Harley-Davidson H4808 Motorcycle User Manual
Contents
1. IMPORTANT To prevent damaging the motors and gears teach your child to stop the vehicle before switching direction Never shift from drive to reverse or from reverse to drive without stopping Reverse Press the REVERSE button on the tank Press the foot pedal The vehicle backs up at a maximum of 21 2 mph Note The vehicle is designed to operate in low speed only in reverse Help your child practice steering to learn how far and how quickly to turn the handlebar when driving in reverse To Stop Your vehicle has a patented electronic braking system that automatically stops the vehicle when your child s foot is lifted from the pedal Make sure your child is comfortable with steering the vehicle and automatically knows how to stop Advanced Use High Speed High Speed Hook Up Connectors hook up Plug the two high speed hook up connectors together Make sure the two connectors are completely joined Re assemble the vehicle seat To prevent operation of the vehicle in high speed simply disconnect the high speed hook up connectors 32 How Operate Your Vehicle Advanced Use High Speed IMPORTANT Your child should not drive the vehicle in HIGH SPEED from a stopped position Always start in LOW SPEED Then press the power boost button to shift to HIGH SPEED Power Boost Button e Press the power boost button to shift the vehicle into high speed The vehicle moves forward a2. generally level to prevent tipovers away from steps cars steep inclines roads and alleys 10 Teach Safety Rules to Children While children can quickly develop the skill necessary to drive this vehicle it is important to remember that their 11 Do not operate the vehicle near flammable vapors judgment skills are still very immature Unsupervised gasoline paint thinner acetone liquid wax etc driving by children can lead to serious injury Before The vehicle s electrical switches like most electrical children use this vehicle an adult should carefully switches emit an internal spark when first turned on or evaluate the driving area as well as the children s skill turned off The presence of flammable liquids or vapors level and ability to drive this vehicle safely Children are not always able to recognize or anticipate hazards even when they have been taught about them THERE IS NO could cause an explosion or a fire Keep all flammable products in tightly sealed containers and away from the vehicle ACCEPTABLE SUBSTITUTE FOR DIRECT ADULT SUPERVISION Teach appropriate safety rules to your child before allowing operation of this vehicle These rules should also be reviewed with neighborhood children or other playmates who want to drive this vehicle Riding Rules Make sure children know and follow these rules for safe driving 1 Always sit on the seat 2 Always wear shoes 3 Only 1 one rider at a
3. For each side apply label 1 before applying label 2 Align the edge of label 2 with the guide marks on label 1 Apply label 3 before applying label 4 Align the edge of label 4 with the guide marks on label 3 Assembly Vehicle Wheel Axle 437 Large Diameter Cap Nut Rear Fork Arm Rear Fork Arm 437 Cap Nut Separate the fork axle from the two wheel axles The Wheel with Short fork axle is shorter than the wheels axles Set the fork Hex Bushings axle aside for assembly step 39 Place a 437 large diameter cap nut on a flat surface A inside up Fit the end of a wheel axle into the cap nut Tap the opposite end of the wheel axle with a hammer to secure the cap nut on the axle Pull on the cap nut Position the vehicle assembly so that the back is to make sure it is secure facing you Repeat this procedure to assemble a 437 large While holding the short hex bushings in place position the diameter cap nut to one end of the other wheel axle wheel between the rear fork arms of the vehicle frame Set one of the wheel axles aside for assembly step 53 Slide the wheel axle with axle bushing through one rear fork arm through the wheel with short hex bushings and out through the other rear fork arm Make sure the wheel axle bushing fits into the groove in the rear fork arm 17 Axle Bushing Flat Side Axle Bushing Tube Side 437 Large Diameter Wheel Axle Slide an ax
