Kenmore 38 Sewing Machine User Manual
Contents
1. LP Tank Valve Safety Cap Retainer Strap A disconnected LP tank in storage or being transported must have a safety cap installed as shown Do not store an LP tank in enclosed spaces such as a carport garage porch covered patio or other building Never leave an LP tank inside a vehicle which may become overheated by the sun Do not store an LP tank in an area where children play 4 464224211 LP Tank The LP Tank used with your grill must meet the following requirements Use LP Tanks only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 Ib 9 kg capacity maximum LP Tanks must be constructed and marked in accordance with specifications for LP Tanks of the U S Department of Transportation DOT or for Canada CAN CSA B339 tanks spheres and tubes for transportation of dangerous goods Transport Canada TC See LP Tank collar for marking LP Tank valve must have Type outlet compatible with regulator or grill Safety relief valve UL listed Overfill Protection Device OPD This OPD safety feature is identified by a unique triangular hand wheel Use only LP Tanks equipped with this type of valve OPD Hand Wheel LP Tank must be arranged for vapor withdrawal and include collar to protect LP Tank valve Always keep LP Tanks in upright position during use transit or storage LP Tank in upright position for vapor withdrawal LP Liquefied Petrole2. 413 0025 W1 Tia 1 HARDWAREF TOP UD ASSEMBLY G3150035W1 3 ELECTRODE F MAIN BURNER 18 2 FLAME CARRYOVER TUBE G524 0036 W1 19 1 SEAR BURNER G523 3200 W1 20 1 ROTISSERIE BURNER G614 1900 W1 RIGHT WIND SHIELD ROTISSERIE LEFT WIND SHIELD ROTISSERIE ELECTRODE F MAIN BURNER 24 1 ELECTRODE F ROTISSERIE G614 0094 W1 25 1 ELECTRODE WIRE F ROTISSERIE G614 0059 W1A 126 1 GROUND WIRE F El MODULE G614 0098 W1 27 1 BACK COVER ROTISSERIE BURNER G523 0011 W1 28 1 LIGHT SWITCH G520 0013 W1 129 1 HALOGEN LIGHT ASSEMBLY G614 8200 W1 G608 0041 W1 31 58 sherr G523 3400 W1 32 SIDEBURNER PAN G523 0012 W1 80 1 GREASE TRAY G516 4600 W1A 33 1 ELECTRODE F SIDEBURNER G430 2604 W1 CAP ELECTRONIC IGNITION er MODULE 34 LID F SIDEBURNER G507 0011 W2 Na pied se 6530088 57 crate 38 1 INNER PANEL F CONTROLPANEL G522001 W 1 HARDWARE PACK G523 B001 W1 nose vawverecuiator ANU nea remm 40 1 CONTROLPANEL G5220020 WI L T ASSEMB MANUAL SPANISH 6523 010802 W1 a Mene jerwr sonssemtKkwos 00 0 JIGNITER SWITCH MODULE osm oo2e wiA You are missing hardware or have damaged parts after unpacking grill call 1 800 2
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4. ELECTRONIC IGNITOR button until the sear burner ignites 4 Once sear burner has ignited turn knob to desired setting 5 f Ignition does not occur in 5 seconds turn the burner control to OFF wait 5 minutes for gas to clear away and repeat the lighting procedure Rotisserie Burner Ignitor Lighting Do not lean over grill while lighting 1 Open grill lid during lighting Turn on gas at LP cylinder 2 To ignite the rotisserie burner push in and turn the rotisserie burner control knob to the j position 3 Press and hold the ELECTRONIC IGNITOR button until the rotisserie burner ignites 4 Once burner has ignited turn knob to desired setting 5 f ignition does NOT occur in 5 seconds turn the burner control OFF Wait 5 minutes for gas to clear away and repeat the lighting procedure Turn controls and gas source or tank OFF when not in use If ignition does NOT occur in 5 seconds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure If the burner does not ignite with the valve open gas will continue to flow out of the burner and could accidently ignite with risk of injury 8 464224211 Match Lighting Do not lean over grill while lighting Open lid Turn on gas at LP cylinder Light Burners one at time Match Lighting the Main Burners 1 Place match into match holder hanging from RH side or LH side of the cart 2 Strike the match and position lit match through cooking
5. LP cylinder is not empty refer to Sudden drop in gas flow Vapor lock at coupling nut to LP e Turn off knobs and disconnect coupling nut from LP cylinder cylinder Reconnect and retry Coupling nut and LP cylinder valve not gt Turn the coupling nut approximately one half to three quarters fully connected additional turn until solid stop Tighten by hand only do not use tools ELECTRICAL ISSUES e Electrode cracked or broken sparks at Replace electrode s 77 crack Main Burners Electrode tip not in proper position Tip of electrode should be pointing toward gas port opening on burner The distance should be 1 8 to 1 4 Adjust if necessary Sideburner Tip of electrode should be pointing toward gas port opening on burner the distance should be 1 8 to 3 16 Adjust if necessary Wire and or electrode covered with Clean wire and or electrode with rubbing alcohol and clean cooking residue swab Wires are loose or disconnected Reconnect wires or replace electrode wire assembly Wires are shorting sparking between E Replace ignitor wire electrode assembly ignitor and electrode Dead battery Replace with a new AA size alkaline battery 464224211 21 Troubleshooting continued Problem Burner s will not light using ignitor Possible Cause ELECTRONIC IGNITION e No spark no ignition noise Prevention Solution e See Section of Electro
6. Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable Call the Grill Information Center for Help and Parts All electrical accessories such as a rotisserie must Missing Parts Assembly Questions Operation Problems X electrically grounded in accordance with local codes or Bof turni 0 Il 1 800 241 7548 National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA 22 1 Keep any electrical cords and or fuel supply hoses away from any hot surfaces be stored in the vicinity of this or any other Product Record Grill is not for use in or on recreational vehicles and or boats IMPORTANT Fill out the product record information below This grill is safety certified for use in the United States and or Canada only Do not modify for use in any other Model Number location Modification will result in a safety hazard Safety Symbols The symbols and boxes shown below explain what each Serial Number heading means Read and follow all of the messages found See rating label on grill for serial number throughout the manual Date Purchased To Installer Assembler Leave these instructions with consumer DANGER Indicates an imminently hazardous situation To Consumer Keep this manual for future reference which if not avoided will result in death or serious injury Some parts may contain sharp edges especially WARNING Be alert to the possibil
7. by turning hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP cylinder Push and turn control knob to j and hold in You will hear a clicking sound as the burner is being ignited Ignition should occur within 5 seconds but continue to hold the knob in for a full 10 seconds to maintain ignition Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smoothly Hose Check Before each use check to see if hoses are cut or worn Replace damaged hoses before using grill Use only valve hose regulator specified by manufacturer SPIDER ALERT SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take the time to check and clean the burner tubes See section Cleaning Burner Assemblies next page SPIDER WEBS na INSIDE BURNER TUBE A AE 5 KIA iem BURNER Spiders or small insects have been known to create flashback problems The spiders spin webs build nests and lay eggs in the grill s venturi tube s obstructing the flow of gas to the burner The backed up gas can ignite in the burner tube behind the control pane
8. flange on left side shelf into side shelf brackets shown A Attach left side shelf rear using two 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers shown B Attach left side shelf front using three 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers shown O si screw 7mm lock washer 7mm flat washer ty 5 Qty 5 Qty 5 1 4 20x1 2 1 4 20x1 2 7mm flat screw washer 464224211 15 Insert flange on right side shelf into side shelf brackets shown A Attach right side shelf top using two 1 4 20x3 4 screws 7mm flat washers 7mm lock washers and 1 4 nuts shown B Attach right side shelf rear using one 1 4 20x3 4 screw 7mm lock washer and 7mm flat washer shown C Attach right side shelf front using two 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers shown D p 4 screw ME T ps 20x1 2 screw flat washer Qiy 5 O 7mm lock washer Qty 5 Je nut 7mm flat washer 1 4 hut 7mm lock washer washer 1 4 20x3 4 screw 16 464224211 3 Install heat diffusers by sliding one end of each heat diffuser into slots at front of firebox and resting opposite end on pins at back of firebox Make sure to install the shorter heat diffuser in A position and install the two longer heat diffusers in B and C position Heat diffuser Front of firebox IT NRear of firebox Place cooking grates onto t
9. grates as shown in Figure A 3 Position lit match next to far left main burner 4 Push in and turn far left control knob to S position Be sure burner lights and stays lit 5 If ignition does NOT occur in 5 seconds turn the burner control knob OFF wait 5 minutes for gas to clear away and repeat the lighting procedure 6 Light other burners in sequence from left to right by pushing main burner control knob in and turning to S position I 1 1 LO B J MainBurners Sear Burner iers Match Lighting the Sear Burner Do not lean over grill while lighting Open lid Turn on gas at LP cylinder 1 Place match into match holder hanging from RH side of the cart 2 Strike the match and position lit match through cooking grates as shown in Figure B 3 Position lit match above the burner 4 Push in and turn sear burner control knob tof Be sure burner lights and stays lit 5 f ignition does NOT occur in 5 seconds turn the burner control knob OFF wait 5 minutes for gas to clear away and repeat the lighting procedure position Match lighting the Rotisserie Burner Figure C 1 Place match in match holder Strike the Match Position lit match close to the front center of the rotisserie burner 2 Push in and turn rotisserie burner control knob to S 3 If ignition does NOT occur in 5 seconds turn the burner control knob OFF wait 5 minutes for gas to clear away and repeat the lighting p
