Invacare 65400 Mobility Aid User Manual
Contents
1. DA AE EENEN SEEE 5 INSTALLATION CODES AND STANDARDS 5 LOCATON m oie sateen ede seen cate encase tea ea 5 Sen eet ne ee er ee ed eee eee rere 5 TINK eO aoaaa 5 MINIMUM CLEARANCE REQUIREMENTS RECOMMENDED FLOOR DRAIN LOCATIONS 6 INSTALLATION PROCEDURE 0 0000 1 4 4 6 Electrical ea RE daeudeutuanydenvancvedivontuae 6 Electrical Specifications E a EOT 6 OPERATION isc AE a E E EEE 8 VENTING eiras E a a a 8 RESERVOIR JACKET WATER LEVEL CHECK rissen aaia aa Ea 8 DAILY OPERATION EEEE 8 8 CONTIROES AND AINDICAT ORS 8 CLEANING srren r aaan a E RE E EE abe 9 2 amp COMPRESSION VALVE CLEANING INSTRUCTIONS 22 9 02 10 STAINLESS STEEL EQUIPMENT CARE AND 99 602 2 28 11 MAINTENANC2. ELECTRIC STATIONARYAND TILTING KETTLES MODEL K20EL K40EL K60EL K20ETL K40ELT K60ELT INSTALLATION amp OPERATION MANUAL MIL 136073 136074 136075 136077 136078 136079 For additional information on Vulcan Hart or to locate an authorized parts and service provider in your area visit our website at www vulcanhart com VULCAN HART 3600 NORTH POINT BLVD DIVISION OF ITW FOOD EQUIPMENT GROUP LLC BALTIMORE MD 21222 WWW VULCANHART COM FORM 35457 10 09 ELECTRIC STATIONARY KETTLES IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL ELECTRICAL EQUIPMENT WHO SHOULD PERFORM THE INITIAL FIELD START UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the INSTALLATION OPERATION and MAINTENANCE instructions thoroughly before installing or servicing this equipment ELECTRIC STATIONARY KETTLES CONTENTS IMPORTANT POR YOUR Ei E 2 INSTALLATION OPERATION AND MAINTENANCE OF K20EL ELT K40EL ELT AND K60EL ELT ELECTRIC KETTLES 4 GENERAL 4 MODEL CHART 4 DATA PLATE LOCATION 42 2 411 244 0 000000000000 4 INSTALLA NON eat nade 5
3. Light Amber When lit indicates the heating element is turned on ELECTRIC STATIONARY KETTLES CLEANING A WARNING The kettle and its parts are hot Use care when operating cleaning or servicing the kettle NOTICE Never spray the exterior of the kettle or control box with water under any condition Failure to comply will void the warranty The kettle interior and exterior should be thoroughly washed after each use when a different food is to be cooked next or when cooking is completed for the day 1 Add water to the kettle for cleaning and to prevent residue from drying and sticking to the inside of the kettle Loosen stuck on food by allowing it to soak at a low temperature setting Never use harsh or corrosive cleaning chemicals Never scrape the inside of the kettle with abrasive cleansers metal tools or steel scouring pads which will scratch the surface spoil the appearance and make it more difficult to thoroughly clean 3 Add mild detergent and scrub the kettle interior with a nylon brush 4 Thoroughly rinse the interior and dry witha soft cloth 5 Rinse the exterior and dry with soft cloth 2 amp 3 COMPRESSION VALVE CLEANING INSTRUCTIONS Daily Before Operation Install draw off valve assembly 1 Apply PetroGel lubricant to valve stem threads O ring rubber plug face and large nut threads 2 Thread the valve stem into bonnettill valve can be pulled
4. hardness is no greater than 2 0 grains per gallon and the pH level is within the range of 7 0 to 8 5 Water which fails to meet these standards should be treated or use ionized distilled water with sodium Equipment failure caused by inadequate water quality is not covered under warranty To fill the reservoir jacket perform the following 1 Set the thermostat and power switch to OFF position 2 Release any pressure by the O ring on the pressure relief valve Then remove the 1 2 plug on the back of the kettle 3 Insert a funnel into the fill valve and add 3 or 4 ounces of water 4 Replace and properly tighten the 1 2 plug 5 Turn on the kettle If the low water light turns on turn off the unit and repeat steps 3 and 4 If low water light is off follow the venting procedure see VENTING to vent air from reservoir TOTAL DISTILLED WATER REQUIREMENTS MODEL K20EL K20ELT 1 25 gallons 4 1 K40EL K40ELT 2 0 gallons 6 5 K60EL K60ELT 2 1 gallons 7 4 e e ELECTRIC STATIONARY KETTLES PROBLEM TROUBLESHOOTING POSSIBLE CAUSES SUGGESTED CORRECTIVE ACTION Unit not Heating ON OFF switch OFF ON OFF switch ON Thermostat not Turn thermostat on No power Check power supply Water level too low Add water Malfunctioning power ON OFF switch Contact Authorized Vulcan Hart Service Provider Malfunctioning thermostat Contact Authorized Vulcan Hart Servi
