Honeywell 69-1866-01 Air Cleaner User Manual
Contents
1. M13642 Fig 3 Highboy furnace with side installation Media air cleaner is mounted vertically where return enters side inlet of furnace NOTE Every installation is unique Installer is responsible for ensuring that installation is in accordance with all local building codes and standards Fig 4 Highboy furnace with installation beneath furnace Media air cleaner is mounted horizontally where return enters from below 69 1866 01 4 MEDIA AIR CLEANER Fig 5 Highboy furnace with closet installation Media air cleaner is mounted vertically on furnace between furnace and louvered return air opening in closet door Fig 7 Downflow furnace with media air cleaner mounted horizontally in return duct just above furnace Fig 6 Lowboy furnace with media air cleaner mounted horizontally in return duct just above furnace and opposite heating duct 5 69 1866 01 MEDIA AIR CLEANER M944A Fig 8 Central return installation with media air cleaner mounted horizontally in central return duct Fig 9 Horizontal furnace with media air cleaner mounted vertically in return duct near furnace FILTER SIZE 20 X 25 16 X 25 A 0 300 GS 0 250 Z 0 200 a 2 0 150 Q S E 0 100 1 tt W 0 050 E 0 000 0 500 1000 1500 2000 AIRFLOW CFM A WHEN FIRST INSTALLED PRESSURE DROP INCREASES AS FILTER BECOMES LOADED REPLACE FILTER WHEN PRESSURE DROP REACHES 0 5 IN WC 0 1 kPa iei Fig 12. 2006 M13647 Fig 17 Install furnace filter and mark airflow direction CHECKOUT 1 2 3 4 Complete the following checklist Filter cartridge inserts and removes easily Make sure the AIR FLOW arrow on the filter cartridge is in the direction of air flow pointing towards furnace Turning vanes and transitions if used are properly installed Q All joints in sheet metal are sealed LI All sheet metal connections are complete LI Ductwork is securely fastened and supported Q Original furnace filter has been removed and blower compartment is clean LI Media air cleaner door is securely installed Replace any access doors removed during installation or checkout Reconnect power to the heating and cooling system and restore power to any ultraviolet air treatment system that was disconnected Run the furnace or cooling system through one complete cycle to make sure the system operates as desired For more information about Honeywell Indoor Air Quality products visit http yourhome honeywell com or call 1 800 345 6770 x531 IMPORTANT Please read these instructions and keep them in your records 69 1866 01 10 MEDIA AIR CLEANER Limited Warranty Honeywell warrants this product excluding bulbs to be free from defects in the workmanship or materials under normal use and service for a period of one 1 year from the date of purchase by the consumer If at any time during the warranty
3. Fig 13 e Turning vanes must be properly secured to prevent movement 3 Duct Offsets e If the duct connection to the furnace in a side installation is less than 7 in you will need to add an offset See Fig 14 e Turning vanes may be required to distribute air flow evenly Prepare Furnace for Installation 1 Disconnect power to your heating and cooling system and remove power from any ultraviolet air treatment system that is installed 2 Remove and discard existing furnace filter See Fig 15 3 Remove furnace blower compartment access cover See furnace owners or installation manual for details 4 Thoroughly clean the blower compartment using a power vacuum Shop Vac NOTE Media Air Cleaner cannot remove dirt that has set tled in the blower compartment and distribution ducts 69 1866 01 8 TURNING M5651 Fig 13 Turning vanes help distribute airflow evenly over media Pa OFFSET AT LEAST 7 in 178 mm ZN REQUIRED TURNING VANES HELP DISTRIBUTE AIRFLOW EVENLY M948A Fig 14 Typical use of duct offsets to make room for media air cleaner FAN ACCESS ee EXISTING 1 IN FURNACE FILTER M13645 Fig 15 Typical use of duct offsets to make room for media air cleaner MEDIA AIR CLEANER Disconnect Existing Ductwork NOTE Skip this step if the media air cleaner is being installed on a new system without existing duct that needs to be removed or modified 1 Review the ins
