Lopi Direct Vent Freestanding Stove Stove User Manual
Contents
1. 8 4 3 4 Min Mobile Home Requirements e When the stove is installed in a mobile home it must be bolted to the floor e When the optional blower is installed it must be connected to a properly grounded three prong receptacle Do not cut or remove the grounding prong from the optional blower cord Travis Industries 100 01142 4050114 Installation for qualified installers only Heater Placement Requirements Heater must be installed on a level surface capable of supporting the heater and vent Due to the high temperature the heater should be located out of traffic and away from furniture and draperies When placed in a location where the floor to ceiling height is under 7 feet the installation is considered an alcove and must meet the following requirements The alcove floor to ceiling height must be at least 36 tall The alcove must not be more than 48 deep before the ceiling returns to 7 The alcove must be at least 27 3 4 wide The heater must not be placed so the vents below or above the door along the sides of heater or along the back of the heater can become blocked This heater may be placed in a bedroom Please be aware of the large amount of heat this appliance produces when determining a location Floor Protection Requirements When the stove is installed directly on carpeting vinyl or other2. Place the LP label on top of the control cover near the gas control valve 6 Make the gas line connection bleed the gas line if applicable start the heater and thoroughly leak test all gas connections and the gas control valve Check the pilot Adjust if necessary WARNING When lighting or re lighting the pilot the glass must be removed see page 19 To adjust the pilot flame turn this screw NOTE if totally The pilot flame must contact the thermocouple and unscrewed gas will come out of this port Clockwise SS e thermopile see the illustration below Adjust the pilot up or lowers the flame while counter clockwise raises it Standard down as necessary Screwdriver 7 Install the log set see page 21 8 Replace the glass see page 19 Travis Industries 100 01142 4050114 for qualified installers only Blower part 99000154 WARNING Turn the gas control valve to off and make sure the appliance has fully cooled prior to conducting service WARNING This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug 1 Slide the thermodisk into the holder underneath the firebox Snap Disk Bracket 2 attached to stove es Snap Disk 2 Attach the bl
3. 05 24 Horizontal Vent Termination Requirements 16 Welghtisat tien tii ae wie et nates 6 How this Stove Works c ceseeeeeeeeeeeeeneeeees 28 What Prevents Gas Buildup ceceeeeeeee 28 What Turns the Main Burners On and Off 28 Wiring Diagram cceeececeeeeeeeeeeeeeeaaeeeeeeaaeeeees 29 Yearly Service Procedure ccseeeeeeeeeeeeeee 26 Travis Industries 100 01142 4050114
4. c ccceceeeeeeeeeeeeeeeeeeeeeeees 8 Piping Installation see Gas Line Install 10 DIMENSIONS a5 aii ede 6 Restrictor Position cc ceeeeeeeaeeeeeeeaaeeeeeeaaeeeees 12 Door Removal Glass Removal cccceeceee 19 Safety Label iioii ien ireira rniii ada 30 EE TEE TE A E E A E T 11 Safety Precautions ceceeeeeeeeeaeeeeeeeeeeetees 4 Finalizing the Installation 0 eeeseeeeeeeeeeeees 17 Starting The Pilot cccccceeeeeeeeeeeaeeeeeeeeeeeeees 23 Floor Protection va aiid 9 Starting the Stove for the First Time 24 FUCK aay ava Aes ee Ge as 4 Thermostat Operation ccceseeeeeeeeeeeeeeeeees 24 Gas Control Valve Location cceeeeeees 22 Turning the Stove On and Off 24 Gas Inlet PreSSUre cceeeeeeeeeeeeaetneeeeeeeeeees 10 Vent Length see Vent Config cee 13 Gas Line Connection 0 ccceeeeeeeeeeeeeeeeeeees 10 Vent Part Numbers 1 0 0 0 cece eeeeeeeeee ee eeeeeeaaeeeees 11 Gas Line Install finiri nabariei 10 Vent Requirement cceeeeeeeeeeeeneeeeeeaaeeeees 11 Gas Smell See Inst on Cover Vertical Vent Termination Requirements 16 Glass Installation and Removal 0 ce 19 Wamms aieia aie ea AE TEAS 4 Hearth Requirements 9 WATA a Sea S A EAEN a es 31 Heating Specifications cceeeeeeeeeteeeeeeees 6 Water on Glass see Condensation
5. Flashing included in 934 Masonry Ej G onversion Kit Connector included in 934 Masonry Conversion Kit secured and sealed to block off plate EEEIEE 100 01142 4050114 Approved Vent ConfigurationS cce 12 15 Installation Options ceeeeeeeeeeeeeeeeeeeeeeeaees 6 Adjusting the Blower Speed cccccsseeeees 25 Items Required for Installation 0 cccccseeeees 7 Adjusting the Flame Height cere 24 Leaking Gas cceeeeeeereees See Inst on Cover Air Shutter Adjustment cccseeeeeeeeeeeeeeeeee 17 Listing Information n nennen 30 Altitude Considerations 10 Location of Controls cccccseeeeeeeeeeeeeeaeeneenees 22 Blower Control 0 cccceeeeeeeeeeeeeeeeeeeeeaaeeeenees 25 Log Set Installation and Removal 0 08 21 BTW Ut sects E tend 6 Maintenance eessen o n E T 26 BIW QUPUt ra ainnis reni uen iiaa 6 Measuring Vent Lengths 13 Cap see vent termination seeeeeeeeeeeeees 16 Noise see Normal Operating Sounds 25 Chimney Cap see vent termination 06 16 Normal Operating SOUNCS c0ccceeeeeeeeeeees 25 Clearances in Siva tiai ene aes 8 Packing List wa witha nei al shades 7 Condensation on Glass eenen 24 Pilot Flame Inspection 17 Corner Installation
6. b The unit is subject to submersion in water or prolonged periods of dampness or condensation Cc Any qamage to the unit combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation f Exclusions to this 7 Year Warranty include injury loss of use damage failure to function due to accident negligence misuse improper installation alteration or adjustment of the manufacturer s settings of components lack of proper and regular maintenance damage incurred while the appliance is in transit alteration or act of God 8 This 7 Year warranty excludes damage caused by normal wear and tear such as paint discoloration or chipping worn or torn gasketing corroded or cracked logs embers etc Also excluded is damage to the unit caused by abuse improper installation modification of the unit drilling of the orifices or the use of fuel other than that for which the unit is configured Units are shipped for natural gas and must be converted to propane using the included conversion kit Confirm fuel configuration with your installer 9 Damage to gold nickel or brass surfaces caused by fingerprints scratches melted items or other external sources left on the surface is not covered in this warranty Damage from the use of cleaners other than denatured alcohol on gold or nickel is not covered in this warranty Damage from the use of abrasive c
7. Pipe and 90 Elbow for gas inlet e Door Latch Tool to un latch glass frame e Touch Up Paint e Side Insert Retainers for models shipped without inserts Cover Plate with Knob for the Aroma Therapy option Installation Overview See Vent See Requirements Clearances See Gas Line Installation See Floor Protection Requirements Travis Industries 100 01142 4050114 8 Installation for qualified installers only Gi Installation Hints e f converting to LP convert the appliance prior to installation e The blower is easiest to install prior to installation Because the blower is located near the gas inlet location we recommend using the included pipe and elbow to route the gas inlet around the blower position e Install the logs last they are fragile e When determining the location of the stove locate the wall studs for horizontal penetrations and ceiling trusses for vertical penetrations You may wish to adjust the stove position slightly to ensure the vent does not intersect with a framing member e Fumes and smoke from the paint curing and oil burning off the steel may occur the first time you start this heater This is normal We recommend you open windows to vent the room Stove Clearances Straight Installations Corner Installations
8. e Direct Vent Freestanding Stove e Natural Gas or Propane e Vent Horizontally or Vertically e Standard Residential e Mobile Home Approved Tested and Listed by Pee NA OMNI Test Laboratories Inc LY 7 Beaverton Oregon Featuring the a ER Burner Report 028 S 50 5 ANSI Z21 88 y a explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This appliance may be installed as an OEM installation in a manufactured mobile home and must be installed in accordance with the manufacturer s instructions and the manufactured home construction and safety standard Title 24 CFR Part 3280 This appliance is only for use with the type s of gas indicated on the rating plate A conversion kit is supplied with the appliance Sturbridge Owner s Manual Installer After installation give this manual to the home w Travis Industries Inc owner and explain operation of this heater J 4800 H
9. When heated the thermopile This electricity is generates electricity a very small used to operate the amount measured in Millivolts main burners The main burners are switched on and off using the electricity generated by the thermopile The ON OFF switch remote control or thermostat control the circuit to the main burner OC S oc wi Z oc gt m zZ lt What Prevents Gas Buildup This appliance utilizes a high technology gas valve in conjunction with a pilot flame to ensure no gas builds up inside the firebox The thermocouple next to the pilot senses when the pilot flame is lit If the pilot flame goes out this thermocouple no longer generates electricity causing the gas valve to automatically shut off all gas to the heater preventing the pilot from spilling gas into the firebox Pilot Flame P 8 i is a time T TISE The pilot flame is a time proven A T component that eliminates the possibility l S of gas buildup inside the firebox e0 2 Gas Valve This high technology valve automatically shuts off all gas if it does not receive a signal External Shut Off Valve from the thermocouple If any component is This valve is placed on the gas line damaged or sensing a malfunction or if the to shut off gas to the appliance wiring