4. Right Left Handlebar Handlebar Left Strut Right Strut Signal Housing 2 Signal Lens 2 gt Handgrip 2 Mirror Clamp Wire Cover Battery Clamp Mirror Lens 2 Wheel Axle 2 Handlebar Harness gt Left Mirror Fork Axle Short Hex Bushing 2 Long Hex Bushing 2 Axle Bushing 2 12 Volt Charger 12 Volt Battery Not Shown Label Sheet Note Tighten and loosen all screws with a Phillips screwdriver Do not over tighten the screws 437 Large Diameter Cap Nut 4 354 Small Diameter Cap Nut 2 8 x 3 Screw 63 8 Screw 4 8 32 x 4 Screw 2 8 32 x 15 Screw 2 8 32 Acorn Nut 4 All Shown Actual Size For your convenience we ve included extra fasteners ONOARWN gt Vehicle Frame Vehicle Body Seat Wheel 2 Tank Left Footboard Exhaust Inner Half 2 Exhaust Outer Half 2 12 Volt Battery Axle Bushing 2 Short Hex Bushing 2 Wheel Axle 2 Air Cleaner Steering Bushing 2 Headlight Lens Headlight Housing Left Handlebar Right Handlebar Front Fork Parts Diagram Handgrip 2 Long Hex Bushing 2 Steering Stop Fork Axle Front Fork Cover Fender Tachometer Housing Tachometer Cover 12 Volt Charger 354 Cap Nut 2 437 Cap Nut 4 Battery Clamp Left Strut Handlebar Harness Signal Housing 2 Signal Lens 2 Right Mirror 8 Note Some parts shown are assembled o
5. a thermal fuse continually trips contact your local Power Wheels authorized service center Vehicle runs sluggishly Undercharged battery 35 Charge the battery A new battery should have been charged for at least 18 hours before using the vehicle for the first time After first time use recharge the battery for at least 14 hours after each use Never charge the battery longer than 30 hours Check all connectors Make sure the charger connector is tightly plugged into the battery and that the charger is plugged into the wall Make sure power flow to the wall outlet is ON Problems and Solutions Guide Possible Couse sowon Vehicle runs sluggishly cont Battery needs charging Be sure to charge the battery after each use Battery is old and will not accept full charge Vehicle is overloaded Even with proper care a rechargeable battery does not last forever Average battery life is 1 to 3 years depending on vehicle use and use conditions Replace only with Power Wheels 12 volt batteries with built in thermal fuse Do not substitute parts Make sure you do not overload the vehicle by allowing more than 1 rider at one time exceeding the 65 Ib maximum weight capacity or by towing objects behind the vehicle If the vehicle is overloaded the fuses in the batter ies may trip and automatically shut down operation of the vehicle for approximately 25 seconds Adjust the driving conditions t
6. authorized service center in your area please call Consumer Relations for information 1 800 348 0751 THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH MAY VARY FROM STATE TO STATE PLEASE SAVE YOUR ORIGINAL SALES RECEIPT 33 Problems Solutions Guide IMPORTANT If you experience a problem with your vehicle first check the Problems and Solutions Guide below If you still experience a problem please contact Power Wheels Consumer Relations toll free at 1 800 348 0751 between 8 AM and 6 PM EST Monday through Friday Or contact your local Power Wheelse authorized service center For the location nearest to you please visit us on line at www powerwheels com or call 1 800 348 0751 Vehicle does not run Undercharged battery Charge the battery A new battery should have been charged for at least 18 hours before using the vehicle for the first time After first time use recharge the battery for at least 14 hours after each use Never charge the battery longer than 30 hours Check all connectors Make sure the battery connector is tightly plugged into the battery and that the charger is plugged into the wall Make sure power flow to the wall outlet is ON Charger is not working There is no sure way to tell if your charger is working unless you have a volt meter If you suspect there is a problem with your charger contact your local Power Wheels authorized service
7. center They can test your charger for you Tripped thermal fuse Each Power Wheels 12 volt battery has a built in thermal fuse A thermal fuse may trip and shut down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe The fuse will automatically reset itself after approximately 25 seconds allowing the vehicle to resume normal operation To avoid repeated automatic shutdowns do not overload the vehicle by exceeding the 65 Ib maximum weight capacity or by towing anything behind the vehicle Do not drive up hills or run into fixed objects which can cause the wheels to stop spinning while power is still being supplied to the motors If a thermal fuse continually trips contact your local Power Wheels authorized service center Loose wire or loose connectors Check all wires and connectors Make sure the motor harness connector is tightly plugged into the battery and that there are no loose wires around the motors Dead batteries Electrical switch damage If your battery is old or if you have not followed Battery Care instructions your battery may be dead If you are unsure whether or not the battery are dead you can have them tested at your local Power Wheels authorized service center The electrical switches can become corroded due to exposure to water or moisture or can jam due to loose dirt sand or gravel Contact your local Power Wheels authorized service center for
