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Jenn-Air JA460 Gas Grill User Manual
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1. a USER S MANUAL For Models JA460 and JA580 se Gas Barbecue Grill Warnings FOR YOUR SAFETY If you smell gas e Shut off gas to the appliance e Extinguish any open flame Openlid fodor continues immediately call your gas supplier or fire department FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance e Always read and understand the WARNINGS and SAFETY INSTRUCTIONS that are contained in this Manual before attempting to use this Gas Barbecue Grill to prevent possible bodily injury or property damage e Always keep this Manual in or near the Grill for convenient future reference Page i Warnings SIGNAL WORDS The Signal Words used in this Manual and their intended meanings are as follows DANGER Indicates that a failure to observe the safety instructions could result in death or catastrophic bodily injury WARNING Indicates that a failure to observe the safety instructions could result in serious bodily injury CAUTION Indicates that a failure to observe the safety instructions could result in property damage or minor bodily injury NOTE Designates important information relating to the safe use of the Grill IMPORTANT WARNINGS Since this outdoor cooking appliance is movable is fueled by
2. 6 Never attempt to light this Grill however if a leak cannot be stopped Always call your gas supplier promptly to obtain assistance WARNINGS Always consult the Rating Label on the back of the Grill to confirm that it has already been configured to burn Natural Gas If it is necessary to reconfigure the Grill however always utilize the Natural Gas Fuel Conversion Kit available from CFM Harris Systems Customer Service 800 944 8982 to prevent possible bodily injury All gas suppy plumbing should be performed only by a qualified service agency In the U S the supply connection must be made in accordance with local code or in the absence of local codes with the national fuel gas codes ANSI 7223 1 In Canada the supply connection shall be carried out in accordance with the provincial authorities having jurisdiction and in accordance with the requirements of the CAN OGA 1 B149 1 AND 2 installation code A shut off value must be installed between the gas grill and the main supply For natural gas use a 3 8 or 1 2 natural gas supply line capable of an a input of at least 75 000 BTU S Always disconnect the Grill and close its individual manual shutoff valve when conducting pressure tests of the gas supply piping system at pressures which exceed 1 2 psi 3 5kPa Always isolate the Grill from the gas supply piping system by closing its individual manual shutoff valve when conducting pressure tests of the gas supply piping system a
3. Allow gas to clear before attempting to relight Weigh your propane cylinder A standard 20 lb cylinder will weigh about 18 Ib when itis empty and 38 Ib when it is 80 96 full WARNING Never take a propane cylinder indoors for any purpose Confirm that the venturi tubes are not blocked by insects or other debris Use a special venturi brush to clean Fig 14 Use a pin or needle to carefully probe the orifice in the gas valve Never enlarge the orifice Fig 15 Look under the front control panel and reinsert the gas injector into the venturi tube if required Fig 19 Tighten the regulator s plastic collar onto the cylinder valve Hand tighten only Fig 4 For safety the regulator coupling on your barbecue is equipped with a flow control mechanism This device limits gas flow in the event of a sudden change in the demand for gas This may be engaged inadvertently if a burner control knob should be left ON when you open the propane cylinder valve Rapidly opening the valve can also engage flow control To resolve the problem close your cylinder valve Confirm that all burner control knobs are in the OFF position Open the cylinder valve slowly about 1 to 2 turns and wait 5 seconds Finally turn a single burner ON and try relighting it Always shelter your Grill from strong winds Confirm the flow of gas by smell or by listening for the hiss of gas being emitted Weigh your propane cylinder A standard 20 Ib
4. and bacon potatoes or seafood Or if you prefer use it to grill fish steaks other seafood or lamb chops STOVETOP Fig 13b Page 11 Cooking One ofthe keys to extending your range of grilling capabilities is a fundamental understanding of the two common methods of cooking Direct and Indirect cooking In the Direct cooking method food is placed directly above the heat source This method is used in searing for example where you require high and immediate heat to quickly brown the outside layer of meats thereby sealing in their juices to enhance flavor On the grill this is accomplished using one or both of your main burners and placing the food on the porcelain cooking grids directly over the burners This may be done with the grill hood either open or closed In the Indirect cooking method food is placed on the grill offset from the heat source With the grill lid closed reflected heat surrounds the food cooking it more evenly and gently This approximates the action of a convection oven where heat is circulated by the use of a fan to achieve a similar result This method is perfect for cooking roasts of any kind butis also useful whenever you want to slow cook or bake a wide variety of foods Indirect cooking on your grill is accomplished using one of the main burners and placing the food on the porcelain cooking grid above the opposite burner or on the warming rack burner The grill hood should always be closed when employing the ind
