iRobot 500 Series Vacuum Cleaner User Manual
Contents
1. REAR VIEW TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 16 SECTION 2 INSTALLATION amp OPERATION INSTRUCTIONS SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS VISUAL INSPECTION Before installing the unit check the container and machine for damage A damaged container is an indi cator that there may be some damage to the machine If there is damage to both the container and machine do not throw away the container The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new undam aged condition However rough handling by carriers or others result in there being damage to the unit while in transit If such a situation occurs do not return the unit to Jackson instead contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report You must contact the carrier within 48 hours of receiving the machine Also contact the dealer through which you purchased the unit UNPACKING THE DISHMACHINE Once the machine has been removed from the container ensure that there are no miss ing parts from the machine This may not be obvious at first If it is discovered that an item is missing contact Jackson imme diately to have the missing item shipped to you LEVEL THE DISHMACHINE The dishmachine is designe2. lt A gt PLAN VIEW 6 2 25 gt po 21 87 gt 203 4 t L LT LT b a Load amp unload tables to have identical flange detail cy uud 27 3 4 TS TSC 44 DIMENSIONS TS TSC 66 DIMENSIONS A 60 A E 82 52 74 44 E 66 TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 11 TS SECTION 1 SPECIFICATION INFORMATION SIDE LOADER LEFT TO RIGHT DIMENSIONS NOTE ALL DIMENSIONS ARE TYPICAL 1 2 DISHTABLE MINIMUM USE SILICONE BETWEEN TABLE AND LIP OF SIDE WALL OF SIDE LOADER TO LOADER PREVENT LEAK AGE 1 2 _ 41 25 5 MINIMUM DISHWASHER 5 SECTION A A y lt 12 1 2 DISHMACHINE VENT CONNECTION m OPENING T T CONVEYOR z 4 gt lt 2 O gt 30 DISHMACHINE SPLASH SHIELD Fe ZI gt Q O 2 53 8 54 gu Mu 2 22 52 NES E 79 5 ae AZ AE UE X Tm e 2 14 1 2 gt 1 1 2 DRAIN CONNECTED 1 SIS TO DISHMACHINE DRAIN lt 29 gt LINE 8 or 15 depending on the width of the side loader TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 12 TS SECTION 1 SPECIFICATION INFORMATION SIDE LOAD
3. n 5 2 CER I 4 u at T a a Em EN my 8 Liu Mic A TS Series Conveyors Technical Manual 7610 002 98 29 co gt LO 1 L Y Pe 5 TIVM Issued 02 15 2006 Revised N A 7 10 L Ep 29 58 4 Po Add 3 to overall width to take into account the conduit on the back of the machine SECTION 1 SPECIFICATION INFORMATION TS 66 TSC 66 LEFT TO RIGHT DIMENSIONS CONTINUED LEGEND FOR TS 66 TSC 66 LEFT TO RIGHT DIMENSIONS A Incoming electrical connection point approximately 61 1 4 above the finished floor Refer to machine data plate for elec trical requirements B 1 2 IPS incoming water connection approximately 61 1 4 above the finished floor Electric heat models only C 1 2 IPS prewash incoming water connection approximately 61 1 4 above the finished floor Electric heat models only D 1 1 2 IPS drain point connection If grease trap is required by code size for 30 gallons per minute flowrate NOTES CONCERNING THE TS 66 TSC 66 DIMENSIONS 1 All dimensions are 1 2 in the vertical due to adjustment of the bullet feet 2 Aminimum of 4 spacing is required between the unit and the walls on all sides 3 The maximum recommended distance between the unit and any external
4. 1 2 IPS prewash incoming water connection approximately 61 1 4 above the finished floor Electric heat models only D 1 1 2 IPS drain point connection If grease trap is required by code size for 30 gallons per minute flowrate NOTES CONCERNING THE TS 66 TSC 66 DIMENSIONS 1 All dimensions are 1 2 in the vertical due to adjustment of the bullet feet 2 Aminimum of 4 spacing is required between the unit and the walls on all sides 3 The maximum recommended distance between the unit and any external booster heater electric steam or gas is 20 feet 4 Booster heaters have seperate electrical requirements from the machines 5 Machine width as dimensioned does not include an approximate 3 for the conduit that is attached to the back of the machine 11 1 2 AUXILLARY RINSE TANK Typical dimension of the auxillary rinse tank found on the gas heated models TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 10 TS SECTION 1 SPECIFICATION INFORMATION DISHTABLE DIMENSIONS gt 8 lt TABLE TABLE 121 2 OPENING 21 lt gt 10 1 2 lt lt 25 gt 4 1 2 4 wide x 16 long vent connection in splash shields gt lt 4 Shipped with cover plate If required a vent collar 8 damper is available at extra charge when ordered Typical both ends
5. There are many things that operators can do to prevent catastrophic damage to the dishmachine One of the major causes of component failure has to do with prescrapping procedures A dishmachine is not a garbage disposal any large pieces of mate rial that are put into the machine shall remain in the machine until they are either broken up after spreading out on your ware or physically removed Strainers are installed to help catch debris but they do no good if they are clogged Have operators reg ularly inspect the pan strainers to ensure 1 that they are free of soil and debris and 2 they are laying flat in the tub When cleaning out strainers do NOT beat them on waste cans The strainers are made of metal and can be forgiving but once severe damage is done it is next to impossible for the strainer to work in the way it was designed to Wipe out strainers with a rag and rinse under a faucet if necessary For stubborn debris a toothpick should be able to dislodge any obstructions from the perforations Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub You may wish to also refer to the page entitled Detergent Control in order to learn more about how your water hardness will effect the performance of your machine Hard water makes dishmachines work harder and decreases efficiency Again it is important to remind operators that trying to perform corrective maintenance on the dish
