Husqvarna 966529103 Blower User Manual
Contents
1. H Husqvarna ER Operator and NA Parts Manual Blower Kit 52 Collection System 966529103 2009 HTC All Rights Reserved Beatrice NE Printed in U S A CONTENTS SAFETY RULES unica 4 ASSEMBLY anne ee 6 OPERATION gan 11 TIPS FOR IMPROVED BAGGING 11 GENERAL RECOMMENDATIONS 11 STORAGE critt ri 11 REPAIR PART Sunat add 12 CONGRATULATIONS on the purchase of a new collection system It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact your nearest authorized service center They have competent well trained technicians and the proper tools for service and repairs Please read and retain this manual The instructions will enable you to assemble and maintain your collection system properly Always observe the SAFETY RULES A WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm A WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals know to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling KNOW YOUR BLOWER SYSTEM READ THIS OPERATION MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPER2. Kit TOOLS REQUIRED e Mounting Brackets e Bag of Hardware e The Wrench or ratchet and socket e Wrench or ratchet and socket e Wrench e Drill and s bit e Torque Wrench Upper Chute e Hacksaw e Hammer Bag Dump Indicator Blower Housing NOTE When right hand RH and left hand LH are mentioned in this manual it means when you are seated on the mower in the operator s position A CAUTION BEFORE ASSEMBLING GRASS CATCHER TO MOWER Set parking brake Place motion control levers in NEUTRAL position Turn ignition key OFF and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug and place wire where it cannot come in contact with plug ASSEMBLY 1 DECK ADJUSTMENT 1 Locate the rear adjustment nut on the discharge side of the deck To assure the right tighteness mark the front side of the nut 2 Using the mark as a guide turn the nut clockwise five turns with a 4 wrench 2 BAGGER SUPPORT ASSEMBLY 1 Slide the flanges of the support assembly in the slots in the drawbar Support Assembly 8063 085 2 Pivot the assembly backwards to insert the bottom pin into the drawbar Secure the bottom pin with a hairpin 8063 086 Hairpin C BLOWER ASSEMBLY 1 Remove the discharge chute from the deck Lower deck to the lowest cutting position Remove the right hand discharge side belt cover
3. flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running A Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris buildup Clean oil or fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as shown in the Operator s Manual ASSEMBLY UNPACKING INSTRUCTIONS CONTAINER CONTENTS e Remove all parts and packing materials from e Blower Assembly e Containers carton e Belt Seal Fastening
4. 0 11 12 13 14 15 16 17 18 539 112294 539 108097 522 801301 539 990188 539 990627 539 976952 539 108096 539 976977 539 990717 QTY Dv ES IN EE opor ce Dor a DESCRIPTION FLEX TRIM BLACK PLUG TUBING END PLUG SPACER WASHER 16 SAE FLAT HCS 5 1e 18 x 1 SCREW 10 24 x 5 a HAIR PIN NUT 10 24 CROWNLOCK NUT 16 18 HEX NYLOC NOTE ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED 17 P N 115 317227R1 12 15 09
5. 24 x 625 RD SCREW x s THD FRM RETAINER U TYPE NOTE ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED 13 REPAIR PARTS ITEM PART NO o NOOD POND 522 739202 589 130294 539 108082 575 467601 582 198128 539 108085 539 108088 539 976952 QTY N A mk o mk REPAIR PARTS DESCRIPTION CHUTE UPPER CHUTE MIDDLE INDICATOR BAG DUMP SHIELD BELT SUPPORT TUBE ASSY SPACER SPLIT LATCH CHUTE SCREW 10 24 x 625 MACH ITEM PART NO 9 10 11 12 13 14 15 539 108081 539 108083 539 109552 539 108084 539 108086 539 108089 539 976989 QTY bU E M E cor DESCRIPTION SCREW 10 14 x Ye SPEC SCREW 10 24 x 1 s WASHER 9 16 LOCK WASHER 9 16 x NUT 10 24 ACORN WELD NUT PLATED HAIRPIN NOTE ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED 15 REPAIR PARTS 16 ITEM PART NO Oo o NON RAON gt 582 195373 582 192709 582 176990 582 192550 582 192603 532 400226 582 192786 582 130895 589 110234 QTY sky O D Q ek var sd om REPAIR PARTS DESCRIPTION COVER SCREEN COVER FRAME BAGGER SEAL COVER GASKET COVER CONTAINER SOFT BAG PIN HINGE HANDLE BAGGER COVER SUPPORT HOSE ITEM PART NO 1
