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Honda Power Equipment H6522 Lawn Mower User Manual

1. 22 11 Glow plug indiestor ae eek ee 23 12 Storage of Owner s Manual 2 2 23 OPERATING CONTROLS ananene nennen 24 12 Thronlel ver TET 24 2 Io le pedal ea 25 3 Parking Brake ana pony UEM Se EU 25 A BRAG OCG nae 26 b IDEEN pedal une ee een 26 6 Main transmission selector transmission range selector 27 7 Two and four wheel drive select lever 4 type only 27 8 Differential lock pedal 2 2 2 2 2 28 Seat adjusting IBUBE een 28 ATTACHMENT OPERATION SYSTEM 29 TP TO CRC IpBUDE nern 29 TUTTO m 30 3 Stationary switch indicator n 30 Rear PTO shaft Cover ae 31 ee ee 31 b Lift Control Stop aan 32 7 Lowering speed control 33 8 Auxiliary hydraulic port 4 1 34 PRE OPERATION CHECKS WALK AROUND CHECKS ass raras ada T 36 2 Tires wheels 38 UNDEBR HOOD CHECKS 39 1 Open close hood 24 39 2 Side column cover removal 22 40 3 else zus ee 41
2. npa dil AJU LII EE qe 42 M r n uan c I I rH on T HA SSS ne re ux c LEFT e GHT ii ff 1 1 4 s 180 BATTERY STAATER ta EV PLUS LIGHT CONMEINATIDN SWITCH HAZARD LGHT STARTER COMBINATION RELAY WARNING BRANCH FUSE BUZZER PARING RELAY TCH ILOCK CHI MEN ED 00 31 764 6001 EX Feed dy idis
3. 51 PTO Clutch Lever 1 2 3 A Set the parking brake Move the PTO Clutch Lever to ON Move the Main Transmission Selector neutral N Turn the engine switch to START The engine should not start Turn the engine switch OFF and move the PTO Clutch Lever to OFF Brake switch 1 2 3 4 Release the parking brake Keep your foot away from brake pedal Move the PTO Clutch Lever to OFF Move the Main Transmission Selector to neutral N Turn the engine switch to START The engine should not start 5 Turn the engine switch OFF and set the parking brake 52 Seat switch 1 Set the parking brake 22 Move the PTO Clutch Lever to OFF 3 Move the Main Transmission Selector to neutral 4 Rise up slightly from the seat and turn the engine switch to START The engine should not start 5 Turn the engine switch OFF and sit down 53 6 OPERATION 1 Starting the engine Exhaust contains poisonous carbon monoxide gas that may cause loss of consciousness and lead to death Never run the engine in an enclosed area Be sure to provide adequate ventilation 1 Open the hood and turn the fuel filter valve to Close the hood I _ FUEL FILTER VALVE 2 Adjust the seat to a comfortable position SEAT LEVER 3 Set the parking brake PARKING BRAKE
4. The tire might come off the rim if the air pressure is too low Loose wheel nuts and bolts might cause the wheel to drop off Check side wall and tread surface of each tire for cracks damage or excessive wear 38 UNDER HOOD CHECKS 1 Opening closing the hood To open the hood pull the hood release knob and lift the hood Secure the hood with the hood support rod The hood can accidentally close in a strong wind unless it is secured with the hood support rod HOOD RELEASE HOOD SUPPORT j KNOB ROD e D Ne To close take the support rod down and return it to its clip Lower the hood slowly then close it securely by pushing on it Hood removal installation Disconnect the headlight wiring connector located near the right hood hinge From its fully opened position move the hood slightly toward its closed position and raise it up out of its hinges To install the hood align the hook with the hinge pin on the hood lower the hood slowly to set it in tts fully open position Secure the hood with the support rod and connect the headlight wiring connector CONNECTOR 39 ee EEE 2 Side column cover removal Open the hood remove the nut and bolt and pull the side column cover up Then the side column cover be removed NUT SIDE COLUMN COVER The side column cover can be installed in the reverse order of removal 40 3
5. Le a i 49 5 Parking brake warning buzzer With the parking brake set turn the engine switch Move the main transmission selector out of neutral N The warning buzzer should sound The buzzer should stop when the parking brake is released oet the parking brake and turn the engine switch OFF If the system does not operate correctly contact your Honda compact tractor dealer PARKING BRAKE PARKING BRAKE LOCK WARNING BUZZER BRAKE PEDAL 50 6 Safety interlock system This tractor is equipped with a series of inhibitor switches which prevent the engine from being started unless the correct starting sequence 15 followed Do not operate the tractor if any part of the interlock system does not operate correctly If the system does not operate correctly contact your Honda compact tractor dealer Be sure the area around the tractor is clear of people pets and obstructions If there is a pro blem in the interlack system the engine may start Be ready to im mediately shut off the engine Unless otherwise stated conduct these checks while seated in the operator s seat Neutral switch 1 Set the parking brake 2 Move the PTO Clutch Lever to OFF 3 Move the Main Transmission Selector out of neutral N 4 the engine switch to START The engine should not start 5 Turn the engine switch OFF and move the Main Transmission Selector to neutral
6. REAR position The stationary PTO will not operate MID or BOTH positions Place the main transmission selector in neutral Set the parking brake Without sitting in the operator s seat press the stationary PTO switch The indicator light will come on The PTO clutch lever may now be moved or from beside the tractor The stationary PTO will turn off when the operator sits in the seat and the indicator light will go off STATIONARY PTO SWITCH STATIONARY INDICATOR 4 Rear PTO shaft shaft cover The rear PTO shaft transmits power from the engine to an attachment installed at the rear of the tractor Install the cover over the shaft whenever the rear PTO shaft is not used Operating the tractor without installing the cover over the shaft is very hazardous because clothing or other articles may be caught on the rotating shaft IA lem SHAFT COVER REAR PTO SHAFT 5 Lift contro lever The attachment can be raised and lowered to the desired position by operating the hydraulic lift lever The attachment can be raised only while the engine is running but it can be lowered when the engine is stopped wie The attachment will desend when the hydraulic lift lever is moved to DOWN even if the engine is stopped with engine switch key removed from the engine switch DOWN UP fau Q C y d W IA ML pu LIFT
7. Storage The engine becomes very hot during operation and remains hot for a while after stopping Allow the engine to cool before storing Contact with a hot engirie or exhaust system can cause serious burns or fires Let the engine cool before storing When storing remove the key from the key switch to avoid unauthorized persons from operating the tractor and getting injured To avoid the danger of exhaust fume poisoning do not operate the engine in a closed building without proper ventilation When the tractor will not be operated for two or three months or longer clean the tractor and perform the following treatment before storage Repair any parts as needed Check nuts and bolts as necessary Apply gease or engine oil to the parts most likely to rust Inflate the tires to little above the standard pressure levels Change the engine and run the engine for five minutes so that the oil circurales thoroughout the entire lubrication system Stop the eingine and remove the key C mh Wh 110 Drain the radiator Flush and refill with new coolant Lower the implement to the ground Remove the battery from the tractor recharge it adjust the electrolyte to the proper level and store in a cool dry place 10 The battery runs down over time even while in storage Recharge it once a month in hot seasons and once every two months in cold seasons 11 Store the tractor where dry and sheltered from rain
8. 59 8 Adjust your speed using the main transmission selector and the throttle 1 M ACAUTION The main transmission can be moved from neutral to forward or reverse without depressing the clutch pedal however the tractor will move more abruptly Do not do this with the engine above idle speed especially with the range selector 37 to avoid a very abrupt start which may cause you to lose control e Set the throttle lever to the SLOW position when controlling the trac tor with the throttle pedal If the throttle lever is set above SLOW the engine speed will not drop to idle when the throttle pedal is released Bring the tractor to a full stop before moving the main transmission selector from forward to reverse or vice versa The shock loads placed on the tractor could cause damage Do not rest your foot on either the clutch pedal or differential lock pedal while the tractor is in motion This can cause premature wear or damage of the clutch and differential lock 60 3 Warm up and break in operation Warm up Let the tractor warm up for about 5 minutes after starting This allows the engine transmission hydraulic and power steering fluids and com ponents to come up to normal operating temperature Operating a cold tractor may cause premature wear of components Break in Your Honda compact tractor has been carefully built and tested but special care taken during its first 50 hours of
9. Lowering speed control knob turns 4 to 4 5 turns until it stops There is a little free play when the knob is turned counterclockwise after it is turned clockwise to the full and the attachment starts to lower from the position where the resistance is felt in the knob LOWERING SPEED CONTROL KNOB 33 8 Auxiliary Hydraulic Port Various attachments can receive hydraulic power from the tractor s hydraulic system through the auxiliary hydraulic port The hydraulic circuit operates automatically when the hydraulic pressure hose is connected to the port The precision components of the hydraulic system can be damaged by dirt and foreign material Be sure to stop the engine when connecting the hydraulic coupler to the auxiliary hydraulic port Be sure the connections and the area around the auxiliary hydraulic port is clean before connecting or disconnecting any attachment Keep the provided connector covers installed when there is no attach ment connected The hydraulic system uses the same fluid as the transmission DEXRON Automatic Transmission Fluid The use of any other type of fluid will cause damage to the hydraulic system or transmission Any attachment connected to the auxiliary hydraulic port must have only DEXRON Il fluid in its system If the attachment uses other type of fluid the fluid will mix with the DEXRON Il in the tractor s system This will cause damage to the trac
10. Power Equipment Owner s Manual COMPACT TRACTOR H6522 Click here to save this II I I I II LLL a BS x I oe ee c Ee Annee Ed EJETESES EST o konoa moror co 1991 Thank you for purchasing a Honda tractor This manual describes operation and maintenance of the Honda H6522 compact tractor type A2 Two Wheel Drive Model and type A4 Four Wheel Drive Model Information in this manual is based on the H6522 A4 model All information in this manual is based on the latest product information available at the time of printing Honda Motor Co Lid reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission This manual is considered a permanent part of the tractor and it must stay with the tractor if resold READ THIS OWNER S MANUAL CAREFULLY Pay special attention to these symbols and any instructions that follow ndicates serious injuty or death WILL result if instructions are not followed Indicates a strong possibility that serious injury
11. Steering Fuel tank capacity DRIVE TRAIN Transmission type Main transmission Auxiliary transmission 2WD 2 wheel drive 2 592 mm 102 0 in 1 330 mm 52 4 in 1 295 mm 51 0 in 1 245 mm 49 0 in 1 876 mm 73 9 in 2 116 mm 83 3 in 1 590 mm 62 6 in 995 mm 39 2 in 985 mm 38 8 in 255 mm 10 0 in 746 kg 11 645 Ibs 740 kg 1 631 Ibs 738 11 627 bs 777 kg 1 713 fos 771 1 700 Ibs 769 1 695 lbs GD1250 water cooled 4 stroke 3 cylinder diesel 1 235 cm 75 4 cu in 82 x 78 mm 3 2 x 3 1 in 22 ps 2 600 r p m 3 5 3 7 US qt 4 4 4 6 US qt Mechanical wet multi plate type 23 x 8 50 12 NHS 6 12 APR 1 55 kg cm 1 12 kg cm 2 11 kg em 22 psi 16 psi 30 psi 33 x 12 50 1 41 kg cm 1 97 kg cm 1 41 kg cm 20 psi 28 psi 20 psi Integral ball and nut power assisted type 17 4 5 US gal Selective sliding 9 speeds forward and 3 spaeds reversa transmission power shift Selective sliding constantmesh type AWD 4 wheel drive 115 TURF Tre MT Main 1 43 km h 0 89 mila vansmission z L 1 88 km 11 24 ie 3 45 km 214 mie 6 72 14 18 mie 7 92 14 92 ral 4 11 00 kmih 6 84 mile 10 93 km h 6 79 mile 3 15 41 km h 19 57 mile 14 89 km h 19 25 mite 15 32 km h 9 52 mile AT Auxialiary transmission MAX MAX 18 60 km h 110 32 mile 16 04 km h 9 97 milell 116 50 km h 10