8. diagnosis and repair Motor damage 34 Contact your local Power Wheels authorized service center for diagnosis and repair Problems Solutions Guide Promem Possiie Couse sowon Vehicle was running but suddenly stopped Loose wire or loose connectors Check all wires and connectors Make sure the motor harness connector is tightly plugged into the battery and that there are no loose wires around the motors Tripped thermal fuse Each Power Wheels 12 volt battery has a built in thermal fuse A thermal fuse may trip and shut down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe The fuse will automatically reset itself after approximately 25 seconds allowing the vehicle to resume normal operation To avoid repeated automatic shutdowns do not overload the vehicle by exceeding the 65 Ib maximum weight capacity or by towing anything behind the vehicle Do not drive up hills or run into fixed objects which can cause the wheels to stop spinning while power is still being supplied to the motors If a thermal fuse continually trips contact your local Power Wheels authorized service center Short run time Less than 1 3 hours per charge Undercharged battery Charge the battery A new battery should have been charged for at least 18 hours before using the vehicle for the first time After first time use recharge the battery for at least 14 hours after
9. it on the end of the wheel axle Pull on the 437 cap nut to be sure the front wheel assembly is secure 25 Tighten Now completely tighten the four screws in the front handlebar assembly to secure the handlebars Right Side View Cleaner Locate the air cleaner on the right side of the vehicle frame Fit the air cleaner cover over the air cleaner e Insert a 8 x 3 4 screw through the air cleaner and into the vehicle frame Tighten the screw Assembly Console View Mirror Clamp Primary Cover Fit the primary cover onto the left side of the vehicle Fit the left mirror to the left handlebar as shown Fit and hold the mirror clamp to the left mirror e Insert two 8 2 4 screws through the primary cover Insert two 8 x 2 4 screws through the left mirror and and into the vehicle frame Tighten the screws into the mirror clamp Tighten the screws Locate the molded horn on the left side of the vehicle Fit the horn to the left side of the vehicle frame as shown e Insert one 8 x 2 4 screw through the horn and tighten 26 Label Decoration Proper label application will help to keep the labels looking their best When applying labels keep the following guidelines in mind Wash your hands before applying the labels Before applying the labels wipe the surface of the vehicle with a clean dry cloth to remove any dust or oils Place the la
10. time A child who is not sitting on the seat or who is standing on the vehicle could fall off cause a tip over or block the driver s view A child could be seriously injured 4 Do not allow any child to drive the vehicle in the street or near moving motorized vehicles 5 Do not allow any child to drive near bodies of water such as pools or creeks obstructions such as furniture low tree limbs or play equipment or drop offs such as stairs or decks 6 Do not allow any child to drive the vehicle in the dark A child could encounter unexpected obstacles and have an accident Operate the vehicle only in the daytime or a well lit area 12 Do not allow a child to operate the vehicle without direct adult supervision To prevent unsupervised use of the vehicle disconnect the motor harness from the battery when the vehicle is not in use 31 How to Operate Your Vehicle IMPORTANT As assembled your vehicle is ready to roll in low speed 21 2 mph maximum When your child is ready to drive the vehicle in high speed 5 mph maximum follow the instructions on this page to connect the high speed hook up and use the power boost button Beginner Use Low Speed Press the DRIVE button on the tank Press the foot pedal The vehicle drives forward at a maximum of 21 2 mph Help your child practice steering to learn how far and how quickly to turn the handlebar when driving forward in low speed To Back Up
11. time use charge the battery for at least 18 hours Never charge the battery longer than 30 hours Remove the two screws holding the battery clamp to the Recharge the battery for at least 14 hours after each vehicle body use of your vehicle Do not charge the battery longer Remove the battery clamp Set the battery clamp and than 30 hours screws aside Do not throw out the battery clamp or Once the battery is charged pull firmly on the charger screws You will use them when installing your battery connector to disconnect it from the battery Unplug the charger from the wall outlet The battery is now ready to be installed in your vehicle Please see the Battery Installation section on page 29 for detailed instructions on see page 29 Remove the battery from the battery compartment nn er Any 2 N installing your battery If your battery is already installed in NAVE DEEN your vehicle simply plug the motor harness connector shipping purposes i into the battery and replace the seat 10 Assembly Large N WARNING 2 rectanguiar Opening Children can be harmed by small parts sharp edges and sharp points in the vehicle s unassembled state or by electrical items Care should be taken in un unpacking and assembly of the vehicle pemng Children should not handle parts including the battery or help in High Speed assembly of the vehicle Harness Connector Vehicle Fr
