Kenmore 153327166 30 GAI SHORT Water Heater User Manual
Contents
1. Manual FOR POTABLE WATER HEATING ONLY NOT SUITABLE FOR SPACE HEATING Model No 1 3 327165 30 Gal Short 153 327166 30 Gal Short 153 327265 40 Gal Short 153 327266 40 Gal Short 153 327365 30 Gal 153 327366 30 Gal 153 327465 40 Gal 153 327466 40 Gal 153 327565 50 Gal 153 327566 50 Gal 153 327665 66 Gal 153 327666 66 Gal 53 327865 80 Gal 153 327866 80 Gal POWER M ELECTRIC VVATER HEATEI Safety Instructions Care and Maintenance installation Troubieshooting Operation Parts List Caution u EN Read and Follow CUN All Saf Rules and RATING GAMA certification applies to all residential electric water heaters with ety wes an pany capacities of 20 to 120 Gallons Input rating of 12 Kw or less at a voltage Operating Instructions no greater than 250 V Before First Use of This Product A WARNING READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING OR OPERAT ING THIS WATER HEATER Sive this Manual for Future Reference Sears Roebuck and Co Hoffman Estates IL 60179 U S A afety Precautions WARNING improper installation adjustment alteration service or maintenance can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Refer to this manual for assis tance or consult your local Sears Service Center for further information WARNING At the time of manufacture th2. C B d which is located adjacent to the lower access panel Is the fuse or circuit breaker size correct as shown in the chart in the Product Specifications section CONDUIT Are the wires from the circuit breaker or fuse service to the water heater s junction box on the correct wire size gauge as shown in the chart in the Product Specifications section Is the new temperature pressure relief valve properly installed and piped to an adequate drain See Temperature Pressure Relief Valve section TEMPERATURE PRESSURE Is the water heater completely filled with water See Filling RELIEF VALVE the Water Hearer instructions in the Installation Instructions section Will a water leak damage anything See Facts to Consider About the Location section Are the cold and hot water lines connected to the water heater correctly See Water Piping instructions in the Installation Instructions section DISCHARGE PIPE 15 there adequate clearance for maintenance around the water Do nat up not cap or heater Do you need to call your electric company to check your wiring 6 AIR GAP Vade a i pale 15 Service and Adjustment Temperature Regulation A WARNING HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a tem perature which will satisfy space heating clothes washing dish washing and other sanitizing needs can scald an
3. 13 To insure complete filling of the tank allow air to exit by TERMINAL opening the nearest hot water faucet Allow water to run COVER ON until a constant flow is obtained This will let air out of the UPPER water heater and the piping THERMOSTAT A CAUTION Never use this water heater unless it is completely full of water To prevent damage to the tank and heating ele ment the tank must be filled with water Water must flow from the hot water faucet before turning ON power Sevens 7 Disconnect the two wires on the element and unscrew the 14 Check element for water leaks If leakage occurs tighten old element from the tank element or repeat steps 2 and 3 remove element and reposi tion gasket 1 hen repeat steps 10 through 14 15 Reconnect the two wires to the element and then check to make sure the thermostat remains firmly against the surface of the tank 8 Clean the area around the element opening Remove any sediment from or around the element opening and inside the tank 9 If you are cleaning the element you have removed do so by scraping or soaking in vinegar or a de liming solution Service and Adjustment cont d Element Cleaning Replacement cont d 16 Replace terminal cover on thermostat making sure that the locking tabs on the terminal cover are in place 17 Replace the insulation block so that it completely covers the thermostat and element 18 Replace access pan
4. 4 OR 1 2 THREADED OR COPPER PLUMBING Basic Tools You may or may not need all of these tools depending on your type of installation These tools can be purchased at your local Sears store Pipe Wrench 2 Screwdriver 6 Foot Tape or Folding Rule Garden Hose Drill Pipe Dope or Teflon Tape p 6 FOOT TAPE GARDEN HOSE SLOT HEAD SCREW DRIVER PIPE WRENCH PHILLIPS SCREWDRIVER gt SAM PIPE DOPE SQUEEZE TUBE ROLL OF TEFLON TAPE DRILL Use only on water connections Basic Tools leeded DRAIN PANS AVAILABLE IN 20 DIAMETER FOR WATER HEATERS HAVING A DIAMETER 18 OR LESS 24 DIAMETER FOR WATER HEATERS HAVING A DIAMETER 22 OR LESS AND AVAILABLE IN 28 DIAMETER FOR WATER HEATERS HAVING A DIAMETER 26 OR LESS EXPANSION TANKS FOR THERMAL EXPANSION CONDITIONS AVAILABLE IN 2 GALLON AND 5 GALLON CAPACITY THROUGH LOCAL SEARS SERVICE CENTERS ADDITIONAL TOOLS NEEDED WHEN SWEAT SOLDERING Tubing Cutters or Hacksaw Propane Torch Soft Solder Solder Flux Emery Cloth Wire Brushes DS U2 WIRE BRUSH ROLL OF LEAD FREE PROPANE TORCH SOFT SOLDER ROLL OF EMERY SOLDER TUBING CLOTH FLUX CUTTER Installation Instructions Removing the Old Water Heater Drum OFF electrical supply to the water heater Turn OFF the water supply to the water heater at the water shutoff valve or water meter Attach a hose to the water heater drain
5. CORRESPONDENCE RE WARNING SEE CONVERSION INSTRUCTION NOTE Whether or not the element conversion is made the model rating plate must be marked Using a hard point ink pen check the appropriate block within the model rating plate which is located adjacent to the lower access panel Necessary element conversion parts are located in a small bag contained within the electrical junction box on top of the water heater CONVERSION PARTS BUSS BAR 1 Before beginning the conversion turn OFF electric power supply to the water heater WARNING HAZARD OF ELECTRICAL SHOCK Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF FAILURE TO DO THIS COULD RESULT iN DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Installation Instructions cont d 2 The convertible element is located behind the lower access panel of the water heater Remove the two screws securing the access panel and remove panel 4 Lower Element Lift out the tab as shown to unclip the terminal cover from the thermostat The terminal cover can now be removed from the thermostat Lift aut tab to unclip terminal cover from thermostat PLASTIC 5 ON BOTH SIDES OF TERMINAL COVER IN TERMINAL COVER CLIPPED TO THER MOSTAT AT THIS POINT LOWER THERMOSTAT 11 5 Remove the screws from terminal 2 of the element and move the looped
6. Q AN After one year and through 9 years from the date of purchase when your Sears Kenmore water heater is used in single family 09 y gh9y P y g SA RA residence and is installed and operated in accordance with the information in this manual if a part fails due to materials or QU workmanship Sears will furnish a replacement free of charge You will be charged for labor Y gt A o If the water heater is subjected to commercial institutional industrial or use in residences of two families or more the above Q 0 warranty coverage for tanks that leak is effective for 2 years from rhe date of purchase and the above parts warranty is effective for 1 year from the date of purchase 9 OAR x To obtain warranty service SIMPLY CALL 1 800 4MY HOME 1 800 469 4663 This warranty applies only while this R Qo product is in use in the United States ED e CxO This warranty gives you specific legal rights and you may also have other rights which vary from state to state es a Ug P ga rig y B Es SEARS ROEBUCK AND CO Dept 817 WA HOFFMAN ESTATES IL 60179 e o A gt gt gt e O 2 gt gt o 9 e 9 Oye s 2 o S eA gt o gt 2 HOD Sears Installation Warranty In addition to any warranty extended to you on the Sears merchandise involved which warranty becomes effective the date the merchandise is installed should the workmanship of any Sears arran
7. by focal codes but not less than a combina lian Temperature Pressure Valve certified as moeting the tequiramants for Rekel Valves and Automatic Gas Devices lor Hot Mater Supply Systems ANS 221 22 by a nationally recognized test ing laboratory that maintains periodic inspection of production of listed equipment or materials The valve must be provided with tubing or otherwise installed so thal discharge can exit only within B inches above of at any distance below the structural floor and cannot contaci any electrical part For sate operation of the water heater the Reliel Valve must not be removed or plugged Sea manuat heading Temperature Pressure Relief Valve or installation and maintenance of Relief Valve discharge pipe and other salety precautions Filling the Water Heater To fill the water heater with water Close the water heater drain valve by turning the handle to the right clockwise The drain valve is on the lower front of the water heater Open the cold water supply valve to the water heater NOTE The cold water supply valve must be left open when the water heater is ip use To insure complete filling of the tank allow air to exit by opening the nearest hot water faucet Allow water to run until a constant flow is obtained This will let air out of the water heater and the piping A CAUTION Never use this water heater unless it is completely full of water To prevent