10. not use this appliance if the circuit does not have protection Do not plug this appliance into an indoor circuit l To protect against electric shock do not immerse cord or plugs in water or other liquid 2 Unplug from the outlet when not in use and before cleaning Allow to cool before putting on or taking off parts 3 Do not operate grill with a damaged cord plug or after the appliance malfunctions or has been damaged in any manner 4 Do not let the cord hang over the edge of a table or touch hot surfaces 5 Do not use an outdoor cooking gas appliance for purposes other than intended 6 When connecting first connect plug to the outdoor cooking gas appliance then plug appliance into the outlet 7 Use only a Ground Fault Interrupter GFl protected circuit with this outdoor cooking gas appliance 8 Never remove the grounding plug or use with an adapter of 2 prongs 9 Use only extension cords with a 3 prong grounding plug rated for the power of the equipment and approved for outdoor use with a W A marking 12 464224211 PARTS LIST 1 i 7 a Ls 1 0905 4 0 DD jes2s o0sz wi aoo To inner insert TOU eses ooorwi L7 i remperature est o075 wi Ls 1 beze F TEMPERATURE GAUGE 6sos 0002wwi fonom io fiano ror jesesoooswi Cn sez rub HANDIE 6307 0003 RUBBER BUMPER RECTANGLE 2 2
11. 41 7548 for replacement aa 1 632300131 To order replacement parts after using grill call 46 1 CONTROL KNOB F ROTISSERIE 05233900 1 800 4 NOTE Some grill parts shown in the assembly steps may differ slightly in appearance from poroms so TANK SHELF oao s err sive rae 9 sr 90 ss 1 ELECTRONIC IGNITION MODULE se 1 ELECTRODE wine F SIDEBURNER Ge06 0068 WI s jesteoo7e wi eo ucrPANELE DRAWER 10900 1 MEAT F TANK ea monrswct Tes s HANDLE END F DOOR amp DRAWER Gsos con wi 67 1 ee HOOK noon CONDIMENT TRAY LEFT DOOR 6523 0040w1 76 poorne et Cn 1 poor no HAND 72 CONDIMENT TRAY RIGHT DOOR G523 0043 W1 UPPER CONDIMENT TRAY RIGHT DOOR mp LOWER G523 0044 W a paren TOWEL HOLDER DOOR 8232300 75 poor iner 77 near sont josasooss wi C WARMING RACK osooso those on your particular grill model However the method of assembly remains the same 464224211 13 PARTS DIAGRAM 14 464224211 Insert
12. Use amp Care Guide Model 415 16139110 Kenmore Elite Liquid Propane Gas Grrill P N G523 001 010801 Sears Brands Management Corporation Hoffman Estates IL 60179 U S A www kenmore com www sears com etn Model 464224211 Nov 03 10 CALIFORNIA PROPOSITION 65 1 Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm h r han fter handling this pr Installation Safety Precautions Use grill as purchased only with LP propane gas and the Do not store or use gasoline or other regulator valve assembly supplied flammable liquids or vapors in the vicinity of Grill installation must conform with local codes or in the this or any other appliance absence of local codes with either the National Fuel Gas 2 An LP Tank not connected for use shall not Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational appliance
13. ain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot f you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test Keep ventilation openings in cylinder enclosure grill cart free and clear of debris Do not store objects or materials inside the grill cart enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl The regulator may make a humming or whistling noise during operation This will not affect safety or use of grill f you have a grill problem see the Troubleshooting Section fthe regulator frosts turn off grill and LP cylinder valve immediately This indicates a problem with the cylinder and it should not be used on any product Return to supplier Storing Your Grill Clean cooking grates Store in dry location When LP tank is connected to grill store outdoors in well ventilated space and out of reach of children Cover grill if stored outdoors Store grill indoors ONLY if LP tank is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning Burner Assembly instructions before starting grill Do not preheat the grill on HIGH with th
14. at LP cylinder Leave lid in position and let fire burn out After grill cools remove and clean all parts Grease trapped by food buildup around burner system Flashback Burner and or burner tubes are fire in burner tube s blocked Unable to fill LP Some dealers have older fill nozzles with worn threads cylinder Persistent grease fire Turn knobs to OFF Clean burner and or burner tubes See burner cleaning section of Use and Care The worn nozzles don t have enough bite to engage the valve Try a second LP dealer Grease buildup or food particles in end s of carryover tube s One burner does not light from other Clean carry over tube s with wire brush burner s 22 464224211 Troubleshooting Electronic Ignition Problem Ignition Possible Cause SECTION No sparks appear at any electrodes when Electronic Ignition Button is pressed no noise can be heard from spark module e Battery not installed properly e Dead battery e Button assembly not installed properly e Faulty spark module SECTION II No sparks appear at any electrodes when Electronic Ignition Output lead connections not connected Button is pressed noise can be heard from spark module SECTION Ill Sparks are present but not at all electrodes and or not at full strength Output lead connections not connected Arcing to grill away from burner s Weak batt