4. OF AIR FLOW TOWARDS FURNACE FURNACE WRITE FILTER INSTALLATION DATE HERE 1 1 2006 Ag M13641 Fig 2 Filter air flow direction and installation date Record installation date in the space provided on the replacement filter cartridge See Fig 2 Insert the tab on the bottom of the door into the slot in the cabinet Swing door closed and press it firmly into place Reconnect power to your heating and cooling system IMPORTANT Failure to replace the filter cartridge on a regular basis may result in decreased system performance and possible damage to HVAC components READ BEFORE YOU BEGIN INSTALLING YOUR MEDIA AIR CLEANER piled installing this product This product is intended only for very experienced do it yourself or professional installers Installation of this product requires disassembling and reassembling furnace duct work Depending on the application this may require building metal duct transitions re routing ductwork or cutting holes in the furnace cabinet If you are not comfortable installing this product please con tact a licensed HVAC installer to have this device pro fessionally installed 2 Read these instructions carefully before beginning Failure to follow them could damage the media air filter or cause a hazardous condition 3 Check the ratings given in the instructions and on the media air cleaner to make sure the product is suitable for your application A WARNING Can cause perso
5. only need to replace the Honeywell 4 inch deep pleat air filter once or twice per year in most cases HOW YOU CAN MAINTAIN YOUR MEDIA AIR CLEANER For optimum system performance you should replace the filter cartridge every six months before heating season and before cooling season You may adjust the schedule to fit your particular application but replace the filter at least annually With regular replacement of the filter cartridge your Honeywell Media Air Cleaner should provide years of service Replacing Filter Cartridge Every 6 Months to 1 year 1 Obtain the correct replacement filter cartridge for your unit from your retailer See Table 1 Table 1 Replacement Filter Chart Media Air Cleaner Replacement Replacement Model Filter Cartridge Filter Size RMAC1625 CF200A1008 16 X 25 RMAC2025 CF200A1016 20 x 25 2 Disconnect power to your heating and cooling system 3 Grasp air cleaner door handle and pull firmly towards you to swing door open See Fig 1 69 1866 01 oP NO M13640 Fig 1 Removing air cleaner door Lift slightly upwards and remove door Note direction AIR FLOW arrow on filter cartridge is pointing See Fig 2 Pull dirty filter out of cabinet and discard Slide clean replacement filter into cabinet making sure the AIR FLOW arrow on the cartridge is in the direc tion of air flow pointing towards furnace NOTE DIRECTION
6. period the product is defective or malfunctions Honeywell shall repair or replace it at Honeywell s option within a reasonable period of time If the product is defective return it with a bill of sale or other dated proof of purchase to the retailer from which you purchased it This warranty does not cover removal or reinstallation costs This warranty shall not apply if it is shown by Honeywell that the defect or malfunction was caused by damage which occurred while the product was in the possession of a consumer Honeywell s sole responsibility shall be to repair or replace the product within the terms stated above HONEYWELL SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE OF ANY KIND INCLUDING ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING DIRECTLY OR INDIRECTLY FROM ANY BREACH OF ANY WARRANTY EXPRESS OR IMPLIED OR ANY OTHER FAILURE OF THIS PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so this limitation may not apply to you THIS WARRANTY IS THE ONLY EXPRESS WARRANTY HONEYWELL MAKES ON THIS PRODUCT THE DURATION OF ANY IMPLIED WARRANTIES INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IS HEREBY LIMITED TO THE ONE YEAR DURATION OF THIS WARRANTY Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you This warranty gives you specific legal rights and you may have other rights whi