12. wood instead The use of safety goggles or other eye protection 15 also highly recommended If injured by escaping fluid see a medical doctor at once Fluid can produce severe reactions 8 Jump starting instructions and precautions If ice is present or the battery is cracked do not attempt to jump start the vehicle 1 2 3 4 Bring a helper vehicle with a battery of the same voltage as disabled tractor within easy cable reach THE VEHICLES MUST NOT TOUCH Engage the parking brakes of both vehicles and put the shift levers in neutral Turn off both key switches Put on safety goggles and rubber gloves Remove the vent caps from both batteries 11 Cover vent holes with damp rags Do not allow the rag to touch the battery terminals 6 Attach the red clamp to the positive red terminal of the dead battery and clamp the other end of the same cable to the positive red or pos termianl of the helper bettery 7 Clamp the other cable to the negative black or neg terminal of the helper battery 8 Clamp the other end to the engine block or frame of the disabled trac tor as far from the dead battery as possible 9 Start the helper vehicle and let its engine run for a few moments start the disabled tractor 10 Disconnect the jumper cables in the exact reverse order of attach ment Steps 8 7 and 6 11 Remove and discard the damp rags since they may contain su
13. Engine Oil NOTICE Engine oil is a major factor affecting engine performance and service life Running the engine with insufficient oil can cause serious engine damage Non detergent oil and 2 stroke engine oil are not recommended SAE 10 W 30 diesel oil certified to meet or US automobile manufacturer s requirements for API Service Classification CC or CD Diesel oils intended for Service CC or CD will show this designation on the container SAE 10 W 30 is recommended for general all temperature use Select the appropriate viscosity for the average temperature n your area NOTE Use the SAE 5 W 30 diesel engine oil when the ambient temperature is 209 4 F or below Place the tractor on a level surface Open the hood and clean the engine block around the dipstick Remove the dipstick and wipe it clean Insert the dipstick with the handle ring of the dipstick toward down Check the oil level shown on the dipstick If near or below the lower level mark fill to the upper level mark with the recommended oil Install the oil level dipstick securely N MOIL API CE CD CC UPPER LEVEL TEMP 20 10 0 10 20 30 40 C 0 20 40 60 80 100 F Ambient temperature 57 22 SS PED LEE sf M fn OIL FILLER CAP cc SA U OIL LEVEL DIPSTICK LM 25 or 41 4 Coolant Open the hood and check the coolant level in the reserve tank If the level is near
14. a N 42 c Baer ana 44 een en 45 FADO 45 8 Power steering 46 Radiator screen 46 10 Battery under tray 47 OPERATOR PLATFORM CHECKS 48 Ais STEEHNG nie TU TT 48 48 ee EE 49 4 Brake 49 5 Parking brake warning buzzer 50 6 Safety interlock system 51 1 Starting the engine 54 2 RT 57 3 Warm up and break in operation 61 4 Check hydraulic lift 61 5 Stopping the engine hn n an 62 65 7 How to use the differential lock 67 8 Two and four wheel drive selection 4 type only 69 Use of power steering 4 5 55 2 2 70 10 Attachment limitation 2 71 11 Operation on a sl
15. attachment installation Park the tractor on firm level ground and set the parking brake Move the main transmission selector to N and PTO clutch lever to OFF Remove the engine switch key Installing adjusting removal of an attachment with the engine running is dangerous and you can be injured Remove the key from the engine switch to prevent start up a Place the lift control lever in the DOWN position and fully lower the Jower links b Slacken the check links and open the lower links as necessary LOWER LINK TURNBUCKLE ADJUSTER c Install the lower link on the left side first then the right side using the turn buckle adiuster to adjust for length d Install the top link to the attach ment top mast e Adiust length of the top link with the handle and secure with the lock nut 86 f Install the driveline for PTO driven attachments e Push and hold the lockpin and slide the driveline collar over the PTO shaft Move the driveline collar back and forth to be sure the lockpin Y is seated d td v n DRIVELINE LOCK PIN CHECK LINK alita g Use the turnbuckle adjuster on the right side of the lift rod to get the attachment horizontal After ad justing secure with a lock nut h Adjust the check link as instructed in the attachment manual and ob tain the adequate free play in the right and left directions After installing an attachment be sure all
16. eo Removal from storage 1 Check the battery electrolyte level 1041 Fully recharge the bat tery and install it in the tractor 2 Check the engine oil level see p 41 3 Check the coolant level see 4 Check the tire pressure see p 39 111 11 TROUBLESHOOTING TFT ee ey Starter does not work Operator not sitting in seat Engine will not be started if operator s properly weight is off seat by means of an in terlocking system Main transmission selector Set lever in NEUTRAL set in other than NEUTRAL P T O clutch lever set in ON Set lever in OFF Parking brake not locked or Set parking brake or depress brake brake pedal not depressed pedal Loose or corroded battery Retighten or clean see teminal Blown fuse gt Replace see p 107 Battery discharged See your authorized Honda compact tractor dealer I0 9 Fuel filter clogged Clean see Air cleaner clogged Clean see Parking brake not released Relase fully Engine cranks but won t start No fuel in tank Refill tank see Engine lacks power Unstable engine rpm stalling after starting Improper grade of fuel Drain residual fuel and refill see p 94 fully Brake dragging See your
17. install the left lift rod on the left lower arm Secure the lift rods using the lower link pins and lock pins 3 Install the right and left lower links on the tractor and secure them with the linchpins NOTE When the tractor is equipped with the cutter housing install the lower links with the cutter housing lift link mounted on the tractor and in stall the lift link chain using the lift link pin and linchpin as shown in Fig 1 4 Set the other end of the check link installed on the lower link in the step 1 in the joint stab and secure it with the lift arm pin and snap pin b Install one end of the top link i e the side where the adjusting nut is not mounted on the top link bracket of the tractor and secure it with the linchpin 6 Attach the end of the right and left lift rods to the lift rod pin and secure them with the linchpin 7 Check that all parts are installed securely Insert the linchpin downward through the hole then flip the retaining ring down LINCHPIN When the tractor is transported without attaching the attachment to the 3P hitch be sure to install the stopper spring on the lower arms To 20 n Umm 1 rrr a4 STOPPER SPRING LIFT LINK CHAIN Fig 1 LEFT LIFT ADJUST NUT rop ung LINCHPIN ROD TOP LINK BRACKET LIFT ROD PIN STAB BOLT LOWER LINK CHECK LINK 85 2 Rear 3 point hitch
18. lock pins are secure When operated at sharp angles PTO driveline can make noise Adjust the top link or limit upward travel to reduce the angle Continued opera tion of a PTO driveline at sharp angles will cause damage to the driveline attachment or tractor Be sure there is some freeplay in the check links If they are adjusted too tightly they may break e Use only attachments that meet Category 1 specifications 87 9 MAINTENANCE Periodic maintenance and adjustment are necessry to keep the tractor in good operating condition Service and inspect according to the MAINTENANCE SCHEDULE A WARNING To avoid carbon monoxide poisoning shut off the engine before perfor ming any maintenance If you run the engine in an area that is confined or even partially enclosed the air you breathe will contain a dangerous amount of exhaust gas If the engine must be run for any reason be sure the area is well ventilated To avoid serious burns allow the engine to cool before performing maintenance Shut the engine off and set the parking brake before performing any maintenance To prevent accidental start up remove the engine switch key The tractor should be serviced by an authorized Honda compact tractor dealer unless the owner has proper tools and service data and is mechanically qualified Use only genuine Honda parts or their equivalent for maintenance or repair Replacement parts which are not of equival
19. twisted or kinked Push the tongue plate into the buckle until it clicks Sit erect and well back in the seat Then adujst the belt to a snug fit by pulling out on the ends of the belt so the buckle is at the center of your body 57 To release the seat belt pull up on the buckle latch and pull out the tongue plate Be sure that the belt is not twisted before fastening The seat belt should be adjusted low across the hips and as snug as possi ble to provide proper protection 3 If a rear attachment is mounted and you are not planning to operate it soon raise the attachment and turn the lowering speed control fully clockwise to lock the attachment up LIFT CONTROL LEVER LOWERING SPEED CONTROL Ke UN 4 Move the throttle lever to SLOW and depress the clutch pedal Move the transmission range selector to the desired range TRANSMISSION RANGE SELECTOR THROTTLE LEVER 58 Move the main transmission selector to the desired speed The lever cannot be moved from the neutral position without pressing the button BUTTON MAIN TRANSMISSION SELECTOR Release the parking brake The parking brake warning buzzer will sound if the parking brake is set and the main transmission selector is moved out of neutral Increase the engine speed slightly with either the throttle lever or throt tle pedal Slowly release the clutch pedal CLUTCH PEDAL
20. 25 milell 1 04 km h 0 65 mile 1 00 km h 0 62 mile 1 03 km h 0 64 mila 2 50 km h 1 55 mile 2 42 km h 1 50 mile 2 49 km h 1 55 mile 5 74 km h 3 57 milel 5 54 km h 3 44 mile 5 70 km h 3 54 mile 6 78 km h 113 84 milel 5 97 km h 3 71 16 14 km h 3 82 Transmission oil capacity 13 0 f 13 7 US qti Front differential oil capacity 3 2 3 4 US qu HYDRAULIC SYSTEM Working pressure 15 7 MPa 180 kgl cm 2 275 psi Pump type Gear pump Capacity 13 0 f 13 7 US qt Independent Live independent ASAE Type 1 INV spline 1 inch 5 teeth malal 540 rom at engine speed of 2 450 rpm 5 74 roam at engine speed of 2 500 rom 2 000 rpm at engine speed of 2 485 ram 2 093 rpm at engine speed of 2 600 rpm ELECTRICAL Battery 12V 47 AH NOTE Travel speed refers to the speed when the engine runs at the rated speed 2 600 rpm under no load Maximum speed in refer to the speed when the engine runs at 2 800 rpm 116 13 WARRANTY SERVICE Owner Satisfaction Your satisfaction and goodwill are important to your dealer and to us All Honda warranty details are explained in the Distributor s Limited Warran ty Normally any problems concerning the product will be handled by your dealer s service department If you have a warranty problem that has not been handled to your satisfaction we suggest you take the following action Discuss your problem with a mem
21. CONTROL ES a N 31 6 Lift control stop Use the lift control stop to hold the attachment at the desired position Determine the position where the attachment is lowered using the lift con tro lever and set the lift contro stop at the position The attachment can be returned to the position LIFT CONTROL STOP 32 7 Lowering speed control The Iowering speed of the hydraulic lift system can be controlled by ad justing the lowering speed control Lift speed cannot be adjusted Adjust the lowering speed whenever you change attachments Turning the knob clockwise slows the lowering speed Turning the knob counter clockwise increases lowering speed Turning the knob fully clockwise stops any lowering of the lift system Do not overtighten the knob To adjust the lowering speed 1 Park the tractor on level ground with the engine running at about 1500 to 2000 RPM Place the Main Transmission Selector in neutral and set the parking brake Turn the lowering speed control fully clockwise Move the Lift Control Lever to the UP position After the attachment has reached its maximum height move the lift control lever to the DOWN position The attachment should not lower Slowly turn the lowering speed control knob counter clockwise to set the desired lowering speed It should take about 2 seconds for the attachment to move from its highest position to the ground