10. secure using the clips do not over tighten and take care to not scratch the stone surface Place the stone inserts into the indents on the stove top Attach with the clips and screws SS Phillips Screwdriver NOTE slide the inserts inwards as far as possible to prevent them from striking the sides of the cast body 2 Two insert retainers hold the side inserts in place On models shipped without side inserts they are included in the owner s pack If the side inserts are in place loosen the screws on the insert retainers until they become loose on some models they may be installed from behind Remove the cast side inserts if applicable Slide the side inserts into place take care to not scratch the surface Replace the side insert retainers and tighten the screws until the side inserts become secure do not over tighten Insert Retainer the retainer bows when it is _ tightened securing the stone insert in place S 5 16 Nutdriver Stone Insert Travis Industries 100 01142 4050114 40 A Travis Industries Installation Addenda Simpson Duravent provides a conversion kit for those wishing to use an existing wood stove chimney to vent this direct vent stove The illustration below gives an overview of this type of installation See the instructions included with the kit for details Do not exceed the maximum vertical rise see the section Approved Vent Configurations starting
11. 01142 v Screw the Retro Connector to the ex Pipe 4050114 Installation Addenda ADDENDUM 2 Masonry Chimney Conversions Follow the requirements and use the equipment listed in the illustration below to install this appliance into an interior masonry chimney e Maximum vertical rise is 40 e Minimum vertical rise is 10 e See the chart on page 15 for determining the correct restrictor position NOTE these restrictor positions are based upon lab tests The ideal restrictor position may vary slightly Travis Industries Interior Masonry Chimne The entire chimney stem must be air tight Make sure to I clean out and thimble sgn ection and to inspect the chimney Make sure the coaxial pipe maintains a 1 clearance to any combustible The vent must be sealed air tight OP 41 lt Flashing included in 934 aono onversion Kit i ee wv 990 90 Elbow Co Axial Straight T Lengths A T C ee j SEE Connector with Cover included in feed Masonry onversion Kit Standard Masonry Fireplace The entire chimney system must be air tight Seal the T and inspect the chimney e Y Make sure the coaxial pipe maintains a 1 pearance to any combustible The vent must be sealed air tight A J EF bed z 991 High Wind Termination
12. Set thermostat to higher temperature Check the breaker switch See Operating Your Stove Keep the gas supply turned on This is normal see Starting the Stove for the First Time Adjust Air Shutter contact your dealer Turn the flame height to HI See Adjusting the Flame Height See Log Set Installation amp Removal Adjust Air Shutter contact your dealer 4050114 28 Maintenance for qualified service personnel only How this Stove Works This stove was designed with safety as the primary concern Many of the components inside this stove are for safety purposes Therefore only certified gas service technicians should service this stove What Turns the Main Burners On and Off This stove uses a millivolt system to control its operation a millivolt is a very small amount of electricity The thermopile and thermocouple generate electricity when heated by the pilot flame This electricity is used to operate the gas valve Without enough electricity the gas valve will not turn on That is why when starting the pilot the gas control knob has to be pressed in long enough for the thermocouple to heat up and generate enough electricity The thermopile provides power for the ON OFF switch remote control or thermostat see the illustration below Because the thermopile generates the electricity needed to turn the stove on and off this stove can be operated when the power is out although the blower will not run
13. Your Stove s Appearance din ete phages 26 Packing EE ee E AS 7 Yearly Service Proce dure cccccccccccccccceceees 26 Additional Items Required for Installation 7 Troubleshooting Table ccccccccccceeseeees 27 Installation Overview cceeeceeeernee eee eeeees 7 How this Stove WorkS cccccceccceccceccceccceceeece 28 Installation Hints 8 What Turns the Main Burners On and Off 28 Stove Clearances norii arara 8 What Prevents Gas Buildup Vee NOt eS Acne 28 Mobile Home Requirements eeeeee 8 Wiring Diagram 29 Heater Placement Requirements ss a ieies ii 3 Replacement Parts List ceeeeeeeeeeeeeeeee 29 Floor Protection Requirements 9 Gas Line Installation ccccceseeeseeeeeaeees 10 Safety Label Vent Requirement ccccceceseeeeeteeeeeeeees 11 Safety Listing Label 00 ccccceceeeeeeeeeeee 30 Approved Vent Configurations 0 0 12 Diffuser Plate Removal 12 Warrant Restrictor e a 12 Waranty isecite A EE 31 Measuring Vent Lengths 13 Optional Equipment PPPTOVSU XENI eonlig Porgontal Tags 1 Optional Accessories eeeeeeeeeeeeeee teers 32 Approved Vent Config s Vertical Term 15 LP Conversion Kit 33 Vent Termination Requirements 05 Ie Ill Base a ee Goons oe erate ee Blower renier ea e E O tie eden 36 Finalizing the Installation Fireback aara E A 38 BAIT aah egy tee Malte dh aichorinn Sse 17
14. for Thermopile deterioration Thermocouple Check the burner holes Make sure the burner is not warped or damaged 5 Replace the log set Replace the glass if the glass is damaged replace it Make sure the gasket along the perimeter of the glass contacts the face of the firebox and forms an air tight seal If it does not re align or replace the gasket to insure an air tight seal Replace the glass 6 Inspect the area behind the access door Clean if necessary Check the gas control valve and the gas lines If any damage is found discontinue use and contact your dealer for service Clean the air channels and ducts 7 Follow the instructions for starting the pilot and turn on the main burner The flames should be orange yellow and not sooty If the pilot or main burners do not burn correctly contact your dealer for service 8 Inspect the vent section Damaged sections should be replaced Remove any debris or vegetation near the vent termination Contact your dealer if any sooting or deterioration is found near the vent termination Maintenance for qualified service personnel only 27 Troubleshooting Table Problem Pilot Will Not Light Main Burners Will Not Start Remote Control Does Not Work Thermostat Does Not Work Optional Blower Does Not Work Pilot Goes Out Once A Month Or More Flames Are Too Blue Flames Are Too Short Under 6 Thin Layer of Soot Covers the Glass Travis Industri
15. from roof eaves NOTE Vinyl surfaces require 24 1 Minimum 18 clearance below a veranda porch deck or balcony must have two open sides Minimum 48 clearance from any adjacent building H Minimum 84 clearance above any grade when adjacent to public walkways or driveways NOTE may not be used over a walkway or driveway shared by an adjacent building Minimum 48 clearance from any mechanical air supply inlet Minimum 36 clearance above and 48 below and to the sides of non mechanical air supply inlet Minimum 36 from the area above the meter regulator vent outlet Minimum 36 from the meter regulator vent outlet Minimum 12 above the roof line for vertical terminations z Zr aa c Minimum 24 horizontal clearance to any surface such as an exterior wall for vertical terminations NOTE Measure clearances to the nearest edge of the exhaust hood e Use the vinyl siding standoff 1250 when installing on an exterior with vinyl siding e Vent termination must not be located where it will become plugged by snow or other material e These clearances meet UMC 1994 and the CNA CGA B149 code standards Travis Industries 100 01142 4050114 Finalizin J the DICUCI g for qualified installers only 1 T Finalizing the Installation Make sure the gas control valve is OFF and the heater is cool prior to conducting service 1 Remove the glass see page 19 2 Install the log set and coals see page 21 We re
16. of Controls See explanation below ON OFF Switch Optional Blower Control The Pilot Flame can be found below the back log An instruction card for operating the fireplace is attached to the inside of the fireplace here Replace it for easy reference Swing the control cover down to access the gas control valve and pilot igniter IGNITER Pilot Igniter On Off Switch This control is used to turn the flame on and off Gas Control Knob Flame Adjust Knob Optional Blower Control This knob controls the speed of the internal convection blower that pushes heated air into the room Gas Control Knob This knob controls gas to the stove and pilot There are three positions ON OFF and PILOT The indicator line is to the left of the knob Flame Adjust Knob This knob controls the flame height from low LO to high HI The indicator line is above the knob Pilot Igniter The pilot igniter is used only to start the pilot When pressed it sends an electrical charge to the pilot assembly This creates a blue spark directly next to the pilot igniting the pilot flame If using a remote control or thermostat the On Off Switch must be left OFF Turning the On Off Switch ON will keep the stove on always Travis Industries 100 01142 4050114 Operation Starting The Pilot Flame The pilot flame is required to ignite