5. cylinder will weigh about 18 Ib when itis empty and 38 Ib when it is 80 full WARNING Never take a propane cylinder indoors for any purpose Page 21 Troubleshooting Guide PROBLEM POTENTIAL CAUSE ACTION REQUIRED Uneven burn pattern Blockage in the burner or gas Confirm that the venturi tubes are not blocked by insects or or Hashback fire system other debris Use a special venturi brush to clean Fig 14 Use a pin or needle to probe the orifice in the gas valve Never enlarge the orifice Fig 15 Use a small nail or toothpick to clean the burner ports Fig 15 Corrosion of a gas burner can cause the solid material between the gas ports to deteriorate resulting in uneven burning See your retailer for the appropriate replacement burner Corroded burner Excessive yellow Improper air shutter opening Your Grill should burn with a predominantly blue flame If flame the flame is mostly yellow check the venturi tubes for obstruction and clean as shown on Page 17 If yellow flames still persist adjust the opening on the air shutter of the venturi tube located under the front console of the Grill Fig 18 Excessively fatty foods Trim all excess fat from meat before cooking Grease buildup Confirm that the sear plate is clean and properly installed Remove excess grease from the burn chamber Igniter does not spark Electrode fouled Wipe the electrode with a soft clean cloth Electrode imprope
6. desired see Figs 9a 9b amp 9c for the proper flame patterns If the flame pattern is other than normal consult the Troubleshooting Guide on Page 21 for correc tive action 7 Always preheat the grill before starting cooking Light both burners and adjust them to the HI position for 5 to 10 minutes Before placing any food on the Grill clean the cooking grids with a brass wire brush 8 Adjust the Controls to a medium setting for most cooking requirements A light coating of cooking oil on the cooking grids before heating the Grill will prevent foods from sticking to the Grill Normal Soft blue flames Out of Adjustment Noisy hard Poor Combustion Wavy yellow blue flames too much air flames too little air Page 7 Operation Turning the Burners Off 1 Always turn the burner control knob s to the OFF position when cooking has been completed 2 Promptly turn OFF the gas supply valve at the propane cylinder or at the main natural gas supply line 3 Close the Hood of the Grill Flareups Hareups sometimes occur when food drippings fall onto the hot sear plates or burners and ignite Some flaring is normal and desirable as it helps impart the unique flavors associated with grilled foods Controlling the intensity of the flare ups is also desirable however in order to avoid burned or unevenly cooked foods and to prevent the possibility of an accidental fire WARNING Always monitor the Grill ca
7. foods while they are cooking on the Grill as this will dry them out On foods such as pork chops and steak slit the fat strip to prevent the meat from curling during cooking Turn foods infrequently Some chefs say that a good steak should never be turned more than once Apply sugar based sauces such as commercial barbecue sauces only during the latter stages of cooking to prevent charring Soak the string you use to tie up roasts and poultry on the Rotisserie spit to protect it from burning Also soak the wooden skewers that you intend to use for kebabs for several minutes before using them for cooking Use a disposable aluminum tray filled with water fruit juice wine or a marinade to add extra flavor and moisture to slow cooked foods like roasts whole chickens turkeys or ducks Place the tray on top of the sear plates below the Grill surface and immediately under the foods being cooked This will buffer the heat from below thereby slowing the cooking process and protecting the bottom of the food from over cooking Check the tray periodically during cooking and keep it filled with liquid WARNING Never let the tray boil dry That could be hazardous as grease from fatty foods that have collected in the tray could ignite and possibly cause bodily injury or property damage NOTE Always trim excess fat from your foods to reduce the occurrence of flareups during cooking Page 13 Cooking Time Chart Weight Cooking Type of Food Thic
8. natural or propane gas generates very high temperatures for cooking and emits carbon monoxide as a bi product of combustion prudent precautions must be taken to assure its safe use e DANGER This Grill has been designed for OUTDOOR use only Never use this outdoor Grill inside any building garage shed or breezeway or inside any boat trailer or recreational vehicle to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxiation e DANGER Exposing an over filled or a disconnected propane cylinder to heat could cause venting of fuel through the pressure release valve Since propane vapor is heavier than air it tends to pool and if ignited could produce a violent fire or explosion Never install a propane cylinder if itis more than 80 full as the contents may lack adequate room for expansion when exposed to heat Never store a spare Propane Gas Cylinder in the cylinder compartment of this Grill because it will be exposed to high temperatures when the Grill is in use This Gas Barbecue Grill will provide you with many hours of pleasure and enjoyment if it is used in accordance with the Warnings and Safety Instructions contained in this Manual The essential Warnings and Safety Instructions are located throughout the pages of this Manual but some of the principal ones have been summarized below for your convenience Page ii Warnings A SAFE LOCATIONS FOR USE OF THIS OUTDOOR GRILL DA
