wagon applica tions Hydraulic input to the 9100 forage box requires 35GPM 3000 PSI If truck mounted install a relief valve set at 3000 PSI Engine RPM should be 1500 RPM Setup hy draulic system on truck mounted units with a 40 gallon reservoir minimum Call factory for further information A WARNING INSPECT REGULARLY THAT ALL CONNECTIONS AND BOLTS ARE TIGHT AND SE CURE BEFORE OPERATING FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH Inspect the forage box for proper adjustments as this will ensure maximum machine performance See Adjust ments section Grease and oil the forage box as re guired See Lubrication section A WARNING DO NOT OPERATE UNTIL ALL SHIELDS AND GUARDS ARE IN PLACE AND SE CURELY FASTENED FAILURE TO HEED MAY RE SULT IN SERIOUS PERSONAL INJURY OR DEATH LIGHT HOOKUP A 7 pin electrical socket is provided to plug the electrical control plug from your truck or tractor See figure 1 This will operate signal tail clearance and brake lights 9100 Rear Unload Depending on make and model of truck it may be neces sary to install a light converter Meyer part 456 0028 Conv
28. commended to lube the rear unload box before storage to exclude moisture from bearings Apply oil to roller chain drives with gravity oil luber and to the apron chains with a brush This is also a good time to inspect all adjustments and check for parts that need repair or replacement Per forming these tasks now will guarantee that the box is ready for use at the beginning of the next season Never use live power to aid in the clean out of a clogged machine If any mechanism fails move the forage box to a safe work area and then repair the mechanism before proceeding with unloading of the forage If repairs require re moval of forage from inside the forage box remove the rear discharge door bolted hinges on top of each side and empty the forage manually by hand through the rear opening A DANGER NEVER ENTER THE FORAGE BOX FOR ANY REASON WITHOUT FIRST SHUTTING OFF AND LOCKING OUT POWER FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY ORDEATH Never enter the forage box for any reason if there is any possibility of power being applied to the unit 10 9100 Rear Unload BOTH SIDES LUBRICATION DIAGRAM 9100 Rear Unload LUBRICATION A WARNING SHUT OFF AND LOCK OUT POWER BEFORE CLEANING ADJUSTING LUBRI CATING OR SERVICING THIS MACHINE FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL IN JURY OR DEATH DAILY LUBRICATI
29. erter allows signal lights and brake lights to operate according to DOT lighting AIR BRAKE HOOKUP Connect the control line blue from your truck air supply to the blue gladhand on the trailer Connect the tank supply line red to the red gladhand on the trailer See figure 1 sarune IF THE ABS INDICATOR LAMP CO MES ON AND STAYS ON WHEN YOU APPLY BRAKES TO A MOVING TRAILER THE TRAILER ABS IS NOT WORKING PROPERLY THE ABS MUST BE SERVICED AS SOON AS POSSIBLE UPON COM PLETION OF YOUR TRIP TO ENSURE FULL ANIT LOCK BRAKING CAPABILITY HYDRAULIC HOOKUP Connect hydraulic lines from the hydraulic power supply tothe pressure and return lines as illutrated on figure 1 START UP AND STOPPING Operation of the forage box with truck begins when the PTO is engaged to run the hydraulic pump Operation for tractor pulled forage boxes begins when the tractor hydraulic system is engaged ABS INDICATOR LAMP BLUE GLADHAND RED GLADHAND 4 m HYDRAULIC PRESSURE LINE gt 7 PIN ELECTRICAL SOCKET HYDRAULIC RETURN LINE FIGURE 1 ELECTRICAL LIGHT AND AIR BRAKE HOOKUP Na JN TRANSPORTING A WARNING TRACTOR POWERED INSTALL A SMV EMBLEM ON REAR OF FORAGE BOX FOR TRANSPORTING ON ROADWAYS KEEP THIS EM BLEM CLEAN AND BRIGHT FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH Be sure and observe that the rear discharge door is latched closed before traveling on roadways I