17. of Sale to this page so that you D will have all the information you need in one place should the need for service or information occur NATIONAL FIREPLACE Ve suggest that our gas INSTITUTE hearth products be installed NFI and serviced by profes sionals who are certified in the U S by the National Fireplace Institute NFI as CERTIFIED NFI Gas Specialists www nficertified org Travis Industries 100 01142 4050114 Table of Contents 3 Introduction Operation Introduction amp Important Information 2 Before You BeQin ccecceeeeeeneeeeeeeeeeeeeees 22 Safety Precautions Location of Controls ceceseeeeeeeneeeeeaeees 22 Starting The Pilot c ecceceeeeeeeeeeeaeees 23 Safety Precautions ccceceeeeeeeeeeeeeeees 4 i Starting the Stove for the First Time 24 Specifications Turning the Stove On and Off c scesseseeeee 24 Features iaa ave ES 6 Adjusting the Flame Height eeeeeeees 24 Installation Options cceeeeeeeeeeeneee een eees 6 Adjusting the Blower Speed optional 25 Heating Specifications cccceeeeeeeeeeeeeees 6 Normal Operating Sounds c eseeeeeeeeeees 25 Dimensions s2 s5 sets Melchett ec eg eile 6 Normal Operating Odors e ceeeeeeeeeeeen tees 25 Installation Maintenance Installation Warning E E A EE E AE Stele brerote ere yoye wre bese 7 Maintaining
18. on page 12 allowable Remember to set the restrictor position to the correct position based upon the vertical rise height see the chart on page 15 The conversion kit does not work on interior masonry chimneys Chimney Conversion Kit A 931 Metalbestos 6 I D Security Chimneys 6 I D Jackes Evans 6 I D Hart amp Cooley 6 I D Pro Jet 6 I D Chimney Conversion Kit B 932 Simpson Dura Vent 6 I D Air Jet 6 I D Metal Fab 6 and 7 I D Amer Metals 6 amp 7 I D Metalbestos 7 and 8 I D Jackes Evans 7 and 8 I D Hart amp Cooley 7 and 8 1 D Pro Jet 7 and 8 I D Security Chimneys 8 I D Chimney Conversion Kit C 933 Simpson Dura Vent 7 and 8 I D American Metals 8 D Air Jet 8 I D Metal Fab 8 I D American Metals 8 I D Each Kit Contains Retro Connector Retro Vertical Top Additional Required Equipment 4 Flex 711 or U L 1777 Termination 991 Co Axial Sections DDENDUM 1 Class A Chimney Conversion Kit i Screw the Retro Retro Vertical Top Vertical Toptothe a screw to chimney Flex Pipe A Cut the Flex Pipe to the chimney height plus 3 75 mm OSs Type A Chimney 4 100 mm oe Aluminum Flex Retro Connector screw to chimney e i m i i Simpson Duravent Direct Vent Pipe Sections use adjustable sectim a 100
19. the firebox behind a baffle above the burner Refer to the charts for approved vent configurations to determine if the diffuser plate requires removal Travis Industries Rotate the adjustment Index Holes plate to change the i ition Adjustment restrictor position gt p die si A oa Screw WW Pivot Point NOTE 7 Position 1 is the fully open position To Adjust the Restrictor 1 Determine dined position see the charts uner p ent Configuratio 2 KRPE screw with a eid screwdriver i 3 Rotate the adjustment plate clockwise until the correct index 4 n hole is to the right of he pivot point k Insert the screw into the correct index hole and tighten This restrictor is in Position 5 a Remove the baffle i Remove the va diffuser plate eg A R l 4 Nutdriver o 3 TA 5 16 Nutdriver p Replace the screws for the diffuser plate to seal the holes in the firebox Replace the baffle 100 01142 4050114 Installation for qualified installers only 13 Measuring Vent Lengths Vent Horizontal se 74 Vertical Elbow NOTE When a horizontal elbow 90 or 45 is used horizontal length is the sum of the two lengths H1 H2 Vent Horizontal Run is measured from the start of the horizontal section to the end of the termination Vent Height is calculated to the top of the vent on horizontal terminations and to the top of
20. the main burners it also plays a safety role It should be left on once lit It will stay lit unless the gas control valve is turned to OFF However the pilot will go out if the gas is shut off the propane tank runs out or low or if the stove malfunctions If the pilot turns off frequently call your dealer for information To start the pilot follow the directions below WARNING When lighting or re lighting the pilot the glass must be removed see page 19 a Remove the glass see page 19 for details b Push the gas control knob in slightly and turn it to the OFF position The knob will not turn from ON to OFF unless the knob is depressed slightly Wait five minutes to let any gas that may have accumulated inside the firebox escape If you smell leaking gas follow the directions on the cover IF YOU SMELL GAS c Turn the gas control knob to the PILOT position and press the knob in this will allow gas to flow to the pilot light Press the button on the pilot igniter repeatedly until you see the pilot light WARNING If the pilot does not light after 15 seconds release the knob and call your dealer for service Do not attempt to light pilot until service has been performed NOTE You may wish to remove the log set to gain a better view of the pilot see page 21 d Keep the gas control knob depressed for 30 seconds once it is lit e Release the gas control knob If the pilot goes o
21. the termination on vertical terminations Horizontal Elbow _ Vertical Elbow Vent Height Travis Industries 100 01142 4050114 14 Travis Industries 100 01142 4050114 Installation for qualified installers only Approved Venting Configurations for Horizontal Terminations e 12 Maximum System Height e 15 Maximum Offset e The termination must fall within the shaded area shown in the chart Use the indicated restrictor position e One 45 elbow may be used It must be positioned horizontally connecting one horizontal section or starter section to a horizontal section e If using a Snorkel Termination 14 or 36 add the snorkel height to the vertical height snorkel terminations are used primarily for basement installations 12 max 10 feet 5 feet 0 feet 0 feet 5 feet 10 feet Restrictor Position 5 ea ee a E A Remove Diffuser Plate 12 max 10 feet Restrictor Position 1 a Remove Diffuser Plate 5 feet Restrictor Position 1 7 Keep Diffuser Plate 0 feet 7 Installation for qualified installers only 15 Approved Venting Configurations with a Vertical Termination e Remove the diffuser plate see Diffuser Plate Removal on page 12 Two 90 elbows or two 45 offsets may be used after the initial 90 elbow e The termination must fall within the shaded area shown in the char
22. 11 W C If the label is present the heater is equipped for LP e This heater is either approved for natural gas NG or for propane LP or LPG Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard Direct propane If the label is questions about the type of fuel used to absent the heater is equipped your dealer Check for the label shown to for NG natural gas the right Contact your local building Officials to obtain a permit and information on any installation restrictions or inspection requirements in your area Notify your insurance company of this heater as well It is imperative that control compartments screens or circulating air passageways of the heater be kept clean and free of obstructions These areas provide the air necessary for safe operation Do not store or use gasoline or other flammable liquids in the vicinity of this heater 100 01142 e Ifthe flame becomes sooty dark orange in color or extremely tall do not operate the heater Call your dealer and arrange for proper servicing Do not operate the heater if it is not operating properly in any fashion or if you are uncertain Call your dealer for a full explanation of your heater and what to expect Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the c
23. 117th PI N E Kirkland WA 98033 Wi 2004 Mi Mar Wun Sep fDec eh oae Travis Industries 100 01142 4050114 Limited 7 Year Warrant To register your TRAVIS INDUSTRIES INC 7 Year Warranty complete the enclosed warranty card and mail it within ten 10 days of the appliance purchase date to TRAVIS INDUSTRIES INC 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 TRAVIS INDUSTRIES INC warrants this gas appliance appliance is defined as the equipment manufactured by Travis Industries Inc to be defect free in material and workmanship to the original purchaser from the date of purchase as follows Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Years 1 amp 2 COVERAGE PARTS amp LABOR Burner Assembly Cast Iron Shell Convection Heat Exchanger Burner Pan Mixing Tube Air Shutter Assembly Main Cast Sides Front Top Bottom amp Legs i Burner Orifice Ceramic Glass Re Installation Allowance Firebox Assembly Glass breakage from thermal shock In cases where heater must be removed from home for Adjustable Air Restrictor Pressure Relief Mechanisms 3 repairs a partial cost of re installation is covered pre direct vents only Glass Attachment Mechanism Ceramic Logs authorization required Gas Control Assembly Log Set One Way Freight Allowance Adjustable control
