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Hayter Mowers 30-Dec Lawn Mower User Manual

1. 20 REPAIR PARTS 37 LIMITED VVARRANTY Hayter Limited warrants to the original user purchaser that this unit shall be free from defects in material and vvorkmanship under normal use and service for a period of two years from the date of purchase To qualify for the full benefit of the warranty the vvarranty registration card must be returned vvithin 60 days of purchase This vvarranty does not cover engines or vvearing parts i e cutterbars wheels and tyres If you have any doubt consult a Hayter authorised dealer for clarification Subject to the conditions and exclusions noted in this limited warranty we shall at our option repair or replace any warranted part during the applicable period Engine manufacturers furnish their own warranties and provide services through their autho rised network If you experience any difficulty please contact a Hayter authorised dealer To qualify for the second twelve month period of the above two year limited warranty the machine must be serviced by a Hayter authorised dealer This chargeable service should be carried out within 14 months of purchase and be in accordance with the recommendations for service determined by Hayter This warranty does not apply to any unit that has been tampered with altered misused abused or used for hire and will become invalid if non genuine Hayter parts are fitted This warranty does not cover minor mechanical ad
2. The engine is operated above 4 000 feet Make sure the blade rotation control is in the DISENGAGE po sition Move the throttle control completely forward to the CHOKE or FAST position Some models have a separate choke knob Pull the choke knob to the full CHOKE position Turn the ignition key to the START position Release the key when the engine starts NOTE If the engine does not start after four or five tries move the throttle control to the FAST position Again try to start the engine If the engine will not start see the TROUBLE SHOOTING CHART Slowly move the throttle control to the SLOW position Let a cold engine run for several minutes Begin work when the engine is warm To start a hot engine move the throttle control to a position between FAST and SLOW NOTE If the seat is raised when starting the engine move the blade rotation control to the DISENGAGED position and engage the parking brake 1 Puta wet cloth over the vent caps of each battery 2 Connect each end of the RED Jumper Cable to the positive terminals of each battery Make sure you do not touch the chassis with the cables 3 Connect one end of the BLACK Jumper Cable to the negative terminal of the charged battery 4 Connect the other end of the BLACK Jumper Cable to the mower s engine block 5 Start the engine that has the weak battery last Allow the engine to run 6 To disconnect the Jumper Cables
3. Make sure you are in good condition when you mow When you mow for several hours your reflexes will decrease and your mind will not be as alert Take a short break or an accident can occur If the temperature is hot use caution to prevent dehydration If you are tired angry or not completely alert do not operate the mower If you use alcohol medication or drugs do not use the mower or any type of power equipment Engine speed is a key to safe mowing and to a good looking lawn The maximum speed of the engine was set at the factory Do not change the setting of the engine governor Select the maximum engine and ground speed that is right for the terrain and the height of the grass The blade cuts best when the engine is operating at maximum speed The engine and transmission will also run cooler at maximum engine speed Also the grass bagger will function better when the engine is operating at maximum speed On slopes decrease the ground speed and use care making sure the mower feels safe to operate If the weather conditions are bad do not mow If weather conditions become bad stop cutting and finish later It is dangerous to cut grass in the rain Always find protection in an electrical storm If the weather conditions are extra dry protect your eyes with safety glasses from the dust and from the objects discharged by the mower Also a dust or a pollen mask can help Your mower is equipped with a number of safety
4. 1 6 While movving always wear substantial footwear and long trou sers Do not operate the equipment when barefoot or wearing open sandals Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine WARNING Petrol is highly flammable a Store fuel in containers specifically designed for this pur pose b Refuel outdoors only and do not smoke while refuelling c Add fuel before starting the engine Never remove the cap of the fuel tank or add petrol while the engine is running or when the engine is hot d If petrol is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until petrol vapors have dissipated e Replace all fuel tanks and container caps securely Replace faulty silencers Before using always visually inspect to see that the blades blade bolts and cutter assembly are not worn or damaged Re place worn or damaged blades and bolts in sets to preserve balance On multi blade machines take care as rotating one blade can cause other blades to rotate Operation 1 2 3 Do not operate the engine in a confined space where danger ous carbon monoxide fumes can collect Mow only in daylight or in good artificial light Before attempting to start the engine disengage all blade at tachment clutches and shift into neutral Do not use on slopes of more t
5. 27 Tyre 28 Stem Valve 29 Bearing Wheel 30 Washer 31 Wheel amp Tyre Assembly 32 Bearing 33 Locknut Flange 34 Link Drag 36 Spacer Pinion Gear 38 Hub Cap Optional 39 Bellows REPAIR PARTS STEERING Part No 92078 15x118 1x66 91714Z 1x74 26x249 91716E700 92715 92716 1x84 15x87 92564 92316 91708E700 402075 1x146 92529E700 90038E700 30x49 92527 17x57 30x20 17x113 91828E541 92519E541 92528E700 91912 407047 24373 91334 17x195 94578 601 92097 15x113 91749E700 92280 94618 54789 VVhen you order a tire make sure to give the brand name of the tire so that the tread pattern on the tire vvill match MODEL CODE143P REPAIR PARTS MOWER HOUSING SUSPENSION N F 98857 44 MODEL CODE143P Key No Description 1 Grip 2 Control Blade Rotation 3 Bolt Hex 4 Locknut Hex 5 Lever Assembly Switch 6 Bolt Carriage 7 Spring Torsion 8 Bracket Rear Hanger 9 Nut Flange 10 Nut Adiusting 10 Nut Adiusting 11 Bracket Adiuster Rod 12 VVasher 13 Pin Hair 14 VVasher 15 Pin Pull 17 Lever Lovver Blade Control 18 Rod Blade Control 19 Plate Adiuster 20 VVasher 22 Lifter Assembly 23 Button Push 24 Grip 25 Spring Compression 26 Handle Assembly 27 Screw 28 Link Suspension 30 Washer 31 Cover Lift Lever Optional 32 Screw 33 Nut Adiusting F 98857 45 REPAIR PARTS MOVVER HOUSING SUSPENSION Part No 92698 917812 25X3 15x6
6. Choose a low enough gear so that you will not have to stop or shift while on the slope Follow the manufacturer s recommendations for wheel weights or counterweights to improve stability Use extra care with grass baggers or other attachments they can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tyres lose traction disengage the blades and proceed slowly straight down the slope DO NOT Do not turn on slopes unless absolutely necessary then only turn slowly and gradually downhill if possible 2 Do not mow near drop offs ditches or embankments A wheel over the edge or an edge caving in could cause a sudden overturn and an injury or death 3 Do not mow on wet grass Reduced traction could cause sliding 4 Do not try to stabilize the machine by putting your foot on the ground 5 Do not use a grass bagger or other rear mounted accessories on steep slopes greater than 10 degrees CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity NEVER assume that children will remain where you last saw them 1 Keep children out of the mowing area and in the watchful care of an adult other than the operator Be alert and turn the engine off if children enter the area Before and when backing look behind
7. Declared airborne noise emissions are within the limits specified in Directive 84 538 EEC Values indicated were measured according to Directive 81 1051 EEC Sound Power Level 100 dB A Sound Pressure Levels at operator ears 88 3 dB A left 88 1 dB A right CE Du 100 rer F 98857 3 IMPORTANT SAFE OPERATION PRACTICES FOR RIDE ON RIDING ROTARY MOWER MACHINES Training 1 2 Read the instructions carefully Be familiar with the controls and the proper use of the equipment Never allow children or people unfamiliar with these instruc tions to use the mower Local regulations may restrict the age of the operator Never mow while people especially children or pets are nearby Keep in mind that the operator or user is responsible for acci dents or hazards occurring to other people or their property Do not carry passengers All drivers should seek and obtain professional and practical instruction Such instruction should emphasize a the need for care and concentration when working with ride on machines b control of a ride on machine sliding on a slope will not be regained by the application of the brake The main reasons for loss of control are insufficient wheel grip being driven too fast inadequate braking the type of machine is unsuitable for its task lack of awareness of the effect of ground conditions especially slopes e incorrect hitching and load distribution Preparation
8. F 98857 22 MAINTENANCE INSPECT BLADE WARNING Before you inspect or remove the blade disconnect the wire to the spark plug If the blade hits an object stop the engine Check the unit for dam age The blade has sharp edges When you hold the blade use gloves or cloth material to protect your hands If you keep the blade sharp and inspect the blade for damage the blade will cut better and be more safe to operate Frequently check the blade for excessive wear cracks or other damage Frequently check the nut that holds the blade Keep the nut tight If the blade hits an object stop the engine Disconnect the wire to the spark plug See if the blade is bent or damaged Check the blade adapter for damage Before you operate the unit replace damaged parts with original equipment parts See the authorized service center in your area Every three years have an authorized service person inspect the blade or replace the old blade with an original equipment part HOW TO REMOVE AND INSTALL THE BLADE 1 Remove the mower housing See the instructions on How To Remove The Mower Housing 2 Use a piece of wood to keep the blade from rotating 3 Remove the nut that holds the blade Figure 13 Mandrel Blade Adapter Belleville Washer de Nut ee Figure 13 4 Check the blade and the blade adapter according to the in structions for Inspect Blade Replace a badly worn or dam aged blade with an origina
9. lift the tractor from the sup port Roll the tractor off of the container 5 If your tractor has hub caps install the hub caps Make sure the washers hold the hub caps in place Front Wheel Valve Stem Hub Cap Figure 1 2 Remove the three screws from the mounting bracket Align the holes in the lift lever with the same holes the screws were removed from in the mounting bracket Fasten the lift lever with the three screws Assemble the cover to the lift lever For shipment some models have a stop screw in the lifter as sembly Figure 3 The stop screw stops the mower housing from moving to the lowest position For a low cut remove and discard the stop screw Stop Screw Lifter Assembly Figure 3 ASSEMBLY HOW TO CHARGE THE MAINTENANCE FREE BATTERY MAINTENANCE FREE BATTERY IMPORTANT Before you attach the battery cables to the battery check the battery date The battery date tells if the battery must be charged 1 2 Check the battery date on top of the battery Figure 5 If the battery is put into service before the battery date the battery cables can be attached vvithout charging the battery See How To Install The Battery Cables If the battery is put into service after the battery date the battery must be charged See How To Charge The Maintenance Free Battery HOW TO REMOVE THE BATTERY 1 2 Rotate the battery clamp to the DOWN position Figure 4 and Figure 5 To re