30. f you will travel on public roads you must know all rules governing such operation This will include lighting and brake reguirements in addition to traffic rules You may also be reguired to install a safety chain device on the running gear TRACTOR TOWING SIZE REQUIREMENTS Use the following chart for calculating the minimum trac tor weight MODEL FORAGE BOX EMPTY MINIMUM WEIGHT LOAD GW TRACTOR WEIGHT UP TO 20 MPH 9122 6 300 2 3 of box gross weight 9124 6 600 2 3 of box gross weight MATERIAL ESTIMATED WEIGHT PER CUBIC FOOT MATERIAL LBS CU FT SOYBEANS 47 LBS COTTON SEED DRY 20 LBS CORN SHELLED 45 LBS CORN SILAGE 30 LBS HAYLAGE 20 LBS SAWDUST 17 LBS SOURCE ASAE NOTE HEAPED LOADS HAVE SIGNIFICANTLY HIGHER CAPACITIES 8 A WARNING MAKE CERTAIN EVERYONE IS CLEAR OF EOUIPMENT BEFORE APPLYING POWER FAILURE TO HEED MAY RESULT IN SERI OUS PERSONAL INJURY OR DEATH A WARNING TRACTOR POWERED DO NOT TOW AT SPEEDS IN EXCESS OF 20 MPH FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL IN JURY OR DEATH A WARNING YOU MUST OBSERVE ALL AP PLICABLE TRAFFIC LAWS WHEN TRANSPORTING ON PUBLIC ROADWAYS CHECK LOCAL LAWS FOR ALL HIGHWAY LIGHTING AND MARKING RE QUIREMENTS FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH Operating speed is dictated by the terrain over which you are traveling Alwa
31. l 48 x 254 1 2 9124 Superslick Floor Panel 48 x 286 1 2 9126 Superslick Floor Panel 48 x 302 1 2 9128 Superslick Floor Panel 48 x 334 1 2 9130 Superslick Floor Panel 48 x 350 1 2 9136 Superslick Floor Panel 48 x 430 1 2 Stainless Steel Side Panel 72 x 120 9122 24 28 30 36 Stainless Steel Side Panel 72 x 144 9122 26 28 30 Stainless Steel Side Panel 72 x 65 9124 Stainless Steel Side Panel 72 x 96 9126 36 Front Screen Extension All 9100 s Optional Bolt In Not Shown Front Solid Extension All 9100 s Optional Bolt In Not Shown 261 1 2 Left Screen Extension 9122 24 261 1 2 Left Solid Extension 9122 24 219 1 2 Left Rear Extension 9136 219 1 2 Left Rear Solid Extension 9136 139 1 2 Left Rear Screen Extension 9130 139 1 2 Left Rear Solid Extension 9130 123 1 2 Left Rear Screen Extension 9128 123 1 2 Left Rear Solid Extension 9128 91 1 2 Left Rear Screen Extension 9126 91 1 2 Left Rear Solid Extension 9126 22 9100 Rear Unload 9100 MAIN BODY 2 OF 2 23 8100 Rear Unload 9100 MAIN BODY 2 OF 2 NS 25 8052 261 1 2 Right Screen Extension 9122 24 Not Shown NS 25 8052 S 261 1 2 Right Solid Extension 9122 24 Not Shown NS 25 8053 32 Left Right Screen Extension Not Shown NS 25 8053 S 32 Left Right Solid Extension Not Shown NS 25 8253 218 1 2 Right Front Screen Extension 9126 28 30 36 Not Shown NS 25 8253 S 218 1 2 Right Front Solid Extension