6. 11 Added the rinse fill motor assembly Added wash rinse and psi decals Changed the pre wash door weldments Added service procedures Corrected side loader dimensions 7898 Added 09905 003 32 20 fan load decal Removed alternate limit switches Changed to centered layout Added warranty and repair centers listing pages Removed ser vice procedures NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL Jackson TS 44GP TS Traditional Series of rack conveyors TSC Traditional Series water conserver of rack conveyors 44 44 wide machine 66 66 wide machine No suffix Electrically heated hot water sanitizing machine GP Gas heated hot water sanitizing machine Model Jackson MSC LLC provides technical support for all of the dishmachines detailed in this manual We Serial No strongly recommend that you refer to this manual before making a call to our technical support staff Installation Date Please have this manual with you when you call so that our staff can refer you if necessary to the prop Service Rep Name er page Technical support is available from 8 00 a m to 5 00 p m EST Monday through Friday Phone No Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Please remember that technical support is available for service personnel only TABLE OF CONTENTS SECTION DESCRIPTION PAGE SPECIFICATION INFORMAT
7. along with good training in the operation of the machine can go a long way in ensuring your dishmachine operates as effi ciently as possible Certain dishmachine models require that chemicals be provided for proper operation and sanitization Some models even require the installation of third party chemical feeders to introduce those chemicals to the machine Jackson does not recom mend or endorse any brand name of chemicals or chemical dispensing equipment Contact your local chemical distributor for questions concerning these subjects Some dishmachines come equipped with integral solid detergent dispensers These dispensers are designed to accommodate detergents in a certain sized container If you have such a unit remember to explain this to your chemical distributor upon first contacting them As explained before water temperature is an important factor in ensuring that your dishmachine functions properly The data plate located on each unit details what the minimum temperatures must be for either the incoming water supply the wash tank and the rinse tank depending on what model of dishmachine you have installed These temperatures may also be followed by temperatures that Jackson recommends to ensure the highest performance from you dishmachine However if the minimum requirements are not met the chances are your dishes will not be clean or sanitized Remember a dish can look clean but it may not be sanitized Instruct your dishmachine op
8. booster heater electric steam or gas is 20 feet 4 Booster heaters have seperate electrical requirements from the machines 5 Machine width as dimensioned does not include an approximate 3 for the conduit that is attached to the back of the machine 11 1 2 AUXILLARY RINSE TANK Typical dimension of the auxillary rinse tank found on the gas heated models TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 8 82 SECTION 1 SPECIFICATION INFORMATION TS 66 TSC 66 RIGHT TO LEFT DIMENSIONS O TIVM 1 N 22 Y i A i5 y hi y e gt 03 iis Ly li N CN o 1 A 5 FR 1 m O git Qo Y ig T n Eo o C Ri eo ox i i Y E ive E co TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 9 Add 3 to overall width to take into account the con duit on the back of the machine SECTION 1 SPECIFICATION INFORMATION TS 66 TSC 66 RIGHT TO LEFT DIMENSIONS LEGEND FOR TS 66 TSC 66 RIGHT TO LEFT DIMENSIONS A Incoming electrical connection point approximately 61 1 4 above the finished floor Refer to machine data plate for elec trical requirements B 1 2 IPS incoming water connection approximately 61 1 4 above the finished floor Electric heat models only C
9. filled before operating the wash pump to prevent damage to the component Once the wash tub is filled the unit is ready for operation Machines equipped with prewash sections should not be run without water in those sections This can cause damage to components WARE PREPARATION Proper preparation of ware will help ensure good results and less re washes If not done properly ware may not come out clean and the efficiency of the dishmachine will be reduced It is important to remember that a dishmachine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware Scraps should be removed from ware prior to being loaded into a rack Pre rinsing and pre soaking are good ideas especially for silverware and casserole dishes Place cups and glasses upside down in racks so that they do not hold water during the cycle The dishmachine is meant not only to clean but to sanitize as well to destroy all of the bacteria hat could be harmful to human beings In order to do this ware must be properly prepared prior to being placed in the machine DAILY MACHINE PREPARATION Refer to the section entitled PREPARATION at the top of this page and follow the instruc tions there Afterwards check that all of the chemical levels are correct and or that there is plenty of detergent available for the expected workload WASHING A RACK OF WARE To wash a rack simply slide a rack of
10. tional or maintenance problems As designed the drive mechanism is powered by the conveyor drive motor on the dishma chine An extension on the pawl bar provides the drive to push the racks into the unit PREPARATION Before proceeding with the start up of the unit verify that the Side Loader strainer installed WARE PREPARATION Proper preparation of ware will help ensure good results and less re washes If not done properly ware may not come out clean and the efficiency of the dishmachine will be reduced It is important to remember that a dishmachine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware Scraps should be removed from ware prior to being loaded into a rack Pre rinsing and pre soaking are good ideas especially for silverware and casserole dishes Place cups and glasses upside down in racks so that they do not hold water during the cycle The dishmachine is meant not only to clean but to sanitize as well to destroy all of the bacteria that could be harmful to human beings In order to do this ware must be properly prepared prior to being placed in the machine WASHING A RACK OF WARE Once a rack is fully loaded it should be positioned against the front of the dish table The rack should then be moved into the Side Loader until it activates the actuator switch Once the the machine is started it should pull the rack through the machi