24. 6 dia x 3 4 LONG 98900099 TOOL GLASS LATCH RESTRICTOR SCRAPER 100 02302 HW PACK BRK STRBG INS MOUNT CAST OR STONE 403 225 10403 TOOL KEY DIE CAST ZINC 1 4 x 3 75 100 02314 HW PACK LEG LVL BOLT CAST 1 4 20 FOUR w RUBBER TIPS 98900415 VALVE REGULATOR LP SIT S I T 907 211 100 05510 INJECTOR PILOT LP 35 ORIFICE USE w SIT PILOT ONLY 100 05217 VALVE REGULATOR LP SIT MOD MODULATING KIT S 1 T 100 05505 INJECTOR PILOT NG 62 ORIFICE USE w SIT PILOT ONLY 93006508 VALVE REGULATOR NG SIT S I T 907 205 100 05511 INSERT RETAINER ASS Y STRBG 223 22050 VALVE REGULATOR NG SIT MOD MODULATING KIT S 1 T 100 05506 KNOB PHENOLIC 21 32 dia x 3 4 TALL 10 24 THREAD 100 04247 VALVE ELBOW STEEL 3 8 90 deg 100 05501 KNOB PLASTIC RHEOSTATS BLACK W GOLDLINE GAS WOOD 100 04111 VALVE NG S I T 2 2 3 5 S I T 820 706 100 05509 LOG EMBERS E3 LARGE BAG 2001 amp UP 90006819 WIRE HRNS EXT MOD REMOTE 100 00304 LOG EMBERS ROCK WOOL 93006053 WIRE HRNS BLOWER G28 STRBG NO ON OFF SWITCH 100 00402 LOG SET LS14 THREE PIECE STURBRIDGE 172 00014 WIRE HRNS MAIN G28 STRBG INCLUDES ON OFF SWITCH 100 00401 Travis Industries 1100 01142 4050114 Safety Label The safety listing label is on the back of the stove A copy of the safety label is shown below Tested amp Beaverton ax Sturbridge Listed By Oregon USA a Vented Gas OMNI Test Laborat
25. S Y RIGHT STR CAM 224 12009 POWER CORD w MOLEX CONNECTOR TERMINATED 100 00260 DOOR ASS Y RIGHT STR NI 224 12005 REMOTE HRNS PLUG 3 LOOP MODULATING 12 PIN MOLEX 99300663 FIREBOX BAFFLE 16 GA ALZ 16 000 x 7 168 210 04768 RHEOSTAT EXTENTION TOOL STURBRIDGE OPTIONAL BLOWER KIT 225 20015 FLEX PIPE 3 8 od x 12 BLK 13 1 8 WITH FITTINGS 100 05115 RHEOSTAT RECTANGULAR w OFF WALL w NUT amp WASHER 100 00122 FLUE STARTER SECT G18 G22 G22 G28 2 188 x 6 629 dia 93006555 SNAP DISC 120deg NO NORMALLY OPEN 100 00231 FRONT PANEL ASS Y STR CAM 223 22061 STOVE PACK STRBRDG CAMEO 05 SERIAL 13948 amp UP 467 225 10467 FRONT PANEL ASS Y STR NI 223 22051 STOVE PACK STRBRDG NWIRN 05 SERIAL 13948 amp UP 466 225 10466 FUSE BLADE 5 3 AMP LOW VOLTAGE REMOTE RECIEVER 100 00212 STOVE PACK STRBRDG OXFRD 05 SERIAL 13948 amp UP 468 225 10468 GLASS LATCH ASSY ALL UNITS w GLASS FRAME ASSEMBLY 221 22005 SWITCH ON OFF SMALL GAS 1996 amp UP ALSO 1995 DV 98900747 GLASS SPRING PIN ASSY 2004 ALL UNITS w GLASS FRAME ASS Y 221 22220 THERMO COUPLE S I T USE w S I T PILOT ONLY 93006518 GLASS w FRAME ASS Y STRB 02 TO SERIAL 3105 13947 224 21007 THERMO GENERATOR S I T THERMO PILE S I T PILOT 93006519 GLASS w FRAME ASS Y STRB 05 SERIAL 3105 13948 AND UP 224 21016 THERMOSTAT RETRO KIT NON MOD 21 SW DRM STUR HIDE 99300647 HINGE PINS BEDFORD STURBRIDGE 3 1
26. See the instructions included with the remote for details on QS operation A See the instructions Use this switch to included with the turn the main burner remote for changing on and off manually the battery Warning Do not place combustible items on top or directly in front of the heater even temporarily The optional thermostat may start the heater causing a combustible item to ignite Note If the heater turns on and off frequently while using the thermostat you may want to adjust the flame height down until it produces just enough heat needed Adjusting the Flame Height Your stove has an adjustable flame to tailor the look and heat output to your specific needs It is adjusted by turning the middle dial on the gas control valve Index Mark Flame Height Adjustment Knob a V Turn counter clockwise to adjust the flame higher clockwise to lower Operation 25 Adjusting the Blower Speed optional The blower helps transfer the heat from the heater into the room It will not turn on until the heater is up to temperature approximately 10 minutes after starting See the illustration below for instructions on adjusting the blower speed OFF HIGH LOW Turn the dial all the The high position Turn the dial all the way counter clockwise is all the way way counter clockwise until it clicks off clockwise without clicking off lr WX Ge Rs S Normal Operating Sounds The appliance may creak w
27. Stone IMSCEIS Arsina enir EE AE a e E ates 33 Pilot Adjustment if necessary 17 Installation Addenda Air Shutter Adjustment if necessary 17 Class A Chimney ConverSion 0 eeeeeeeees 40 Check Flame aa a a a ai aaa 18 Interior Masonry Chimney Conversion 41 Glass Removal amp installation 0 19 Log Installation ccccccecccccccceessssseeeeeeeeees 21 Index ING OX aes pads inne NE ee e shui Sed dyed e 42 Travis Industries 1000 01142 4050114 Travis Industries Safety Precautions IF YOU SMELL GAS Do not light any appliance Extinguish any open flame Do not touch any electrical switch or plug or unplug anything Open windows and vacate building Call gas supplier from neighbor s house if not reached call fire department This unit must be installed by a qualified installer to prevent the possibility of an explosion Your dealer will know the requirements in your area and can inform you of those people considered qualified The room heater should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The instructions in this manual must be strictly adhered to Do not use makeshift methods or compromise in the installation Improper installation will void the warranty and safety listing Look for this label For LPG only Pout
28. ack Replacement Parts List Caution Use only Travis Industries replacement parts Do not use substitute materials BLOWER MOUNT GRMT SPACER 4 1997 PEL 1995 GAS 93005017 MAGNET w SHEATH 1 000 x 750 1 4 THICK 100 02802 BLOWER CONV G3 G7 10 G14 16 G18 G21 26 P9 10 PHD KIT 98900755A MANUAL STURBRIDGE 2002 100 01142 BURNER ASS Y EF B32 LP NG 2005 amp UP G28 STRBRG 13925 226 20037 ORIFICE BURNER 1 2mm 1 180 BRS HEX 047 1 2mm dia 100 05219 CONV PARTS LP STURBRIDGE 273 225 10273 ORIFICE BURNER No 48 1 180 BRASS HXE 076 dia 100 05209 CONV PARTS NG G28 STURBRDG 225 10312 ORIFICE MANIFOLD ASS Y B24 STURBRIDGE 226 40016 CORD RESTRAINER 100 00112 PAINT NEW IRON 4o0z 24 EA CASE 100 02403 DOOR DOUBLE LFT STR NI CAST IRON 11 604 x 8 639 151 04020 PIEZO IGNITER ALL GAS UNITS 100 05110 DOOR DOUBLE LT STR CAM CAST IRON 11 604 x 8 639 151 06016 PILOT ASS Y LP S I T COMPLETE 93006516 DOOR DOUBLE LT STR OXF CAST IRON 11 604 x 8 639 151 08016 PILOT ASS Y NG S I T COMPLETE 100 05403 DOOR DOUBLE RHT STR NI CAST IRON 11 604 x 8 979 151 04021 PILOT ELECTRODE S I T PILOT ASSEMBLY 93006523 DOOR DOUBLE RT STR CAM CAST IRON 11 604 x 8 979 151 06017 PILOT HOOD S I T REMVABLE REMOVEABLE 2000 93006517 DOOR DOUBLE RT STR OXF CAST IRON 11 604 x 8 979 151 08017 PILOT TUBE S I T PILOT ASSY USE w S I T PILOT ONLY 93006522 DOOR AS
29. ago protrudes 5 16 NG O orifice as 48 indicating full insertion 4 Remove the pilot orifice following the instructions below Replace with the propane pilot orifice The propane conversion kit includes pilot orifice with 35 stamped on it Replace burner pan Lift the pilot hood Remove the orifice and replace with the LP orifice Screw the off the pilot orifice all the way in and replace the pilot hood assembly Orifice Identification LP Propane Orifice eE i NG Natural Gas Orifice 62 Use a hex wrench to unscrew the orifice NOTE when re attaching this pin lines up with the notch in the pilot hood Travis Industries 100 01142 4050114 ment for qualified installers only 35 5 Remove the regulator from the front of the gas control valve Replace with the propane regulator using the new gasket and screws included with the regulator NOTE Leak test this area after the heater is installed gas is connected and the main burner is lit Remove and discard the three screws using a slotted screwdriver of Torx T 20 Install the LP regulator Use the screws included with the LP regulator Tighten to approximately 25 Lbs torque Remove and discard the regulator diaphram spring and center post NOTE Make sure the regulator gasket is correctly pore aligned before installation slotted iver or T 20 Torx 2 Slotted crewdriver or T 20 Torx
30. allers only T Installation Warnings Failure to follow all of the requirements may result in property damage bodily injury or even death This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent gas appliances This appliance must be installed in accordance with all local codes if any if not in U S A follow ANSI Z223 1 and NFPA 54 88 In Manufactured or Mobile Homes must conform with Manufactured Home Consiruction and Safety Standard Title 24 CFR Part 3280 or when such a standard is not applicable the Standard for Manufactured Home Installations ANSI NCSBCS A225 1 This appliance may be installed in Manufactured Housing only after the home is site located This stove is designed to operate on natural gas or propane LP All exhaust gases must be vented outside the structure of the living area Combustion air is drawn from outside the living area structure Notify your insurance company before hooking up this stove The requirements listed below are divided into sections All requirements must be met simultaneously The order of installation is not rigid the qualified installer should follow the procedure best suited for the installation Packing List Additional Items Required Propane Conversion Kit e Vent see Venting Requirements for details e Log Set e Gas Line Equipment shutoff valve pipe etc 2 Pipe 8
31. ance has fully cooled prior to conducting service e Make sure the heater is shut off pilot out and fully cool prior to installation e The firebacks are fragile especially after being heated 1 Remove the burner see page 33 2 Follow the instructions to the right to install the firebacks 3 Replace the burner support to its original position and replace the burner Travis Industries Remove this screw and bend the left side of the burner support back slightly This allows for installation of the left side fireback After the fireback is installed return the burner support and screw to their original position Place the rear fireback on the clip attached to the back wall of the firebox e Place the top fireback on top of the rear fireback Slide the side firebacks into place the side firebacks hold the top fireback in place There are two screws protruding from the top of the firebox you may need to pivot the side firebacks into place 100 01142 t i a 5 16 Nutdriver 4050114 ment for qualified installers only 39 Stone or Cast Inserts WARNING Turn the gas control valve to off and make sure the appliance has fully cooled prior to conducting service 1 Remove the stove top and place it upside down on a suitable non scratching work surface see the illustration on page 19 Remove the clips holding the cast inserts in place Install the new inserts and