8. damage to the tank and heating ele ment the tank must be filled with water Water must flow from the hot water faucet before turning ON power Check all new water piping for leaks Repair as needed Converting the Lower Element These instructions only cover the conversion of the convertible element read this entire manual before attempting to install or operate the water heater The water heater is factory set to oper ate at 3800 watts The lower element can be converted to oper ate at 5500 watts Refer to the Facts to Consider About the Convertible Lower Element section The Upper Element if a double element model is a conven tional 3800 watt element which only operates at its rated wattage on 240 volts See rating plate on water heater The Lower Element of the water heater can be converted from operation at 3800 watts to 5500 watts on a 240 volt system If after reading these instructions and this manual if you do not understand any portion call Sears Service Center A WARNING Before making the conversion to 5500 watts check the 1 power supply must be 240 volts 2 wiring 10 gauge WG Type TW 60 C or equivalent and 3 Circuit breakers or fusing capable of 30 amp loading Also the installation must conform with this Manual local codes and electric utility rules FAILURE TO COMPLY CAN RESULT IN DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Installation Instructions cont d N
9. have a hi limit on both the upper and lower thermostats Follow the instructions to reset the hi limit behind the upper and lower access panels Before beginning turn OFF electrical power supply to the water heater i 1171160307 D Eu EL PCHSN hy i ELIO EI n ET ED a Im iP T8 163 PE EMET n Iu ELA i SIND ED GL EU Ix A WARNING HAZARD OF ELECTRICAL SHOCK Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result in DEATH SERI OUS BODILY INJURY OR PROPERTY DAMAGE Troubleshooting Guide cont d HIGH TEMPERATURE SHUT OFF SYSTEM cont d Remove the two screws securing the access panel and remove panel Remove the insulation block to expose the opening Reset the high limit by pushing in the red button marked RESET Replace the insulation block so that it completely covers the thermostat and element Replace the access panel Turn ON electric power to the water heater A CAUTION If the high limit must be reset again call Sears Service Department to find out why the high limit turned OFF the electric power 23 NOT ENOUGH OR NO HOT WATER e In a new installation the water heater may not be properly connected Make sure the cold water supply valve is open Review and check piping installation Make sure that the cold
10. size outside of the water heater You must obey local codes and electric company requirements when you install this wiring If you are not familiar with electric codes and practices or if you have any doubt even the slightest doubt in your ability to con nect the wiring to this water heater obtain the service of a com petent electrician Contact your Sears salesperson to arrange for a professional electrician WARNING WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY This water heater is equipped for one type voltage only Check the rating plate near the bottom access panel for the correct voltage DO NOT use this water heater with any voltage other than the one shown on the model rating plate Failure to use the correct voltage can cause problems which can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE If you have any ques tions or doubts consult your electric company A CAUTION If wiring from your fuse box or circuit breaker box was aluminum for your old water heater replace it with cop per wire If you wish to reuse the existing aluminum wire have the connection at the water heater made by a com petent electrician Contact your Sears salesperson to arrange for a professional electrician Provide way to easily shut off the electric Lage when work ing on the water heater This could be with a circuit breaker or fuse block in the entrance box or a separate disconnect switch 2 Inst
11. the hot water faucet before turning ON power Installation Instructions cont d e v Wiring Diagrams POWER SUPPLY STANDARD WIRING FOR 2 WIRE LEAD WATER HEATERS NON SIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT UPPER E C O amp THERMOSTAT YELLOW N ia UPPER a ELEMENT RED LOWER FOR 3800 WATTS HEATING ELEMENT WIRING FOR 3 WIRE LEAD WATER HEATERS NON SIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT THREE TYPES OF FIELD CONNECTIONS YOU MAY HAVE TIME CLOCK SWITCH OPERATES BOTTOM ELEMENT ONLY TO ELECTRIC 15 nr TO TIME POWER SUPPLY Lt x L112 CLOCK SWITCH j JUNCTION BOX YELLOW FaruglBLAckK OFF PEAK METER OPERATES BOTTOM ELEMENT ONLY TO ELECTRIC we pLi OFF POWER SUPPLY I Li PEAK METER UPPER E C O amp THERMOSTAT BUSS BAR BLACK JUNCTION BOX YELLOW BLUE BLACK FOR TWO WIRE CONNECTION TO ELECTRIC POWER SUPPLY LI u FOR 3800 WATTS NOTE Some Lower Hi Temp Limit LOWER Switches may have 4 terminals Use HEATING ELEMENT only the 2 terminals on left 13 Installation Instructions cont d Wiring CAUTION Never use this water heater unless it is completely full of water To prevent damage to the tank and heating ele ment the tank must be filled with water Water must flow from the hot water faucet before turning on power You must provide all wiring of the proper
12. water line is connected to the cold water inlet to the water heater and the hot water line to the hot water oudet on the water heater Make sure the electrical supply to your water heater is ON Check for loose or blown fuses in your water heater circuit Circuit breakers weaken with age and may not handle their rated load and should be replaced Make certain che disconnect switch if used is in the ON position Check to see the electric service to your house has not been interrupted If this is the case contact the electric company the thermostats set to the desired temperature See Temperature Regulation section Ifyou had experienced very hot water and now no hot water the problem may be due to the high temperature shut off system See High Temperature Shut Off System in the Troubleshooting section During very cold weather the incoming water will also be colder and it will require a longer time to become heated The hot water usage may exceed the capacity of the water heater If so wait for water heater to recover after abnormal demand Also examine pipes and faucets for possible water leaks Ifyou can not determine the problem then call the Sears Service Department WATER IS TOO HOT Adjust the thermostat to a lower setting See rhe Temperature Regulation section Troubl Leakage Checkpoints Use this guide to check a Leaking water heater Many su
13. watt elements LOWER ELEMENT These water heaters are equipped with factory installed convertible elements which can be operated at 3800 watts or 5500 watts Convertible elements are not offered as replacement parts ELEMENT ORDERING INFORMATION If a replacement 3800 watt 240 volt element is needed order item number 42 31906 replacement element If at the time of installation the water heater was converted to operate at 5500 watts order item number 42 31908 replacement element See model rating plate If Converted box NOTE B These water heaters are equipped with a Roto Swirl dip tube to retard a build up of dissolved solids 13 26 Parts KENMORE POWER MISER 9 ELECTRIC WATER HEATERS MODEL NUMBERS rder List cont d 153 327165 30 Gal Short 153 327166 30 Gal Short 153 327265 40 Gal Short 153 327266 40 Gal Short MODEL NUMBERS KEY PART 153 327165 153 327166 153 327265 153 327266 NO DESCRIPTION PART NUMBERS Tem perature Pressure Relief Valve 42 33086 42 33086 42 33086 42 33086 2 9001986 9001986 9001986 9001986 3 Nip ole Cold Inler 9000060 9000060 9000060 9000060 Drain Valve 9001588 9001588 9001588 9001 588 Drain Valve Washer Ar x Ya x A thick 9001584 9001584 9001584 9001584 Element Gasket 9000308 9000308 9000308 7 Lower Element See