7. 0 Pressure drop versus airflow of CF200A media filter 69 1866 01 6 DIM A SEE TABLE xa DM C SEE TABLE MEDIA AIR CLEANER DIM B SEE TABLE DIM D SEE TABLE RMAC SIZE DIM A Nn mm Nn m n m m m n wm M13643 Fig 11 Air cleaner dimensions Determine Sheet Metal Requirements The media air cleaner is adaptable to all new or existing for forced air heating and cooling systems used in residential applications Some applications may require transitions turning vanes or duct offsets for proper installation of the media air cleaner 1 Transitions e Transitions are needed when the duct is a different size than the air cleaner cabinet e Use gradual transitions to reduce air turbulence and increase efficiency See Fig 12 e Use no more than 20 degrees about 4 in per running foot of expansion on each side of the transition fitting DUCT SIZE CHANGED GRADUALLY TO PREVENT TURBULENCE 20 DEGREE EXPANSION PER SIDE PER FITTING 4 IN PER RUNNING FOOT 100 MM PER 300 LINEAR MMI RETURN AIR DUCT TRANSITION FITTING MEDIA AIR CLEANER CABINET Y M947B Fig 12 Typical duct transitions 69 1866 01 MEDIA AIR CLEANER 2 Turning Vanes e Ifthe media air cleaner is installed next to an elbow or angel fitting add turning vanes inside the angle to distribute airflow more evenly across the face of the media See
8. Honeywell Media Air Cleaner INSTALLATION INSTRUCTIONS AND OWNER S MANUAL Contents How Your Media Air Cleaner Work cscceccceecececeeceeasesseecececeeeeeceseeasesseececeeeecaseaaueaaesseeeeceeceeeaeaaueasenseeeeeeeeseeauaaaeaseeeeeeeeseaeeaas 3 How You Can Maintain Your Media Air Cleaner ras nnreniiunssnunnannnrinnnnen nnn 3 EE A 5 Read Before You Begin installing Your Media Air Cleaner How to Install Your Media Alr Cle amen isitin eei ican aaa a e a A aaa eaaa app aa Erer aaa ae aa EENE iy 69 1866 01 MEDIA AIR CLEANER HOW YOUR MEDIA AIR CLEANER WORKS Thank you for purchasing a Honeywell Media Air Cleaner Your Honeywell Media Air Cleaner works by capturing small particles such as dust and pollen in between thousands of small fibers These fibers provide high efficiency filtration while allowing air to pass with minimal resistance Since your heating and cooling system relies on proper air flow to operate correctly this feature allows improved filtration without impacting the performance of your heating and cooling system The 4 inch deep pleated design of the filter in your Honeywell Media Air Cleaner also lasts significantly longer than the typical 1 inch filter it replaces Compared to typical 1 inch filters the 4 inch deep pleated design contains a lot more filter area Increased filter area means that the filter can capture and hold more dust and particles before needing to be changed As a result you
9. ch vary from state to state If you have any questions concerning this warranty please write Honeywell Customer Relations 1985 Douglas Dr N MN10 1461 Golden Valley MN 55422 or call 1 800 468 1502 Monday Friday 7 00 a m to 5 30 p m Central time In Canada write Honeywell Limited Honeywell Limit e 35 Dynamic Dr ON15 Scarborough Ontario M1V4Z 11 69 1866 01 MEDIA AIR CLEANER Automation and Control Solutions Honeywell International Inc Honeywell Limited Honeywell Limit e 1985 Douglas Drive North 35 Dynamic Drive Golden Valley MN 55422 Scarborough Ontario M1V 4Z9 customer honeywell com Honeywell U S Registered Trademark Printed in U S A led 2009 Honeywell International Inc amp elie S EAA ga Paper containing at least 10 69 1866 01 E K Rev 05 09 post consumer paper fibers
10. ing sheet metal screws or rivets as appropriate Fasten Ductwork to Cabinet Fasten side of media air cleaner cabinet to ductwork using sheet metal screws rivets or slip joints as appropriate NOTE Make sure fasteners do not interfere with installation and removal of the filter Reconnect Existing Ductwork 1 Connect remaining ductwork using sheet metal screws rivets or slip joints as appropriate 2 Add support straps and bracing to prevent excessive movement Seal Duct Joints 1 Seal all duct joints in the return air system between media air cleaner cabinet and the furnace NOTE Use only duct rated metalized tape or mastic to seal duct connections 9 69 1866 01 MEDIA AIR CLEANER Install Filter Cartridge 1 2 3 4 Slide filter cartridge into cabinet making sure the AIR MARK AIR FLOW FLOW arrow on the cartridge is in the direction of air EEN flow pointing towards furnace MARKER WSp Record installation date in the space provided on the E Vg replacement filter cartridge See Fig 17 Insert the tab on the bottom of the door into the slot in the cabinet Swing door closed and press it firmly into place Honeywell NOTE DIRECTION NOTE Itis recommended that you use a permanent marker OF AIR FLOW to draw an arrow showing the proper air flow direc Tan TOWARDS FURNACE tion on the top of the cabinet for future reference See Fig 17 FURNACE WRITE FILTER INSTALLATION DATE HERE 1 4