32. arbour Pointe Blvd SW 10 00 Copyright 2007 T Part 100 01142 RAYIS INDUSTRIES DMSO VER AAS 2 Introduction Introduction We welcome you as a new owner of a Lopi Sturbridge stove In purchasing a Sturbridge you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics The Sturbridge is one of the finest home heaters the world over This manual will explain the installation operation and maintenance of this stove Please familiarize yourself with the Owner s Manual before operating your heater and save the manual for future reference Included are helpful hints and suggestions that will make the operation and maintenance of your new stove an easier and more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater Important Information No other Sturbridge Stove has the same serial number Mail your Warranty Card as yours The serial number is on the listing plate Today and Save Your Bill of chained to the gas control valve Sale This serial number will be needed in case you require service of any type To receive full warranty coverage you will need to show evidence of Model Lopi Sturbridge Stove the date you purchased your heater Do not mail your Bill of Serial Number Sale to us Purchase Date We suggest that you attach your Purchased From Bill
33. combustible material other than wood flooring or a high pressure laminate wood floor the stove must be installed on a metal or wood protection panel extending the full width and depth of the stove top Minimum 20 3 4 wide by 14 deep Make sure these rubber tipped bolts on each leg contact the floor they dampen any noise that may transmit through the hearth Do not adjust with weight on the legs the rubber tips may tear Travis Industries 1100 01142 4050114 10 Travis Industries 100 01142 4050114 Installation for qualified installers only Gas Line Installation The gas line must be installed in accordance with all local codes if any if not follow current ANSI Z223 1 or NFPA 54 The heater and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1 2 psig 3 45 kPA For pressures under 1 2 psig 3 45 kPA isolate the gas supply piping by closing the manual shutoff valve This heater is designed for natural gas but can be converted to propane Check the sticker on top of the gas control valve to verify the correct fuel is used see page 4 Leak test all gas line joints and the gas control valve prior to and after starting the heater The gas inlet accepts a 3 8 F P T Fitting The location of the gas inlet is shown below A manual shutoff valve is required for installation it must be located within 3 of the heater T Hand
34. commend you purge the gas line at this time with the glass removed This allows gas to be detected once it enters the firebox ensuring gas does not build up 3 Replace the glass see page 19 4 Turnon gas to the heater Leak test all gas joints prior to starting the appliance Start the pilot Start the main burner Leak test all gas joints again 5 Check the pilot flame to make sure it looks like the illustration below Adjust the pilot flame if necessary To adjust the pilot flame turn this screw NOTE if totally The pilot flame must contact the thermocouple and unscrewed gas will come out of this port Clockwise Sr thermopile see the illustration below Adjust the pilot up or lowers the flame while counter clockwise raises it Standard down as necessary Screwdriver Travis Industries 100 01142 4050114 1 8 Finalizin the Installation for qualified installers only 6 Let the heater burn for thirty minutes Adjust the air shutter if necessary to achieve the correct looking flame see the illustration below e The air shutter adjusts the amount of air that mixes with the gas before it exits the burner holes It is used to fine tune the flame for differences in altitude and vent configuration ADJUSTING THE AIR SHUTTER Pushing to the left gives the flame less air making it more orange Pushing to the right gives the flame more air making it more blue For fine adjustments use a scre
35. damage or personal injury Place the rear log so it rests against the ledge on the back wall of the firebox Push on the outer edges to insure it sits up straight Note how it does not cover any of the burner holes Align the edge of the log with the edge of _ the burner Installing the Rock Wool NOTE Rotate the front log so there is a 1 8 to 1 4 gap along the front of the log The rock wool comes in one clump Tear off dime sized clumps and flatten Then pull on the wool to create gauze like pieces Place them near some of the burner holes The wool glows best when very thin and porous Place the twig so the pin on the rear log inserts into the hole on the twig NOTE you may need to tilt the rear log forward to insert the pin Front View of Logs Place the embers over the front and _ side edges of the burner in a random pattern do not place them over the burner holes Travis Industries 100 01142 4050114 22 Operation Before You Begin Warning Read this entire manual before you use your new stove especially the section Safety Precautions on pages 4 amp 5 Failure to follow the instructions may result in property damage bodily injury or even death Warning Do not operate appliance with the glass front removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person ocation
36. eater using the built in piezo igniter Do not use matches or any other external device to light your heater Never remove replace modify or substitute any part of the heater unless instructions are given in this manual All other work must be done by a trained technician Don t modify or replace orifices Allow the heater to cool before carrying out any maintenance or cleaning The pilot flame must contact the thermopile and thermocouple see the illustration to the left If it does not turn the gas control valve to OFF and call your dealer Do not throw this manual away This manual has important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual Plug the heater into a 120V grounded electrical outlet Do not remove the grounding plug Don t route the electrical cord in front of over or under the heater Travis Industries Inc grants no warranty implied or stated for the installation or maintenance of your heater and assumes no responsibility of any consequential damage s 4050114 Features Installation Options Ember Fyre Burner for Wood Fire Look f Works During Power Outages millivolt system High Efficiency Horizontal or Vertical Vent Freestanding Stove Optional Thermostat or Remote Control Optional Blower for Quicker Heat Distribution Convenient Operating Controls Straight or Corner Placement Var
37. es Possible Cause The igniter wasn t pressed repeatedly No Propane in Tank The pilot light has gone out The gas control valve is turned to PILOT or OFF The ON OFF switch is turned to OFF The pilot light has gone out The gas control valve is turned to PILOT or OFF ON OFF switch is turned to ON stove stays on The remote is too far away from the stove One of the two remote control batteries is dead___ The pilot light has gone out The gas control valve is turned to PILOT or OFF ON OFF switch is turned to ON stove stays on The thermostat is set too low The stove has just been started Improper air shutter adjustment The flame height may be turned too low The logs or coals are placed incorrectly Improper air shutter adjustment 1000 01142 Don t Call for Service Until You Check all gas shut off valves See Starting the Pilot Light Step C See Starting the Pilot Light Step C See Starting the Pilot Light Step C Check Tank Level See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to ON See the remote control instructions Set thermostat to higher temperature See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to OFF Use the remote closer to the stove See the remote control instructions See the remote control instructions See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to OFF
38. hour on medium Glass e With the stove cool clean the glass with soap and water do not use abrasive cleaners To remove the glass follow the instructions on page 19 Yearly Service Procedure Failure to inspect and maintain the stove may lead to improper combustion and a potentially dangerous situation The following procedures must be done by a qualified technician 1 Check the pilot flame It should touch approximately 3 8 of the top of the thermopile and touch the top of the thermocouple see illustration below If it does not contact your dealer for service 2 Shutoff gas to the stove by turning the gas control knob to OFF see step A under Starting the Pilot on page 23 Let the stove cool for 15 minutes Remove the glass see page 19 3 Remove the log set NOTE the logs are very fragile see page 21 If severely deteriorated replace Check the logs for sooting A small amount of soot along the bottom of the logs is normal If excessive sooting is found the stove will require adjustment Contact your dealer 4 Inspect the firebox for the following e Check the burner for cracked plugged or deteriorated holes e Check the firebox and area around the pilot to make sure there is no warping or damage e If any problem is found discontinue use and contact your dealer for service Before Disassembly Check the pilot flame It should touch the thermocouple and Check the walls and ceiling ieren of the firebox