14. 03096 ry Manual 0002917440 M These parts are also available at most Sears retail stores Also available at most hardware stores secondary anode w nipple not provided TReplaced only on return of damaged plate TTRefer to Wiring Diagram Section for verification Not Hlustrated Now that you have purchased this water heater should a need ever exist for repair parts or service simply contact any SEARS Service Center or call 1 800 4 MY HOME 1 800 469 4663 Be sure to provide all pertinent facts when you call or visit All parts listed may be ordered from any SEARS Service Center most Sears stores and by calling 1 800 366 PART 1 800 366 7278 If the parts you need are not stocked locally your order will be electronically transmitted to a SEARS Repair Parts Distribution Center for handling The model number of the water heater will be found on the model rating plate located above the lower access panel WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION MODEL NUMBER PART NUMBER NAME OF PART PART DESCRIPTION THIS IS A REPAIR PARTS LIST NOT A PACKING LIST arranty About Your Warranty THE PRICE OF YOUR WATER HEATER DOES NOT INCLUDE A FREE CHECKUP SERVICE CALL On Water Heater Installations Arranged By Sears Sears warrants the installation ON INSTALLATIONS NOT MADE BY SEARS AUTHORIZED CONTRACTORS 1 Your Sears warranty applies to the product only 2 Sears does not warrant the
15. 327165 y 153327166 30 id 153 327265 4 3800 12 20 153 327266 a 23 5500 10 30 153 327365 3800 3800 12 20 153 327366 IM 3800 5500 10 153 327465 jo en 3800 3800 12 20 153 327466 3800 5500 10 30 153 327565 3800 3800 12 2 E ie 3800 5500 10 30 3800 3800 12 20 153 327666 25 0 3800 5500 10 30 ab 25 173 3800 3800 12 Wiring size based on standard 60 C copper wire If distance from fuse box to water heater is more than 90 feet refer to your local electri cal code Preparing for the New Installation Read the Safety Precautions section page 2 of this manual first and then the entire manual carefully If you don t follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation opera tion and maintenance of this electric water heater It also contains warnings throughout the manual that you must read and be aware of All warnings and all instructions are essential to the proper operation of the water heater and your safety Since we cannot put everything on the first few pages THIS ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER The installation must conform with the instructions in this manual electric company rules and Local Codes or in the absence of Local Codes with the current edition of the Nation
16. F PART PART DESCRIPTION THIS IS A REPAIR PARTS LIST NOT A PACKING LIST 29 Parts Order List cont d KENMORE POWER MISER 9 ELECTRIC WATER HEATERS MODEL NUMBERS 153 327566 50 Gal 153 327665 66 Gal 153 327666 66 Gal 153 327865 80 Gal 153 327866 80 Gal NOTE A UPPER ELEMENT These water heaters are equipped with 3800 watt elements LOWER ELEMENT These water heaters are equipped with factory installed convertible elements which can pe operat ed at 3800 watts or 5500 watts Convertible elements are not offered as replacement parts ELEMENT ORDERING INFORMATION If a replacement 3800 watt 240 volt element is needed order item number 42 31906 replacement element If at the time of installation the water heater was converted to operate at 5500 watts order item number 42 51908 replacement element See model rating plate If Converted box NOTE B These water heaters are ve with a Roto Swirl dip tube to retard a build up of dissolved solids 2 FT 15 30 24 22 Parts Order List cont d KENMORE POWER MISER 9 ELECTRIC WATER HEATERS MODEL NUMBERS 153 327566 50 Gal 153 327665 66 Gal 153 327666 66 Gal 153 327865 80 Gal 153 327866 80 Gal T MODEL NUMBERS KEY PART NO DESCRIPTION 153 327566 153 327665 153 327666 153 327865 153 327866 1
17. NOTE A on page 26 3800 Ware 3800 Wart 3800 War 3800 Watt 4231906 4231906 4231906 42 31906 5500 Watt 5500 Watt 5500 Ware 5500 Watt 42 31908 4231908 42 31908 42 31908 E Buss Bar Kit 9001591 Thermostat Bracket 9000309 9000309 9000309 9000309 2 Pole Thermostat Two Wire Lead Modelstt 42 31919 42 31919 Terminal Cover amp Barrier 9002276 9002276 12 Lower Thermostat w Hi Limit 42 31918 42 31918 Three Wire Lead Modelstt Terminal Cover Lower Access Panel 9001899 9001899 9001899 15 Upper Access Panel 9000383 9000383 9000383 9000383 16 Terminal Cover 9002303 9002303 9002303 9002303 17 Upper Thermostat w Hi Limit 4231917 4231917 42531917 4231917 18 Thermostat Bracket 9000309 9000309 9000309 9000309 19 Upper Element See NOTE A on page 26 42 31906 42 31906 20 Element Gasket 9000308 9000308 9000308 9000308 0270182 Primary Anode Rod 9001834 9001834 23 Secondary Anode w Nipple Hot Outlet 9003096 9003096 24 Nipple Hot Ourler 9000060 9000060 9000060 Manual 0002917440 These parts are also available at most Sears retail stores Also available at most hardwate stores When secondary anode w nipple not provided tReplaced only on return of damaged plate f Not Illustrated Now that you have purchased this water heater should a need ever exist for repair parts or service simply conta
18. Roto Swirl Dip Tube See NOTE B page 30 9002416 9002058 9002058 9002058 9002058 2 Temperature Pressure Relief Valve 42 33086 42 33086 42 33086 42 33085 42 33085 3 Drain Valve 9001588 9001588 9001588 9001588 9001588 4 Drain Valve Washer A x x V thick 9001584 9001584 9001584 9001584 9001584 BE Element Gasket 9000308 9000308 9000308 9000308 9000308 6 Lower Element See NOTE A page 30 3800 Watt 3800 Watt 3800 Watt 3800 Wart 3800 Watt 4231906 4231906 4231906 4231906 4231906 5500 Wat 5500 Watt 5500 Wat 5500 Watt 4231908 4231908 4231908 4231908 4231908 7 9001591 9001591 9001591 8 9000309 9000309 9000309 9000309 2 Pole Thermostar Iwo Wire Lead Modelstt 42 31919 42 31919 m 42 31919 10 Terminal Covet ES rm 9002276 9002276 Three Wire Lead Modelstt 12 Terminal Cover amp Barrier 9002303 9002303 Lower Access Panel 9001587 9001587 9001587 9001587 9001587 Upper Access Panel 9002671 9002671 9002671 9002671 9002671 Terminal Cover 9002303 9002303 9002303 Upper Thermostat w Hi Limit 4231917 4231917 4231917 4231917 4231917 Thermostat Bracket 9000309 9000309 9000309 Upper Element See NOTE A page 30 42 31906 42 31906 42 31906 eS Element Gasket 9000308 ae Model Rating Plate f 0270182 Nipple Cold Inlet 9000060 Primary Anode Rod 9001672 9001672 9001672 2001672 9001672 23 Secondary Anode w Nipple Hot Outer 9003097 9003097 9003097 9003096 90
19. When such locations cannot be avoided a suitable drain pan should be installed under the water heater Drain pans are available at your local Sears Store Such a drain pan must be piped to an adequate drain Under no circumstances is the manufacturer or Sears to be held liable for any water damage in connection with this water heater CAUTION INSTALLATION IN RESIDENTIAL GARAGES The water heater must be located and or protected so it is not subject to physical damage by a moving vehicle The location selection must provide adequate clearances for servicing and proper operation of the water heater lation Instructions cont d Facts to Consider About The Convertible Lower Element The Upper Element if a double element model is a conven tional 3800 watt element which only operates at its rated wattage on 240 volts See rating plate on water heater The Lower Element of the water heater can be converted from operation at 3800 watts to 5500 watts on a 240 volt system Read and follow water heater warnings and instructions If after reading these instructions in this manual if you do not under stand any portion call Sears Service Center A WARNING Before making the conversion to 5500 watts check the 1 power supply must be 240 volts 2 wiring 10 gauge AWG Type TW 60 C or equivalent and 3 Circuit breakers or fusing capable of 30 amp loading Also the installation must conform with this manual l
20. able at plumbing supply or hardware stores Follow manufacturers instructions for installation of the valves Before changing the factory setting on the thermostat read the Temperature Regulation section in this manual A WARNING WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY This water heater is equipped for one type voltage only Check the rating plate near the bottom access panel for the correct voltage DO NOT use this water heater with any volt age other than the one shown on the model rating plate Failure to use the correct voltage can cause problems which can result in DEATH SERIOUS BODILY INJURY OR PROP ERTY DAMAGE If you have any questions or doubts consult your electric company A WARNING INSULATING JACKETS When installing an external water heater insulation jacket on an electric water heater DO NOT cover the temperature pressure relief valve b DO NOT put insulation over the access covers or any access areas c DO NOT cover or remove operating instructions and safe ty related warning labels and materials affixed to the water heater A WARNING Do not use this appliance if any part of it has been under water An electrical short or malfunction could occur The water heater should be replaced CAUTION WATER HEATERS EVENTUALLY LEAK Installation of the water heater must be accomplished in such a manner that if the tank or any connections should leak the flow of water will not cause damage to the