22. GH ROPS when the back hoe is used with the tractor as it meets the safety standards established for the back hoe 4 Always use the seat belt if the tractor has a ROPS Do not use it if there is no ROPS Check the seat belt daily and replace if frayed or damaged b Do not operate tractor or any implement attached to it while fatigued or under the influence of alcohol medication or other substances 6 Carefully check the area before operating tractor or any implement at tached to it Check for clearance to all sides and overhead Do not allow bystanders around or near tractor during operation 7 Before allowing other people to use your tractor explain proper operation to them and have them read this manual It is your legal obligation to instruct all operators in safe operation 8 Never wear loose torn or bulky clothing around the tractor They may be caught on moving parts or controls increasing the risk of an accident Use additional safety items hard hat safety boots or shoes eye and hearing protection gloves etc as appropriate or required 9 Do not allow passengers or non qualified operators on the tractor at any time The tractor is designed for only one occupant 10 Check brakes clutch and other mechanical parts for adjustment and wear Replace worn or damaged parts promptly Check the tightness of all nuts and bolts regularly For further details see MAINTENANCE AND ADJUSTMENTS 14 Keep your tractor c
23. HARGE SYSTEM WARNING LIGHT OIL PRESSURE WARNING LIGHT TACHOMETER STATIONARY PTO INDICATOR FUEL GAUGE LIGHT 2 5 GLOW PLUG 0008 INDICATOR go 00 g3 HEAD LIGHT INDICATOR LIGHT FLASHING HAZARD WARNING LIGHTS INDICATOR PARKING BRAKE INDICATOR LIGHT WATER TEMPERATURE HOURMETER GAUGE 1 ENGINE SWITCH HEAD LISHT SWITCH STATIONARY PTO SWITCH PARKING BRAKE WARNING BUZZER 16 1 Engine switch Always remove the key from the engine switch whenever the tractor is unattended to prevent children or unauthorized persons from starting the engine This tractor ig equipped with an automotive type ignition switch which controls all the electrical circuits Key positions START to start the engine The starter motor turns ON to run the engine after starting Electric system is ON OFF to stop the engine The engine swtich key be removed ENGINE SWITCH KEY NE Do not leave the engine switch key on ON position when the engine is not running as the battery will discharge MOTE The starter will not operate unless the operator is seated in the seat the main transmission selector is in neutral N the PTO clutch is OFF and the brake pedal is depressed or the parking brake set 17 2 Fuel gauge The fuel gauge indicates the amount of fuel in the tank It operates when the engine switch is in the ON position NOTE When the engine sw
24. LOCK LEVER 54 4 Move the main transmission selector to the and the PTO clutch lever to the OFF position N OFF MAIN TRANSMISSION PTO CLUTCHLEVER SELECTOR 5 Move the throttie lever to the middle 1 2 position THROTTLE LEVER 6 Turn the engine switch key to START and release the key when the engine starts J ON START ENGINE SWITCH KEY Running the starter motor for more than 5 seconds can damage the motor lf the engine fails to start release the engine switch key and wait at least 10 seconds before operating the starter motor again NOTE lf the brake pedal is depressed the engine starts without locking the parking brake 55 a M M 7 Return the throttle lever to the position where the engine speed becomes 1 000 1 500 r p m and warm up the engine for about 5 minutes THROTTLE LEVER 56 2 Starting driving Before operating the Tractor or its_attachments read and understand the tractor safety instructions see 5 5 12 1 Interlock the brake pedals with the connector plate CONNECTOR PLATE 2 Wearing the seat belt AWARNING s Wear the seat belt whenever TONGUE PLATE operating the tractor with the Rollover Protective Structure attached e Use of either device seat belt or ROPS without the other will in crease the chance of injury in a rollover Make sure that the seat belt is not
25. TY INFORMATION Your Honda Compact Tractor has the power to do an extraordinary amount of work In the hands of an operator without sufficient skill or knowledge it has the power to damage property and injure people It is your responsibility to ensure that any person operating your equipment is aware of safe operating practices and knowledgeable with the contents of this and other related manuals Regardless of past experience every operator of your H6522 should read this section carefully before operating the tractor or any equipment attached to it 1 Before operating the tractor 1 Know your equipment and its limitations Read this entire manual before attempting to start and operate the tractor 2 Pay special attention to the warning and caution labels on the tractor itself 3 We recommend the use of a Roll Over Protective Structures ROPS and seat belt in almost all applications This combination will reduce the risk of serious injury or death should the tractor turn over If the ROPS is loosened or removed for any reason make sure that all parts are reinstalled correctly before operating the tractor Mever modify or repair a ROPS because welding bending drilling grinding or cutting any portion may weaken the structure A damaged ROPS structure must be replaced not repaired or revised If any structural member of the ROPS is damaged replace the entire structure at your local Honda compact tractor dealer Install the HI
26. The main fuse panel is located ahead of the radiator on the right side The sub fuse panel is located under the left cowl cover above the fuel strainer MAIN FUSE RADIATOR SUB FUSE Fuse replacement Turn the engine switch OFF and remove the key before checking or replac ing fuses to prevent accidental short circuiting Main fuse Open the lid and check for the blown out fuse BLOWN FUSE 107 Sub fuse To replace subfuse pull the old fuse out of the clips with your finger Push a new fuse into the clips BLOWN FUSE Specified rating Main fuse Main circuit 50 A Glow circuit 70 A Sub fuse Flashing Hazzerd light 28 A Warning buzzer Relay 5A Headlight 15 A Glow fuel control 5 A Never use fuse with a different rating from that specified Serious damage to the electrical system or a fire may result 108 14 Bulb replacement Headlight bulb Open the engine hood and lift up the edge of the bulb connector rubber cover and pull it back Push in and turn the bulb connector counterciockwise then remove the connector and bulb Install the bulb and then align the tab on the bulb connector with the cutout in the headlight case Turn the bulb connector clockwise while pushing it in and then fit the rubber cover down over the connector RUBBER COVER BULB CONNECTOR HEADLIGHT BULB 12 25 W CONNER LIGHT HAZZARD LIGHT 12VEW 12 27 109 10 LONG TERM STORAGE
27. accident or injury 3 Parking brake lock THROTTLE PEDAL Set the parking brake whenever the tractor is stopped 1 Be sure the brake pedals are interconnected with the connector plate see page 26 Firmly depress and hold the brake pedals Push down and hold the parking brake lock Release the brake pedals and then release pressure on the parking brake lock To release the parking brake push on the brake pedals until the parking brake lock moves to its OFF position RN Operating the tractor with the parking brake locked will result in severe damage to the brake lining and could lead to a complete brake system failure PARKING BRAKE LOCK 4 SITE BRAKE PEDAL 25 4 Brake pedal The brake pedals operate the brakes on the rear wheels of the tractor The left and right brakes can be applied independently by disconnecting the pedals with the connector plate For nomal operation keep the pedals interconnected Depressing the brake pedal hard while the tractor is being driven may cause damage to the tractor drive components unless the clutch pedal is depressed first Driving the tractor with the brake pedal partly depressed can damage the brake lining CONNECTING PLATE i i N Ir WS Connect BRAKE PEDAL 5 Clutch pedal Depress the clutch pedal to disconnect engine power from the transmis sion Always depress the clutch pedal before moving
28. ar attachment is not removed damage to the tractor and or the attachments can occur 1 Maximum towing weight 1 000 kg 2 205 Ibs including the weight of the trailer Exceeding the maximum towing weight could lead to loss of control and cause an accident resulting in severe personal injury or equip ment damage 73 ER 2 Maximum tongue weight 40 kg 5 kg B8 Ibs 11 Ibs If the trailer s load is unbalanced so that the tongue weight is incorrect the tractar may overturn resulting in severe personal injury or equipment damage NOTE Tongue weight is the downward force that the trailer exerts on the trailer hitch 74 Counterweight and recommended tire When an attachment is mounted the weight and balance of the tractor may be affected The specified counterweights must be used to maintain the stability of the tractor Under no circumstances should the total weight of the attach ment counterweights and wheel weights exceed 1 150 kg 2 533 Ibs Failure to follow this precaution may endanger yourself and may cause damage to your tractor or shorten its service life The total number of the counterweights needed for each HTA attachment are shown in the table below Number of counterweights recommended tire Attachment Mid Mount Rotary Mower Front Snow Blower NOTE Rear counter weight box and sand 90 kg 198 165 Rear counter weight box and sand 10 kg 22 Ibs Rear counter we
29. ause the tractor to tip over and you can be injured Slow down before turning To prevent accidental tip over Never make abrupt starts while the wheels are turned Slow down before making sharp and or hard turns Avoid sharp turns in rutty or uneven terrain Connect the right and left brake pedals with the connector plate except when making a tight turn by depressing one brake pedal Engaging the differential lock while making sharp turns can cause you to lose steering control e Be sure to raise ground engaging attachments rotary tillers disk har rows moldboard plows etc before executing sharp turns If the at tachment is not raised you can damage the tractor and or the attachment Hear attachments swing out in a larger arc than the tractor and can strike nearby objects Use care when turning the tractor near a wall or other obstructions when a rear mounted attachment is being used Using the brakes to turn You can make tighter turns at slow speeds by using the brake on only one side of the tractor 1 Move the connector plate to disconnect the brake pedals CONNECTOR PLATE D 65 2 Slow the tractor and raise any attachment 3 While turning the steering wheel depress the brake pedal on the side of the direction of the turn Left turn left brake Right turn right brake 4 Release the brake while returning the steering wheel to a straight ahead position Using the brake
30. authorized Honda compact tractor dealer Exlcessive load Reduce load or speed 112 When the engine is overheated Park the tractor in a safe place Allow the engine to cool by running it at idle with the engine hood opened Stop the engine after the engine has cooled Check the radiator coolant level and clean the radiator screen thoroughly If the needle of the temperature gauge remains in the red zone stop the engine tmmediately Continuing to operate the tractor while it is overheated can lead to severe engine damage ELECTRICAL SYSTEM Lights will not turn ON Engine switch not set in RUN Set engine switch in RUN position position Bulb blown Replace bulb Fuse blov un Replace fuse Battery charging lamp remains after starting engine Short or open circuit Have tractor inspected and repaired by authorized Honda compact tractor dealer Low oil warning lamp remains ON after starting insufficient oil in engine Add oil to proper level Parking brake warning lamp remains ON and buzzer sounds during operation Parking brake not released Release 113 HYDRAULIC LIFT Attachment will not raise or lower Lowering speed control knob Adjust descend speed by opening closed Knob Lift control lever left in Set lever in appropriate posi
