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Hobart 6801 Mixer User Manual

1. n 15 WS 021 20 e d 16 SC 036 93 Cap Screw 1e 20 x 2 4 Hex Hd i 17 NS 046 29 Lock N t 2 4 16 1 rtr one eere ar epee sees 18 SL 005 02 19 00 290866 20 00 875043 21 005109070 00008 1 KEV c CRE 1 22 SL 005 02 Spring Loading xi 23 SC 027 29 Mach Screw 8 32 x s AR 24 WL 010 01 Lockwasher 8 External AR 25 NS 010 11 Nut 8 32 Hex Brass S 26 SC 040 21 Cap Screw 3 16 7 3 Soc 2 001 nennen nnns 27 WL 006 28 Lockwasher s Helical sessi nnne 28 SD 038 03 Self Tapping Screw 10 16 x 2 4 Truss Hd 29 00 479134 End apto o seduce ses cse pe Peer erae tcl E 30 00 437301 00001 Motor 60 Hz 3 1 31 00 479005 Motor 1 Ph 8 32 00 873986 ler SHOULD ST 33 00 291859 00002 Bushing 1 2 BO esate Be agi teet dee 34 SC 040 21 Cap Screw 3 16 x Soc Hd 35 WS 018 04 MEE P cr 36 PB 005 15 Plugi Button tocco Aen n cans ver cer ecu e em nre cte tede 37 B
2. 1 5 00 290758 00003 Rod Anchor Left Table Model 6614 134096 1 6 SC 041 31 Cap Screw s 16 x 11 4 Hex A 7 WS 018 40 6 00 290751 Support Lett Table 9 00 290752 Table Lock amp Pin Assy B 10 SC 041 31 Screw s 10 x 11 4 Hex iii c tree cr d 11 WS 018 40 Washer Mc ET 12 SC 093 07 Mach Screw 10 32 x 2 Pan Hd 2 13 WL 006 07 LEockwasher 10 Medii E dnd 14 00 875255 Guard Column Model 6801 ML 134094 15 00 875087 Guard Column Model 6614 ML 134096 16 00 875256 Guard Removable Model 6801 134094 1 17 00 875088 Guard Removable Model 6614 134096 18 00 873735 Upper Baffle Assy Incls Items 20 thru 23 amp 34 thru 38 Model 6801 ML 134094 19 00 875112 Upper Baffle Assy Incls Items 20 thru 23 amp 34 thru 38 Model 6614 ML 134096 20 00 873205 Baffle Upper Pulley SST Model 6801 ML 134094 21 NS 046 33 Acorn Nut 6 32 Hex is 22 00 437788 Hinge Upper ASSy o cet de e ee Te KEYS encanta 1 23 WS 028 03 24 5 115 26 Mach Screw 6 32 x 7 4 Slot
3. W 5 gt Ex 88 N BASE ASSEMBLY TANK ASSEMBLY DOOR ASSEMBLY ELECTRICAL COMPONENTS LX SERIES Select Base Assembly ELECTRICAL COMPONENTS Lxi SERIES DISPLAY WASH AND RINSE ARM ASSEMBLY Ix30 40 Ixg Ixi amp lxig SERIES PREV CONSTR Then click on Continue WASH AND RINSE ARM ASSEMBLY Ix30 40 Ixg Ixi amp lxig SERIES CURRENT CONSTR O WASH ARM ASSEMBLY LX18 SERIES O WASH PIPE ASSEMBLY PREVIOUS CONSTRUCTION WASH PIPE ASSEMBLY CURRENT CONSTRUCTION H o Ses eos 0014 6801 Meat Saw Technical Manual Page 48 of 51 Parts List BASE ASSEMBLY Select an appropriate figure size Change To Different Assembly Different Product To add an item to your parts list click the Add button next to the item To see an exploded view click on the view figure buttons View Figure CI CI CL add PartNo Part Description Qty Used On Assembly 1 00 328634 Track Assy RH 2 5 015 01 Nut 1 4 20 Hex SST WL 006 17 Lockwasher 1 4 Medium A H H d e l Locate the part needed Water Pressure Gauge on the 22 0 Z Ex 88 N 42 1 drawi
4. gt 3 ETE F 43025 Rev A April 2007 6801 Meat Saw Technical Manual Page 39 of 51 6614 6801 MEAT SAWS REPLACEMENT PARTS ILLUS PL 55844 PART NO SC 041 31 WS 018 40 00 873713 00002 00 479644 00 291933 00 291932 00 290769 00 070194 00 110544 00010 00 290770 00003 00 290770 00 873712 00002 PG 006 11 SC 064 27 WS 018 40 SC 041 31 00 291431 00 110544 00009 00 290758 00004 00 290758 00002 00 291944 00 290764 NS 025 04 00 292347 FORM 43025 Rev A PL 55844 GAUGE PLATE UNIT NAME OF PART AMT Cap Screw 3 e 16 11 4 4 2 III EM 2 Support Rear 1 1 Bearing Sleeve A Spring Gauge Plate 06 1 Pin Locking Lever m 1 Lever Locking zm Handle Gauge Plate 1 Bushing Gauge Plate Frame 2 Shaft Gauge Plate Model 6614 ML 134096 Shaft Gauge Plate Model 6801 ML 134094 Front Shaft amp Rod Support Assy Incls Items 13 amp 14 1 Pin Groove 7 4 x 5 Type D TE Set Screw 5 16 18 1 2 Soc Hdls Cup Pt 2 1 WV ASIN Cap Screw 3 16 x 11 4 Hex Hd io
5. 2 2 88 N 42 Click the radio button next to the product you want then click the Continue button Click on the Radio button 3 Conveyor Type Dishwasher C LINE to select UnderCounter 4 Flight Type Dishwasher Dishwasher 5 Miscellaneous Warewash 6 UnderCounter Dishwasher 4 Then click on 7 Waste Equipment Continue 6801 Meat Saw Technical Manual Page 47 of 51 Parts Catalogs UnderCounter Dishwasher Click the radio button next to the catalog you want then click the Continue button Click on the Radio button i to select LX Series 1 LX Series Dishwashers Includes ML numbers 104349 104350 104351 104352 104353 104354 104355 104356 110380 110381 130016 130017 130018 130019 Dishwashers 2 WM Series Dishwashers Dishwasher Motor Book Includes the following Motor Spec ML numbers 9257 6661 8115 Then click on 17829 18897 18751 18931 18930 18932 31219 31220 31221 18491 17350 9801 18603 Continue 4 5824 Series Dishwasher SR24C ML 130021 SR24H ML 130022 5 Fast Food Warewashers Assemblies Available LX Series Dishwashers Includes ML numbers 104349 104350 104351 104352 104353 104354 104355 104356 110380 110381 130016 130017 130018 130019 Click the radio button next to the assembly you want then click the Continue button The Water Pressure Gauge is on the Base Assembly
6. www Clamp Heater Element Overload Relay Thermal Overload 3 Ph W Overload Protection Self Tapping Screw 10 32 x s Phil Pan Hd Type TT Self Tapping Screw 10 32 x s Phil Pan Hd TT Cable amp Eyelet Assy Panel to Column Contactor Assy 3 Pole 200 230 Contactor Assy 3 Pole 460 Self Tapping Screw 10 32 x s Phil Pan Hd Type Clamp Air Heater Heater Assy 460 V Heater Assy 200 230 V Shield Heater Bracket Switch Actuator Switch Cotter Pin 3 32 x 5 s Lg Ring Locking Switch 5 Mach Screw 10 24 x s Truss Hd Spring Compression Retaining Ring Washer Bushing Switch Shaft Shaft Switch Label Start Stop Knob Switch Connector 1 2 Metallic Sealtite Conduit Electrical Conduit Electrical Connector 1 2 Metallic Give Elec Spec Mach Model amp Motor Type A mao IA lA om SS
7. 1 00 291672 00001 Holder amp Guide Assy Incls Items 13 thru 17 2 4 00 291672 00002 Holder amp Guide Assy Incls Items 13 thru 16 amp 18 NM 00 291672 00003 Holder amp Guide Assy Incls Items 13 thru 16 amp 19 2 41 00 291672 00004 Holder amp Guide Assy Incls Items 13 thru 16 amp 20 1 717 F 43025 Rev April 2007 6801 Meat Saw Technical Manual Page 37 of 51 6614 6801 MEAT SAWS REPLACEMENT PARTS 6 7 8 ELECTRICAL UNIT F 43025 Rev A April 2007 18 6801 Meat Saw Technical Manual Page 38 of 51 ILLUS PL 55843 PART NO SC 025 33 NS 048 85 FE 019 48 00 120907 00001 00 114707 NS 011 12 WS 023 22 00 078752 00009 00 088 196 009 1 SD 015 20 SD 015 20 00 290889 00 087713 102 1 00 087713 102 2 SD 015 20 00 108199 00001 00 122345 00001 00 122345 00002 00 121543 00 123241 00001 00 873781 PC 005 08 00 121827 00 875567 SC 053 05 00 121547 00 875049 WS 018 30 00 290883 00 290882 00 291475 00 290885 FE 026 13 00 557247 00 543430 FE 026 13 6614 6801 MEAT SAWS REPLACEMENT PARTS ELECTRICAL UNIT NAME OF PART AMT Mach Screw 8 32 x 2 Bndg Nut Assy 8 32 Fuse 0 8 Amp 600 V Transformer 50 VA Fuse Board Nut 8 32 Hex