21. al Electrical Code This publication is available from your local government or public library or electric compan or by writing Underwriters Laboratories 333 Pfingsten Road Northbrook IL 60062 If after reading this manual you have any questions or do not understand any portion of the instructions call Sears Service Center Carefully plan the place where you are going to put the water heater Correct electrical wiring and connections are ve important in preventing death from possible electrical shoc and fires Examine the location to ensure the water heater complies with the Facts to Consider About the Location section For California installation this water heater must be braced anchored or strapped to avoid falling or moving during an earthquake See instructions for correct installation proce dures Instructions may be obtained from the California cd the State Architect 400 P Street Sacramento CA 9581 laterials and Materials Needed To simplify the installation Sears has available the installation parts shown below You may or may not need all of these materi als depending on your type of installation Peemaamenaa o QS came Ae Electric Water Heater installation p mr o 5 Sem Al in these Trap WATER HEATER HEAT TRAPS HELP REDUCE HEAT LOSS DUE TO THERMAL SYPHONING Elecisic Water Heater installation Wem WATER HEATER INSTALLA TION KIT WITH FLEXIBLE CONNECTORS FOR 3
22. all and connect a circuit directly from the main fuse or circuit breaker box This circuit must be the right size and have its own fuse or circuit breaker Refer to the chart in the Product Specifications section for the correct size wire and fuse or circuit breaker ue If metal conduit is used for the grounding conductor A The grounding electrode conductor shall be of copper aluminum or copperclad aluminum The material shall be of one continuous length without a splice or joint B Rigid metal conduit intermediate metal conduit or elec trical metallic tubing may be used for the grounding means if conduit or tubing is terminated in fittings approved for grounding 14 C Flexible metal conduit or flexible metallic tubing shall be permitted for grounding if all the following conditions are met 1 The length in any ground return path does not exceed 6 feet 2 The circuit conductors contained therein are protected by overcurrent devices rated at 20 amperes or less 3 The conduit or tubing is terminated in fittings approved for grounding For complete grounding details and all allowable exceptions refer to the current edition of the National Electrical Code 4 A standard 4 conduit opening has been made in the water heater junction box for the conduit connection 5 Wiring Diagrams See Wiring Diagrams Section have been supplied showing the two most common types of connec tions between the water heater
23. alve Open a nearby hot water faucet which will relieve pressure in the water heater and speed draining WARNING The water passing out of the drain valve may be extreme ly hot To avoid being scalded make sure all connections are tight and that the water flow is directed away from any person Remove the two screws securing the access panel and remove panel 6 Lift out the tab as shown to unclip the terminal cover from the thermostat The terminal cover can now be removed from the thermostat A WARNING Replacement elements must 1 be the same voltage and 2 no greater wattage than listed on the model rating plate affixed to the water heater Life out tab to unciip terminat cover from thermostat 10 A new gasket should be used in all cases to prevent a possi ble water leak See Element Gasket in the Parts Order TERMINAL COVER PLASTIC TABS ON List Chart Place the new element gasket on the thread H BOTH SIDES OF side of che cleaned or new element and screw into tank H SIDES MOSTAT AT THIS TERMINAL COVER s HOLD IT IN securing tightly using an element wrench PLACE THERMOSTAT RACKET 11 Close the water heater drain valve by turning the handle to the right clockwise The drain valve is on the lower front of the water heater 12 Open the cold water supply valve to the water heater NOTE The cold water supply valve must be left open when the water heater is in use
24. an extended period the drain valve should be left open with hose connected allowing water to terminate to an adequate drain Close the drain valve Follow Filling the Water Heater instructions in the Installation Instructions section Turn ON power to the water heater A CAUTION Never use this water heater unless it is completely full water To prevent damage to the tank and heating ele ment the tank must be filled with water Water must flow from the hot water faucet before turning ON power Element Cleaning Replacement NOTE These instructions are written for element cleaning and element replacement for the lower element If it is neces sary to clean or replace the upper element then repeat these instructions To remove the element from your tank in order to clean or replace it 1 Before beginning turn OFF the electric power supply to the water heater A WARNING HAZARD OF ELECTRICAL SHOCK Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result in DEATH SERI OUS BODILY INJURY OR PROPERTY DAMAGE 2 Turn off the water supply to the water heater at the water shutoff valve or water meter 18 Service and Adjustment cont d 3 Attach a hose to the water heater drain valve and pur the other end in a floor drain or outdoors Open the water heater drain v
25. and the power supply You can easily see which type connection you hae by removing the junction box cover on top of the water heater A Two Wire Connection Diagrams is the most common requiring you to simply connect red to red black to black and the ground wire to the green ground screw in the junc tion box of the water heater B Three Wire Connection Diagram is used when you are connecting the water heater to power a supply that has a Time Clock or Off Peak Meter To make these connec tions refer to block 1 or 2 in this wiring diagram for the type of system you have NOTE If you have purchased a three wire connection water heater but you are not on a Time Clock or Off Peak meter and have a standard two wire connection ower supply simply follow the connection diagram in Block 3 of the Three Wire Connection Diagram 6 Use wire nuts and connect the power supply wiring to the wires inside the water heater s junction 7 The water heater must be electrically grounded by the installer A green ground screw has been provided on the water heater s junction box Connect ground wire to this location 8 Replace the wiring junction cover using the screw provided Installation Instructions cont d installation Checklist Whether or not the element conversion is made the model rating plate must be marked Using a hard point ink pen HOT COLD check the appropriate block within the model rating plate
26. anel 9001587 9001587 9001587 9001587 14 Upper Access Panel 9002671 9002671 9002671 9002671 9002671 15 Terminal Cover 9002303 9002303 9002303 9002303 17 Thermostat Bracket 9000309 9000309 9000309 9000309 18 Upper Element See NOTE A page 28 42 31906 9000308 9000308 9000308 0270182 0270182 0270182 9001830 Secondary Anode w Nipple Hot Outlet 24 Nipple Hot Outlet 9000060 ae Manual These parts are also available at most Sears retail stores af RIS Also available at most hardware stores Nhen secondary anode w nipple not provided tReplaced only on return of damaged plate tiRefer to Wiring Diagram Section for verification Not Illustrated 0002917440 Now that you have purchased this water heater should a need ever exist for repair parts or service simply contact any SEARS Service Center or call 1 800 4 MY HOME 1 800 469 4663 Be sure to provide all pertinent facts when you call or visit All parts listed may be ordered from any SEARS Service Center most Sears stores and by calling 1 800 366 PART 1 800 366 7278 If the parts you need are not stocked locally your order will be electronically transmitted to a SEARS Repair Parts Distribution Center for handling The model number of the water heater will be found on the model rating plate located above the lower access panel WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION MODEL NUMBER PART NUMBER NAME O
27. ater heater is drained disconnect the hose from the drain valve Close the drain valve The water heater is now completely disconnect ed and ready to be removed A WARNING Mineral buildup or sediment may have accumulated in the old water heater This causes the water heater to be much heavier than normal and this residue if spilled out could cause staining Install Facts to Consider About the Location You should carefully choose an indoor location for the new water heater because the placement is a very important consid eration for the safety of the occupants in the building and for the most economical use of the appliance This water heater is not intended for outdoor installation Whether replacing an old water heater or putting the water heater in a new location the following critical points must be observed The location selected should be indoors as close to and as centralized with the water piping system as possible This water heater as well as all water heaters will eventually leak Do not install without adequate drainage provisions where water flow will cause damage A CAUTION WATER HEATERS EVENTUALLY LEAK Installation of the water heater must be accomplished in such a manner that if the tank or any connections should leak the flow of water will not cause damage to the structure For this reason it is not advisable to install the water heater in an attic or upper floor