15. ck Read and follow all Safety Assembly and Fast help by phone we call it Rapid Resolution Use and Care Instructions in this Guide phone support from a Sears representative Think of us before assembling and cooking with this as a talking owner s manual grill Once you purchase the Repair Protection Agreement a Failure to follow all instructions in this Use simple phone call is all that it takes for you to schedule service and Care Guide may lead to fire or You can call anytime day or night or schedule a service explosion which could result in property appointment online damage personal injury or death The Repair Protection Agreement is a risk free purchase If ge P aad you cancel for any reason during the product warranty period This Grill is for Outdoor Use Only we will provide a full refund Or a prorated refund anytime after Tools needed for assembly the product warranty period expires Purchase your Repair Adjustable wrench not provided Protection Agreement today Screwdriver not provided Some limitations and exclusions apply For prices and 7 16 Combination wrench nbt provided additional information in the U S A call 1 800 827 6655 CONVERSION READY Coverage in Canada varies on some items For full details grill easily converts from LP liquid call Sears Canada at 1 800 361 6665 propane to NG natural gas Sears Installation Service Contact 1 800 4 MY HOME or For Sears professional i
16. d or broken electrodes 464224211 23 Get it fixed at your home or ours Your Home For troubleshooting product manuals and expert advice managemylife www managemylife com For repair in your home of all major brand appliances lawn and garden equipment or heating and cooling systems no matter who made it no matter who sold it For the replacement parts accessories and owner s manuals that you need to do it yourself For Sears professional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME 1 800 469 4663 Call anytime day or night U S A and Canada WWW Sears com WWW Sears ca Our Home For repair of carry in items like vacuums lawn equipment and electronics call anytime for the location of your nearest Sears Parts amp Repair Service Center 1 800 488 1222 USA 1 800 469 4663 Canada WWW Sears com WWW Sears ca To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparacion a domicilio y para ordenar piezas 1 888 SU HOGAR 1 888 784 6427 www sears com Au Canada pour service en francais 1 800 LE FOYER 1 800 533 6937 WWW Sears ca Sears Registered Trademark Trademark of KCD IP LLC in the United States or Sears Brands LLC in other countries Marca Registrada Marca de F brica de KCD IP LLC en Estados Unidos o Sears Brands
17. der correctly may cause gas hose to be damaged in operation resulting in the risk of fire Regulator 464224211 19 9 Install door organizers Back of left door Attach bag hook by inserting wire ends in the holes on the door shown A Attach condiment tray by sliding it onto tabs on lower door back panel shown A Back of right door Aitach condiment trays by sliding them onto tabs on upper and lower door back panel shown B Attach paper towel holder between condiment trays shown B 20 464224211 EMERGENCIES If a gas leak cannot be stopped or a fire occurs due to gas leakage call the fire department Emergencies Possible Cause Prevention Solution Gas leaking from Damaged hose e Turn off gas at LP cylinder or at source on natural gas systems cracked cut burned If the hose is cracked or cut but not burned simply replace hose valve hose regulator If the hose is burned the cause could be other than a faulty valve hose regulator Discontinue use of grill until a plumber or gas technician has investigated and corrected the problem Gas leaking from LP Mechanical failure due to rusting or Replace LP cylinder cylinder mishandling Gas leaking from LP Failure of cylinder valve from Turn off LP cylinder valve Return LP cylinder to gas supplier cylinder valve mishandling or mechanical failure Gas leaking between Improper installation connection not Turn off LP cylinder valve Remove regulator fr
18. do not use this regulator Call 1 800 4 for identical replacement parts e Do not insert any tool or foreign objects into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in 5 If growing bubbles appear there is a leak Close LP tank explosion fire severe personal injury or death valve immediately and retighten connections If leaks f a leak is detected at any time STOP and call the fire cannot be stopped do not try to repair e Sears for department replacement parts at 1 800 4 MY HOME If you cannot stop a gas leak immediately close LP tank 6 Always close LP tank valve after performing leak test by valve and call LP gas supplier or your fire department turning hand wheel clockwise Never attempt to attach this grill to the self contained LP gas system of a camper trailer or motor home Do not use grill until leak tested 6 464224211 For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not block holes in sides or back of grill Check burner flames regularly Use grill only in well ventilated space NEVER use in enclosed space such as carport garage porch covered patio or under an overhead structure of any kind Do not use charcoal or ceramic briquets in a gas grill Unless briquets are supplied with your