31. ber of dealership managemert Often complaints can be quickly resolved at that level If the problem has already been reviewed with the Service Manager contact the owner of the dealership or the General Manager If your problem still has not been resolved to your satisfaction contact the Power Equipment Division of American Honda Motor Co Inc American Honda Motor Co Inc Power Equipment Customer Service Department P O Box 100021 Duluth Georgia 30136 9421 Telephone 404 497 6400 We will need the following information in order to assist you Your name address and telephone number Product model and serial number Date of Purchase Dealer name and address Nature of problem After reviewing all the facts involved you will be advised of what action can be taken Please bear in mind that your problem will likely be resolved at the dealership using the dealer s facilities equipment and personnel so it is very important that your initial contact be with the dealer Your purchase of a Honda product is greatly appreciated by both your dealer and American Honda Motor Co Inc We want to assist you in every way possible to assure your compiete satisfaction with your purchase 117 Current customer service contact information United States Puerto Rico and U S Virgin Islands Honda Power Equipment dealership personnel are trained professionals They should be able to answer any question you may
32. ck o steering wheel free play or looseness Check Headlight Check O Hazard Lamp Check o O Clutch pedal free play Check Adjust Brake pedal fraa play Check C Adjust Spark arrester optional part Clean Fun bait Check oO Adjust 21 Power steering belt Check Adjust 90 REGULAR SERVICE PERIOD 3 EACH FIRST EVERY EVERY EVERY EVERT USE 50 HRS 50 HRS 190 HRS 300 HRS 500 HRS Fuel filter Change 9 Fuel pump filter Change _ 190 Engine nil filter Changs Every 200 HRS 2 Transmission oil filter Change Jom omfl Front axle cil Change Fuel line Check Every 2 years 2 Replace if necessary A fasteners or tightness Check Reigen _ Ludrisation points Grease _ 9 Tie rods for bending ball joints for looseness Toe in Check Adjust Valve clearance Check Adjust Every 1000 HRS 2 Inisction nozzle Check 60 NOTE 1 Service the air cleaner more frequently when used in dusty areas 2 These iterns should be serviced by an authorized Honda tractor dealer unless the owner has proper tools and is mechanically proficient See the Honda Shap Manual 3 For professional commercial use log hours of operation to determine proper maintenance intervals 4 Check the nuts daily for the first 50 hours of operation and retighten if necessary 91 3 Engine oil change Eng
33. doesn t harm our environment We suggest you take it in a sealed container to your local oil reclamation station Do not throw it in the trash or pour it on the ground or down a drain 93 4 Air cleaner service If you operate the tractor in very dusty areas clean the air cleaner more often than specified in the MAINTENANCE SCHEDULE Operating the engine without the air cleaner will cause rapid engine wear Element check interval Every 50 hours Element change interval Every 500 hours Element cleaning 1 Open the engine hood 2 Remove the wing nut and remove the air cleaner cover 3 Remove the wing bolt and the air cleaner element WING NUT WING BOLT AIR CLEANER ELEMENT 4 Clean the element by blowing compressed air from inside or tapping on it lightly 94 Pre air cleaner inspection cleaning Inspection Check inside of the pre air cleaner for contamination and check the dust discharge port for clagging Cleaning 1 Loosen the clip and disconnect the air cleaner hose from the pre air cleaner 2 Remove the two bolts and remove the pre air cleaner from the radiator shroud 3 Remove the dust dirt and other foreign materials from the pre air cleaner and fan and wipe them clean CLIP RADIATOR SHROUD BOLTS PRE AIR CLEANER DUST DISCHARGE PORT 95 Transmission fluid Contaminated transmission fluid adversely affects the service life of the sliding and the rotating part
34. e 5000 ft 1500 m Diesel fuel with a cetane rating as low as 40 may be used but a cetane rating of 45 is recommended Do not use contaminated diesel fuel Do not mix different grades of diesel fuels Avoid getting dirt dust or water in the fuel tank After refueling be sure to tighten the fuel tank cap securely A WARNING Diesel fuel is flammable and explosive under certain conditions Refuel in a well ventilated area with the engine stopped e Do not smoke or allow flames or sparks in the area where the engine is refueled or where diesel fuel is stored Do not overfill the tank and make sure the filler cap is securely closed after refueling e Be careful not to spill fuel when refueling Spilled fuel vapor may ignite fuel is spilled make sure the area is dry before starting the engine Use diesel fuel only Do not use gasoline kerosene or any other fuel oils Do not mix gasoline with diesel fuel FUEL TANK CAP 36 NOTE Do not remove the fuel strainer when filling the tank from portable can FUEL STRAINER MTT 4 LEVEL After refueling tighten the filler cap securely with the UP mark facing up Za UP MARK NOTE Fuels vary in their formulation depending on season and location Always purchase fresh fuel A summer grade fuel which is used in winter may solidify and prevent the engine from running A winter grade fuel used in summer can result in a lack o
35. efore starting the engine c C FUEL VALVE md RING NUT SPRING 102 10 Radiator core cleaning Hemove any debris from radiator core Radiator core cleaning interval Every 100 hours 1 Open the engine hood 2 Remove the battery see page 105 3 Remove the radiator screen 4 Remove any debris from radiator core RADIATOR CORE EDD 103 us 11 Battery service B Refilling battery fluid If the tractor is operated with insufficient battery electrolyte sulfation and battery plate damage will occur If rapid loss of electrolyte is experienced or if your battery seems to be weak causing slow starting or other electrical problems see your authorized Honda compact tractor dealer Open the engine hood and check the electrolyte level in each battery cell Fill the battery with distilled water to the upper level line Never overfill the battery ik DANGER The battery contains corrosive sulfuric acid Contact with eyes or skin causes burns Wear protective clothing and use eye protection when working near the battery POISON KEEP OUT OF REACH OF CHILDREN EMERGENCY PROCEDURES Eyes Flush with water from a cup or other container for at least 15 minutes Call a physician immediately Skin Remove contarninated clothing Flush skin with large quantities of water Call a physician If swallowed Drink water or milk and call your poiso
36. ent quality may damage your tractor ENGINE SWITCH KEY FARKING BRAKE LOCK 88 1 Tool kit The tools supplied are necessary for performing some periodic maintenance simple adjustments and repairs The tool kit is stored in the tool bag under the seat The tool kit as well as the Owner s Manual should always remain with the tractor TS 8 x 12 OPEN END WRENCH a x SPARE FUSE E 54 10 fs 2 10 x 12 OPEN END WRENCH SiL 10 x 14 OPEN END WRENCH 17 19 WRENCH aS OE 2 SCREWDRIVER SCREWDRIVER GRIP PUERS Q TOOL BAG OnE 14 x 17 EYE WRENCH OWNER S MANUAL 2 Maintenance schedule REGULAR SERVICE PERIOD 3 cach every EVERY EVERY EVERT USE HRS 50 HRS 100 HRS 300 HRS 500 HRS Engine oil Check level Change Battery electrolyte Check level Air cleaner Chack Clean Change Radiator screen Clean Battery under tray Clean o Radiatar coolant Chack Change Radiator Core Check Clean Fuel strainer cup Check tinc filter Clean Every 2 years 12 Inter lock system operation Check Saat switch Brake switch Parking brake switch P T O select switch clutch switch Neutral switch Transmission oil Check Change Power steering oil Check level Parking brake aperatian Check Tires nuts and bolts tightness Check tighten em Air pressuer cracks damage etc Che
37. f power and may not sufficiently lubricate fuel injection components Keep the fuel tank filled to prevent condensation of water in the tank Bacteria can grow at the fuel water interface and clog fuel injection components Check the fuel filter for dirt water and contaminates before each use If any contamination is found follow the instructions on page 102 Air Bleeding The fuel injection system is equipped with an automatic air bleeding system in the event the engine is run out of fuel Refill the tank see page Make sure that fuel is supplied to the fuel filter then start the engine see page 54 NOTE Light blue exhaust will be seen and the engine speed may fluc tuate as air bleeding is occuring This is normal Run the engine without a load until the engine speed stabilizes and the ehaust smoke clears 37 2 Tires wheels Check the tire pressure with a pressure gauge Turf tire pressure Front 1 55 kg cm 22 psi Rear 1 41 ka cm 20 psi AG tire pressure Front 2 11 kg cm 30 psi Rear 1 41 kg cm 20 psi High float tire pressure Front 1 12 kg cm 16 psi Rear 1 97 kg cm 28 psi e Check that the lug nuts and bolts on each wheel are securely tightened Torque Front wheel 13 kg m 94 ft Ib Rear wheel 18 5 kg m 134 ft Ib e Every day check the lug nuts and bolts daily for security for the first 20 hours of operation and retighten if necessary Thereafter re check and retighten them every 50 hours
38. have If you encounter a problem that your dealer does not solve to your satisfaction please discuss it with the dealership s management The Service Manager or General Manager can help Almost all problems are solved in this way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta GA 30005 8847 Or telephone 770 497 6400 M F 8 30 am 7 00 pm EST When you write or call please provide the following information e Model and serial numbers e Name of the dealer who sold the Honda power equipment to you e Name and address of the dealer who services your equipment e Date of purchase e Your name address and telephone number e Adetailed description of the problem MEMO 118 MEMO 120 SWITCH COMBINATION METER OFF Cengage SEAT SWITCH m HELTRAL ERAT ON RELAY PTO SWITCH M Mee e MINATION COMBINATION FTO NEUTRAL Bach SR SWITCH 7 T E NOOO B ul CELL AHF 1 11 E M 3 y e i Hls E x Bi ann hen Bj p HAzAR LIGHT x umm av oe T 1 M p np H
39. he differential causing both rear wheels to rotate at the same speed For normal operation the pedal should be released unlocked so that the differential allows one rear wheel to rotate at a different speed than the other around curves To release the lock remove your foot from the pedal For operation of the differential lock refer to Page 67 17 DIFFERENTIAL LOCK PEDAL 9 Seat adjusting lever Raise the adjusting lever under the seat to adjust the seat position After adjustment be sure that the seat is securely locked in position SEAT ADJUSTING LEVER 28 ATTACHMENT OPERATION SYSTEM STATIONARY PTO SWITCH PTO CLUTCH LEVER AUXILIARY HYDRAULIC LOWERING SPEED CONTROL LIFT CONTROL PTO SELECTOR LEVER REAR SHAFT 1 PTO clutch lever Use the PTO Power Take Off clutch to connect engine power to the various PTO shafts Lever positions Connects power to the s _ A OFF Disconnects power from the s D PTO CLUTCH LEVER 29 2 PTO Selector Power may be transmitted to the rear PTO shaft the mid PTO shaft or both Before moving the PTO Selector place the PTO Clutch Lever OFF 3 Stationary PTO Switch Indicator The rear PTO may be used to power various stationary attachments without an operator being seated To use the Stationary PTO 1 30 Move the PTO Selector to
40. id stopping the tractor while driving uphill If it is necessary to stop on hill follow the special procedure below when restarting if this procedure is not followed when restarting on an uphill slope the tractor may roll backwards during clutch engagement and this could cause it to tip over resulting in severe personal injury Abruptly applying the brake pecial while the tractor is rolling backwards down a slope may cause the tractor to tip over 1 Depress the brake pedal and hold it down 2 Move the throttle lever to FAST position 3 Depress the clutch pedal and then move the transmission range selector to 1st gear position 4 Release the clutch pedal first then release the brake pedal If the brake pedal is released before the clutch pedal the trac tor may back down Never apply the brakes hard It may cause the tractor to tip over Special Obstacles 1 To safely cross drainage ditches or embankments use a ramp to reduce the effective angle of the obstacle to less than 15 NOTE If you feel that you cannot accurately judge angle of the ramps we suggest that you obtain an inclinometer This type of gauge is available at most hardware stores 2 Avoid swampy or muddy areas deep enough to reach the center line of the wheels The tractor can become stuck especially if it is carry ing attachments 80 13 Recommended working speed Select a safe and correct operat