10. reverse the above steps OPERATION OPERATING TIPS Check the blade rotation control for correct adjustment For the blade s to disengage correctly the adjustment must be cor rect Before you use the unit check the oil in the engine and add oil if necessary If the engine will not start first make sure the wire is attached to the spark plug Make sure all the belts are inside all the belt guides See the in structions on hovv to remove and install the motion drive and movver drive belts MOVVING AND BAGGING TIPS For a lawn to look better check the cutting level of the movver housing See Hovv To Level The Movver Housing in the Main tenance section For the movver housing to cut level make sure the tyres have the correct amount of air pressure PSI Every time you use the unit check the blade If the blade is bent or damaged immediately replace the blade Also make sure the nut for the blade is tight Keep the blade s sharpened Worn blades will cause the ends of the grass to turn brown Do not cut or bag grass that is wet Wet grass will not discharge correctly Let the grass dry before cutting Use the left side of the mower housing to trim near an object Discharge the cut grass onto the mowed area The result is a more even discharge of cut grass When you mow large areas start by turning to the right so that the cut grass will discharge away from shrubs fences drive ways etc After one o
11. sodojs umop JO dn Janau sado s jo 29e dU SS0198 19MOUW PUIYaq yjeM e ajerado sadojs jo 998 ou SS019e sadojs umop JO dn Dupu e ajerado s dols uo Huimow ul jajes 10 jenuew SI UI SUOI ONAYSU 19YIO MOTO SABANBOURW 10 SUIN USPPNS PIone pue s w 2 Je 9189 asp 199 OL UI 1993 IL Ajoyeumxoijdde ye 1ybisy ui s sp l ul jeu 114 e si ado s a91bap s99169p O ueu 1912916 si jeu ado s e uo pun ou 10 JUBWYoe e p lunoul 1891 10 pulu q lind e yum p sn si 1amou ou y 5 OL Uey 1932916 51 1841 ado s e mou jou OF opinf s u sn oins jou ase y 10 9jes 99 10 Op NOA Y 19A9MOH MOU O Jes si y odojs ou dn yoeq ued y sadojs Jo 398 v SS019e Jonou sados umop 10 dn sado s umop 10 dn Janau sadojs Jo 99e ay SS019e 19MOUI PUIYSq yIeM e 9121940 APRA ATA VIAS TEA dila dadda it J Atii y a bi x IN ir p EE rr dr a4 LANN ES 42 See e w P Kin D M A A 25 R Ke wen ar ED SS er o 5338930 0 7 3003 Y HO 10d INIT HAMOd Y AHNLONHLS Y 40 H3NHO V L 3381 TVOLLHSA V HLIM 13437 3AIN SIHL ANY LHOIS 301N9 440185 gt F 98857 NOTES F 98857 36 12 30 HERITAGE TRACTOR CODE143P REPAIR PARTS Use only manufacturer s authorized or approved replacement parts The letter p
12. 36 37 38 39 40 41 44 57 REPAIR PARTS CHASSIS amp HOOD Description Screw Screw Support Dash Frame Assembly Bracket Left Grille Rod Pivot Bearing Pin Hair Bracket Right Grille Screw Mat Tray Battery Cap Console Bolt Channel Assembly Clamp Battery Brace Grille Pan Seat with foam Book Instruction Decal Left Hood Decal Right Hood Decal Console Decal Shift Pattern Part No 26x239 26x270 92331E700 92515E541 92347E700 92332Z 92398 31x4 92346E700 26x249 91900 91895 92443E541 2x64 91857E541 92725Z 924482 92357 F 98857 44x3043 44x3042 44x3302 44x1459 MODEL CODE143P REPAIR PARTS MOTION DRIVE MODEL CODE143P REPAIR PARTS MOTION DRIVE Key Key No Description Part No No Description Part No 1 Guide Belt 91754Z 29 Washer 17x148 2 Locknut Flange 15x84 30 Plate Belt Guide 92694E700 3 Nut Flange 15x79Z 31 Bolt Hex 1x145 4 Bolt Hex 1x124 32 Lockwasher 18x32 5 Grip 92724 33 Washer 17x180 6 Screw 26x214 34 Transaxle Peerless 7 Rod Control 91727E700 34a Woodruff Key No 9 20697 8 Guide Bracket 91825E700 35 Nut Flange 15x88 9 Screw 26x249 36 Bolt Carriage 2x64 10 Clutch and Brake Pedal 21544 37 Support Transaxle 91804E700 11 Lever Assembly 91862E700 38 Screw 26x216 12 Rod Clutch 91808Z 39 Key Square 21553 13 Nut Adiustable 21920 40 VVasher 17x160 14 Pin Cotter 30x20 41
13. Rotation Control Engage Position Throttle Control Disengage s PONSON Figure 16 worn or damaged the brake pad assemblies must be re placed Correct replacement parts and assistance are avail able from an authorized service center Attach the wire to the spark plug Mow for a short distance and again check the operation of the blade rotation control When you move the blade rotation control to the DISENGAGE position all movement will stop within five sec onds if the adjustment is correct If there is movement of the belt or the blades continue to rotate engage and disengage the blade rotation control five times to remove any excess rubber from a new mower drive belt If there is still blade rotation from the DISENGAGED position adjust the blade drive spring until more of the plastic indicator extends beyond the end of the last coil This adjustment will decrease the spring tension If you need assistance take the unit to an authorized service center After you operate with a new mower drive belt for several hours check the tension of the blade drive spring If you replace the mower drive belt adjust the blade rotation control Adjustable Nut Mower Drive Belt Figure 17 MAINTENANCE HOW TO CHECK AND ADJUST THE DRIVE BRAKE Completely push the clutch brake pedal forward Set the parking brake Move the shift lever to the neutral N position Push the unit If the rear wheels rotate adjust or re
14. and down for small children Never carry children or any passengers They may fall off and be seriously injured or interfere with the safe operation of the machine Never allow children to operate the machine Instruct children in the dangers of the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision SERVICE Use extra care when handling petrol and other fuels Fuels are flammable and the vapors are explosive a Use only an approved container b Never remove the fuel cap or add fuel with the engine running Allow the engine to cool for several minutes before refueling Do not smoke c Never refuel the machine indoors d Never store the machine with fuel in the tank or fuel container inside where there is an open flame such as a water heater Never start or run the engine inside a closed area 3 Keep all nuts and bolts especially the blade attachment nuts tight Frequently check the blade s for wear or damage such as cracks and nicks A blade that is bent or damaged must be immediately replaced with an original equipment blade from an authorized service dealer For safety replace the blade every two years Keep the equipment in good condition Never tamper with the safety devices Check their proper operation regularly 5 To reduce fire hazards keep the machine free of grass leaves or other debris build up Clean up oil or fuel spills Allow the machine to cool before stor
15. before you begin mowing again Your unit has an electrical system that includes an operator presence switch in the seat The operator presence switch detects if the operator is sitting on the seat The engine will stop if the operator leaves the seat when the blade engagement control is engaged This operator presence switch is a safety device only It must not regularly be used to stop the engine or the blade There are other control systems on the mower for this purpose Always keep the operator presence switch and other safety devices and controls in place and operating for your protection Remember your mower is a tool that can be dangerous if it is not correctly used Follow the instructions in this Instruction Book Safe and careful use of the mower will give you many safe hours of problem free use STEPS TO FOLLOW BEFORE MOWING Be sure to dress correctly Wear hard shoes not sandals or tennis shoes Examine the blade A blade that is bent cracked or damaged must be replaced with a factory replacement blade Fill the fuel tank outside Clean off spilled fuel Read and follow the Owner s Manual the instructions with the engine and the instructions with any attachments Owner s Manual instructions are for your safety and the safety of others Exhaust fumes are dangerous Start the engine outside Make sure all safety devices are in place and working correctly Operation of the mower is only for a person that has exp
16. blade rotation control to the ENGAGE position to rotate the blade s Move the blade rotation control to the DISENGAGE position to stop the blade s Before you leave the operator s position make sure the blade s has stopped rotating Before you ride the unit across a sidewalk or a road move the blade rotation control to the DISENGAGE position WARNING Always keep your hands and feet away from the blade deflector opening and the mower housing when the engine runs Blade Rotation Control Engage Position Throttle Control Disengage e Position Figure 10 SHIFT LEVER THROTTLE 5 Speeds Trimming Snow Thrower Mulching Grass 2 Normal Mowing 208 Easy Movving Snovv Blade Pull Behind Attachments FAST CHOKE FAST THROTTLE OPERATION HOW TO SET THE PARKING BRAKE 1 Completely push the clutch brake pedal forward 2 Lift the parking brake lever Figure 11 3 Remove your foot from the clutch brake pedal and then release the parking brake lever Make sure the parking brake will hold the unit 4 Torelease the parking brake completely push the clutch brake pedal forward The parking brake will automatically release VVARNING Before you leave the operator s position move the shift lever to the neutral N position Set the parking brake Move the blade rotation control to the DISENGAGE position Stop the engine and remove the ignition
17. can be a poor appearance of the area movved Read this book Read the instructions on the unit Operate the movver according to the Safe Movving Gulde Follovv all safety rules cautions or vvarnings in this book and on the unit Make sure anyone that uses the unit reads the instructions and is told hovv to safely operate the movver The movver vvill give you good service and durability if operated in normal conditions If the mower is not correctly serviced or is used where the terrain is rough or unsuitable product performance and safety will be decreased Correct clothing is an important part of safe mowing Safety glasses will protect the eyes from objects discharged by the mower Safety shoes with steel plates can protect a foot from injury by the blade For protection from objects discharged from the mower wear clothing that will cover the arms and legs WN Before you start cutting the grass practice using the movver in a large open and level area Learn the location of the controls on the movver Knovv the purpose F 98857 om SAFE MOWING GUIDE of the controls and how they work In an emergency how fast you can stop the blade is important Learn how to control the mower at all times Many engines are started by hand When you use a pull start or rope start place your feet apart and away from the blade s Hold the rope handle tight Never wrap the rope around your arm or fingers for a bet
18. devices which are important to the safety of the operator and bystanders and must never be changed or removed from the mower If a safety device is lost damaged or no longer functions repair or replace the device before you operate the mower It is best to mow during the day If you must mow at night make sure there is enough light for safe operation Your mower will require regular maintenance and service The maintenance schedule depends on the hours of use Also mowing conditions can change the schedule Check the Instruction Book for more information Correct maintenance will help the mower function safely Do not service the mower except for the carburettor adjustment while the engine is running Before you service the unit even with the engine stopped always disconnect the wire from the spark plug to prevent the engine from starting If you hit a large object during operation stop the engine Remove the wire from the spark plug Carefully inspect the F 98857 SAFE MOWING GUIDE mower for damage Before you start the engine again make the necessary repairs If you feel new or excessive vibration immediately stop the engine and check for the problem Vibration can be a warning of a problem Keep all nuts bolts and screws tight The blade is the most dangerous part of the mower Frequently check the blade and the blade mounting fasteners Keep the fasteners tight If the blade hits a solid object
19. gears with the engine running and the clutch depressed 1 Check the clutch adjustment to make sure the belt stops when the clutch pedal is depressed with the transaxle in N neutral 2 Check the belt guides around the transaxle drive pulley Make sure the belt guides do not touch the pulley A Adjustments Blade Rotation Control 24 Clutch 25 Drive Brake 25 Mower Housing Level 29 Attachments 17 B Battery Charge 26 Check 13 Clean 26 Emergency Start 20 Install 13 Removal 26 Storage 32 Belt Motion Drive Adiust 25 Replace 30 Movver Drive Adjust 24 Replace 31 Blade nspect 23 Remove And Install 23 Sharpen 23 Blade Control Lever Operation 17 Blade Rotation Control Adjust 24 Location 16 C Clutch Adjust 25 Check 25 Clutch Brake Pedal Location 16 Controls nternational Symbols 3 Location 16 Cutting Height Adjust 29 Change 18 D Drive Brake Adjust 25 Check 25 E Engine Fuel 15 20 Oil 15 20 Preparation 15 Spark Arrester 15 22 Starting 20 Storage 32 Throttle Control 17 F 98857 INDEX F Filter Fuel 27 Fuel Type 20 Fuse 32 H Headlight Replace Light Bulb 32 Headlight Switch Location 16 Ignition Switch Location 16 International Symbols 3 L Lift Lever Assemble 12 Location 16 Operation 18 Lubrication Mower 27 Maintenance Battery Charge 26 Clean 26 Belt Motion Drive 30 Mower Drive 31 Blade 23
