Hayter Mowers 396E Lawn Mower User Manual
Contents
1. 2 147 Caps Front Wheel Not Illustrated SA3006310 2 Includes 148 Wheel Assembly Front SA3013940 2 18 38 61 105 145 149 Decal Grass Blade 410064 1 150 Spacer Front Wheel SA2018100 2 151 Bush Front Wheel SA2010570 2 152 Ring Shaft SA1013500 2 153 Spring SA295940 1 154 Sleeve SA281600 1 155 Nut SA140260 5 156 Screw M5 x 16 SA188880 5 157 Decal SA690740 1 158 Tie Cable 3966 7 159 Washer SA152120 10 160 Sleeve Adjuster SA281610 2 1 36 PARTS LIST 1D396E01A 1 37 Notes 1 38 Notes 1 39 CUSTOMER INFORMATION ee Engine Type 121602 0315 E1 Engine Briggs amp Stratton Intek Edge 60 Date of Sale Your Local Dealer2. cut should merely top the grass as close cutting at this stage could result in severe yellowing or browning Two cuts are generally suffi cient this month Apri Mow often enough to stop grass growing away Dig out patches of coarse grass or resistant weed Re seed bare patches i May Keep mowing increasing the frequency as required Treat with selec tive weed killers or combined weed feed preparations if you did not feed the lawn in April June Summer mowing should now be under way It should be necessary to mow the lawn twice a week Raking before mowing is important this month as the combined action keeps runners of clover under control Water the grass if necessary and remember to soak thoroughly July Treat the grass with the second application of fertiliser or weed killer fertiliser Water when necessary and rake occasionally As a gen eral rule the grass clippings should be removed each time you mow If weather conditions are dry and hot and the grass is weed free leave the clippings on the lawn to help maintain ground moisture amp 1 20 CAWN CARE CALENDAR August i Keep mowing regularly and watering as necessary Fill any cracks caused by drought with a mixture of sharp sand and soil In dry weath er conditions leave the grass longer to help retain ground moisture September Raise the height of cut to allow the grass to thicken and protect the roots from the winter f
3. 1 28 1 28 1 29 1 30 1 31 1 32 1 33 1 36 1 37 1 38 1 39 1 40 CONTENTS Lawn Care Calendar Guide only Maintenance Schedule Mower Maintenance Engine Throttle Cable Adjustment Carburettor Adjustments Oil Service Air Cleaner Service Spark Plug Service Keeping Engine Clean Grassbag Deck Housing Securing Nuts and Bolts Clutch Cable Adjustment Lubrication Cutterblade Removal Cutterblade Assembly Cutterblade Sharpening Storage Trouble Shooting Declaration of Conformity Parts List Parts list Diagram Customer Info Notes INTRODUCTION Thank you for purchasing a Hayter mower The following pages are designed to help you gain safe and efficient service from your machine IMPORTANT This Owners Handbook should be regarded as part of the mower as it gives essential information regarding mower safety operation maintenance and specifications Read and understand this handbook prior to operating your mower for the first time Make sure you are familiar with all the controls and points of regular maintenance If you have any doubts consult your local Hayter authorised dealer who will be pleased to give you assistance IMPORTANT This mower is designed solely for use in a domestic grass cutting environment Use in any other way is considered as contrary to the intended use Compliance with and strict adherence to the conditions of operation service and repair as specified
4. English Version CODE SERIAL NO 396E 270000001 Issue 12 12 06 Ranger 53 Pro CODE 396E OWNER S HANDBOOK HANDBOOK 111 1071 Rev A MAIN FEATURES SPECIFICATIONS Main Features 1 Spark Plug Lead 2 Primer Bulb 3 Engine Cover 4 Air Filter 5 Fuel Filler Cap 6 Oil Filler Cap amp Dipstick 7 Height of Cut Lever 8 Serial No Label 9 Rear Deflector 10 Handlebar Securing Knob 11 Engine Start Grip 12 Throttle Control 13 Lever Engine Stop 14 Handlebar 15 Ground Drive Clutch Lever 16 Ground Drive Speed Control 17 Grassbag Assembly 18 Muffler Guard Specifications MODELS CODE 396 SG56 RC VAR PRO Engine Briggs amp Stratton Intek Edge 60 Engine type 121602 0315 E1 Engine cutterblade speed 2900 rpm Fuel type Unleaded petrol Fuel capacity 1 5 litres Oil type SAE 30 engine oil Oil sump capacity 0 6 litres Cutting width 530mm Cutting height 25 85mm Overall dimensions 1705 x 585 x 1025mm Dry Weight 60 5 Kg Spark Plug NGK BCPSRES CHAMPION RC12Y2 Spark Plug Gap 0 50mm HAYTER HAYTER EE MAKERS OF THE FINEST MOWERS EE MAKERS OF THE FINEST MOWERS 1ST Year 12 months 1ST Year 12 months Owner s Name We certify that this service has been carried out by an Authorised Hayter s Serial Number Service Dealer Date Date Note for dealer Please retain this
