Huffy 600 Fitness Equipment User Manual
Contents
1. On 6 Head And Or Bi Screwdriver Item 31 Item 28 Item 61 p 2 Socket A m Wrenches Item 18 em and Sockets OB Item 55 1 2 9 16 in Item 40 M Q Item 39 Item 36 NS 32x Sawhorse 524 Item 19 Extension Identify Upper Elevator tube elevator tubes Lower Elevator tube P N 21163610 02 05 18 Assemble backboard brackets 27 using spacers 28 bolts 19 and nuts 18 as shown 19 02 05 P N 21163610 Attach lower elevator tubes 32 and counter balance springs 33 to backboard support brackets 27 using spacers 26 bolt 29 and nut 31 as shown Rim mounting nuts and bolts 48 supplied with rim hardware DO NOT use washers 47 here on spring return style rims Refer To Instructions Included With Rim Hardware For Rim Assembly Install cover 1 over spring return mechanism as shown P N 21163610 02 05 20 Attach upper elevator tubes 35 to backboard support brackets 27 using spacers 26 amp 11 bolt 29 and nut 31 as shown 21 02 05 P N 21163610 Install net clips P N 21163610 02 05 CLIP ARM USE OF THIS PRODUCT WITHOUT PROPER INSTALLATION OF SMART CLIPS OR WHEN ALL SMART CLIPS ARE NOT PRESENT COULD RESULT IN BODILY HARM BE SURE TO FOLLOW DIRECTIONS CAREFULLY CLIP BODY Insert one arm of clip into ram as shown Twist b2. Plastic 530 1 0 x 625 Long 206340 Lock Nut Hex Head 1 2 13 904820 Elevator Tube Lower Long 204838 Spring Counter Balance Rim 904808 Elevator Tube Upper Short 201682 Spacer 530 I D x 1 875 900867 Plate Triangle Black 207103 Pole 200520 Screw 8 x 1 2 202605 Bolt Hex 1 2 13 x 4 25 Long 206219 Plug Tank Cap 201219 Net Clip White 204290 Net 204444 Black Nylon Rope 203124 Stake Tie Down 201252 Label Height Adjustment and Moving 203309 Washer 406 I D x 1 O D Flat 205528 Bolt Hex Flange 5 16 18 x 1 Long 206990 Reinforcement Bracket 1 1 1 1 1 1 1 2 2 1 1 4 1 2 1 1 2 4 4 4 2 2 2 1 1 1 4 2 2 6 4 7 2 2 1 2 2 2 1 2 1 1 2 1 1 1 1 6 ad WARNING IF YOUR SYSTEM IS EQUIPPED WITH AN ACRYLIC BACKBOARD EXAMINE BACKBOARD FOR ANY DAMAGE THAT MAY HAVE OCCURRED DURING SHIPMENT CRACKS IN THE BACKBOARD COULD RESULT IN SUDDEN BREAKAGE IF BACKBOARD IS DAMAGED IN ANY WAY PRIOR TO OR AFTER ASSEMBLY CALL TOLL FREE NUMBER U S 1 800 558 5234 CANADA 1 800 284 8339 http www huffysports com 7 02 05 P N 21163610 HARDWARE IDENTIFIER BOLTS amp SCREWS Item 29 6 Item 7 2 E umm Item 48 4 Item 39 2 You may have extra parts with this model P N 21163610 02 05 8 HARDWARE IDENTIFIER STEEL SPACERS IO Item 21 2 Item 28 2 HARDWARE IDENTIFIER NUTS amp WASHERS e n O Item 10
3. before each use for proper ballast loose hardware excessive wear and signs corrosion and repair before use Check system before each use for instability Do not use system during windy and or severe weather conditions system may tip over Place system in the storage position and or in an area protected from the wind and free from personal property and or overhead wires Never play on damaged equipment See instruction manual for proper installation and maintenance When moving system use caution to keep mechanism from shifting Keep pole top covered with cap at all times Do not allow water in tank to freeze During sub freezing weather add non toxic antifreeze sand or empty tank completely and store Do not use salt While moving system Do not allow anyone to stand or sit on base or have added ballasting on base Do not leave system unsupervised or play on system when wheels are engaged for moving Use Caution when moving system across uneven surfaces System may tip over Use extreme caution if placing system on sloped surface System may tip over more easily HUFFY SPORTS In the U S 1 800 558 5234 and Canada 1 800 284 8339 201246 2 99 02 05 P N 21163610 A SAFETY INSTRUCTIONS A FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE AND WILL VOID WARRANTY Owner must ensure that all players know and follow these rules for safe operation of the system To ensure safe