20. nut from the blade rotation control See illustration E 6 Disconnect the front hanger from the axle support See il lustration F 7 If necessary loosen the two belt guides at the stack pulley See illustration G Remove the mower drive belt from the stack pulley 8 Pull the mower housing away from the right side of the unit HOW TO INSTALL THE MOWER HOUSING 1 Push the mower housing under the right side of the unit 2 Put the mower drive belt around the stack pulley Make sure the V side of the mower drive belt is against the stack pulley Also make sure the mower drive belt is not twisted 3 Attach the front hanger to the axle support with the hanger rod Fasten with the fasteners as shown See illustration F Make sure the mower drive belt is between the stack pulley and the two belt guides Tighten the two belt guides See il lustration G Fasten the adjuster nut to the blade rotation control with the hair pin See illustration E Attach the suspension link and the adjuster plate to the lifter assembly Fasten with the washers and hair pins See illustra tions A and B Attach the right and the left adjusting rods to the suspension brackets Fasten with the washers and hair pins See illustra tions C and D Move the blade rotation control to the ENGAGE position Make sure the mower drive belt is inside all the belt guides Make sure the mower ho
21. that can cause damage to the mower or injury to the operator or a person near the mower Clear the area of stones toys wire or other loose objects 7 NUIT Weg These items can damage the mower or can be discharged by the mower blade The blade of a power mower rotates very fast It can discharge stones and other objects over a long distance which can be dangerous The force of the objects can break windows cause injuries or even put an eye out Most of the time the injury is to a person like a child Keep every person completely away from the area to be mowed Make sure the grass is not discharged toward anyone Planning your mowing pattern has a double advantage It can decrease the possibility of an injury and make the clean up after mowing easier Check the terrain of the area to be mowed Mow in a pattern that will keep you away from dangerous areas Check the distance you need to stop and the distance available to turn Slopes and rough terrain must be mowed carefully and some areas must not be mowed at all With riding mowers mow up and down the hill When you must mow rough terrain or on slopes never change directions or change gears and stop in these areas only in an emergency Before you ride up or down a slope try to back straight up the slope Do not ride up or down a slope that is too steep to back straight up See the Guide in the back of this Instruction Book to check any slopes Before
22. the hazard of personal injury Before leaving the operator s position a disengage the power take off and lower the attachments b change into neutral and set the parking brake c stop the engine and remove the key Disengage drive to attachments stop the engine and discon nect the spark plug wire s or remove the ignition key a before cleaning blockages or unclogging chute b before checking cleaning or working on the mower c after striking a foreign object Inspect the mower for dam age and make repairs before restarting and operating the equipment d if the machine starts to vibrate abnormally check immedi ately Disengage drive to attachments when transporting or not in use Stop the engine and disengage drive to attachment a before refuelling b before removing the grass catcher c before making height adjustment unless adjustment can be made from the operator s position Reduce the throttle setting during engine run out and if the en gine is provided with a shut off valve turn the fuel off at the con clusion of mowing Maintenance and Storage 1 2 3 son On multi blade machines take care as rotating one blade can cause other blades to rotate When machine is to be parked stored or left unattended lower the cutting means unless a positive mechanical lock is used Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition Never store the equ
23. you start cutting make sure the movver vvas completely assembled according to the Instruction Book If the mower was completely assembled by the retailer you must still check the mower according to the assembly instructions Make sure the mower is correctly assembled and that all fasteners are tight Make sure the engine has the correct amount of oil Check these items often during the life of the mower Your mower has a petrol engine Petrol is a dangerous fuel Keep petrol only in an approved safety petrol container Do not keep large amounts of petrol When you add petrol to the fuel tank do not smoke Store the petrol container and the mower in an area that has good ventilation Also keep the petrol away from any flames like the pilot light of a furnace or any other source of ignition If the mower is to be stored for more than a few weeks remove the petrol from the fuel tank When inside an enclosure do not add petrol to the fuel tank Before you add petrol move the mower outside and add petrol carefully Before you start the engine remove any petrol from the outside of the fuel tank or from the mower Warm petrol will expand Leave some space in the fuel tank for the petrol to expand Also the fuel cap has a vent hole for fuel vapors Always use the correct fuel cap Failure to follow safety rules about petrol will cause fires and explosions injury to you and damage to the equipment and other property If you add pet
24. 12 30 HERITAGE TRACTOR CODE143P INSTRUCTION BOOK FROM SERIAL NO 143P001001 MANUAL PART NO 143002 REV 0 F 98857 TABLE OF CONTENTS INTERNATIONAL SYMBOLS 3 HOW TO START WITH A WEAK BATTERY 20 SAFE OPERATION PRACTICES 4 OPERATING TIPS 21 RESPONSIBILITY OF THE OVVNER 5 MOWING AND BAGGING TIPS 21 SAFETY RULES 0777777 5 MAINTENANCE 22 ASSEMBLY 2 1 MAINTENANCE CHART 22 PARTS BAG CONTENTS 1 HOWTO CHECK THE MUFEPER s sr SD HOW TO INSTALL THE FRONT WHEELS 12 HOW TO REMOVE AND INSTALL THE BLADE 23 HOW TO ASSEMBLE THE LIFT LEVER 12 HOW TO SHARPEN THE BLADE 23 MAINTENANCE FREE BATTERY 13 HOW TO ADJUST THE BLADE ROTATION CONTROL 24 HOVV TO INSTALL THE SEAT 14 HOW TO CHECK AND ADJUST THE DRIVE BRAKE 25 HOW TO ASSEMBLE THE STEERING VVHEEL 14 HOW TO CHECK AND ADJUST THE CLUTCH 25 HOW TO PREDARE THE ENGINE S SA de ve MAINTENANCE FREE BATTERY 26 CHECK THE TYRES 15 HOW TO CHARGE THE BATTERY 26 CHEEK T
25. 7 91917E700 2x53 166x32 92066E700 15x79 92131 92132 92133E700 17x124 31x4 17x122 908272 91787E700 922832 91741E700 17x103 92705E700 92572 92783 164x21 91823E700 26x49 92064E700 17x91Z 92157 26x263 21920 MODEL CODE143P REPAIR PARTS MOWER HOUSING 31 N GS SC 54 55 e D 53 F 98857 46 MODEL CODE143P Key No O ON TV Pr WB N N N N N NN NN YB NN NY No m ch Fe FS ch m FS ON DO aA fF oa DR O NO aA RARA N o F 98857 Description Rod PTO Locknut Lockwasher Locknut Flange Pulley Splined Pulley Idler Belt Mower Drive Mandrel Spacer Housing Mandrel Bolt Shoulder Washer Screw Pin Cotter Bracket Pivot Spring Extension Indicator Plastic Support Pivot Bracket Spring Extension Rod Adjusting Nut Adjustable Nut Flange Support Idler Arm Guide Belt Arm Assembly Idler Plate Adjusting Washer Pin Hair Bracket Assembly Left Lifter Part No 92283Z 15x100 18x33 15x84 91951 91801 37x74 91922 91903 55962 9x39 17x46Z 26x249 30x20 92209E700 165x91 92163 92208E700 165x90 91748Z 92131 15x79 92211E700 20619 92221 91741E700 17x103Z 31x4 92207E700 47 Key No REPAIR PARTS MOWER HOUSING Description Bracket Assembly Right Lifter Link Nut Flange Guide Belt Nut Hex Hanger Front Screw Rod Hanger Washer Bracket Front Hanger Bolt Carriage Bolt Screw Bolt Adapter Blade Blade Washer Belleville Washer Nut H
26. Always operate the mower as if the blade is rotating Do not service or make an adjustment except to the carburettor while the engine is running Use only accessories that are factory approved for your mower The wrong accessory can decrease the safety of the mower and can even damage the unit Read and follow the instructions included with the accessory and the mower Use only original equipment or replacement parts that are factory approved for service If you need service select an Authorized Service Center for your mower If you do the work on the unit follow the instructions in the Instruction Book When you mow remember that children are attracted to the mower Always use caution when mowing around obstacles like trees or shrubs or when moving backward Only mow in a forward direction if possible Your visibility is decreased when you mow backward Also the blades are made to cut while the 8 MOVVERS SERVICED HERE unit is moving forward If you mow backvvard the cutting performance decreases Before you leave the movver stop the engine Remove the key Disengage and lower any attachment Set the parking brake Never mount or dismount from the seat vvhile the engine is running An accident can occur if you touch the brake shift lever throttle clutch or blade control while the engine is running Mount and dismount from the seat on the side of the unit that is marked ENTER EXIT
27. Blade Rotation Control 24 Clutch 25 Drive Brake 25 Filter Fuel 27 Fuse 32 Headlight 32 Lubrication 27 Mower Housing Clean 32 Install 28 Level 29 Remove 28 Muffler 22 Storage 32 Maintenance Chart 22 Motion Drive Belt Adiust 25 Replace 30 Mower Drive Belt Adjust 24 Replace 31 Mower Housing Clean 32 Cutting Height 18 Install 28 Level Adjustment 29 Operation 19 Remove 28 Muffler 22 Spark Arrester 22 34 O Oil Check 20 Type 20 Operation Attachments 17 Blade Control Lever 17 Blade Rotation Control 16 Clutch Brake Pedal 16 Emergency Start 20 Headlight Switch 16 Ignition Switch 16 Lift Lever 16 18 Location Of Controls 16 Mower Housing 19 Mowing And Bagging 21 Operate On Hills 19 Parking Brake 16 18 Shift Lever 16 17 Start The Engine 20 Stop The Unit 18 Throttle Control 16 17 Transport 18 P Parking Brake Location 16 Operation 18 Parts Bag 11 S Safety Rules Children 6 Safe Mowing Guide 7 9 Safe Operation Practices 4 General Operation 5 Service 6 Slope Operation 6 Seat Install 14 Seat Switch Operation 20 Shift Lever Location 16 Operation 17 Slope Guide 35 Spark Arrester 15 22 Steering Wheel 14 Storage 32 T Throttle Control Location 16 Operation 17 Trouble Shooting Chart 33 Tyre Pressure 15 27 W Wheels Front Install 12 suon9n11sqo pue s dois Jesu 10 uo Huljyesodo usym 9189 Enx asp
28. Eyes Immediately IMPORTANT Explosive Gases Can Or Smoking Cause Blindness With Water Get Medical Read Owner s Manual Cause Blindness Or Injury Or Severe Burns Help Fast Before Operating This Machine IL max 10 WARNING WARNING DANGER DANGER WARNING Thrown Objects Keep Bystanders Away Do Not Use This Machine Keep People Especially No Step Crushed Fingers Read User Instructions Before Operating On Slopes Greater Than Children Away From This Machine 10 Degrees Unit 3 SH TM my MAX 90N MAX 150N DANGER DANGER DANGER WARNING WARNING Keep Feet And Hands Keep Hands Away Disconnect Spark Plug Hot Surface Use Caution Away From Rotating Blade From Rotating Blade Before Servicing Unit When Connecting Or Disconnecting Accessories Control And Operating Symbols BLOIGSOC Engine Start Lights Engine Stop Engine Stop Engine Run Brake Parking Brake Clutch po gt 4 E Choke Oil Blade Rotation Control Raise Fuel MADE IN USA BY MURRAY INC LAWRENCEBURG TENNESSEE HAYTER TYPE CODE143P MODEL 12 30 TRACTOR Declared vibration emission values in accordance with Directive TEL DECK 89 392 EEC ku RPM 3000 Vibration Emission Seat 0 5 m s Steering Wheel 4 02 m s kg 154 1997 Right Running Board 0 54 m s Left Running Board 0 68 m s Values determined with operator in operating position when the machine was operated stationary on a grass covered surface at 3000 min 1
29. HE TEYEL OF THE MOWLE H US NC 200000 de WHERE TO LUBRICATE 27 MPORTANTI BEFORE VOU START MOWING e HOW TO CHECK THE FUEL FILTER 27 OPERATION 16 CHECK THE TYRES ll LLL el LOCATION OF CONTROLS 16 HOWTO REMOVE THE MOWER HOUSING sus son ses 28 ATTACHMENTS 17 HOW TOINSTALLTHE MOWER HOUSING i s iyenasi 8 HOV TOUSE ro CONTROL A i7 HOW TO LEVEL THE MOWER HOUSING 29 HOWTO USE THE BLADE ROTATION CONTROL gt z HOW TO REPLACE THE MOTION DRIVE BELT 30 HOW TO USE THE SHIFT LEVER 17 HOW TO REPLACE THE MOWER DRIVE BELT 31 HOWO SET THE PARKING BRAKE ico ios sek i HOW TO REPLACE THE FUSE 32 HOWTO CHANGE THE EE ie HOW TO REPLACE THE LIGHT BULB 32 HOW TO STOP THE UNIT 18 HOW TO CLEAN THE MOWER HOUSING 32 Oo NO 0200 e STORAGE OVER 30 DAYS 32 HOW TO OPERATE WITHTHE EE 19 TROUBLE SHOOTING CHART 33 HOW TO OPERATE THE UNIT ON HILLS Mar n e 19 INDEX mumxnumumumumm nmmmmmmsimmmuumummum rmmmmuuumum nmnmna 34 BEFORE STARTING THE ENGINE 20 SLOPE GUIDE ccris er prets sut 35 HOW TO START THE ENGINE