11. to low water level Verify that the drains are shut and that the water level is correct Problem Spotting of silverware glasses and dishes 1 Incorrect final rinse temperature Verify that the rinse water temperature matches that which 15 listed on the machine data plate 2 Clogged wash and or rinse nozzles and arms Remove the arms and verify that they and their nozzles are from debris 3 Excessively hard water Install a water softener to reduce hardness 4 Loss of water pressure due to clogged obstructed wash pump Turn the power off to the machine at the source Drain the wash tank of water and verify that the pump intake is free from debris 5 Improper scrapping procedures Review the paragraph entitled Ware Preparation in Operating Instructions 6 incorrect detergent chemcial concentrations Verify that the detergent chemical concentrations are correct for the associat ed water volume TORQUE SETTINGS When replacing components either in the control box or the heater box area the manufacturer has suggestions on how much to torque the screws and nuts used in securing items to the machine Refer to the table below for the torque specifictions ITEMS TORQUE SPEC Relays 16 In Ibs Heater Contactor 35 In lbs Heater Nuts 16 In lbs Terminal Block 50 In lbs TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 31
12. you have read the sec j tion entitled PLUMBING THE DISHMACHINE above before proceed S T ing Install the water supply line 1 2 pipe size minimum to the dish AAT machine line strainer using copper pipe It is recommended that a water shut off valve be installed in the water line between the main supply and the machine to allow access for service The water supply line is to be capable of 25 PSI flow pressure at the recommended temperature ncoming Plumbing Connection indicated on the data plate In areas where the water pressure fluctuates or is greater than the recommended pressure it is suggested that a water pres sure regulator be installed The models covered in this manual do come with water pressure regulators as standard equipment Please notify Jackson immediately if this component is not present on your machine Do not confuse static pressure with flow pressure Static pressure is the line pressure in a no flow condition all valves and services are closed Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle It is also recommended that a shock absorber not supplied be installed in the incoming water line This prevents line hammer hydraulic shock induced by the solenoid valve as it operates from causing damage to the equipment PLUMBING CHECK Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed Che
13. 1 SPECIFICATION INFORMATION ELECTRICAL REQUIREMENTS NOTE Typical Electrical Circuit is based upon 1 125 of the full amperage load of the machine and 2 typical fixed trip circuit breaker sizes as listed in the NEC 2002 Edition Local codes may require more stringent protection than what is displayed here Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes These numbers are provided in this manual simply for reference and may change without notice at any given time TS 44 TSC 44 RINSE TYPICAL HEATER TOTAL ELECTRICAL VOLTS PH HZ RATING AMPS CIRCUIT 208 1 60 N A 83 Amps 110 Amp 230 1 60 N A 76 Amps 100 Amp 208 3 60 N A 49 Amps 70 Amp 230 3 60 N A 45 Amps 60 Amp 460 3 60 N A 23 Amps 30 Amp 600 3 60 N A 19 Amps 25 Amp TS 44GP TSC 44GP RINSE TYPICAL HEATER TOTAL ELECTRICAL VOLTS PH HZ RATING AMPS CIRCUIT 208 1 60 N A 12 Amps 15 Amp 230 1 60 N A 12 Amps 15 Amp 208 3 60 N A 8 Amps 15 Amp 230 3 60 N A 8 Amps 15 Amp 460 3 60 N A 5 Amps 15 Amp TS 66 TSC 66 RINSE TYPICAL HEATER TOTAL ELECTRICAL VOLTS PH HZ RATING AMPS CIRCUIT 208 1 60 N A 89 Amps 125 Amp 230 1 60 N A 82 Amps 110 Amp 208 3 60 N A 52 Amps 70 Amp 230 3 60 N A 48 Amps 60 Amp 460 3 60 N A 24 Amps 30 Amp 600 3 60 N A 22 Amps 30 Amp TS 66GP TSC 66GP RINSE TYPICAL HEATER TOTAL ELECTRICAL VOLTS PH HZ RATING AMPS CIRCUIT 208 1 60 N A 18 Amps 25 Amp 230 1 60 N A 18 Am
14. A E no d IS TRADITIONAL SERIES RACK CONVEYOR DISHMACHINE TECHNICAL MANUAL INSTALLATION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITS TS 44 SERIES TSC 44 SERIES TS 44 TSC 44 TS 44GP TSC 44GP TS 66 TSC 66 TS 66GP TSC 66GP Jackson Jackson MSC LLC P O Box 1060 Barbourville KY 40906 606 523 9795 September 29 2007 Fax 606 523 9196 P N 7610 002 98 29 Revision C www jacksonmsc com MANUFACTURERS WARRANTY N ONE YEAR LIMITED PARTS amp LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP UNDER NORMAL USE AND OPERATION FOR A PERIOD OF 1 ONE YEAR FROM THE DATE OF PURCHASE BUT IN NO EVENT TO EXCEED 18 EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY Jackson MSC agrees under this warranty to repair or replace at its discretion any original part which fails under normal use due to faulty material or workmanship during the warranty period providing the equipment has been unaltered and has been properly installed main tained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to the authorized service agency within the warranty period This includes the use of factory specified genuine replacement parts purchased directly from a Jackson authorized parts distributor or service agency Use of generic replacement part
15. CAL FOR BOTH ENDS 10 JE 10 HIGH Os CKSPILASH 4 1 pet SE SCRAP TROUGH 1 Tx al TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 15 Inlet Water Water Gas Outlet Inlet RIGHT SIDE VIEW SECTION 1 SPECIFICATION INFORMATION g TYPICAL ELECTRIC AND GAS BOOSTER DIMENSIONS Electric Booster Dimensions Typical 18 lt 30 1 2 gt d 24 gt 4 A OUTLET 1 34 NPT E Coupling for a Temperature Pressure 20 de ayer MEL aye i 8 Relief Valve 57 mm 83 mm INLET EN 24 REN Electical ti U ectical connection 3j from side or below ENE Nipple SIDE VIEW REAR VIEW 36 gt lt n 20 3 4 A Alternate TPRV Location Electrical Electrical 25 1 8 Water Outlet Gas Water Water 31 1 4 Inlet Outlet Inlet Water Inlet 2 Gas Inlet 4 PM 5 H Y LEFT SIDE VIEW FRONT VIEW Gas Booster Dimensions Typical Alt t IA Flue 4 102 Location Vent Adapter Water Outlet Water Inlet Gas Inlet PW
16. ER RIGHT TO LEFT DIMENSIONS ONINIdO v Oc Jepe0 epis ay JO uo Buipuedep 06 10 Z DISHTABLE 1 2 MINIMUM USE SILICONE WALL OF SIDE NOTE ALL DIMENSIONS ARE TYPICAL BETWEEN TABLE LOADER AND LIP OF SIDE LOADER TO PRE VENT LEAKAGE 1 2 25 4 1 2 Mu m 7C DISHWASHER gt MINIMUM SECTION A A 1 2 TERT uif DISHMACHINE VENT CONNECTION OPENING CONVEYOR I DISHMACHINE 252 SPLASH a SHIELD ES UJ r Y i Bo lt 14 1 27 as 1 1 2 DRAIN CONNECTED TO Le 29 gt 89 DISHMACHINE DRAIN LINE 3 TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 13 SECTION 1 SPECIFICATION INFORMATION SIDE LOADER INSTALLED DIMENSIONS 23 SIDE LOADER DIMENSIONS MODEL DIMENSIONS TS TSC 44 75 5 15 66 97 Left to Right installation shown for reference 30 SIDE LOADER DIMENSIONS MODEL DIMENSIONS TS TSC 44 82 TS TSC 66 104 NOTE ALL DIMENSIONS ARE TYPICAL 10 4 34 23 or 30 depending on lt the width of the side loader lt Refer to chart above gt TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 14 SECTION 1 SPECIFICATION INFORMATION SCRAP TROUGH DIMENSIONS NOTE DIMENSIONS ARE TYPI