8. ERN 48 00 875184 Cover Lower Items 42 43 amp 44 Model 6801 ML 134094 x 49 00 435792 Foot 2 to 4 In Adjustable nennen enne nennen 3 F 43025 Rev A April 2007 6801 Meat Saw Technical Manual Page 23 of 51 6614 6801 MEAT SAWS REPLACEMENT PARTS 37 d 29 22 23 24 Od 28 25 26 27 DRIVE AND TENSION ADJUSTMENT UNIT MODEL 6614 ML 134096 F 43025 Rev A April 2007 4 6801 Meat Saw Technical Manual Page 24 of 51 6614 6801 MEAT SAWS REPLACEMENT PARTS DRIVE AND TENSION ADJUSTMENT UNIT MODEL 6614 ML 134096 ILLUS PART NO NAME OF PART AMT PL 55837 1 00 875134 00001 Column amp Label Tu 2 00 875047 00002 Transmission Support Assy ue 3 00 290832 Pivot Tension Adjusting 41 2 4 002 07 Roll Pin 2 16 x 11 4 Lg 5 221 5 00 873500 Tensioner Assy Incls Items 4 6 37 amp 38 zl 6 BN 005 06 Needle Bearing Torrington NTA 1018 7 00 290832 Pivot Tension Adjusting 4 2 8 00 120971 Vert edes 2421 9 00 875137 Gear Case Assy Incls Items 8 amp 33 10 SC 041 31 Cap Screw s 16 x 1 4 Hex Hd xd 11 WL 019 85 s 12 WS 021 20 nee inl 13 SC 036 93 Cap Screw 7 16 20 x 3 4 Hd 1 14 NS 046 29 Lock Nut 3 4
9. 1 15 F 43025 Rev A April 2007 6801 Meat Saw Technical Manual Page 35 of 51 6614 6801 MEAT SAWS REPLACEMENT PARTS 42 43 16 27 26 25 LOWER WIPER UNIT F 43025 Rev A April 2007 16 6801 Meat Saw Technical Manual Page 36 of 51 6614 6801 MEAT SAWS REPLACEMENT PARTS LOWER WIPER UNIT ILLUS PART NO NAME OF PART AMT PL 55841 1 00 290855 Shim Wiper Support ede eb AR 2 00 290798 Blade Wiper 1 3 00 291831 Block Pulley 2501 4 00 102399 Pulley Wiper Assy Incls Items 5 amp 6 5 00 123886 Wiper EN 6 SC 053 01 Mach Screw 10 24 x 1 4 Truss Hd 2 7 5 022 34 Mach Screw 1 4 20 x s Slotted Flat Hd SST 4 40 8 00 290822 Support 1 9 00 291809 Shield Blade Guide TN 10 SC 041 86 Cap Screw 1 4 20 s Hex Hd 2 11 WS 003 49 5 2 12 NS 025 04 Acorn Nut 1 4 20 a2 13 00 875234 00002 Holder Lower Guide al 14 SC 116 26 Cap Screw 7 4 28 x s Hex Hd 15 00 875235 Cover Guide ze 16 00 291658 Guide 2 1 17 00 291670 00001 Guide Saw Blade 0 022 Blade TN 18 00 291670 00002 Guide Saw Blade 0
10. 6 6801 Meat Saw Technical Manual Page 12 of 51 LOWER BLADE GUIDE The lower blade guide assembly fits in the lower guide holder Fig 12 The blade fits in the slots of both the steel saw blade guide and the plastic guide When the right table is removed and the plastic guide is hinged up the lower blade guide assembly can be removed for cleaning by lifting it out of the lower guide holder The steel saw blade guide is available in various widths depending on the blade being used Contact Service to change the steel saw blade guide for other blade widths LOWER BLADE GUIDE ASSEMBLY LOWER GUIDE HOLDER Fig 12 REMOVING THE BLADE Remove the upper and lower pulley covers Raise the gauge plate to its vertical position Remove the right table by lifting its right side and sliding the table to the right to free it from the locating pins Remove the column guard Turn the tension adjuster counterclockwise until it stops this will release tension on the blade by raising the lower pulley Raise the plastic blade guide on the lower blade guide assembly and release the blade from the upper and lower blade guides Free the blade from the blade scrapers in the lower pulley area and release it from the pulleys Remove the blade Make sure the pulleys are properly installed and the pulleys are latched Figs 7 amp 8 Install the new blade with the teeth pointing to the right and down as you face the front of the saw The blade must
11. Blade Saw s In Wd x 0 022 Thk 4T Model 6614 ML 134096 us SCIeW iecore o dete te etas eA PX reo Retainer 17111 i t tke c de ee rdi ceva cat d Le DAR nn Le Catch Friction PA Shaft Upper Jan Nut s 16 Hex i e tet nete e e HE CY ERE Ade p a VOY EE sa Cap Screw 3 16 x 12 4 Hex Hd Box Column Assy Model 6614 ML 134096 Box Column Assy 60 Hz Model 6801 134094 1 Gasket Column Box Model 6614 ML 134096 Gasket Column Box Model 6801 ML 134094 Mach Screw 8 32 X 12 Bndg Hd Cover Column Box Model 6614 ML 134096 Cover Column Box 60 Hz Model 6801 ML 134094 Washer Model 6614 134096 Lockwasher s Light Cap Screw s 16 x 11 4 Hex Hd End Cap pL entrees 1 Self Tapping Screw 10 16 2 4 Truss 2 11 F 43025 Rev A April 2007 6801 Meat Saw Technical Manual Page 31 of 51 6614 6801 MEAT SAWS REPLACEMENT PARTS 26 THRU 30 42 43 TABLES AND CARRIAGE UNIT F 43025 Rev A April 2007 712 6801 Meat Saw Technical Manual Page 32 of 51 6614 6801 MEAT SAWS REPLACEMENT PARTS TABLES AND CARRIAGE UNIT ILLUS PART NO NAME OF PART
12. Shaft s 15 SC 062 59 Cap Screw 5 1718 x s eee eem te e orbes 3 16 WS 018 19 Washer ie AG He P OC b E E HE bug iia 3 17 BB 007 21 18 00 875044 00002 Gear Drive B8 T cp i ertt oraret 1 19 00 109070200009 ea RR iei atem ed E e EE e deren n ean 1 20 BB 007 21 21 SL 003 11 22 00 291973 00002 Retainer Sh aft ino Lu ptr or Ln n tan aet ee vetera ong 1 23 00 291624 24 RP 003 18 Roll Pini exs En inaa a et ee ee Pede n Ee 1 25 SC 041 13 Cap Screw 16218 X 2 nte ais aii 1 9 F 43025 Rev April 2007 6801 Meat Saw Technical Manual Page 29 of 51 6614 6801 MEAT SAWS REPLACEMENT PARTS 15 THRU 22 UPPER BEARING CARRIER UNIT F 43025 Rev A April 2007 10 6801 Meat Saw Technical Manual Page 30 of 51 ILLUS PL 55839 PART NO SC 040 21 WL 006 28 RR 004 13 00 479143 SC 067 06 00 873461 00002 00 873501 BB 015 36 ML 134048 0000Z ML 104999 0000Z SC 067 06 00 873461 00001 00 873502 BB 015 36 00 477011 00126 00 477016 00126 00 477086 00126 00 477011 00142 00 477016 00142 00 477086 00142 00 290868 00001 00 875188 00001 00 020851 00 479142 00 079686 00 479144 NS 018 14 SC 127 03 00 875072 00 875227 00 875080 00 873820 SC 025 33 00 875077 00 479672 WS 018 40 WL 006 27 SC 041 31 00 4791
13. observe the same safety procedure of reaching behind the blade when removing or stacking product NEVER REACH IN FRONT OF THE BLADE CARRIAGE PL 41395 1 9 6801 Meat Saw Technical Manual Page 15 of 51 GAUGE PLATE When making several cuts of the same thickness or when using the pusher plate set the gauge plate as desired Fig 14 by pushing the lock lever and sliding the gauge plate to the thickness you want Areference scale on the table indicates the thickness of cut If the gauge plate is not needed you may release the lock lever and move the gauge plate to the rear or raise the gauge plate to a vertical position to keep it out of the way GAUGE PLATE PUSHER PLATE REFERENCE SCALE CARRIAGE Qu ert RIGHT CARRIAGE STOP 6 GAUGE PLATE HANDLE GAUGE PLATE LOCK LEVER PL 41396 1 PUSHER PLATE The pusher plate is used to hold meat against the gauge plate when slicing short ends A slot in the pusher plate and a stop on the right flanged end of the carriage is provided for proper positioning of the pusher plate Fig 14 Hold the pusher plate handle with your right hand and always maintain a safe distance from the blade When not in use keep the pusher plate under the carriage support Fig 2 10 6801 Meat Saw Technical Manual 16 of 51 CLEANING AND SANITIZING WARNING DISCONNECT ELECTRICAL POWER AND PLACE A TAG AT THE DISCONNECT SWITCH INDICATING
