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Hoist Fitness CL-2403 Baby Gym User Manual

1. 2403 Assembly FRAME ASSEMBLY In this step attach the Linear Pillow Block Bearings to the Seated Assembly Before Sliding the Seated Assembly onto the Long Stand Off Rail and the Short Stand Off Rail make sure the rails are apply with grease Now attach 65 to 4 Wrench tighten bolts including all previously hand tightened bolts Part Descriptions 9 2 x 4 Cap HH D 10 24 x 3 4 Button Head Screw White Zinc 11 Seated Assembly X 3 8 16 x 1 Flat Head Screw 14 Pull Pin AE 10mm Flat Washer White Zinc 65 1 4 Stainless Steel Plate CC Bumper Stopper Hardware Descriptions CD Linear Pillow Block Bearing CQ 3 8 Inserts 2403 Assembly 20 2403 Assembly FRAME ASSEMBLY In this step start by pressing two 1 O D X 3 4 Flanged Oilites into the Seated Frame Assembly Attach the Range Adjuster Plate to the Back Adjuster Seated Assembly Next insert the 3 4 x 4 27 32 Shaft into the Seated Frame Assembly Make sure the 1 8 hole on the Shaft is in line with the 3 16 hole on the Seated Frame Assembly Then insert any small metal pin to secure the Shaft for bolt alignment Now remove the small metal pin when finish bolting Next attach the Back Adjuster Seated Assembly to the Seated Frame Assembly as shown For the final step attach the 0 125 x 1 50 x 1 79 Plate to the end of the Back Adjuster Seated Assembly as
2. X 1 Flange Oilite CH Flange Bearing Page 11 2403 Assembly 2403 Assembly mess svorems J Page 12 FRAME ASSEMBLY Start by sliding the 14 25 32 Long Shaft onto the Small Cam Assembly and secure it on the second hole with the 3 8 x 2 Spiral Roll Pin Then slide on 1 175 x 9375 x 36 Rubber Grip cut to fit until it is flush with the Small Cam Assembly Next slide the Large Cam Assembly on the same size shaft 14 25 32 and secure it with another 3 8 x 2 Spiral Roll Pin Attach the Cam Stopper to the Large Cam Assembly on the back hole Next slide on 1 175 O D x 9375 I D x 36 Rubber Grip cut to fit as shown Now slide both Flange Bearings on each side of the 14 25 32 Long Shaft Then attach to the Weight Cage as shown Make sure to put zerk fitting facing down on Flange Bearings Wrench tighten bolts Part Descriptions Hardware Descriptions 27 Rubber Grip 36 LG J 3 8 16 x 1 1 2 Button Head Screw White Zinc 29 Large Cam Assembly G 1 2 13 x 1 Flat Head Cap Screw White Zinc 30 Small Cam Assembly 3 8 16 x 1 1 4 Button Head Screw Black Zinc 31 Shaft 14 25 32 LG AH 3 8 Flat Washer White Zinc 57 Cam Stopper AK 3 8 Flat Washer Black Zinc BB 3 8 Lock Nut Black Zinc CH Flange Bearing CJ 3 8 x 2 Spiral Roll Pin CQ Insert Page 13 FITNESS
3. White Zinc 55 Delrin Stopper 2 LG CB 1 2 Insert Page 7 gt Fetes A 2403 Assembly FACTORY INSTALL 6 THREADED INSERTS CB TO THE WEIGHT CAGE 1 2j 2 Q zz 2 _ lt gt Q Page 8 2403 Assembly FRAME ASSEMBLY In this step start by pressing four 1 x 3 4 Flanged Oilites into the Foot Rest Leg Assembly Next insert the 1 Dia x 4 7 16 Shaft into the lower part of the Foot Rest Leg Assembly Make sure the 1 8 hole on the Shaft is in line with the 3 16 hole on the Foot Rest Assembly Then insert any small metal pin to hold the shaft with 1 8 hole to align for bolting Then remove the small metal pin when finished Place Rubber Grip cut to fit on both ends of the 1 Dia x 4 7 16 Next attach the Foot Rest Leg Assembly to the Running Base Assembly as shown Insert the 8 29 32 Long Shaft onto the upper part of the Foot Rest Leg Assembly Make sure the 1 8 hole on the Shaft is in line with the 3 16 hole Then insert any small metal pin into the shaft for alignment Remove the small metal pin when finish bolting Attach the Foot Rest Assembly to the Foot Rest Leg Assembly as shown For the final step slide the Rubber grip onto the 12 31 32 Long Shaft and slide two Aluminum Rings onto both side of the shaft Attach the 12 31 32 Long Shaft to the
4. 01P0666 26 CAP 22 Description Weight Cage Running Base Assembly Front Attachment Assembly Seat Slide Adjuster Seat Adjustment Rear Mount Assembly Seat Adjustment Front Mount Top Assembly Seat Adjustment Front Mount Lower Assembly 2 x 4 End Cap VH 2 x 4 End Cap HH Rubber Foot Pads Seated Frame Assembly Shaft Long Shaft Short Pull Pin Long Stand Off Rail Long Stand Off Rail Short Back Adjuster Seated Assembly 0 125 x 1 50 x 1 79 Plate Range Adjuster Plate 3 4 Dia X 4 27 32 Shaft Shaft Rubber Grips 12 9 32 LG Aluminum Ring Foot Rest Assembly Foot Rest Leg Assembly Shaft Rubber Grip 36 LG Foot Rest Mount Assembly Large Cam Assembly Small Cam Assembly Shaft Center RH BRK Assembly Add On Rods Add On Weights Weight Selector Pin Guide Rods Weight Bumpers Guide Rod Bushings 41 Ib Steel Weight 20 Ibs Intermediate Weight Cam Belt 110 x 15 16 x 1 8 Belt Assembly Cam Belt 42 x 15 16 x 1 8 Serrated Clamps Belt Retainer Shaft 1 5 8 x 2 1 16 Lg Tube Head Rest Upholstery Assembly Seat Upholstery Assembly Back Upholstery Assembly Aluminum End Cap Rubber Foot Pad Standard Shield 22 Holes Stem 2 Long Delrin Stopper Shaft Cam Stopper Rubber Grip 10 1 2 LG Back Backing Board Head Rest Backing Board Plate Short Plate Long Rubber Grip 8 1 4 LG Add On Weights Bushing 1 4 Stainless Steel Plate 2 x 2 End Cap 2403 Assembly 24