30. ING Always use a safety petrol container Do not smoke when adding petrol to the fuel tank Do not add petrol when you are inside an enclosure Before you add petrol stop the engine and let the engine cool for several minutes Fill the fuel tank with regular unleaded petrol Do not use premium unleaded petrol Make sure the petrol is fresh and clean Leaded petrol will increase deposits and shorten the life of the valves Fuel Tank HOW TO START THE ENGINE WARNING The electrical system has an operator presence system that includes a sensor switch mounted in the seat These components tell the elec A trical system if the operator is sitting on the seat This system will stop the engine when the operator leaves the seat For your protection always make sure this system operates correctly NOTE The engine will not start unless you depress the clutch brake pedal move the shift lever to the neutral N position and move the blade rotation control to the DISENGAGE position 1 Sit in the middle of the seat Push the clutch brake pedal com pletely forward Keep your foot on the pedal 2 Move the shift lever to the neutral N position HOW TO START WITH A WEAK BATTERY If the battery is too weak to start the engine the battery needs to be charged If Jumper Cables are used to start the engine in an emergency follow the procedure below NOTE The unit is equipped with a 12 volt negative to ground system Also the other vehic
31. Spacer Transaxle 87x100Z 15 Bracket Support 91713E700 42 Tyre 91923 16 Latch Park Brake 91712Z Tube 407049 17 Spring Brake Extension 165x82 43 Wheel amp Tyre Assembly 92288 601 18 Washer 17x47Z 44 Stem Valve 24373 19 Bracket Assembly Idler 92737Z 45 Washer 17x195 20 Ring Retainer 11x7 46 E Ring 11x3 21 Bolt Shoulder 9x39 47 Washer 17x146Z 22 Spring Drive Extension 165x76 48 Washer 17x45 23 Pulley Motion Drive 91807 49 Hub Cap Optional 94618 24 Pulley Backside Idler 91179 50 Washer 17x102 25 Belt Motion Drive 37x61 51 Guide Belt 20619 26 Knob Shift Lever 91995 52 Frame Assembly 92515E541 27 Lever Shift 91805Z 53 Ring Tolerance 92008 28 Yoke Shift 91806Z When you order a tire make sure to give the brand name of the tire so that the tread pattern on the tire will match For information on Replacement Parts see the Central Parts Distributor in your area F 98857 MODEL CODE143P REPAIR PARTS STEERING F 98857 MODEL CODE143P Key No Description 1 Wheel Steering 2 Nut Hex 3 Bolt Hex 4 Post Steering 5 Bolt Hex 6 Screw 7 Bracket Sector 8 Gear Pinion 9 Bearing 10 Bolt Hex 11 Locknut Flange 12 Spacer 13 Gear Sector 14 Bracket Sector 15 Kit Steering Gear 16 Bolt Hex 17 Support Rear Axle 18 Rod Tie 19 Pin Cotter 20 Bearing 21 Washer 22 Pin Cotter 23 Washer 24 Spindle Assembly Right 25 Spindle Assembly Axle amp Left 26 Support Front Axle
32. VERY 2 25 50 BEFORE PROCEDURE HOURS HOURS HOURS STORAGE Blade Rotation Control Check Brake Check Clutch Check Tyres Check Battery Check and Charge Battery Clean GENERAL RECOMMENDATIONS 1 The owner s responsibility is to maintain this product This will VVARNING Before you make an inspection adiust extend the life of the product and is also necessary to maintain ment or repair to the unit disconnect the vvire to the vvarranty coverage spark plug Remove the vvire from the spark plug to 2 Check the spark plug drive brake lubricate the unit and clean prevent the engine from starting by accident the air filter once a year 3 Check the fasteners Make sure all fasteners are tight NOTE Torque is measured in foot pounds metric Nm This 4 Follow the Maintenance section to keep the unit in good operat measurement describes how tight a nut or bolt must be The ing condition torque is measured with a torque wrench HOW TO CHECK THE MUFFLER If you mount a spark arrester to the muffler also check the spark arrester when you check the muffler If the spark arrester is worn or damaged replace it with a new spark arrester See your nearest authorized service center for a spark arrester Check the muffler every 50 hours Make sure the muffler is correctly mounted and is not loose If the muffler is worn or burnt replace with a new muffler A worn muffler is a fire hazard and can also damage the engine
33. and when using a grass bagger move the throttle control to the FAST position For maximum charging of the battery and for a cooler running engine operate the engine in the FAST position 2 For transport and to tovv pull behind attachments move the throttle control to the SLOVV position 3 The engine governor is set at the factory for maximum perform ance Do not adjust the governor to increase the speed of the engine HOW TO USE THE BLADE ROTATION CONTROL The blade rotation control is next to the steering vvheel Figure 10 Use the blade rotation control to engage the blade s or to operate a snovv throvver attachment HOVV TO USE THE SHIFT LEVER To change the forward speed or the direction of the unit follow the steps belovv CAUTION Before you move the shift lever completely push the clutch brake pedal forward to stop the unit If the unit is not stopped the gearbox can be damaged 1 Completely push the clutch brake pedal forward to stop the unit Keep your foot on the pedal 2 Move the throttle control lever to the SLOVV position 3 To go forward move the shift lever to a forward speed setting To go backward move the shift lever to reverse 4 Slowly release the clutch brake pedal Do not keep your foot on the pedal 5 Move the throttle control to the FAST position F 98857 17 1 Before you start the engine make sure the blade rotation con trol is in the DISENGAGE position Move the
34. attery See How To Remove The Battery Remove the protective caps from the battery terminals Use a 12 volt battery charger to charge the battery Charge at a rate of 6 amperes for one hour If you do not have a battery charger have an authorized service center charge the battery Install the battery See How To Install The Battery f equipped slide the terminal cover onto the red cable Figure 6 Fasten the red cable to the positive terminal with the fasteners as shown Push the terminal cover onto the battery terminal Fasten the black cable to the negative terminal with the fas teners as shown Battery Clamp DOWN position Figure 5 Battery Clamp UP Position Positive Terminal Battery Tray ASSEMBLY HOW TO INSTALL THE SEAT Use the fasteners shown below to install the seat The fasteners are shown at full size B 18x16 Carefully remove the protective sleeve and the plastic bag from the seat Do not damage the wire attached to the bottom of the seat Align the holes in the seat hinge to the holes in the seat Figure 7 Fasten the seat to the seat hinge with the fasteners as shown Tighten the fasteners Check the operating position of the seat If the seat needs to be adjusted loosen the hex nuts on the seat hinge Slide the seat forward or backward along the seat adjusting holes as shown To keep the seat straight align the rear edge of the seat hinge with the marks on th
35. ch Rod is installed correctly and is inside all the belt guides 2 Disconnect the adjustable nut from the lever assembly Figure 19 3 Turn the adjustable nut counterclockwise to increase the length of the clutch rod This adjustment will increase the clear ance at the pedal and tighten the motion drive belt 4 Assemble the adjustable nut to the lever assembly Check the clearance at the pedal Assembly 5 If the pedal cannot be set to 3 16 inch clearance the motion drive belt has stretched and must be replaced See How To rales the Replace The Motion Drive Belt clearance turn 6 If the clutch still slips after the clutch has been adjusted then counterclockwise the motion drive belt is damaged and must be replaced See How To Replace The Motion Drive Belt 3 16 4 7mm Clearance 7 After making an adjustment to the pedal check the drive brake See How To Check And Adjust The Drive Brake F 98857 25 Figure 19 MAINTENANCE MAINTENANCE FREE BATTERY HOVV TO REMOVE THE BATTERY To charge or clean the battery remove the battery from the unit as Tollovvs 4 1 Remove the black cable from the negative terminal Figure 20 Remove the red cable from the positive terminal VVARNING To prevent sparks disconnect the black battery cable from the negative terminal before you disconnect the red cable WARNING The battery contains sulphuric acid which is harmful to the skin eye
36. e engine and with any attachments before starting Only allow responsible adults familiar with the instructions to operate the machine Clear the area of objects such as stones toys wire etc which could be picked up and thrown by the blade Be sure the area is clear of other people before mowing Stop the machine if anyone enters the area Never carry passengers Disengage power to the mower or any attachments before backing up Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing 7 Be aware of the direction the mower discharges Do not point discharge from the mower at anyone or at places where people may be Do not operate the mower without either the entire grass bagger or the mower guard in place 8 Slow down before turning 9 Never leave a machine unattended with the engine running Always disengage the blade s set the parking brake stop the engine and remove the key before dismounting 10 Disengage power to attachment s when transporting or not in use Disengage the blade s when not mowing 11 Stop the engine before removing the grass bagger or unclogging the chute 12 Mow only in daylight or good artificial light 13 Do not operate the machine while under the influence of alcohol or drugs or when very tired 14 Watch for traffic when operating near or crossing roadways 15 Use extra caution when loading or unloading the machine when using a trailer or truck for transport
37. e top of the console Tighten the hex nuts Fasten the connector to the wire harness Make sure the tab on the connector locks into the wire harness HOW TO ASSEMBLE THE STEERING WHEEL Use the fasteners shown below to install the steering wheel The fasteners are shown at full size 3 os 4 N N 4 15x118 Make sure the front wheels point forward Some models have an optional bellows Slide the bellows over the steering post Make sure the collar of the bellows is on top Figure 8 Attach the steering wheel to the steering post with the fasten ers Tighten the fasteners F 98857 fasten the connector to the wire harness If the WARNING For correct and safe operation of the unit 4 connector is not attached the engine will not start Seat Adjusting Holes Figure 7 Some models have an optional decal in the parts bag Attach the decal to the center ofthe steering wheel as shown a Decal w Bellows Optional Figure 8 ASSEMBLY HOW TO PREPARE THE ENGINE NOTE The engine was shipped from the factory filled with oil Check the level of the oil Add oil as needed See the engine manufacturer s instructions for the type of fuel and oil to use Before you use the unit read the information on safety operation maintenance and storage WARNING Follow the engine manufacturer s instructions for the type of fuel and oil to use Always use a safety petrol container Do not
38. e type screvvdriver 1 Phillips screwdriver 1 PARTS BAG CONTENTS The fasteners and other loose parts are shown below The fasteners are shown full size The quantity is shown in brackets 4 N N 2 1x66 1 Hex Bolt 15x118 14x79 2 Hex Bolt 2 Wingnut 6x99 18x16 2 Bolt 2 Lockwasher F 98857 11 1 Flange Nut 30x49 Hair Pin INDAK 1 Keys amp Ring 17x195 Washer ASSEMBLY HOW TO INSTALL THE FRONT WHEELS Use a knife and cut the four sides of the container Install the front wheels in the container Use the fasteners shown below to install the front wheels The fasteners are shown at full size SE A 30x49 NOTE Use a piece of wood about 4 feet 1 25 meters long to raise the front of the tractor If a piece of wood cannot be found get another person to help lift the tractor Be careful do not let the tractor fall 1 Raise the front of the tractor Set a support block of wood un der the tractor 2 Make sure the valve stem is to the outside of the tractor Slide the front wheel on the spindle 3 Fasten each front wheel with the fasteners Figure 1 Bend the ends of the cotter pin apart to keep the front wheel on the spindle HOW TO ASSEMBLE THE LIFT LEVER 1 Ifthe lift lever has the cover Figure 2 remove the screw from the cover Slide the cover up the lift lever Mounting Bracket Figure 2 4 After the front wheels are installed