14. 014 Blade 2 1 19 00 291670 00003 Guide Saw Blade 0 038 Blade ae 20 00 291670 00004 Guide Saw Blade 0 020 Blade ENS 21 00 875246 Support see opes ie 22 SC 041 50 Cap Screw 1 4 20 1 2 Hex 2 23 WS 003 49 Washer 24 00 290798 Blade Wiper ASS 25 SC 022 34 Mach Screw 1 4 20 x s Slotted Flat Hd SST 4 2 26 00 290822 Support 2454 27 00 290855 Shim Wiper Support 28 SC 041 50 Cap Screw 1 4 20 1 2 Hex wee 29 WS 003 49 22 30 NS 025 04 Acorn Nut 4 20 452 31 WS 003 49 ied 32 SC 041 86 Cap Screw 1 4 20 x s Hex 33 WL 006 17 Lockwasher 4 Medium Model 6614 ML 134096 2 34 NS 025 04 2 4 200 tete 35 SC 025 07 Mach Screw 10 24 x 5 16 Bndg Hd 2 36 00 290788 Clip 2 1 37 NS 025 01 Nut Crown 10 24 2 38 WL 006 06 Lockwasher 10 Light wee 39 NS 025 04 Acorn Nut 7 4 20 22 40 WS 003 49 Waslier 1 8 inn 2 41 SC 041 50 Cap Screw 1 4 20 x 1 2 42 00 875082 Baffle Lower Pulley Model 6614 ML 134096 4 0 43 00 290851 00002 Baffle Lower Pulley Model 6801 ML 134094
15. Plate and Stud Bushing Gauge Plate Frame 2 2 Rod Table Anchor Right Table Model 6614 ML 134096 Rod Table Anchor Right Table Model 6801 134094 Gauge Plate Assy Incls Items 9 17 18 22 amp 23 Button Glide ACON NUE S220 EE 5 Gauge Plate Assy Incls Items 5 6 7 17 21 amp 22 1 APRIL 2007 PRINTED IN U S A 6801 Meat Saw Technical Manual Page 40 of 51 Smartparts Online Parts Catalog Note It is helpful but not essential to know the ML Material List Number of the equipment for which a part is needed User Guide How Do Find An ML Number The ML Number is found on the machine dataplate The dataplate resembles the sample below and is generally located on the back or side of a machine Section 2 If Equipment ML Number is not known 6801 Meat Saw Technical Manual Page 41 of 51 HOBART PRODUCT DIRECTORY Locate an Office Warranty Registration Career Opportunties Sewice m d SERVICE PARTS INSTALLATIONS WATER TREATMENT MANUALS amp SUPPORT CONTRACTS amp PHs We keep you up and running Y Hobart Service Hobart Service News amp Offers We re there
16. SERVICE CONNECTIONS SYMBOL DEFINITIONS CON CONTACTOR MTR MOTOR machine 1 M HEATER SWITCH MOMENTARY 7s SWITCH MAINTAINED CONTACT NORMALLY OPEN CONTACT NORMALLY CLOSED FIXED PREWIRING PRINTED CIRCUIT OR OTHER DEVICE OUTLINE EXTERNAL WIRING 460 60 3 WIRING DIAGRAM MEAT SAW MODELS 6614 6801 DERIVED FROM F 34512 REVA Al 2717 6801 Meat Saw Technical Manual Page 20 of 51 ATAL F HOBAR REPLACEMENT PARTS 6614 MEAT SAW ML 134096 6801 MEAT SAW ML 134094 A product of HOBART 701 S RIDGE AVENUE TROY OHIO 45374 0001 FORM 43025 Rev A April 2007 6801 Meat Saw Technical Manual Page 21 of 51 6614 6801 MEAT SAWS REPLACEMENT PARTS 12 13 47 9 10 11 4 5 F 43025 Rev A April 2007 14 15 18 19 20 17 in th Re 13 FRAME AND COVER 6801 Meat Saw Technical Manual Page 22 of 51 25 26 44 45 46 HOBART 6614 6801 MEAT SAWS REPLACEMENT PARTS FRAME AND COVER ILLUS PART NO NAME OF PART AMT PL 55835 1 00 291653 Lower Guide Support amp Pin 1 2 SC 041 31 Cap Screw 2 16 x 1 4 Hex FA iecore 2 3 WS 018 40 Washer xS 4 00 290758 00001 Rod Anchor Left Table Model 6801 134094
17. THE CIRCUIT IS BEING WORKED ON BEFORE CLEANING THIS MACHINE The saw must be thoroughly cleaned and sanitized Before first use After each day s operation Anytime it is not to be used for an extended period of time or Before being put into operation after an extended downtime The meat saw can be cleaned with high pressure cleaning equipment available from other suppliers or it can be disassembled its components cleaned in a sink either case a neutral pH cleaning agent mixed per the supplier s instructions should be used After washing thoroughly sanitize rinse and dry the saw and all components Disassemble the following saw components to allow access to all areas for cleaning Upper Pulley Cover Lower Cover Scrap Pan Tables Right and Left Hand Scrap Tray Carriage Column Guard Pulley Wiper Blade Scrapers Lower Blade Guide Assembly Saw Blade Upper Guide and Guard Assembly unscrew Hand Knob to disassemble Upper and Lower Pulleys If using High Pressure Cleaning Equipment Scrape the machine and its components to remove any scrap particles before cleaning Thoroughly hose the saw and its components following the equipment supplier s instructions Be sure to get the hose stream into all corners Stubborn soil may require a little brushing If using Sink Cleaning Use a cloth or brush on base unit Thoroughly wash sanitize rinse and dry Before reassembly a light coating of tasteless min
18. USE PRIVACY INTERNATIONAL amp OTHER NOTICES Smart Parts Tutorial For this example the part smartparts needed is a Water Search BS ns Poris List Pressure Gauge used on Catalogs and Manuals the LX 30 Undercounter fro b ink baa LUST on line Once you locate the parts you need you can find a Hobart Service Office near you to purchase your parts Dishwasher SmartParts SmartParts helps you find the right part for Hobart equipment Use SmartParts when you don t know the exact Hobart part number or when you need parts for specific Hobart model SmartParts uses the machine model number or ML Number to get the right parts catalog where you can select the part you need We highly recommend the use of SmartParts in order to improve accuracy If the ML Number of the Equipment is not known All Available Models Th ducts ilable t listed below click the radio butto t to th it then click the Continue button H H e products groups available to you are listed below click the radio button next to the group you want then click the Continue on click on the Radio button 5 Ls wigs Equipment to select Wa rewash Waste Equipment 5 Bakery 6 Refrigeration Then click on Continue Go to Section 1 if you do know the ML number of the Equipment Products Available Warewash Waste Equipment c5 W
19. be removed for cleaning by springing the wiper up and sliding it off the pins 4 6801 Meat Saw Technical Manual Page 10 of 51 LOWER PULLEY The lower pulley is assembled on the lower pulley shaft The latch on the lower pulley should be seated in the groove of the pulley shaft Fig 7 The lower pulley can be removed after the blade has first been loosened and removed and the lower pulley latch is moved out of the groove of the lower pulley shaft UPPER PULLEY The upper pulley is assembled on the upper pulley shaft The round retainer on the upper pulley shaft should be positioned out of center when latched Fig 8 The upper pulley can be removed after the blade has first been loosened and removed and the round retainer is moved to the center of the upper pulley shaft UPPER PULLEY LATCHED UNLATCHED LATCHED UNLATCHED Fig 7 Fig 8 COLUMN GUARD The column guard Fig 5 covers the return loop of the moving blade and must always be in place during sawing To remove the column guard for cleaning or blade change first remove the right table and the upper pulley cover You may want to remove the lower cover Scrap pan as well Then lift the column guard up to free it from the two shoulder screw heads on the column that it hangs from TABLES RIGHT and LEFT During use the right and left tables Fig 1 are secured underneath by pins and clamps To remove the tables for cleaning Raise the gauge plate to its vertical po