5. Part Descriptions Hardware Descriptions 2 Running Base Assembly 1 2 13 x 1 1 2 Button Head Screw White Zinc 3 Front Attachment Assembly 5 16 18 x 3 1 4 Hex Head Screw White Zinc 4 Seat Slide Adjuster AA 1 2 Flat Washer White Zinc 5 Seat Adjustment Rear Mount AB 1 2 Lock Washer White Zinc 6 Seat Adjuster Front Mount AC 5 16 Flat Washer White Zinc 7 Seat Adjustment Front Mount Lower 5 16 Lock Washer White Zinc 8 2 x 4 Cap VH 9 2 x 4 End Cap 10 Rubber Foot Pad 12 Shaft Long 13 Shaft Short 15 Long Stand Off Rail 16 Short Stand Off Rail 61 Plate Short 62 Plate Long 66 2 x 2 Cap Page 5 gt Fetes A 2403 Assembly 6 2403 Assembly FRAME ASSEMBLY In this step start by attaching the Weight Cage to the Front Attachment Assembly and the Seat Adjustment Front Mount Lower Assembly Next lift machine to position Rubber Foot Pads Attach the two 2 Delrin Stoppers to the Seat Slide Adjuster Hand Tighten bolts only they will be tightened later Part Descriptions Hardware Descriptions 1 Weight Cage 1 2 13 x 1 1 2 Button Head Screw White Zinc 3 Front Attachment Assembly B 1 2 13 x 3 Button Head Screw White Zinc 7 Seat Adjustment Front Mount Lower 1 2 Flat Washer White Zinc 10 Rubber Foot Pads AB 1 2 Lock Washer
6. SYSTEM 2403 Assembly FACTORY INSTALLATION INSTRUCTION ONLY 1 CHECK TO SEE IF FLANGE IS SQUARE ADJUST IF NECESSARY 2 MEASURE FLANGE amp FRONT ATTACHMENT ASSEMBLY TO SEE IF BOTH ARE PARALLEL 3 INSTALL CAM ASSEMBLY amp ALIGN CAM TO FRAME PULLEYS 4 ALIGN PIVOT ASSEMBLY TO CAM ASSEMBLY Page 14 2403 Assembly FRAME ASSEMBLY In this step start by pressing the two Guide Rod Bushings into the Weight Cage Take the two Weight Bumpers and place them over the two holes in the bottom of the Weight Cage Now slide the Guide Rods into the holes Make sure the Guide Rods are lube with Spindle Oil Now slide 20 20 LBS Intermediate Weight Plates and the 1 41 LBS Steel Top Plate onto the Guide Rods Make sure the Weight Stack and its Guide Rods are sitting level Next attach the Add On Rod to the Center RH BRK Assembly Secure the Center RH BRK Assembly to the 41 LBS SteelTop Plate slide on the three Add On Weights and attach another Add On Rod to the Weight Cage Attach bigger end of the Selector Pin Lanyard to the Center RH BRK Assembly and the other end to the Weight Selector Pin Then Wrench tighten bolts Part Descriptions Hardware Descriptions 33 Center RH BRK Assembly 3 8 16 x 1 Button Head Screw Black Zinc 34 Add On Rods L 5 16 18 x 1 Button Head Screw Black Zinc 35 Add On Weights 3 8 16 x 1 Button Head Screw
7. Weight Roll Pin Part Descriptions Hardware Descriptions 40 41 LBS Steel Top Plate CM Top Weight Roll Pin 54 Stem 29 Panels Seaton 2403 Assembly PU 30 2403 Assembly 31 ASSE LY PART LISTING Qty Part Number 4 4 4 4 4 4 4 4 3 7 4 4 4 2 4 4 4 4 4 4 2 4 5 4 4 4 6 4 4 4 4 4 2 3 4 2 2 2 4 N gt 65 E gt N N 26 STD SX630 26 STD SX628 26 STD SX666 26 STD ST217 26 STD SX175 26 STD SX177 26 STD SX176 26 STD PLAS187RV 26 STD PLAS187RH 26 STD PLAS195 26 STD SX626 26 STD SM342 26 STD SM345 26 STD SM129 26 STD SM346 26 STD SM347 26 STD SX627 26 STD SP524 26 STD SA186 26 STD SM339 26 STD SM341 26 STD PLAS206 11 26 STD SM324 26 STD SX178 26 STD SX631 26 STD SM350 26 STD PLAS233 1 26 STD SX179 26 STD SX507 26 STD SX511 26 STD SM459 26 STD SX155 26 STD SM295 26 STD SWADD7 26 STD SM134 26 STD SG136 26 STD PLAS201 26 STD PLAS134 26 STD SWTOP10 26 STD SW104 15 BLT 1516 26 STD SX145 15 BLT 1516 26 STD SP467 26 STD SM294 26 STD SM293 26 STD SU1391614 26 STD SU121812 26 STD SU2271625916 26 STD SM323 26 STD PLAS237 26 STD SSH168 26 STD SW111 26 STD PLAS133 26 STD SM351 26 STD PLAS193 26 STD PLAS206 13 26 STD SUB2271625916 26 STD SUB1391614 26 STD SP530 26 STD SP528 26 STD PLAS206 1 26 STD PLAS210 026