5. 12 30 percent chromium an invisible passive film covers the steel s surface acting as a shield against corrosion As long as the film is intact and not broken or contaminated the metal is passive and stain less If the passive film of stainless steel has been broken equipment starts to corrode At its end it rusts Enemies of Stainless Steel There are three basic things which can break down stainless steel s passivity layer and allow corrosion to occur 1 Mechanical abrasion 2 Deposits and water 3 Chlorides Mechanical abrasion means those things that will scratch a steel surface Steel pads wire brushes and scrapers are prime examples Water comes out of the faucetin varying degrees of hardness Depending on what part of the country you live in you may have hard or soft water Hard water may leave spots and when ELECTRIC STATIONARY KETTLES heated leave deposits behind that if left to sit will break down the passive layer and rust stainless steel Other deposits from food preparation and service must be properly removed Chlorides are found nearly everywhere They are in water food and table salt One of the worst chloride perpetrators can come from household and industrial cleaners So what does all this mean Don t Despair Here are a few steps that can help prevent stainless steel rust 1 Use the proper tools When cleaning stainless steel products use non abrasive tools Soft cloths and plastic
6. scouring pads will not harm steel s passive layer Stainless steel pads also can be used but the scrubbing motion must be in the direction of the manufacturers polishing marks 2 Clean with the polish lines Some stainless steel comes with visible polishing lines or grain When visible lines are present always scrub ina motion parallel to the lines When the grain cannot be seen play it safe and use a soft cloth or plastic scouring pad 3 Use alkaline alkaline chlorinated or non chloride containing cleaners While many traditional cleaners are loaded with chlorides the industry is providing an ever increasing choice of non chloride cleaners If you are not sure of chloride content in the cleaner used contact your cleaner supplier If your present cleaner contains chlorides ask your supplier if they have an alternative Avoid cleaners containing quaternary salts it also can attack stainless steel and cause pitting and rusting 4 Treat your water Though this is not always practical softening hard water can do much to reduce deposits There are certain filters that can be installed to remove distasteful and corrosive elements To insure proper water treatment call a treatment specialist 2442 ELECTRIC STATIONARY KETTLES 5 Recommended cleaners for specific situations Keep your food equipment clean Use alkaline alkaline chlorinated or non chloride cleaners atrecommended strength Clean freque
7. E patipun eaten eainauthata wth E E E T Ee 13 VENNO 13 FILLING THE RESERVOIR 13 TROUBLESHOOTING E e EAE iaa 14 SERVICE AND PARTS INFORMATION 15 ELECTRIC STATIONARY KETTLES INSTALLATION OPERATION AND MAINTENANCE OF K20EL ELT K40EL ELT AND K60EL ELT ELECTRIC KETTLES SAVE THESE INSTRUCTIONS FOR FUTURE USE GENERAL Vulcan Steam Jacketed Kettles are produced with quality workmanship and material Proper installation usage and maintenance will result in many years of satisfactory performance It is suggested that you thoroughly read this entire manual and carefully follow all of the instructions provided MODEL CHART Model Gallons Quarts Liters K20EL K20ELT 20 80 76 K40EL K40ELT 40 160 152 K60EL K60ELT 60 240 227 Fig 1 Typical Stationary Kettle DATA PLATE LOCATION The data plate stating the model number serial number and the electrical characteristics is located on the back of Control Panel The National Board Data Plate is located on the lower skirt _ Data Plate Location National Board Data Plate Data Plate Location D National Board Data Plate Fig 2 Data Plate Location ELECTRIC STATIONARY KETTLES INSTALLATION