20. fit between the V s on the blade scrapers in the slots of the upper and lower blade guides and must not touch any of the pulley flanges The lower blade guide must be installed after the blade is installed When the blade is in position see BLADE TENSION below to adjust the tension properly Refer to LOWER BLADE GUIDE above if the blade width of the new blade is different than the old Reinstall any removed parts BLADE TENSION After the blade has been installed set the blade tension by turning the tension adjuster clockwise until it stops 6801 Meat Saw Technical Manual Page 13 of 51 ELECTRICAL CONNECTIONS WARNING ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND OR OTHER LOCAL ELECTRICAL CODES WARNING DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE DISCONNECT SWITCH INDICATING THE CIRCUIT IS BEING WORKED ON ELECTRICAL DATA Fuse Circuit Breaker Model Volts Hertz Phase Minimum Maximum Minimum Maximum Circuit Ampacity Fuse Size Circuit Ampacity Circuit Breaker Size AMPS AMPS AMPS AMPS 230 60 1 25 25 30 30 6801 200 230 60 3 20 20 20 20 460 60 3 15 10 15 15 Compiled in accordance with the National Electrical Code NFPA 70 latest edition diameter hole for 2 trade size conduit is located at the upper rear of the column Use watertight connections Refer to Electrical Data the machine da
21. x 1 8 27 NPTM 1 22 sc 018 24 Mach Screw 6 32 x 3 4 Phil Pan Hd 2 en 23 00 918385 Block Terminal 5 Pole Current Construction 1 24 00 918339 Bracket Terminal Block Current Construction 34 EET 021 5 Stop Nut 6 32 Hex SST 2 EE 5 0 51 16 Stop Nut 10 24 Hex Elastic SST 2 EZI 27 00 475299 00001 Connector Assy Previous Construction 3 ELT 5 00 473138 Bracket Terminal Block Previous Construction 1 EI 2 00 241857 Foot Leveling 4 0 00 329284 Spacer Leveling Foot LX18 Series 4 Selecting the part on the figure causes the part to be highlighted on the parts list Click on the Add button to add the part to the shopping cart You can add more parts or change the quantity of the parts already in the cart When finished click on the Confirm Parts Selected and then on Print Parts List if you want to print Parts Selected Items Listed for Guest Add More Items From Current Assembly Different Assembly Different Product There is 1 item in your parts list Qty Part No Part Description Parts List 1 00 918429 Gauge Water Pressure LX30 40 LXG LXi amp LXiG Series BASE ASSEMBLY Confirm Parts Selected Update Quantities Use SMARTPARTS Now 6801 Meat Saw Technical Manual Page 46 of 51 This again is SmartParts home page http catserv1 itwfeg com Hobart SmartParts Microsoft Internet Explorer TERMS OF
22. 16 Flexlox a 15 SL 005 02 Spring Loading EL 16 00 290866 Washer Damper 17 SL 005 02 Spring Loading 18 00 875043 Pinion Drive 2421 19 00 109070 00008 T 20 SL 005 02 Spring Loading 3 2 21 00 290866 Washer Damper 1 22 SC 027 29 Mach Screw 8 32 x s Rd Hd AR 23 WL 010 01 Lockwasher 8 External Shakeproof AR 24 NS 010 11 Nut 8 32 Hex 5 25 SC 040 21 Cap Screw s 16 x Soc Hd 4 26 WL 006 28 Lockwasher 3 4 27 0 038 03 Self Tapping Screw 10 16 x 2 4 Truss Hd 4 28 00 479134 End 241 29 00 437301 00001 Motor 60 Hz 3 Ph 30 00 437301 00003 Motor 50 Hz 3 Ph ise 31 00 479005 Motor 1 Ph 32 00 873986 Screw Shoulder 3 2 33 00 291859 00002 Bushing Lg 222 34 5 040 21 Screw s 16 x s Soc Hd 35 WS 018 04 Washer oet gene iD 36 PB 005 15 Plug Button 11 37 00 875670 Knob Tension Adjust 1 38 BB 021 45 Bearing Thir st 0 6371 scd deest al 00 875114 00001 Motor amp Pinion Assy 60 Hz 3 Ph Incls Items 14 thru 21 amp 29 iz 00 875114 00003 Motor amp Pinion Assy 60 Hz 1 Ph Incls Items 14 thru 21 amp 31 1 5 4
23. 3 WS 018 40 Washer Model 6614 ML 134096 24 00 873798 Support Carriage Model 6801 ML 134094 n 25 00 875091 Support Carriage Model 6614 ML 134096 41 26 00 479107 Stop 2 27 SC 124 44 Bolt Sq Neck 16 18 x 4 Rd Hd 32 28 NS 036 19 Stop Nut 16 18 Elastic m2 29 00 873789 Bumper Carriage Stop 2 2 30 WL 006 23 Lockwasher 5 46 Medium 55 000 31 041 33 Cap Screw s 16 x 1 3 4 Hex SST Model 6801 ML 134094 2 32 WS 018 40 Washer Model 6801 134094 2 24 22 2 33 00 292284 Screw Jack Model 6801 134094 5 2 34 WL 006 27 Lockwasher s Light Model 6801 ML 134094 2 35 NS 018 14 Jam Nut s 16 Hex Model 6801 134094 2 36 041 31 Cap Screw s 16 1 4 Hex Hd Model 6801 ML 134094 2 37 WL 006 27 Lockwasher s Light Model 6801 134094 2 38 00 291958 00002 Brace Carriage Support Model 6801 ML 134094 2 39 NS 015 11 Nut 5 16 18 D 40 WL 006 23 Lockwasher 5 16 Medium SST 240 41 WS 017 21 Washer ia et eee iuit 305 42 00 290790 Tray Scrap Model 6801 ML 134094 TE 43 00 875065 Tray Scrap Model 6614 ML 134096 a 44 WS 01
24. 3025 2007 6801 Meat Saw Technical Manual Page 25 of 51 6614 6801 MEAT SAWS REPLACEMENT PARTS DRIVE AND TENSION ADJUSTMENT UNIT MODEL 6801 ML 134094 F 43025 Rev A April 2007 6 6801 Meat Saw Technical Manual Page 26 of 51 6614 6801 MEAT SAWS REPLACEMENT PARTS DRIVE AND TENSION ADJUSTMENT UNIT MODEL 6801 ML 134094 ILLUS PART NO NAME OF PART AMT PL 55836 1 00 873696 00001 Column amp Label 1 2 00 292286 00002 Transmission Support Assy Incls Item 3 3 00 011800 00118 DOWel ono eee eeececeeneceeeeeeeneeesecseeeeesaeeeaecaeesaesaessaecaeceecaeceaesaecaeessecaeesaeseeeeesaecaeesaesanesaeeateeaeeaeeeae 4 00 290832 Pivot Tension Adjusting 5 RP 002 07 Roll Pin 2 1 x 11 4 Lg SST 6 00 875670 Knob Tension 61 5 5 7 00 673500 Tensioner Assy Incls Items 5 6 8 8 37 8 BN 005 06 Needle Bearing Torrington 1018 enne nnne 9 00 290832 Pivot Tension 10 00 291859 00001 Bushing 1 2 Lg yi 11 00 120971 Vent E 12 00 875137 Gear Casp ASSV ati see ces ens nn nne toe E 1 13 SC 041 31 Cap Screw 3 16 x 11 4 Hex Hd 14 WL 019 85 ACID eR
25. 34 SD 038 03 6614 6801 MEAT SAWS REPLACEMENT PARTS UPPER BEARING CARRIER UNIT NAME OF PART 5 2 516 78506 ERE ER de DR N Lockwasher s re teret cr d t ie ed XR EAEE EE EN Retaining Bushing Pulley Mach Screw 10 24 x 1 2 Hex Cover Rear Pulley e pce dete erbe uxo ce DR Seal Shaft Ball Bearing NSK 6007 DDUCE1SRIS Pulley Assy Upper Incls Items 3 thru 8 amp 11 thru 14 Model 6614 ML 134096 Pulley Assy Upper Incls Items 3 thru 8 amp 11 thru 14 Model 6801 ML 134094 x Mach Screw 10 24 x Hex Hd desee t teet ddnde de eed Cover Front Pull8y ce ect D tao dece rhe cu de pa xao Seal Shaft Ball Bearing NSK 6007 DDUCE1SRIS Blade Saw 5 In Wd x 0 022 Thk Model 6614 ML 134096 Blade Saw 5 In Wd x 0 022 Thk 4T Model 6614 ML 134096 Blade Saw 98 In Wd x 0 025 Thk Scalloped Model 6614 ML 134096 Blade Saw 9 In Wd x 0 022 Thk Model 6801 ML 134094 Blade Saw 5 In Wd x 0 022 Thk 4T Model 6801 ML 134094 Blade Saw 98 In Wd x 0 025 Thk Scalloped Model 6801 ML 134094 Blade Saw In Wd x 0 022 Thk 4T Model 6801 134094
26. 8 40 Washe M E 45 SC 041 29 Cap Screw s 16 x s Hex Hd Wax Coated Threads Model 6801 ML 134094 22 46 5 041 34 Screw s 16 x 2 Hex Hd Model 6614 134096 32 47 5 124 44 Bolt Sq Neck 5 18 x 2 4 Rd 5 713 F 43025 Rev April 2007 6801 Meat Saw Technical Manual Page 33 of 51 6614 6801 MEAT SAWS REPLACEMENT PARTS 27 28 PL 55840 UPPER GUIDE UNIT 14 F 43025 Rev A April 2007 6801 Meat Saw Technical Manual Page 34 of 51 6614 6801 MEAT SAWS REPLACEMENT PARTS UPPER GUIDE UNIT ILLUS PART NO NAME OF PART AMT PL 55840 1 NS 011 12 8 925 seta codem teers a eaten es 8 2 WL 014 05 Lockwasher 8 External 8 3 WS 023 22 Aras tree mcrae im cei d mici er ioci 8 4 WS 031 35 5 00 479766 Slide BOCK conce ic 1 6 00 478999 G de EE 7 PG 007 16 Groove Pin 3 6 Dia 2 4 Lg 8 SC 021 17 Mach Screw 8 32 x 21 2 Rd 000 10 4 0000 eene eene 8 9 00 120141 Shoe Slide ROG o oe conor com nee 10 00 873782 Spring Slide Rod m 11 SC 046 70 Set Scre