8. bushings that occur after five years The frame and all welded components are warranted for the life of the product Hoist Fitness Systems sole responsibility shall be to repair or replace the component within the terms stated above Hoist Fitness Systems shall not be liable for any loss or damage of any kind including any incidental or consequential damages resulting directly or indirectly from any warranty expressed or implied or any other failure of this product WHAT IS NOT COVERED BY THIS WARRANTY Hoist s sole obligation under this warranty is limited to either repair or replacement of parts subject to the additions below This warranty neither assumes nor authorizes any person to assume obligations other than expressly covered by this warranty NO CONSEQUENTIAL DAMAGES Hoist is not responsible for economic loss profit loss or special indirect or consequential damages WARRANTY IS NOT TRANSFERABLE This warranty is not assignable and applies only in favor of the original purchaser user to whom delivered Any such assignment or transfer shall void the warranties herein made and shall void all warranties express implied or statutory except the one 1 and 5 year warranty described above These warranties are exclusive and in lieu of all other warranties including implied warranty and merchantability or fitness for a particular purpose There are no warranties which extend beyond the description on the face hereof ALTERATION
9. in the stabilized pivot tabs with the holes in the new foot rest assembly 24a and install bolts as shown in step 8 Wrench tighten bolts Lower the top weight to its starting position THE LEG PRESS IS NOW READY FOR USE Part Hardware Descriptions 21a Stabilized Pivot 14 57 long 24a Foot Rest Assembly 26a Stabilized Pivot 10 51 long 93 3 8 Flat Washer wz 95 3 8 Flat Washer bz 106 3 8 Lock Nut wz 121 3 8 16 x 1 Button Head Screw bz 2403 Assembly am iu Page 13 14 2403 Assembly 2403 Assembly ASSEMBLY PARTS HARWARE LISTING PARTS 14 2 21a 1 23 2 24a 1 25 1 26a 1 27 2 28 1 56a 1 83 4 2 2 2 2 1 1 2 2 1 Qty Part Number 014 00150129 026 01X0769 026 01M0324 026 01X0178 026 01X0631 026 01X0768 026 01PL233 1 026 01X0134 026 01M0351 011 031100 013 0002004 013 0202004 012 0004004 011 0201005 026 01X0769 011 0207013 026 01M0464 013 0302011 012 0004001 93 95 106 121 123 124 Description Retainer Ring Stabilized Pivot 14 57 long Aluminum Ring Foot Rest Assembly Foot Rest Leg Assembly Stabilized Pivot 10 51 long Rubber Spacer Foot Rest Mount Assembly 1 dia x 4 7 16 Shaft 10 32 Set Screw 3 8 Flat Washer wz 3 8 Flat Washer bz 3 8 Lock Nut wz 3 8 16 x 1 1 4 Button Head Screw bz Hand Grip Assembly 1 2 13 x 6 1 2 Hex Head Bolts bz 1 2 Counter
10. shown Then Wrench tighten bolts including all previously hand tightened bolts Part Descriptions Hardware Descriptions 14 Pull Pin 3 8 16 x 3 4 Flat Head Screw White Zinc 17 Back Adjuster Seated Assembly 3 8 16 x 1 1 2 Flat Head Screw White Zinc 18 0 125 x 1 50 x 1 79 Plate U 1 4 20 x 3 4 Button Head Screw White Zinc 19 Range Adjuster Plate AR 1 4 Lock Washer White Zinc 20 3 4 x 4 27 32 Shaft AS 1 4 Flat Washer white Zinc CE 1 O D X 3 4 LD Flanged Oilite Page 21 AW 2403 Assembly 22 2403 Assembly FRAME ASSEMBLY In this step start by attaching the Seat Upholstery to the Seated Frame Assembly Next attach the Back Seat Upholstery and Back Backing Board to the Seated Frame Assembly Then attach the Head Rest Upholstery and the Head Rest Backing Board to the Seated Frame Assembly Wrench tighten bolts Part Descriptions Hardware Descriptions 48 Head Rest Upholstery Assembly S 5 16 18 x 1 1 4 Button Head Screw White Zinc 49 Seat Upholstery Assembly 5 16 18 x 3 Button Head Screw White Zinc 50 Back Upholstery Assembly AC 5 16 Flat Washer White Zinc 59 Back Backing Board AQ 5 16 Lock Washer White Zinc 60 Head Rest Backing Board Page 23 FITNESS SYSTEM 2403 Assembly 24 2403 Assembly Step 2k FRAME ASSEMBLY In this
11. 0002 1sn ny Customer Service 800 548 5438 619 578 7676 Fax 619 578 9558 5 gt KR lt 3 ES Q amp Q a 3 Q amp Q gt Q amp Q gt 2 3 S gt SS o Ce lt ea E gt RECORD SERIAL NUMBER S TAANMO CONTENTS INSTRUCTIONS Step 1 FRAME ASSEMBLY Step 2 PARTS LISTING HARDWARE LISTING BOLT SIZING CHART WASHER SIZING CHART WEIGHT RATIOS WEIGHT TRAINING TIPS WEIGHT TRAINING EXERCISE LOG DECAL PLACEMENTS GENERAL MAINTENANCE INFORMATION LIMITED WARRANTY Page 1 AW 2403 Assembly INSTRUCTIONS Before beginning assembly please take the time to read the instructions thoroughly Please use the catalog in this manual to make sure that all parts have been included in your shipment When ordering use the part number and description from the catalog Use only Hoist replacement parts when servicing Failure to do so will void your warranty and could result in personal injury Hoist equipment is designed to provide the smoothest most effective exercise motion possible After assembly you should check all functions to ensure correct operation If you experience problems first recheck the assembly instructions to locate any possible errors made during assembly If you are unable to correct the problem call your authoriz