19. e lid closed for longer than 15 minutes Preheating the grill with the lid closed beyond this point can result in excessive cooking temperatures risk of injury Putting out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons Do not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and LP cylinder off Do not leave grill unattended while preheating or burning off food residue on HIGH If grill has not been regularly cleaned a grease fire can occur that may damage the product 464224211 7 Main Burner lgnitor Lighting Open grill lid during Lighting Do not lean over grill while lighting 1 Turn OFF all Gas Burner Control Valves 2 Turn ON gas at LP cylinder 3 To ignite any main burner push in and turn the burner control knob to the position 4 Press and hold the ELECTRONIC IGNITOR button until the burner ignites 5 Once burner has ignited turn knob to desired setting 6 If Ignition does not occur in 5 seconds turn the burner control to OFF wait 5 minutes for gas to clear away and repeat the lighting procedure 7 Repeat steps 4 through 6 for the remaining main burners Sear Burner Ignitor Lighting Do not lean over grill while lighting Open lid during lighting 1 Turn on gas at LP cylinder 2 To ignite the sear burner push in and turn the sear burner control knob to the position 3 Press and hold the
20. ery Electrodes are wet Electrodes cracked or broken sparks at crack Check Procedure Check battery orientation Has battery been used previously Check to insure threads are properly engaged Button should travel up and down without binding f no sparks are generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight f possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correctly with end up and end down Replace battery with new AA size alkaline battery Unscrew button cap assembly and reinstall making sure threads are aligned and engaged fully Replace spark module assembly Remove and reconnect all output connections at module and electrodes Remove and reconnect all output connections at module and electrodes If sparks are observed other than from burner s wire insulation may be damaged Replace wires Replace battery with a new AA size alkaline battery Use paper towel to remove moisture Replace cracke
21. grill Use grill at least 3 ft from any wall or surface Maintain 10 ft clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters live electrical appliances etc Apartment Dwellers Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex If allowed use outside on the ground floor with a three 3 foot clearance from walls or rails Do not use on or under balconies NEVER attempt to light burner with lid closed A buildup of non ignited gas inside a closed grill is hazardous Never operate grill with LP cylinder out of correct position specified in assembly instructions Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position Safety Tips Before opening LP cylinder valve check the coupling nut for tightness When grill is not in use turn off all control knobs and LP cylinder valve Never move grill while in operation or still hot Use long handled barbecue utensils and oven mitts to avoid burns and splatters Maximum load for sideburner and side shelf is 10 Ibs The grease tray must be inserted into grill and emptied after each use Do not remove grease tray until grill has completely cooled Clean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles rem
22. h port to make sure air comes out each hole 7 Wire brush entire outer surface of burner to remove food residue and dirt 8 Clean any blocked ports with a stiff wire such as an open paper clip 9 Check burner for damage due to normal wear and corrosion some holes may become enlarged If any large cracks or holes are found replace burner VERY IMPORTANT Burner tubes must re engage valve openings See illustrations at right Correct 10 Carefully replace burners burner to valve ll Attach electrode to burner engagement 12 Attach burners to brackets on firebox 13 Reposition flame carryover tubes and attach to burners Replace heat tents Figure A Electrode Pry off electrode with a flat blade screwdriver Firebox burner bracket 10 464224211 General Grill Cleaning Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted or glass surfaces Plastic parts Wash with warm soapy water and wipe dry Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glas
23. he firebox as shown Insert the three wire ends at rear of warming rack into holes in back of firebox Front wires of warming rack rest on sides of firebox E 464224211 17 5 Place sideburner grate into sideburner shelf aligning grate legs with holes in shelf On back of grill slide grease tray into opening in lower back panel Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage Grease tray 18 464224211 7 Unscrew electronic ignition cap on cart right side panel Insert AA battery into ignitor negative end first Replace the cap AA Battery Electronic Ignition Cap LP TANK IS SOLD SEPARATELY Fill and leak check the tank before attaching to grill and regulator see Use amp Care section Once tank has been filled and checked for leaks slide tank tray in bottom shelf forward Fully loosen tank screw at bottom of tank tray Insert tank into tray with tank valve facing to right side of cart Secure tank by tightening tank tray screw Connect regulator to tank as described in Use and Care section Slide tank shelf back into place See Use amp Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Tank Screw at bottom of tank tray euping quse LP Tank valve must face to right side of cart once tank is attached Failure to install cylin