5. Hayter parts are fitted This warranty does not cover for minor mechanical adjustments unless they are due to defective material or workmanship Consult the Owner s Handbook or a Hayter Authorised Service Dealer for assistance when making these adjustments To make a warranty claim return the unit to a Hayter Authorised Service Dealer along with proof of purchase stating the machine serial number and date of purchase Subject to the conditions and exclusions in this limited warranty the authorised dealer will at our option repair or replace any warranted part within the duration of the warranty period This limited warranty gives you specific legal rights and is in addition to any statutory rights to which you may be entitled and your statutory rights are not affected by this warranty If you need additional information concerning this written warranty or assistance in obtaining services please write to HAYTER LIMITED Service Department Spellbrook Bishop s Stortford Hertfordshire CM23 4BU UK ONLY Details of your local Hayter authorised dealer are contained in Yellow Pages and the Hayter Website www hayter co uk or contact Freephone 0800 616298 1 7 SAFETY PRECAUTIONS This safety alert symbol indicates important safety messages When you see this symbol be alert to the possibility of injury Carefully read the following and inform others Your mower is perfectly safe if used correctly Failure to observe the following
6. dealer Uneven cut Undulating ground conditions Change direction of travel Cutterblade worn Sharpen the cutterblade Cutterblade out of balance Balance the cutterblade Wheels roller damaged Inspect and replace as necessary Discharge chute blocks Grass is wet Mow dry grass Cut height too low Increase cut height Grassbag full Empty grassbag Airflow through the Clean the grassbag grassbag is restricted Engine speed too slow Set throttle to fast position Mower is hard to push Cut height too low Increase cut height Wheels roller damaged Inspect and replace as necessary Mower will not self propel Clutch out of adjustment Adjust clutch cable Autodrive Only Drive belt damaged Replace drive belt Poor grass collection Airflow through the Clean the grassbag grassbag is restricted Discharge chute blocked Remove blockage Wet grass Mow dry grass Grassbag full Empty grassbag Engine speed too slow Set throttle to fast position 1 31 OF CONFORMITY EC DECLARATION OF CONFORMITY Manufacturer SANDRIGARDEN Address via Manzoni 22 36027 Rosa Italia declare that the lawnmower Model name Ranger 53 Pro SG56 RC VAR PRO Type Pedestrian Rotary Model No CODE 396E Cutting width 52 cm Speed of rotation of the cutting device 2900 rpm Width of the cutting device 520mm Engine manufacturer Briggs amp Stratton Speed of rotation of engine 2900 1 pm Complies with the provisions of Directive 98 37 EC Essential Healt
7. in this handbook also constitute essential elements of the intended use This mower should be operated serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures The safety precautions listed in this handbook and all other generally recognised regulations on safety must be observed at all times Any arbitrary modifications carried out to this machine may relieve Hayter Limited of liability for any resulting damage or injury Hayter mowers are robustly constructed and designed for efficient economical performance under normal mowing conditions Correct operation and maintenance will ensure a long and satisfactory service life Prior to despatch from our factory every effort is made to ensure that your mower is delivered in perfect condition Throughout this handbook all references to left and right are as viewed from behind the han dlebar in the direction of forward travel This handbook is based on information available at the time of publication HAYTER LIMITED reserve the right to amend product specifications without prior notification 1 6 WARRANTY LIMITED WARRANTY Hayter Limited warrants to the original user purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of one year from the date of purchase The manufacturers of the engine furnish their own warranty and services
8. the exhaust exhaust guard the air ways in the top cowl and the surround ing deck areas on a daily basis after use Never spray the engine with water during cleaning Water can contaminate the fuel Always clean with a brush or compressed air Grass and debris may clog the engine s air cooling system especially after prolonged operation while cutting tall dry grass The internal cool ing fins and surfaces may require cleaning to prevent overheating and engine damage We recommended that this service be carried out by an authorised Briggs and Stratton dealer Remove grass debris from the grassbag immediately after use and check its condition for signs of damage To prevent accidents replace a damaged grassbag immediately 1 25 MOWER MAINTENANCE Deck Housing Remove grass debris from the top and underside of the deck housing immediately after use Fertilisers and top dressings are particularly corrosive Thoroughly clean the mower deck immediately after use on treat ed grass and store well away from corrosive materials Securing Nuts amp Bolts Regularly check that all securing nuts and bolts are tight Replace missing or damaged items immediately Check the clutch cable operation every 25 operating hours and adjust if necessary Unscrew locknut 1 and screw adjuster 2 in or out as necessary Tighten locknut when correctly adjusted IMPORTANT PREVENT DAMAGE ALWAYS opera