41. ight box and sand 90 kg 198 165 Front counter weight bracket and counter weight 1 piece Rear counter weight box and sand 90 kg 198 Ibs Rear counter weight box and sand 19 kg 22 Rear counter weight box and sand 90 kg 198 lbs Front counter weight bracket and counter weight 1 piece e Use of turf tires on the front end loader or agricultural tires on the front mid mower is not recommended as such practice may affect the performance of the equipment Use the counterweights shown in the table above even if the tires other than AG or Turf tires are used 75 Use the following cambinations of ballast with the FL 6555 front loader and the BH 6575 backhoe FL 6555 Front loader Counter weight box 272 kg 598 ibs of sand Liquid tire ballast Ag tire Turf and Hi Float tire 45 kg 100 Ibs per rear wheel 107 kg 236 165 per rear wheel Rear wheel weight Ag tire Turf and Hi Fioat tire One 27 kg 60 ibs per rear wheel None required FL 6555 Front loader and BH 6575 Backhoe Liquid tire ballast Ag tire Turf and Hi Float tire 45 kg 100 Ibs per rear wheel 107 kg 236 lbs per rear wheel Rear wheel weight Ag tire Turf and Hi Float tire One 27 kg 60 Ibs per wheel None required Installation of Weight Operation with front attachment When the front loader front snow blower front snow dozer or front sweeper is used with the tractor purchase the rear 3 point hitch a
42. ine oil is a major factor affecting engine performance and service life Used motor oil may cause skin cancer if repeatedly left in con tact with the skin for prolonged periods Although this is unlikely unless you handle used oil on a daily basis it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling used oil Oil check interval Each use Oil change interval After the first hours then every 100 hours Oil capacity 2 9 3 1 US qt When oil filter is not replaced 3 5 3 7US gt When oil filter is replaced Engine oi replacement Drain the oil while the engine is warm to assure rapid and complete draining 1 Open the engine hood and prepare a suitable container 2 Remove the oil filler cap and drain plug to drain the oil OIL FILLER CAP DRAIN PLUG 92 Ka nn TEE 3 After draining is complete check that the sealing washer is in good condition replace if necessary then retighten the drain bolt securely 4 Refill with the recommended engine oil and check the oil level inserting dipstick with the handle ring of the dipstick toward down see page 41 5 Install the oil filler cap securely 6 Start the engine and allow it to warm to normal operating temperature Stop the engine and recheck the oil level with the oil level dipstick DIL LEVEL DIPSTICK NOTE Please dispose of used motor oil in a manner that
43. ing brake locked will result in severe damage to the brake lining and could lead to a complete brake system failure e When washing the tractor do not spray water directly into the warning buzzer to prevent possible damage to the buzzer PARKING BRAKE INDICATOR LIGHT PARKING BRAKE WARNING BUZZER 21 9 Headlight switch indicator The headlight switch turns the headlights ON and OFF Poor visibility increases the risk of striking hidden objects Reduce speed when operating the tractor in low visibility conditions O High beam The headlight corner light taillight and the high beam in dicator lights turn on 20 Low beam The headlight corner lights and taillight turn OFF Headlight is off HEADLIGHT INDICATOR High beam 2 Low beam HIGH BEAM Off SS INDICATOR iB 10 Flashing Hazard warning lights Turn the warning lights on by moving the lever forward or backward from its center position When the lights are on the indicator on the instrument panel will flash The warning lights wili operate without the engine switch being Use the flashing warning lights anytime the tractor is operated on or near a roadway LEVER OFF FLASHING HAZARD WARNING LIGHT 22 11 Glow plug continuity indicator The glow plug continuity indicator indicates that the electric current is flowing to the glow plug The indicator turns on when the engine switch is turned to
44. ing speed as per the instructions shown in the chart below 1 B 3 4 B 6 7 9101118131418 MAIN TRANS MISSION SHIFT RANGE TRANSMISSION RANGE SELECTOR SHIFT RANGE 4 MID MOWER MK FRONT END LOADER T TILLER T SNOW BLOWER AFRONT GLADE 4S WEEPER TRAILER REAR MOWER b The gear range listed above is for an engine speed is 2 600 rpm 1 7 TRANSPORTING Transporting The engine and exhaust system become hot during operation and remain hot for a while after stopping Contact with hot engine com ponents or the exhaust system can cause burns and can ignite some materials Avoid touching the engine or exhaust system for at least 15 minutes after the engine has stopped Allow the engine to cool before transporting the tractor NOTICE Towing the tractor behind another vehicle or using it to push another vehicle can damage the tractor Transport the tractor on a flat heavy duty trailer To avoid fuel spillage keep the tractor level while transporting Some attachments such as a mid mount mower have a low center clearance You may have to adjust the ramp angle at the bed to avoid interference 1 Use a loading ramp that is strong enough to support the combined weight of the tractor its attachments and the operator The loading ramp must be long enough so that its slope in 15 or less 2 Move the main transmission selector to the and transmission range selector to the 1st to back the tract
45. inting straight ahead the free play at the rim of the steering wheel should not exceed 10 40 mm 0 4 1 6 in before the front wheels start to move If excessive movement is found contact your Honda compact tractor dealer immediately 2 Lights Turn the engine switch and perform the following inspections 1 Check whether the headlights corner lights and taillights come with the headlight switch set at low beam and high beam respectively 2 Turn the flashing hazard light switch ON and check whether the flashing warning light comes on WARNING LIGHTS TAILLIGHT HEADLIGHT CORNERLIGHT HEADLIGHT SWITCH 43 FLASHING HAZARD SWITCH 3 Clutch pedal Measure the clutch free play from the fully released position to the point at which you feel resistance The free play should be 15 20 mm 0 6 0 8 in If the free play is out of adjustment contact your Honda compact trac tor dealer CLUTCH PEDAL 4 Brake pedal Release the parking brake Move the connector plate to separate the brake pedals Push each brake pedal individually until resistance is felt The free play should 20 30 mm 0 8 1 2 in and the free play should be the same for each pedal Move the connector plate to interconnect the brake pedals and set the parking brake If the free play is out of adjustment contact your Honda compact tractor dealer BRAKE PEDAL CONNECTING v PLATE p u T j
46. itch is in the OFF position the fuel gauge will indicate a false fuel level When the fuel gauge needle enters under the red zone it indicates that the amount of remaining fuel in the tank is about 4 5 liters 1 2 gal Refill as soon as possible FULL RED ZONE EMPTY 3 Coolant temperature gauge Do not remove the radiator cap when the engine is hot The coolant is under pressure and may blow out and scald you The needle should stay within the orange range If the needie reaches the red line at H Hot pull to a safe location stop the engine and check the coolant level in the reserve tank on the right side of the radiator under the hood RED ZOME COOLANT TEMPERATURE GAUGE 18 4 Tachometer Indicates the engine speed in revolutions per minute This line indicates a reference engine speed at which the rear attachment is operated 5 Hour meter Indicates the tractor s total accumulated hours of operation The number to the right is tenths of an hour The hour meter will run at actual clock speed only when the engine is running at 2150 RPM 1 10 hour HOUR METER 19 6 Oil pressure warning light The oil pressure warning light will come on and remain on if there is insuf ficient oil pressure or when the engine switch is turned on with the engine not running If the light should stay on while operating the tractor Pull the tractor to safe location turn the engine
47. lean Dirt grease and trash accumulations con tribute to fires and may lead to personal injury 12 Use only implements meeting the specifications listed under IMPLE MENT LIMITATIONS in this manual Use the recommended counter weights to maintain the balance of the tractor and reduce the risk of upsets Follow the safe operating procedures specified in the manuals included with the equipment 13 The Honda H6522 tractor is not factory equipped with a spark ar rester In some areas it is illegal to operate an engine without a USDA qualified spark arrester Check local laws and regulations before operating An optional spark arrester is available from an authorized Honda tractor dealer 2 Operating the tractor 1 Never start engine or operate levers from anywhere other than the seat 2 Before starting the engine make sure that all levers including aux control levers are in their neutral positions that the parking brake is engaged and that both the clutch and the Power Take Off PTO are disengaged Fasten the seat belt if the tractor has a ROPS 3 Do not start engine by shorting across starter terminals or bypassing the safety start switch The machine may start in gear and move if normal starting circuitry is bypassed 4 Pull only from the drawbar Never hitch to axle housing or any other point except drawbar such arrangements only increase the risk of serious personal injury or death due to a tract
48. lfuric acid Reinstall the vent caps 12 2 SERIAL NUMBERS Record the frame and engine serial numbers for your reference Refer to the serial numbers when_ordering parts and when making technical or warranty inquires see page 117 The frame serial number is stamped on the right side of the frame The engine serial number is stamped under the muffler inside the engine compartment Frame serial number Engine serial number MUFFLER FRAME NUMBER ENGINE NUMBER 13 3 COMPONENT IDENTIFICATION ROLLOVER PROTECTIVE STRUCTURE IROPS FLASHING HAZARD WARNING LIGHT Y THROTTLE LEVER 0 u STEERING WHEEL SEAT BELT PTO CLUTCH LEVER Nod gi 7 X HEADLIGHT CONTROL LEVER MAIN TRANSMISSION SELECTOR LOWERING SPEED CONTROL TWO AND FOUR WHEEL DRIVE SELECT LEVER A4 type only DIFFERENTIAL LOCK PEDAL THROTTLE PEDAL BRAKE PEDAL AUXILIARY HYDRAULIC ENGINE OIL PORT DRAIN BOLT PARKING BRAKE LOCK INSTRUMENT TRANSMISSION RANGE SELECTOR PANEL 0 9 PARKING BRAKE WARNING BUZZER PTO SELECTOR REAR PTO SHAFT PEDAL HOOD RELEASE TRANSMISSION OL DIPSTICK ENGINE HOGD MID PTO SHAFT ENGINE OIL FILLER CAP AIR CLEANER MAIN FUSE BOX SUB FUSE BOX RADIATOR RESERVE TANK FUEL FILTER f AL ENGINE OIL DIPSTICK BATTERY POWER STEERING POWER STEERING RESERVE TANK 15 4 CONTROLS INSTRUMENT PANEL C
49. ling Do not smoke when working around battery or when refueling Keep all sparks and flames away from battery and fuel tank The battery presents an explosion hazard because it gives off hydrogen and oxygen especially when recharging Before jumping a dead battery read and follow all of the instructions Keep first aid kit and fire extinguisher handy at all times 6 7 8 9 Do not remove radiator while coolant is hot coolant to the coolant recovery tank not to the radiator Disconnect the battery s ground cable before working on or near electric components To avoid sparks from an accidental short circuit always disconnect the battery s ground cabie first and connect it last Do not attempt to mount a tire on a r m unless qualified to do so and all proper safety precautions are followed 10 Provide adequate support when changing wheels 11 Make sure that wheel bolts have been tightened to the specified torque 12 Escaping hydraulic fluid under pressure has sufficient force to penetrate skin causing serious personal injury Before disconnecting hydraulic lines be sure to release all residual pressure Before apply ing pressure to the hydraulic system make sure that all connections are tight and that all lines pipes and hoses are free of damage Fluid escaping from pinholes may not be visible Do not use your bare hands to search for suspected leaks Use a piece of cardboard or