27. AMT PL 55842 1 00 290771 Table Left Assy Model 6801 134094 1 2 00 875066 Table Left Assy Model 6614 ML 134096 3 4 3 00 291654 Table Right Assy Model 6801 ML 134094 524 4 00 875068 Table Right Assy Model 6614 ML 134096 ned 5 SC 041 30 Cap Screw 3 16 x 1 Hex Hd SST 22 6 008 11 Ball Bearing Nice SK T 4725 vie 7 WS 018 30 Washer eterne 4 8 WL 006 28 Lockwasher s Medium 2 9 NS 046 09 Stop Nut s 16 Elastic 4 10 WL 006 27 Lockwasher s Light iier nuces 4 11 00 437469 Carriage Assy Incls Items 5 thru 10 amp 14 thru 19 Model 6801 ML 134094 M 12 00 875136 Carriage Assy Incls Items 5 thru 10 amp 14 thru 19 Model 6614 ML 134096 22 7 13 00 291435 EH ae aD dee ze 14 RR 011 09 Retaining Ring 251 15 00 290787 Spring Carriage Lock 2 1 16 00 290795 Lever Carriage Lock ore 17 WS 018 34 Washer Model 6801 ML 134094 4 18 008 11 Bearing Nice SK T 4725 4 19 041 30 Cap Screw 3 16 x 1 Hex 4 20 00 437476 Guide Roller Model 6801 ML 134094 1 21 00 675089 Guide Roller Model 6614 ML 134096 NM 22 SC 041 29 Cap Screw 3 16 Hex Hd Wax Coated Threads Model 6614 ML 134096 22 2
28. B 021 45 Beating Thrust0 63 20 ete enin Mere ain 1 7 F 43025 Rev April 2007 6801 Meat Saw Technical Manual Page 27 of 51 6614 6801 MEAT SAWS REPLACEMENT PARTS 25 23 22 21 20 18 17 24 19 LOWER PULLEY UNIT F 43025 Rev A April 2007 528 6801 Meat Saw Technical Manual Page 28 of 51 6614 6801 MEAT SAWS REPLACEMENT PARTS LOWER PULLEY UNIT ILLUS PART NO NAME OF PART AMT PL 55838 1 00 290817 00002 Gear Case Cover Assy 2 2 1 2 00 011800 00091 Dowel vs 3 WL 006 22 gt career eri e RE ee EO Ee en de ee EE Fo 4 SC 041 15 Cap Screw 5 1518 X 11 4 Hex Hd eie i Aue f Pep ein bine Us 5 SC 119 20 Set Screw 1 4 20 1 2 Soc Hdls Flat Pt m 6 ML 134098 0000Z Pulley and Latch Assy Incls Items 8 9 amp 10 Model 6614 ML 134096 7 ML 109653 0000Z Pulley and Latch Assy Incls Items 8 9 amp 10 Model 6801 ML 134094 1 8 00 079686 Catch Friction m 9 00 875150 ecce tole Maen aha Pe th b re en as eid 10 00 020851 Screw iiid e ri eir aa rr ir o e E re ad dae e de 11 SD 005 49 Self Tapping Screw 12 x 2 Rd Hd Type U i 12 00 436447 Drive n o a E Pa ba re ee ni 13 00 292278 Shaft note lan nO De De E ee 14 00 290805 Seal
29. Base Assembly DOOR ASSEMBLY Then click on Continue Parts List BASE ASSEMBLY Select an appropriate figure size Change To To add an item to your parts list click the Add button next to the item To see an exploded view click on the view figure buttons View Figure CED CI add PartNo Part Description Qty Used On Assembly 1 00 328634 Track Assy RH 2 5 015 01 Nut 1 4 20 Hex SST WL 006 17 Lockwasher 1 4 Medium A H H d e l Locate the part needed Water 27 Pressure Gauge on the drawing 29 30 31 22 THRU 26 Placing the cursor on the number will display the Description of the D 19 Gauge Water Pressure LX30 40 LXG amp LXiG Series Part O 4 L 1 Click on the number pointing to Y the part j PL 58032 BASE ASSEMBLY 6801 Meat Saw Technical Manual Page 45 of 51 1 1 EB 15 0032257 Retainer Screw 10 AR 62228 15 00475060 Hose 1 4 12 Pressure Gauge to Fill Valve 1 EET 17 52650 Hose 4 1 12 066 20 Hose Barb LX30 40 LXG amp LXi Series 1 19 00 918429 Gauge Water Pressure LX30 40 LXG LXi amp LXiG Series 1 EET 22 52650 Clamp Hose 4 1 2 FP 088 29 Fitting Hose 1 4 Barb
30. ESHOOTING 6801 MEAT SAW SYMPTOM POSSIBLE CAUSE Circuit breaker tripping when start 1CON malfunction Sueno pulled Mechanical bind Motor shorted Motor starting circuit 1 phase start switch capactor or start windings open Saw won t start power to the saw Fuses tripped circuit breaker etc Overheated motor All for reset Start switch malfunction Mechanical bind Noisy motor transmission Motor pinion try reversing Large gear in transmission Combination of 1 amp 2 Saw starts when start switch is pulled Start switch malfunction but stops when switch is released Motor hums Motor single phasing 3 phase unit A Check that all 3 legs of 3 phase power are present at terminals T1 T2 T3 on 1CON when 1CON is energized B Motor shorted Motor starting circuit not receiving power single phase A Check for line voltage between T1 T2 and T1 T3 on 1CON when 1Con is energized B Motor shorted Mechanical bind NOTE If symptom s persists after possible causes have been checked contact your local Hobart Service Office 6801 Meat Saw Technical Manual Page 19 of 51 WARNING ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND OR OTHER LOCAL ELECTRICAL CODES SERVICE CONNECTIONS MOTOR CONNECTIONS MACHINE GROUND TRANSFORMER T CONTACTOR 1CON BOX HEATER CONTROL PANEL HEATER 200 230 60 3
31. HOBART SERVICE JE 2 SPECIFICATION SHEET INSTALLATION INSTRUCTIONS OPERATION INSTRUCTIONS CLEANING INSTRUCTIONS MAINTENANCE INSTRUCTIONS 6801 MEAT SAW TECHNICAL MANUAL 208 230 60 3 TROUBLE SHOOTING INSTRUCTIONS WIRING DIAGRAMS CATALOG OF REPLACEMENT PARTS SMARTPARTS USER GUIDE RECOMMENDED SPARE PARTS LIST Need other Hobart Services e Warranty Registration e Delivery and Installation e Preventive Maintenance e Hobart Service Contracts e Extended Warranty Contracts e Parts and Accessories Specialty Programs e Water Treatment Programs HOBART SERVICE 6801 Meat Saw Technical Manual Page 2 of 51 Quantity 5 1 Section 11400 6801 SERIES 701 S Ridge Avenue Troy OH 45374 M EAT SAW 1 888 4HOBART www hobartcorp com STANDARD FEATURES MODEL E 3 H P Motor QO 6801 Series Vertical Meat Saw B Direct Gear Drive Transmission Specifications Details and Dimensions on Inside and Back Tri Rail Carriage Open Frame Stainless Steel Construction Center Crown Pulley Removable Double Flanged Pulleys Split Rear Table Direction Grain Stainless Steel Pivoted Automatic Tension Adjustable Legs Stainless Steel Top Cover OPTIONS Maximum Security Prison Package 65 m 22 m o gt gt F 39903 6801 Series Meat Saw
32. ITS 3 Motor Durability and reliability Totally enclosed Flange mounted with grease packed ball bearings Water resistant Direct Gear Drive Transmission Performance No belts to replace slip adjust or break Helical gear reduction Blade speed 4150 fom Safety Features Safety Upper and lower pulleys are completely enclosed Accessible blade is guarded above and below the cutting zone B Pusher plate provided to eliminate handling items too close to blade Cleanability Labor savings improved sanitation Total open construction and complete hose down capabilities Lower lift out guide assembly has stainless steel blade guide Built in tungsten carbide blade back up block assembly is removable Enclosed bone dust system with large lower scrap pan keeps dust where it belongs No tools needed for part removal including both pulleys blade cleaners and guide assemblies Exclusive two piece table and open frame design make sink washing or high pressure hose down a cinch Pivoted Automatic Tension Productivity ease of use Entire motor transmission and lower pulley assembly is pivot mounted B Blade tension control accessible just below right table B Simple adjustment allows for broad blade length tolerance User Friendly Controls Ease of use Single pull to start push to stop switch Heater provided with each control to prevent moisture condensation on electrical