39. ectly Stop the engine Clean the mower housing Raise the height of cut Replace or sharpen the blade s Move the shift lever to a slower speed Move the throttle control to the FAST position Replace the spring for the blade idler Q OVE e PROBLEM The movver housing does not cut level 1 Check the air pressure in the tyres 2 Adiust the level of the mower housing 3 Check the front axle If the front axle does not freely pivot loos en the axle bolt s PROBLEM The mower blades will not rotate 1 Check the mower drive belt Make sure the belt is installed cor rectly 2 Replace the mower drive belt PROBLEM The unit will not move when the clutch is engaged 1 Check the motion drive belt Make sure the belt is installed correctly 2 Adjust the clutch 3 Replace the motion drive belt PROBLEM The unit moves slower or stops when the clutch is engaged 1 Adjust the clutch 2 Replace the motion drive belt PROBLEM When the clutch brake pedal is released belt noise can be heard 1 Temporary belt noise does not change the operation of the unit If belt noise is continuous check the routing of the belt Make sure the belt is inside all belt guides 2 Ifthe noise is continuous adjust the clutch PROBLEM The rear wheels spin over uneven terrain 1 Check the front axle If the front axle does not freely pivot loos en the axle bolt s PROBLEM The transaxle is difficult to shift between
40. eplace a badly worn or damaged blade with an original equipment blade See an authorized service center in your area 4 Sharpen the blade with a file Figure 15 Make sure you keep the original bevel angle 5 Make sure the blade is balanced Use a screwdriver and hold the blade parallel to the ground Figure 15 A blade that is balanced will stay parallel to the ground If the blade is not bal anced the heavy end will rotate toward the ground Sharpen the heavy end until the blade is balanced 6 Anew blade will cut better than a badly worn blade Every three years have an authorized service person inspect the blade or replace the old blade with an original equipment blade 7 Assemble the blade according to the instructions How To Re move And Install The Blade Blade is balanced when parallel to the ground Ground Figure 15 1 MAINTENANCE HOW TO ADJUST THE BLADE ROTATION CONTROL WARNING To prevent an injury the blade rotation control must operate correctly Stop the engine Disconnect the wire from the spark plug Before you adjust the blade rotation control check and level the mower housing See How To Level The Mower Housing Make sure the mower housing is level before go to the next step Set the height of the mower housing in the lowest position Move the blade rotation control to the ENGAGE position Figure 16 Check the plastic indicator inside the blade drive spring Fi
41. erience Wet grass can be dangerous Let the grass dry Instruct children and others to keep away from the work area Never cut the grass without good light Pick up loose objects Remove them from the mowing area WHILE MOWING Watch for fixed objects and avoid them They can damage the mower or cause injury A hot engine muffler and transmission will cause a burn Do not touch Inclines and slopes must be carefully mowed See the Guide in the back of this book to check a slope Lack of daylight or good artificial light is cause to stop mowing Examine the mower the blade and other parts for damage after hitting a foreign object or if the unit vibrates excessively Do not make adjustments or repairs without stopping the engine Disconnect the spark plug wire On or near roads watch out for traffic Direct discharge away from roads When mowing avoid areas where traction is unsure Look back before changing direction of travel In heavy grass raise the cutting height Cut slower Stop the engine to remove clogged grass from the mower Never remove any safety related parts Do not pour petrol into a engine that is hot or running AFTER MOWING Always let the mower cool before storing in an enclosed area Foreign material on the mower is dangerous Clean off grass leaves grease and oil before storing Tighten all loose nuts bolts and screws before you use the unit Empty and clean any grass catcher or other accessory Rem
42. ex Deflector Chute Rod Deflector Spring Torsional Cap Push On Hinge Deflector Locknut Bolt Carriage Wingnut Mower Housing Complete Part No 92205E700 92064E700 15x68 91797E700 15x82 92202E700 25x4 922732 17x57 92203E700 2x53 1x85 26x216 1x45 92466 55793E701 17x166 17x165 15x100 55971 211972 166x4 28x23 56213E700 15x43 2x64 14x83 403344 REPAIR PARTS ELECTRICAL SYSTEM MODEL CODE143P YELLOW BLACK N o oo MODEL CODE143P REPAIR PARTS ELECTRICAL SYSTEM Key Part No Description No 1 Svvitch Seat Sensor 91031 2 Bolt 6x99 3 VVingnut 14x79 4 Battery 91414 Acid Battery Electrolyte 55702 5 Cable Battery Ground 24x9 6 Screw 26x249 7 Cable Red Battery 24x29 8 Cap Ignition 91488 9 Solenoid 24285 10 Nut 91489 11 Screw 26x214 12 Switch Ignition 92377 13 Key Ignition 20729 14 Harness Chassis Wire 250x50 15 Fuse 54212 16 Holder Fuse 407078 18 Screw 26x233 19 Switch Clutch 24273 20 Screw 25x2 21 Socket Light 92372 22 Bulb Light 90084 23 Harness Light Wire 250x40 24 Cover Terminal 54148 25 Cover Optional 24196 26 Ammeter 93156 27 Locknut 15x116 F 98857 49 REPAIR PARTS ENGINE MOUNT MODEL CODE143P F 98857 MODEL CODE143P Key No 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Description Fuel Cap Fuel Tank Hose Clamp Fuel Line Hose Clamp Screw Support Dash Throttle Control E
43. gure 17 The end of the plastic indicator must be aligned or 1 8 inch 3 mm with the last coil of the blade drive spring If the plastic indicator is more than 1 8 inch 3 mm from the last spring coil an adiustment is needed Move the blade rota tion control to the DISENGAGE position Disconnect the ad justable nut on the blade control rod from the blade rotation control Turn the adjustable nut clockvvise to increase the length of the coils Turn the adiustable nut counterclockvvise to decrease the length of the coils Connect the adjustable nut to the blade rotation control Move the blade rotation control to the ENGAGE position Check the adjustment of the blade drive spring Move the blade rotation control to the DISENGAGE posi tion Check the operation of the blade brake Rotate the pulley with your hand Make sure the pads for the blade brake are pressed tightly against the pulleys IMPORTANT Check the operation of the blade brake by repeating step 7 If the brake pads do not press tightly against the pulleys replace the mower drive belt and repeat steps 1 7 Then complete the remaining steps Correct replacement parts and assistance are available from an authorized service center Move the blade rotation control to the ENGAGE position Check the pads for the blade brake If the pads are excessively 118 1 8 Ju i 3mm NN Blade Brake Brake Pad Against Pulley F 98857 10 11 12 Blade
44. han 10 degrees Do not use on slopes of more than 10 degrees unless a roll over protective structure is fitted Remember there is no such thing as a safe slope Travel on grass slopes requires particular care To guard against over turning a do not stop or start suddenly when going up or downhill F 98857 10 11 12 13 14 15 16 17 engage clutch slowly always keep machine in gear espe cially when travelling downhill c machine speeds should be kept low on slopes and during tight turns d stay alert for humps and hollows and other hidden hazards e never mow across the face of the slope unless the mower is designed for this purpose Use care when pulling loads or using heavy equipment a Use only approved drawbar hitch points b Limit loads to those you can safely control c Do not tum sharply Use care when reversing d Use counterweight s or wheel weights when suggested in the Instruction Book Watch out for traffic when crossing or near roadways Stop the blades rotating before crossing surfaces other than grass When using any attachments never direct discharge of materi al toward bystanders nor allow anyone near the machine while in operation Never operate the mower with defective guards or shields or without safety protective devices in place Do not change the engine governor settings or overspeed the engine Operating an engine at excessive speed may increase
45. ift Lever Ignition Headlight Switch amp OFF Parking Brake Lever IGNITION Pedal Shift Lever Figure 9 LOCATION OF CONTROLS BLADE ROTATION CONTROL Use the blade rotation control to start and stop the rotation of the blade CLUTCH BRAKE PEDAL The pedal has two functions The first function is a clutch The second function is a brake HEADLIGHT SWITCH The headlight switch is the first part of the ignition switch To use the lights with the engine running turn the key to the position for the lights IGNITION SWITCH Use the ignition switch to start and stop the engine F 98857 SHIFT LEVER use the shift lever to change the speed of the unit LIFT LEVER Use the lift lever to change the height of cut PARKING BRAKE LEVER use the parking brake lever to engage the brake when you leave the unit THROTTLE CONTROL LEVER use the throttle control lever to increase or decrease the speed of the engine OPERATION ATTACHMENTS This unit can use many different attachments See the attachment page in this book This unit can pull attachments like a lawn sweeper a lawn aerator or a hopper spreader This unit can not use attachments that engage the ground like a plow a disk harrow or a cultivator HOW TO USE THE THROTTLE CONTROL Use the throttle control to increase or decrease the speed of the engine Figure 10 1 The FAST position is marked with a detent For normal opera tion
46. ine if an adjustment is needed use a ruler and measure the distance from the level surface to the bottom of the mower housing In correct adjustment the front of the mower housing at point B will be from 0 to 1 2 0 mm to 12 mm lower than the back of the mower housing at point D SIDE VIEW Measure from the bottom T of the mower housing LEVEL SURFACE Figure 24 F 98857 1 Disconnect both adjuster rods from the adjuster rod brackets Figure 25 2 Tum the adjustable nut clockwise to lower the front or counter clockwise to raise the front of the mower housing 3 Connect the left adjuster rod to the adjuster rod bracket Check the housing for the correct adjustment Fasten the ad justable nut with the washer and hair pin 4 On the right side turn the adjustable nut until the adjustable nut is aligned with the hole in the adjuster rod bracket Fasten the adjustable nut with the washer and hair pin Adjuster Rod Bracket Adjuster Rods Figure 25 THE SIDE TO SIDE ADJUSTMENT Use a ruler and measure the distance from the level surface to the bottom of the mower housing Measure from the locations indicated by the small round dimples or X marks at points A and C In correct adjustment the mower housing at points A and C must be within 1 4 6 mm of the same height If the difference in the measurement is more than 1 4 6 mm adjust as follows 1 Disconnect the adjuster plate from the mower h
47. ing 6 Stop and inspect the equipment if you strike an object Repair if necessary before restarting 7 Never make adjustments or repairs with the engine running Do not change the engine governor settings or over speed the engine 8 Grass bagger components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown For storage always make sure the grass bag is empty Frequently check components and replace with manufacturer s recom mended parts when necessary 9 Mower blade s are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them or the blade housing area 10 Check the brake operation frequently Adjust and service as required 11 Wait for all movement to stop before servicing any part of the unit Look for this symbol to indicate important safety ONOARWN pp upon D gt precautions This symbol indicates Attention Become Alert Your Safety Is At Risk F 98857 6 Each person that operates power equipment must learn to use correct and safe mowing procedures To help you learn carefully read the following pages Most of the time the operator was not correctly shown or did not read the instructions on the unit or in the Instruction Book before using the unit Also some operators do not have enough experience The result is unsafe use endangering the operator bystanders and the equipment Another result
48. ing 16 Disengage all attachment clutches and shift into Neutral before attempting to start the engine 17 Always wear safety glasses or an eye shield when you operate the unit to protect your eyes from foreign objects that can be thrown from the unit Always wear eye protection when you make an adjustment or repair to the machine 18 Use care when pulling loads or using heavy equipment a Use only approved drawbar hitch points b Limit loads to those you can safely control c Do not turn sharply Use care when backing d Use counterweights or wheel weights when suggested in the Instruction Book F 98857 5 motto IMPORTANT 19 Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate this machine 20 Do not use this machine if you are mentally or physically unable to operate this machine safely SLOPE OPERATION Slopes and rough terrain are major factors related to loss of control and tip over accidents which can result in severe injury or death ALL slopes require extra caution If you cannot back up the slope or if you feel uneasy on the slope do not mow it See the Slope Guide in the back of this book to check for safe operation DO Movv up and down slopes not across Remove obstacles such as stones toys wire etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed
49. ipment with petrol in the tank inside a build ing where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure To reduce the fire hazard keep the engine silencer battery compartment and petrol storage area free of grass leaves or excessive grease Check the grass catcher frequently for wear or deterioration Replace worn or damaged paris for safety If the fuel tank has to be drained this should be done outdoors IMPORTANT OWNER S INFORMATION This instruction book is for several different models The instructions are written for a person with some mechanical ability Like most service books not all the steps are described Steps on how to loosen or tighten fasteners are steps anyone can follow with some mechanical ability Read and follow these instructions before you use the unit Know your product If you understand the unit and how the unit operates you will get the best performance As you read this manual compare the illustrations to the unit Learn the location and the function of the controls To help prevent an accident follow the operating instructions and the safety rules Keep this manual for future reference IMPORTANT Many units are not assembled and are sold in cartons It is the responsibility of the owner to make sure the assembly instruc tions in this manual are exactly followed Other units are purchased in an assembled condition On assembled units it is the responsibil
50. ity of the owner to make sure the unit is correctly assembled The owner must carefully check the unit according to the instructions in this manual before it is first used RESPONSIBILITY OF THE OWNER The responsibility of the owner is to follow the instructions below Environmental Awareness 1 Carefully read and follow the rules for safe operation O Do not fill the engine s fuel tank completely full 2 Follow all the assembly instructions 5 Drain fuel for off season storage 3 Inspect the unit 4 Make sure that the operator of the unit knows how to correctiy Use only unleaded petrol use all standard and accessory equipment Service the air cleaner regularly 5 Operate the unit only with guards shields and other safety 1 items in place and working correctly Change oil regularly Use 30W oil in summer 6 Correctly adjust the unit O Tune up the engine regularly 7 Service the unit only with authorized or approved replacement oe parts y PE p Keep equipment in efficient operating condition 8 Complete all maintenance on the unit 69 Dispose of used engine oil properly SAFETY RULES WARNING This cutting machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death to the operator or bystanders GENERAL OPERATION 1 Read understand and follow all instructions in the Instruction Book on the machine th
51. justments unless they are due to defective materials or workmanship Consult the owners handbook or a Hayter authorised dealer for assis tance when making these adjustments A warranty period of 90 days applies to machines used for commercial purposes To make a warranty claim return the unit to a Hayter authorised dealer along with proof of purchase indicating the machine serial number and purchase date Subject to the conditions and exclusions in this limited warranty the authorised dealer will at our option repair or replace any warranted part within the duration of the warranty period This limited warranty gives you specific legal rights and is in addition to any statutory rights to which you may be entitled and your statutory rights are not affected by this warranty If you need additional information concerning this written warranty or assistance in obtaining services please write to HAYTER LIMITED Service Department Spellbrook Bishop s Stortford Herts CM23 4BU Details of your local Hayter authorised dealer are contained in Yellow Pages or contact Freephone 0800 616298 F 98857 2 INTERNATIONAL SYMBOLS IMPORTANT The following symbols are located on your unit or on literature supplied with the product Before you operate the unit learn and understand the purpose for each symbol Safety VVarning Symbols A g Q z ef VVARNING Shield Eyes No Sparks Flames Sulphuric Acid Can Flush
52. key HOW TO CHANGE THE CUTTING HEIGHT To change the cutting height raise or lower the lift lever as follows 1 Torelease the lift lever push the button on top of the lift lever Figure 11 2 Move the lift lever forvvard to lovver the movver housing and back to raise the movver housing 3 When you ride on a sidevvalk or road move the lift lever to the highest position and move the blade rotation control to the DIS ENGAGE position HOW TO STOP THE UNIT 1 Completely push the clutch brake pedal forward to stop the unit Keep your foot on the pedal Move the blade rotation control to the DISENGAGE position Move the shift lever to the NEUTRAL position Set the parking brake HOW TO TRANSPORT THE UNIT To transport the unit follow the steps below 1 Move the blade rotation control to the DISENGAGE position 2 Raise the lift lever to the highest position F 98857 Figure 11 WARNING Make sure the parking brake will hold the unit 5 Move the throttle control to the SLOW position 6 To stop the engine turn the ignition key to the OFF position Re move the key 3 Move the throttle control to a position between SLOW and FAST 4 To go faster move the shift lever to a faster speed 18 OPERATION HOW TO OPERATE WITH THE MOWER HOUSING 1 Start the engine VVARNING The deflector is a safety device Do not re move the deflector The deflector forces the dis charged material tovva
53. l equipment blade See an authorized service center in your area 5 Clean the top and bottom of the mower housing Remove all the grass and debris 6 Mount the blade and blade adapter on the mandrel Figure 13 7 Mount the blade so that the hi lift edges are up If the blade is upside down the blade will not cut correctly and can cause an accident 8 Fasten the blade with the original washers and nut Make sure the outside rim of the Belleville washer is against the blade Figure 14 WARNING Always keep the nut tight that holds the blade A loose nut or blade can cause an accident F 98857 9 Tighten the nut that holds the blade to a torque of 30 foot pounds 41 5 N m 10 Install the mower housing See How To Install The Mower Housing 4 Blade Adapter Washer Belleville Washer Outside rim must be against the blade Figure 14 HOVV TO SHARPEN THE BLADE VVARNING Vibration can be caused if the blade is A not correctly balanced or if the blade is damaged A blade that is damaged vvith cracks can break and cause an accident Keep a sharp edge on the blade A blade that is not sharp vvill cause the tips of the grass to become brovvn 1 Sharpen the blade two times a year or every 25 hours 2 Remove the blade according to the instructions in How To Re move And Install The Blade 3 Clean the blade with a brush soap and water Check the blade Look for cracks nicks or other damage R
54. laced on the end of the part number denotes the type of finish for the part C for chrome Z for zinc a PA for purchased assembly It is important that you include this when ordering a part Do not use attachments or accessories not specifically recommended for this unit In order to obtain proper replacement parts you must supply the model number of your mower see nameplate Replacement parts are available from your local Hayter authorised dealer When ordering the following information is required 1 The Model Number 2 Serial Number 3 Part Number 4 Description 5 Quantity FROM SERIAL NO 143P001001 MANUAL PART NO 143002 REV 0 F 98857 37 REPAIR PARTS CHASSIS amp HOOD MODEL CODE143P 38 F 98857 MODEL CODE143P Key No 20 21 22 23 24 F 98857 Description Seat Plate Assembly Switch Spring Compression Spring Seat Glide Spring Bolt Shoulder Support Seat Lockvvasher Bolt Hex Locknut Flange Bracket Pivot Rod Pivot Cap Push On Fender Apron Hood Grille Assembly includes Lens Lens Screw Fender Console Assembly Screw Dash Panel Bearing Steering Part No 91965 919637 164x26 91964 91822 9x38 92334E700 18x16 1x45 15x88 91729E700 91730E700 28x23 91724E541 92333E541 92350 92344 9x47 91715E541 92727E541 26x263 92605E700 92399 39 Key No 25 26 27 29 30 31 32 33 34 35
55. le must have a 12 volt negative to ground system the red Jumper cable to the positive terminal be fore connecting the black Jumper cable F 98857 WARNING Do not smoke The fumes from the battery acid can cause an explosion Keep the battery away from any flames or sparks To prevent sparks fasten 20 CAUTION A mixture of alcohol ethanol or methanol and petrol called gasohol will attract moisture and cause acid deposits during storage While the unit is in storage the acids in the fuel can damage the fuel system To prevent engine problems with the fuel system empty the fuel system before storage of 30 days or longer as follows 1 Drain the fuel tank 2 Start the engine Let the engine run until the fuel lines and the carburettor are empty 3 After storage make sure you use fresh fuel See the storage instructions for additional information 4 Never use engine cleaner or carburettor cleaner in the fuel tank or permanent damage can occur CARBURETTOR The factory settings for the carburettor are for most conditions If the engine is operated under the following conditions you can adjust the carburettor mixture To adjust the carburettor see the engine manufacturer s instructions 1 The engine has a loss of power or does not run smooth 2 Achange from summer to winter operation A 40 degree change in the operation temperature The carbu rettor was adjusted at 80 degrees at the factory
56. ley Push the motion drive belt through the hole in the frame for the shift lever Figure 29 Lift the end of the belt over the shift lever and back down through the hole in the frame Install the end of the motion drive belt around the drive pulley Figure 27 Tighten the belt guides that are around the drive pulley Put the belt around the idler pulley Assemble the idler pulley Fasten the idler pulley vvith the hex nut Make sure the flat side of the belt is against the idler pulley as shovvn Also make sure the belt is not twisted Make sure the motion drive belt is inside all the belt guides Figure 27 and Figure 28 Before you use the unit check the adiustment of the clutch See the instructions How To Check And Adjust The Clutch Install the movver housing See the instructions How To Install The Mower Housing F 98857 30 Motion Drive Belt Idler Pulley Q Belt Guide Plate Loosen The Belt Guides Figure 28 Figure 29 1 MAINTENANCE HOW TO REPLACE THE MOVVER DRIVE BELT Remove the movver housing See the instructions on Hovv To Remove The Movver Housing Pull the belt retainer away from the idler pulley and remove the movver drive belt Figure 30 Pull the brake arm avvay from the mandrel pulley and remove the mower drive belt NOTE Replace the movver drive belt vvith an original equipment belt from an authorized service center Install the new mo
57. move the battery tilt the battery forward and then lift the battery CAUTION Do not tilt the battery more than 45 degrees f the battery tilts more than 45 degrees battery acid can leak from the battery UP Operating Position Battery Clamp DOWN Removal Position Figure 4 HOW TO INSTALL THE BATTERY T Install the battery tray Figure 6 Make sure the drain on the bottom of the battery tray goes through the hole in the frame as shown in Figure 6 Turn the battery so that the positive terminal is on the right side of the unit Set the battery in the battery tray IMPORTANT Make sure the battery fits under the tabs at the back of the unit Rotate the battery clamp to the UP position Figure 4 and Figure 6 HOW TO INSTALL THE BATTERY CABLES Y WARNING To prevent sparks fasten the red cable to the positive terminal before you connect the black cable NOTE Before you attach the battery cables make sure the battery is fully charged This will extend the life of the battery and provide the necessary power to start the engine Use the fasteners shown below to install the battery cables The fasteners are shown at full size 1 6x99 14x79 Remove the protective caps from the battery terminals F 98857 0 WARNING When you charge the battery do not D Battery smoke Keep the battery away from any sparks The fumes from the battery acid can cause an explosion Remove the b