12. 03 Assembly LY HARDWARE LISTING Key it Qty Part Number lt 2 gt 18 2 6 DD BND ER DNS ON 5 ND ND D 11 BTN 12112WZ 11 BTN 123WZ 11 HEX 516314WZ 11 BTN 10 24 34WZ 11 FLA 3834WZ 11 FLA 38112WZ 11 FLA 121WZ 11 BTN 38112WZ 11 BTN 381 11 BTN 5161 11 BTN 381WZ 11 BTN 38234WZ 11 BTN 3834WZ 11 SKT 14114 11 BTN 141 11 BTN 516114WZ 11 SET 10 32 18 11 BTN 1434WZ 11 BTN 38114 11 BTN 5163WZ 11 FLA 381WZ 13 FLT 12SAEWZ 13 LOK 12INT 13 FLT 516SAEWZ 13 FLT 10SAEWZ 13 LOK 38INT 13 FLT 38SAEWZ 13 LOK 38INTB 13 FLT 38SAE 13 LOK 516INTB 13 FLT 516SAE 13 LOK 38WZ 13 LOK 14INTB 13 LOK 516INT 13 LOK 14INT 13 FLT 14SAEWZ 12 LOK 38 12 FLG 1213SB 12 LOK 14WZ 16 CAP 22 1 2 13UNC 19 PAD 1 14 BRG LIN1PIL 14 OIL 34F 14 OIL 1F 14 BRG 4B1 30 RPN 382S 10 LRD 12 18 PUL 325 W38T 30 RPN 7163 14 BRG PAC4962 14 BRG PAC4982 3 8 16UNC Description 1 2 13 x 1 1 2 Button Head Screw 1 2 13 x 3 Button Head Screw 5 16 18 x 3 1 4 Hex Head Screw 10 24 x 3 4 Button Head Screw 3 8 16 x 3 4 Flat Head Screw 3 8 16 x 1 1 2 Flat Head Screw 1 2 13 x 1 Flat Head Cap Screw 3 8 16 x 1 1 2 Button Head Screw 3 8 16 x 1 Button Head Screw 5 16 18 x 1 Button Head Cap Screw 3 8 16 x 1 Button Head Screw 3 8 16 x 2 3 4 Button Head Cap Screw 3 8 16 x 3 4 Button Head Screw 1 4 20 x 1 1 4 Socket Head Screw 1 4 20 x
13. 1 Button Head Screw 5 16 18 x 1 1 4 Button Head Screw 10 32 x 1 8 Set Screw 1 4 20 x 3 4 Button Head Screw 3 8 16 x 1 1 4 Button Head Screw 5 16 18 x 3 Button Head Screw 3 8 16 x 1 Flat Head Screw 1 2 Flat Washer 1 2 Lock Washer 5 16 Flat Washer 10 32 Flat Washer 3 8 Lock Washer 3 8 Flat Washer 3 8 Lock Washer 3 8 Flat Washer 5 16 Lock Washer 5 16 Flat Washer 3 8 Split Washer 1 4 Lock Washer 5 16 Lock Washer 1 4 Lock Washer 1 4 Flat Washer 3 8 Lock Nut Serrated Hex Nut 1 4 Lock Nut 2 x 2 End Cap 1 2 Insert Bumper Stopper Linear Pillow Block Bearing 1 O D x 3 4 1 0 Flange Oilite 1 1 0 Flanged Oilite Flange Bearing 3 8 x 2 Spiral Roll Pin Selector Pin Lanyard 3 1 4 Pulley Top Weight Roll Pin Guide Bearing tall Guide Bearing short 3 8 Insert Page 32 lt 77 lt et 2403 Assembly Page 33 1 1 2 2 1 2 3 1 2 4 1 2 5 1 2 7 2 zn 4 B 1 5 4 2 3 4 3 3 4 4 3 4 1 1 4 2 1 4 3 1 4 4 1 4 5 1 4 33 e gt T AU BOLT 3 4 SR e OB NA 1 2 1 3 8 1 2 FLATHEAD SOCKET CAP SCREW V SOCKET CAP SCREW 1 34 OWNERS M A N U WASHER SIZING CHART 172 LONG 1 LONG 1 4 LONG FLANGED 1 2 LONG FLANGED Fy SPACER PULLEY SPACER PULLEY SPACER PUL
14. Foot Rest Assembly Then Wrench tighten bolts including all previously hand tightened bolts Part Descriptions Hardware Descriptions 21 Shaft 12 31 32 LG G 1 2 13 x 1 Flat Head Cap Screw White Zinc 22 Rubber Grip 12 9 32 LG CB Insert 23 Aluminum Ring CC Bumper Stopper 24 Foot Rest Assembly 1 LD Flanged Oilite 25 Foot Rest Leg Assembly 26 Shaft 8 29 32 LG 27 Rubber Grip 36 LG 56 Shaft 4 7 16 LG Page 9 A 2403 Assembly 10 2403 Assembly FRAME ASSEMBLY In this step start by pressing two 1 3 8 x 1 I D Flanged Oilites on both sides of the Foot Rest Mount Assembly Next slide the Rubber Grip cut to fit and both Flange Bearings on both sides of the Foot Rest Mount Assembly Now slide the 12 31 32 Long Shaft onto the Foot Rest Mount Assembly Make sure the 1 8 hole on the shaft is in line with the 3 16 hole Place a small metal pin between the holes to secure for assembly Then remove metal pin when finished Wrench tighten bolts Part Descriptions Hardware Descriptions 21 Shaft 12 31 32 LG 1 2 13 x 1 Flat Head Cap Screw White Zinc 27 Rubber Grip 36 LG J 3 8 16 x 1 1 2 Button Head Screw White Zinc 28 Foot Rest Mount Assembly AH 3 8 Flat Washer White Zinc AK 3 8 Lock Washer Black Zinc BB 3 8 Lock Nut Black Zinc CF 1 3 8
15. LEY SPACER ol 92 9 3 8 ALUMINUM FLATHEAD CAP 1 4 5 8 2 Tio LOCK m LOCK WASHER WASHER e 5716 3 8 5 FLAT WASHER FLAT FLAT ener 1 5 8 ALUMINUM LARGE USS 25mm WASHER SMALL SAE 26mm FLATHEAD CAP F ane 0 LARGE USS 34mm 16 ENDER PLASTIC 1 1 16 FENDER WASHER 5 8 FENDER WASHER 1 SHIM WASHER yee Page 35 Nees ae 2403 Assembly WEIGHT RATIOS D OO JO Om P OM The above chart shows the actual weight you are lifting when the ratios are applied To find the actual weight you are lifting you would come down from the ratio being used and across from the number of the weight plate you have pinned 2403 Assembly eer Page 36 lt 77 lt et 2403 Assembly Page 37 WEIGHT TRAINING TIPS Always consult your physician before starting any exercise program Hoist equipment is designed to maximize your time spent working out Having an exercise routine planned out in advance will allow you to get the most benefit out of the time spent exercising and will also enable you to work all the major muscle groups Warm up properly before engaging in weight resistance training Stretching yoga jogging calisthenics or other cardiovascular e