8. UNPACKING This kettle was inspected before leaving the factory The transportation company assumes full responsibility for safe delivery upon acceptance of the shipment Immediately after unpacking check for possible shipping damage If kettle damage is found save the packaging material and contract the carrier within 15 days of delivery INSTALLATION CODES AND STANDARDS In the United States Vulcan kettles must be installed in accordance with State and local codes NFPA Standard NFPA 96 Vapor Removal from Cooking Equipment latest edition available from the National Fire Protection Association Batterymarch Park Quincy MA 02269 National Electrical Code ANSI NFPA No 70 latest edition available from the National Fire Protection Association NFPA Batterymarch Park Quincy MA 02269 In Canada Vulcan kettles must be installed in accordance with 1 Local codes 2 Canadian Electrical Code CSA 22 2 No 3 latest edition available from the Canadian Standards Association 5060 Spectrum Way Mississauga Ontario Canada L4W 5N6 LOCATION Stationary Kettle Position the kettle in its final location Check that there are sufficient clearances for operating and servicing the kettle and proper clearance of the cover when raised The kettle draw off valve should be located near a floor drain Tilting Kettle Position the kettle in its final installed location to provide drainage directly below pour path wi
9. and follow Lockout Tagout procedures 1 Open the control box 2 Using the wiring diagram for reference connect electric supply to terminal block ELECTRICAL SPECIFICATIONS Amperage per Line Minimum MODEL kW PHASE Circuit Ampacity 208 240V 480 208V 240V 480V K20EL ELT 12 1 57 7 75 3 33 3 14 4 45 20 16 1 66 7 85 3 38 5 50 K40EL ELT K60EL ELT 18 3 50 0 43 3 21 7 65 55 30 K40EL ELT K6OEL ELT 24 3 66 6 57 7 28 9 85 75 40 K60EL ELT 33 3 91 6 79 4 39 7 115 100 50 ELECTRIC STATIONARY KETTLES OPERATION A WARNING The kettle and its parts are hot Use care when operating clean ing or servicing the kettle VENTING While the kettle is cold check the vacuum pressure gauge The gauge should be in the vacuum zone measuring between 20 to 30 in Hg 84 to 100kPa If not there is air in the jacket and it must be removed by venting for proper heating Perform the VENTING procedure located in the MAINTENANCE section of this manual RESERVOIR JACKET WATER LEVEL CHECK During use the reservoir water level must be maintained high enough to submerge the heating elements If the low water light is illuminated during use perform the FILLING THE RESERVOIR JACKET procedure located in the MAINTENANCE section of this manual DAILY OPERATION Press the power switch to the ON position 2 Preheat the kettle by pla
10. ce Provider Contactors not connecting heating element to power source Contact Authorized Vulcan Hart Service Provider Unit not heating to desired temperature Thermostat not Turn thermostat Malfunctioning thermostat Contact Authorized Vulcan Hart Service Provider Draw valve is leaking Check and clean any food residue with an extremely fine emery cloth Replace the O ring 144 ELECTRIC STATIONARY KETTLES SERVICE AND PARTS INFORMATION To obtain service and parts information concerning this unit contact the Vulcan Hart Service Agency in your area refer to listing supplied with the steamer or contact the Vulcan Hart Service Department at the address or phone number shown on the front cover of this manual Parts and service are also available at www vulcanhart com 22 45 22 ELECTRIC STATIONARY KETTLES 10 09 16 PRINTEDINU S A