58. ngine Bolt Engine Mount Stack Pulley Assembly Lockwasher Bolt Hex Washer Gasket Muffler Deflector Muffler Screw Lock Screw Bolt Shield Heat Bolt Washer REPAIR PARTS ENGINE MOUNT Part No 92317 92342 95197 23717 95197 26x201 92331E700 92371 25x7 92318 Z 19x35 1x140 17x170 91309 91271 23740Z 26x208 92378 1x134 92381 SE 25x2 18x32 Paris are available from an Authorized Service Center See Engines Gasoline or Gasoline Engines in the yellow pages of the telephone directory F 98857 51 NOTES F 98857 52
59. ousing Figure 26 2 Move the adjuster plate to the front to raise or to the back to lower the side of the mower housing On some adjuster plates the holes have numbers To raise the mower housing move to a higher number 3 Connect the adjuster plate 4 Check the housing for the correct adjustment If necessary re peat the adjustment Figure 26 1 MAINTENANCE HOW TO REPLACE THE MOTION DRIVE BELT REMOVAL Remove the movver housing See the instructions on Hovv To Remove The Mower Housing Completely push the pedal forward and engage the parking brake Remove the idler pulley Figure 27 Loosen the belt guides that are around the drive pulley Remove the motion drive belt from the drive pulley To remove the motion drive belt from the stack pulley pull the front end of the belt under the stack pulley and then back betvveen the stack pulley and the belt guide plate Figure 28 Put the end of the motion drive belt from the drive pulley through the hole for the shift lever Figure 29 Move the shift lever and push the belt under the shift lever Remove the motion drive belt A correct replacement part or assistance is available from an Authorized Service Center in your area INSTALLATION 1 Slide the motion drive belt betvveen the stack pulley and the belt guide plate Figure 28 Install the motion drive belt on the top pulley of the stack pulley Make sure the V side of the belt is against the pul
60. ove the key or disconnect the spark plug wire to prevent unauthorized use Make sure the mower is not kept near a source of ignition Gas fumes can cause an explosion Only original parts or factory approved substitutes can be used to service the mower When storing the mower for an extended period remove the fuel from the fuel tank Instruct children to leave the mower alone It is not a toy Never keep petrol near a source of ignition Always use an approved container Keep petrol away from children Lubricate according to the Instruction Book See Lubrication IMPORTANT Read the Instruction Book Keep this book for future use and reference safety precautions It means Attention Become Alert WARNING Look for this symbol to point out important Your Safety Is Involved F 98857 10 ASSEMBLY ASSEMBLY Read and follow the assembly and adjustment instructions for your mower All fasteners are in the parts bag Do not discard any parts or material until the unit is assembled WARNING Before doing any assembly or mainte nance to the mower remove the wire from the spark plug NOTE In this instruction book left and right describe the loca tion of a part with the operator on the seat NOTE Torque is measured in foot pounds metric N m This measurement describes how tight a nut or bolt must be The torque is measured with a torque wrench TOOLS REQUIRED Pliers 1 Adjustable open end wrenches 2 Blad
61. owing and using the grass bagger Also use a slower ground speed when using the grass bagger If you change the direction or pattern of cut slightly every time you mow will make the grass grow stronger and thicker Do not add oil or petrol to the mower while on the lawn Spilled oil or petrol can kill the grass In high or thick grass do not try to cut all the grass the first time Raise the height of cut on the first cutting and lower the height for the next cutting Another way is to cut only part of the width of the mower and decrease your ground speed not the engine to move more slowly so that the mower can discharge the grass as it moves forward Understand the controls and how they work Learn the ground speed s of your mower Check the stopping distance required at different travel speeds Check the turning radius of the mower The controls on your riding mower are different from an automobile The throttle is operated by hand and holds the engine speed constant until it is changed The location of the shift lever and the shift pattern is different from that of an automobile Also the brake and clutch systems are different Remember the procedures to follow in an emergency Remember turning off the engine ignition switch will stop the blade and the drive mechanism If the traction of the wheels is lost or does not feel safe disengage all systems and stop the engine Dismount from the mower Push the unit to a safe place
62. place the brake pads Adjust the drive brake as follows 1 The location of the drive brake is on the right side of the gearbox Figure 18 2 Make sure the parking brake is set and the shift lever is in neutral N Turn the hex nut in a clockwise direction until the rear wheels do not turn when the unit is pushed forward 3 Release the parking brake and push the unit If the unit does not roll turn the hex nut in a counterclockwise direction until the unit rolls 4 Set the parking brake Push the unit If the rear wheels do not turn the drive brake is correctly adjusted Release the parking brake WARNING If you cannot correctly adjust the drive brake replace the brake pads Correct replacement Figure 18 parts and assistance are available from an autho rized service center HOW TO CHECK AND ADJUST THE CLUTCH If the motion drive belt is loose the clutch will slip when 1 going up a hill 2 pulling a heavy load or 3 the unit will not move forward Check the clearance at the rear of the pedal Figure 19 If the motion drive belt is loose the clearance will be less than 3 16 inch and the clutch will slip Adjust the clutch as follows WARNING Before you make an inspection adjust ment or repair to the unit disconnect the wire to the spark plug Remove the wire from the spark plug to prevent the engine from starting by accident 1 Check the routing of the motion drive belt Make sure the belt Clut
63. position stop the engine and disconnect the wire to the spark 2 Clean the top of the mower housing plug 3 Move the lever for the blade rotation control to the Grass and other debris on top of the mower housing can keep the DISENGAGE position belt from working correctly For safety and correct operation Again clean the top of the mower housing frequently clean the top of the mower housing Remove grass and debris from around the pulleys and other moving parts 5 After you cut the grass clean the bottom of the mower housing WARNING Before you clean the mower housing Start the engine 2 Run the engine until the fuel tank and the carburettor are out of fuel and the engine stops 3 Do not leave fuel in the fuel tank or the carburettor The fuel can damage the function of the fuel system Some models have a THE ENGINE fuel drain Figure 33 Hold a cloth under the fuel drain Push the fuel drain until the carburettor is empty After storage make sure you use fresh fuel STORAGE over 30 days At the end of each year prepare the unit for storage as follows For storage information see the the engine manufacturer s 4 instructions THE BATTERY 1 Remove the battery 2 Clean the battery terminals of any deposits 3 Charge the battery See the instructions on How To Prepare And Charge The Battery 4 Store the battery in a cool dry place NOTE After a long time in storage charge the batte
64. r two rounds mow in the opposite direc tion making left turns until finished Figure 12 If the grass is very high cut two times to decrease the load on the engine First cut with the mower housing in the highest posi tion and then lower the mower housing for the second cut F 98857 21 10 11 12 13 Before you make an inspection adjustment except for the car burettor or repair make sure the wire from the spark plug is dis connected Make sure the seat switch wire is connected If the wire is not connected the engine will not start For longer life of the battery on electric start models charge the battery every three months Use the shift lever to change the ground speed not the throttle control Belt noise can occur when the blade or clutch is engaged This noise is normal and does not affect the operation of the unit For better engine performance and an even discharge of the cut grass always operate the engine with the throttle in FAST position When you use a bagger operate the engine with the throttle in FAST position and the shift lever in first or second gear For better cutting performance and a quality cut mow with the shift lever in one of the slower speeds After each use clean the bottom and top of the mower housing for better performance Also a clean mower housing will help prevent a fire Lae Figure 12 MAINTENANCE MAINTENANCE CHART FIRST EVERY E
65. rd the ground Alvvays keep the deflector in the down position If the deflector is dam aged replace the deflector vvith an original equipment part from an authorized service center 2 Move the lift lever to a height of cut position In high or thick grass cut the grass in the highest position first and then lovver the movver housing to a lovver position 3 Move the throttle control to the SLOW position 4 Move the blade rotation control to the ENGAGE position 5 Push the clutch brake pedal completely forward HOVV TO OPERATE THE UNIT ON HILLS 4 1 Before you ride up or down a hill move the shift lever to the slovvest speed 2 Do not stop or change speed settings on a hill If you must stop quickly push the clutch brake pedal forvvard and set the parking brake VVARNING Do notride up or dovvn slopes that are too steep to back straight up Never ride the unit across a slope See the Slope Guide in the back of this book for information on hovv to check slopes F 98857 19 6 Move the shift lever to one of the speed settings NOTE When you mow in heavy grass or mow with a bagger put the shift lever in the slowest speed 7 Slowly release the clutch brake pedal 8 Move the throttle control to the FAST position If you need to go faster or slower stop the unit and move the shift lever to another speed setting 9 Make sure the level of cut is still correct After you mow a short distance look a
66. rease with a brush to the areas shown NOTE Apply grease to the steering gear assembly CAUTION If the unit is operated in dry areas that have sand use a dry graphite spray to lubricate the unit Do not lubricate the nylon bearings for the front wheels Oil or grease will damage the bearings we Lift Lever SU NS Figure 21 HOVV TO CHECK THE FUEL FILTER NOTE Before you replace the fuel filter or the fuel line the fuel tank must be empty f the fuel filter is diriy the engine vvill run rough and have less performance Remove the old filter Figure 22 Replace the old Fuel Line filter vvith a nevv filter Use an original equipment part See an authorized service dealer in your area Fuel Filter Figure 22 CHECK THE TYRES Check the air pressure in the tyres Tyres vvith too much air pressure will cause the unit to ride rough Also the wrong air pressure will keep the mower housing from cutting level The correct air pressure PSI is 14 PSI 1 BAR F 98857 27 MAINTENANCE HOW TO REMOVE THE MOWER HOUSING 1 Move the lift lever to the lowest position 2 Move the blade rotation control to the DISENGAGE position 3 Remove the hair pins and the washers from the adjusting rods Figure 23 See illustrations C and D 4 Remove the hair pins and the washers from the suspension link and the adjuster plate See illustrations A and B 5 Remove the adjuster
67. rol to an engine that is running or hot the result can be an explosion Before you add petrol stop the engine and let the engine cool for several seconds Remove dry grass and other debris from the mower Keep the mower clean to improve the performance help the engine and transmission run cooler extend the life of moving parts and decrease the danger of a fire Fires and explosions are not the only dangers when working around a mower The engine transmission and the muffler will get hot in several minutes when the F 98857 SAFE MOWING GUIDE engine is running Do not touch these parts of the mower Stop the engine Let the engine and transmission cool before servicing the mower Remember exhaust fumes are dangerous Never operate the engine inside a building When you get a new mower it can be a new experience for the family Tell each person how a mower can be dangerous Remember a mower is not a toy A mower is not to be used by children or anyone not old enough strong enough or that does not have experience If the mower is not correctly assembled not operated correctly or not regularly serviced the mower can be dangerous The most important rule to follow is always use good judgement and common sense Mow safely and carefully Your mower will easily cut thick grass Fingers feet and other parts can also be cut by the blade Injuries occur when the operator does not think and reaches into the chute opening