33. Page 1 of 4 6801 Meat Saw Technical Manual Page 3 of 51 6801 SERIES M S AW 701 S Ridge Avenue Troy OH 45374 1 888 4HOBART www hobartcorp com MACHINE WILL PASS THROUGH A 33 OPENING WITH CARRIAGE AND CARRIAGE SUPPORTS REMOVED NET WEIGHT 430 LBS SHIPPING WEIGHT APPROX 570 LBS LEGEND E1 ELECTRICAL CONNECTION ys ge ye Fes Sms a 15 5 75 1 2 55 172 PULLEYS 12 174 13 15 1 4 14 27 1 4 58 1 47 THESE DIMENSIONS MAY INCREASE AS MUCH AS 1 DEPENDING ON LEG ADJUSTMENT Page 2 of 4 F 39903 6801 Series Meat Saw 6801 Meat Saw Technical Manual Page 4 of 51 6801 SERIES 701 S Ridge Avenue Troy OH 45374 M EAT S AW 1 888 4HOBART www hobartcorp com WARNING ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND OR OTHER LOCAL ELECTRICAL CODES CONNECTION OF CONDUIT TO BASE MUST BE MADE USING A 1 1 8 DIA HOLE LOCATED WATERPROOF FITTING OF PROPER SIZE AND DESIGN AS SHOWN ON BACK OF COLUMN FOR CABLE OUTLET 5 1 2 19 174 12 5 4 20 1 4 13 374 24 3 4 24 172 CARRIAGE TRAVEL MODEL 6801 F 39903 6801 Series Meat Saw Page 3 of 4 6801 Meat Saw Technical Manual Page 5 of 51 6801 SERIES MEAT SAW 701 S Ridge Avenue Troy OH 45374 1 888 4HOBART www hobartcorp com SOLUTIONS BENEF
34. components Integrated Pulley Design Durability reliability B Bright tinned cast iron upper and lower blade pulleys are easily removed True running of the blade is assured by precision pulley balance W Blade retaining double flanges and center crown give long life without loss of blade integrity Movable Carriage Tray Convenience labor savings 16 Dx 24 W B Stainless steel turned down edges provide reinforcements for rigidity Stepped front edge makes movement of carriage fast and easy B Stainless steel ball bearings mounted on underside of carriage Tri rail carriage support assures stability and easy travel even when operator leans heavily on carriage Carriage lock is provided as standard equipment Rugged Gauge Plate Durability ease of operation Stainless steel plate on aluminum cast frame 69 4 x 16 Adjustment gives quick positive regulation of cut thickness with precision Easily disengaged for adjustment Exclusive design of gauge plate end permits quick removal of cuts for stacking Stationary Cutting Table Convenience heavy duty Two piece 215 x 39 heavy stainless steel with turned down edges for rigidity Fully supported for heavy duty use Provides extensive stacking space and easy breakdown for cleaning SPECIFICATIONS Motor 3 H P Electrical Available in 230 60 1 200 230 60 3 460 60 3 Also available in 220 50 3 380 415 50 60 3 not submitted for U L
35. enclosed but accessible The blade is guarded above and below the cutting zone The pusher plate is provided to eliminate the need of handling items close to the blade it can ride on the right flanged end of the carriage so you keep your hands away from the cutting edge of the blade For electrical specifications above 250 volts a transformer provides a 115 volt control circuit voltage Thermal overload protection is an option One long life blade is furnished with each saw as standard equipment This blade cannot be resharpened replacement blades are available through your local Hobart Service Office COVER SST SWITCH KNOB UPPER GUIDE AND TABLE LEFT SAW BLADE DM COLUMN GUARD LAC PLATE 5 RIGHT lt GAUGE PLATE HANDLE SS Lock LEVER CARRIAGE ARRIAGE LOCK LOWER COVER SCRAP PAN 8 41585 1 385 1 HOBART CORPORATION 1995 2000 2 6801 Meat Saw Technical Manual Page 8 of 51 INSTALLATION UNPACKING AND ASSEMBLY Immediately after unpacking the meat saw check for possible shipping damage If the meat saw is found to be damaged save the packaging material and contact the carrier within 15 days of delivery Prior to installation test the electrical service to make sure it agrees with the specifications on the machine data plate located on the column Packed a packet attached to the table compartment are the pusher plate a
36. eral oil should be applied to all metal surfaces Lubricate six ball bearings on the carriage with a small amount of mineral oil Apply a few drops of mineral oil to the gauge plate slide rod and work the gauge plate assembly back and forth a few times Reassemble the saw components in reverse order of disassembly making sure all parts are properly assembled 11 6801 Meat Saw Technical Manual 17 of 51 MAINTENANCE WARNING DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE DISCONNECT SWITCH INDICATING THE CIRCUIT IS BEING WORKED ON LUBRICATION The motor has permanently lubricated ball bearings and requires no additional lubrication The slide bar for the upper guide and guard assembly also requires no lubrication After cleaning apply a small amount of mineral oil to the six ball bearing rollers underneath the carriage to the gauge plate slide rod and to the pulley shafts CHANGING SAW BLADES If changing saw blades disassemble components as described in REvoviNG THE BLADE page 7 and the instructions for any component throughout the manual Make sure wipers scrapers and all other components are properly reassembled Refer to BLApE TENSION page 7 Refer to Lower BLADE GuIDE page 7 SERVICE Contact your local Hobart Service Office for any repairs or adjustments needed on this equipment FORM 34405 Rev B Sept 2001 12 PRINTED IN U S A 6801 Meat Saw Technical Manual Page 18 of 51 TROUBL
37. f the parts already in the cart e When finished click on the Confirm Parts Selected and then on Print Parts List if you want to print Parts Selected Items Listed for Guest Add More Items From Current Assembly Different Assembly Different Product There is 1 item in your parts list Qty Part Description Parts List 6 22 1 00 916429 Gauge Water Pressure LX30 40 LXG LXi amp LXiG Series BASE ASSEMBLY Update Quantities Confirm Parts Selected Use SMARTPARTS Now 6801 Meat Saw Technical Manual Page 50 of 51 W 5 ET Ex 88 N e 42 6801 MEAT SAW HOBART JANUARY 2010 SERVICE PRODUCT SERVICE DEPARTMENT TROY OH 45374 0001 RECOMMENDED SPARE PARTS LIST 6801 MEAT SAW Qty Part Number Description 6801 Meat Saw Technical Manual Page 51 of 51
38. for you anytime you need us 24x7 Get 25 Off Your Next Service Call We re within 50 miles of 95 of our service customers Only Hobart can provide such blanket coverage because we re the premier equipment manufacturer with nearly 200 offices and 1 700 From hobartservice com select PARTS PRODUCT DIRECTORY Locate an Office Warranty Registration Career Opportunties HOBART dii di Service SERVICE PARTS INSTALLATIONS WATER TREATHENT MANUALS amp SUPPORT CONTRACTS amp We keep you up and running Y Hobart Service Home Hobart National Parts and Accessories Program National Parts and Accessories Program Not Sure How to Use SmartParts Just go through the Hobart Hobart SmartParts System SmartParts Online Tutorial and you ll The Hobart SmartParts System is an be a parts pro in no time interactive parts catalog system By entering information from your T ore Hobart Parts QuickLinks ee gt Hobart SmartParts System equipment s data plate you can be assured that you are accessing the gt Parts Catalogs Next select SMARTPARTS Web Browser Pop up blocker must be turned off for this site in order for SmartParts to operate 6801 Meat Saw Technical Manual Page 42 of 51 User Guide http catserv1 itwfeg com Hobart SmartParts Microsoft Internet Explorer TERMS OF USEPRIVACY INTERNATIONAL amp OTHER NOTICES S