9. PROBLEM POSSIBLE FAULT REMEDY Engine will not turn over Engine stop lever released Incorrect oil level Obstruction under deck Operate engine stop lever Check oil level Remove obstruction Engine smokes Excess oil level Air cleaner cartridge oil soaked or blocked Check oil level Service air cleaner Engine runs then stops Fuel starvation Fuel cap vent blocked Fill fuel tank Clean fuel cap vent Engine will not start Engine under load Fuel starvation Engine cold Incorrect contaminated fuel Spark plug lead disconnected Throttle setting incorrect Engine brake not released Faulty spark plug Raise height of cut Fill fuel tank Set throttle to choke position Drain fuel tank and fill with correct fuel Connect spark plug lead Set throttle to fast position Operate engine brake lever Clean and adjust gap or replace Engine runs rough 1 30 Spark plug lead becoming disconnected in use Faulty spark plug Air cleaner blocked Incorrect contaminated fuel Connect spark plug lead Clean and adjust gap or replace Service air cleaner Drain tank and fill with correct fuel TROUBLE SHOOTING PROBLEM POSSIBLE FAULT REMEDY Engine vibrates excessively Mounting bolts loose Tighten bolts Cutterblade bolt loose Tighten bolt Cutterblade out of balance Balance cutterblade Bent crankshaft Consult your
10. SA185610 6 103 Screw Self Tapping SA185620 4 104 Cover SA480820 1 105 Wheel Front SA3012050 2 106 Spacer Ground Drive Cable SA460260 1 107 Spring Ground Drive Cable SA262090 1 108 Cable Ground Drive SA2013880 1 109 Cable Engine Stop SA2011320 1 110 Cover SA480640 1 111 Gearbox SA280230 1 112 Spring Tension SA295930 1 113 Pin Roll SA280890 1 114 Pulley SA284840 1 115 Screw Self Tapping SA184940 8 116 Bolt Engine SA145670 2 117 Bolt Engine SA145680 1 118 Frame Grassbag SA380380 1 119 Lever Ground Drive SA380430 1 120 Cable Throttle SA285900 1 1 35 PARTS LIST a DESCRIPTION PART NO QTY ITEM NOTE 121 Deflector Rear includes items 11 amp 17 SA380830 I 122 Setscrew SA142760 2 123 Washer SA147740 2 124 Guide Cable SA446340 3 125 Plug SA251950 2 126 Decal Throttle SA647880 1 127 Decal SA689200 1 128 Bush Crankshaft Support SA280820 1 129 Decal Variable Speed SA689190 al 130 Support Crankshaft Includes Item 128 SA394080 1 131 Decal Warning 111 0083 1 132 Shim SA145250 4 133 Washer Wavy SA245240 4 134 Screw Self Tapping SA172850 9 135 Skirt Steel SA380910 1 136 Skirt Side SA380900 2 137 Fabric Grassbag SA289560 1 138 Bumper Bar SA3016080 1 139 Ring Locating SA396620 2 140 Screw Self Tapping SA184950 28 141 Screw SA145700 2 142 Screw SA142450 2 143 Nut Full SA142000 1 144 Nut Dome SA106440 i 145 Rim Wheel SA380750 2 146 Screw M6 x 20 SA1017230
11. age SA101740 4 55 Loop Recoil Rope SA295640 1 56 Support R H Handlebar SA380590 1 57 Screw Hex Hd Self Tapping SA172850 2 58 Washer Plain SA181690 2 59 Bolt SA172960 1 60 Bolt SA184540 1 61 Cap Hub SA380740 4 62 Bolt Special SA3021890 2 63 Washer Fixing SA145900 4 64 Handlebar Lower L H SA380290 1 65 Support L H Handlebar SA380300 di 66 Flap Grassbag SA480400 1 67 Spring Compensating SA280160 1 68 Screw SA1015560 3 69 Rod Connecting SA3037780 1 70 Strip Protection SA380970 1 71 Screw Self Tapping SA1012790 8 72 Throw Plate SA380470 il 73 Nut Flanged SA142260 2 74 Lever Height of Cut SA480140 1 75 Spring Torsion SA280450 1 76 Pin Roll SA180460 1 77 Key Drive SA203510 2 78 Circlip SA144590 4 79 Collar SA403510 2 80 Spacer Plastic SA403520 2 1 34 ITEM NO DESCRIPTION PART NO QTY ITEM NOTE 81 Gear SA242210 1 82 Washer Plastic SA403540 2 83 Nut SA144450 2 84 Axle Rear SA3037810 1 85 Plate Clamp SA280550 2 86 Cap Screw Soc Hd C Sunk SA193610 2 87 Damper Rear Deflector SA403190 2 88 Lever Engine Stop SA380560 i 89 Handle Rear Deflector SA406070 1 90 Lever SA443670 2 91 Bolt SA147780 2 92 Washer Lever SA480710 2 93 Washer Plain SA144480 2 94 Gear SA242220 1 95 Spacer SA284100 4 96 Pin Pivot SA180790 2 97 Screw SA140310 6 98 Nut Nyloc SA140270 14 99 Plate Blanking SA380690 1 100 Cover SA480660 1 101 Cover SA480840 1 102 Screw Self Tapping
12. are provided through their authorised network Refer to Engine Warranty Statement To qualify for the full benefit of the warranty the Warranty Registration Card must be returned to Hayter Limited within 14 days of purchase If the selling dealer has not returned the Warranty Registration Card which is attached to the rear of the Owners Handbook please complete and return Subject to the conditions and exclusions noted in this limited warranty we shall at our option repair or replace any warranted part during the applicable period If you are in doubt or experience any difficulty please consult a Hayter Authorised Service Dealer for clarification A 90 day warranty period applies to those items which are subject to normal wear and tear e g wheels cutterbars cables grassbags and other consumable wearing parts All machines which are fitted with a genuine Hayter Friction Disc or Crankshaft Support Bearing as original equipment before use are covered by a Lifetime Warranty against the engine crankshaft bending Note friction washers Blade Brake Clutch B B C units and other such devices are not applicable Only machines fitted with a genuine Hayter friction disc or crankshaft support bearing which are used in accordance with the recommended operating and maintenance procedures are covered This warranty does not apply to any unit that has been tampered with altered misused abused or used for hire and will become invalid if non genuine