24. ity of serious bodily injury as noted in these instructions if the instructions are not followed Be sure to read and carefully follow all of the messages Wear protective gloves if necessary For residential use only Do not use for commercial CAUTION Indicates a potentially hazardous situation which cooking if not avoided may result in minor or moderate injury 2010 Sears Brands Management Corporation Printed in China 2 464224211 Table of Contents WARRANTY For Your ON ANA 2 KENMORE ELITE FULL WARRANTY Grill Information Center 2 If this grill fails due to a defect in material or workmanship within two years from the date of purchase call 1 800 4 MY HOME to arrange for free repair or replacement if repair Se 2 proves impossible Limited Warranty on Stainless Steel Burners Any stainless steel burner that ever rusts through will be Kenmore Grill 3 replaced free of charge After the second year from the date of purchase you must pay to have it installed Product Record Informa tioni cccccssscccssscccssscccessees 2 Installation Safety Precautions eee 2 Use NAAN 4 12 Limited Warranty on Selected Grill Parts A A T 13 For two years from the date of purchase any stainless or painted steel part will be replaced free of charge if it rusts Pare 14 Atieriheseeond year daie of puichasa you PSS UNV 15 20 must pa
25. l This is known as a flashback and it can damage your grill and even cause injury To prevent flashbacks and ensure good performance the burner and burner tube assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period Do not remove glass for cleaning Glass is not dishwasher safe 464224211 9 Cleaning the Main Burner Assembly Follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas off at control knobs and LP Tank 2 Remove cooking grates and heat diffusers 3 Remove electrode from burner by prying the clip away as shown in Figure A Electrode should remain in firebox 4 Remove hitch pins and flame carryover tubes from front of burners as shown in Figure B 5 Remove remaining hitch pins from rear of burner to disengage burner from bracket on firebox 6 Carefully lift each burner up and away from valve openings We suggest three ways to clean the burner tubes Use the one easiest for you A Bend a stiff wire a light weight coat hanger works well into a small hook Run the hook through each burner tube several times gt a B Use a narrow bottle brush with a flexible handle do not use a brass wire brush run the brush through each burner tube several times C Wear eye protection Use an air hose to force air into the burner tube and out the burner ports Check eac
26. nic Ignition System See Electronic Ignition Troubleshooting also e No spark some ignition noise e See Section of Electronic Ignition System e Sparks but not at electrode or at full strength See Section 111 of Electronic Ignition System Burner s will not See GAS ISSUES on previous page match light Match will not reach Use long stem match fireplace match Improper method of match lighting See Match Lighting section of Use and Care Sudden drop in gas Out of gas flow or low flame Check for gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Excess flow valve tripped Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Vapor lock at coupling nut LP cylinder connection Flames blow out High or gusting winds Turn front of grill to face wind or increase flame height Low on LP gas Refill LP cylinder Excess flow valve tripped Refer to Sudden drop in gas flow above Flare up Grease buildup e Clean burners and inside of grill firebox Excessive fat in meat Trim fat from meat before grilling Excessive cooking temperature Adjust lower temperature accordingly Turn knobs to OFF Turn gas off
27. nstallation of home appliances garage www sears com to purchase a natural gas Ww door openers water heaters and other major home items in the conversion kit part number 415 7116572 U S A or Canada call 1 800 4 MY HOME Dual Fuel is a registered trademarks of the W C Bradley Company and used with permission hy Sears Holdings DUAL FUEL Corporation All rights reserved 464224211 3 USE AND CARE NEVER store a spare LP cylinder under or near the appliance or in an enclosed area Never fill a cylinder beyond 80 full If the information in the two points above is not followed exactly a fire causing death or serious injury may occur An overfilled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve This could cause an intense fire with risk of property damage serious injury or death If you see smell or hear gas escaping immediately get away from the LP cylinder and appliance and call your fire department LP Tank Removal Transport And Storage e Turn OFF all control knobs and LP tank valve Turn coupling nut counterclockwise by hand only do not use tools to disconnect Lift LP tank wire upward off of LP tank collar then lift LP tank up and off of support bracket Install safety cap onto LP tank valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage
28. om cylinder and LP cylinder and tight failure of rubber seal visually inspect rubber seal for damage See LP Cylinder Leak regulator connection Test and Connecting Regulator to the LP Cylinder Fire coming through Fire in burner tube section of burner Turn off control knobs and LP cylinder valve Leave lid open control panel due to blockage allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Spider Alert and Cleaning the Burner Assembly sections of this Use amp Care Guide Turn off control knobs and LP cylinder valve Leave lid open to continuous excessive are allow flames to die down After cooling clean food particles flames above cooking and excess grease from inside firebox area grease tray and surface other surfaces Grease fire or Too much grease buildup in burner Troubleshooting Problem Possible Cause Prevention Solution GAS ISSUES Burner s will not light Trying to light wrong burner See instructions on control panel and in Use and Care section using ignitor See Electronic Ignition Troubleshooting also Burner not engaged with control valve Make sure valves are positioned inside of burner tubes Obstruction in burner Ensure burner tubes are not obstructed with spider webs or other Comiased On matter See cleaning section of Use and Care puge e No gas flow e Make sure LP cylinder is not empty If
29. ot insert a POL transport plug plastic part with external threads into the Type 1 tank valve outlet It will defeat the Safety Relief Valve feature 5 Hold regulator and insert nipple into LP tank valve Hand tighten the coupling nut holding regulator in a straight line with LP tank valve so as not to cross thread the connection Nipple has to be centered into the LP tank valve 464224211 5 Leak Testing Valves Hose and Regulator 1 Turn all grill control knobs to OFF 2 Be sure regulator is tightly connected to LP tank 3 Completely open LP tank valve by turning OPD hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding by calling Sears for replacement parts at 1 800 4 MY HOME Hold coupling nut and regulator as shown for proper connection to LP tank valve 4 Brush soapy solution onto areas where bubbles are shown in picture below Never remove threaded orifice at end of valve 6 Turn the coupling nut clockwise and tighten to a full stop The regulator will seal on the back check feature in the LP tank valve resulting in some resistance An additional one half to three quarters turn is required to complete the connection Tighten by hand only do not use tools NOTE If you cannot complete the connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection
30. pared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly e Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermometer to be sure food has reached a safe internal temperature and cut into food to check for visual signs of doneness Whole poultry should reach 165 Juices should run clear and flesh should not be pink Hamburgers made of any ground meat or poultry should reach 160 F and be brown in the middle with no pink juices Beef veal and lamb steaks roasts and chops can be cooked to 145 F All cuts of pork should reach 160 F NEVER partially grill meat or poultry and finish cooking later Cook food completely to destroy harmful bacteria When reheating takeout foods or fully cooked meats like hot dogs grill to 165 F or until steaming hot Grill Halogen Light LIGHT OPERATION INSTRUCTIONS 1 Make sure light switch on the control panel is in the OFF position 2 Connect light plug to an extension cord then plug the extension cord into the outlet on the wall 3 Turn the light switch to ON Extension cord for outdoor use e Keep any electrical supply cord away from any heated surface e Use the shortest length extension cord required Do not connect 2 or more extension cords together B
31. rocedure wil aj su e u LAN 0 Y 1 9 1 y D S Brie purni Figure C Match Lighting Instructions continued on next page Sideburner Ignitor Lighting Do not lean over grill while lighting 1 Open sideburner lid Turn ON gas at LP cylinder 2 Turn sideburner knob to the HI position push and hold ELECTRONIC IGNITOR button 3 If sideburner does NOT light within 5 seconds turn knob to OFF wait 5 minutes then repeat lighting procedure Match lighting the Side Burner Figure D 1 Open the sideburner lid during lighting 2 Place match in match holder Strike the Match Position lit match close to the side burner 3 Push in and turn side burner knob to P position Be sure burner lights and stays lit 4 If ignition does NOT occur in 5 seconds turn the burner control knob OFF wait 5 minutes for gas to clear away and repeat the lighting procedure Burner Flame Check Remove cooking grates and flame tamers Light burners rotate knobs from HIGH j to low You should see a smaller flame in low position than seen on HIGH Perform burner flame check on sideburner sear burner and rotisserie also Always check flame prior to each use If only low flame is seen refer to Sudden drop or low flame in the Troubleshooting Section HIGH LOW ou gt gt o gt of gt ou gt Turning Grill Off Turn all knobs to OFF position Turn LP cylinder off
32. s like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To maintain your grill s high quality appearance wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking surfaces If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot Food Safety Food safety is a very important part of enjoying the outdoor cooking experience To keep food safe from harmful bacteria follow these four basic steps Clean Wash hands utensils and surfaces with hot soapy water before and after handling raw meat and poultry Separate Separate raw meats and poultry from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook Cook meat and poultry thoroughly to kill bacteria Use a food thermometer to ensure proper internal food temperatures Chill Refrigerate pre