6. ATING YOUR BLOWER SYSTEM Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others Save this manual for future reference A WARNING The operation of any mower can result in foreign objects thrown into the eyes which can result in severe eye damage ALWAYS wear safety glasses or eye shields before starting your mower and while mowing Standard safety glasses are recommended or a wide vision safety mask for over spectacles SAFETY RULES A SAFE OPERATION PRACTICES FOR RIDE ON MOWERS A DANGER THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH GENERAL OPERATION Read understand and follow all instructions in the manual and on the machine before starting Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks stones toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of all people and pets before mowing Stop the machine if anyone enters the area e DO NOT operate mower with grass catcher unless the front weights are installed e Keep machi
7. G LATCH HOOD KNOB w STUD PLATE OUTER KEEPER BELT ITEM PART NO 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 DT 58 59 60 61 62 539 108089 539 108120 539 990717 539 108735 539 130313 539 130314 539 200282 539 110321 539 115667 539 125229 539 130315 539 130317 539 976988 539 990055 539 108084 539 910935 539 990118 539 990122 539 109552 539 110323 539 990316 539 990208 539 990645 539 990643 539 990659 539 108461 539 990209 539 976949 539 976952 539 990302 539 104763 QTY sk ee c aM IE NEN RID E MEE EA ERE EE KEN ee DM x KS DESCRIPTION WELD NUT PLATED NUT 14 20 HEX NYLOC NUT 5 18 HEX NYLOC NUT 14 20 HEX FLANGE NUT 16 18 TEE NUT 14 20 TEE NUT 98 16 HEX JAM NYLOC BOLT HEX s 24 x 1 GR 8 KEY 3 16 x Ve KEY 9 16 x 1 HCS 5 1e 18 x Vo PIN HAIRPIN COTTER WASHER Y FLAT SAE WASHER 9 16 x x 16 GA WASHER WASHER 9 8 SPLT LOCK WASHER s SAE FLT WASHER 9 16 LOCK WASHER HARDENED RHSNB 9 16 18 x RHSNB 9 16 18 x 1 RHSNB 3 e 16 x 1 HCS Vi 20 x 7 8 HCS 98 16 x 1 HCS 4 20 x Yo HCS 5 1e 18 x 1 HCS 3 e 16 x 1 SCREW 10
8. ING Follow the mower operation instructions in the mower operator s manual When operating your grass catcher on a lawn where grass and leaf bagging equipment has not been used you are picking up thatch and debris that has accumulated for long periods of time The amount collected and the total time of operation may be greater than you will experience with regular use of your grass catcher e Always run throttle at full speed when bagging e Select a speed low enough to give good mower cutting performance good quality cut and good bagging performance NOTE It may be necessary to overlap width of cut to suit your conditions e f grass is extremely tall it should be mowed twice The first time relatively high the second time to desired height e Use left hand side of mower for trimming e Plastic trash bags 3 0 mil 30 gallon can be inserted inside grass catcher containers for ease of debris disposal To remove the plastic trash bags when full a Disengage blades shift into neutral engage the parking brake and stop the engine Unlatch and raise cover Remove one container at a time by grasping container handles and pulling toward the rear off of the tube rails d With the container resting on the ground close and secure the top of the plastic lawn bag e Tip the container on its side and slide the filled bag from the container f Install a new plastic lawn bag with the edges of the bag draped over up
9. bove are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury back up the slope or if you feel uneasy on it do not mow it DO e Mow up and down slopes 10 Max not across e Remove obstacles such as rocks tree limbs etc e Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles e Use slow speed Choose a low speed so that you will not have to stop while on the slope e Use extra care with grass catchers or other attachments These can change the stability of the machine e Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction e Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope A WARNING DO NOT tow any trailers etc with this mower They may jackknife or over turn causing damage to the mower and possibly serious injury to the operator SAFETY RULES A SAFE OPERATION PRACTICES FOR RIDE ON MOWERS A DO NOT e Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop off ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in e Do n
