LG Electronics 3600 Washer User Manual
Contents
1. Am Um SERVICE OPERATION MANUAL ALLPRO Spray amp Stripe 001 778 AUGO 7 Table of Contents INTRODUCTION Spray amp Stripe Specifications Safety Warnings GETTING STARTED Flushing Daily Maintenance Pressure Relief Procedure Setting Up to Stripe or Spray Starting Up Striping Operation REPAIRS MAINTENANCE INSTRUCTIONS Spray Gun Operation Spray Gun Troubleshooting Field Troubleshooting Servicing the Fluid Pump Servicing the Piston Rod Servicing the Suction Assembly Packing Replacement Elect Control Board Replacement Pressure Calibration of Board Clutch Replacement Cltuch Troubleshooting CO CO N 10 11 12 13 14 15 16 17 18 18 19 20 21 21 22 23 PRODUCT DIAGRAMS amp PARTS LISTS Gearbox Assembly Spray Gun Assembly Gun Mount Assembly Frame Assembly Swivel Wheel Assembly suction Assembly Striping Tip Guide ACCESSORIES Manufactured by AIRLESSCO BY DUROTECH CO 5397 Commerce Ave Moorpark CA 93021 Tel 805 523 0211 Fax 805 523 1063 www airlessco com SUBJECT TO CHANGE WITHOUT NOTICE Copyright 2007 Airlessco by Durotech Co All rights reserved eMail techservice airlessco com 24 25 25 26 21 21 28 29 30 Introduction INTRODUCTION SPECIFICATIONS The heart of the Spray amp Stripe series is the time Part 305 385 Airlessco Spray amp Stripe 3600 tested and contractor proven Airlessco LP piston 305 380 ALLPRO Spray amp Stripe pa2. Baia Spri Packing 331 025 E TELE 331 618 kk T 3131 011 A708 Qutlet Bali e 331 027 Dubel Seal 331 026 ri 331 100 r Sueton Ball Guida 331 025 Electrical Control Board Replacement 1 Remove electrical cover 5 Using a 1 2 nutdriver or 1 2 deep socket remove nut from pressure control shaft This will allow 2 Disconnect sensor lead from Electrical Board l removal of electrical control board from frame 3 Disconnect two clutch leads on Electrical Board from leads on clutch 6 Replace Electrical Board Assembly in reverse order Adjust pressure as per procedure below Pressure 4 Using a 1 16 allen loosen set screw in Pressure T H recrei Coro Board Control Knob and remove knob Pressure Calibration on the Electrical Control Board 1 Turn Pressure Calibration Trimpot adjustment on The pump will begin to pressurize and the clutch will dis electrical control board in the counter clockwise engage at a low pressure Continue turning the Trimpot direction at least 15 revolutions clockwise to increase pressure to 3000 psi 2 Connect 5000 psi glycerine pressure guage on output 5 Trigger gun The pressure should drop approximately of pump between fluid pump amp airless hose to 350 400 psi when using a 3 8 hose the clutch will monitor Fluid Pump Pressure engage and build pressure to 3000 psi and disengage 3 Turn Prime Pressure Relief Valve to the open Trigger gun several times to ensure proper p
3. gun adapter to attach Graco tips to Airlessco 007 Spray Guns Flat Tip Washers 120 008 Flat Tip Washer 120 090 Flat Tip Washers 25 Pack GUN FILTERS 120 090CX Coarse 120 090FX Fine 120 088 Filter Spring AIREESSGO I STAY CLEAN Spray protectant for your machine to prevent paint from sticking to it 114 030 20 oz can E THROAT SEAL OIL Used in the wet cup of a piston pump to prevent paint from drying on the piston amp causing damage to the upper packing Use with all piston pumps 188 187 188 392 6 oz Bottle 1 qt Bottle E XTEND A POLE SYSTEM Tip Extensions Complete with Patented SPRAY CLEAN REV GUARD Swivel Extension x Standard Tip Extension fee A e aja fpe Nade Np ar apt ap ap rr rf Swivel Extension ja ava ta sodo ai afe ape naje s see aaaea ka ENP AP ANE RE DER DERI Bare Pole TIP EXTENSIONS G THREAD 032 170 6 Long 032 171 12 Long 032 172 18 Long 032 173 24 Long SWIVEL EXTENSION G THREAD 032 184 36 Long EXTENSIONS BARE POLES Add Tip Extension or Swivel Extension to create desired length 032 053 24 Long 032 054 36 Long i a SWIVEL G THREAD 032 035 7 8 14 Swivel ADAPTERS 90 Pole to Gun Adapter 032 042 Gun Nut F Thread 11 16 16 032 010 Gun Nut G Thread 032 011 gt 29 oes crm eme Pea N Oo ea K las Da Te K O rr n es S EAL LOCATING HANDLE Tip
4. 011 suction ball As p 1 331 011 331 030 and suction retainer 331 029 3 Clean all parts and inspect them for wear or damage replacing parts as needed 4 Clean inside of the fluid pump body 5 Reassemble lower suction valve assembly by placing the suction seat 331 409 O ring 106 011 suction ball 331 030 amp suction ball guide 331 029 in the suction nut 331 034 amp 18 Packing Replacement Procedures Replacement Instructions REASSEMBLY Figure 5 amp 6 1 Take lower male gland 331 014 amp place it down on Fluid Pump Removal Refer to Figure 1 the flat side am l Follow the Pressure Relief Procedure on page 9 2 Take three of the lower polyethylene packings 331 016 amp two 2 Flush material you are spraying out of the machine of the leather packings 331 306 amp place onto the male gland in 3 Remove the connecting rod shield 331 111 the following order with the inverted side down am ou Polyethylene leather polyethylene leather polyethylene 4 Move the piston rod 331 093 to its lowest position by 3 Take the female adaptor 331 305 which is inverted on both cycling pump slowly e i sides Bai amp place it on top of your assembled lower packings 5 Remove the retaining ring 331 062 from the connecting l EM rod 331 038 and slide the sleeve 331 117 down 4 Follow step 2 above with your packings inverted side up is revealing the connecting rod pin 331 065 5 T
5. Flush the sprayer As per Flushing Procedure in this manual 3 Fill the packing nut wet cup with 5 drops of Airlessco Throat Seal Oil TSO and then reinstall snap on piston cover plate Failure to lubricate the piston properly with throat seal oil can cause premature wear and damage to piston and packings 10 1 Learn the Functions of the Controls PRIME PRESSURE PR RELIEF VALVE is used to prime pump and to relieve pressure from gun hose and tip Prime Pressure Relief Valve Prime PR Valve Used to relieve pressure from gun hose amp tip and to prime the unit when in OPEN position It is in open position when there is a wider gap gt gt between valve handle and cam body When in CLOSED position there is only a very slight gap between handle amp body When closed the system is pressurized Handle as a loaded firearm PRESSURE CONTROL KNOB is used to adjust pressure Turn clockwise CW to increase pressure and counterclockwise CCW to decrease pressure 2 Prepare the Material a Prepare the material according to the material manufacturer s recommendations b Place the suction tube into the material container 3 Starting the Sprayer a Prime PR Valve must be OPEN in the priming position b When you have ensured that the gun safety latch is engaged attach tip and safety guard c Turn the engine ON OFF switch to the ON position Pull rope vigorously until engine st