33. ulb Replacement A Make sure light switch on the control panel is in the OFF position and adapter plug is disconnected from outlet Remove the screw securing the light socket Take out the socket and remove the lens Loosen the two screws which lock the bulb in place Step 5 Reverse instructions from step 3 through step 1 to re install socket Bulb Specification Bulb Type Halogen Wattage 10 W per bulb Voltage 12 V CAUTION with a new bulb Take care not to touch the bulb with your bare fingers Touching bulb with your skin can leave a film on the bulb that causes it to burn out quickly Pull out the bulb and replace Continued on next page 464224211 11 Cleaning the Lens 1 Prior to cleaning make sure the light switch is in the OFF position and the light plug is disconnected from the power supply 2 Do not clean the glass lens when warm Allow to cool before cleaning Sudden change in temperature may cause cracking of the glass lens 3 Use a damp towel to clean the surface of the glass lens 4 Allow the lens to dry before reconnecting the light plug to the power supply and turning the light switch to the position Since 1971 the National Electric Code NEC has required Ground Fault Interrupter devices on all outdoor circuits f your residence was built before 1971 check with a qualified electrician to determine if a Ground Fault Interrupter protector exists Do
34. um Gas LP gas is nontoxic odorless and colorless when produced For Your Safety LP gas has been given an odor similar to rotten cabbage so that it can be smelled LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Tank Filling Use only licensed and experienced dealers LP dealer must purge new tank before filling Dealer should NEVER fill LP Tank more than 80 of LP Tank volume Volume of propane in tank will vary by temperature A frosty regulator indicates gas overfill Immediately close LP Tank valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the atmosphere This is a hazardous practice To remove gas from LP Tank contact an LP dealer or call a local fire department for assistance Check the telephone directory under Gas Companies for nearest certified LP dealers LP Tank Exchange Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their tanks Exchange your tank only for an OPD safety feature equipped tank as described in the LP Tank section of this manual Always keep new and exchanged LP tanks in upright position during use transit or storage Leak test new and exchanged LP tanks BEFORE connecting to grill Place dust cap on cylinder valve outlet whenever the c
35. y to have it installed si ei EHE pP Ehe 21 23 All warranty coverage excludes ignitor batteries and grill part paint loss or rusting except for rust through as specified above which are either expendable parts that can wear out from normal use in less than a year or are conditions that Repair Protection Agreements can be the result of normal use accident or improper Congratulations on making a smart purchase Your new maintenance Kenmore product is designed and manvfactured for years of All warranty coverage is void if this grill is ever used for dependable operation But like all products it may require commercial or rental purposes repair from time to time That s when having Protection if shis guiliswsed Agreement save you money and aggravation United States Here s what the Repair Protection Agreement includes MV Expert service by our 10 000 professional repair specialists Unlimited service and no charge for parts and labor on all covered repairs IV Product replacement up to 1500 if your covered product can t be fixed M Discount of 10 from regular price of service and related installed parts not covered by the agreement also 10 off This warranty gives you specific legal rights and you may have other rights which vary from state to state Sears Brands Management Corporation Hoffman Estates IL 60179 regular price of preventive maintenance che
36. ylinder is not in use Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane LP Tank Leak Test For your safety Leak test must be repeated each time LP tank is exchanged or refilled e Do not smoke during leak test e Do not use an open flame to check for gas leaks e Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below Leaks are indicated by growing bubbles growing bubbles appear do not use or move the LP tank Contact an LP gas supplier or your fire department A Do not use household cleaning agents Damage to gas valve hose regulator components can result 20 to CEO 4 LAYA 466 CHOC 160209560 Connecting Regulator To The LP Tank 1 LP tank must be properly secured onto grill Refer to assembly section 2 Turn all control knobs to the OFF position 3 Turn LP tank OFF by turning OPD hand wheel clockwise to a full stop 4 Remove the protective cap from LP tank valve Always use cap and strap supplied with valve pe Type 1 outlet with thread on outside Do n
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