16. MASSEMBLY Swapping the handgrip assembly Remove the hand grip assembly from the old foot rest assembly and install it on the new foot rest assembly as shown in step 5 Part Hardware Descriptions 23 Aluminum Ring 24 Foot Rest Assembly 24a Foot Rest Assembly 83 10 32 Set Screw 73 13 x Flat Head Bolt wz 123 Handgrip Assembly 2403 Assembly oe eee Page 8 OLD FOOT REST ASSEMBLY 2403 Assembly Ness 4 9 gt ea un un lt 2 lt un 2 gt lt 7 Page 10 2403 Assembly EXERCISE ARM ASSEMBLY Installing the new foot rest assembly With one person holding the new foot rest assembly 24a have the second person attach the foot rest mount assembly 28 by inserting the new stabilized pivot 21 as shown in step 6 Next attach the foot rest leg assembly 25 by inserting the new stabilized pivot 26a as shown in step de Part Hardware Descriptions 14 Retainer Ring 21a Stabilized Pivot 14 57 long 24a Foot Rest Assembly 25 Foot Rest Leg Assembly 26a Stabilized Pivot 10 51 long 28 Foot Rest Mount Assembly 2403 Assembly 11 al A Ke No A km sd 12 2403 Assembly EXERCISEARMASSEMBLY Fastening the new stabilized pivots Line up the holes
17. NEGLECT ABUSE MISUSE NORMAL WEAR amp TEAR ACCIDENT DAMAGE DURING TRANSIT OR INSTALLATION FIRE FLOOD ACTS OF GOD Hoist is not responsible for the repair or replacement of any parts that Hoist determines have been subjected after the date of manufacture to alteration neglect abuse misuse normal wear amp tear accident damage during transit or installation fire flood or an ACT OF GOD TRANSPORTATION COSTS Hoist will accept parts covered under this warranty freight collect provided that shipment has received prior approval Hoist is not responsible for any other transportation costs but will ship freight collect parts either repaired or replaced under these warranties WARRANTY CLAIMS All claims should include model number the serial number proof of purchase date of installation and all pertinent information supporting the existence of the alleged defect Hoist Fitness Systems 9990 Empire St 130 San Diego Calif 92126 800 548 5438 Web Site www hoistfitness com PLEASE KEEP THIS FOR YOUR RECORDS Page 50 FEES r 2403 Assembly 12403 REPLACEMENT INSTRUCTIONS CL2403 Leg Press INSTRUCTIONS ORIGINAL EXERCISE ARM ASSEMBLY NEW EXERCISE ARM ASSEMBLY PART HARDWARE LISTING 2403 Assembly TRE 1 INSTRUCTIONS Before beginning assembly please take the time to read the instructions thoroughly Please use the catalog in this manual to m
18. Read and understand all instructions before using this equipment gt Inspect equipment for loose worn or frayed parts If in doubt about a certain part DO NOT use this machine gt Keep hands and feet away from moving parts DO NOT attempt to free any jammed part by yourself gt Always consult a physician before starting any exercise program gt Stop your workout immediately if you feel faint or dizzy gt Warm up before and cool down after engaging in weight resistance training gt Take your time and don t rush the exercise Practice proper breathing NEVER hold your breath starting position Legs bent to 90 degrees recommended 021 0013061 Page 44 2403 Assembly OWNE M A N U DECAL REFERENCE This decal has been attached to this piece of equipment to gt LEI provide information regarding operation safety and maintenance Before use take the time to read these decals 1 Kg dor E au ox KD lo kis Eh ES Ei 00000 00 9494 849 619 8 9 8 008 92126 V9 NVS LS 4 0666 Ld Lj A 021 0012004 021 0004029 SERIAL DECAL Always refer to the number shown on your piece of equipment when talking to customer service or ordering parts 021 0003006 Page 45 Ness systems 2403 Assembly OWNERS M N U DECAL REFERENCE This decal has be