11. cing the thermostat knob at Simmer Boil desired setting and wait until the temperature light cycles off Food products with milk or egg base should be placed into a cold kettle before cooking Avoid sudden contact of these food products to a hot kettle surface because they stick to the surface 3 Pour the food to be cooked into the kettle TILTING KETTLES The low water indicator light red should not be lit when kettle is in upright position during operation This lightindicates that the elements have been automatically shut off by the kettle s safety circuity It is however normal for the low water light red light to come on when the kettle is in a tilited posistion Vacuum Pressure Gauge Thermostat Knob Red Low Water Indicators Power ON OFF Switch Amber Heat On Indicator Fig 4 Kettle Controls CONTROLS AND INDICATORS CONTROL FUNCTION Vacuum Pressure Gauge Indicates the vacuum in inches and pressure PSI inside the kettle jacket Thermostat Knob Regulates kettle temperature from warm to a rolling boil Low Water Indicator Red When lit indicates insufficient water in the kettle jacket and the sensing probe has interrupted power supply to the controls and to the heating element Power ON OFF Switch Controls power to the kettle Power ON Indicator Amber When lit indicates machine on powered Heater
12. e proper tools Do not use steel pads wire brushes or scrapers to clean stainless steel Use non chlorinated cleaners at recommended concentrations Use only chloride free cleaners 5 Soften your water Use filters and softeners whenever possible 6 Wipe off cleaning agent s and standing water as soon as possible Prolonged contact causes eventual problems To learn more about chloride stress corrosion and how to prevent it contact the equipment manufacturer or cleaning materials supplier Developed by Packer Engineering Naperville Ill an independent testing laboratory Provided courtesy of NAFEM 12 ELECTRIC STATIONARY KETTLES MAINTENANCE VENTING The vacuum pressure gauge measuring zone should be between 20 to 30 in Hg 84 to 100kPa If the vacuum pressure is not within this range perform the following 1 With the kettle empty place the power switch to the ON position 2 Set the temperature control to the max heat setting Let the kettle heat until it cycles off 3 Pull the pressure relieve valve D ring to relieve pressure for 10 seconds 4 Turn kettle off and let cool Check for a correct vacuum pressure of 20 to 30 Hg 84 to 100kPa If the reading is not correct repeat steps 1 through 3 Pressure Relief Valve Fig 5 Rear of Kettle FILLING THE RESERVOIR JACKET Before adding water to the reservoir the water supply should be analyzed to ensure that
13. ntly to avoid build up of hard stubborn stains If you boil water in stainless steel equipment remember the single most likely cause of damage is chlorides in the water Heating cleaners that contain chlorides have a similar effect 6 Rinse rinse rinse If chlorinated cleaners are used rinse and wipe equipment and supplies dry immedi ately The sooner you wipe off standing water especially when it contains cleaning agents the better After wiping equipment down allow it to air dry oxygen helps main tain the stainless steel s passivity film 7 Never use hydrochloric acid muriatic acid on stainless steel 8 Regularly restore passivate stainless steel JOB CLEANING AGENT COMMENTS Routine cleaning Soap ammonia detergent Medallion Apply with cloth or sponge Fingerprints amp smears Arcal 20 Lac O Nu Ecoshine Provides barrier film Stubborn stains amp Cameo Talc Zud Rub in direction of polish lines discoloration First Impression Grease amp fatty acids Easy off De Grease It Oven Aid Excellent removal on all blood burnt on foods finishes Grease amp oil Any good commercial detergent Apply with sponge or cloth Restoration Passivation Benefit Super Sheen Review 1 2 Stainless steels rust when passivity film shield breaks down as a result of scrapes scratches deposits and chlorides Stainless steel rust starts with pits and cracks Use th