32. l Filler Panel Serial 0791222 amp Later Rear Light Mount Bracket Light Harness and Lamp Kit Center Lamp Bar Only Left Rear Lamp Only Harness Only Right Rear Lamp Only Light Harness Jumper Y Plug Assy 9100 Rear Unload GATE DELAY PACKAGE 8100 GATE SN 0791233 amp LATER 8100 Rear Unload 35 GATE DELAY PACKAGE 8100 GATE SN 0791233 amp Later KEY PART NO DESCRIPTION OTY 1 25 8090 1 8100 GATE TOP CYLINDER BRACKET 1 2 25 8105 SIDE MOUNT GRND CONT ROL ROD 1 3 25 8104 SIDE MOUNT OIL RESEVOIR 1 4 25 8093 1 8100 GATE LOWER SHAFT BRACKET 1 5 24 8009 SIDE MT OIL RES 12 HOSE SHIELD 25 1 2 AR 6 24 8010 SIDE MNT OIL RES HOSE SHIELD 13 1 2 AR 7 55 0093 HYD CYLINDER 2 BORE 8 STROKE 18 1 4 1 8 955 3802 10 CYLINDER PIVOT PIN WITH CLIP 1 9 952 0001 7 NYLON TIE STRAPS 1 10 55 0094 FLOW CONTROL 1 11 55 0096 3 8 NPTF 90 MALE PIPE ELBOW 1 12 55 0193 1 4 x 52 LONG HOSE HI GATE W EXT AR 55 0192 1 4 x 40 LONG HOSE REG GATE NO EXT AR 13 55 0194 1 4 62 1 2 LONG HOSE HI W EXT AR 55 0193 1 4 x 52 LONG HOSE REG GATE NO EXT AR 14 811 3816 32 3 8 16 3 EYEBOLT ZINC 1 25 8098 GATE TRIP CABLE ASSEMBLY W EYEBOLT 1 15 810 3816 Z 3 8 SPIN LOCK NUT 2 16 36 0009 1 8 STAINLESS AIRCRAFT CABLE BY THE FT 2 41 17 823 19 2 3 16X2 COTTER PIN 1 18 25 8092 1 REAR GATE TOP SHAFT ASSY 1 19 25 8106 1 GROUND CONTROL ROD BRAC
33. rame Cover Trailer Mount Only Ser 0591210 amp Later 26 49 0100 Meyer Mud Flap 9100 27 25 8212 Mud Flap Attaching Strap 28 851 3816 1 252 3 8 16 x 1 1 4 M B Zinc 29 805 0038 Z 3 8 Washer 30 815 3816 Z 3 8 16 Nylon Insert Locknut NOTE All extensions are available in either screen or solid panel Front extension is standard as a solid fold down See page 25 for fold down hinged front extension 24 8100 Rear Unload O T H 2 co ua NS PEN e 2 PNY 22 FRONT AIR HOOK UP 8 FRONT FOLD DOWN EXTENSION 8100 Rear Unload KEY PARTNO 25 8059 S 25 8059 100 8016 25 8081 25 8082 100 8014 16 0027 813 5020 Z 100 8020 64 51 0003 100 9000 2 100 9000 3 100 8025 47 55 0170 55 0171 FRONT AIR HOOK UP amp FRONT FOLD DOWN EXTENSION DESCRIPTION Solid Fold Down Front Extension Fold Down Front Screen Extension Optional Hinge Mount Tab Linkage Pipe Assembly Handle Welded Assembly Handle Pivot Bracket Swivel Eyelet 1 2 20 Fine Threaded Nut Zinc Gate Stop Sleeve Rubber Grip Emergency Glad Hand Red Service Glad Hand Blue Front Receptacle Bracket 3 8 MPT x 3 8 Tube Connector 3 8 MPT x 1 2 Tube Connector 26 8100 Rear Unload REAR DOOR 27 9100 Rear Unload KEY O o N O 0 S N gt O gt 10 11 12 13 14 15 16 17 18
34. rbox amp Chain Dives eee 15 Hydraulic Plumb To The Front hm rs 17 JA TON nan soe _____________ _____ __ e 19 9100 Main Body zaan sereen ee AG dae ale aveo Sees caw aed eae 21 Front Air Flook UD 8 23 35 eener ya AR lar Kael a EUR RS k 25 Front Fold Down Extension ur u nen a nn nn 25 Optional Double DOOF 24 244 za zu ar 29 Roller Chain Oiler vensini aere uyay Qu us C uk een een 31 Highway Transport Lights eee 32 9100 Optional Grain ans ne ER ara 33 Gate Delay Package 8100 35 Gate Delay Package 2 a a C Ska c qa EE 37 MEYER FORAGE BOX MAINTENANCE RECORD 38 SPECIFICATION sig sas are inte BE een ara a nce a wwe Healy 39 SPECIFICATION Sas ay ee Dee SEE 40 9100 Rear Unload 01 01 00 NEW MEYER REAR UNLOAD FORAGE BOX MANUFACTURER S WARRANTY The Product Registration amp Inspection Certificate along with the original billing invoice Owners Registration Form must be completed in full and promptly returned to Meyer Mfg Corp for this warranty to become both valid and effective All war ranties on New Meyer Forage Boxes shall apply only to the original retail customer from an authorized Meyer Mfg Corp dealership This warranty shall not apply to any Meyer Forage