13. ch an open flame or spark This machine contains spring loaded assemblies which could cause a hazard when dis assembled and re assembled this maintenance should only be carried out by a Hayter authorised dealer 1 10 SAFETY PRECAUTIONS Allow the engine to cool before storing in any enclosure To reduce the fire hazard keep the engine and the surrounding deck area free of grass leaves or excessive grease Check the rear deflector and grassbag frequently for wear or deterioration Replace worn or damaged parts for safety If the fuel tank has to be drained this should be done outdoors and when the engine is cool Wear strong work gloves when removing and reassembling the cut terblade Always replace worn or faulty parts with genuine Hayter parts Safety Alert Be aware to the Danger of severing toes or fin possibility of injury gers in cutting mechanism Carefully read the Owners Stop engine and remove spark Handbook before using the plug lead before working on machine the mower Danger of being hit by thrown objects Keep bystanders at a safe dis tance from the mower T Engine Stop Height of Cut Adjustment Throttle Control Variator Control Symbol Symbol Symbols Symbols t Slow Fast Slow Fast N lt m nn HL Te 1 11 ASSEMBLING THE MOWER Remove the mower from the packaging and check that
14. e the inner control cables at point of entry and exit from their outer casing Check the clutch cable adjustment Sharpen the cutterblade 50Hrs or Every Season Change the engine oil 1 22 MOWER MAINTENANCE 100Hrs or Every Season Clean the engine cooling system Clean more often under dusty conditions or when airborne debris is present or after prolonged operation whilst cutting tall dry grass Replace the spark plug Air Cleaner Spark Plug Lead Carburetor Exhaust Guard Exhaust Oil fill Dipstick Start Grip Fuel Cap Cover VOSS 9 Die Loosen casing clamp screw 1 and move the governor lever 2 in the direction of screw 1 as far as possible Move the throttle con trol to the choke position Tighten casing clamp screw Carburettor Adjustments Should only be made by an authorised Briggs amp Stratton dealer Under no circumstances should the engine be adjusted to run at a speed in excess of that shown on the Declaration of Conformity 1 23 MOWER MAINTENANCE 1 24 Oil Service Check the oil level daily before starting the engine and ensure that the correct oil level is maintained Refer to Before Starting the Mower for oil checking and filling instructions Change the engine oil after the first 5 hours of operation and thereafter according to the Maintenance Schedule 1 Drain fuel by running the eng
15. ed may be adjusted by operating the speed variator control Push forward to slow down and pull back to speed up IMPORTANT To avoid damage this control should only be opert ed whilst the engine is running If the engine stop lever is released the engine will stop Reverse Travel Hold and pull against the handlebar with both hands to reverse the mower 1 16 OPERATING THE MOWER Turning To make a wide turn steer the mower with the handlebar in the direc tion required To make a tight turn release the ground drive clutch lever apply down ward pressure on the handlebar to raise the front wheels just above ground level and steer in the required direction To prevent accidents do not raise the front of the mower exces sively when making a turn Never raise the rear of the mower when the engine is running Reduce the throttle setting and then release the ground drive clutch lever followed by the engine stop lever Emergency stop Release both ground drive clutch lever and engine stop lever together If the engine fails to stop move the throttle lever to the slow posi tion and disconnect the spark plug lead OPERATING THE MOWER 1 18 To prevent engine damage do not use the mower on slopes greater than 20 degrees Move the height of cut lever sideways to disengage it from the locking notch then push forwards to lower or pull backwards to raise the height
16. eel SA2011120 2 7 Nut M8 SA1013910 1 8 Plate Gearbox SA395620 1 9 Circlip SA142180 1 10 Bolt Carriage SA101810 1 11 Rod Rear Deflector see item 121 12 Washer Locating SA280480 1 13 Setscrew SA165110 1 14 Clamp Cable SA347810 1 15 Cable Variable Speed SA2013540 1 16 Cover Variable Pulley SA480190 1 17 Spring Rear Deflector 1 see item 121 18 Bearing SA203560 10 19 Decal Height of Cut 320006 1 20 Gear Rear Wheel SA496770 2 21 Cover Wheel SA380570 2 22 Washer Plain SA150770 4 23 Deck SA380390 1 24 Key SA101370 1 25 Boss Pulley SA2051520 1 26 Washer Bellville SA2006400 2 27 Washer Large SA3006420 2 28 Screw M12 x 75 SA1013980 2 29 Blade SA2049630 1 30 Spacer Location SA3006410 1 31 Washer Spring SA281100 1 32 Screw Blade SA281080 1 33 Setscrew Hex Hd SA152010 4 34 Rim Wheel SA396610 2 35 Serial No Label 1 36 Decal Engine 396002 I 37 Engine _ 38 Nut Full SA1013920 4 39 Plate Clamp SA344110 2 40 Screw Self Tapping SA180980 12 1 33 PARTS LIST ITEM NO DESCRIPTION PART NO QTY ITEM NOTE 41 Axle Front SA3037790 1 42 Bush Axle SA480180 2 43 Washer Plain SA144370 1 44 Wheel Rear SA385160 2 45 Decal Hayter 410087 1 46 Bush SA2037910 2 47 Knob Large SA2008490 4 48 Cap SA340060 4 49 Nut SA194020 4 50 Handlebar Lower R H SA380600 1 51 Nut Full Flanged SA194010 7 52 Mounting Ring Engine SA396640 1 53 Handlebar Upper SA380420 1 54 Bolt Carri