50. n control center or a physician immediately Batteries produce explosive hydrogen gas A spark or flame can ex plode the battery causing serious injury or blindness Provide adequate ventilation Keep sparks and flames away Follow the above procedure carefully NOTE Use distilled water in the battery e Tap water will shorten the service life of the battery e Overfilling may cause electrolyte overflow and corrosion Wash off any spilled electrolyte immediately saree a Hd HHTE EA T UPPER LEVEL LOWER LEVEL 104 Battery cleaning lf the battery terminals are contaminated or corroded remove the battery and clean the terminals Removal 1 Open the engine hood and remove the hood see page 39 2 Remove battery hold down 3 Disconnect the negative battery cable first then disconnect the positive battery cable 4 Remove the battery 5 Clean the terminals with a wire brush or sand paper Clean the battery with a solution of baking soda and warm water taking care not to get the solution of water in the battery cells Dry the battery thoroughly Clean the battery cable ends with a wire brush or sand paper POSITIVE TERMINAL Are 9 NEGATIVE TERMINAL BATTERY HOLD DOWN BATTERY Installation Install the battery into the tractor Connect the positive battery cable first and
51. nd Loader NOTE The above limits are applicable if only one attachment is used on the tractor Item Weight and Size Limits 1 000 kg 2 205 Ibs weight of trailer included Size 1 524 mm 60 in weight 156 kg 344 Ibs Bucket width 1 321 mm 52 Max lift capacity 249 kg 550 165 Max weight 285 kg 623 Ibs Digging depth 2 3 m 7 5 feet Max weight 409 kg 801 Ibs 72 Towing AWARNING Never attempt to tow anything without a trailer hitch Failure to use proper hitch could cause the tractor to overturn resulting in severe per sonal injury or equipment damage Never allow anyone to ride in the trailer Traveling and turning at high speeds while towing a trailer or other at tachment is dangerous Use 1st gear when towing a trailer or attach ment over rough ground Avoid sudden starts and stops while towing The momentum of the trailer or attachment could cause loss of control resulting in an accident and severe personal injury or equipment damage The weight of a trailer increases stopping distances use extra care especially when operating on a slope Use only those attachments which are designed for use with this tractor Category 1 If you have any questions or doubts about the suitability of any other attachments consult your authorized Honda compact tractor dealer NOTICE The removal of any rear attachment is necessary when using the draw plate for towing If the re
52. nd rear counter weight box and operate the front attachment or drive to and from the operating area with the box filled with sand as a weight The 3 point hitch and rear counter weight box are available as optional parts 76 Operation with rear attachment When the tiller or other rear attachment is used with the tractor use the optional counter weight bracket and counterweights as specified Use the table below and determine the number of the counterweights for the attachments other than listed in the previous page 1 Rear Attachment and Counterweight Tabie The number in the box indicates the number of counterweights required NOTE This table is based on each counterweight weighing approximate 16 kg 35 Ibs L Distance between center of 800 mm 1000 mm 1200 mm 1400 mm wl 32 139 in 47 in 55 in attachment side wheel and center of gravity of attachment W Weight of attachment C G Center of gravity BO kg 176 165 100 kg 220 Ibs 120 kg 264 Ibs 140 kg 308 Ibs 160 kg 352 Ibs 180 kg 1 396 Ibs 200 kg 440 165 220 kg 2 484 ibs 240 kg 578 165 572 Ibs 280 kg 616 bs 300 kg 660 tbs 320 kg i704 ibs 340 kg 7 748 ibs 360 kg 792 ths Any attachments which exceed the sizes and weights shown in the table to the left should not be used Counterweight unnecessary 1 Attachment should not be used 2 Front At
53. off and check the engine oil level see page Even if the oil level is correct the engine should be checked by a Honda compact tractor dealer before the tractor is operated again NOTE The oil pressure warning tight will only light as a result of low oil pressure It is not directly an oil level indicator Running the engine while the oil pressure warning light is on constantly may cause immediate and severe engine damage OIL PRESSURE WARNING LIGHT 7 Charging system warning light The charging system warning light comes on when there is a problem with the electrical system or when the engine switch is turned on with the engine not running If the light comes on while operating the tractor stop the tractor and see if the fan belt is loose or broken See page 45 for how to check belt tension 1 AWARNING If the engine has been running some engine components may be hot enough to burn you If necessary have the charging system checked by your Honda compact tractor dealer CHARGING SYSTEM WARNING LIGHT FE 20 m 8 Parking brake indicator light warning buzzer There is a parking brake Indicator light and warning buzzer to remind you to release the parking brake lock before driving the tractor When the parking brake is applied the parking brake indicator goes on When the transmission selector is set in gear other than the warning buzzer sounds Operating the tractor with the park
54. omponents have completely stopped before getting off the tractor connecting disconnecting adjusting clean ing or servicing any PTO driven equipment 2 3 4 5 Keep the shaft cover in place at all times Replace the shaft cap when the shaft is not n use Before installing or using driven equipment read the manufac turer s manual and review the safety labels attached to the equiprnent Operate PTO driven equipment at or below the rated RPM marked on the tachometer When operating stationary PTO driven equipment always apply the tractor parking brake and place chocks behind and in front of the rear wheels Stay clear of all rotating parts 6 Using 3 point hitch 1 2 3 Use the 3 point hitch only with equipment designed for 3 point hitch usage When using a 3 point hitch mounted implement be sure to install any recommended counter weight on the front of the tractor When transporting on the road set the implement lowering control in the positon to hold the implement the raised position 7 Servicing the tractor Before servicing the tractor park it on a firm level surface set the parking brake place the gear shift lever in neutral and stop the engine 1 2 3 4 5 10 Allow the tractor time to cool off before working on or near the engine muffler radiator etc Always stop the engine before refueling Avoid spills and overfil
55. ope 79 12 Uphill starting procedure 80 13 Recommended working speed 1 Rear 3 point hitch link installation option 84 2 Rear 3 point hitch attachment installation 86 9 MAINTENANCE 1 2 3 4 5 6 7 8 9 NICE p AMENDMENT 89 Maintenance schedule 1 90 Eponge oil ehang E nee LO 92 Air cleaner Service 4 ann een 94 gt Transmission ld esse een 96 Power steering fluid 2 2 4 98 Front axle case oil change A4 type only 99 All fasteners tightness lubrication points 100 MERERETUR 102 Radiator core cleaning 2 2 2 103 Service ernennen 104 Wheel removal ccc sccccseccseneuresaneccqusntaceuucarerenranaueurerses 106 Fuse replacement san a een 107 Bulb replacement nr 109 SEO eng 110 Hemiovalst fage nen awn Cie else 111 1 SAFETY INFORMATION WARNING LABEL LOCATION Read these labels before operating the tractor Your Honda compact tractor comes with several labels containing impor tant safety information Anyone who uses
56. operation will greatly extend its service life Allow the tractor to fully warm up before operating it Avoid sudden starts and stops Avoid operating the engine at full speed or full load Hydraulic lift If an attachment is mounted check the lift system operation while the tractor is warming up Cycle the attachment up and down to check for smooth operation Check the lowering speed and adjust if necessary 61 5 Stopping the engine In an emergency Turn the engine switch OFF Depress the clutch and brake pedal In normal use 1 Move the throttle lever to SLOW THROTTLE LEVER 2 Depress the clutch and brake pedals simultaneously Move the main transmission selector to NEUTRAL MAIN TRANSMISSION CLUTCH PEDAL SELECTOR BRAKE PEDALS 62 53 Move the PTO clutch lever to OFF PTO CLUTCH LEVER 4 Lower the attachment fully with the lift control lever LIFT 5 Set the parking brake PARK BRAKE LOCK 63 EB 6 Turn the engine switch key to the OFF position and remove the key OFF To avoid injury to yourself and others before leaving the trac tor unattended ALWAYS park on level ground disengage the power take off PTO lower the attachment set the parking brake stop the engine and remove the key 64 6 Turning Turning the tractor at excessive speed especially on uneven ter rain can c
57. or death could result if instructions are not followed Indicates a possibility that minor injury can result if instruc tions are not followed NOTICE Indicates that equipment or property damage can result if Instructions are not followed NOTE Gives helpful information Honda tractors are designed to give safe and dependable service if operated according to instructions Operating this tractor requires special effort on your part to ensure your safety and the safety of others Using this product for a purpose not intended may cause injury or property damage Read and understand this Owner s Manual before operating this tractor If a problem should arise or if you have any questions about your tractor consult an authorized Honda compact tractor dealer HONDA MOTOR CO LTD 1991 ALL RIGHTS RESERVED CONTENTS INSTRUMENT PANEL ea 17 2 Pe 18 3 Coolant temperature gauge 18 amp Tachometer ee nenne 19 5 Ho rmelel zer ae er 19 6 Oil pressure warning light 20 7 Charge system warning light 20 8 Parking brake indicator warning buzzer 21 9 Headlight switch indicator 4 4 22 10 Flashing warning lights indicator
58. or on the road 1 Lock the two brake pedals together to help assure straight line stops Uneven braking at road speeds could cause the tractor to roll over 2 3 4 5 6 7 8 19 Always slow the tractor down before turning Turning at high speed may tip the tractor over Make sure that the Slow Moving Vehicle SMY emblem is clean and visible Use slow moving vehicle warning lights as required Observe all local traffic and safety regulations Turn the headlights on Dim them when meeting another vehicle Drive at speeds that allow you to maintain control at all times Do not apply the differential lock while traveling at road speeds The tractor will not turn correctly and may cause you to lose control Avoid sudden movement of the steering wheel to avoid a dangerous loss of stability the risk is especially great when the tractor is travel ing at road speeds Do not operate an implement while the tractor is on the road Lock it in the raised position 10 When towing other equipment use a safety chain in addition to the drawbar hitch and place an SMV emblem on the towed equipment 4 Stopping the tractor 1 2 Disengage the PTO lower all implements place all control levers in their neutral positions apply parking brake turn off the engine and remove the key Make sure that the tractor has come to a complete stop before dismounting 5 Operating the PTO 1 Wait until moving c
59. or up the ramp NOTE If you feel that you cannot accurately judge angle of the ramps we suggest that you obtain an inclinometer This type of gauge is available at most hardware stores Oe NOTE If the engine stalls during loading immediately depress the brake pedal and clutch pedal then let the tractor roll down the ramp by slowly releasing the Drake pedal LESS THAN 15 82 a Ed EEE 3 After loading apply the parking brake and remove the engine switch key 4 Tie the tractor down securely Tie down hooks should be on or near the floor Use the tie down points shown below e Use heavy duty restraints such as chains or cables to fasten tractor to the trailer Both front and rear restraints must be directed down and outward from tractor To avoid damaging the tie rods be careful not to put the restraints around or near them when securing the front end FRONT REAR 83 8 INSTALLING AN ATTACHMENT Before installing or using any attachment carefully read all instructions and precautions To prevent accidental start up remove the engine switch key before installing or adjusting attachments 1 Rear 3 point hitch link installation option 1 Set the stab bolt on the check link and install the check link on the right and left lower links using the 12 mm nuts and 12 mm spring washers 2 Install the right lift rod ti e lift rod equipped with the turnbuckle on the right lower arm and