19. White Zinc 36 Weight Selector Pin N 3 8 16 x 2 3 4 Flat Head Cap Screw White Zinc 31 Guide Rods AG 3 8 Lock Washer White Zinc 38 Weight Bumpers AH 3 8 Flat Washer White Zinc 39 Guide Rod Bushings AJ 3 8 Lock Washer Black Zinc 40 41 Ibs Steel Top Weight AK 3 8 Flat Washer Black Zinc 41 20 lbs Intermediate Weight AL 5 16 Lock Washer Black Zinc 64 Add On Weight Bushing M 5 16 Flat Washer Black Zinc N 3 9 Split Washer White Zinc CK Selector Pin Lanyard CM Top Weight Roll Pin CN Guide Bearing Tall CP Guide Bearing Short A A Page 15 NESS 2403 Assembly FOR ASSEMBLY INSTRUCTION SEE PAGE 30 LLI Lu Be gt Lu co Be lt LL Page 16 2403 Assembly FRAME ASSEMBLY In this step start by attaching the Belt Assembly to the Weight Assembly prior to attaching the Cam Belt Place smooth side of Belt on the Pulley and Cam Next slide the Cam Belt through the Pulley Bracket on the top of the Weight Cage Then use a Seat Clamp On tool to secure the two 3 1 4 Pulleys to the Weight Cage under the Cam Belt Slide the Cam Belt into the top slot of the 1 5 8 2 1 16 LG Tube Fig 1 Loop the end of the Cam Belt and feed it back up through the slot keeping the loop open Fig 2 Next slide the Belt Retainer Shaft through the C
20. ake sure that all parts have been included in your shipment When ordering use the part number and description from the catalog Use only Hoist replacement parts when servicing Failure to do so will void your warranty and could result in personal injury Hoist equipment is designed to provide the smoothest most effective exercise motion possible After assembly you should check all functions to ensure correct operation If you experience problems first recheck the assembly instructions to locate any possible errors made during assembly If you are unable to correct the problem call your authorized Hoist dealer Be sure to have your serial number and this catalog when calling When all parts have been accounted for continue on to the page TWO PEOPLE ARE REQUIRED TO SAFELY PERFORM THIS JOB TOOLS REQUIRED Mallet 1 2 Allen Wrench for flat bolts 3 8 Allen Wrench for socket bolts Snap Ring Pliers 9 16 Wrench 2403 Assembly mess svorems J Page 2 ORIGINAL EXERCISE ARM ASSEMBLY 2403 Assembly SESE r Page 3 FRAME ASSEMBLY Replacing the lower pivot shaft Start by having one person push the exercise arm assembly forward raising the top weight above the rest of the weight stack Next place the selector pin in the 6th hole of the weight stem to keep the top weight elevated taking tension off of the entire exercise arm assembly Return the exercise arm assembly to its rest position Wi
21. am Belt and line up the holes then secure to the 5 8 x 2 1 16 LG Tube Fig 3 Next attach the Cam Belt by bringing it down and through the pulley bracket behind the 3 1 4 Pulley Now bring the Cam Belt around the Large Cam Assembly and in between the Serrated Clamps Then wrap the Cam Belt down and around the Serrated Clamp and above another Serrated Clamp and secure all of the Serrated Clamps together Next wrap the short cam belt on the Small Cam Assembly as shown Wrench tighten bolts Part Descriptions Hardware Descriptions 42 Cam Belt 1107 LG P 3 8 16 x 3 4 Button Head Screw White Zinc 44 Cam Belt 42 LG 1 4 20 x 1 1 4 Socket Head Screw Black Zinc 45 Serrated Clamps 1 4 20 x 3 4 Button Head Screw Black Zinc A6 Belt Retainer Shaft AG 3 8 Lock Washer White Zinc 47 Tube 1 5 8 x 2 1 16 LG AH 3 8 Flat Washer White Zinc 1 4 Lock Washer Black Zinc BC 3 8 Lock Nut Black Zinc BD 1 4 Lock Nut White Zinc CL 3 1 4 Pulley Page 17 A 2403 Assembly 22 Se FOR ASSEMBLY SEE B 2 FOR TWO TOP PULLEYS AND CAM SMOOTH SIDE TO WRAP AROUND BELT RETAINER SHAFT MUL fe 45 THE BELT DO NOT EXCEED 2 WHEN TIGHTENING THE CLAMPS 70 IN LBS FOR ASSEMBLY SEE B 1 NOTE 1 BELT SMOOTH SIDE DOWN ALWAYS 18
22. cks Swivels x Weight Stack Pins Clean Upholstery ROUTINE gt MAINTENANCE Lubricate Guide Rods with Waylube Oil only LX Inspect Accessory Bars and Handles Inspect Decals L T o Inspect All Nuts and Bolts Tighten if Needed Inspect Anti Skid Surfaces Inspect Cables or Belts Tension Lubricate Seat Sleeves Turcite Bushings Linear Bearings Clean and Wax All Glossy Finishes Repack with Grease Linear Bearings Replace Cables or Belts Connecting Parts 021 0003008 021 0003089 2403 Assembly FITNESS J 43 d L ae lt A t to S 5 E S This decal has been attached to this piece of equ ion safety and maintenance Before use take the time to read these decals provide information regarding operat CL 24203 SEATED LEG PRESS Exercise Instructions Adjust back pad angle if necessary Be seated and select desired exercise weight Place feet on footplate then adjust seat to your forward UE Press footplate forward by eztending legs with a smooth controlled movement then return back to starting position Perform desired number of repetitions To exit Return to starting position Adjust seat back far enough to easily remove feet from footplate then exit MUSCLES TRAINED PRIMARY Quadriceps Glutes gt