17. ent Engine Damage To prevent engine damage the engine is shipped without oil or petrol The engine must be filled with the correct grade of oil and petrol before starting the engine Always use high quality detergent oil classified SAE 30 oil Never use additives with recommended oil To prolong the life of your engine it is important that the oil is changed after the first 5 hours of use refer to Maintenance Schedule Clean around the oil filler cap before removing With the mower on a level surface unscrew and remove the oil filler dipstick Wipe oil from it with a clean cloth Screw the oil filler dipstick back in place then unscrew and remove it to check the oil level The oil level is correct when it is at the full mark on the dipstick DO NOT OVERFILL Fuel Type Always use clean fresh unleaded petrol Purchase fuel in quantities that can be used within 30 days Never mix oil with petrol For added engine protection Briggs amp Stratton recommend the use of their fuel additive which is available from an authorised Briggs amp Stratton ser vice dealer Fill to base of neck to allow for fuel expansion Do not overfill the fuel tank 1 14 OPERATING THE 7 Con Operate all control levers several times and ensure that the cables move freely Check that the engine stop and ground drive clutch levers return freely to their rest position when released Whilst operating
18. h amp Safety Requirements Relating to the Design amp Construction of Machinery and Safety Components as amended and the regulations transposed into national law Also Directive 89 336 EEC Electromagnetic Compatibility as amended and the regulations transposed into national law Also Directive 2000 14 EC Noise emission in the environment by equipment for use outdoors and the regulations transposed into national law Procedure applied for the conformity assessment ANNEX VI Notified Body NOVICOM SAS DI R CASTELLI amp CO Via della Fontana 23804 Monte Marenzo LC Notified body identification No 0723 Measured sound power level 97 dB A Sound pressure at the operator ear 87 dB A Guaranteed sound power level 98 dB A Complies with harmonized standards EN 292 EN 836 and EN ISO 14982 Signed 22 10 2006 Declaration done and technical documentation kept at SANDRIGARDEN srl SANDRIGARDEN Managing Director Alb r Cottage via Manzoni 22 B N 36027 Rosa Italia N VIBRATION INFORMATION The vibration level at the operator contact positions measured in accordance with European Standard EN 836 CODE 396E SG56 RC VAR PRO 4 6ms PARTS LIST ITEM NO DESCRIPTION PART NO QTY ITEM NOTE 1 Belt Variable Pulley to Gearbox SA284930 1 2 Belt Engine Crankshaft to Variable SA284920 1 Pulley 3 Pulley Variable SA362860 1 4 Washer Plain SA2014040 2 5 Bracket Pivot SA380200 1 6 Spacer Rear Wh
19. ine until the fuel tank is empty Remove the spark plug lead Allow the engine to cool A UN Drain the oil while the engine is warm Not hot 5 Tip the mower over on to its left hand side thus ensuring that the air cleaner is kept uppermost to prevent engine damage 6 Remove the oil filler dipstick and drain the oil into a suitable container 7 Refill with new oil of the recommended SAE viscosity grade Refer to Before Starting the Mower Air Cleaner Service To service the air cleaner loosen the two screws 1 and remove cover 2 Carefully remove pre cleaner 3 and cartridge 4 wash in a solu tion of liquid detergent and water Allow to air dry thoroughly before fitting If very dirty replace Do not use petroleum solvents Do not use pressurised air Do not oil the cartridge After servicing install the pre cleaner and cartridge in the assembly base 5 Replace the cover and securely tighten the screw to the base MOWER MAINTENANCE Spark Plug Service Use only Briggs amp Stratton spark tester 1 to check for a spark as shown in the diagram Replace the spark plug every 100 hours or every season whichever occurs first A spark plug wrench is available from any authorised Briggs amp Stratton service dealer Check the spark plug gap with a feeler gauge and set at 0 50mm Keeping Engine Clean Remove all grass and debris from the engine including
20. of cut Release the lever in the required position and ensure that it locks firmly into one of the seven notch settings Always select a height of cut to suit operating conditions Prevent engine overloading and blockages by avoiding low cuts in long grass conditions Be prepared to make two cuts when the grass is long i J To prevent accidents thoroughly inspect the area and remove all objects which when contacted by the mower cutterblade could become dangerous projectiles Inspect the area for hidden obstruc tions which when contacted by the cutterblade could risk health and safety or result in damage to the mower Remember the loca tion of these obstructions and ensure that you mow around them Raise the rear deflector and lift the grassbag through the handlebar and lower the rear deflector to rest against the rear of the mower To empty the grassbag pour out the grass clippings and shake the grassbag vigorously to clean the airways Good grass collection depends on good air flow through the grassbag When collecting grass clippings it is important that the grassbag is emptied regularly to pre vent blockages and engine overloading OPERATING THE MOWER Without Grass Collection Remove the grassbag and operate the mower with the rear deflector in the closed position Hea vy Growth Areas of heavy growth should be mown without collecting the clip pings If collection is required first mow the area