6. L e a Y vm E e HEISE F 3 ia 4 Tr T T L L an rii 100 028 Pipe Plug Ball Bearing 100 226 45 degree Elbow Sleeve Bearing Cd Part Number 24 Spray Gun Assembly Part No 305 280 Airless 1 4 x 50 Hose a i Ni 563 31787 L EL 305 273 305 273 8 048 E M Vi HES BANN Ae re Part Number Description M d p K 141 100 342 321 x 1 25 LG Screw a m 116 100 Compression Spring MEME m Jr yn 119 049 HexScrew 25 20UNC 2A x 1 88 F c ki aa LG 136 217 gs 305273 Spacer 250 25 Frame Assembly SREW 1 4 X PS MUT VR CABLE END LUG CHAIN SASH P X P LG EL KEY RIMG 05 33 FRAME w SWIVEL STRIPER SPRING COMP 44 OD X 125 LG ANLE 8 5 50 TLENDUCELE ka HAND E wer WASHER Mik x YO WATER LIN KM SEREA 5 16 18 x 1 00 Hx Hb DRACKET MOUNTING PLATE Si L8 SLOTTED NUT WHEEL 1335004 AXLE 5 8 X 22 62 TH TIME TU CLAMP UBBER GAS NFE INSERT CAME LEVER 128 FIGHT MATS o ADJUST mm X 1 25 37 15642 m xr n E dic 47 26 1 A 1 1 1 2 1 amp ea ler KE i a mm um rm kk ka TTI mi e i T peg mi animu rae s a Ga 1 E m QUU E i seh X la mu N i Hisis iis riria ais eo 3 L E 301 533 Paint Bucket Lid IT LAT d AE LASE 2
7. SPRAY TIP ASSEMBLY 1 Be sure the pressure relief procedure is followed before assembling tip and housing to the gun 2 Insert REV TIP cylinder into the REV GUARD guard housing assembly 3 Guide the metal seat into REV GUARD guard housing assembly through the retaining nut amp turn until it seats against the cylinder 4 Insert the O Ring gasket onto the metal seat so that it fits into the grooves 5 Finger tighten REV GUARD retaining nut onto the gun 6 Turn guard in the desired position 7 Completely tighten the retaining nut Retaining Nut X SA ORing Gasket REV GUARD AAS Metal Seat Part 561 029 Guard Housing Assembly 55 CLL dU un 4 ri c aki y San ka a Ne va SON G Thread 7 8 561 002 REV TIP Cylinder F Thread 11 16 561 001 Part 561 XXX CLEANING SPRAY GUN Immediately after the work is finished flush the gun out with a solvent Brush pins with solvent and oil them lightly so they will not collect dried paint Gun Handle Unscrew from gun head to service GUN SAFETY LATCH GUN IN LOCKED SAFETY POSITION P LATCH TO REMOVE CLOGS FROM SPRAY TIP 1 Lock gun safety latch 2 Turn REV TIPTM handle 180 degrees 3 Disengage trigger lock and trigger gun into the pail 4 If the REV TIP handle appears locked resists turning loosen the retaining nut The handle will now turn easily 5 Engage gun safety latch and return handle to the s
8. Silver 4 Finger Gun 100 011 50 x 1 4 Hi Flex Airless Hose 3 m More compact size to use in tight areas Order 561 002 REV GUARD with 561 001 REV GUARD with 7 8 14 G Thread with 11 16 16 F Thread 30
9. allow kinking or crushing of hoses or allow it to vibrate against rough sharp or hot surfaces Before each use check hoses for damage and wear and ensure all fluid connections are secure REPLACE any damaged hose NEVER use tape or any device to mend the hose NEVER attempt to stop any leakage in the line or fittings with your hand or any part of the body Turn off the unit and release pressure by following PRESSURE RELIEF PROCEDURE on page 10 e ALWAYS use approved high pressure fittings and replacement parts e ALWAYS ensure fire extinquishing equipment is readily available and properly maintained WARNING Do not use halogenated solvents in this system The prime valve 2 gun manifold and most airless guns have aluminum parts and may explode Cleaning agents coatings paints or adhesives may contain halogenated hydrocarbon solvents DON T TAKE CHANCES Consult your material suppliers to be sure Some of the most common of these solvents are Carbontetrachloride Chlorobenzene Dichloroethane Dichloroethyl Ether Ethylbromide Ethylchloride Tethrachloethane Alternate valves and guns are available if you need to use these solvents Safety Warnings FLUSHING Reduce risk of injection injury static sparking or splashing by following the specific cleaning procedure on page 7 ALWAYS follow the PRESSURE RELIEF PROCEDURE on page 10 ALWAYS remove the spray tip before flushing Hold a metal part of the gun firmly to th
10. parts can contact or entangle hands feet hair clothing or accessories Traumatic amputation or severe laceration can result Operate equipment with guards in place Keep hands and feet away from rotating parts Tie up long hair and remove jewelry Do not wear loose fitting clothing dangling drawstrings or items that could become caught Engines give off carbon monoxide an odorless colorless poison gas Breathing carbon monoxide can cause nausea fainting or death Start and run engine outdoors Do not start or run engine in enclosed area even if doors or windows are open WARNING Running engines produce heat Engine parts especially mufflers become extremely hot Severe thermal burns can occur on contact Combustible debris such as leaves grass brush etc can catch fire e Allow muffler engine cylinder and fins to cool before touching e Remove accumulated combustibles from muffler area and cylinder area Install and maintain in working order a spark arrester before using equipment on forest covered grass covered and brush covered unimproved land The state of California requires this Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal land WARNING Unintentional sparking can result in fire or electric shock Unintentional start up can result in entanglement traumatic amputation or lace
11. spacing of 010 between the clutch face and the field Once you reach this point finish tightening the engine bolts alternating to keep the air gap the same on all sides of the clutch Replace the clutch cover Troubleshooting Clutch Does Not Engage STEP 1 Ensure that the pressure control knob POT is in the maximum CW position STEP 2 Remove the clutch and electrical box covers STEP 3 Check all electrical connections between the engine magneto sensor control board and clutch for loose connections or damaged leads STEP 4 Disconnect the two leads from the control board blue and the clutch assembly black Using a multimeter with the engine at maximum RPM pressure control knob in the maximum position and the prime valve open priming position test the DC voltage across the boards leads blue This voltage must be 13 14 VDC If the readings are correct the board sensor and magneto are okay and the problem is the clutch assembly If this is the case proceed to Step 5 If the voltage is outside this range go to Step 7 STEP 5 Check the spacing between the clutch field and plate The gap should be 010 to 014 If the gap 1s greater than 014 the gap 1s too wide If this gap 1s too wide replace the clutch assembly STEP 6 When the DC voltage from the board is not 13 14 VDC disconnect the control board lead black from the engine magneto lead pink located on the side of the engine With the engine at maximum RP