17. ES OR GLASSES PER HOUR TS 44 TS 44GP TSC 44 TS 44GP TS 66 TS 66GP TSC 66 TSC 66GP PREWASH TANK CAPACITY GALLONS TS 66 TS 66GP TSC 66 TSC 66GP WASH TANK CAPACITY GALLONS TS 44 TS 44GP TSC 44 TS 44GP TS 66 TS 66GP TSC 66 TSC 66GP WASH PUMP CAPACITY GALLONS PER MINUTE ALL MODELS VENTING REQUIREMENTS CFM 100 CAP INPUT END OUTPUT END TOTAL CONVEYOR SPEED FPM TS 44 TS 44GP TSC 44 TS 44GP TS 66 TS 66GP TSC 66 TSC 66GP GALLONS PER RACK TS 44 TS 44GP TSC 44 TS 44GP TS 66 TS 66GP TSC 66 TSC 66GP 252 119 252 119 17 25 17 25 20 4 20 4 20 4 270 200 600 7 0 3 33 3 33 0 74 0 74 0 55 WATER TEMPERATURES TS 44 TS 44GP WASH MINIMUM RINSE MINIMUM TSC 44 TSC 44GP WASH MINIMUM RINSE MINIMUM TS 66 TS 66GP PREWASH RECOMMENDED WASH MINIMUM RINSE MINIMUM TSC 66 TSC 66GP PREWASH RECOMMENDED WASH MINIMUM RINSE MINIMUM FLOW PRESSURE PSI FLOWRATE GPM TS SERIES FLOWRATE GPM TSC SERIES GAS SPECIFICATIONS 160 F 180 F 160 F 180 F 110 140 F 160 F 180 F 110 140 F 160 F 180 F 20 5 Please refer to your gas booster manufacturer s instructions MOTOR ELECTRICAL CHARACTERISTICS DRIVE MOTOR HP WASH MOTOR HP POWER RINSE MOTOR HP PREWASH MOTOR HP TS 66 TS 66GP TSC 66 TSC 66GP TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 2 SECTION
18. ION Operating Characteristics 2 Electrical Requirements TS 44 TSC 44 3 Electrical Requirements TS 66 TSC 66 3 TS 44 TSC 44 Dimensions 4 TS 66 TSC 66 Dimensions Left to Right 7 TS 66 TSC 66 Dimensions Right to Left 9 Dishtable Dimensions TS 44 TSC 44 amp TS 66 TSC 66 11 Side Loader Left to Right Dimensions 12 Side Loader Right to Left Dimensions 13 Side Loader Installed Dimensions 14 Scrap Trough Dimensions 15 Typical Electric Booster Dimensions 16 INSTALLATION 8 OPERATION INSTRUCTIONS Installation Instructions 18 Deliming Operations 21 Curtain Installation Diagrams 22 Side Loader Installation amp Operation Instructions 23 Dishmachine Operating Instructions 24 Detergent Control 25 Striker Plate Limit Switch Installation Instructions 26 PREVENTATIVE MAINTENANCE 28 IV TROUBLESHOOTING 30 PARTS SECTION TS TSC 44 Control Box Assembly 33 TS TSC 66 Control Box Assembly 36 TS TSC 44 Door Hood Assembly 38 TS TSC 66 Door Hood Assembly 40 Heater Box Assembly 41 Gas Coil Assembly 45 Rinse Booster Tank Assembly 46 Recirculating Pump Assembly 47 Hose Connections 48 Prewash Incoming Plumbing Assembly 49 Incoming Rinse Plumbing Assembly 50 Incoming Rinse Plumbing Assembly Gas Models 52 1 2 Rinse Solenoid Valve 8 1 2 Vacuum Breaker Repair Parts Kits 53 Frame Weldments Dress Panels 54 TS TSC 44 Drain Plumbing Assembly 55 TS TSC 66 Left to Right Drain Plumbing Assembly 56 TS TSC 66 Right to Left Drain Pl
19. beyond 30 days from the date of installation In addition the warranty will only cover the replacement of wear items such as curtains drain balls door guides or gaskets during the first 30 days after installation Also not covered are conditions caused by the use of incorrect non Commercial grade detergents incorrect water temperature or pressure or hard water conditions STOP PARE ARRET CALL 1 888 800 5672 TO REGISTER THIS PRODUCT FAILURE TO DO SO WILL VOID THE WARRANTY LLAME AL 1 888 800 5672 PARA REGISTRAR ESTE PRODUCTO AL NO HACERLO LA GARANTIA SERA ANULADA 5 APPELER 1 888 800 5672 POUR ENREGISTRER CE PRODUIT LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON ENREGISTREE REVISION REVISION EVO APPLICABLE 11 19 2004 7202 Initial release of manual 03 17 2005 7253 7272 Added hose connections curtain installation amp detailed instruction 6999 pages Updated limit switch actuators Added 600V models Added gas exhaust fan hookup schematic updated electric 02 15 2006 exhaust fan schematic Added wash tank thermostat replacement 04 19 2007 kit Replaced rine drain weldment 5700 021 68 28 with 5700 002 09 29 2007 7600 7571 7558 7679 7660 7383 7361 7463 7367 7462 51 12 Added drain plumbing 5700 003 17 34 Added schematic 9905 003 16 50 for dual connection Replaced vacuum breaker 4830 300 07 00 with 4820 003 06 13 Replaced plastic cap 4730 003 12 00 with s s cap 5700 011 67
20. ck for any leaks and repair as required All leaks must be repaired prior to placing the machine in operation GAS CONNECTIONS Some machines covered in this manual are designed to use gas as an outside source of heat for wash tank water The machines come with connections by which an outside source needs to be connected Connect all incoming gas lines in accordance with the gas booster manufacturer s instructions Ensure that all applicable codes and regulations are adhered to TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 18 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS CONTINUED ELECTRICAL POWER CONNECTION Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI NFPA 70 latest edition and or other electrical codes Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit The dishmachine data plate is located on the right side and to the front of the machine Refer to the data plate for machine operating requirements machine voltage total amperage load and serial num ber To install the incoming power lines open the control box Install con duit into the pre punched holes in the back of the control box Route power wires and connect to power block and grounding lug Install the service wires L1 L2 and L3 3 phase only
21. d to operate while being level This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware The unit comes with adjustable bullet feet which can be turned using a pair of channel locks or by hand if the unit can be raised safely Ensure that the unit is level from side to side and from front to back before making any connections Frame with Adjustable Foot PLUMBING THE DISHMACHINE All plumbing connections must comply with all applicable local state and national plumb ing codes The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any component of the dishmachine It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction Any valves that are fouled as a result of foreign matter left in the water line and any expenses resulting from this fouling are not the responsibility of the manufacturer CONNECTING THE DRAIN LINE The drain for the models covered in this manual are gravity discharge drains All piping from the machine to the drain must be a minimum 1 1 2 NPT and shall not be reduced Locking nut There must also be an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have a flow capacity of 30 gallons per minute Adjusting screw WATER SUPPLY CONNECTION Ensure that