21. precautions may result in serious injury Before using the mower read the owners handbook carefully Pay par ticular attention to the safety precautions Ensure that you are familiar with the controls and the proper use of the equipment Learn how to stop the mower quickly in an emergency Never allow children or people unfamiliar with these instructions to use the mower Never mow while people especially children or pets are nearby Keep in mind that the user is responsible for accidents or hazards occurring to other people or their property Y While mowing always wear substantial footwear and long trousers Do not operate the equipment when barefoot or wearing sandals Thoroughly inspect the area where the mower is to be used and remove all objects which may be thrown by the machine WARNING Petrol is highly flammable Store fuel in containers specifically designed for this purpose Add fuel before starting the engine Never remove the cap from the fuel tank or add petrol while the engine is running or when the engine is hot Allow the engine to cool for at least two minutes before refu elling Do not attempt to start the engine if petrol is spilled or a smell of petrol is present Move the mower away from the area of spillage and avoid creating any source of ignition until petrol vapours have dissipated SAFETY PRECAUTIONS Always use fresh fuel Stale fuel can block the carburettor and ca
22. rost and snow October Rake out the thatch from the turf and spike the lawn to assist in drainage Brush in peat and sharp sand i November Use a stiff broom to disperse worm casts before mowing Keep turf free from leaves December Apart from brushing away leaves December is a slack end of a busy year Keep off the lawn if it is very wet or frozen 1 21 MAINTENANCE SCHEDULE To prevent accidents stop the engine and disconnect the spark plug lead before attempting to carry out maintenance procedures on the mower After the very first hour check clutch adjustment After the very first five hours change the engine oil Follow the hourly or calendar intervals whichever occurs first More fre quent service will be required if working for prolonged periods under dusty dry conditions or when airborne debris is present or after extensive operation cutting tall dry grass Check the oil level Remove grass debris from around the engine exhaust exhaust guard air ways in the top cowl and underside of the deck housing Remove grass debris from the grassbag and check for signs of damage Check the condition of guards and safety devices and cutterblades 25Hrs or Every Season Change the engine oil if continuously operating under heavy load or high ambient temperature Service the air cleaner Lubricate wheels pivot points and linkages and greas
23. st the engine is run ning SAFETY PRECAUTIONS Operation Do not tilt the mower when starting the engine Do not put hands or feet near or under rotating parts Never pick up or carry the mower while the engine is running Never lift the rear deflector while the engine is running Never touch the exhaust exhaust guard or cooling fins when the engine is hot Stop the engine and disconnect the spark plug lead Before clearing blockages or unclogging the discharge chute Before cleaning checking or working on the mower After striking a foreign object Inspect the mower for damage and ensure necessary repairs are made before re starting If the mower starts to vibrate abnormally check immediately Stop the engine Whenever you leave the mower Before refuelling Reduce throttle control setting during engine shutdown Maintenance amp Storage Keep all nuts bolts and screws tight to ensure that the equipment is in safe operating condition Frequently check fuel lines and fittings for cracks or leaks and replace if necessary Never check for a spark when the spark plug is removed Use approved tester Inspect the exhaust periodically and replace if worn or leaking Never crank the engine with the spark plug removed Never start the engine with the air cleaner or air cleaner cover removed Never store the mower with petrol in the tank within an enclosed area where fumes may rea