9. propane cylinder in an upright secure position after confirming that its valve is closed e Always stabilize a cylinder so that it cannot move when it is being transported in a car trunk e Never transport a propane cylinder in the passenger compartment of a car or truck e Never store a Gas Grill indoors unless the propane cylinder has first been disconnected and removed from the Grill e Never expose a propane cylinder to any heat source never apply heat directly to a cylinder and never store a spare cylinder in the vicinity of this Grill e Never paint a propane cylinder a dark color as this can cause the cylinder and its contents to over heat e The LP cylinder must be arranged for vapor withdrawal Page 3 Gas Hookup Hooking Up to the LP Propane Gas Supply For Your Safety 1 WARNING Never store or use gasoline or any other volatile substance in the vicinity of this Grill 2 WARNING Never store a spare propane cylinder in the vicinity of this Grill or in the vicinity of any other potential heat source LP Propane Gas Supply Connection 1 Always place the propane tank in the tank locator hole in the bottom pan of the cylinder compartment 2 Always confirm that all burner control knobs are in the OFF position before activating the gas supply 3 Always connect the gas supply regulator as follows Insert the nipple of the valve coupling into the tank valve and tighten the connection collar by tu
10. NGER e Never use this outdoor Grill inside any building garage shed or breezeway or inside any boat trailer or recreational vehicle to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxiation WARNINGS e Always confirm that this Grill is not positioned under a combustible object e g an awning or umbrella or in a covered area e g a porch or gazebo before lighting it to prevent a possible fire e Always confirm that this Grill is not positioned under the overhang of a house a garage or other structure before lighting it An overhang will serve to deflect flareups and radiated heat into the structure itself which could result in a fire e Always confirm that this Grill is positioned more than 36 1m away from any combustible materials or surfaces before lighting it and that no gasoline or other volatile substances are stored in the vicinity of this Grill The tempera ture of a grease fire or of the radiated heat might otherwise be sufficient to ignite nearby combus tibles or volatile substances e Always locate this Grill where there will be ample combustion and ventilation air but never position it in the direct path of a strong wind e Never allow the Grill to operate while unat tended to prevent uncontrolled grease fires from erupting Never attempt to move this Grill while it is in opera tion or while itis still hot to prevent possible personal injury Ne
11. ator Shutoff Valve Safety DANGER a Do not store a spare LP Gas Cylinder under or near this appliance b Never fill the cylinder beyond 80 full and C Ifthe information in a and b is not followed exactly a fire causing death or serious injury may occur WARNING Always confirm that the openings in the cylinder compartment of the Grill are free of any obstructions that would restrict the circulation of ventilation air Good ventilation will prevent any possible accumulation of leaked propane vapor which is heavier than air and which could explode if ignited NOTE Always have a certified propane gas supplier inspect and requalify your refillable propane gas cylinder prior to each refilling in accordance with DOT or TC requirements for propane cylinders ADDITIONAL WARNINGS e Always handle propane cylinders with great care as the contents are under high pressure e Always close the propane cylinder valve promptly after each use of the Grill e Always store propane cylinders outdoors in an upright secure position out of direct sunlight away from living quarters and in a well ventilated cool dry area NEVER STORE A CYLINDER IN A BUILD ING GARAGE OR OTHER STRUCTURE OR ENCLOSED AREA e Always keep cylinders out of reach of children e Always confirm that a valve dust cap has been tightly installed and that the valve itself is fully closed whenever a propane cylinder has been disconnected e Always transport a
12. d Always confirm that all openings in the cylinder compartment of this Grill are free of any obstructions that would restrict the circulation of ventilation air Good ventilation will prevent the pooling of leaked propane vapor which is heawier than air and which could explode if ignited WARNINGS e Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the Grill Never operate the Grill with propane gas if it has been configured to use natural gas to prevent hazardous overheating e Always confirm that there are no gas leaks before lighting this Grill Apply a 50 50 solution of liquid soap and water to the gas supply line connectors with a brush or spray bottle and watch for bubbles Never use a match or open flame to test for gas leaks e Always visually inspect the gas supply line for fraying cracking or rodent damage before each use of this Grill and if necessary install a replacement obtained from CFM Harris Systems Customer Service 800 944 8982 before lighting this Grill Always store your spare Propane Gas Cylinders in an outdoor area that is well ventilated shady cool and removed from any heat source Always store those cylinders in an upright position Never store a spare cylinder in the vicinity of this Grill or in the vicinity of any other heat generating appliance C SAFE USE OF NATURAL GAS Always consult the Rating Label on the back of the Grill to confirm which fuel m