12. the two bolts evenly alternating between them until you reach 20 ft Ibs 4 Reassemble lower suction valve assembly by placing the suction seat 331 409 O ring 106 011 suction ball 331 030 and suction ball guide 331 029 in the suction nut 331 034 amp screw onto the fluid pump body 5 Start the machine amp operate slowly to check the piston rod for binding Adjust the bolts holding the fluid pump body to the cover assembly if necessary This will eliminate any binding 76 Tighten packing nut clockwise until resistance is felt against the Belleville Springs then go 3 4 of a turn more Put five drops of Airlessco Throat Seal Oil into the packing nut 7 Run the machine at full pressure for several minutes Release the pressure by following the Pressure Relief Procedure amp readjust the packing nut per step 6 above 8 Install the connecting rod safety shield Fig 1 Part 331 111 so that the small hole is in the upper right hand corner FIGURE 6 Packing Holder 331 015 n 231 023 lack White O ring 7 106 009 Packing Male Gland E 31422 Bellavite Springs 331 025 Bid _ Z dne pala 331 018 e Female Adaptor 131 308 Packing Leather 331 305 Mala 331 014 20 FIGURE 5 P Ny a P g das pet Pri kata Cs Lana Poking Hilder T E j 3314044 erg Packing Paging am 1546 Jb 7 E HAT sod Mala Gland ES 3314022
13. when cleaning Flush unit with LOWEST POSSIBLE PRESSURE e ALWAYS check operation of all gun safety devices before each use Be very careful when removing the spray tip or hose from gun A plugged line contains fluid under pressure If the tip or line is plugged follow the PRESSURE RELIEF PROCEDURE as outlined on page 10 TIP GUARD ALWAYS have the tip guard in place on the spray gun while spraying The tip guard alerts you to the injection hazard and helps prevent accidentally placing your fingers or any part of your body close to the spray tip SPRAY TIP SAFETY Use extreme caution when cleaning or changing spray tips If the spray tip clogs while spraying engage the gun safety latch immediately e ALWAYS follow the PRESSURE RELIEF PROCEDURE and then remove the spray tip to clean it e NEVER wipe off build up around the spray tip e ALWAYS remove tip amp tip guard to clean AFTER pump is turned off and the pressure is relieved by following the PRESSURE RELIEF PROCEDURE KEEP CLEAR OF MOVING PARTS Keep clear of moving parts when starting or operating the sprayer Do not put your fingers into any openings to avoid amputation by moving parts or burns from hot parts Precaution is the best insurance against an accident When starting the engine maintain a safe distance from moving parts of the equipment Before adjusting or servicing any mechanical part of the sprayer follow the PRESSURE RELIEF PROCEDURE and remove the ignition
14. 9 i ays 19T 2 PLACES Swivel Wheel Assembly Ma mwe me RE G Ci Dome o T 0 id me wee 17 i wo HTS VT a oxeewamaeii O o e en e Tae SS me nese T on C wa x eMM o 7 YN o xum OOO m umm uena ko a wx AN onon 037 4 cR 0 0077 LL we tw 1 n Ca mm onon O wm onn 1 7 mm w mee n L eo et emenens Am m i 1 ANE 7 xm uwmA 1 L3 5 m mem 0 wm 3umwenme i Dn 11 ZU A a S Part Number 331085 Suction Elbow 1 331217 Suction Filter 1 27 Striping Tip Guide Rev Tip for Striping STRIPING TIP ORIFICE SIZE ites Fan Width 6 from surface 2 N n 4 E stser Water Flow Rate gpm water 2000psi 136 ba Jom Paint Flow Rate gpm latex paint 2000psi 138 bar 1 36 spec gr lpm Pump Minimum gpm Output Ipm Pump will support tip worn to next larger size REV TIP for Striping REV GUARD P N 562 xxxST Super Compact Includes Rev Tip Metal Seal P N 561 001 amp O Ring Seal 11 16 16 F Thread Fits Airlessco and some ASM Wagner and Campbell Hausfeld Sample 1 2 Fan Width P N 561 002 ME 7 8 14 G Thread REV TIP Y Orifice Size Fits some Graco Wagner Titan Airlessco Striping Tips should not be used for regular spraying
15. M 3600 pressure control knob in maximum CW position and prime valve open priming read the AC voltage from the magneto lead to the sprayer frame This reading should be 19 24 VAC If outside this range contact your local Honda repair facility for magneto replacement If the magneto 1s producing the proper AC voltage continue to Step 7 STEP 7 Test the sensor by reading the resistance between the red and black wires The resistance runs between 1 5 3K ohms A defective sensor usually shows no resistance open If the reading 1s outside standards replace the sensor An alternative method to test the sensor is to plug a new sensor into the board and see 1f the clutch will engage Caution When using this method ensure prime pressure valve 1s in the prime position This 1s important because the sensor plugged into the board 1s not measuring pressure in the fluid section STEP 8 When Steps 6 amp 7 have been completed and the magneto and sensor check good the electrical control board 1s the only item left replace the board 23 Gear Box Assembly Part No 305 196 i a an m za 1 Wwe o Ms k S IH E EU E j i a am d am j L Hi ie a aa F i C rx mm 5 i i Tir LT 3 un HH ee Qd F 1 HU Ul s j N n X UE e Wl a gt un m he gi 1 K 111 po w E EA ache L ok ber 3 ma p Fi Im 1 f 2 i xd Fi 1 I m 1 UM etd ET d i rur cHD 7 n 6 ARINC MC LH ka K 2 o l ee M LI 1 H E
16. Striping tips are designed for a single pass application while spray tips are designed for the 1 3 overlap technique used for spray painting Spray Tip Replacement During use high pressure will cause the orifice to grow larger This destroys the flat spray pattern or will leave tailing or two heavy lines on the outside of the pattern When this ocurs replace the spray tip or excessive paint will be wasted REGULAR PAINTING SPRAY TIP STRIPING TIP LIGHT HEAVY LIGHT 28 UNIFORM PATTERN EE PUMP CONDITIONER Should be used on piston pumps between uses to prevent paint from drying on the piston amp causing packing wear 010 001 Display of 48 1 oz bottles 010 009 1 quart bottle 010 019 1 Gallon bottle Case order quantity 12 on quarts 4 on gallons PAINT STRAINERS Prefilter your paint using strainer bags One dozen per pack 100 064 100 065 Used to cover suction filter 5 Gallon strainer EE HOSE COVER 4 mil orange poly protects your airless hose from paint and abrasion damage Comes in 1000 roll with perforations each 50 100 219 100 426 Hose Cover Roll Case of 6 Rolls I HIGH PRESSURE HOSE Strong yet flexible suitable for airless equipment up to 3300 PSI Part No 100 012 3 16 Whip Hose 4 Ft 100 011 1 4 Hose 50 Ft 100 023 3 8 Hose 50 Ft 100 037 1 2 Hose 50 Ft 100 010 1 4 Hose Connector 100 009 3 8 Hose Connector SPRAY TIP ADAPTER 032 012 F to G
17. ake the second lower male gland and place it on top of your 6 Remove the suction tube assembly from the fluid pump assembled packings with the rounded side down aw 331 209 by unscrewing the suction nut 331 034 with the 6 Take assembled glands amp packings 13 pieces amp slide on to the packing adjustment tool lower half of the piston 7 Using a 1 2 wrench unscrew the two bolts 100 318 from 7 Take the spacer 331 018 amp slide over the top of the piston it the cover assembly 331 234 The fluid pump 331 209 doesn t matter which direction it sits falling onto lower packings will be hanging loosely at this point 8 Take three Belleville Springs 331 025 amp slide over the top of 8 Remove the connecting rod pin 331 065 out of the the piston in the following order connecting rod 331 038 allowing the removal of the fluid First spring curve facing down AN pump 331 209 from the machine Second spring curve facing up Ne Third spring curve facing down AN 9 Take the upper male gland 331 022 amp place it rounded side up 10 Take three upper polyethylene packings 331 023 amp two leather Disassembly of the Fluid Pump Figure 6 1 Unscrew amp remove the packing nut 331 037 2 Push the piston rod 331 708 down through the packings packings 331 307 amp assemble with inverted side down sew amp out of the pump on to the male gland in the following order 3 Now push the packing removal to