24. t the mower Take care to ensure that the control cables do not become snagged at the pivot point and depress the engine stop lever to prevent it being damaged through contact with the engine spark plug Engines stored in excess of 30 days need to be protected with Briggs amp Stratton fuel additive or drained of fuel to prevent gum from forming in the fuel system or on essential carburettor parts To ensure your mower is maintained in good working order it is important that the following procedure is adopted Refer to the Maintenance section as necessary Drain fuel from the engine by operating the engine until it stops Disconnect the spark plug lead Change the engine oil Remove the engine spark plug and pour 15ml of engine oil into the engine cylinder and replace the spark plug Do not exceed the stated volume of oil as engine damage may occur on re starting Do not replace the spark plug lead Slowly pull the engine start grip once to crank the engine This will distribute the oil and help prevent engine corrosion Clean grass and debris from the engine cylinder cylinder head cooling fins under top cowl and around and behind exhaust exhaust guard Clean all other areas of the mower and ensure that the grassbag is clean Lubricate the mower Treat metal parts with a water repellent anti corrosion product Cover the mower with a protective sheet and store it in a dry ventilat ed area Storage 1 29 TROUBLE SHOOTING
25. te the mower with the clutch cable correctly adjusted ALWAYS replace damaged cables 1 26 MOWER MAINTENANCE L Lubrication Lubricate the wheels pivot points and linkages with engine oil every 25 operating hours Apply a good quality medium grease to the inner control cables at the point of entry and exit from their outer casing Cutterblade Removal Drain the fuel by running the engine until the fuel tank is empty and the engine stops Remove the spark plug lead and allow the engine to cool Turn the mower on its left hand side and ensure that the air clean er side of the engine is uppermost Firmly grip the end of the cutterblade with the gloved hand and remove the bolt spring washer and distance piece securing the cutterblade with a 8mm Hexagon Key To prevent accidents never work on the cutterblade unless the spark plug lead has been removed The cutterblade has sharp edges ALWAYS wear strong gloves to protect your hands when working on the cutterblade DO NOT rotate tools towards the cut ting edges to avoid the risk of injury should the tool slip ALWAYS use genuine Hayter replacement parts The condition of the cutterblade and its mounting arrangement should be checked regularly for signs of wear or damage Ensure that the cut terblade is not bent or cracked A damaged cutterblade that is out of balance will vibrate excessively and may break DO NOT use an unbalanced cutterblade Regularl
26. the engine throttle mechanism slight resistance should be felt when moving the lever to the choke position 3 Operate the primer bulb Push on the primer bulb 5 times at two second intervals to provide the extra fuel to start the engine after assembling the mower for the first time In normal use push on the primer bulb 3 times at two second inter vals to provide the extra fuel required to start a cold engine Operation of the primer bulb is usually unnecessary when starting a warm engine Stand behind the mower and hold the handlebar together with the engine stop lever with your left hand With your right hand hold the engine start grip and pull slowly until resistance is felt then pull rapidly to crank the engine carefully return the start grip to the stor age position when the engine starts If the engine does not start after 5 attempts refer to Trouble Shooting The engine stop lever must be held firmly against the handlebar to start and keep the engine running If the engine stop lever is released the engine will stop To prevent damage never pull the engine start grip when the engine is running 1 15 OPERATING THE MOWER Forward Travel Hold the handlebar and operate the ground drive clutch lever to power the mower in a forward direction When the ground drive clutch lever is disengaged the mower may be pushed This feature is useful when mowing in confined areas Ground spe
27. the following items have been supplied correctly If any items are missing contact your local Hayter dealer Description Quantity Description Quantity Handlebar Lower LH 1 Large Knob 4 Handlebar Lower RH 1 Upper Handlebar 1 Coach Bolt 4 Cap 4 Washer 4 Cable Guide 4 Nut 4 Grassbag Frame 1 Handlebar Support LH 1 Grassbag Fabric 1 Handlebar Support RH 1 Grassbag Flap 1 Engine Handbook 1 To prevent accidents cut off the long ribbon attached to the grass bag and discard Assembling the Mower for the first time 1 12 Handlebar Assemble the handlebars Assemble the handlebars as shown Route the cables carefully and clip in position to avoid damage and entan glement when using the machine CS225B CAUTION PREVENT DAMAGE When assembling the handlebar take care to ensure that the controls and cables do not become damaged Always replace damaged controls and cables before using the mower ASSEMBLING THE MOWER Assembling the Mower for the first time Grassbag Assembly Assemble the grassbag Insert metal frame into grassbag fabric and clip into position Push grassbag flap onto frame to fix in position WARNING PREVENT ACCIDENTS Always ensure grassbag flap is securely fitted and in good condition Raise the rear deflector lower the grassbag through the handlebar and hook in position Lower the deflector to rest on the grassbag 1 13 STARTING THE MOWER Prev