13. e NOTE When lighting the grill for the first time burn Lighting the Main Burners with the main burners on HICH for at least 30 minutes to burn off any manufacturing residues 1 Always open the Hood completely and always inspect the Grill VJ q MD and burners to confirm that all components are properly A D positioned before lighting the main burners WARNING Never stand with your head directly over the Grill when preparing to light the main burners to prevent possible bodily injury 2 Always confirm that all of the burner control knobs are in the OFF position before opening the gas supply 3 Turn on the propane gas supply valve at the tank 1 to 2 turns or turn on the main natural gas supply valve see Fig 8 4 Turn the selected Burner Control Knob to the HI position by pushing down on the knob and turning it counterclockwise 5 Immediately push Igniter Button The selected burner should light within four seconds Light the burners sequentially from either left to right or right to left WARNING IF THE SELECTED BURNER DOES NOT LIGHT immediately turn the burner control knob to the OFF position to prevent gas buildup Wait five 5 minutes for the gas to clear and then repeat the preceding starting procedure If the burner will not light when using the Igniter follow the match lighting instructions see Page 8 6 Confirm that the burner is properly lit and that the flame pattern is as
14. e I propane gas supply coupling and hose that is originally provided with this appliance or as specified see Fig 2 ADDITIONAL WARNINGS Always install a 20 Ib propane cylinder that is equipped with a type I valve outlet see Fig 3 and that has a 12 diammeter and an 18 height Always use a propane cylinder that has been constructed and marked in conformance with either the spectifications for IP Gas Cylinders of the U S Department of Treasportation or the spectifications in the National Standard of Canada CAN CSA B339 Cylinder Spheres and Tube for Transpor tation of Dangerous Goods as applicable Always confirm that your propane cylinder is equipped with a shut off valve terminating in a Type I propane cylinder valve outlet connection and that it has been provided with a collar to protect the cylinder valve Never install a propane cylinder in this Grill unless it is equipped with a listed Overfill Protection Device OPD Always have a new propane cylinder properly purged of air by your certified propane gas dealer Since a new cylinder is initially filled with air the air must first be purged before it is filled with propane Always visually inspect the gas supply line for fraying cracking or rodent damage before each use of this Grill and if necessary install a replacement obtained from your dealer prior to lighting this Grill Page 2 Check hose for breaks or wear before each use Type Connector Regul
15. e burner flame pattern is irregular see Figs 9a 9b amp 9c it may be necessary to adjust the air shutter opening at the front of the venturi tubes The shutters are accessible under the control panel at the front of the Grill see Fig 18 Use a screwdriver to loosen the locking screws Open the shutter just enough to achieve the desired soft blue flames Make adjustments in small increments and allow the burner to come up to operating temperature 10 min before making further adjustments If burners are removed for cleaning or adjustment always confirm that they have been reinstalled correctly over the valve outlets see Fig 19 The valves should extend into the burner venturis approximately 1 4 Page 20 Loosen the Locking Screw Turn Shutter Clockwise to Open Fig 18 Venturi Tube Valve Outlet Fig 19 Troubleshooting Guide PROBLEM POTENTIAL CAUSE ACTION REQUIRED Burner will not light Gas supply turned off Unit won t heat up IP Unit won t stay lit Out of propane Blockage in the gas system Misalignment of the gas valve to the venturi tubes of the burner Improper attachment of the propane hose and regulator Control knob left open at startup or Turning gas on too quickly Wind Running out of fuel Turn on fuel supply and retry Confirm the flow of gas by smell or by listening for the hiss of gas being emitted
16. gged venturi tube can cause a fire to occur beneath the Grill due to a flashback of gas Use a wire brush to clean all ports on the sides of the burner see Hg 15 Fig 15 Side Burner Inspect the air shutter screen periodically see Fig 16 and confirm that it is clear of food residue cobwebs or Pau butt other insect debris The Side Burner ignition electrode delivers a spark to ignite the gas at the burner Always E keep it clear of any buildup of foreign material as that mi can act as an insulator and prevent the burner from lighting Cooking Grids The cooking grids have been porcelain enameled for durability and ease of cleaning These Grills may be cleaned with any nonabrasive cleaning agent formulated for kitchen use or a brass wire brush NOTE Always handle the grids with care as porcelain enamel is susceptible to chipping Page 18 Care amp Maintenance Drip Tray The drip tray and grease cup located under the burner pan in the bottom of the Grill body are provided to catch excess cooking fats and juices The drip tray is accessible from the rear of the Grill It is necessary to lift up the pan slightly while pulling it out see Hg 17 Check it for accumulations in the grease cup after each use of the Grill and clean it as necessary Use lightly abrasive or non abrasive products only for cleaning the drip tray Stainless Steel Panels Sta