18. anifold filter Service outlet valve Clean or replace prime valve Tighten packing nut Repack unit Replace spray tip Repack unit Replace upper seat Servicing the Fluid Pump Fluid Pump Disconnect Refer to Figure 1 1 Follow the Pressure Relief Procedure on page 10 2 Flush the material you are spraying out of the machine 3 Remove the connecting rod shield 331 111 4 Move the piston rod 331 093 to its lowest position by cycling pump slowly 5 Remove the retaining ring 331 062 from the connecting rod 331 038 and slide the sleeve 331 117 down revealing the connecting rod pin 331 065 6 Remove the suction tube assembly from the fluid pump 331 209 by unscrewing the suction nut 331 034 with the packing adjustment tool 7 Using a 1 2 wrench unscrew the two bolts 100 318 from the cover assembly 331 234 The fluid pump 331 209 will be hanging loosely at this point 8 Remove the connecting rod pin 331 065 out of the connecting rod 331 038 allowing the removal of the fluid pump 331 209 from the machine FIGURE 1 Connecting Read J3103 Connecting Rod Pin 331 055 Connecting Er Pod Shield 331 111 bi kai Tube Snacers wo 3 4 447 331 074 ka FE yon a Pigion Find Reta ning Ring Fluid Pump man wie Connector 331 209 100 003 Schon Nul 331 034 Bolts LJ 100 318 Fluid Pump Reinstall Refer to Figure 1 amp 4 1 Loosen the packing nu
19. arts d Turn Pressure Control Knob clockwise to prime the pump e After the pump is primed turn Prime PR Valve to the Closed position f Turn Pressure Control Knob to the desired spray pressure g Disengage the gun safety latch and you are ready to spray 4 Adjusting the Pressure a Turn the Pressure Control Knob Clockwise to increase pressure and counterclockwise to decrease pressure b Always use the lowest pressure necessary to completely atomize the material Note Operating the sprayer at higher pressure than needed wastes material causes early tip wear and shortens sprayer life c If more coverage is needed use a larger tip rather than increasing the pressure d Check the spray pattern The tip size and angle determines the pattern width and flow rate WARNING Follow the Pressure Relief Procedure To reduce the risk of injection never hold your hand body fingers or hand in a rag in front of the spray tip when cleaning or checking for a cleared tip Always point the gun toward the ground or into a waste container when checking to see if the tip is cleared or when using a self cleaning tip WARNING When you spray into the paint bucket always use the lowest spray pressure and maintain firm metal to metal contact between gun and container WARNING To stop the unit in an emergency turn the engine off Then relieve the fluid pressure in
20. cable from the spark plug to prevent accidental starting of the sprayer LABELING Keep all labels on the unit clean and readable Replacement labels are available from the manufacturer Safety Warnings HIGH PRESSURE SPRAY CAN CAUSE EXTREMELY SERIOUS INJURY OBSERVE ALL WARNINGS INJECTION HAZARD Fluids under high pressure from spray or leaks can penetrate the skin and cause extremely serious injury including the need for amputation NEVER point the spray gun at anyone or any part of the body NEVER put hands or fingers over the spray tip Do not use a rag or any other material over your fingers Paint will penetrate through material and into the hand NEVER try to stop or deflect leaks with your hand or body e NEVER try to blow back paint this is not an air spray sprayer s ALWAYS have gun tip guard in place when spraying e ALWAYS lock gun trigger when you stop spraying e ALWAYS remove tip from the gun to clean it ALWAYS follow the PRESSURE RELIEF PROCEDURE as shown on page 10 before cleaning or removing the spray tip or servicing any system equipment e ALWAYS Be sure equipment safety devices are operating properly before each use e ALWAYS tighten all fluid connections before each use MEDICAL TREATMENT If any fluid appears to penetrate your skin get EMERGENCY CARE AT ONCE DO NOT TREAT AS A SIMPLE CUT Go to an emergency room immediately Tell the doctor you suspect an injection injury Tell him
21. e side of a metal pail and use the lowest possible fluid pressure during flushing NEVER use cleaning solvents with flash points below 140 F Some of these are acetone benzene ether gasoline and naphtha Consult your supplier to be sure NEVER smoke in the spraying cleaning area PREVENT STATIC SPARKING FIRE EXPLOSIONS ALWAYS be sure all equipment and objects being sprayed are properly grounded Always ground sprayer paint bucket and object being sprayed See grounding on page 4 for detailed grounding information Vapors created when spraying can be ignited by sparks To reduce the risk of fire do not plug in or unplug any electrical cords in an enclosed spray area This can create sparks when there is any chance of igniting vapors still in the air Follow the coating amp solvent manufacturers safety warnings and precautions Use only conductive fluid hoses for airless applications Be sure gun is grounded through hose connections Check ground continuity in hose amp equipment Overall end to end resistance of un pressurized hose must not exceed 29 megohms for any coupled length or combination of hose length Use only high pressure airless hoses with static wire approved for 3000 psi Important United States Government safety standards have been adopted under the Occupational Safety amp Health Act These standards particularly the General Standards Part 1910 amp the Construction Standards part 1926 should be c
22. handle simplifies installing amp aligning the seal EASIEST ASSEMBLY Fewer parts Less complicated takes only seconds INTERCHANGEABLE Can be used with most tip guards HIGHEST QUALITY CARBIDE Micro ground for extra long life consistent tip size amp pattern STRINGER HOLE Hang tip from hole for cleaning EASY AS 1 23 7 1 Connect adapter to any F or G thread airless gun amp to a garden hose as shown in picture 2 Lock trigger open with the supplied washer 3 Turn on water flow to backflush paint into the original PRODUCT FEATURE AIRLESSCO comPETITOR COMPETITOR COMPETITOR REV TIP A B C Aerodynamic Non Drip Guard Finger Tight Nut Requires Hand Tight Nut onap Tight Tip Lock Low Profile Guard Tip Handle Hole for Stringer No Seal Blow By When Tip is Not in Centered Position 1 Seal Orientation Tool on Tip Handle Non Pin Diffuser 2 Hardened Cylinder Long Life Metal Seal Short Fluid Path Tips Fit Graco Bases Seal Installer on Tip 718 8 11 16 Gun Thread Spray Gun amp Hose Spray Pack ER Mele eMe TRA Working Pressure Rating Copyright 2004 Airlessco by Durotech Co All rights reserved Product specifications subject to change witout notice 1 Uncontrolled Spray Back Toward User 2 No Pattern Distortion From Pin 3 No Spitting no drip application BENE no tools Part No 002 015 Spray Pack includes ed 120 554 008