39. iable Rate Heat Output Bedroom Approved Low Maintenance Heating Specifications Residential or Mobile Home Approximate Heating Capacity in square feet up to 850 with Blower up to 650 Without Maximum Input iN BTU S 00 ee eect ee tees ee ee ee kieo neen an eenia 18 000 Minimum Output On Low in BTU S 0 cceeeeeeeeeeeeeeeeeeeeeaeaaeeeeeeeeeeeeaeaaea 9 900 Steady State Efficiency cceeceeeecceeeeeeeee ects ee aaeaeeeeeeeeeeeeaeaaeeneeseeeeeeaeaaed up to 80 1 AFUE without bIOWE L assan aT T Up to 67 8 Heating capacity will vary depending on the home s floor plan degree of insulation and the outside temperature Efficiency rating is a product of thermal efficiency rating determined under continuous operation independent of installed system Dimensions amp Weight The flue collar protrudes 2 7 8 Measure side corner behind the stove top and back clearances ee from the stove top we 20 3 4 18 1 2 24 1 2 Weight 130 Lbs y Electrical Specifications for optional blower Electrical Ralinger 115 Volts 1 3 Amps 60 Hz 150 watts on high Fuel This heater is shipped in natural gas NG configuration but may be converted to propane LP using the included LP conversion kit The sticker on top of the gas control valve will verify the correct fuel Travis Industries 1100 01142 4050114 Installation for qualified inst
40. is damaged it will shut off all gas during maintenance procedures Ceramic Glass The glass in your heater is the most durable glass available It has been tested to be extremely resistant to breakage from temperature changes Thermocouple The thermocouple generates a small amount of electricity If the pilot flame goes out the gas valve automatically shuts off all gas Travis Industries 100 01142 4050114 VEGY al for qualified service personnel only 29 Wiring Diagram Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Millivolt Wirin Thermocouple Thermopile Piezo Igniter On Off Switch for gas control valve Red o o Brown Copper Co Axial Wire Orange Spark Electrode Pilot Hood A oo R Optional Optional Remote Thermostat Control 120 Volt Wiring Ground green Black 3 Power In wie 6 Forme Molex 9 O wnite Connector 5 riots o Hot Green Control E olack Ws Molex me ia Grolind D Connector g attached to stove 1 70d 4 i 10 Optional 2 White Blower Black Black a LO Rheostat aay LOO Gas Control EG Brown Valve Nag Si Loe zi gt Red Blower Black Snap Disk Optional Regulator amp Blue Solenoid Ee Bic Bl
41. ith change of temperature THIS IS NORMAL Pilot Flame NKA The pilot flame Blower whicniremams on This heater uses a blower to push heated makes avery slight air into the room You will hear the sound whisper sound SSA p A of air movement that increases as the Q INS speed is increased Q Sy Extinction Pops ITY Ta bx It is not unusual especially on Propane as j Cy LP appliances to experience a pop Gas Control Valve A when the burner is shut off As the gas control valve is turned on and off you will hear a dull Blower Snap Disk clicking sound This is the valve This part can produce a clicking sound as Normal Operating Odors This appliance has several areas that reach high temperatures Dust or other particles on these areas may burn and create an odor This is normal during start up You may notice the smell is more acute if the appliance was left idle for a long period Travis Industries 100 01142 4050114 26 Travis Industries 100 01142 4050114 Maintenance for qualified service personnel only Maintaining Your Stove s Appearance Painted Surfaces e Painted surfaces should be cleaned with a duster make sure the stove is cool If scratches occur lightly sand the area with fine sandpaper Clean the area and with the stove cool apply one or two thin coats of stove paint to the area mask the area to avoid overspray Allow the stove to dry then turn the stove on to cure the paint 1
42. le gas cocks are required in Massachusetts in compliance with code 248CMR Installation must be performed by a qualified installer service agency or the gas supplier In Massachusetts a licensed plumber gasfitter With the included pipe installed the gas inlet is located at the location shown below 17 1 2 ae 5 8 i 3 8 Gas Inlet Pressure With the heater off the inlet pressure must meet the requirements listed in the table below If the pressure is not sufficient make sure the piping used is large enough and the total gas load for the residence does not exceed the amount supplied The supply regulator the regulator that attaches directly to the residence inlet or to the propane tank should supply gas at the suggested input pressure listed below Contact the local gas supplier if the regulator is at an improper pressure Standard Input Pressure 7 W C 1 74 Kpa 13 W C 3 23 Kpa Installation for qualified installers only 11 Vent Requirements Always maintain the required 1 clearance air space to combustible materials to prevent a fire hazard Do not fill air spaces with insulation The gas appliance and vent system must be vented directly to the outside of the building and never be attached to a chimney serving a separate solid fuel or gas burning appliance Each direct vent gas appliance must use its own separate vent system e This a
43. leaners on brass is not covered in this warranty 10 TRAVIS INDUSTRIES INC is free of liability for any damages caused by the appliance as well as inconvenience expenses and materials Incidental or consequential damages are not covered by this warranty In some states the exclusion of incidental or consequential damage may not apply 11 This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the gas appliance without the express written permission of TRAVIS NDUSTRIES INC and bearing a TRAVIS INDUSTRIES INC label of approval 12 Any statement or representation of TRAVIS products and their performance contained in TRAVIS advertising packaging literature or printed material is not part of this 7 year warranty 13 This warranty is automatically voided if the appliance s serial number has been removed or altered in any way If the appliance is used for commercial purposes it is excluded from this warranty 14 No dealer distributor or similar person has the authority to represent or warrant TRAVIS products beyond the terms contained within this warranty TRAVIS INDUSTRIES INC assumes no iability for such warranties or representations 15 Travis Industries will not cover the cost of the removal or re installation of hearths facing mantels venting or other components 16 for any reason any section of this warranty is declared invalid the balance of the warranty remains i
44. llustration below Remove the two ember trays on each side of the burner Reach into the firebox and lift the left side of the burner upwards and slide it to the left ___ Ember Trays r gr S g lt wa NOTE the pilot hood may interfere with the burner during removal You can remove the burner hood by pulling up on it until it detaches see the illustration on Do not lift the burner from the pins the following page Burner Replacement Make sure the mixing tube Make sure this pin inserts into the slides onto the orifice hole in the bottom of the burner and theburner is fully seated Orifice D S wa Mixing Tube xe a MA a Slide the air shutters all the way to the right before installing the burner 33 Travis Industries 100 01142 4050114 34 0 tional E for qualified installers only 3 Follow the directions below to remove the natural gas orifice Apply thread sealant to the LP orifice it has 1 2 stamped on it and tighten in place with a 1 2 open end wrench 7 Slide the air shutter all the way to the left stamped on it Burner Orifice lt Manifold The new LP orifice has 1 2 stamped on it Use a 1 2 open end wrench to i Apply thread unscrew the burner orifice e ON gt sealant to the 1 2 Wrench q Vi new orifice and NOTE 9 a install A Screw the LP orifice in 5 16 so the orifice shoulder me cINe sgi A
45. n effect and all other clauses shall remain in effect 17 THIS 7 YEAR WARRANTY IS THE ONLY WARRANTY SUPPLIED BY TRAVIS INDUSTRIES INC THE MANUFACTURER OF THE APPLIANCE ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED ARE HEREBY EXPRESSLY DISCLAIMED AND PURCHASER S RECOURSE IS EXPRESSLY LIMITED TO THE WARRANTIES SET FORTH HEREIN IF WARRANTY SERVICE IS NEEDED If you discover a problem that you believe is covered by this warranty you MUST REPORT it to your TRAVIS dealer WITHIN 30 DAYS giving them proof of purchase the purchase date and the model name and serial number 2 Travis Industries has the option of either repairing or replacing the defective component 3 If your dealer is unable to repair your appliance s defect he may process a warranty claim through TRAVIS INDUSTRIES INC including the name of the dealership where you purchased the appliance a copy of your receipt showing the date of the appliance s purenase and the serial number on your appliance At that time you may be asked to ship your appliance freight charges prepaid to TRAVIS INDUSTRIES INC TRAVIS INDUSTRIES INC at its option will repair or replace free of charge your TRAVIS appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty TRAVIS INDUSTRIES INC will return your appliance freight charges years 1 to 5 prepaid by TRAVIS INDUSTRIES INC to your regional distributor or dealershi