12. HARLEY DAVIDSON In an effort to provide the best products possible we periodically make product modifications Actual product may not be identical to item pictured here Please read this manual and save it with your original sales receipt Tools needed for assembly Phillips Screwdriver Hammer Safety Scissors Slotted Screwdriver and Adjustable Wrench no tools included Use only with a Power Wheels 12 Volt Rechargeable Battery and a Power Wheels 12 Volt Charger both included Sound Box requires three AA LR6 alkaline batteries batteries not included for operation e Harley Davidson is a registered trademark amp and the motorcycle sound is a trademark of WWW rw H D Michigan Inc used under license powe heels com POWER Owner s Manual WHEELS with Assembly Instructions by Fisher Price For Models H0638 and H4808 Table of Contents Parts Battery Installation Battery Care and Disposal Statement of Limited Warranty gt Important Information Warnings and Cautions Parts Battery Charging Assembly usse ee A Label Decoration Caring For Your Vehicle Rules For Safe Driving How to Operate Your Vehicle FCC Note United
13. States Only Problems and Solutions Guide Important Information Your new vehicle requires adult assembly Please set aside at least 90 minutes for assembly You must charge your battery for 18 30 hours before you use your vehicle for the first time We recommend that you start charging your battery before beginning assembly Please see Battery Charging beginning on page 9 for detailed instructions Read this manual carefully for important safety informa tion and operating instructions before using your vehicle Keep this manual for future reference as it contains important information This vehicle is designed for use on grass asphalt and other hard surfaces on generally level terrain and by children 3 years of age and older Make sure children know and follow these rules for safe driving and riding always sit on the seat always wear shoes only 1 one rider at a time Please note that the front wheel of the vehicle can lift slightly off the ground during use especially if the vehicle is driven forward in high speed from a stopped position This is a normal occurrence and is not cause for alarm The vehicle will not tip The rear wheel is designed to act as a stabilizer by restricting front wheel lift preventing the vehicle from tipping To prevent front wheel lift teach your child to start the vehicle in low speed and shift to high speed only when already mov
14. abels to the wheel wipe it with a clean dry cloth to make sure it is free of dirt and oils Make sure your hands are clean Apply labels to both sides of the wheel IMPORTANT Labels 26 and 27 are designed to slightly overlap and labels 28 and 29 are designed to slightly overlap For each side apply label 26 before applying label 27 Align the edge of label 27 with the guide marks on label 26 Apply label 28 before applying label 29 Align the edge of label 29 with the guide marks on label 28 g Hex Bushing f Long Hex Bushing Long Hex Bushing Fit a long hex bushing hex side first into the hole in each side of the wheel Assembly Wheel with Long Hex Bushings e While holding the long hex bushings in place position the wheel between the shocks Being careful to keep the shocks correctly positioned align the holes in the shocks with the holes in the handlebars Slide the remaining wheel axle with 437 cap nut assembled in step 16 through one shock Hint If the hole in the shock and handlebar are not aligned the fender may not be properly positioned on the front fork Reposition the fender to align the holes 437 Large 437 Cap Nut Continue to slide the wheel axle through the long hex bushing wheel long hex bushing and then the shock Fita 437 large diameter cap nut on the end of the wheel axle Support the opposite end of the wheel axle and tap the cap nut with a hammer to secure