14. ring and remove it and the bottom washer Pull the valve plug straight up to remove from valve body Wash valve body plug washer and retaining ring with mild soap and water Leave assembly apart to air dry 10 NOTE 1 Care should be taken not to scratch ding or dent the valve plug to prevent valve leakage 2 If multiple kettles are in use care should be taken keep each plug separate and returned to its original valve body Valve Plug Valve Body Bottom Washer Retaining Ring Fig 7 Plug Valve STAINLESS STEEL EQUIPMENT CARE AND CLEANING Contrary to popular belief stainless steels ARE susceptible to rusting Corrosion on metals is everywhere It is recognized quickly on iron and steel as unsightly yellow orange rust Such metals are called active because they actively corrode in a natural environment when their atoms combine with oxygen to form rust Stainless steels are passive metals because they contain other metals like chromium nickel and manganese that stabilize the atoms 400 series stainless steels are called ferritic contain chromium and are magnetic 300 series stainless steels are called austenitic contain chromium and nickel and 200 series stainless also austenitic contains manganese nitrogen and carbon Austenitic types of stainless are not magnetic and generally provide greater resistance to corrosion than ferritic types With
15. th sufficient rear clearance from the wall to allow the kettle to tilt completely without obstruction ELECTRIC STATIONARY KETTLES MINIMUM CLEARANCE REQUIREMENTS AND RECOMMENDED FLOOR DRAIN LOCATIONS No side and back clearance required except for operation and service requirements ea 22 107 MODEL A B MODEL A B K20ELT 23 15 8 K20EL 21 1 33 1 K40ELT 24 8 17 8 K40EL 24 7 36 7 K60ELT 26 8 19 8 K60EL 29 4 41 4 Fig 3 Floor Drain Location INSTALLATION PROCEDURE Level the kettle by making necessary adjustments using the flanged feet Place a spirit level on the rim of the kettle with the cover open Adjust the feet to level the kettle left to right and front to back Mark anchoring hole locations through the flanged feet With hole location marked drill holes to accommodate 5 16 studs Reposition the kettle 5 Bolt the kettle down and apply an NSF approved silicone sealant around the bolt heads and flange making contact with floor surface Wipe off excess sealant immediately ELECTRIC STATIONARY KETTLES ELECTRICAL CONNECTION A WARNING Electrical and ground ing connections must comply with appli cable portions of the National Electric Code and or other local electrical codes A WARNING Disconnect electrical power to the machine
16. through bonnet Insert assembly into valve body Install large nut hand tight Install valve handle lock washer and nut onto the valve stem Turn valve handle clockwise until closed Do not overtighten Daily After Use Remove draw off valve stem assembly for cleaning 1 Turn the valve handle counterclockwise until it stops Pull the valve handle back until it stops Turn large bonnet retaining nut counterclockwise until the valve stem assembly is loose Pull the assembly straight out of the valve body Remove the stem from the bonnet Wash valve body and steam assembly with mild soap and water Leave assembly apart to air dry Disc amp Stem Assembly Valve Handle Body Nut Bonnet Stem O Ring Wing Nut Fig 6 Compression Valve ELECTRIC STATIONARY KETTLES PLUG VALVE CLEAINING INSTRUCTIONS Daily Before Operation Install draw off valve plug 1 Apply PetroGel lubricant to valve tapered face Holding the valve handle slide the plug down into the valve body Install the bottom washer making sure to align the key with the groove in the valve plug Install the retaining ring and hand tighten NOTE Ifthe valve is hard to open the ring has been overtightened Daily After Use Remove draw off valve plug for cleaning 1 Unscrew the retaining
Download Pdf Manuals
Related Search