11. nal injury or equipment damage Do not cut or drill into any air conditioning or electrical accessory Disconnect furnace and accessory power supplies before installing or servicing media air cleaner MEDIA AIR CLEANER CAUTION Sharp Edges Installation Hazard Can cause personal injury Wear gloves and safety glasses when handling media air cleaner or sheet metal components Included in the Box This box contains the following items Media Air Cleaner Cabinet and Door CF200 Media Air Filter Instruction Manual Not Included Depending on your installation you may need one or more of the following to install the air cleaner Duct Tape or Mastic Sheet metal Screws Rivets or Slip joints Sheet metal Ducts size depends on installation Sheet metal Transitions depends on installation Turning Vanes depends on installation Required Tools You will also need at least the following tools to complete the installation LI Tin snips LI Screwdrivers LI Drill and drill bits LI Pliers LI Gloves Safety Glasses 69 1866 01 MEDIA AIR CLEANER HOW TO INSTALL YOUR MEDIA AIR CLEANER IMPORTANT Due to differences in how furnaces are installed it is impossible to provide detailed instructions that cover every installa tion The following instructions provide general guidelines on installation of the Media Air Cleaner It is the responsibility of the installer to determine how to
12. properly install the Media Air Cleaner in accordance with local codes standards and accepted building practices Determine Best Location for Media Air Cleaner CAUTION Equipment Damage Hazard Can damage or destroy HVAC equipment Only install Media Air Cleaner on the return air duct Select a location to mount the media air cleaner on the return plenum See Figs 3 to 9 e The media air cleaner should be installed such that all of the air passing through the HVAC system is circulated through the air cleaner e The best location is in the return air duct next to the blower compartment e Do not mount in the supply air duct e If installing media air cleaner in system with humidifier avoid applications where water mist will reach the filter cartridge s The media air cleaner can be mounted in any position e The metal cabinet is strong enough to support the weight of furnace and evaporator coil e Choose a location that is readily accessible for replacing the filter Allow at least 26 in clearance in front of the unit for removal of the filter cartridge Do not install in locations that get colder than 40 F or hotter than 140 F e Make sure filter pressure drop will not negatively impact system performance See Fig 10 e Media air cleaner dimensions are given in Fig 11 e Make sure the Media Air Cleaner is located at least 3 feet away from any ultraviolet air treatment system such as the Honeywell RUVLAMP1
13. tallation location and verify that there is adequate clearance for removal and replacement of the filter cartridge See Fig 16 2 Make sure that all sheet metal components such as transitions and duct offsets are available 3 Carefully disconnect the existing ductwork where the air cleaner cabinet is to be installed NOTE Disconnecting ductwork may require removing exist ing duct tape removing sheet metal screws cutting metal duct or breaking sealed joints 26 IN 637 MM MINIMUM e Fig 16 Check for clearance to change filter Fasten Cabinet to Furnace or Duct 1 Remove door and filter cartridge from air cleaner cabinet See Figs 1 and 2 Temporarily place the air cleaner cabinet in position oriented as it will be when installed Make sure unit sits securely in position Place blocks or other support materials under cabinet as necessary Create or enlarge opening in the furnace or duct to match the air cleaner cabinet opening Attach the air cleaner cabinet securely to the furnace using any of the following e Drill holes and fasten with sheet metal screws or rivets If you are drilling use locking pliers to help hold the unit in place while drilling e Use slip joints ap WN NOTE Make sure fasteners do not interfere with installation and removal of the filter Install Turning Vanes 1 Install turning vanes wherever an abrupt 90 degree elbow is against the media air cleaner cabinet 2 Secure turning vanes us
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