17. inless steel is very durable and should last indefinitely with a minimum of care Due to the nature of its brushed surface minor scratches may appear with normal use and handling These may be removed with the use of a fine to medium grade Scotch Brite or similar polishing pad Apply gentle even pressure while rubbing with the grain of the steel Do not rub against the grain as damage to the finish can result Never use steel wool on the stainless steel panels Periodic cleaning with a non abrasive cleaning compound specifically formulated for stainless steel will remove any dirt grease cooking residue or discoloration that may develop CAUTION NEVER USE ABRASIVE CLEANING AGENTS SCOURING PADS OR OTHER ABRASIVE MATERIALS TO CLEAN THE STAINLESS STEEL PANELS TO AVOID SCRATCHING THE SURFACES Porcelain Enamel Castings Periodic cleaning with a dry or slightly damp cloth or soft brush will keep porcelain enamel surfaces looking new Use a kitchen appliance cleaner or a polish expressly formulated for use on porcelain enamel to clean the porcelain enamel castings CAUTION NEVER USE ABRASIVE CLEANING AGENIS OR ABRAISIVE MATERIALS TO CLEAN THE PORCELAIN ENAMEL CASTINGS AS THEY WILL PERMANENTLY SCRATCH THE PORCELAIN ENAMEL SURFACES Page 19 Care amp Maintenance Maintenance Burner Adjustment NOTE It may be necessary to adjust the burners periodically to compensate for variables in gas characteristics If you notice that th
18. irect cooking method Preparing Food for the Grill WARNING Always observe safe food handling and safe food preparation practices when using this Grill to prevent food borne illnesses Always cook foods adequately Undercooked foods can retain bacteria especially if thawed or exposed to warm conditions prior to cooking Always use a meat thermometer to confirm that foods have been fully cooked Always use separate plates and utensils for the handling of raw food Never place raw food and cooked food on the same plate and never place cooked food on a plate that was used for handling raw food Al ways carefully wash all plates and utensils used to handle raw food before using them to handle cooked food Always wash all vegetables seafood and poultry before cooking Always leave uncooked foods in the refrigerator until you are ready to start cooking Always marinate meat in the refrigerator Always dispose of the excess marinade and never reuse it Always preheat your Grill for 5 to 10 minutes before cooking and clean off all grease and food residue before using the cooking grids Page 12 Cooking Grilling Tips A few helpful hints will ensure that your grilling results are perfect every time Apply a light coating of cooking oil to your cooking grids before grilling to prevent foods from sticking Cook similar portion sizes together so that they all cook evenly Use tongs to turn foods on the Grill Never pierce
19. kness Temperature Beef Burgers 400 450 E Roasts Blade Sirloin Tip Steaks Porterhouse Rib Ribeye Sirloin T Bone Filet Mignon 2 inches Poultry Chicken Parts 325 350 E Chicken Whole 3 4 lbs 325 350 F Chicken Breasts 1 2 lbs 325 350 E Boneless Cornish Hens 1 1 1 2 lbs 325 350 F Duck 4 5 lbs 325 350 F Turkey 13 25 lbs 325 350 E Fish amp Seafood Fish Fillets 1 1 1 2 inch 400 450 E Steaks 1 2 lbs 325 350 E Whole Fish 2 4 Ibs 325 350 E Seafood Lobster 1 1 2 2 lbs 400 450 E Shrimp Large 325 350 E Page 14 Maximum To sear 400 450 E To finish Maximum To sear 400 450 E To finish Cooking Time Rare 4 7min Medium 7 10 min Well Done 10 12 min Rare 18 20min lb Medium 20 25 min lb Well Done 25 30 min lb Rare 4 7min Medium 7 10 min Well Done 10 12 min Rare 15 17 min Medium 17 19 min Well Done 19 22 min 30 45 min 20 min lb 12 15 min 45 60 min 18 20 min lb 20 min lb 10 15 min 20 30 min 30 50 min 15 min 5 6 min Cooking Time Chart Weight Cooking Type of Food Thickness Temperature Cooking Time 1 inch 400 450 E 25 30 min 1 inch 400 450 E 12 15 min Whole ham 12 14 Ibs 325 350 F Medium 20 25 min Ib Bone in Well Done 25 30min lb 4 5 lbs 325 350 F 50 60 min Boneless Ribs Back Side 5 6 lbs 325 350 E Medium 25 27 min lb Well Done 27 30
20. limited warranty does not cover damage due to chipping and scratching of porcelain or painted surfaces nor does it cover corrosion or discoloring due to misuse lack of maintenance hostile envionments accident alterations abuse or neglect e This limited warranty does not cover any scratches dents corrosion or discoloring by heat abrasive and chemical cleaners nor chipping on porcelain enamel parts nor any components used in the installation ot the gas grill _ 1 800 668 5323 www cfmcorp com CFM Corporation