23. int pump Designed for professional airless Max Pressure 2000 PSI 170 Bar line striping and paint spraying it is used daily by thousands of painting professionals worldwide Max Output 0 7 GPM 2 65 Litres min with a reputation for trouble free performance Pressure Control Electronic pressure controls operate electric clutch that s unmatched in the industry Max Ti 1 gun Q 0 025 They re small compact easy to use and quick to j gun clean Even changing colors is a breeze Stripe Engine Durotech DE400 w automatic low oil level shutdown with water based paints made for traffic lines or athletic fields A professional quality spray gun is mounted on a multi position spray arm Great S Ww balance and light weight make this striper ideal lt M p for a one man operation ESI l Service Level Up to 5000 gallons per year A tool less quick release of the spray gun from its mount lets you spray paint using stencils or utilize the 50 of supplied hose and the spray gun to paint with exterior latex amp enamel paints The Airlessco exclusive turnbuckle based RADIUS MEMORY system for striping smooth curves and circles every time Flexibility to handle a wide variety of applications make the Spray amp Stripe popular with cities school districts and sports programs for parking lot or athletic field striping and for use as a mobile airless spraying station It s perfect for painting fences buildings amp coveri
24. ng graffiti N IMPORTANT WARNING HANDLE THIS UNIT AS YOU WOULD A LOADED FIREARM High pressure spray can cause extremely serious injury OBSERVE ALL WARNINGS Before operating this unit read and follow all safety warnings and instructions related to the usage of this equipment READ LEARN and FOLLOW the Pressure Relief Procedure on Page 10 and understand all warnings on pages 2 thru 6 All Service Procedures to be performed by an Authorized Airlessco Service Center ONLY NO MODIFICATIONS or alterations of any Airlessco Equipment or part is allowed Safety Warnings TOXIC FLUID HAZARD Hazardous fluid or toxic fumes can cause serious injury or death if splashed in eyes or on skin inhaled or swallowed Know the hazards of the fluid you are using Store amp dispose of hazardous fluids according to manufacturer local state amp national guidelines ALWAYS wear protective eye wear gloves clothing and respirator as recommended by fluid manufacturer ALWAYS INSPECT SPRAYING AREA ALWAYS keep spraying area free from obstructions e ALWAYS make sure area has good ventilation to safely remove vapors and mists e NEVER keep flammable material in spraying area e NEVER spray in vicinity of open flame or other sources of ignition SPRAY GUN SAFETY ALWAYS set safety lock on the gun in LOCKED position when not in use and before servicing or cleaning e NEVER remove or modify any part of the gun e ALWAYS REMOVE SPRAY TIP
25. ol 331 465 up through polyethylene leather polyethylene leather polyethylene the pap amp aA from the top bringing packings spacer 11 Take upper female gland 331 021 amp place on top of the assembled amp springs along with it leaving fluid body 331 011 empty upper packings with the inverted side down Pa Make sure all old packings amp glands have been removed from fluid pump 15 Take assembled upper glands amp packings 7 pieces amp slide on 4 Clean inside of fluid body 331 011 over the top of the piston making sure inverted sides are down 5 Disassemble all parts amp clean for reassembly Discard any 13 Take the packing holder 331 019 amp replace the white O ring old packings 106 009 amp the black O ring 106 010 with new ones from the 6 Lubricate leather packing in lightweight oil for 10 minutes packing kit prior to reassembly 14 Slide the packing holder over the top of the upper packings so they fit inside Disassembly of the Outlet Valve Figure 3 15 Lubricate inside of the fluid pump body amp the outside of the 1 Place piston holder 331 195 in a vise Slide piston into the packings with a light weight oil holder amp lock in place with a 3 8 dowel 16 Slide completed assembly into fluid pump body 331 011 2 Usea 1 4 allen wrench to unscrew the outlet seat retainer To keep packings secured in correct position hold the pump body 331 026 from the piston upside down amp push
26. onsulted WHEN SPRAYING amp CLEANING WITH FLAMMABLE PAINTS OR PAINT THINNERS 1 When spraying with flammable liquids unit must be located a minimum of 25 feet away from spraying area in a well ventilated area Ventilation must be sufficient enough to prevent the accumulation of vapors 2 To eliminate electrostatic discharge ground the spray unit paint bucket and spraying object Use only high pressure airless hoses approved for 3000 psi which is conductive 3 Remove spray tip before cleaning gun and hose Make contact of gun with bucket and spray without the tip in a well ventilated area into the grounded steel bucket 4 Never use high pressure in the cleaning process USE MINIMUM PRESSURE 5 Do not smoke in spraying cleaning area GAS ENGINE PRECAUTIONS WHEN ADDING FUEL Turn engine OFF and let engine cool at least 2 minutes before removing gas cap WARNING Gasoline amp its vapors are extremely flammable amp explosive Fire or explosion can cause severe burns or death WHEN STARTING ENGINE Make sure spark plug muffler fuel cap and air cleaner Do not overfill fuel tank Fill tank to are in place approximately inches below top of neck to allow for fuel expansion Fill fuel tank outdoors or in well ventilated area Do not crank engine with spark plug removed f fuel spills wait until it evaporates before starting engine f engine floods set choke to OPEN RUN position
27. ottle Part 188 187 1 quart bottle Part 188 392 2 Inspect the packing nut daily Your pump has Airlessco s patented Triple Life Packing System Packing life will be extended a minimum of three times if the following Packing Adjustment procedure is followed If seepage of paint into the packing nut and or movement of the piston upward is found while not spraying the packing nut should be tightened enough to stop leakage only but not any tighter Overtightening will damage the packings and reduce the packing life 3 Check suction nut daily Pressure Relief Procedure A IMPORTANT To avoid possible serious body injury always follow this procedure whenever the sprayer is shut off when checking it when installing changing or cleaning tips whenever you stop spraying or when you are instructed to relieve the pressure Engage the gun safety latch Refer to the 4 Turn Prime Pressure Relief Valve PR Valve separate instruction manual provided with to the open priming position to relieve your gun on its safety features and how to residual fluid pressure engage safety latch There will be a wider gap between valve Turn the unit off handle and cam body when in open position In the closed position there is Disengage the gun safety latch and trigger only a very slight gap the gun to relieve residual fluid pressure Note The valve handle can move both dil diael part of d ind d i clockwise and counter clockwi