28. ation loose connections or the tempera ture pressure relief valve DO NOT replace the water heater until a full inspection of all possitis water sources is made and necessary corrective steps taken Leakage from other appliances water lines or ground seepage should also be checked NOTE To check where threaded portion enters tank insert cotton swab between jacket opening and fitting If cotton is wet follow Draining instruc tions in the Service and Adjustment section and then remove fitting Put pipe dope or teflon tape on the threads and replace Then follow Filling the Water Heater instructions in the Installation Instructions section 24 leshooting Guide cont d ACAUTION Read this manual first then before checking the water heater make sure the electric supply has been turned OFF and never turn the electric supply ON before the tank is completely full of water A CAUTION Never use this water heater unless it is completely full of water To prevent damage to the tank and heating ele ment the tank must be filled with water The water must flow from the hot water faucet before turning ON power arts Order List KENMORE POWER MISER 9 ELECTRIC WATER HEATERS MODEL NUMBERS 153 327165 30 Gal Short 153 327166 30 Gal Short 153 327265 40 Gal Short 153 327266 40 Gal Short NOTE A UPPER ELEMENT These water heaters are equipped with 3800
29. atory that maintains periodic inspection of production of listed equipment or materials The valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water heater 150 lbs p s i and a discharge capacity not less than the water heater input rate as shown on the model rating plate Electric heaters watts divided by 1000 x 3412 equal BTU Hn rate Your local jurisdictional authority while mandating the use of a temperature pressure relief valve complying with ANSI 721 22 and ASME may require a valve model differ ent from the one furnished with the water heater Compliance with such local requirements must be satisfied by the installer or end user of the water heater with a locally prescribed temperature pressure relief valve installed in the designated opening in the water heater in place of the factory furnished valve For safe operation of the water heater the relief valve must not be removed from it s designated opening or plugged The temperature pressure relief valve must be installed directly into the fitting of the water heater designated for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches above or at any distance below the structural floor Be cer tain that no contact is made with any live electrical part The discharge opening must not be blocked or reduced in size under any circumstances Excessive length ove
30. ct any SEARS Service 0270182 9003096 9000060 Center or call 1 800 4 MY HOME 1 800 469 4663 Be sure to provide all pertinent facts when you call or visit All parts listed may be ordered from any SEARS Service Center most Sears stores and by calling 1 800 366 PART 1 800 366 7278 If the parts you need are not stocked locally your order will be electronically transmitted a SEARS Repair Parts Distribution Center for handling The model number of the water heater will be found on the model rating plate located above the lower access panel WHEN ORDERING REPAIR PARTS ADWAYS GIVE THE FOLLOWING INFORMATION NAME OF PART PART DESCRIPTION MODEL NUMBER PART NUMBER THIS IS A REPAIR PARTS LIST NOT A PACKING LIST 27 KENMORE POWER MISER 9 ELECTRIC WATER HEATERS MODEL NUMBERS 153 327365 30 Gal 153 327366 30 Gal 153 327465 40 Gal 153 327466 40 Gal 153 327565 50 Gal NOTE A UPPER ELEMENT These water heaters are equipped with 3800 watt elements LOWER ELEMENT These water heaters are equipped with factory installed convertible elements which can be operat ed at 3800 watts or 5500 watts Convertible elements are not offered as replacement parts ELEMENT ORDERING INFORMATION If a replacement 3800 watt 240 volt element is needed order item number 42 31906 replacement element If at the time of installation the water heater was converted to operate at 5500 watts order item numbe
31. d permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain tem perature water at the hot water tap then you must take special precautions In addition to using the lowest possi ble temperature setting that satisfies your hot water needs a means such as a mixing valve shall be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores Follow manufacturers instructions for installation of the valves Before changing the factory set ting on the thermostat read the Temperature Regulation section in this manual A WARNING Never allow small children to use a hot water tap or to draw their own bath water Never leave a child or handi capped person unattended in a bathtub or shower Thermostats The thermostat s of this water heater have been factory set at their lowest position which approximates 120 F Hot to reduce the risk of scald injury The upper thermostat dual element models only is factory set at its loved position which approximates 120 F Hot and is adjustable if a different water temperature is desired Read all warnings in this manual and on the water heating befor
32. djustment cont d Failure to install and maintain a new properly listed tempera ture pressure relief valve will release the manufacturer from any claim which might result from excessive temperature or pressure A WARNING if the temperature pressure relief valve on the appliance weeps or discharges periodically this may be due to ther mal expansion Your water heater may have a check valve installed in the water line or a water meter with a check valve Consult your local Sears Service Center for further information Do not plug the temperature pressure relief valve Draining The water heater should be drained if being shut down during freezing temperatures Also periodic draining and cleaning of sediment from the tank may be necessary Before beginning turn OFF the electric power supply to the water heater A WARNING HAZARD OF ELECTRICAL SHOCK Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result in DEATH SERI OUS BODILY INJURY OR PROPERTY DAMAGE CLOSE the cold water inlet valve to the water heater OPEN a nearby hot water faucet and leave open to allow for draining Connect a hose to the drain valve and terminate to an adequate drain or outdoors OPEN the water heater drain valve to allow for tank draining NOTE If the water heater is going to be shut down and drained for
33. ds eec Operational Conditions Smelly Water n Sage uis Air in Hot Water Faucets Rumbling Noise sien any ats Gees cad aaa sab fda cenae ze feno High Tempers ire Shut Of System T Ren Not Enough or No Hot Water Water is Too Hot Leakage Chick Ponie Parts Order List BAE PA EERE E T ALNE UE A E CE XO co UN naa N introduction Thank You purchasing a Sears water heater Properly installed and maintained it should give you years of trouble free service If you should decide that you want the new water heater professionally installed contact the local Sears Service Center or any Sears store They will arrange for prompt quality installation by Sears authorized contractors Product Specifications Abbreviations Found In This Instruction Manual UL Underwriters Laboratories 333 Pfingsten Rd Northbrook IL 60062 National Electrical Code This local government or public li writing to UL above ANSI American National Standards Institute poss is available from your rary or electric company or by ELEMENT MAXIMUM FUSE TANK RECOVERY RATE WATTAGE MINIMUM ORCIRCUIT MODEL CAPACITY DIMENSIONS IN INCHES GALS PER HOUR AT240VOLTS WIRESIZE BREAKER NUMBER INGALLONS DIAMETER HEIGHT G90 ERISE UPPER LOWER GAUGE SIZE AMPS 153
34. e local plumbing inspector water supplier and or the Sears Service Center for assistance in controlling these situations Thermal Expansion Tank Specifications Model Pipe Fitting On Tank Tank Capacity Number In Gallons Length 153 331020 2 Binches 127 inches 7j Male 153 331050 5 11 inches 114 inches Male Expansion Tank Sizing Chart Inlet Water Pressure 40psi Warer Heater Capacity Gallons Expansion Tank Capaci Neede Highest recorded inlet water pressure in a 24 hour period or regulated water pressure NOTE Expansion tanks are pre charged with a 40 psi air charge If ilie inlet water pressure is higher than 40 psi the expansion tank s air pressure must be to match that pressure but must not be higher than 80 psi 21 WATER HEATER COLD WATER PRESSURE 6 FITTING REDUCING VALVE WITH BY PASS EXPANSION 0 4 t 2 INLET COLD PRESSURE GAUGE INLET COI SHUTOFF RECOMMENDED INSTALLATION VERTICAL MOUNTING WATER HEATER FLOOR CEILING COLD WATER JOIST ETC INLET FITTING REDUCING INLET COLD VALVE WITH WATER BYPASS SHUTOFF EXPANSION TANK PRESSURE GAUGE ALTERNATE RECOMMENDED INSTALLATION HORIZONTAL MOUNTING STRANGE SOUNDS Possible noises due to expansion and contraction of some metal ae during periods of heat up and cool down do not represe