10. from the deck 4 Position blower over the discharge tabs on the deck and set blower onto the deck 5 Be sure the blower is sitting flush against the outside of the deck i T Contact Area 8063 072 6 Install the front mount bracket to the deck with the pin and hairpin cotter supplied with the kit Outer Pulley Cover 8063 073 ASSEMBLY a i DRIVE BELT 1 Make sure the tension release lever is forward disengaged 2 Place the belt over the pulley on the deck Refer to illustration for proper routing 3 Move the tension release arm to the rear and engage in the latch Tension Outer Pulley Release Arm 8063 074 Twist in Belt Idler Pulleys Rear of Deck Ben m BELT COVERS 1 Place the deck belt shield on the deck over the drive pulley and secure with hardware removed from steel belt shield Place retainer on the outer pulley cover 3 Align the tab end of the belt cover into the slot on the deck belt shield and the other end over the end of the outer pulley cover 4 Secure with knob Belt Cover Tab Retainer Deck Belt Shield 7 li 8063 079 Outer Pulley Cover Be CHUTE SUPPORT 1 Position upper chute support against bagger inlet flush at outer edges See Illustration 2 Using support as a template drill two s holes into bagger hood Upper Chute Support E gt Bagger Inlet 3 Secure up
11. iners after each use and before storing Failure to do so may result in spontaneous combustion which could develop into a fire 11 REPAIR PARTS ITEM PART NO N N D NNNDNNDN 2 2 a a ann tOO DN DOAK WOH FOG ANDAR WH HO LO OD NOOD POND 539 130344 539 101977 539 130309 539 130295 539 130316 539 130293 539 130292 589 132122 589 132124 539 130849 539 105785 939 106741 939 131085 939 131087 939 130323 939 130824 939 919078 939 130335 939 130836 939 130337 539 1303368 939 130339 939 130340 539 113683 539 130296 539 130301 539 108088 539 104411 539 130341 539 130346 575 621701 QTY A A 23 ND ND AA AA AA AA AA AA ND AA AA AA ol oL Ad oL Ad oll mk REPAIR PARTS DESCRIPTION HOUSING w DECALS TRACTION SPRING COVER BELT HUB BEARING SHAFT IMPELLER COVER BELT IMPELLER PLATE BACKING PLATE BACKING DECAL BELT ROUTING DECAL WARNING DECAL SEVERING KEEPER BELT OUTER KEEPER BELT REAR SPACER PULLEY PULLEY IDLER MOUNT IDLER UPPER MOUNT IDLER LOWER ARM IDLER ARM TENSION BRACKET MOUNT FRONT BRACKET MOUNT REAR V IDLER BEARING BUSHIN
12. iners on support frame overlapping containers at center tube Note One container should always overlap the other container at the center tube Close cover and lock latch handle over support tubes 8063 093 1 2 ED INSTALLATION Rotate the chute so the opening is facing downwards toward the container bags 10 8063 091 A CAUTION BEFORE PERFORMING MAINTENANCE SERVICE OR ADJUSTMENTS Set parking brake Place motion control levers in NEUTRAL position Place clutch control in DISENGAGED position Turn ignition key to OFF position Make sure blades and all moving parts have completely stopped Disconnect spark plug wire s from spark plug s and place wire where it cannot come in contact with plug A CAUTION DO NOT operate mower with grass catcher partially installed Disengage blades and stop engine before leaving mower seat to empty containers unclogging chutes etc Close cover before starting Disengage mower blades when crossing driveways or gravel surfaces and other areas where thrown objects could be a hazard DO NOT attempt to vacuum cans or other potentially hazardous projectiles A CAUTION Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary OPERATION TIPS FOR IMPROVED BAGG
13. ne free of grass leaves or other debris buildup which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot e Never carry passengers or children even with blades off e Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Be aware of the mower discharge direction and do not direct it towards anyone Do not operate the mower without either the entire grass catcher or the guard in place Slow down before turning Never leave the machine unattended when the engine is running Always turn off the blades set the parking brake stop the engine and remove the key before leaving the machine Turn off blades when not mowing Stop engine before removing grass catcher or unclogging chute Mow only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch out for traffic when operating near or crossing roadways Use extra care when loading and unloading the machine onto a trailer or truck Data indicates that operators age 60 years and a