60. or upset 5 Do not operate or idle engine in a non ventilated area Carbon monox ide gas Is colorless odorless and deadly 6 Keep all shields and guards in place Replace any that are missing or damaged 7 Avoid sudden starts To avoid upsets slow down when turning on uneven terrain and before stopping 8 The tractor cannot turn with the differential locked Attempting to do 50 could be dangerous 9 Do not operate near ditches holes embankments or other terrain which may collapse under the tractor s weight The risk of tractor upset is even higher when the ground is loose or wet 10 Driving forward out of a ditch or up a steep slope may cause a tractor to tip over backward Always back out of these situations Extra cau tion is required with fourwheel drive models because their higher traction can give you the false confidence in the tractor s ability to climb slopes 11 To avoid tipping the tractor over always back up steep slopes Stay off hills and slopes too steep for safe operation 12 Watch where you are going at all times Watch for and avoid obstacles Be alert at row ends near trees and other obstructions 13 When working in groups always let the others know what you are going to do before you do it 14 Never coast Disengaging the clutch or shifting into neutral while descending a slope could lead to loss of control 15 Never try to get on or off a moving tractor 3 Driving the tract
61. our foot on the differential lock pedal unless you want to engage the differential lock Do not apply the brake and the differential lock at the same time Check that the differential lock has been released after you have finish ed using it Do not apply the differential lock while driving at high speed Do not apply the differential lock on a hard packed surface 68 8 Two and four wheel drive selection 4 type only Two or four wheel drive can be selected by operating the two four wheel drive selector Prior to shifting set the steering wheel in the straight ahead position br ing the tractor to a complete stop and depress the clutch pedal fully NOTE If difficulty is encountered in shifting the lever re engage the gears by driving the tractor a short distance in FORWARD with the clutch engaged SELECTOR SM We recommend that you select the two wheel drive or the four wheel drive according to the terrain and conditions 2 WHEEL DRIVE Mowing and transport when ex tra traction is not required 4 WHEEL DRIVE Towing Operation on slope or soft ground Operation with at tachment installed Especially when powerful driving force and braking force are required To prevent damage to the transmission mechanism bring the tractor to a full stop before operating the shift lever Driving in 4 wheel drive range or application of the differential lock on paved
62. road or surface could cause premature wear on the tires it could also impair fuel economy When driving in four wheel drive you have 4 wheel braking When shifted into two wheel drive you have 2 wheel braking rear only 69 Use of power steering The power steering system operates only when the engine is running Steering effort will increase when the engine is not running When you turn the wheel fully left or right a relief valve will open to relieve excess pressure You will hear a high pitched sound when this happens Avoid this condition for prolonged periods to prevent damage to the steering system Also avoid using excessive steering force when the front tires are caught in a furrow or trench to prevent rim and tire damage and possible tractor upset Do not make large movements of the steering wheel when the engine is not running Steering fluid wil be forced from the system back to the reservoir and may cause the reservoir to overflow 70 U A lt br 10 Attachment limitations The use of Honda HTA attachments is recommended f an attachment ex ceeds the weight limits described below or if the counterweights used do not conform to the sizes and weights specified in Counterweight Table the operator may be hurt or the tractor may be damaged Never use attachments which exceed sizes and weights specified Never use counterweights other than those specified in Counterweight Table Any malfunction or damage
63. s Check the transmission fluid regularly and fill to the specified level Oil check interval Every 50 hours Oil change interval After the first 50 hours then every 300 hours Consult with an authorized Honda dealer for fluid change Use only DEXRON II Automatic Transmission Fluid amp T F when adding or changing fluid Use only DEXRON Ii in the transmission and in implements using the tractor hydraulic system The use of any other type of fluid will damage the transmission and hydraulic system Inspection Stop the engine and wait for at least 3 minutes before inspection 1 Detach the attachment from the tractor and push down the lift arm to the lowermost position by hand 2 Move the seat to full forward position Remove the dipstick and wipe it clean Insert the dipstick into the transmission case as far as it goes and check the transmission fluid level It should be between the upper and lower level marks on the dipstick UPPER LEVEL LOWER LEVEL in DIPSTICK FILLER CAP 96 3 If the level is near or below the lower level mark remove the filler cap and add fresh transmission fluid to the upper level mark on the dipstick If the transmission fluid level dropped excessively in a short period the hydraulic system might be faulty Consult with an authorized Honda compact tractor dealer 97 6 Power steering fluid Check the power steering fluid level and check for leaks Fiuid check in
64. s to turn while on grass will tend to damage the turf 66 7 How to use the differential lock DIFFERENTIAL LOCK OD 7 When used properly the differential lock is extremely conve nient However improper operaiton could cause the vehicle to overturn it could also damage the drive train Take care when using the differential lock The differential lock is most useful in situations where a slippery or loose surface causes one of the rear wheels to lose traction Operation 1 Shift the transmission range selector into 1st 2 With the steering wheel held straight ahead depress and hold the dif ferential lock pedal As long as you continue to depress the pedal the differential lock will be applied 3 The differential lock should release when the differential lock pedal is released At times it may be necessary to stop reverse direction and drive a short distance to disengage 67 4 To release the differential lock remove your foot from the lock pedal bring the tractor to a full stop shift the main transmission from FOR WARD to REVERSE or vice versa and drive a short distance The differential lock must be released before operating the tractor on hard surfaces or slopes or while turning Otherwise the tractor may overturn causing severe personal injury NOTICE To avoid damage to transmission mechanism Do not apply the differential lock while the wheels are turning Do not rest y
65. tachment and Counterweight Table Fill the rear counterweight box with sand in accordance with the in structions given in the table below 800 mm 1000 mm 1200 mm 1400 mm L Distance between center of wet 32 in 39 in attachment side wheel and center of gravity of attachment 222 165 C G Center of gravity 120 kg 22069 20g 35a soko Any attachments which exceed the 140 kg sizes and weights shown in the table 311 Ibs to the left should not be used 352 Ibsl 180 kg 396 lbs 200 kg 1440 1051 Counterweight unnecessary Attachment should not be used COUNTERWEIGHT BOX 78 11 Operation on a slope Before starting up or down a long incline select one of the lower gear ranges so that tractor speed is reduced but engine speed is high for max imum control AWARNING Driving across the face of a slope can cause the tractor to tip over and you can be injured Always drive up or down a slope Making turns on a slope can cause the tractor to tip over and you can be injured Drive straight up or straight down slopes Changing gears while driving on a slope can cause loss of control Shift to a lower gear before approaching a slope Engagement of the differential lock while driving on a slope can cause loss of control Avoid parking on a slope necessary apply the parking brake and place blocks on the downhill side of each wheel 79 12 Uphill starting procedure If possible avo
66. terval Every 50 hours Recommended fluid Genuine Honda Power Steering Fluid Set the steering wheel at the straight driving position and check whether the power steering fluid level is between the upper and lower level marks on the reservoir tank if the level is near or at the lower level mark remove the cap and add the fluid to the upper level mark After refilling tighten the cap securely CAUTION Use only genuina Honda power steering fluid The use of other fluids such as A T F or other manufacturer s power steering fluid will damage the System If the power steering fluid level dropped excessively in a short period the power steering system might be faulty Consult with an authorized Honda compact tractor dealer and have your tractor checked e Take care not to let foreign materials enter the reservoir tank while refilling The fluid level changes when you turn the steering wheel right or left with the engine stopped RESERVOIR TANK gt See N ues ar b E a wh oo X LOWER LEVEL NN EM 98 7 Front axle case oil change 4 type only Oil check change interval After the first 50 hours then every 500 hours Recommended oil SAE 10W 30 Oil capacity 3 0 3 2 US qt Remove the right and left axle air bleed plugs and drain plugs to drain the oil After draining tighten the drain plugs securely Pour fresh oil to the specified level through the oil filler pl
67. the START position and it turns off when the engine switch is turned to the position GLOW PLUG CONTINUITY INDICATOR 12 Storage of Owner s Manual Remove the side pocket and store the Owner s Manual in the vinyl bag Be sure to close the vinyl bag securely OWNER S MANUAL b SIDE POCKET VINYL BAG 23 OPERATING CONTROLS PARKING BRAKE LOCK THROTTLE LEV CS OTTLE LEVER 22 Zu N 7 BRAKE PEDAL 0 THROTTLE PEDAL ry jets 5 RN qum nm LEVER 4 DS AND FOUR WHEEL TRANSMISSION i TN DRIVE SELECTOR RANGE SELECTOR A4 type only STEERING WHEEL MAIN TRANSMISSION SELECTOR CLUTCH PEDAL NES PTO SELECTOR DIFFERENTIAL LOCK PEDAL COVER 1 Throttle lever The throttle lever controls engine speed from SLOW idle to FAST max speed it will stay in any designated position INN THROTTLE LEVER 24 2 Throttle pedal The throttle pedal should be used with the throttle lever set in SLOW idle position Depress the pedal to increase the engine speed Releasing the foot from the pedal causes the engine speed to decrease Use this pedal when operating on roads or transporting your tractor from one place to another The minimum speed of the engine is determined by the position of the throttle lever When the throttie lever is set in FAST position the engine speed is not lowered to the idle speed when the pedal is released and can cause
68. the MIN level add coolant to bring it up to the MAX level Coolant Recommendation Use high quality ethylene glycol antifreeze that is specifically formulated for use in aluminum engines Mix the antifreeze with low mineral drinking water or distilled water A 50 50 mixture of ethylene glycol antifreeze and water is recommended for most temperatures and provides good corrosion protection A higher concentration of antifreeze decreases cooling efficiency and is recom mended only if additional protection against freezing is needed A concen tration of less than 40 antifreeze will not provide proper corrosion protection The use of unsuitable antifreeze hard water or salt water will cause corrosion damage that will shorten the life of the engine RESERVE TANK 42 there is no coolant in the reserve tank the cooling system should be checked for leaks and repaired if necessary Coolant must then be added to the radiator and reserve tank The coolant is hot and under pressure and severe scalding could result Never remove the radiator cap when the engine is hot Wait until the engine is cool then turn the radiator cap counterclockwise until it stops DO NOT PRESS DOWN WHILE TURNING THE CAP After any remaining pressure has been relieved remove the cap by pressing down and again turning it counterclockwise Add enough coolant to fill the radiator and reinstall the cap Be sure to tighten it securely Fill the reserve tank