28. p standard paint spray W wide pattern or Fine Finish Remove gun and spray just as you do for stencils Additional paint hose may be required depending on the distance between the job and the equipment 4 Setting the Swivel Wheel with RADIUS MEMORY Refer to figure below a Pull back on the swivel wheel trigger to adjust the wheel to desired angle b To set the angle for constant arch loosen the jam nuts on the Turnbuckle Place Turnbuckle onto the mounting nub located on the striper frame Adjust the turnbuckle until it fits over the mounting nub located on the wheel frame Tighten jam nuts on the turnbuckle to affix the length Note If you have archs that you paint regularly purchase additional Turnbuckles P N 136 163 and keep them set to those arc sizes for easy use Wheel Release Turnbuckle 13 Spray Gun Operation 14 SPRAY GUN Attach spray gun to airless unit and tighten fittings securely Set the gun safety latch Also may be called gun safety lock or trigger lock The gun safety latch should always be set when the gun is not being triggered Read all warnings and safety precautions supplied with the spray gun and in product manual MAJOR COMPONENTS OF SPRAY GUN amp REVERSIBLE REV TIP Reversible Spray Tip Tip Guard s Gun Safety Latch or Lock Trigger Guard filtrer inside Press up here amp pull gently to remove trigger guard
29. place throttle in FAST and crank until engine starts WHEN OPERATING EQUIPMENT Do not tip engine or equipment at angle which causes gasoline to spill Keep gasoline away from sparks open flames pilot lights heat and other ignition sources Check fuel lines tank cap and fittings frequently for cracks or leaks Replace if necessary Safety Warnings WHEN TRANSPORTING EQUIPMENT e Transport with fuel tank EMPTY or with fuel shut off valve OFF WHEN STORING GASOLINE OR EQUIPMENT WITH FUEL IN TANK e Store away from furnaces stoves water heaters and other appliances that have pilot lights or other ignition source They can ignite gasoline vapors WARNING Starting engine creates sparking Sparking can ignite nearby flammable gases Explosion and fire could result e f there is natural or LP gas leakage in area do not start engine Do not use pressurized starting fluids because vapors are flammable WARNING Rapid retraction of starter cord kickback will pull hand and arm toward engine faster than you can let go Broken bones fractures bruises or sprains could result When starting engine pull cord slowly until resistance 1s felt then pull rapidly e Remove all external equipment engine loads before starting engine Direct coupled equipment components such as but not limited to blades impellors pulleys sprockets etc must be securely attached WARNING Rotating
30. pray position Retaining Nut N Reverse to Unplug CLEANING FILTER IN GUN HANDLE To clean the filter use a brush dipped in an appropriate solvent Change or clean filters at least once a day Some types of latex may require a filter change after four hours of operation Spray Gun Troubleshooting DEFECTS Coarse spray Excessive fogging overspray Pattern too wide Pattern too narrow Too much material Too little material Thin distribution in center of pattern horns Thick skin on work Coating fails to close amp smooth over Spray pattern irregular deflected Craters or pock marks Bubbles on work Clogged screens TEST THE PATTERN Good full CAUSE Low pressure High pressure Material too thin Spray angle too large Spray angle too small Tip size too large Material too thin Pressure too high Tip size too small Material too thick Worn tip Wrong tip Material too viscous Application too heavy Material too viscous Orifice clogged Tip damaged Solvent balance Contamination or dust Extraneous material in paint Coarse pigments Poorly milled pigments paint pigments glocculate cover screen Incompatible paint mixture amp thinners CORRECTION Increase the pressure Reduce pressure for satisfactory pattern Use less thinner Use smaller spray angle tip Use larger spray angle tip If coverage is OK try tip in same nozzle group Use ne
31. rations BEFORE PERFORMING ADJUSTMENTS OR REPAIRS Disconnect spark plug wire and keep it away from spark plug Disconnect battery at negative terminal only engines with electric start WHEN TESTING FOR SPARK Use approved spark plug tester Do not check for spark with spark plug removal Read prior to using your sprayer 1 New Sprayer Your Airlessco unit was factory tested in an antifreeze solution which was left in the pump Before using oil base paint flush with mineral spirits only Before using water base paint flush with soapy water then do a clean water flush 2 Changing Colors Flush with a compatible solvent such as mineral spirits or water 3 Changing from Water Base to Oil Base Paint Flush with soapy water then mineral spirits 4 Changing from Oil Base to Water Base Paint Flush with mineral spirits followed by soapy water then do a clean water flush 5 Storage Oil base paint Flush with mineral spirits Water base paint Flush with water then mineral spirits and leave the pump hose and gun filled with mineral spirits For longer storage use mixture of mineral spirits and motor oil half amp half Shut off the sprayer follow Pressure Relief Procedure on page 10 Daily Maintenance 1 Keep the displacement pump packing nut wet cup lubricated with Airlessco TSO Throat Seal Oil at all times The TSO helps protect the rod and the packings I Airlessco Throat Seal Oil E Gounce b
32. ressure Prime position Start engine and run at maximum setting RPM Turn Pressure Control Knob to maximum 6 Turn Pressure Control Knob to minimum position The position fully clockwise clutch should disengage and pump stop moving 4 Usi EE E ere E O e 7 Secure leads with tie strap e pn er MON TE 8 Replace cover on unit Ensure the leads are not Calibration Trimpot by turning clockwise until the SEE NU LEAN ne HP MEME clutch engages When the clutch engages the pump p 8 p p 8 will commence Priming When pump 1s primed turn the Prime Pressure Relief Valve to the Closed Pres sure Position To Sensor 331 294 99 lt O L Control Board Va 301 282 99 Pressure Calibration Engine Magneto Lead N BLACK BLUE BLACK GREEN BLUE BLACK ES Clutch Engine E Set Screw 305 278 Knob Frame 117 044 21 Clutch Replacement REMOVE CLUTCH AS FOLLOWS 22 1 2 Remove clutch and electrical box cover Disconnect the power lead coming from the engine to the electrical box and feed it through the back of the electrical box Using a 1 2 wrench along with a 1 2 socket remove the four bolts attaching the engine to the frame Remove the engine from the frame and set it on your work bench so the clutch face 1s facing you INSTALL NEW CLUTCH AS FOLLOWS p Apply Anti seize lubricant to the pinion shaft coming out of the gearbox Slide new clutch field over pinion shaft lining up holes for