21. min Ib Roasts Butt Loin Shoulder 325 350 E 1 1 1 2 hrs Tenderloin 375 400 E Medium 30 35 min lb Well Done 35 40 min lb 325 3509 F Sausage 12 20 min Lamb Chops Rare 7 9 min Loin Rib Shoulder 400 4509 E Medium 10 13 min Well Done 14 17 min Roast Crown Roast 325 350 E 40 45 min Ib Leg 325 350 E 30 35 min lb Page 15 Cooking Time Chart Cooking Type of Food Temperature Cooking Time Comments Vegetables Asparagus 325 350 E 6 8 min Cut off ends of stems Lay across the grills Beans 325 350 E 30 35 min Wrap in foil with butter or margarine Turn over once Carrots 325 350 E 20 30 min Cook directly on the grill Corn on the Cob 325 390 E 25 35 min Soak in cold water for 15 minutes Cook with husk on Eggplant 325 350 E 6 8 min side Cut into slices and coat with oil Mushrooms 325 350 F 6 8 min Cook directly on the grill Onions 325 350 E 40 45 min Wrap in foil Turn over once during cooking Peppers 400 4509 E 15 20 min Remove charred skin before eating Potatoes 325 350 E 50 60 min Wrap in foil Turn over once Roasted Garlic 325 350 E 30 40 min Cut off top of bud and lightly coat with Olive oil Wrap in foil Tomatoes 325 3509 E 5 7 min Cut in half and coat in Olive oil Zucchini 325 3509 E 6 8 min side Cut into slices and coat with oil Page 16 Care amp Cleaning Care amp Maintenance WARNING Always observe the following safety precau
22. ontrol knob to HI see Hg 12 2 Turn the Igniter Knob clockwise until the burner ignites The burner should light within four clicks of the igniter NOTE Observe the flame pattern Soft blue flames are normal hard blue flames or wavy yellow flames are not You can adjust the flame with the air shutter below the control knob see Fig 16 If yellow flames persist refer to the Troubleshooting Guide on Page 21 Shutting the burner off 1 Turn the control knob counterclockwise to the HI position then depress it and turn it to OFE NEVER force the knob without depressing it as that can damage the valve Fig 13 CONTROL IGNITER KNOB Page 10 Cooking Methods of Cooking With its combination of burners and accessories your gas grill can provide for virtually every conceivable style of cooking The powerful Main burners deliver the middle and high range of tempera tures desired for traditional barbecuing This includes searing and finishing steaks hamburgers pork chops and the like or grilling chicken parts sausages or kebabs with more moderate heat see Fig 13a The optional Side burner boils saut s stir fries or warms all with equal aplomb Plus its high power is more than adequate for deep frying seafood vegetables and meats or hard boiling soups lobsters or corn on the cob see Fig 13b The optional Griddle pan accessory extends your capabilities again With this item you can pan fry eggs
23. refully while cooking and turn the flame level down LO or OFF if flareups intensify Match Lighting the Main Burners 1 Always open the Hood completely and inspect the mE Grill and burners to confirm that all components are properly positioned before lighting the main burners WARNING Never stand with your head directly over pee the Grill when preparing to light the main burners to prevent possible bodily injury 4 coc 2 Always confirm that all of the burner control knobs Espero m L are in the OFF position before opening the gas supply 3 Always turn on the propane gas supply valve at the tank 1 to 2 turns or turn on the main natural gas supply valve mt 4 nsert a lit match or a butane lighter into the match lighting hole located on the left hand side of the base see Fig 10 59 10 5 Turn the left Burner Control Knob to the HI position by pushing down on the knob and turning it counterclockwise Page 8 Operation Rotisserie Setup Optional all Models The Rotisserie assembly includes a counter weight for large or irregular food items using the counterweight will reduce the strain on the motor Remove the warming rack Lay a flat pan directly on the cooking grates to Rotisserie catch drippings Large food items may require that you remove the cooking grates and place the pan on the sear plates Fig 11 Bushing Rotisserie Ro
24. rly gapped The electrode should be located 1 8 to 3 16 from the burner and positioned to spark to the edge of a gas port If the gap is incorrect or the unit is not properly sparking gently bend the electrode tip into position Use caution so that the ceramic insulator does not crack Electrode cracked If the ceramic insulator on the electrode is cracked it may short out Replace the electrode Lead wire is disconnected Confirm that the lead from the Ignitor module to the electrode is well seated on the termination of the module Lead wire is cracked Acrack in the lead wire may result in shorting Replace the wire Battery dead or installed wrong The battery in the Igniter Button may be dead or installed incorrectly correct position is positive end down Page 22 S JENN AIR Lifetime Warranty e On all exterior Stainless Steel Components such as the cart paneling amp doors shelving condiment bins and handles if so equipped e On all castings 1 year on paint 10 Year Warranty e On all porcelain on steel surfaces such as the hood and burn chamber 5 Year Warranty e On all remaining parts 1 Year Accessories e Rotisserie The warranty is nontransferable e It does not cover failures due to misuse or improper installation or maintenance The warranty is for replacement or repair of defective parts only CFM will not be responsible for incidental or consequential damages or any labor costs e This