4. 1 Item 14 11 Item 17 4 Item 31 7 Of N 2 RY 4 Item 8 2 Item 18 4 Item 47 6 HARDWARE IDENTIFIER PLASTIC SPACERS CAPS amp CLIPS Item 30 4 RI Item 11 4 Item 13 2 Item 26 4 Item 36 2 9 02 05 P N 21163610 SECTION A ASSEMBLE THE BASE This is what your system will look like when you ve finished this section an Phillips 1 QU 2 1 2 Head Item 14 2 3 4 Screwdriver Item 18 m LLL mem 2 Socket Wrenches and Sockets gt and Sockets RS OOo Item 12 1 Item 21 1 2 9 16 Dmm Extension nih Item 39 Item 19 P N 21163610 02 05 10 Q Check the following pre assembled base areas for tightness Eye bolts P N 203452 Washer P N 203218 Nut P N 203100 Carriage Bolts P N 203223 Carriage Bolts P N 203223 P N 201581 Pole Bracket P N 206002 Washer Nut P N 203218 P N 203100 Base P N 206620 11 02 05 P N 21163610 Check the following pre assembled handle areas for tightness Screw P N 204803 Nut P N 203100 Carriage Bolts P N 203103 27777 7 f HEIGHT Label Height Indicator P N 204872 Height Adjustment Rod EOS P N 904833 V3 Screw P N 204803 Carriage Bolt P N 203103 P N 21163610 02 05 12 o Identify pole sections MIDDLE BOTTOM While maintaini
5. 1163610 02 05 2 A WARNING FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN SERIOUS INJURY AND OR PROPERTY DAMAGE Owner must ensure that all players know and follow these rules for safe operation of the system DO NOT HANG on the rim or any part of the system including backboard support braces or net During play especially when performing dunk type activities keep player s face away from the backboard rim and net Serious injury could occur if teeth face come in contact with backboard rim or net Do not slide climb shake or play on base and or pole After assembly is complete fill system completely with water or sand and stake to the ground Never leave system in an upright position without filling base with weight as system may tip over causing injuries When adjusting height or moving system keep hands and fingers away from moving parts Do not allow children to move or adjust system During play do not wear jewelry rings watches necklaces etc Objects may entangle in net Surface beneath the base must be smooth and free of gravel or other sharp objects Punctures cause leakage and could cause system to tip over Keep organic material away from pole base Grass litter etc could cause corrosion and or deterioration Check pole system for signs of corrosion rust pitting chipping and repaint with exterior enamel paint If rust has penetrated through the steel anywhere replace pole immediately Check system
6. HARDWARE Install bolt 12 through bracket and bottom pole section 6 and secure with nut 10 as shown Nut should be tightened until flush even with locknuts outer edge Install rod 9 through bottom pole section 6 as shown Install large eye bolts 7 onto rod 9 as shown Secure cover to rod 9 using washers 47 nuts 8 and nut covers 13 as shown 15 02 05 P N 21163610 Install pole mount bracket 15 and reinforcement bracket 49 with carriage bolts 16 as shown Tighten flange nuts 14 completely Attach spacers 20 21 to pole mount bracket 15 with bolts 19 washers 17 and nuts 18 as shown IMPORTANT Tighten just until washers 17 stop moving P N 21163610 02 05 16 Assemble lanyard 25 to locking pin 24 as shown FIG A Attach covers 22 onto pole mount bracket 15 with carriage bolt 23 and nut 14 as shown SS Loop end of pin lanyard 25 over carriage bolt 23 as it passes through the pole mount bracket 15 during this assembly Insert handle assembly through pole mount assembly as shown Lock pole assembly in place at the 10 3 05 m mark with pin 24 n 02 05 P N 21163610 SECTION B ATTACH THE BACKBOARD This is what your system will look like A WV when you ve finished this section L YA Wrenches 2 1 2 2 9 16 pum 2 3 4 Item 48 Phillips OUI o