33. round all of these components Fluid Hose use only grounded hoses e Spray gun or dispensing valve grounding is obtained through connection to a properly grounded fluid hose and pump Object being sprayed according to your local code All solvent pails used when flushing should only be metal pails which are conductive Once each week check electrical resistance of hose when using multiple hose assemblies check overall resistance of un pressurized hose must not exceed 29 megohms max for any coupled length or combination of hose lengths If hose exceeds these limits replace it immediately Never exceed 300 Ft 150 m overall combined hose length to assure electrical continuity AVOID COMPONENT RUPTURE This sprayer operates at 2500 psi 170 bar Always be sure that all components and accessories have a maximum working pressure of at least 3000 psi to avoid rupture which can result in serious bodily injury including injection and property damage NEVER leave a pressurized sprayer unattended to avoid accidental operation of it which could result in serious bodily injury s ALWAYS follow the PRESSURE RELIEF PROCEDURE whenever you stop spraying and before adjusting removing or repairing any part of the sprayer e NEVER alter or modify any part of the equipment to avoid possible component rupture which could result in serious bodily injury and property damage NEVER use weak damaged or non conductive paint hoses Do not
34. se and can contact with grounded metal pail USE MINIMUM PRESSURE face different directions 5 Re engage gun safety latch and close Prime Pressure Relief Valve If the SPRAY TIP OR HOSE IS CLOGGED follow Step 1 through 5 above Expect paint splashing into the bucket while relieving pressure during Step 4 If you suspect that pressure hasn t been relieved due to damaged Prime Pressure Relief Valve or other reason engage the gun safety latch and take your unit to an authorized Airlessco Service Center Setting Up to Stripe or Spray 1 Connect the hose and gun 3 Grounding a If the hose is not already installed on the striper remove the plastic cap plug from the outlet tee at the spray pump and screw a conductive or grounded WARNING 3000 psi airless spray hose onto fluid outlet To reduce the risk of static sparking fire or explosion which can result in serious bodily b Connect an airless spray gun to the other end of injury and property damage always ground the hose the sprayer and system components and the c Do not use steel braided airless hose Use nylon braided airless hose only object being sprayed as instructed in the safety warning section of this manual da E E EO A small steel chain grounding strap is installed at unions as they are made to self seal dis Tep t ket buld Use thread seal on tapered male threads only d fs dcc d 2 Remove the snap on cover plate over the piston 4
35. t and ensure that the piston rod 331 093 is in its upper position in the fluid pump body 331 011 Slip the sleeve 331 117 amp the retaining ring 331 062 over the piston rod 2 Push the piston rod up into the connecting rod 331 038 amp align the holes Insert the connecting rod pin 331 065 through the connecting rod amp piston Slip the sleeve up over the connecting rod pin and insert the retaining ring into the groove on the connecting rod 3 Push the two bolts 100 318 through the tube spacers 331 074 amp screw them into the cover assembly 331 234 Using a 1 2 wrench tighten the two bolts evenly alternating between them until you reach 20 ft lbs 4 Reassemble lower suction valve assembly by placing the suction seat 331 409 O ring 106 011 suction ball 331 030 amp suction ball guide 331 029 in the suction nut 331 034 amp screw onto fluid pump body 5 Start the machine and operate slowly to check the piston rod for binding Adjust the two bolts holding the fluid pump body to the cover assembly if necessary This will eliminate any binding 6 Tighten the packing nut clockwise until resistance is felt against the Belleville Springs then go 3 4 of a turn more Put five drops of Airlessco Throat Seal Oil into the packing nut 7 Run the machine at full pressure for several minutes Release the pressure by following the Pressure Relief Procedure amp readjust the packing nut per step 6 abo
36. the Phillips head screws located at the top indicated by a square tab and bottom of the field Feed the black clutch wires into electrical box amp plug into matching wires from the control board Install the new zip tie comes with the clutch replacement kit to the wire mount keeping the wires from the path of the clutch Apply blue Lock tite to the screws and reinstall into the gearbox Un N J oO AN Using a small Phillips head screwdriver remove the three screws holding the clutch face to the clutch mount Disconnect two clutch leads from electrical board leads Carefully cut the small Zip tie holding the clutch wires to the gear housing Using a 2 Phillips screwdriver remove the two Phillips head screws holding the clutch field to the gear housing Pull the clutch field off of the pinion gear Mount the clutch face to the clutch mount Use a Phillips head screwdriver to tighten the three screws used for mounting the clutch face Once the screws come to a positive stop hold them in place with the screwdriver and thread the lock nuts onto the portion of the screws protruding from the rear of the clutch mount Tighten the lock nuts until they are flush with the clutch mount Set the engine back on the frame and tighten the nuts and bolts so that you still can move the engie back and forth fairly easily Using a feeler gauge slide the motor forward until you reach a
37. the completed assembly upwards into the pump 3 Remove the outlet seat 331 026 O ring 331 100 and body Once placed inside tilt pump body back up to keep all pieces in outlet ball 331 027 17 Tighten packing nut 331 037 onto the top of the fluid pump body amp tighten until you feel slight resistance against the 4 Inspect outlet ball amp seat for wear Replace as necessary Belleville Springs 331 025 Using the Packing Adjustment Tool 5 While piston is still locked in the holder install parts back into 189 211 tighten another 3 4 of a turn the piston in the following order Fluid Pump Reinstallation Figure 1 amp 4 1 Loosen packing nut amp ensure that the piston rod 331 093 is in its upper position in the fluid pump body 331 011 Slip the Before reinstalling the outlet seat support apply two drops of sleeve 331 117 amp the retaining ring 331 062 over the piston rod Loctite No 242 blue on the threads amp torque to 20 ft lbs 2 Push piston rod up into the connecting rod 331 038 amp align the holes Insert the connecting rod pin 331 065 through the connecting rod amp piston Slip the sleeve up over the connecting rod pin amp insert retaining ring into the groove on the connecting rod ball outlet seat and O ring 19 Packing Replacement Procedures 3 Push the two bolts 100 318 through the tube spacers 331 074 amp screw into the cover assembly 331 234 Using a 1 2 wrench tighten