35. e pro ceeding 22 UV 1 5VA PTDTY 2D 48bVAC DUAL ELEMENT MODELS ONLY UPPER THERMOSTAT ADJUSTABLE BEHIND UPPER ACCESS PANEL The lower thermostat is factory set at its lowest position which approximates 120 F Hor and is adjustable if a different water temperature is desired Read all warnings in this manual and on the water heater before proceeding Temperature Settings HOT Is a thermostat setting of approximately 120 F which will supply hot water at the most economi cal temperatures A Is a thermostat setting of approximately 130 F 1 a thermostat setting of approximately 140 F C Is a thermostat setting of approximately 150 VERY HOT Is a thermostat setting of approximately 160 F Ic is recommended thar the dial be set lower whenever possible NOTE Water temperature range of 120 140 F recom mended by most dishwasher manufacturers Upper Thermostat Adjustment NOTE It is not necessary to adjust the upper thermostat However if it is adjusted above the factory set point of 120 F HOT is is recommended that it not be set higher than the lower thermostat setting The upper thermostat is adjustable if a different water tempera ture is desired Read all warnings in the Temperature Regulation section before proceeding 1 Turn OFF the electrical power to the water heater at the junction box 2 Take OFF the access panel 3 The slotted adjustment using a screwdriver ca
36. el 19 Turn ON electric power to water heater 183 pa HOGIE BUT eu Sak 7 fag oras dt i al 1172 eu hn Ibi I EIN IL SUN 5 AUDIO 20 Drain Valve Washer Replacement NOTE For replacement use a 7 x x 4 thick washer available at your nearest hardware store For ordering a replacement washer refer to the Parts Order List section Before turn OFF the electrical power supply to the water heater A WARNING HAZARD OF ELECTRICAL SHOCK Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result in DEATH SERI OUS BODILY INJURY OR PROPERTY DAMAGE Follow Draining instructions See Draining section Turning counter clockwise remove the hex cap below the screw handle Remove the washer and put the new one in place Screw the handle and cap assembly back into the drain valve and retighten using a wrench DO NOT OVER TIGHTEN Follow Filling the Water Heater instructions in the Installation Instructions section Check for leaks Turn ON electric power to the water heater HANDLE AND CAP ASSEMBLY C WASHER Service Before calling for repair service read the Start Up Conditions and Operational Conditions found in the Troubleshooting Guide of this manual If a condition pe
37. end of the wire aside G The buss bar is labeled 5500 W Place the buss bar over termi nals 2 and 3 with the 5500 W visible Install the extra screw provided into terminal 3 7 The wire removed from terminal 2 has a looped end It must remain looped and now be placed as shown on top of the buss bar over the opening of terminal 2 and secured using the remaining screw 8 Tighten terminals 2 and 3 to ensure proper electrical connection x A WARNING Failure to tighten terminal screws can cause a fire which can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Installation Instructions cont d Converting the Lower Element cont d 9 Replace terminal cover on thermostat making sure that the locking tabs on the terminal cover are in place A WARNING Make sure the thermostat is flush against the tank the terminal cover is in place and the insulation is replaced Failure to do so can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE 10 Replace the insulation block so that it completely covers the thermostat and element 12 Complete wiring to the water heater or if completed turn ON electric power to the water heater after filling the tank with water APR D A iu A CAUTION Never use this water heater unless it is completely full of water To prevent damage to the tank and heating ele ment the tank must be filled with water Water must flow from
38. f material listed for hot water distribution Must be installed so as to allow complete drainage of both the temperature pressure relief valve and the discharge pipe Mustterminate at an adequate drain Must not have any valve between the relief valve and tank A WARNING HAZARD OF ELECTRICAL SHOCK Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE WARNING HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy space heating clothes washing dish washing arid other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a cer tain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possi ble temperature setting that satisfies your hot water needs a means such as a mixing valve shall be used at the hot water taps used by these people or at the water heater Mixing valves are avail
39. g the valve it fails to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the drain ing instructions and replace the temperature pressure relief valve with a new eo HOT TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE Do not cap or plug FLOORDRAIN WARNING RELIEF VALVE OPENING This water heater is provided with combination Temperature Pressre Rolie Valve listed as the standard for Valves and Automatic Gas Shutall Deves for Hot Water Supply Systems ANS 22122 and the cade requirements of ASME Your local jurisdictional authority while mandating the use of a Temperature Pressura Relief Valve complying with ANS 221 22 und ASME may require a valve model dierent kom the one tumished with the water heater Compliance with such focal requirements must be satisfied by the installer ot end user of the water heater with a bay prescribed Temperature Pressure Valve installed in the designated opening in the water ater T amp P RELIEF VALVE PROBE TEMPERATURE MUST EXTEND PRESSURE INTO TANK RELEF VALVE a shor shank lass than 2 temperature pressure relief valve is to ba installed as shown a nipple and coupling must ba used if along shank 2 or longer 15 to be installed do not use the nipple and coupling Install Temperature Pressure protective equipment required
40. ged installation prove faulty within one year Sears will upon notice m you cause such faults to be corrected at no additional cost to you If you want this heater professionally installed by Sears contact your Sears Salesperson They will arrange for prompt quality installation SEARS HomeCentral Sears Installation Policy All installation labor arranged by Sears shall be performed in a neat workmanlike manner in accordance with generally accepted trade prac tices Further all installations shall comply with all local laws codes regulations and ordinances The customer shall also be protected dur ing installation by insurance relating to property damage Worker s Compensation and Public Liability If you want this water heater professionally installed by Sears contact your Salesperson They will arrange for prompt quality installation by Sears authorized contractors For In home major brand repair service 24 hours a day 7 days a week 1 800 4 MY HOME 1 800 469 4663 The model number of your water heater is found on the model rating plate on the front of the water heater 01 01 Sears Roebuck and Co Hoffman Estates IL 60179 U S A 0002917440 0
41. ible connectors connect the cold water pipe to the cold water inlet of the water heater NOTE Your water heater is super insulated to minimize heat loss from the tank Further reduction in heat loss can be accomplished by insulating the hot water lines from the water heater Installation completed using Sears Installation Kit nee SHUT OFF rm EJ HOT OUTLET COLD INLET TO HOUSE WATER LINE THREADED TO THREADED TO SWEAT COUPLING SWEAT COUPLING 314 THREADED i 3 4 THREADED NIPPLE NIPPLE TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE Do not cap or plug 6 AIR GAP Qu FLOOR DRAIN installation Temperature Pressure Relief Valve A WARNING At the time of manufacture this water heater was provided with a combination temperature pressures relief valve cer tified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equip ment or materials as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems and the current edition of ANSE 221 22 and the code requirements of ASME If replaced the valve must meet the requirements of local codes but not less than a combination temperature and pressure relief valve certified as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems ANSI Z21 22 by a nationally recognized testing labor