7. HUFFY SPORTS Portable System Owners Manual Customer Service Center N53 W24700 South Corporate Circle Sussex WI 53089 U S A Write Model Number From Box Here 2 People Tape Measure 7 16 1 2 77916 3 4 AND OR Wood Board scrap 2 Socket Wrenches and Sockets O Y m Sawhorse or Support Table dh D O READ AND UNDERSTAND i OPERATOR S MANUAL Optional Large amp Small BEFORE USING THIS UNIT 7 Hammer 7 16 1 2 916 3 4 Adjustable Wrenches FAILURE TO FOLLOW Extension OPERATING INSTRUCTIONS Step Ladder 8 ft 2 4m COULD RESULT IN INJURY AS Tape p OR DAMAGE TO PROPERTY UA Safety Glasses Phillips Head Screwdriver ex gt Toll Free Customer Service Number for U S 1 800 558 5234 For Canada 1 800 284 8339 For Europe 00 800 555 85234 Sweden 009 555 85234 For Australia 1 800 333 061 Internet Address http www huffysports com 1 02 05 P N 21163610 COPYRIGHT 2005 by HUFFY SPORTS BEFORE YOU START To ensure optimal playability of backboard system a close tolerance fit between the elevator components and hardware is required Test fit large bolts into large holes of elevator tubes backboard brackets and triangle plates Carefully rock them in a circular motion to ream out any excess paint from holes if necessary NOTE Not all items pictured are included with every model P N 2
8. cal assistance is required contact Huffy Sports Adult supervision is recommended when adjusting height Most injuries are caused by misuse and or not following instructions Use caution when using this system HEIGHT ADJUSTMENT TO ADJUST BACKBOARD While holding handle remove pin Move elevator up or down to desired height Replace pin full length to lock system at desired height MOVING SYSTEM Adjust basketball backboard height to lowest position While holding pole rotate basketball system forward until wheels engage with ground Move basketball system to desired location Carefully rotate basketball system upright Reattach ground restraint and check system for stability 201252 2 99 P N 21163610 02 05 4 Questions or Missing Parts DON T go back to store Call TOLL FREE Customer Service Number listed on the front page NOTICE TO ASSEMBLERS ALL Huffy Sports Basketball Systems including those used for DISPLAYS MUST be assembled and ballasted with sand or water according to the instructions Failure to follow instructions could result in SERIOUS INJURY It is NOT acceptable to devise a makeshift weight system IMPORTANT Remove all contents from boxes Be sure to check inside pole sections hardware and additional parts are packed inside WARRANTY CARD Please remember to complete your product registration form either on line at www huffysports com or mail in t
9. he enclosed postcard For more information on assembly placement proper use and maintenance visit The American Basketball Council website at http www smarthoops com 5 02 05 P N 21163610 BACKBOARD P N 21163610 02 05 6 PARTS LIST See Hardware Identifier Item Qty PartNo Description 200503 Cover Black OR NOTE Hardware kit is designed for more than one style of basketball 200504 Cover Red tem Not all hard I 806620 Base Assembly system Not all hardware will be used 804833 Exacta Height Assembly YOU MAY HAVE EXTRA PARTS WITH THIS MODEL 908006 Pole Section 908107 Middle Pole Section 908142 Bottom Pole Section 206934 Large Eyebolt 3 8 203063 Nylon Insert Lock Nut 3 8 16 206634 Rod 1 2 x 9 1 2 Long 203099 Nut Ny lock 5 16 18 201681 Spacer Plastic 530 1 0 x 88 Long 202662 Bolt Hex Head 5 16 18 x 4 1 2 Long 200341 Nut Cover 203100 Flange Nut 5 16 18 204832 Bracket Pole Mount 203053 Carriage Bolt 5 16 18 x 4 Long 203232 Washer Metal 3 4 O D 201124 Lock Nut 3 8 16 206360 Bolt Hex Head 3 8 16 x 2 5 8 Long 204858 Spacer Plastic Biscuit 204857 Spacer Metal 1 2 O D x 1 44 Long 204859 Cover Pin Slide 203038 Carriage Bolt 5 16 18 x 2 3 4 Long 204850 Pin Locking 204853 Lanyard Black Coil 201683 Spacer 530 1 0 x 1 5 Long 900964 Bracket Backboard Support 200874 Spacer Steel 402 I D x 5 O D x 1 5 Long 206244 Bolt Hex Head 1 2 13 x 8 Long 201642 Spacer
10. l tank with water approx 34 gallons 129 Liters sand approx 280 Ibs 128 kg and snap 41 in place Secure assembly to ground using rope 44 and tie down stake 45 CAUTION ADD TWO GALLONS 7 6 DO NOT LEAVE LITERS OF NON TOXIC ASSEMBLY UNATTENDED WHEN EMPTY IT MAY TIP ANTIFREEZE IN SUB OVER FREEZING CLIMATES 25 02 05 P N 21163610 SECTION C APPLY HEIGHT AND MOVING LABEL amp HEIGHT ADJUSTMENT Qo Apply height adjustment and moving label 46 to front of pole as shown TWO PEOPLE REQUIRED FOR THIS PROCEDURE FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND OR PROPERTY DAMAGE Peel protective film from surface of acrylic backboard prior to use A While holding handle remove pin 24 B Move elevator up or down to desired height C Replace pin 24 full length to lock system at desired height DO NOT ALLOW CHILDREN TO ADJUST HEIGHT P N 21163610 02 05 26