38. the pump and hose as instructed in the Pressure Relief Procedure 11 12 5 When Shutting off the Sprayer a Whenever you stop spraying even for a short break follow the Pressure Relief Procedure b Clean the tip amp gun as recommended in the seperate Gun Manual supplied with the gun c Flush the sprayer at the end of each work day if the material you are spraying is water based or if it could harden in the sprayer overnight See Flushing Usea compatible solvent to flush then fill the pump and hoses with an oil based solvent such as mineral spirits d For long term shutdown or storage refer to the Flushing section of this manual WARNING Be sure to relieve pressure in the pump after filling with Airlessco Pump Conditioner Avoiding Tip Clogs There is an easy way to keep the outside of the tip clean from material build up Every time you stop spraying for even a minute lock the gun and submerge it into a small bucket of thinner suitable for the material sprayed Thinner will dissolve the buildup of paint on the outside of tip tip guard and gun much more effectively if the paint doesn t have time to dry out completely Striping Operation 1 Choose handle location The choices are installing the handle opposite of the single wheel assembly standard set up or placing the handle directly over the single wheel assembly The handle location is really a matter of personal preference howe
39. ve 8 Install the connecting rod shield 331 111 so that the small hole is in the upper right hand corner 17 Servicing the Piston Rod Outlet Valve FIGURE 3 DISASSEMBLY OF THE OUTLET VALVE REFER TO FIGURE 3 1 125091 1 Disconnect the Fluid Pump following instructions on page 17 2 Place piston holder 331 195 in a vise Slide piston into Y TA the holder amp lock in place with a 3 8 dowel 331 196 T4 amen 3 Use a 1 4 allen wrench to unscrew the outlet seat retainer E H 331 026 from the piston 331 196 _ 4 Remove the outlet seat 331 026 O ring 331 100 and i u outlet ball 331 027 P d E 5 Inspect outlet ball amp seat for wear Replace as necessary B 6 While piston is still locked in the holder install parts Pasion X708 back into the piston in the following order dA ball outlet seat and O ring d Before reinstalling the outlet seat support apply two drops of Det Bal L Loctite No 242 blue on the threads amp torque to 20 ft Ibs m A SM en 5 331 100 Gn Ouel Sen v eed af m zh NOTE Airlessco LP pump tool kit 188 197 1s suggested for this task Kit includes Packing Tightening Bar 189 211 Packing Removal Tool 331 153 Piston Holder 331 195 3 8 dowel 331 196 Servicing the Suction Assembly FIGURE 4 REFER TO FIGURE 4 1 Un thread and remove suction nut from the fluid pump body wm i Pei ramp 2 Remove suction seat 331 409 O ring 106
40. ver having the handle away from the single wheel assembly allows for easier loading unloading from a van or truck 2 Cable Tension Adjustment Once the handle and gun arm assemblies are set up to the preferred positions pressurize the unit and trigger each gun to ensure that they activate and release correctly If not adjust the cable tension as follows a Locate the adjustment knobs on the base of the gun trigger where the cable connects to the gun trigger assembly b Loose the locking nut amp move the adjusting screw until the slack has been removed from the cable c Tighten locking nut and retest gun triggers for proper function Note There is an additional cable adjustment where the cable attaches to the gun holder assembly Use only if the gun trigger adjustment is insufficient 3 Miscellaneous Operations CURBS To paint at a 90 degree angle to spray the sides of curbs install a part 032 028 swivel between gun head and tip guard and aim guard sideways towards the curb WIDE STRIPES Install wider fan striping tips and raise the gun height to achieve the desired width line STENCILS Install standard spray tip on the outer gun Rotate gun to remove from the gun holder and use the gun to spray within your stencils Use of an extension pole will make this job a lot easier on the operators back and is highly reccomended STANDARD PAINTING Install the appropriate size and type of paint spraying ti
41. what kind of material you were spraying with and have him read NOTE TO PHYSICIAN MEDICAL ALERT Airless Spray Wounds NOTE TO PHYSICIAN If any fluid appears to penetrate your skin get Injection in the skin is a traumatic injury EMERGENCY MEDICAL CARE AT ONCE DO It is important to treat the injury surgically NOT TREAT AS A SIMPLE CUT Tell the doctor as soon as possible DO NOT DELAY treatment exactly what fluid was injected Have him read to research toxicity Toxicity is a concern with the following NOTE TO PHYSICIAN some exotic coatings injected directly into the bloodstream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable GENERAL PRECAUTIONS e NEVER alter equipment in any manner NEVER smoke while in spraying area e NEVER spray highly flammable materials e NEVER use around children e NEVER allow another person to use sprayer unless they are thoroughly instructed on safety use and given this operators manual to read e ALWAYS wear a spray mask gloves and protective eye wear while spraying ALWAYS ensure fire extinquishing equipment is readily available and properly maintained NEVER LEAVE SPRAYER UNATTENDED WITH PRESSURE IN THE SYSTEM FOLLOW PRESSURE RELIEF PROCEDURES ON PAGE 10 Safety Warnings Ground the sprayer and other components in the system to reduce the risk of static sparking fire or explosion which can result in serious bodily injury and property damage Always g
42. xt smaller tip Reduce pressure Use next larger tip Change for new tip Use tip with a smaller spray angle Thin material Reduce pressure and or use smaller tip Thin material Clean carefully Replace with new tip Use 1 3 short solvents remainder long solvents This is most likely to happen with material of low viscosity lacquers etc Clean surface to be sprayed Clean screen Use coarse screen if orifice size allows Use coarser screen larger orifice tips Obain ball milled paint If thinner was added test to see if a drop on top of paint mixes or flattens out on on the surface If not try different thinner in fresh batch of paint Spotty Pattern Increase Pressure A 15 Field Troubleshooting PROBLEM Unit doesn t prime Unit primes but has no or poor pressure Unit does not maintain good spraying pressure 16 CAUSE Airleak due to e Loose Suction Nut Worn O Rings e Hole in Suction Hose Stuck or Fouled Balls Pressure set too low Filter s are clogged Outlet Valve fouled worn Prime Pressure Relief valve bypassing Packings and or piston worn Blown spray tip Packings and or piston worn Upper Seat worn SOLUTION Tighten Suction Nut Replace O Ring 106 011 on suction seat amp O Ring 106 020 below suction seat Replace Suction Hose 331 290 Service outlet valve suction assembly Turn up pressure Clean or replace gun filter inlet filter and or m
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