69. the tractor should read and understand this information before operating the tractor The labels should be considered as permanent parts of the tractor If a label comes off or becomes hard to read contact an authorized Honda compact tractor dealer for replacements NE Tractor operation without the Rollover Protection Structure CROPS and seikheit can r sutt in serious injury Use ROPS and seathelt properly Diesel fuel is Flammable Stop engine Avcid heat sparks and open flame when refueling improper oparatioh may cause tipoyer or dass of stering corirab amd can reguit serious jnjury xt bw speed only Tractor can be hazardous if EDisengage betare turning os not cn paved operated improperly amp urfaces ar hills To avoid serigus injury read all 14 safety instructions carefully N Owners Manual before operation Ba Learn th location and function of aii cantrois driving tao fast especially with attachments can tead tip over and serious injury amp Oo not allow children to operate or play with the tractor or its cantrals Contact with attachments or moving parts Cause serious injury Contact wh the Power A MOTOR tTO Take Off PTO can cause MADE 1P HAND serius injury IKzen all shields in piece hands fest and clothing TRACTOR SAFE
70. the transmission range selector ENGAGED 26 6 Main transmission selector transmission range selector Nine forward speeds and three reverse speeds are available by using the main transmission selector and the transmission range selector see SPECIFICATIONS page 115 The main transmission selector can be shifted between forward speeds while driving without using the clutch To prevent abrupt starts when the transmission range selector is in 3 range always use the clutch to start the tractor or shift speeds Always come to a full stop before shifting between reverse and forward speeds Always come to a full stop and depress the clutch before moving the transmission range selector TRANSMISSION RANGE SELECTOR MAIN TRANSMISSION SELECTOR 7 Two and four wheel drive selector A4 type only Two and four wheel drive can be selected by operating this lever To shift into four wheel drive move the selector up to the four wheel drive posi tion For two wheel drive move the select lever down to the two wheel drive position Before moving the selector be sure to bring the tractor to a complete stop and depress the clutch pedal fully For operation of the two and four wheel drive select lever refer to page See Y X N TWO AND FOUR WHEEL DRIVE E SELECTOR 27 8 Differential lock pedal When greater straight line traction is needed on loose or soft terrain pushing and holding the pedal locks t
71. tighten the nut securely Slide the battery boot over the positive cable and terminal Connect the negative battery cable Tighten the nut securely Coat the battery terminals and cable ends with clean grease Reinstall the battery hold down Reinstail the engine hood 39 m 105 12 Wheal removal Do not attempt to remove a wheel unless the tractor is on firm level ground Do not attempt to remove or replace a tire unless you have the equipment and knowledge to do so property Tires weighted with liquid can weigh more than 91 kg 200 Ib Use appropriate lifting and supporting equipment set the parking brake and put the transmission in gear Block the wheels securely and loosen the lug nuts and bolts counterclockwise one turn Place a jack under the jack point nearest the wheel you are removing and raise the wheel off the ground Remove the nuts and wheel Install the wheel and hand tighten the nuts Lower the tractor remove the jack and then tighten the nuts a little at a time in an X pattern Aaa 4 Oo N Specified torque Front wheel nut 130 kg m 94 ft Ib Rear wheel nut bolt 18 5 kg m 134 ft Ib JACK POINTS REAR 106 13 Fuse replacement When frequent fuse failure occurs it usually indicates a short circuit or an overload in the electrical system See your authorized Honda compact tractor dealer for repair
72. tion LOWER position e Insufficient oil in transmission Raise level to proper position Pull to one side Uneven tire pressures Inflate to correct pressures Uneven brake pedal freeplay Have brakes ajusted by authorized Honda compact tractor dealer Brake pedals not connected 3 Connect with connecting plate sluggish or heavy steering Insufficient tire pressure Inflate to specified pressure Insufficient fluid in power Add steering system Loose power steering belt Check belt tension Have belt ad justed by authorized Honda compact tractor dealer Excessive kickback on steering wheel e Uneven tire pressure Inflate to specified pressure Incorrect toe in 34 Have adjustment checked by autho rized Honda compact tractor dealer e Incorrect tractor balance 29 Be sure 20 of tractor weight is on front wheels Clutch clipping Improper clutch pedal freeplay Have clutch inspected and adjusted by authrized Honda compact tractor dealer 114 12 SPECIFICATIONS DIMENSION Overall length Overall width Overall height A2 A4 Wheelbase Wheel tread Front Rear Ground clearance Weight 2WD A2 4WD A4 ENGINE Model Type Displacement Bore and stroke Maximum horsepower Engine oil capacity Coolant capacity FRAME Brakes Tire Front size pressure size pressure
73. to the tractor is unwarrantable if it is the con sequence of use of attachments not specified or recommended by Honda Attachment Limitations Max allowable load at end of lower link Max lifting force at lift point WO Front attachment weight Max front attachment weight which can be lifted hydraulically WT Rear attachment weight Max rear attachment weight which can be lifted hydraulically WA Trailer load Total weight of trailer and max allowable load on trailer W2 Tongue weight Total weight or downward force on pivot point W3 71 4WD 2WD Max load at lower link end WO Max weight of front attachment WT Max weight of rear attachment at rear 3P mount W4 Max load Weight of trailer included W2 Trailer T em ongue weig Size and Weight Limits by Attachments 407 kg 896 Ibs 200 kg 441 165 Installation should be based on COUNTERWEIGHT TABLE 340 kg 749 Ibs 1 000 kg 2 205 Ibs 40 5 BB 11 165 Mid Max cutting width 1 524 mm 60 in 3 blade Max weight 140 kg 309 Ibs Max intake width 1 448 mm 57 in Max blade width 1 524 mm 60 in Dozer Blade Max weight 94 kg 207 Ibs Titler Max cultivating width 1 321 mm 52 in weight 183 kg 403 Ibs Front e
74. tor s hydraulic system and transmission AUXILIARY HYDRAULIC PORT 34 5 PRE OPERATION CHECKS For your personal safety and the service life of your equipment always perform checks before using your tractor Before beginning a pre operation check be sure The tractor is parked on a level surface The parking brake is set the main transmission selector is in neutral and the PTO clutch lever is Any attachment is lowered to the ground and the lift control lever is in the DOWN position The engine switch key is removed WALK AROUND CHECKS Walk around the tractor and check its general condition Look around and underneath it for signs of fluid leaks Clean any excessive accumulation of dirt and debris especially around moving components Look for signs of damage Check nuts bolts screws and pins for tightness In particular check the following items e Fuel level Tires Wheels 3b ee M ng 1 Fuel level Fuel tank capacity 17 lit 4 5 US gal 3 7 Turn the engine switch ON and check the fuel gauge Refill the tank to the upper level if necessary Do not fill the fuel tank above the upper level line Use ONLY clean high quality fuel Recommended fuel specifications ASTM D 975 1 D 2 D Use No 2 D fuel at temperatures above 40 F 4 C Use No 1 D fuel at temperatures below 40 F 4 C Use No 1 D fuel for all temperatures at altitudes abov
75. ug and tighten the oil filler plug and air bleed plug securely AIR BLEED PLUG AIR BLEED PLUG OIL FILLER PLUG OIL DRAIN PLUG OIL DRAIN PLUG 99 8 All fasteners tightness lubrication points Check all nuts bolts and fasteners and tighten securely if necessary Check and apply grease where noted Recommended Grease SAE Multipurpose Grease Fastener tightness lubrication interval Every 50 hours 100 Lubrication points contd Check and apply grease where noted Recommended grease SAE Multipurpose Grease 101 9 Fuel filter Diesel fuel is extremely flammable and explosive under certain condition Do not smoke or allow flames or sparks in the area Filter check interval Esch use Filter cleaning interval Every 100 hours 1 Open the engine hood and remove the left side column cover see page 40 2 Turn the fuel valve to the OFF position 3 Loosen the ring nut and then remove the strainer cup O ring spring and element 4 Inspect the fuel in the strainer cup for contaminates or water Clean the strainer cup thoroughly Install a new element using the spring strainer cup O ring and ring nut Make sure that the O ring is in good condition and is set properly on the strainer cup After installing the strainer cup turn the fuel valve to the ON position Allow fuel to reach to the strainer cup by turning the engine switch to ON Check for fuel leaks Make sure the area is dry b
76. up to the MAX level with the engine cold Recheck the reserve tank once the engine reaches normal operating temperature RADIATOR CAP 43 5 Battery electrolyte level Open the hood and check the battery electrolyte level The electrolyte level must be kept between the UPPER and LOWER level marks If the electrolyte level is near the LOWER mark remove the battery filler caps and carefully add distilled water to each cell until the liquid reaches the upper level line see page 104 UPPER LEVEL LOWER LEVEL DANGER Batteries produce explosive hydrogen gas A spark or flame can explode the battery causing serious injury or blindness Provide adequate ventilation Keep sparks and flames away Follow the above procedure carefully The battery contains corrosive sulfuric acid Contact with eyes or skin causes burns Wear protective clothing and use eye protection when working near the battery POISON KEEP OUT OF REACH OF CHILDREN EMERGENCY PROCEDURES Eyes Flush with water from a cup or other container for at least 15 minutes Call a physician immediately Skin Remove contaminated clothing Flush skin with large quantities of water Call a physician If swallowed Drink water or milk and call your poison control center or a physician immediately 44 6 Fuel Filter inspect the filter bowl for dirt water and other contaminants Clean the filter if necessary see page 102 Turn the fuel
77. valve Lx gu EN FILTER BOWL 7 Fan belt Check the belt for tension damage and wear Push the center point of the belt with about 98N 22lb of force The belt should deflect 10 13mm 0 4 O 5in If the belt tension is in correct or if it is damaged or worn contact your Honda compact tractor dealer FAN BELT 45 8 Power steering belt Check the belt for tension damage and wear Push the center point of the belt with about 98 N 22 Ib of force The belt should deflect 7 10 mm 0 3 0 4 in If the belt tension is incorrect or if it is damaged or worn contact your Honda Compact Tractor dealer POWER STEERING BELT 9 Radiator screen Remove the screen from the front of the radiator Clean dirt leaves and other obstructions from the screen and reinstall it Also remove any dry grass and leaves from the engine compartment An accumulation of combustable materials around the engine especially around the exhaust system may ignite RADIATOR SCREEN 4 MUFFLER 46 10 Battery under tray Remove the two knobs and pull out the under tray Clean dirt leaves and other obstructions from the screen and reinstall it Tighten the two knobs securely BATTERY UNDER TRAY 47 OPERATOR PLATFORM CHECKS 1 Steering Push the steering wheel up and down and in and out There should be no measurable movement With the front wheels po

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