68. ry Fuel Drain Figure 33 THE FUEL SYSTEM CLEAN THE UNIT 1 Clean the dirt and grass from the engine WARNING Do not drain the fuel inside a building or 2 Clean the mower housing near a fire Do not smoke because the fumes from LUBRICATE THE UNIT the fuel can cause an explosion F 98857 32 See the Lubrication instructions in this book TROUBLE SHOOTING CHART PROBLEM The engine will not start 1 Follow the steps How To Start The Engine in this book 2 Electric Start Models Clean the battery terminals Tighten the cables 3 Drain the fuel tank Clean the fuel line Replace the fuel filter 4 Remove the spark plug s Move the throttle to the SLOW posi tion Turn the ignition key to the ON position Try to start the en gine several times Install the spark plug 5 Replace the spark plug 6 Adjust the carburettor PROBLEM The engine will not turn over 1 Follow the steps How To Start The Engine in this book 2 Electric Start Models Check the level of the acid in the battery If needed add water Charge the battery Replace the fuse Check the wiring harness for damage or a loose connection Repair the damaged wire 5 Electric Start Models replace the solenoid Recoil Start Mod els replace the module 3 4 PROBLEM The engine is difficult to start 1 Adjust the carburettor 2 Replace the spark plug 3 Replace the fuel filter PROBLEM The engine does not run
69. s and clothing If the acid gets on the body or clothing wash with water Rotate the battery clamp to the DOWN position To remove the battery tilt the battery forward and then lift the battery CAUTION Do not tilt the battery more than 45 degrees f the battery tilts more than 45 degrees battery acid can leak from the battery HOW TO CLEAN THE BATTERY 1 Remove the battery 2 Wash the battery with a solution of one gallon of water and four tablespoons of baking soda sodium bicarbonate Make sure the solution does not get into the battery cells 3 Clean the terminals and the ends of the cables with a wire brush 4 Install the battery See How To Install The Battery in the Assembly section 5 To prevent corrosion apply grease to the battery terminals F 98857 26 HOW TO CHARGE THE BATTERY A 1 Before you charge the battery remove the battery WARNING When you charge the battery do not smoke Keep the battery away from any sparks The fumes from the battery acid can cause an explosion 2 To charge the battery use a 12 volt battery charger Charge at a rate of 6 amperes for 1 hour 3 Install the battery See How To Install The Battery in the Assembly section we 7 Battery Clamp UP Position Red Cable Terminal x Cover Battery Tray Positive Terminal Figure 20 MAINTENANCE WHERE TO LUBRICATE A Lubricate the areas shown with engine oil N Apply g
70. smoke when adding petrol to the engine When inside an enclosure do not fill with petrol Before you add petrol stop the engine Let the engine cool for several minutes IMPORTANT This unit is equipped with an internal combustion engine and must not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local laws if any If a spark arrester is used it must be maintained in effective working order by the operator CHECK THE TYRES Check the air pressure in the tyres Tyres with too much air pressure will cause the unit to ride rough Also the wrong air pressure will keep the mower housing from cutting level The correct air pressure PSI is 14 PSI 1 BAR The tyres were over inflated for shipment IMPORTANT BEFORE YOU START MOWING 1 Check the engine oil 2 Fill the fuel tank with petrol 3 Check the level of the mower housing 4 Check the air pressure of the tyres 5 Attach the battery cables F 98857 15 CHECK THE LEVEL OF THE MOWER HOUSING Make sure the level of cut is still correct After you mow a short distance look at the area that was cut If the mower housing does not cut level see the instructions on How To Level The Mower Housing in the Maintenance section of this instruction book OPERATION Throttle Contro Lever Blade Rotation Control N Clutch Brake L
71. smooth or has a loss of power 1 Check the oil Clean the air filter Clean the air screen Replace the spark plug The engine is working too hard Use a lower gear Adjust the carburettor Replace the fuel filter NOa boah PROBLEM The engine does not run smooth at fast speed 1 Replace the spark plug 2 Adjust the throttle control 3 Clean the air filter 4 Replace the fuel filter PROBLEM The engine stops when the blades are engaged 1 To activate the seat sensor always sit in the middle of the seat 2 Check the wiring harness for damage or a loose connection Repair the damaged wire PROBLEM On slopes the engine stops 1 Mow up and down slopes Never mow across a slope 2 To activate the seat sensor always sit in the middle of the seat PROBLEM The engine will not idle 1 Replace the spark plug Clean the air filter Adjust the carburettor Adjust the throttle control Drain the fuel tank Clean the fuel line Replace the fuel filter F 98857 OL COTO 33 PROBLEM A hot engine causes a decrease in power 1 Clean the air screen 2 Check the oil 3 Adjust the carburettor 4 Replace the fuel filter PROBLEM Excessive vibration 1 Replace the blade Check for loose engine bolts Decrease the air pressure in the tyres Adjust the carburettor Check for a damaged belt or damaged pulley Replace the damaged parts DES D PROBLEM The grass does not discharge corr
72. stop the engine Remove the wire from the spark plug Check for a blade that is bent cracked or for other damages Before you start the engine replace a damaged blade s For safety replace the blade every two years A sharp blade decreases the workload on the engine and more evenly cuts grass Frequently sharpen the blade for a better looking cut Use the left side of the mower housing to trim near an object A grass bagger is a good accessory for your mower For best performance and safety make sure the grass bagger is approved for use with your mower Follow the assembly and operation instructions included with the grass bagger Some grass baggers require a special blade for best performance Before you attach check or empty the grass bagger always stop the engine Before each use of the grass bagger check for cracks wear or deterioration Before you use the grass bagger replace a damaged part with a replacement part approved by the factory For you to have a good green lawn follow the mowing procedures below Do not cut the grass too short If you cut the grass too short you can cause the grass to become yellow or make the lawn look brown Use a lower height of cut in cool months when the grass is thicker Raise the height of cut in hot dry periods If you 9 cut the grass with a blade that is not sharp or at a slow engine speed you can damage the grass Move the throttle control to the FAST position when m
73. t the area that was cut If the mower housing does not cut level see the instructions on How To Level The Mower Housing in the Maintenance section 4 WARNING For better control of the unit always select a safe speed 3 To start again make sure the shift lever is in the slovvest speed Move the throttle control to the SLOVV position Slowly release the pedal 4 If you must stop or start on a hill always have enough space for the unit to roll when you release the brake and engage the clutch 5 Be very careful when you change directions on a hill When on a slope or in a tum on a hill move the throttle control to the SLOVV position to help prevent an accident OPERATION BEFORE STARTING THE ENGINE CHECK THE OIL NOTE The engine was shipped from the factory filled with SAE 30 weight oil Check the level of the oil Add oil as needed 1 Make sure the unit is level NOTE Do not check the level of the oil while the engine runs Clean the area around the dipstick Remove the dipstick Wipe the oil from the dipstick Insert the dipstick into the oil fill tube Turn the dipstick clock wise until it is tight Remove the dipstick Check the oil level on the dipstick The oil level must reach the FULL mark on the dipstick If necessary add oil until the oil reaches the FULL mark on the dipstick The quantity of oil needed from ADD to FULL is shown on the dipstick Do not add too much oil ADD FUEL WARN
74. ter grip To start the engine follow the instructions on the mower in this book and in the engine operating instructions For electric start engines sit in the seat to start the engine The battery can be dangerous Follow the instructions on the battery the acid container and in this book when working with the battery Even small batteries have enough voltage to cause an injury Always be careful The mower is designed to be operated by one person Never let another person ride with you on the unit or on any accessories A passenger will make the unit harder to control block the visibility or distract the operator and is dangerous to the operator the passenger and the equipment Without a passenger seat the passenger can fall from the mower or contact dangerous parts A mower is not a toy for showing off or for giving rides Never cut a wet lawn Wet grass can cause an accident affect mower performance and can cause problems with future lawn growth and appearance Wet grass is slippery and can cause the mower to slip Someone can get injured by touching the blade s Wet grass tends to clog the mower causing poor discharge Cut wet grass will collect on the lawn retarding the growth of the grass Also getting the mower wet will cause parts to rust and decrease the life of the unit When you look over the lawn remember obstacles that cannot be removed like pipes stumps or stones Keep away from these obstacles
75. using is level See the instructions on How To Level The Mower Housing Check the operation of the blade rotation control See the in structions on How To Adjust The Blade Rotation Control Blade Rotation DQ a Control Lifter Assembly F 98857 28 Figure 23 MAINTENANCE HOW TO LEVEL THE MOWER HOUSING If the mower housing is level the blade will cut easier and the lawn will look better WARNING Before you make an inspection adjust ment or repair to the unit disconnect the wire to the spark plug Remove the spark plug wire to prevent the engine from starting by accident Make sure the unit is on a hard level surface 2 Check the air pressure in the tyres If the air pressure is incor rect the movver housing vvill not cut level Make sure the tyres are inflated to 14 PSI 1 BAR 3 Move the lever for the blade rotation control to the DISENGAGE position Move the lift lever to the number 4 cut ting height position 4 There are two adjustment procedures below that will level the mower housing THE FRONT TO BACK ADJUSTMENT Before the height of the mower housing is measured understand that the position of the blades in the mower housing are not the same in the front as they are in the back There are measuring points on the mower housing indicated by small round dimples or X marks on the front and rear left and right sides of the mower housing Figure 24 To determ
76. vver drive belt Pull the brake arm away from the mandrel pulley Put the belt around the mandrel pulley Mandrel Pulley Belt Guide Brake Arm F 98857 31 Make sure the V side of the mower drive belt is against the mandrel pulley as shown Pull the belt retainer away from the idler pulley Put the flat side of the movver drive belt around the idler pulley Make sure the movver drive belt is inside all the belt guides Install the mower housing See the instructions on How To In stall The Mower Housing Before you movv check the blade rotation control See the in structions on How To Adjust The Blade Rotation Control Belt Retainer Movver Drive Belt Figure 30 MAINTENANCE HOW TO REPLACE THE FUSE 3 Install a new light bulb Align the light socket with the notches in the bezel and turn the light socket to lock in position f the fuse is blown the engine will not start The location of the fuse is next to the battery Remove the fuse and replace with a 15 amp automotive fuse Figure 31 15 amp Automotive Fuse Figure 31 HOW TO REPLACE THE LIGHT BULB 1 Raise the tractor hood 2 Turn the light socket until the tabs on the socket align with the notches in the bezel Figure 32 Remove the light socket Light Socket Figure 32 Turn the light bulb and remove the bulb HOW TO CLEAN THE MOWER HOUSING 1 Move the lever for the blade rotation control to the ENGAGE

Hayter Mowers 30-Dec Lawn Mower User Manual

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