39. hand knob and sliding up or down so the cutting zone is only as high as necessary for the piece being cut Doors Covers and Guards All doors covers and guards must be in their operating position closed while the machine is running Pusher Plate Always keep hands well back from the blade and maintain control of the product Use the pusher plate as described page 10 and it will be unnecessary to hold your hand near the cutting edge of the saw blade CONTROLS Switch Knob turns the saw On Pusu turns the saw Off SAWING Place product on carriage Set the upper guide and guard assembly and the gauge plate before starting the machine If using the traveling carriage Stand in front of machine Lean lightly against the front of the carriage as you move the carriage to the left passing the product through the blade at a steady and uniform rate Use your left hand to remove and stack cuts always reaching behind the blade NEVER REACH IN FRONT OF THE BLADE Return the carriage to the right pulling the product toward you and away from the blade If using the stationary carriage i UPPER GUIDE AND GUARD The carriage may be locked in a stationary position by pulling the spring loaded carriage lock out rotating it 90 and sliding the carriage until the lock engages Fig 13 To unlock the carriage pull the carriage lock out and rotate it 90 so itrests its bracket When sawing with stationary table
40. listing Switch Single pull to start push to stop switch Standard Leg Height 2 Std 1 to 21 4 Optional Leg Height 4 3 to 4 Saw Blade wide x 142 long Capacity Cutting clearance is 17 H x 15 W Weight Net 430 lbs Shipping approximately 570 Ibs As continued product improvement is a policy of Hobart specifications are subject to change without notice Page 4 of 4 F 39903 REV 8 03 F 39903 6801 Series Meat Saw 6801 Meat Saw Technical Manual Page 6 of 51 THO IN U S A H 01 6 Printed On Recycled Paper MODEL 6801 MEAT SAW MODEL 6801 ML 134094 Previous models covered by this manual 6801 ML 104948 CORPORATION 701 S RIDGE AVENUE TROY OHIO 45374 0001 937 332 3000 www hobartcorp com 6801 Meat Saw Technical Manual Page 7 of 51 FORM 34405 Rev B Sept 2001 Installation Operation and Care of MODEL 6801 MEAT SAW SAVE THESE INSTRUCTIONS GENERAL The 6801 Meat Saw is rugged durable and easy to clean The saw is equipped with a water resistant 3 HP electric motor and direct gear drive transmission The carriage Fig 1 has stainless steel ball bearings providing easy travel and dependability The shaped front edge of the carriage is comfortable to the operator s body even when leaned on during movement The carriage lock is standard Table carriage pulleys guides and wiper assemblies can be quickly removed without tools for ease of cleaning Moving parts are
41. mart Parts Tutorial smartparts 23 Home Q Search Mv Parts List 81 Catalogs and Manuals Welcome Guest from HobartLink Hobart offers two methods for locating parts on line Once you locate the parts you need you can find a Hobart Service Office near you to purchase your parts SmartParts SmartParts helps you find the right part for Hobart equipment Use SmartParts when you don t know the exact Hobart part number or when you need parts for a specific Hobart model SmartParts uses the machine model number or ML Number to get the right parts catalog where you can select the part you need We highly recommend the use of SmartParts in order to improve accuracy Use SmartParts How s All Available Models The products groups available to you are listed below click the radio button next to the group you want then click the Continue button Weigh Wrap Warewash Waste Equipment Cooking Equipment Food Machines O Bakery O Refrigeration EUIS TE 5 Done Internet This is SmartParts home page If the ML Number of the Equipment is known select Use SmartParts Now We ll explain what to do if the ML number of the Equipment is not known in Section 2 SmartParts Enter Your ML Number Enter your full or partial ML Number in the field provided then click the Search SmartParts button Search Smart Parts accom 104352 How Do I Find An ML Number The ML Nu
42. mber is found on the machine dataplate The dataplate resembles the sample below and is generally located on the back or side of a machine Dishwasher 6801 Meat Saw Technical Manual Page 43 of 51 Enter the ML number and click on Search SmartParts For this example the part needed is a Water Pressure Gauge used on the LX 30 Undercounter The ML number of this dishwasher is 104352 Hobart Parts Web SmartParts SmartParts results for 104352 listed by product group Warewash Waste Equipment 1 Series Dishwashers Includes ML numbers 104349 104350 104351 104352 130016 130017 130018 130019 Click on the Radio button to select the Parts Catalog Then click on Continue Assemblies Available LX Series Dishwashers Includes ML numbers 104349 104350 104351 104352 104353 104354 104355 104356 110380 110381 130016 130017 130018 130019 Click the radio button next to the assembly you want then click the Continue The Water Pressure Gauge is on the Base Assembly TANK ASSEMBLY ELECTRICAL CONTROL DRAWER LX SERIES ELECTRICAL CONTROL DRAWER LX SERIES DISPLAY WASH ARM ASSEMBLY LX18 SERIES WASH ARM ASSEMBLY LX30 40 LXG LXi amp LXiG SERIES O WASH PIPE ASSEMBLY 50 HZ 60 HZ PUMP MOTOR ASSEMBLY INGERSOLL OR CRANE 54 d CU e 6801 Meat Saw Technical Manual Page 44 of 51 Nem Select
43. nd the gauge plate handle Place the pusher plate in its storage location under the carriage support Fig 2 Assemble the gauge plate handle to the gauge plate support by screwing the stud into the threaded hole Fig 3 LEVELING Place the saw in its operating location Using a spirit level level the meat saw front to back and side to side by turning the threaded feet in or out HAND KNOB SAW BLADE Dus GAUGE PLATE HANDLE CARRIAGE a SUPPORT PUSHER PLATE PL 41386 1 41387 1 Fig 2 Fig 3 WARNING DISCONNECT ELECTRICAL POWER AND PLACE THE DISCONNECT SWITCH INDICATING THAT YOU ARE WORKING ON THE CIRCUIT SAW BLADE M 52 saw blade must be installed so the teeth point 2 to the right and down Fig 4 UPPER GUIDE AND GUARD ASSEMBLY Upper Guide and Guard When the saw is off the hand knob Fig 4 can be 2 used to raise or lower the upper guide and guard e assembly so the cutting zone is only as high as f Hand Knob necessary for the piece being cut The hand knob is not loosened during raising or lowering it should remain tightly secure gt 8527 Fig 4 2 6801 Meat Saw Technical Manual Page 9 of 51 UPPER PULLEY COVER Plastic The plastic upper pulley cover Fig 5 should be installed on the two hinge retainers at the top and securely latched at the bottom during use To remove the plastic upper