35. s viewed from the rear of the box You are urged to study this manual and follow the in structions carefully Your efforts will be repaid in better operation and service as well as a savings in time and re pair expense Failure to read this manual and under stand the machine could lead to serious injury If you do not understand instructions in this manual contact either your dealer or Meyer Manufacturing Corp at Dorchester WI 54425 SAFETY PRECAUTIONS SYMBOL IS USED CALL ATTENTION TO INSTRUCTIONS CONCERNING PERSONAL SAFETY BE SURE TO OBSERVE AND FOLLOW THESE INSTRUCTIONS TAKE TIME TO BE CAREFUL Md BEFORE ATTEMPTING TO OPERATE THIS FORAGE BOX READ AND STUDY THE FOL LOWING SAFETY INFORMATION IN ADDITION MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THE FORAGE BOX WHETHER FAMILY MEMBER OR EMPLOYEE IS FAMILIAR WITH THESE SAFETY PRECAUTIONS Require anyone who will operate this forage box to read and completely understand this owner s manual Give neces sary instructions DO NOT operate service inspect or otherwise handle this forage box until all operators have read this Owner s Man ual and have been properly trained in its intended usage DO NOT allow minors children or inexperienced persons to operate this forage box DO NOT clean adjust or lubricate while the forage box is in motion Inspect when first delivered and regularly thereafter that all connections and bolts
36. sprocket shafts Each apron chain has its own sprocket shaft Tighten the adjuster bolts at each end of the shaft egually The roller chain drives are tensioned by automatic spring loaded tension blocks Periodically tighteners will need to be adjusted to maintain proper spring tension Springs should be compressed to obtain approximately 5 overall length Front Shields Removed To Illustrate Service Components Do Not Remove This Shield To Perform The Service BOTH SIDES ADJUSTMENT DIAGRAM 9100 Rear Unload 135 REPAIR PARTS 9100 Rear Unload 14 GEARBOX amp CHAIN DRIVE 28 WELDED 9100 Rear Unload 15 KEY ON 0 0 N gt E k ko 55 0 N O 16A 16B 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 PART NO 55 0122 25 8202 14 0044 10 0091 10 0090 11 0133 805 0063 Z 851 6311 2 5Z 25 8207 25 8209 25 8206 1 815 7510 Z 851 7510 3Z 25 8204 38 0013 912 0016 912 0016 1 912 0016 2 23 0102 1 35 0024 25 8205 1 29 0009 75 0453 10 0085 11 0132 35 0009 810 6311 Z 805 0075 Z 30 0010 25 8208 25 8210 851 3816 1Z 806 0038 Z 851 5013 2Z 810 5013 Z GEARBOX amp CHAIN DRIVE DESCRIPTION Hydraulic Motor Motor Bracket 2 Pillow Block Bearing Sprocket 120B30 2 Bore Y Key Sprocket 12089 1 1 2 Bore Y Key 120 50 Roller Chain Washer 5 8
37. the box un expectedly Fortractors disengage the hydraulics turn off the engine and set the brakes Throughout this manual when directed to shutoff and lockout power be familiar with the previously described procedures for the type of machine you are operating A WARNING MAKE CERTAIN EVERYONE IS WELL CLEAR OF EOUIPMENT BEFORE APPLYING POWER FAILURE TO HEED MAY RESULT IN SERI OUS PERSONAL INJURY OR DEATH Tractor Pulled Always park the forage box and unloading tractor in a straight line Shift the unloading tractor to Neutral or Park Set the brakes and turn power off Make sure all persons are well clear of the forage box and the unloading area The rear discharge door opens automatically by releas ing its latches as the main aprons begin to move The rear discharge door can spring open with extreme force when its latches release See figure 1 Pressure of for age against the rear