42. installation a Adjusting thermostat b Leaks in pipes or fittings This manual is in non technical language It may help you avoid the cost of a needless service call Many service calls really arent needed Such as when 1 The electric power is turned OFF 2 A water leak is due to loose pipe or connections 3 A charge will be made on service calls due to poor or incomplete installation These include Los SSSSESSSSSS X e QA es FULL ONE YEAR WARRANTY ON WATER HEATER For one year from the date of purchase when your Sears Kenmore water heater is installed and operated in a single famil XA s gle family us residence in accordance with the instructions in this manual Sears will as e x 9 1 Repair defects in material or workmanship in this water heater free of charge Um S 2 Furnish and install a new current model water heater of equal capacity and quality free of charge if a leak occurs in the tank ms S SA LIMITED WARRANTY ON TANKS THAT LEAK K VS 303 After one year and through 9 years from the date of purchase for water heaters used in a single family residence if a leak occurs in 3 the tank Sears will furnish a new current model water heater of equal capacity and quality You will be charged for an PAS 60 9 pacity and quality B y nstallation es e installati D X LIMITED WARRANTY ON PARTS ey iS
43. is water heater was provided with a combination temperature pressures relief valve certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems and the current edition of ANSI 221 22 and the code requirements of ASME If replaced the valve must meet the requirements of local codes but not less than a combination temperature and pressure relief valve certified as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems ANSI Z21 22 by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials The valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water heater 150 Ibs p s i and a discharge capacity not less than the water heater input rate as shown on the model rat ing plate Electric heaters watts divided by 1000 x 3412 equal BTU Hr rate Your local jurisdictional authority while mandating the use of a temperature pressure relief valve complying with ANSI 221 22 and ASME may require a valve model different from the one fur nished with the water heater Compliance with such local requirements must be satisfied by the installer or end user of the water heater with a locally pre
44. low manufacturers instructions for installation of the valves Before changing the factory set ting on the thermostat read the Temperature Regulation section in this manual The illustration shows the attachment of the water piping to the 1 water heater The water heater is equipped with 7A water connections If a water heater is installed in a closed water supply system such as one having a back flow preventer check valve water meter with a check valve etc in the cold water supply means shall be provided to control thermal expansion Contact the local utility or local Sears Service Center on how to control this situation NOTE If using copper tubing solder tubing to an adapter before attaching the adapter to the cold water inlet connec tion Do not solder the cold water supply line directly to the e water inlet It will harm the dip tube and damage the Look at the top cover of the water heater The water outlet is marked hot Put two or three turns of teflon tape around the threaded end of the threaded to sweat coupling and around both ends of the A threaded nipple Using flexible connec tors connect the hot water pipe to the hot water outlet of the water heater Look at the top cover of the water heater The cold water inlet is marked cold Put two or three turns of teflon tape around the threaded end of the threaded to sweat coupling and around both ends of the A threaded nipple Using flex
45. n be turned clockwise to increase the temperature setting or counter clockwise A to decrease the temperature setting 4 Replace the access panel 5 Turn ON the power supply Lower Thermostat Adjustment The lower thermostat is e if a different water tempera ture is desired Read all warnings in the Temperature Regulation section before proceeding The slotted adjustment using a screwdriver can be turned clockwise to increase the temperature setting or counter clockwise 7 decrease the temperature setting LOWER THERMOSTAT ADJUSTABLE THROUGH LOWER ACCESS PANEL Temperature Pressure Relief Valve Operation The temperature pressure relief valve must be manually operated at least once a year TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE A WARNING The temperature pressure relief valve must be manually operated at least once a year Caution should be taken to ensure that 1 no one is in front of or around the outlet of the temperature pressure relief valve discharge line and 2 the water manually discharged will not cause any property damage or bodily injury The water may be extremely hot If after manually operating the valve it fails to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the drain ing instructions and replace the temperature pressure relief valve with a new one Service and A
46. nk unprotected By doing so all warranty on the water heater tank is voided AIR IN HOT WATER FAUCETS A WARNING HYDROGEN GAS Hydrogen gas can be produced in a hot water system that has not been used for a long peri od of time generally two weeks or more Hydrogen gas is extremely flammable and explosive To prevent the possibility of injury under these conditions we recom mend the hot water faucet be opened for several min utes at the kitchen sink before any electrical appliances which are connected to the hot water system are used such as a dishwasher or washing machine If hydrogen gas is present there will probably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened There must be no smoking or open flame near the faucet at the time it is open 22 RUMBLING NOISE In some water areas scale or mineral deposits will build up on your heating elements This buildup will cause a rumbling noise Follow Element Cleaning Replacement instructions to clean and replace the elements HIGH TEMPERATURE SHUT OFF SYSTEM The water heater has a high limit shut off system with a reset button located on the thermostat Follow the resetting instructions which refer to the high limit behind the access panel NOTE If your water heater is connected to an OFF PEAK clock and uses the 3 wire lead wiring diagram in the Wiring Diagram section then the water heater will
47. nt armful or dangerous conditions Troubleshooting Guide Operational Conditions SMELLY WATER each water heater there is installed at least one anode rod see parts section for corrosion protection of the tank Certain water conditions will cause a reaction between this rod and the water The most common complaint associated with the anode rod is one of a rotten egg smell This odor is derived from hydrogen sulfide gas dissolved in the water The smell is the result of four factors which must all be present for the odor to develop a a concentration of sulfate in the supply water b little or no dissolved oxygen in the water c a sulfate reducing bacteria within the water heater This harmless bacteria is non toxic to humans d an excess of active hydrogen in the tank This is caused by the corrosion protective action of the anode Smelly water may be eliminated or reduced in some water heater models by replacing the anode s with one of less active material and then chlorinating the water heater tank and all hot water lines Contact the local Sears Service Center for further informa tion concerning an Anode Replacement Kit 9001453 and this Chlorination Treatment If the smelly water persists after the anode replacement and chlo rination treatment we can only suggest that continuous chlori nation and filtering conditioning equipment be considered to eliminate the water problem Do not remove the anode leaving the ta
48. ocal codes and electric utility rules Failure to comply can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE ELECTRIC WATER HEATER P THS HEATER AL um BE WAYS MENTION MOGEL amp NE MODEL NUMBER W RNING SEE CONVERSION NOTE Whether or not the element conversion is made the model rating plate must be marked Using a bard point ink pen check the appropriate block within the model rating plate which is located adjacent to the lower access panel Installation Instructions cont d Water Piping A WARNING HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a tem perature which will satisfy space heating clothes washing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain tem perature water at the hot water tap then you must take special precautions In addition to using the lowest possi ble temperature setting that satisfies your hot water needs a means such as a mixing valve shall be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores Fol