23. ed Hoist dealer Be sure to have your serial number and this catalog when calling When all parts have been accounted for continue on to Step 2 TOOLS REOUIRED Standard Allen Wrench Set 2 5mm 3 32 5 16 Crescent Wrench Belt Tensioning Wrench Hoist Tool SM374 Rubber Mallet Tape Measure 2403 Assembly Ce svorems J Page 2 2403 Assembly Page 3 p e ea ca un un lt ca lt ec FACTORY INSTALLATION INSTRUCTION ONLY 1 ALL THREADED HOLES SHOULD BE TAPPED EXCEPT INSERTS 2 ALL CALLED OUT INSERTS MUST BE INSTALLED BEFORE ANY ASSEMBLY 3 PUTA DROP OF BLUE LOCTITE 242 ON BOLTS IF NECESSARY 4 IF NECESSARY APPLY GREEN LOCTITE 680 TO ALL BEARINGS Page 4 2403 Assembly FRAME ASSEMBLY Start assembling your CL 2403 by attaching the Seat Adjustment Front Mount Lower and the Seat Adjustment Rear Mount to the Running Base Assembly Next attach the Seat Slide Adjuster to the Seat Adjustment Rear Mount Now attach the Seat Adjuster Front Mount Top to the Seat Slide Adjuster Attach the Front Attachment Assembly to the Running Base Assembly Now attach the Short Plate Long Plate Short Shaft Long Shaft Short Stand Off Rail and the Long Stand Off Rail to the Front Attachment Assembly Hand Tighten bolts only they will be tightened later Lift Machine to position Rubber Feet and insert all end caps
24. ee rag will remove the previously transferred material and increase the wear to the Bearing Liner Decals Inspect and familiarize yourself with any safety warnings or other user information posted on each decal Nuts and Bolts Inspect all nuts and bolts for any loosening and tighten if needed Go through a re tightening sequence periodically to ensure that all hardware is tensioned properly Belts and Cables Hoist uses only high quality belts and mil spec cables Visually inspect the belts and cables for fraying cracking peeling or discoloration While the machine is not in use carefully run your fingers along the belt or cable to feel for thinning or bulging areas Replace belts and cables immediately at the first signs of damage or wear Do not use equipment until belts or cables has been replaced Page 47 MIS Ad 2403 Assembly Continued GENERAL MAINTENANCE INFORMATION Belt and Cable Tension Referring to the Assembly Owners Manual when belts or cables are used check all bolts and attachments to be sure they are properly attached Check slack in belts or cables and readjust tension if needed Seat Sleeves amp Oilites Wipe down adjusting tubes with a dust free rag before applying lubricant Lubricate seat sleeves and oilites with a Silicon or Teflon based lubricant spray Linear Bearings Referring to the Assembly Owners manual carefully dis assemble the bearing f
25. en attached to this piece of equipment to provide information regarding operation safety and maintenance Before use take the time to read these decals 021 0004026 PENDING 021 0003090 2403 Assembly FITNESS J 46 OWNERS M N U A L HOIST FITNESS SYSTEMS GENERAL MAINTENANCE INFORMATION Links Pull Pins Snap Locks Swivels Weight Stack Pins Check all pieces for signs of visible wear or damage Check springs in snap hooks and pull pins for proper tension and alignment If the spring sticks or has lost its rigidity replace it immediately Upholstery To ensure prolonged upholstery life and proper hygiene all upholstered pads should be wiped down with a damp cloth after every workout Periodically take the time to use a mild soap or an approved vinyl upholstery cleaner to deter the onset of cracking drying Avoid using any abrasive cleaners or cleaners not intended for use on vinyl Replace ripped or worn upholstery immediately Keep sharp or pointed objects clear of all upholstery Guide Rods Wipe clean with a clean dust free rag If lubrication is required lube with Waylube Oil ONLY or damage to the Top Weight Bearing may occur DO NOT repeatedly clean the shafting with alcohol or any other stripping cleanser The Top Weight Bearing transfers a gliding material to the guide rods Cleaning other than wiping with a clean dust fr
26. rom its housing and place a finger full of light grease lithium super lube etc into the inside of the bearing Using your finger press the grease into the ball bearings and their tracks Repeat until the ball bearing tracks are full of grease Insert the shaft back into the bearing and wipe off excess grease Anti Skid Surfaces These surfaces are designed to supply secure footing and need to be replaced if they appear worn or become slippery PLEASE KEEP THIS FOR YOUR RECORDS 2403 Assembly FITNESS sverems J Page 48 lt 77 lt et 2403 Assembly Page 49 Hoist Fitness Systems LIMITED LIFETIME WARRANTY Hoist Fitness Systems warrants this product to the_original purchaser to be free from defects in workmanship and or materials under normal use or service If at any time a component part is defective Hoist Fitness Systems shall repair or replace it at Hoist Fitness Systems option within a reasonable period of time This warranty does not cover costs of removal transportation or reinstallation This warranty shall not apply if the defect was caused by misuse neglect or normal wear and tear Starting from the original date of purchase normal wear and tear shall be considered as the following All malfunctions of upholstery and paint that occur after 90 days all malfunctions of electronic components belts or cables that occur after one year all malfunctions of pulleys bearings or