46. ontrol system and any gas control which has been under water 4050114 Travis Industries Safety Precautions Do not place clothing or other flammable items on or near the heater Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it The viewing glass should be opened only for lighting the pilot or conducting service Any safety screen or guard removed for servicing must be replaced prior to operating the heater Do not operate with the glass removed or damaged Operate the heater according to the instructions included in this manual If the main burners do not start correctly turn the gas off at the gas control valve and call your dealer for service This unit is not for use with solid fuel Do not place anything inside the firebox except the included fiber logs If the fiber logs become damaged replace with Travis Industries log set Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition Young children should be supervised when they are in the same room as the heater Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off 100 01142 5 Light the h
47. ories Inc yi SISTE Mo Fireplace Heater Report No 028 S 50 5 aS A Certified for USA Tested to ANSI Z21 88b 2001 Vented Gas Fireplace Heater and UL 307b 1995 Gas Burning Heating Appliances for Manufactured Homes VENTED GAS FIREPLACE HEATER NOT FOR USE WITH SOLID FUEL This appliance must be installed in accordance with local codes if any if none follow the National Fuel Gas Code ANSI Z223 1 This vented gas fireplace heater is equipped at the factory for use with natural gas If conversion to propane LP is desired the optional factory conversion kit must be used This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an after market permanently located manufactured mobile home where not prohibited by local codes See owner s manual for details This appliance is not convertible for use with other gases unless a certified kit is used This vented gas fireplace heater is not for use with air filters Keep burner and control compartment clean See installation and operating instructions accompanying appliance WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this appliance For assistance or additional infor mation consult a qualified installer service agency or the gas supplier WARNING Operation of this appliance when not connected
48. ower following the directions below Attach the grommets with spacers to the right side fan mounting bracket with the included nuts and washers Slide the fan mounting plate into the slot on each of the rubber grommets Fan Mounting Bracket attached to stove Washer Rubber Grommet N with spacer Nut vA Blower Mounting Bracket Slide the rubber grommets with spacers inserted inside onto the fan mounting plate and attach using the included washers and nuts 11 32 Nutdriver Travis Industries 100 01142 4050114 0 tional E for qualified installers only 37 3 Attach the wiring harness following the directions below do not plug in the power cord at this time Remove one of the nuts holding the blower in place Insert the screw through the eyelet on the green ground wire and replate 11 16 Nutdriver S OG Attach the black and white wires labeled Blower to the blower Attach the two black wires labeled Snap Disk to the orientation does not matter Attach the two black wires labeled Rheostat to the rheostat wires orientation does not matter snap disk orientation does not matter Route the wires labeled Valve on off and Solenoid under the burner pan to a location Do not plug near the gas control valve i Insert the molex connector on the power cord through the the heater in hole on
49. p 4 Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Travis Industries 100 01142 4050114 32 tional E J ui e ment for qualified installers only Optional Accessories Travis Industries Aroma Therapy Tray S N 3105 12739 or greater Double Doors New Iron Double Doors Oxford Brown Double Doors Taupe Grill Cover FyreStone Grill Cover New Iron Grill Cover Oxford Brown Grill Cover Taupe Hearth Pad Granite Hearth Pad Travertine Hearth Pad Soapstone Remote Thermostat Remote Thermostat Modulating Side amp Top Panels Cast Linenfold Oxford Brown Side amp Top Panels Cast Linenfold Taupe Side amp Top Panels Granite Side amp Top Panels Soapstone Side amp Top Panels Travertine Steamer Soapstone Thermostat Wall Warming Stone Granite 100 01142 98500385 99300490 99300491 99300492 99600205 99600207 99600208 99600209 99600211 99600213 99600210 99300653 99300670 amp 71 NG or LP 99600226 99600227 99600200 99600201 99600217 99600216 99300560 99600215 4050114 ment for qualified installers only LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use 1 Remove the glass see page 19 Remove the log set if installed page 21 2 Remove the burner see i
50. ppliance is equipped only for altitudes 0 2000 feet However our in house testing has shown that the unit operated at altitudes to 8000 ft Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard Consult your dealer or installer if you suspect an improperly adjusted air shutter When the vent passes through a wall a wall thimble is required When the vent passes through a ceiling a support box or firestop is required When the vent passes through the roof a roof flashing and storm collar are required Follow the instructions provided with the vent for installing these items Vertical Termination NCTE always 4 use the high wind version if g applicable Vertical Vent Requirements Use a roof flashing and storm collar whenever passing through the roof Use a firestop spacer whenever passing through a ceiling EP Maintain a minimum 1 clearance from vent to Z any combustible Horizontal Vent Requirements Use a support box on exposed vent Use a firestop whenever passing through a wall R i Minimum Framing for wall thimble Ne Maintain a minimum 1 Horizontal Termination clearance from vent to any combustible Use of of the following 6 5 8 diameter co axial gas direct vent systems Manuafacturer Simpson Dura Vent Selkirk Hearth Products American Metal Products Metal Fab Inc Model GS Direct Temp Di
51. rect Vent with 4DHT or 4DVT Cap NOTE Always use the high wind cap for the type of vent you are using if applicable e Slide the vent sections together and turn 1 4 turn until the sections lock in place e Screws are not required to secure the vent However three screws may be used to secure vent sections together if desired e High temperature sealant is recommended at the appliance starter section connection use high temperature silicone or Mill Pac e If disassembly is required at time of re assembly check to see if the vent creates a tight fit If it does not apply high temperature sealant to the joints of the affected sections N V e Horizontal sections require a 1 4 rise every 12 of travel e Horizontal sections require non combustible support every three feet e g plumbing tape 100 01142 Travis Industries 4050114 12 Installation for qualified installers only Approved Vent Configurations Restrictor Position e A restrictor is built into the appliance to control the flow rate of exhaust gases This ensures proper flames for the wide variety of vent configurations Depending upon the vent configuration you may be required to adjust the restrictor position The charts for approved vent configurations describe which position the vent restrictor must be in Diffuser Plate Removal e Certain vent configurations require the diffuser plate to be removed Itis located in
52. t Use the indicated restrictor position Natural Gas Ofeet 2 max 31 max 30 feet H 30 feet 25 feet 25 feet 20 feet oo 15 feet pis 15 feet 10 feet 10 feet a 5 feet 5 feet E O feet 0 feet d we 7s o E nN Travis Industries Restrictor Position 7 Remove Diffuser Plate beret Restrictor Position 5 oe Remove Diffuser Plate 20 feet Propane LP 31 max 30 feet 25 feet 20 feet 15 feet 10 feet 5 feet O feet 100 01142 Ofeet 3 max Restrictor Position 6 Remove Diffuser Plate Ce ees 30 feet 25 feet Restrictor Position 5 20 feet 15 feet 10 feet 4050114 P Remove Diffuser Plate 16 Installation for qualified installers only Vent Termination Requirements see illustration below Venting terminals shall not be recessed into a wall or siding Minimum 9 clearance from any door or window Roof Minimum 12 above any grade veranda porch deck or balcony Surface Minimum 12 from inside corner walls Roof je Min Eaves Minimum 12 from outside corner walls 11 Min Minimum 11 clearance below unventilated soffits or roof surfaces Gp moO WwW gt Minimum 18 clearance below ventilated soffits Minimum 6 clearance
53. t be installed operated and maintained at all times in accordance with the instructions in the Owner s Manual Any alteration willful abuse accident neglect or misuse of the product shall nullify this warranty 2 This warranty is nontransferable and is made to the ORIGINAL purchaser provided that the purchase was made through an authorized TRAVIS dealer 3 Discoloration and some minor expansion contraction or movement of certain parts and resulting noise is normal and not a defect and therefore not covered under warranty The installer must posure the appliance is burning as per the rating tag at the time of installation Over firing operation above the listed BTU rate of this appliance can cause serious damage and will nullify this warranty 4 The warranty as outlined within this document does not apply to the chimney components or other Non Travis accessories used in conjunction with the installation of this product If in doubt as to the extent of this warranty contact your authorized TRAVIS retailer before installation 5 Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees buildings roof tops wind hills or mountains or negative pressure or other influences from mechanical systems such as furnaces fans clothes dryers etc 6 This Warranty is void if a The unit has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals
54. the blower cover and attach it to the molex until connector on the wiring harness With the outer black installation is casing of the power cord 1 through the hole install the A complete strain relief The strain relief is best installed using pliers to 4 Attach the blower cover and rheostat control rod and knob following the directions below Make sure all of the wiring is placed away from the blower impeller and the bottom of the burner Use lock ties if necessary to ensure no wires are damaged Bees Ses Ss d Attach the rheostat knob Remove the three screws used to attach the blower cover from the back of the stove T Rheostat Control Rod Position the blower cover in place from below making sure the rheostat control rod inserts through the hole on the control lin IWS M box w p q EE J 5 16 Nutdriver Attach the rheostat control 1 16 Allen l rod to the rheostat Rheostat 5 Plug the blower in Let the heater achieve operating temperature and test blower operation Travis Industries 100 01142 4050114 Fireback Part 99900146 for qualified installers only WARNING Turn the gas control valve to off and make sure the appli
55. the flame adjust knob to its highest position the flames should be tall enough but not touching the top of the firebox Check the flame on low position The flames should burn off of each burner hole If the heater does not work correctly contact your dealer for a remedy 8 Give this manual to the home owner and fully explain the operation of this heater Travis Industries 100 01142 4050114 Finalizin the Installation for qualified installers only 1 e Glass Removal WARNING Make sure the gas control valve is OFF and the heater is cool prior to conducting service Lift the stove top off the Open the two latches holding the glass frame in stove and place place follow the directions shown below it aside Spring Pin Insert the 1 4 key into the spring RH Swing the NY i doors open lift them off the hinges S P and place L them aside w Lift the face of the stove up swing the bottom out and slide it down Place it aside N NOTE If the face does not slide away loosen the screws holding these tabs in place Twist 1 4 turn o The spring pin will disengage from the latch bracket opening the latch Lift the glass frame slightly swing the top forward then lift the glass frame to disengage it from the bottom guides Re Attaching the Glass Frame a Slide the two brackets on the bottom of the glass frame into the glass frame g
56. to a properly installed and maintained venting sys tem or tampering with the blocked vent shutoff system can result in carbon monoxide CO poisoning and possi ble death See owner CAUTION Do not operate this appliance with glass removed cracked or broken Replacement of the panel s should be done by a licensed or qualified service person CAUTION Hot while in operation Do not touch Keep children clothing furniture gasoline and other liquids hav ing flammable vapors away This appliance must be properly connected to a venting system in accordance with the manufacturer s installa tion instructions Use only approved coaxial direct vent system to vent this appliance to the exterior s manual for approved brands of venting Minimum Clearances to Combustibles Stove Top to Sidewall we 35 Alcove Min Height Stove Top to Backwall 4 75 Alcove Max Depth H Stove Top to Cornerwall es SM Alcove Min Width Glass Front Of Unit 36 LP N G L P N G Input Rate on HI BTU Hr 18 000 18 000 Minimum Inlet Pressure inches W C 11 5 5 Input Rate on LO BTU Hr 14 600 14 100 Manifold Pressure on HI inchesW C 10 3 5 This appliance is equipped only for altitudes 0 2000 ft 0 610 m Electrical Rating 115v 1 5 Amps 60 Hz Manufacture W 2002 W Jan Qf Apr Wu Oct Date W 2003 MFeb May Aug No S Travis Industries Inc 10850
57. uides hold the glass frame at a slight angle b Swing the glass frame into place you may have to lift it slightly to allow it to fit over the top of the firebox c Attach the upper latches follow the instructions above in reverse d Replace the stove front doors and top Glass Frame Glass Frame Guide Travis Industries 100 01142 4050114 PA Finalizin the Installation for qualified installers only Glass Frame Removal and Installation continued The spring pin can come loose from the latch assembly This occurs when it is turned 1 4 turn when it is disengaged Follow the directions below to re install the spring pin if it becomes loose To re install the spring pin first ens a insert this end into a 1 4 key es J RS NOTE The spring pins N can be installed with the q glass frame in place or ya removed Insert the spring pin into this bracket with the pins aligned vertically Push in slightly and twist 1 4 turn With this pin horizontal the spring pin will remain in place Travis Industries 100 01142 4050114 Finalizin the Installation for qualified installers only 21 Log Installation Make sure the gas control valve is OFF and the heater is cool prior to conducting service Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property
58. ut repeat step C If the pilot refuses to stay lit call your dealer for service With the pilot lit proceed to step f NOTE If the gas control knob is turned to OFF after the pilot has been lit for several seconds the knob will not turn This safety feature prevents gas from entering the firebox f Replace the glass g Turn the gas control knob counter clockwise to ON The pilot is now lit and the heater can be turned on and off Travis Industries 100 01142 23 5 minut V L OFF V L f mi if o Loy 4050114 24 Travis Industries 100 01142 4050114 Operation Starting the Stove for the First Time Fumes from the Painted Surfaces Curing Burn the heater at a medium setting for approximately one hour the first time This will cure the painted surfaces Fumes from the paint curing and oil burning off the steel may occur This is normal We recommend you open the window to vent the room Condensation Water may appear on the glass each time you start the heater this is normal Blue Flames The flames will be blue when first started After fifteen minutes the flames will turn a more realistic yellow and orange color Turning the Stove On and Off After the pilot has been started For systems with wall thermostats use this switch to control the temperature right is hotter left cooler Some systems require the on off switch to be on
59. valve millivolt wiring and connectors Electrical Assembly One way freight allowance on pre authorized repair done at located within the metal heater structure thermopile Blower wiring harness snap discs rheostat speed control factory is covered thermocouple pilot hood orifices pilot gas line piezo i ignitor Exclusions Paint Gasketing Enamel Finish Stone Inserts Years 3 THROUGH 5 COVERAGE PARTS amp LABOR Firebox Assembly One Way Freight Allowance Cast Iron Shell Adjustable Air Restrictor Pressure Relief One way freight allowance on pre authorized repair done at Cast Sides Front Top Bottom amp Legs Mechanisms direct vents only Glass factory is covered n Attachment Mechanism Convection Heat Exchanger Exclusions Paint Gasketing Enamel Finish Stone Inserts Burner Assembly Electrical Assembly Gas Control Assembly Ceramic Glass Ceramic Logs Re Installation Allowance Years 6 amp 7 COVERAGE PARTS ONLY Firebox Assembly Cast Iron Shell Adjustable Air Restrictor Pressure Relief Mechanisms Glass Attachment Mechanism Cast Sides Front Top Bottom amp Legs Exclusions Paint Gasketing Enamel Finish Stone Inserts Burner Assembly Electrical Assembly Gas Control Assembly Ceramic Glass Ceramic Logs Convection Heat Exchanger Re Installation Allowance One Way Freight Allowance Labor GON DITIONS amp EXCLUSIONS This new gas appliance must be installed by a qualified gas appliance technician It mus
60. wdriver to tap the air shutter NOTE If the air shutter is all the way open yet the flames remain sooty shut off gas to the fireplace and contact a NOTE The logs must be installed correctly to monitor the flame while adjusting the air shutter baht saia qualified gas service technician lt Not Enough Air Too Much Air Flames should be blue at the If the flames are too tall or sooty on the If the flames are all blue and base yellow orange on the top ends open the air shutter short close the air shutter Ifthe vent configuration is installed incorrectly the vent may cause the flames inside the heater to lift or ghost a dangerous situation Inspect the flames after installation to insure proper performance If the vent configuration is correct yet the flames are lifting or ghosting shut off gas to the heater and contact the dealer for information on remedying the problem Failure to properly adjust the air shutter may lead to improper combustion and a safety hazard Consult your dealer or installer if you suspect an improperly i L Burner Pan The flames should burn right off If the flames are lifting yet the If the flames are ghosting yet the d A Ad Burner Ports an w holes the top of the burner ports if they vent configuration is correct vent configuration is correct are too blue adjust the air control contact your dealer contact your dealer 7 Turn
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