44. ng 29 30 31 KG Placing the cursor on the 2 is 4 number will display the 7 Oe ee ee de E H L Click on the number pointing to 16 11 THRU 15 the part 20 a PL 58032 BASE ASSEMBLY 6801 Meat Saw Technical Manual Page 49 of 51 Sa 1 1 EET 15 00229267 Retainer Screw 10 AR EET 15 00475060 Hose 1 4 x 12 Pressure Gauge to Fill Valve 1 EET 17 00 528501 Clamp Hose 4 1 5 20 Barb LX30 40 LXG amp LXi Series 1 19 00 918429 Gauge Water Pressure LX30 40 LXG LXi amp LXiG Series 1 EET 22 00 528501 Clamp Hose 4 1 21 F 088 29 Fitting Hose 1 4 Barb x 1 8 27 NPTM 1 gt gt sc 018 24 Mach Screw 6 32 x 3 4 Phil Pan Hd 2 qc 23 00 918385 Block Terminal 5 Pole Current Construction 1 Add 24 00 918339 Bracket Terminal Block Current Construction 4 2228 Ns 031 50 Stop Nut 6 32 Hex SST 2 EET ns 031 16 Stop Nut 10 24 Hex Elastic SST 2 EET gt 00 475299 00001 Connector Assy Previous Construction EB 2 00 473138 Bracket Terminal Block Previous Construction 1 62 22 2 00 241857 Foot Leveling 4 TT 00 329284 Spacer Leveling Foot LX18 Series 4 e Selecting the part on the figure causes the part to be highlighted on the parts list Click on the Add button to add the part to the shopping cart You can add more parts or change the quantity o
45. pulley cover for cleaning release the latch at the bottom and remove from the hinge retainers at the top UPPER PULLEY COVER Stainless Steel The stainless steel upper pulley cover Fig 1 should be installed on the two hinge pins of the stainless steel upper pulley baffle and securely latched during saw use To remove the stainless steel upper pulley cover for cleaning unlatch and open the stainless steel upper pulley cover then lift straight up off the hinge pins LOWER COVER Scrap Pan During use the lower cover Fig 5 acts as a scrap pan accumulating bone dust and debris from the blade scrapers and pulley wiper that are located on the lower panel Fig 6 To remove the lower cover scrap pan for cleaning release the clip at the top pull out and lift the lower cover from the groove at the bottom of the lower panel UPPER PULLEY COVER PLASTIC Lee LOWER BLADE GUIDE TENSION ADJUSTER CARRIAGE LOWER COVER SCRAP PAN CARRIAGE LOCK PL 41451 1 PL 41388 1 Fig 5 Fig 6 BLADE SCRAPERS Two blade scrapers wipe the blade during sawing to accumulate bone dust and debris inside the lower cover scrap pan The front scraper points up and the rear scraper points down Fig 6 After the blade is removed the scrapers can slide off their mounting blocks for cleaning PULLEY WIPER The pulley wiper Fig 6 scrapes bone dust or debris from the lower pulley during use The pulley wiper can
46. sition lift the right side of the right table up and remove the table from the two pins After the right table is removed the left table can be removed Lift the left side of the left table up and shift it to the right to free it from the two pins 5 6801 Meat Saw Technical Manual Page 11 of 51 SCRAP TRAY During use the scrap tray should be installed between the left hand table and the carriage support Fig 9 The scrap tray slides into place resting on the frame between the carriage support and table The angled side of the scrap tray is located nearest the blade SCRAP TRAY Fig 9 CARRIAGE In use the carriage can roll back and forth between the left carriage stop Fig 10 andthe right carriage stop assuming the spring loaded carriage lock Fig 5 has not locked the carriage in a stationary position To remove the carriage turn either of the carriage stops 90 degrees so the bumper is toward the rear Fig 11 Roll the carriage off either end while lifting it free of the carriage support structure Fig 10 To reinstall the carriage hold the carriage so the bearings underneath are aligned with the carriage support structure Roll the carriage into place Return the carriage stops so the carriage is stopped at both ends LEFT CARRIAGE STOP WITH BUMPER TOWARDS THE REAR UPPER GUIDE AND GUARD CARRIAGE CARRIAGE SUPPORT PL 41394 1 15531 Fig 10 Fig 11
47. ta plate and the wiring diagram located on the machine when making the electrical connection Connect the electrical power supply leads to the pigtail leads use copper wire rated at least 60 C for the connection CHECK MOTOR ROTATION Three Phase Machines If the motor does not rotate so the teeth of the saw blade run downward as you look at the cutting zone correct the rotation using the following procedure WARNING DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE DISCONNECT SWITCH INDICATING THAT YOU ARE WORKING ON THE CIRCUIT Interchange any two of the incoming power supply leads Reconnect the power supply and turn the saw momentarily on and off to verify correct rotation CONTROL BOX HEATER The meat saw has a heater in the control box to keep the controls dry The heater is automatically ON when the machine is electrically connected The meat saw should be connected to the power supply EXCEPT when performing assembly disassembly cleaning or maintenance on the saw CLEAN SAW BEFORE USE The saw must be thoroughly cleaned and sanitized after installation and before use Refer to Cleaning page 11 8 6801 Meat Saw Technical Manual Page 14 of 51 OPERATION SAFETY DEVICES INCORPORATED IN THIS SAW MUST BE IN THEIR CORRECT OPERATING POSITIONS ANYTIME THE SAW IS IN USE SAFETY FEATURES Upper Guide and Guard Assembly Before turning the saw on raise or lower the upper guide and guard assembly by grasping the
48. ted Pan Hd SST d 25 00 479153 Upper Cover Assy Incls Items 26 thru 33 Model 6801 1 134094 1 26 00 875111 Upper Cover Assy Incls Items 26 thru 33 Model 6614 1 134096 1 27 SC 115 26 Mach Screw 6 32 7 4 Slotted Pan Hd SST in 28 WS 028 03 MICHI e 29 00 437378 00002 Hinge Lift Off W O 30 NS 046 33 Acorn Nut 6 32 Hex 31 NS 046 33 Acorn Nut 6 32 Hex 32 00 291502 me A O 1 33 WS 028 03 Washer oh 34 SC 021 07 Mach Screw 6 32 x 1 4 Rd Hd Slotted 2 35 SC 021 07 Mach Screw 6 32 x 1 4 Rd Hd Slotted 2 36 WS 028 03 Washer d 37 00 437608 Clip 1 38 NS 046 33 Acorn Nut 6 32 Flex ipe qe teca ie erede 39 00 437787 Hinge Lower Assy 5 40 SC 041 50 Cap Screw 4 20 x 1 2 e C rains cr dp 41 WS 003 47 Wash e 42 00 291763 00002 Washer Rubber Model 6801 ML 134094 2 43 00 875054 Screw Jack Model 6614 134096 44 00 290860 Anchor LOWer COVER uo eee b dir tle 45 SC 041 05 Cap Screw 1 4 20 s Hex s 46 WS 003 47 MEE 47 00 436908 Pint AnchOrz ic tet t
49. w 2 8 16 1 2 Hdls Cup Pt nennen rennen 2 12 PB 005 09 Pug BUOM ee eme oer a aie MAR 13 00 478998 Support Guide Bar 2 14 00 875056 Guard Front Blade Model 6614 1 134096 1 15 00 291441 Guard Front Blade Model 6801 1 134094 1 16 SC 053 05 Mach Screw 10 24 x s Truss Hd Slotted se 17 00 435958 00002 E ea 16 SC 041 02 Cap Screw 1 4 20 x 1 Hex Hd Lower 4554455544 1 19 00 291579 Washer Guide m 20 00 290844 00001 Guide Saw Blade 0 022 1 21 00 290844 00002 Guide Saw Blade 0 014 1 22 00 290842 Holder Upper Guide M 23 00 873204 Upper Guide Support Bar Assy Incls Item 7 1 24 00 478999 Guide Bar Irsetts 3 occ ce ecran cose DeC cS 1 25 00 479766 Slide Lock 26 SC 055 01 Set Screw 10 24 x 1 4 Soc Hdls Cup 55 2 27 5 025 33 Mach Screw 8 32 x 1 2 Bndg 14040400000 2 28 NS 011 12 Nut 8 32 Hex m 00 291442 Guide Assy Upper Incls Items 15 16 amp 22 Model 6801 134094 1 00 875135 Guide Assy Upper Incls Items 14 16 amp 22 Model 6614 134096

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