14. ot mow on wet grass Reduced traction could cause sliding e Do not try to stabilize the machine by putting your foot on the ground CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often at tracted to the machine and the mowing activity Never assume that children will remain where you last saw them e NEVER allow children to operate the machine e Keep children out of the mowing area and under the watchful care of another responsible adult e Be alert and turn off the machine if children enter the area e Before and when backing look behind and down for small children e Never carry children They may fall off and be seriously injured or interfere with safe machine operation e Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision A CAUTION In order to prevent accidental starting when setting up transporting adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug SERVICE The operation of any mower can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your mower or performing any adjustments or repairs We recommend a wide vision safety mask over spectacles or standard safety glasses Use extra care in handling gasoline and other fuels They are
15. per chute support to hood with hex bolts washers and nyloc nuts Use the illustration for hardware orientation 4 Slide the flex trim over the support and bagger edge 8063 048 Flex Trim Support ASSEMBLY Joe COVER ASSEMBLY NOTE Assistance from another person may ease mounting the cover assembly to mower 1 Lift and rotate cover to align the cover brackets with support assembly tubes 2 Slide the cover down over the support tubes until secure 8063 089 gos MIDDLE CHUTE Using the hacksaw trim along the dashed line Trim Line 8063 095 O NSTALING CHUTES 1 Place middle chute over the top end of the blower assembly Stretch the chute latch on the blower assembly up and onto the acorn nut on the middle chute 2 Slide the upper chute discharge end into the hood inlet and fit the lower end over middle chute Secure as in Step 1 Middle Chute Chute Latch D ZS 07 2 8063 082 1 p SPACER PLUGS Remove plastic end caps from the center two bag support arms Fully insert spacer plugs into the ends of the support tubes It may be necessary to tap the spacers into place with a hammer or mallet Replace the plastic end cap back over the spacer The addi tional extension will hold the hood more securely when latched Remove center 8063 049 end caps Insert spacers and replace caps ASSEMBLY 1 1 CONTAINER INSTALLATION 1 Install conta
16. per lip of the container g Repeat for other container h Reinstall containers making sure right container overlaps left container at center supports i Close cover and secure latches over center support tubes e Avoid cutting wet grass or in the morning while the dew is still heavy Grass clippings collected under these conditions tend to be sticky and adhere to the walls of the flow path causing clogging e If the grass catcher fails to pick up cut grass or leaves it is an indication that clogging has occurred in the system or that the grass catcher containers are full a Disengage blades place motion control levers in neutral position Unlatch and raise cover Slide out containers and dispose of clippings Replace containers close cover and latch b Unlatch chutes and check for clogging Remove all debris in chute Reassemble and latch chutes GENERAL RECOMMENDATIONS Always observe safety rules when performing any maintenance e Before each use check for loose fasteners e Clean unit thoroughly after each use BLADE CARE For best results mower blades must be kept sharp Replace bent or damaged blades e See BLADE CARE instructions in your mower operator s manual STORAGE When grass catcher is to be stored for a period of time clean it thoroughly remove all dirt grass leaves etc Store in a clean dry place A CAUTION Do not leave grass in bagger containers Empty conta
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