27. sink Washer wz 1 2 Flat Washer bz 1 2 Lock Nut bz OBS OLE TE PARTS Part Number 026 01M0341 026 01X0178 026 01X0768 026 01M0351 73 011 0102002 EXPLANATION O F bz BIackZinc w Z WhitezZinc Description Stabilized Pivot 12 31 32 long Foot Rest Assembly Stabilized Pivot 8 29 32 long 1 dia x 4 7 16 Shaft 1 2 13 x 1 Flat Head Bolt wz ABBREVIATIONS Page 15
28. step start by sliding one Aluminum Ring on both the right and left handles Then slide on one Rubber Grip on each side Place an Aluminum End Cap on the end of the handle Once all three pieces per side are in place secure the End Caps slide the Rubber Grip flush with the End Cap and slide the Aluminum Rings flush with the Rubber Grips and secure Same process for the back handle of the Seated Frame Assembly Next use a spray can of 3M Contact 80 Neoprene Adhesive by spraying an X pattern and also around the edges Now attach the Rubber Foot Pad to the Foot Rest Assembly as shown Wrench tighten screws Part Descriptions Hardware Descriptions 23 Aluminum Ring T 10 32 x 1 8 Set Screw 51 Aluminum End Cap 52 Rubber Foot Pad 58 Rubber Grip 10 50 LG 63 Rubber Grip 8 25 LG Page 25 A 2403 Assembly 26 2403 Assembly FRAME ASSEMBLY Start this step by attaching Standard Shield to the Weight Cage Wrench tighten bolts Part Descriptions Hardware Descriptions 53 Standard Shield SSH168 1 2 13 x 1 1 2 Button Head Screw White Zinc AA 1 2 Flat Washer White Zinc AB 1 2 Lock Washer White Zinc CB Insert Page 27 SESE r 2403 Assembly 2403 Assembly 28 FRAME ASSEMBLY Slide the Stem up into the 41 LBS Steel Top Plate and secure with the Top
29. th the one person holding the foot rest assembly 24 stationary have the second person replace the lower pivot shaft 56 with 56a in the foot rest leg assembly 25 as shown in steps 1 amp 2 Wrench tighten bolt Part Hardware Descriptions 24 Foot Rest Assembly 25 Foot Rest Leg Assembly 27 Rubber spacer 56 1 dia x 4 7 16 Shaft 1 dia X 4 7 16 Shaft 73 1 2 13 x 1 Flat Head Bolt wz 124 1 2 13 x 6 Hex Bolts bz 125 Countersink Washer wz 126 Flat Washer bz 127 Lock Nut bz 2403 Assembly 4 5 2403 Assembly FRAME ASSEMBLY Removing the old foot rest assembly With the first person still holding the foot rest assembly 24 have the second person remove the upper pivot shaft 26 from the foot rest leg assembly 25 as shown in step 3 Next remove the upper pivot shaft from the foot rest mount assembly 28 as shown in step 4 Both the foot rest leg assembly and the foot rest mount assembly should be placed in the forward rest position as shown Part Hardware Descriptions 24 Foot Rest Assembly 25 Foot Rest Leg Assembly 28 Foot Rest Mount Assembly 73 1 2 13 x 1 Flat Head Bolt wz 21 Stabilized Pivot 12 31 32 long 26 Stabilized Pivot 8 29 32 long 2403 Assembly arene 6 7 2403 Assembly EXERCISEAR
30. xercise can help prepare your body for the heavier workload of lifting weights Learn how to perform the exercise correctly before using heavy weight Correct form is important to avoid injury and to ensure that you work the proper muscle groups Know your limitations If you are new to weight training or are embarking on an exercise regimen after a long layoff start slowly and build foundational strength over a longer period of time Pay attention to your breathing Exhale when you exert is general rule of thumb Never hold your breath 2403 Assembly FITNESS J Page 38 lt 77 lt et 2403 Assembly Page 39 OWNERS M N U L 5 801 51019 4 SUIUTVIT JUSIOAA posn JUSIIM AA 195 SPS OP 1 1 1 1 1 1 1 4 S S S zi S S S S S zi zi 2403 Assembly FITNESS evereme J Page 40 lt 77 lt et 2403 Assembly Page 41 0004026 0003008 0004029 0013061 Decal Descriptions SS j M Z AA gt ae lt lt 42 2403 Assembly OWNERS M N U L DECAL REFERENCE This decal has been attached to this piece of equipment to provide information regarding operation safety and maintenance Before use take the time to read these decals Inspect Links Pull Pins Snap Lo

Hoist Fitness CL-2403 Baby Gym User Manual

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