22. ed Close doors completely 3 Incoming water solenoid valve damaged faulty Verify that the valve is operating If not replace 4 Tank floats faulty Verify the wiring of the floats Verify that no debris is jamming the floats Replace if necessary Problem Machine fills but fill is weak 1 Low incoming water pressure Verify that incoming water pressure during fill is 20 5 PSI 2 Incoming water solenoid is clogged Verify that debris is not entrapped in valve If so remove debris Problem Low wash tank temperature 1 Low incoming water temperature Verify that the incoming water temperature matches what is indicated on the machine data plate 2 Heater not energizing Verify that the wash tank heater is operating If not replace 3 Low incoming voltage Have an electrician verify that the power coming to the machine is the same as indicated on the data plate Problem Low wash arm pressure poor spray pattern 1 Clogged wash arm nozzles Verify that nozzles are not clogged with debris If so remove debris 2 Clogged wash tank or wash pump strainers Clean out strainers if necessary 3 Worn wash pump impeller Verify status of impeller replace if necessary Problem Low prewash arm pressure poor spray pattern 1 Clogged prewash arm nozzles Verify that nozzles are not clogged with debris If so remove debris 2 Clogged prewash tank or prewash pump strainers Clean out strainers if necessary 3 Worn prewash pump imp
23. eller Verify status of impeller replace if necessary Problem Inadequate rinse 1 Low incoming water pressure Verify that incoming water pressure during fill is 20 5 PSI 2 Incoming water solenoid is clogged Verify that debris is not entrapped in valve If so remove debris Problem Pawl bar does not move 1 Failed or broken overload spring Replace spring if necessary 2 No power to the drive motor failed drive motor Verify power and wiring connections to the motor If necessary replace the motor 3 Pawl bar not properly installed Verify that the pawl bar is installed correctly TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 30 SECTION 4 TROUBLESHOOTING COMMON PROBLEMS Problem Racks go through the machine but results are poor 1 Verify that detergent is being dispensed into the machine at the appropriate quantities for the water volume If not get deter gent to appropriate level and review results of washing ware Clogged strainers scrap basket Clean out strainers and scrap basket and replace Ware not being properly prescrapped Review paragraph entitled Ware Preparation in Operating Instructions Wash or rinse arms missing end plugs or caps Verify and replace as required Low tank heat Inadequate rinse Incorrect voltage coming to the machine Verify that the voltage matches that on the machine data plate Wash pump cavitation due
24. erators to observe the required temperatures and to report when they fall below the minimum allowed A loss of temperature can indicate a much larger problem such as a failed heater or it could also indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed There are several factors to consider when installing your dishmachine to ensure that you get the best possible results from it and that it operates at peak efficiency for many years Discuss your concerns with your local chemical distributor and water treatment specialist before there is a problem TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 25 SECTION 2 INSTALLATION 8 OPERATION INSTRUCTIONS STRIKER PLATE LIMIT SWITCH INSTALLTION INSTRUCTIONS Installation Instructions 1 Wiring The switch is wired common and nor mally open because of the hinge design By interupting the line in series with the door switches the dishmachine ceases to operate Refer to the machine schematic for details on 1 3 RACK WIDTH how to wire the switch INSTALL AT FAR END OF TABLE 2 Parts of the table switch are mounted in the dishtable at the end of the table and under the table See the drawing s for the relationship of the switch to the table 3 Move the limit switch as far down on the two slots as possible and see that the limit switch 15 straight on the base plate This might require adj
25. h motor is operating Connection Points TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 20 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS DELIMING OPERATIONS DELIMING OPERATIONS In order to maintain the dishmachine at its optimum performance level it will be required to remove lime and corrosion deposits on a frequent basis A deliming solution should be available from your detergent supplier Read and follow all instructions on the label of the deliming solution To proceed with the deliming operation fill the dishmachine and add the correct amount of deliming solution as recommended by the deliming solution manufacturer The water capacity of the various tanks of the dishmachine can be verified on the spec ification sheet s of this manual Perform the following operations to delime the dishmachine 1 Turn the NORMAL DELIME switch on the back of the control box to the DELIME position 2 Disconnect or turn off all chemical feeder pumps 3 Close all doors after adding the deliming solution 4 Run the machine for the recommended period of time Delime Switch 5 Turn the unit off and open the doors 6 Wait five minutes then inspect the inside of the machine If the machine is not delimed run another time cycle as per the deliming solution s instructions 7 When clean drain and re fill the machine 8 Run in MANUAL for 10 minutes to remove residual deliming soluti