door causes it to spring open very quickly A WARNING THE REAR DISCHARGE DOOR CAN SPRING OPEN OUICKLY AND WITH EXTREME FORCE KEEP ALL PERSONS WELL CLEAR OF THE FORAGE BOX AND UNLOADING AREA FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL IN JURY OR DEATH From the operator s seat restart and SLOWLY engage the apron chains to open the rear door Once the door opens regulate the discharge flow with the engine speed Do not operate above rated engine speed from being carried underneath into the main apron chain return
38. x cellence in customer service as well as provide you with the very best value for your dollar Sincerely All Employees of MEYER MANUFACTURING CORPORATION 9100 Rear Unload Meyer Manufacturing Corporation reserves the right to make improvements in design or changes in specifica tions at any time without incurring any obligation to own ers of units previously sold This supersedes all previous published instructions IMPORTANT At the front of this manual is a Product Registration and Inspection Certificate Be sure your dealer has com pleted this certificate and promptly forwarded a copy to Meyer Manufacturing to validate the manufacturer s warranty The product model and serial number are re corded on this certificate and below for proper identifica tion of your Meyer Forage Box by your dealer and the manufacturer when ordering repair parts The serial number is stamped in the front upright of the left hand side Model No Serial No Date of Purchase At the back of this manual is the repair parts section All replacement parts are to be obtained from or ordered through your Meyer dealership When ordering repair parts refer to the parts section and give complete infor mation including guantity correct part number detailed description and even Model No and Serial No of the for age box which needs repair parts NOTE All references to right hand RH left hand LH front and rear apply to the product a
39. ys use caution Avoid traveling on slopes or hills that are unsafe A CAUTION FOR TRACTOR TOWED USE FLASHING WARNING LIGHTS WHEN TRANS PORTING ON ALL PUBLIC ROADWAYS EXCEPT WHEN PROHIBITED BY LAW CHECK FOR TRAFFIC CONSTANTLY BE SURE YOU CAN SEE THAT NO ONE IS ATTEMPTING TO PASS YOU AND THAT ALL TRAFFIC IS SUFFICIENTLY CLEAR FROM YOU BE FORE MAKING ANY TURNS A CAUTION Use Flashing Warning Lights when transporting on ALL highways public roadways at ALL times EXCEPT By all State and Federal laws implement lights do not replace the SMV Slow Moving Vehicle WHEN PROHIBITED BY LAW identification Emblem All towed agrleultural vehicles must display SMV Emblems when Check wllocal law enforcement traveling LESS than 25 mph 40 Km h 46 0001 62 8100 Rear Unload REAR UNLOAD OPERATION Whenever adjusting cleaning lubricating or otherwise servicing this forage box you must shutoff and lockout Unloading is best observed from the operator s seat Keep moving the forage box forward to prevent silage power to the box Because this box can be truck mounted or powered by a tractor methods vary On truck mounted units the connection between the PTO and box is permanently installed and not intended to be disconnected On trucks disengage the PTO drive turn off the engine set the parking brake remove the ignition keys and keep them in your possession to prevent any one else from accidentally applying power to
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