11. ng alignment bounce middle pole section 5 into top section 4 using a wood scrap as shown until the top pole no longer moves toward the pole identification sticker on the middle pole CAUTION THE IDENTIFICATION STICKER IS LOCATED 5 FROM THE END OF THE POLE WHEN PROPERLY Align dimple of top pole section 4 POUNDED TOGETHER THE POLE SECTIONS SHOULD HAVE A 3 1 2 into trough of middle pole section 5 MINIMUM OVERLAP LEAVING 1 1 2 BETWEEN THE OVERLAPPING as shown POLE AND THE IDENTIFICATION STICKER ID STICKER ejod ajppiw 13 02 05 21163610 Bounce top and middle pole assembly 4 amp 5 onto bottom pole section 6 using a wood scrap as shown Bounce until the top and middle pole assembly no longer moves toward the pole identification mark on the bottom pole IMPORTANT Align dimple of middle pole section 5 into trough of bottom pole section 6 as shown TROUGH ID STICKER WOOD SCRAP NOT SUPPLIED P N 21163610 02 05 14 POLE SECTIONS SHOULD HAVE A 3 1 2 9 CM MINIMUM OVERLAP CAUTION THE IDENTIFICATION STICKER IS LOCATED 5 FROM THE END OF THE POLE WHEN PROPERLY POUNDED TOGETHER THE POLE SECTIONS SHOULD HAVE A 3 1 2 MINIMUM OVERLAP LEAVING 1 1 2 BETWEEN THE OVERLAPPING POLE AND THE IDENTIFICATION STICKER RODS SHOWN ARE FOR VISUAL REPRESENTATION OF ALIGNMENT AND ARE NOT SUPPLIED WITH THE
12. ody of clip slightly so that second arm slides over the top of the first arm as shown Push in direction indicated by arrows Push second arm back and into ram as shown Twist body of clip slightly again to spread arms of clip Clip arms must be flat and touching edge to edge as shown not overlapping 22 NET INSTALLATION Insert net into bottom of clip as shown Twist net until it snaps into position Net must be centered through clip 23 02 05 P N 21163610 Q Support pole on sawhorse Attach backboard assembly to top pole section 4 as shown Install pole cap 38 Use caution elevator assembly is heavy USE CAUTION ELEVATOR ASSEMBLY IS HEAVY TWO PEOPLE REQUIRED FOR THIS PROCEDURE FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND OR PROPERTY DAMAGE Install upper elevator tubes 35 to triangle plates 37 as shown Install handle assembly to lower elevator tubes 32 using bolt 29 spacers 36 and nut 31 as shown NOTE Before going on to next step set adjustable system assembly to the 10 3 05 m setting P N 21163610 02 05 24 Insert bolt 29 through left side upper elevator tube 35 then stretch spring 33 onto bolt 29 Insert bolt 29 through right side upper elevator tube 35 and secure with nut 31 USE EYE PROTECTION WHEN INSTALLING SPRINGS 104 Roll completed assembly to desired position Fil
13. ty do not attempt to assemble this system without following the instructions carefully Check entire box and inside all packing material for parts and or additional instruction material Before beginning assembly read the instructions and identify parts using the hardware identifier and parts list in this document Proper and complete assembly use supervision essential for proper operation and to reduce the risk of accident or injury A high probability of serious injury exists if this system is not installed maintained and operated properly If using a ladder during assembly use extreme caution Two 2 people are recommended for this operation Check base regularly for leakage Slow leaks could cause system to tip over unexpectedly Seat the pole sections properly if applicable Failure to do so could allow the pole sections to separate during play and or transport of the system Climate corrosion or misuse could result in system failure Minimum operational height is 6 6 1 98 m to the bottom of backboard This equipment is intended for home recreational use only and NOT excessive competitive play Read and understand the warning label affixed to pole Label is shown to the right life of your basketball pole depends on many conditions The climate placement of the pole the location of the pole exposure to corrosives such as pesticides herbicides or salts are all important If techni
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