26. inute flowrate F 1 2 IPS water outlet approximately 6 above the finished floor Gas heat models only 11 1 2 AUXILLARY RINSE TANK Typical dimension of the auxillary rinse tank found on the gas heated models TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 5 SECTION 1 SPECIFICATION INFORMATION TS 44 TSC 44 DIMENSIONS CONTINUED 77 2 22 A Ly 7722727 6 O 7 2722 y A 2 2 2272 7 2 1 O HEIGHT WITH DOOR OPEN 72 NOTES CONCERNING THE TS 44 TSC 44 DIMENSIONS 1 All dimensions are 1 2 in the vertical due to adjustment of the bullet feet BR 2 A minimum of 4 spacing is required between the unit and the walls on all sides 3 The maximum recommended distance between the unit and any external booster heater electric or gas is 20 feet 4 Booster heaters have seperate electrical requirements from the machines 5 Machine width as dimensioned does not include an approximate 3 for the conduit that is attached to the back of the machine 66 aa mi SN A TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 6 HEIGHT WITH THE DOOR OPEN 15 72 82 66 TABLE TO TABLE SECTION 1 SPECIFICATION INFORMATION TS 66 TSC 66 LEFT TO RIGHT DIMENSIONS
27. ithout prior authorization WARRANTY REGISTRATION CARD The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the factory which ever occurs first PRODUCT CHANGES AND UPDATES Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC JACKSON S LIABILITY ON ANY CLAIM OF ANY KIND INCLUDING NEGLIGENCE WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING FOR FITNESS OR MERCHANTABILITY THAT ARE NOT SET FORTH HEREIN OR THAT EXTEND BEYOND THE DURATION HEREOF UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE LIABLE FOR ANY LOSS OR DAMAGE DIRECT OR CONSEQUENTIAL OR FOR THE DAMAGES IN THE NATURE OF PENALTIES ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS ITEMS NOT COVERED This warranty does not cover cleaning or deliming of the unit or any component such as but not limited to wash arms rinse arms or strain ers at anytime Nor does it cover adjustments such as but not limited to timer cams thermostats or doors
28. machine could lead to larg er problems or even cause harm to the operator If a problem is discovered secure the dishmachine using proper shut down procedures as listed in this manual and contact Jackson Some problems however may having nothing to do with the machine itself and no amount of preventative maintanence is going to help Acommon problem has to do with temperatures being too low Verify that the water temperatures coming to your dishmachine match the requirements listed on the machine data plate There can be a variety of reasons why your water tem perature could be too low and you should discuss it with Jackson to determine what can be done By following the operating and cleaning instructions in this manual you should get the most efficient results from your machine As a reminder here are some steps to take to ensure that you are using the dishmachine the way it was designed to work Ensure that the water temperatures match those listed on the machine data plate Ensure that all strainers are in place before operating the machine Ensure that all wash and or rinse arms are secure in the machine before operating Ensure that drains are closed sealed before operating Remove as much soil from dishes by hand as possible before loading into racks Do not overfill racks Ensure that glasses are placed upside down in the rack Ensure that all chemicals being injected to machine have been verified as being at the cor
29. ne and push it out the unload end Once a rack has started through you may put another rack in OPERATIONAL INSPECTION Based upon usage the pan strainer may become clogged with soil and debris as the workday progresses Operators should regularly inspect the pan strainer to ensure it has not become clogged If the strainer does become clogged it will reduce the washing capability of the machine Instruct operators to clean out the pan strainer at regu lar intervals or as required by work load SHUTDOWN AND CLEANING At the end of the workday remove the pan strainer and clean as required Wipe out the inside of the Side Loader and then reinsert the strainer TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 23 SECTION 2 INSTALLATION amp OPERATION INSTRUCTIONS 1 DISHMACHINE OPERATING INSTRUCTIONS PREPARATION Before proceeding with the start up of the unit verify the following 1 Close door s on dishmachine 2 Close the drain valve s POWER UP To energize the unit turn on the power at the service breaker The voltage should have been previously verified as being correct If not the voltage will have to be verified FILLING THE WASH TUB Ensure that the delime switch is in the NORMAL position and place the power switch into the ON position The machine should fill automatically and shut off when the appropriate level is reached just below the pan strainer The wash tub must be completely
30. oad End 200 CFM Unload End 400 CFM The exhaust system must be sized to handle this volume for the dishmachine to operate as it was designed to ELECTRIC HEAT The thermostats for the machines covered in this manual are factory set They should not be adjusted except by an authorized service agent TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 19 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS CONTINUED CHEMICAL FEEDER EQUIPMENT Detergent may be introduced into the unit through the removal of the bulkhead plug in the rear of the tub and replacing it with the third party detergent injection fitting Remove the bulkhead plug in the side of the tub to install the detergent concen tration probe For more information concerning detergent concerns please refer to the page entitled Detergent Control Detergent Connection Point Machine rear view A The 1 8 brass plugs on the incoming plumbing rinse injector may be removed to install aid injection fittings Rear of Control Box Rinse Injector All wires for the chemical injectors should be routed through one of the extra openings in the back of the control box Terminals in the control box marked CVS provide a constant voltage signal whenever the drive motor is operating Terminals in the control box marked DET provide a voltage signal whenever the was