25. rning it clockwise with one hand while holding the regulator with the other see Fig 4 WARNING Always conduct a leak test before lighting the Grill to prevent a possible fire or explosion see page 5 Fig 4 Fig 5 Page 4 Gas Hookup Natural Gas Supply Connection To Connect 1 Push back the Sleeve on the Socket as shown below see Fig 6a 2 Insert Plug and release the Sleeve see Hg 6b 3 Push the Plug until Sleeve snaps forward to lock Retract Sleeve the Plug in the Socket WARNING Always conduct the following safety tests before lighting the Grill to prevent a possible fire or explosion see leak test below To Disconnect 1 Push Sleeve back and pull the Plug out Testing For Gas Leaks Before attempting to operate this Grill 1 Always confirm that all burner control knobs are in the OFF position 2 Always connect the gas supply hose first and then open the gas shutoff valve 3 Always use a brush or spray bottle to apply a 50 50 solution of liquid soap and water to all connection points see Fig 5 to test for gas leaks Never use a match or open flame for that purpose 4 Always look for bubbles to appear as the appearance of bubbles will indicate a gas leak Always turn off the gas immediately and tighten the connection if you find that a leak exists 5 Always repeat this procedure until no further gas leaks are found to exist before lighting the Grill
26. t pressures which are equal to or less than 1 2 psi 3 5kPa Page 5 Operation Control Functions Propane Tank Valve WARNING Never open the Tank Valve unless the Grill is being prepared for use to prevent the pooling of propane vapor Always open the Valve immediately before lighting the Grill and always close it immediately after cooking has been completed Burner Control Valves On Model JA460 four valves independently control gas flow to each burner as indicated on the front Control Panel On Model JA580 there are five independent control valves for the main burners and a separate control valve for the side burner see Fig 7 The OFF position is indicated by the dot above each knob A full range of flame adjustment is available from High to Low by turning a knob counterclockwise Electronic Ignition System As you push the Igniter Button you will hear a series of clicks as the igniter module generates an ignition spark to the burners The burner should light within four seconds The system is powered by a single AAA battery AA for model JA580 To remove or replace the battery turn the push button knob counter clockwise and carefully pull out the spring and battery Ensure that the positive end of the battery is in the down bottom position before replacing the knob IGNITER MAIN BUTTON BURNERS 4 or 5 Fig 7 Page 6 Operation a
27. tions to prevent bodily injury and to assure that your Grill will operate properly Always allow sufficient time for the Grill to cool fully before handling or cleaning any of its parts Burners NOTE All of the burners should be inspected frequently and cleaned as often as is necessary Main Burner WARNING Always inspect the air shutter screen periodically to confirm that it is clear of food residue spider webs or other insect debris A clogged venturi tube can cause a fire to occur beneath the Grill due to a flashback of gas see Hg 14 NOTE Remove the cooking Grills and the sear plates to inspect the burner at least once per year or more frequently if required Loosen the burner attachment screws from inside to allow the burners to be pulled away from the valves far enough for a ventuti brush or suitable cleaning device to be inserted into the burner venturi to clean away debris see Fig 14 Be careful notto damage the electrode ceramics Reinstall the burners properly over the valves see Fig 19 Use a wire brush or toothpick to clean the ports all around the sides of the burner see Fig 15 It is normal for some surface rust to appear on the burner Severe rusting can enlarge the gas ports however which could cause changes in the Grill s performance Page 17 Shutter Screen Spider Web and Debris Venturi Brush Care amp Maintenance WARNING Aclo
28. tisserie Support N Insert the ends of the Rotisserie Support into the slots of the right cooking grate so that the edge of the supportis approximently 1 from the right casting and the top groove is in line with the rotisserie spit hole in the left casting see Fig 11 3 Engage the Motor Bracket into the Bracket guide on the inside edge of the left shelf 4 Engage the Rotisserie Motor in the Motor Bracket see Fig 11 Rotisserie Bracket 5 Assemble the spit and meat forks Adjust the retainer bushing to keep the spit in place see Fig 11 Tighten the thumbscrews with small pliers Always use the counterweight to balance the spit when cooking large or irregular food items The Rotisserie Motor is rated to turn a maximum load of 12 lbs WARNINGS Never use the Rotisserie Motor in the rain and never use it if it has become wet Always use a grounded three prong outlet and a three prong extension cord to energize the Rotisserie Motor Never alter or remove the grounding prong on the Rotisserie Power Cord as an electric shock hazard would then result Never permit an electrical supply cord or a gas supply line to contact any heated surface of this Grill Page 9 Operation Lighting the Side Burner Optional to Model JA460 WARNING Never stand with your head directly over the Grill when preparing to light the side burner to prevent possible bodily injury 1 Turn the side burner c