28. use leakage Replace fuel tank and oil tank caps securely Replace faulty exhaust A damaged cutterblade or loose fixing bolt are major hazards Before use always visually inspect the cutting mechanism to ensure that it is in good condition A damaged cutterblade must be replaced immedi ately with a genuine Hayter replacement part Do not operate the engine in a confined space where exhaust fumes carbon monoxide can collect Refuel outdoors only and do not smoke while refuelling Always pull the starter cord slowly until resistance is felt Then pull the cord rapidly to avoid kickback and prevent hand or arm injury Mow only in daylight or good artificial light Avoid using the mower on wet grass where feasible Always be sure of your footing on slopes Walk never run Mow across the face of slopes never up and down Exercise extreme caution when changing direction on slopes Do not mow excessively steep slopes of more than 20 degrees Use extreme caution when reversing or pulling the mower towards you Stop the engine before moving the mower across areas other than grass Never operate the mower unless the guards are securely in position and in good condition Do not change the engine governor settings or overspeed the engine Disengage the rear roller drive clutch before starting the engine Start the engine carefully with feet well away from the cutterblade Variable speed control must only be operated whil
29. voucher for your records Se gt HAYTER HAYTER EE MAKERS OF THE FINEST MOWERS H EE MAKERS OF THE FINEST MOWERS 2nd Year 24 months 2nd Year 24 months Owner s Name We certify that this service has been carried out by an Authorised Hayter Serial Number Service Dealer Date Date Note for dealer Please retain this voucher for your records 1 8 1 12 1 15 1 2 1 5 1 6 1 7 1 11 1 8 1 8 1 8 1 9 1 9 1 10 1 10 1 11 1 11 1 11 1 13 1 12 1 12 1 13 1 13 1 14 1 14 1 14 1 14 1 14 1 21 1 15 1 15 1 16 1 16 1 17 1 17 1 18 1 18 1 18 1 18 1 19 1 19 1 19 1 19 Main Features Specifications Contents Introduction Warranty Safety Precautions Safety Alert Symbol Training Preparation Preparation Operation Operation Maintenance amp Storage Maintenance amp Storage Safety Symbols Control Symbols Assembling the Mower Delivery Checklist Handlebar Grassbag Assembly Grassbag Attachment Before Starting the Mower Prevent Engine Damage Oil Type Check Oil Level Fuel Type Operating The Mower Controls Starting Forward Travel Reverse Travel Turning Stopping Slopes Height of Cut Before Mowing Grassbag Without Grass Collection Heavy Growth Friction Disc Non Grassed Areas 1 20 1 21 1 22 1 23 1 29 1 23 1 23 1 23 1 24 1 24 1 25 1 25 1 25 1 26 1 26 1 26 1 27 1 27
30. without the grass bag at the maximum height of cut setting Allow the grass clippings to dry out and then mow the area at the maximum height of cut setting with the grassbag fitted Reduce the height of cut and mow the area again as necessary until the required finish is obtained To prevent damage to your lawn do not remove more than one third of grass height in one cut Friction Disc The cutterblade is driven by the engine via a friction disc to help pre vent damage occurring to the engine crankshaft and cutting mecha nism when a hidden obstruction or overload is encountered Always stop the engine when a hidden obstruction or excessive vibra tion is encountered Disconnect the spark plug lead and examine the cutting mechanism ALWAYS replace a damaged cutterblade refer to Maintenance When moving the mower across non grassed areas stop the engine and set the mower to the maximum height of cut to protect the cutting mechanism LAWN CARE CALENDAR To be used as a guide only January There is very little work to do this month apart from brushing away leaves Keep off the grass if frozen or waterlogged February Rake the grass thoroughly Spike the lawn to aerate and stimulate soil organisms and root growth and apply lawn sand if necessary March The yearly lawn work programme really starts this month As soon as the ground conditions are suitable the first cut can be made The first
31. y check that the bolt securing the cutterblade is tightened to the specified torque of 40Nm Replace the cutterblade every 2 years of sooner if excessively worn or damaged To prevent injury it is wise to seek assistance when turning the mower on its side 1 27 MOWER MAINTENANCE Cutterblade Assembly Assemble the cutterblade with the turned up edges facing towards the engine Secure the cutterblade using the bolt 1 spring washer 2 location spacer 3 large washer 4 and tighten to a torque of 40Nm CS281 LH A slightly worn cutterblade may be re sharpened Both blade edges must be sharpened equally to ensure balance Sharpen the cutterblade every 25 mowing hours or more frequently if conditions require Remove the cutterblade from the mower and clean using a brush and water Inspect the cutterblade for signs of damage Sharpen both cutting edges with a flat file to restore performance Ensure that the cutterblade is balanced Use a screw driver with a round shaft to support the cutterblade through its centre hole Hold the cutterblade horizontal and then release A balanced cutterblade will remain horizontal If the cutterblade is not balanced the heavy end will rotate downwards Sharpen the heavy end until the cutterblade is correctly balanced 1 28 MOWER MAINTENANCE To store the handlebar unscrew the securing knobs sufficiently to allow it to be pivoted forwards to rest agains
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