31. on 9 Drain and re fill the machine This equipment is not recommend for use with deionized water or other aggressive fluids Use of deionized water or other aggressive fluids will result in corrosion and failure of materials and components Use of deionized water or other aggressive fluids will void the manufacturer s warranty TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 21 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS CURTAIN INSTALLATION DIAGRAMS Please refer to the chart for placement of the curtains TS SERIES MACHINES 44 5 L L S 19 12 21 19 12 L R 66 S S L L S 19 12 12 19 19 12 L R TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 22 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS SIDE LOADER INSTALLATION amp OPERATION INSTRUCTIONS This accessory assists in the delivery of a full dish rack from the break down scrapping table to the dishmachine It will con vert the direction of travel 90 Since the Side Loader is shipped mounted on the conveyor dishwasher there is no additional installation required for this option As it is operated mechanically by the dishwasher it does not require any plumbing or elec trical connections This Side Loader does not require or add any additional electrical or mechanical devices to the unit which could create opera
32. ps 25 Amp 208 3 60 N A 12 Amps 15 Amp 230 3 60 N A 12 Amps 15 Amp 460 3 60 N A 7 Amps 15 Amp TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 3 SECTION 1 SPECIFICATION INFORMATION TS 44 TSC 44 DIMENSIONS LEFT TO RIGHT MODEL SHOWN ON RIGHT TO LEFT MODELS THE INCOMING WATER CONNECTION IS ON THE OPPOSITE END 21 25 Add 3 to overall width to take into account the conduit on the 4T TABLETO ABE back of the machine 60 D 2 7 w AF gro 61 1 4 mi 5 lt 62 d4 Y TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 4 SECTION 1 SPECIFICATION INFORMATION TS 44 TSC 44 DIMENSIONS CONTINUED LEGEND FOR TS 44 TSC 44 TS 44GP TSC 44GP DIMENSIONS 1 2 IPS incoming water connection approximately 59 1 2 above the finished floor Electric heat models only B 1 2 IPS incoming water connection approximately 59 1 2 above the finished floor Gas heat models only C Incoming electrical connection point approximately 59 1 2 above the finished floor Refer to machine data plate for elec trical requirements D 1 2 IPS incoming water connection approximately 59 1 2 above the finished floor Gas heat models only left to right con figuration E 1 1 2 IPS drain point connection If grease trap is required by code size for 30 gallons per m
33. reassemble with the compo nents previously removed TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 24 SECTION 2 INSTALLATION 8 OPERATION INSTRUCTIONS DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate Using detergent in the proper amount can become in time a source of substantial savings A qualified water treatment spe cialist can tell you what is needed for maximum efficiency from your detergent but you should still know some basics so you ll understand what they are talking about First you must understand that hard water greatly effects the performance of the dishmachine Water hardness is the amount of dissolved calcium and magnesium in the water supply The more dissolved solids in the water the greater the water hard ness Hard water works against detergent thereby causing the amount of detergent required for washing to increase As you use more detergent your costs for operating the dishmachine will increase and the results will decrease The solids in hard water also may build up as a scale on wash and rinse heaters decreasing their ability to heat water Water temperature is important in removing soil and sanitizing dishes If the water cannot get hot enough your results may not be satisfactory This is why Jackson recommends that if you have installed the machine in an area with hard water that
34. rect concentrations Clean out the machine at the end of every workday as per the instructions in the manual 10 Always contact Jackson whenever a serious problem arises 11 Follow all safety procedures whether listed in this manual or put forth by local state or national codes regulations TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 28 SECTION 4 TROUBLESHOOTING SECTION 4 TROUBLESHOOTING M COMMON PROBLEMS vice technician Many of the tests require that the unit have power to it and live electrical components be WARNING Inspection testing and repair of electrical equipment should only be performed by a qualified ser exposed USE EXTREME CAUTION WHEN TESTING THE MACHINE Problem Nothing on dishmachine operates The power switch is ON and the power indicator light is OFF 1 Machine is not wired correctly to incoming power source Have an electrician verify wiring 2 Machine circuit breaker is tripped Reset the circuit breaker If it trips again contact an electrician to verify the machine amp draw 3 Service breaker is tripped Reset the service breaker If it trips again contact an electrician to verify the machine amp draw Problem Machine will not fill The power switch is ON and the power indicator light is ON 1 No water supply to machine Verify that water lines have been connected to the machine 2 Dishmachine doors are not clos
35. s may create a hazard and void war ranty certification The labor to repair or replace such failed part will be paid by Jackson MSC within the continental United States Hawaii and Canada during the warranty period provided a Jackson MSC authorized service agency or those having prior authorization from the factory performs the service Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer Labor coverage is limited to regular hourly rates overtime premiums and emergency service charges will not be paid by Jackson MSC Accessory components not installed by the factory carry a 1 one year parts warranty only Accessory components such as table limit switch es pressure regulators pre rinse units etc that are shipped with the unit and installed at the site are included Labor to repair or replace these components is not covered by Jackson MSC This warranty is void if failure is a direct result from shipping handling fire water accident misuse acts of god attempted repair by unau thorized persons improper installation if serial number has been removed or altered or if unit is used for purpose other than it was origi nally intended TRAVEL LIMITATIONS Jackson MSC limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson MSC will not pay for travel time and mileage that exceeds this or any fees such as those for air or boat travel w