49. r 30 feet or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve No valve or other obstruction is to be placed between the relief valve and the tank Do not connect tubing directly to discharge drain unless a 6 air gap is provided To prevent bodily injury hazard to life or property damage the relief valve must be allowed to discharge water in quantities should circumstances demand If the discharge pipe is not connected to a drain or other suitable means the water flow may cause property damage The Discharge Pipe Must not be smaller in size than the outlet pipe size of the valve or have any reducing couplings or other restriction Must not be plugged or blocked Must be of material listed for hot water distribution Must be installed so as to allow complete drainage of both the temperature pressure relief valve and the dis charge pipe Must terminate at an adequate drain deg not have any valve between the relief valve and tank instructions cont d A WARNING The temperature pressure relief valve must be manually operated at least once a year Caution should be taken to ensure that 1 no one is in front of or around the outlet of the temperature pressure relief valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot If after manually operatin
50. r 42 31908 replacement element See model rating plate If Converted box NOTE B These water heaters are equipped with a Roto Swirl dip tube to retard a build up solids 14 28 Parts Order List cont d 20 ln BEE EE Ly MAT Se tr 24 Parts rder List cont d KENMORE POWER MISER 9 ELECTRIC WATER HEATERS MODEL NUMBERS 153 327365 30 Gal 153 327366 30 153 327465 40 Gal 153 327466 40 Gal 153 327565 50 Gal PART O DESCRIPTION MODEL NUMBERS 153 327365 153 327366 9002058 153 327565 9002058 9002416 N Roto Swirl Dip Tube See NOTE page 28 9002432 Temperature Pressure Relief Valve 42 33086 42 33086 42 33086 42 33086 Drain Valve 9001588 9001588 2001588 9001588 9001588 Drain Valve Washer 10 7 x 54 x thick 9001584 Element Gasket 9000308 9000308 9000308 Lower Flement See NOTE A page 28 3800 Wat 3800 Wat 3800 Wat 3800 Wat 3800 Watt 4231906 42 31906 42 31906 42 31906 42 31908 42 31908 42 31908 42 31908 Buss Bar Kit 9000309 2 Pole Thermostar Two Wire Lead ModelstT 42 31919 a 42 31919 9002276 9002276 Lower Thermostat w Hi Limit 42 31918 42 31918 4231918 Three Wire Lead Modelstt Terminal Cover amp Barrier 9002303 9002303 13 Lower Access P
51. rsists or you are uncertain about the operation of the water heater let a qualified person check it out Contact SEARS Repair Services at 1 800 4 MY HOME 1 800 469 4663 Troubleshooting Guide Start Up Conditions THERMAL EXPANSION Water supply systems may because of such events as high line pressure frequent cut offs the effects of water hammer among others have installed devices such as pressure reducing valves check valves back flow preventers etc to control these types of roblems When these devices are not equipped with an internal y pass and no other measures are taken B devices cause the water system to be closed As water is heated it expands ther mal expansion and closed systems do not allow for the expan sion of heated water The water within the water heater tank expands as it is heated and increases the pressure of the water system If the relieving pene of the water heater s temperature pressure relief valve is reached the valve will relieve the excess pressure The temperature pressure relief valve is not eded for the constant relief of thermal Lem a This is an unacceptable condition and must be cor rected It is recommended that any devices installed which could create a closed system have a by pass and or the system have an expan sion tank to relieve the pressure built by thermal expansion Thermal expansion tanks are available from Sears stores and through the Sears Service Centers Contact th
52. scribed temperature pressure relief valve installed in the desig nated opening in the water heater in place of the factory fur nished valve For safe operation of the water heater the relief valve must not be removed from it s designated opening or plugged The temperature pressure relief valve must be installed directly into the fitting of the water heater designated for the relief valve Position the valve downward and provide tubing so that any dis charge will exit only within 6 inches above or at any distance below the structural floor Be certain that no contact is made with any live electrical part The discharge opening must not be blocked or reduced in size under any circumstances Excessive length over 30 feet or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve No valve or other obstruction is to be placed between the relief valve and the tank Do not connect tubing directly to discharge drain unless a 6 air gap is provided To prevent bodily injury haz ard to life or property damage the relief valve must be allowed to discharge water in quantities should circumstances demand If the discharge pipe is not connected to a drain or other suitable means the water flow may cause property damage The Discharge Pipe Must not be smaller in size than the outlet pipe size of the valve or have any reducing couplings or other restrictions Must not be plugged or blocked Must be o
53. spect ed Leakers are not leaking tanks Often the source of the water can be found and corrected If you are not thoroughly familiar with electric codes the water heater and safety practices contact your local Sears Service Center to check the water heater Condensation may be seen on pipes in humid weather or pipe connections may be leaking B Small amounts of water from temperature pressure relief valve may be due to thermal expansion or high water pressure in your area The temperature pressure relief valve may be leaking at the tank fitting D The elements may be leaking at the tank fitting A WARNING HAZARD OF ELECTRICAL SHOCK Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Turn electrical power OFF remove access panels and fold back insulation If leaking around elements follow proper draining instructions and remove element Reposition or replace gasket on element Place element into opening and tighten securely Then follow Filling the Water Heater instructions in the Installation Instructions section Water from drain valve may be due to the valve being opened slightly F The drain valve may be leaking at the tank fitting Water in the water heater bottom or on the floor may be from condens
54. structure For this reason it is not advisable to install the water heater in an attic or upper floor When such locations cannot be avoided a suitable drain pan should be installed under the water heater Drain pans are available at your local Sears Store Such a drain pan must be piped to an adequate drain Under no circumstances is the manufacturer or Sears to be held Bable for any water damage in connection with this water heater Table of Contents Salary a de atat ia Ceu Et Table of Contents Introduction Product Specifications Ser T Preparing for the New Installation Lecce E FE MU Materials and Basic Tools Needed Materials Needed Basic Tools Installation Instructions Removing the Old Water Heater Facts to Consider About the Leconte A Facts to Consider About the C Water Piping MEM Tem peau Presi Relief Valve Filling the Water Heater Missed Converting the Lower Elenco Tc Wiring Diagrams Wiring insallition C hecklist Service and o Temperature Regulation Thermostats Thermostat F m Upper Thermostat Lower Thermostat Adjustment a Meta Temperature Pressure Relief Valve Operation Draining Element Cleaning and Replacement Drain Valve Washer ee Service errem de Guide Start Up Conditions Thermal Expansion Strange Soun
55. valve and put the other end in a floor drain or outdoors Open the water heater drain valve Open a nearby hot water faucet which will relieve pressure in the water heater and speed draining The water passing out of the drain valve may be extreme ly hot To avoid being scalded make sure all connections are tight and that the water flow is directed away from any person 2 Check again to make sure the electrical supply is turned OFF to the water heater Then disconnect the electrical supply connection from the water heater junction box 77 OR If you have copper piping to the water heater the two copper water pipes can be cut with a hacksaw approximately 4 away from where they connect to the water heater This will avoid cutting off the pipes too short Additional cuts can be made later if necessary Disconnect the tempera ture pressure relief valve drain line When the water heater is drained disconnect the ip hose from the drain valve Close the drain P valve The water heater is now completely disconnected and ready to be removed If you have galvanized pipe to the water heater loosen the two galvanized pipes with a pipe wrench at the union in each line Also disconnect the piping remaining to the water heater These pieces should be saved since they may be needed when reconnecting the new water heater Disconnect the temperature pressure relief valve drain line When the w
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