29. to prevent possible burns Always use insulated pot holders when handling containers of hot food Always wear an insulated protective mitt when adding a smoking agent to a Smoker Box Never store or use gasoline or other flammable or volatile substances in the vicinity of this Grill or in the vicinity of any other heat generating appliance E ELECTRICAL SAFETY Always confirm that this Grill has been grounded in accordance with local Codes or in the absence of local Codes with the National Electrical Code ANSI NFPA No 70 or the Canadian Electrical Code CSA C22 1 when an external electrical source is being utilized for the Rotisserie Motor Always use a grounded three prong outlet and a three prong extension cord to energize the Rotisserie Motor Never alter or remove the grounding prong on the Rotisserie Power Cord as an electric shock hazard would then result Never permit an electrical supply cord to contact any heated surface of this Grill Page v Table of Contents Safety Important Warnings ss aueh on ate dita eie ht ha ras i v Clearance Requirements c sssssssssssssessssesssssssseessesnesseseeseess ii Table of Cont nis cauce oi oso reni n n 1 Fiels aa sa G O AT 2 SAIET cat ceed iR RE ECE EON io ERR Bd 3 Gas Hookup Hooking Up to the Gas Supply sse 4 LP Gas Supply CODB CBOG st bucal enne tos 4 Natural Gas Supply CODBOCIOTE seed rdi rb e 5 Test for Use Shy S eon dentis da enters oeeeonts
30. uf 5 Operation Control Functions sseeeeeeeeentneeennnennn 6 Lighting the Main BUPISESS eee en d rs ied epe edd 7 Turning the Burners Of uiscscooogdieue piopoes DIR ra GP RR ROES 8 Hare ove econ Drama ROM GER RR DN aq Dn 8 Match Lighting the Main Burner seen 8 Rotss rie UII s scanneren BREED iu st Mv DR dC 9 Lighting the Side Burner Custos ce tri n RR Cond nde 10 Shutting the Side Burner OM as ordeo puppe poA PG A caus 10 Cooking Methods Of COOLE coa sconto tdt aennbaroved ao t edu 11 Preparing Food for the Grill usps t ooi Dd etol 12 Carling DS quce cobi aso REA COR deett 13 Cooking Time Carpe erii esg erudire ptr ro m pote 14 Care amp BUETIG TS cooperta rm tret eve E 17 Maintenance Side Burner sess soo iEn ren Rd REPRE eh Dg eR 18 COON DENS sce certo fie Deu v e nerds eet 18 Drip TAY PEPPER E NETT NUR 19 Stainless Steel Panels eene 19 Porcelain Enamel Castings soot ah et uan tt 19 Burner A USHONL oos cotes hp RODA Odo EO EUR UR Qs 20 Trouble Shooting Guide see 21 Page 1 Safety Fuels WARNING Never use Natural Gas in a Grill that has been configured to burn Propane Gas and never use Propane Gas in a Grill that has been configured to use Natural Gas to avoid possible bodily injury Always consult the Rating Label on the back of your Grill to confirm which fuel must be used with the Grill WARNING Use only the pressure regulator and and typ
31. ust be used with the Grill Never attempt to operate the Grill with natural gas if it has been configured to use propane gas to prevent possible bodily injury Always employ a qualified service agency to install all necessary gas supply plumbing for safety reasons and to assure compliance with all applicable Codes Page iv Safety Always promptly shut off the gas supply and immediately extinguish all flames if you smell gas Always seek assistance from your gas supplier or local Fire Department if the gas smell persists because of the danger of fire or explosion Always confirm that there are no gas leaks before lighting this Grill Apply a 50 50 solution of liquid soap and water to the gas supply line connectors with a brush or spray bottle and watch for bubbles Never use a match or open flame to test for gas leaks Always visually inspect the gas supply line for fraying cracking or rodent damage before each use of this Grill and if necessary install a replacement before lighting this Grill Never permit a gas supply line to contact any heated surface of this Grill D PREVENTION OF BURNS Always keep children and pets under close supervision when using this Grill and never permit them to come near the Grill while it is in use as the exterior surfaces will be very hot Always wear insulated protective mitts when working at the Grill or when attempting to close a gas supply valve after cooking has been completed
32. ver store or use gasoline or other flammable or volatile substances in the vicinity of this Grill or in the vacinity of any other heat generating appliance because of the danger of starting a fire Always confirm that the installation of this Grill conforms with the requirements of all local Codes or in the absence of any applicable local Codes with either the National Fuel Gas Code ANSI Z223 1 CAN CGA B149 1 National Gas Installation Code or CAN CGA B149 2 Propane Installation Code Page iii Warnings B SAFE USE OF LP PROPANE GAS DANGER e Never install a propane cylinder that is more than 80 full as the contents may lack adequate room for expansion when exposed to heat Propane vapor may then be vented through the pressure release valve which could accumulate in a pool and later result in a fire or explosion Always instruct your certified propane fuel supplier to confirm by weight that your cylinder is not more than 80 96 full An empty cylinder will weigh about 18 lbs while a properly filled cylinder should weigh no more than 38 lbs e Never store a spare Propane Cylinder in the cylinder compartment of this Grill Exposing a discon nected cylinder to heat could result in the venting of propane vapor through the pressure release valve and the pooled vapor could result in a violent fire No hazard is posed by the connected cylinder if it is not overfilled however as it tends to refrigerate itself while it is being use
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