36. soiled ware into the load end of the machine Once the the machine is started it should pull the rack through the machine and push it out the unload end Once a rack has started through you may put another rack in OPERATIONAL INSPECTION Based upon usage the pan strainers may become clogged with soil and debris as the work day progresses Operators should regularly inspect the pan strainers to ensure they have not become clogged If the strainers do they will reduce the washing capability of the machine Instruct operators to clean out the pan strainers at regular intervals or as required by work load NOTE On units equipped with prewash sections operators should also take the time to inspect the prewash section strainers and clean them as required by workload SHUTDOWN AND CLEANING At the end of the workday place the power switch in the OFF position and open the door s Open the drain valves and allow the machine to drain completely Remove the pawl bar assembly clean as required Remove the pan strainers and if equipped the prewash strainers run off sheets and scrap basket strainer Remove the wash and if equipped the prewash arms and verify that the nozzles and arms are free from obstructions Flush the arms with fresh water Remove the pump suction strainers and clean out as required Remove the rinse tray assembly and clean Remove the cur tains and scrub with a mild detergent and warm water Wipe out the inside of the unit and then
37. to the appropriate Y 7 Incoming Power Connection terminals as they are marked on the terminal block Install the Toninal Block grounding wire into the lug provided Tighten the connections It is recommended that DE OX or another similar anti oxidation agent Decal showing L1 L2 amp L3 be used on all power connections 8 phase models only VOLTAGE CHECK Ensure that the power switch is in the OFF position and apply power to the dishmachine Check the incom ing power at the terminal block and ensure it corresponds to the voltage listed on the data plate If not contact a qualified ser vice agency to examine the problem Do not run the dishmachine if the voltage is too high or too low Shut off the service break er and mark it as being for the dishmachine Advise all proper personnel of any problems and of the location of the service breaker Replace the control box cover and tighten down the screws VENTILATION OF DISHMACHINE The dishmachine should be located with provisions for venting into an adequate exhaust hood or ventilation system This is essential to permit efficient removal of the condensation exhaust Ensure that the exhaust System is acceptable in accordance with all applicable codes and standards NOTE Any damage that is caused by steam or moisture due to improper ventilation is NOT covered under the warranty This units covered in this manual have the following exhaust requirements L
38. umbing Assembly 57 TS TSC 66 Right to Left with Side Loader Drain Plumbing Assembly 58 Drain Quench 59 Motor Assemblies 60 Pump Weldments 61 Prewash Arm Manifold Assembly 62 Wash Arm Manifold Assembly 63 Final Rinse Assembly 64 Pawl Bar Roller Bracket Kit 65 VI VII Sa TABLE OF CONTENTS Pawl Bar Assemblies TS TSC 44 Rack Rail Assembly TS TSC 66 Rack Rail Assemblies Drive Assembly Float Switch Components Scrap Basket Assembly Miscellaneous Parts amp Weldments Strainers Curtains Tub Magnets Exhaust Fan Control Option Table Limit Switches Side Loader Section Loader Track Assemblies Pawl Bar Assemblies Pawl Bar Roller Bracket Assemby Vent Cowl Option Rinse Fill Option ELECTRICAL SCHEMATICS TS 44 TSC 44 208 230 Volts 60 Hz 1 Phase 208 230 Volts 60 Hz 3 Phase 460 600 Volts 60 Hz 3 Phase 460 Volts 60 Hz 3 Phase Dual Connection TS 44GP TSC 44 208 230 Volts 60 Hz 1 Phase 208 230 Volts 60 Hz 3 Phase 460 Volts 60 Hz 3 Phase TS 66 TSC 66 208 230 Volts 60 Hz 1 Phase 208 230 Volts 60 Hz 3 Phase 460 Volts 60 Hz 3 Phase TS 66GP TSC 66GP 208 230 Volts 60 Hz 1 Phase 208 230 Volts 60 Hz 3 Phase 460 600 Volts 60 Hz 3 Phase Conveyor Side Loader amp Exhaust Fan Hook Up Schematic TROUBLESHOOTING SECTION 1 SPECIFICATION INFORMATION SECTION 1 SPECIFICATION INFORMATION OPERATING CHARACTERISTICS RACKS PER HOUR TS 44 TS 44GP TSC 44 TS 44GP TS 66 TS 66GP TSC 66 TSC 66GP DISH
39. ustment of the nut on the connector for the limit switch 4 Then adjust the inside and the outside con nector nuts for the connector box so that it lines up even with the limit switch and the base plate 5 Tighten down the nuts for the seal so that they are tight 6 If you have any difficulty you might have to adjust the connectors to the seal screwing in or screwing out until the installation is straight on the table and the limit switch is actuated correctly by the rack TABLE LIMIT SWITCH THROUGH ROD HOLES TABLE SWITCH RODS STRIKE PLATE STRIKE PLATE BOLTS 3 00 MOUNTING BOLTS TABLE BOTTOM 2 00 sp EE VY 00 75 1 875 00 25 1 50 Unless noted all dimensions are in inches TABLE BOTTOM TS Series Conveyors Technical Manual 7610 002 98 29 Issued 02 15 2006 Revised N A 26 SECTION 3 PREVENTATIVE MAINTENANCE SECTION 3 PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator However this does not mean that some items will not wear out in time Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY Performing main tenance on your dishmachine may void your warranty if it is still in effect so if you have a question or concern do not hesitate to contact Jackson
40. you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine Second hard water may have you adding drying agents to your operating cycle to prevent spotting when the real problem is deposited solids on your ware As the water evaporates off of the ware the solids will be left behind to form the spotting and no amount of drying agent will prevent this Again using treated water will undoubtedly reduce the occurrences of this prob lem Third treated water may not be suitable for use in other areas of your operation For instance coffee made with soft water may have an acid or bitter flavor It may only be feasible to install a small treatment unit for the water going into the dishmachine itself Discuss this option with your qualified water treatment specialist Even after the water hardness problems have been solved there still must be proper training of dishmachine operators in how much detergent is to be used per cycle Talk with your water treatment specialist and detergent vendor and come up with a complete training program for operators Using too much detergent has as detrimental effects as using too little The proper amount of detergent must be used for job It is important to remember that certain menu items may require extra detergent by their nature and personnel need to be made aware of this Experience in using the dishmachine under a variety of conditions
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