15. ak Never short circuit the battery terminals Non rechargeable batteries are not to be recharged Use only batteries of the same or equivalent type as recommended Do not charge non rechargeable batteries Remove rechargeable batteries from the product before charging f removable rechargeable batteries are used they are only to be charged under adult supervision 22 Sound Box Buttons Balance the sound box on the vehicle body The speaker should face down Fit the tabs at the bottom of the tank under the front end of the vehicle body Lower the tank on the vehicle frame making sure that the two small square openings in the tank fit over the buttons on the sound box Insert a 8 x 3 4 screw through the hole in each side of the tank and tighten Hint To replace the batteries in the sound box simply remove the screws from the tank and remove the tank from the vehicle frame After replacing the batteries be sure to replace the sound box tank and screws Assembly ne gt E d H Fit the tab on the front of the seat into the slot near the tank Push down firmly near the back of the seat to snap it to the vehicle Hint You will need to remove the seat to access the high speed connectors and to charge the 12 volt battery To remove the seat press the tab at the back of the seat and lift Tachometer Cover Tachometer Cover Tachometer Fit the tacho
16. ame Fit motor harness connector up through the large rectangular opening in the vehicle body CQ Fit the high speed hook up connector through the square opening near the front of the vehicle body e Position the vehicle body on top of the vehicle frame Q e Insert six 8 x 3 4 screws through the vehicle body and into the vehicle frame Make sure the holes in the vehicle body and frame are aligned Tighten the screws 11 Assembly Motor Harness The right footboard was inserted in the vehicle frame at the factory Make sure the right footboard is in place Insert two 8 x 3 4 screws into the right footboard as shown Tighten the screws Footboard Vehicle Body Hole Right Exhaust Pipe Inner Half Stabilizer Wheel Fit the tabs on the left footboard into the slots in the left side of the vehicle frame Make sure both tabs are in the slots Hint You may need to squeeze the left footboard in order to align the tabs with the slots e Insert two 8 x 3 4 screws into the left footboard as shown Tighten the screws Separate the exhaust pipe set pieces Note the R right side and L left side markings on the inside of each piece Fit the inner half of the right exhaust pipe R over the stabilizer wheel on the right side of the vehicle Make sure the peg on the inner exhaust pipe fits into the hole in the vehicle body 12 a Right Exhaust Pipe Inner Half V
17. ar of the vehicle body as shown Attach an 8 32 acorn nut to the end of the screw inside the rear fender Hand tighten the acorn nut Then insert a 8 32 x 3 4 machine screw through the hole in the side of the right strut that is towards the front of the vehicle body as shown Attach an 8 32 acorn nut to the end of the screw inside the rear fender Hand tighten the acorn nut Using an adjustable wrench to hold the acorn nuts inside the rear fender tighten the screws Tighten the screws in the top of the right strut inserted in Step 11 Q Repeat assembly steps 11 and 12 to assemble the left strut to the left rear fender of the vehicle body Signal Housing Slide a signal housing onto a strut Bend the tab inside the signal housing down 14 14 Strut Signal pg Signal Housing Y Notch Align the rib on the signal lens with the notch in the signal housing Fit the lens into the housing Insert a 8 x 3 4 screw into the lens and tighten Repeat assembly steps 13 and 14 to assemble the other signal housing and signal lens to the other strut 1 Before applying labels to the wheel wipe it with a clean dry cloth to make sure it is free of dirt and oils Make sure your hands are clean Apply labels to both sides of the wheel IMPORTANT Labels 1 and 2 are designed to slightly overlap and labels 3 and 4 are designed to slightly overlap
18. bels exactly as shown in the illustrations For best results avoid repositioning a label once it has been applied to the vehicle After applying a label rub the label firmly with a clean dry cloth to make sure the label is adhered to your vehicle Start at the center of a label and smooth towards the outer edges to remove air bubbles LL 2 IN Console View Label Decoration a Cr JE 2 IN EN N d N 22 gt O pa AN Ss 3 LI SS ES EN 2 VERA y er m m Battery Installation IMPORTANT Use only Power Wheels 12 volt battery Use of any other battery will damage your vehicle Make sure that you charge the battery for at least 18 hours using the enclosed Power Wheels 12 volt charger before operating your vehicle for the first time Charge the battery for at least 14 hours after each use of the vehicle Never charge the battery longer than 30 hours Failure to follow these instructions may damage your battery and will void your warranty Power Wheels 12 Volt Battery Battery Compartment Remove the seat Press the tab at the back of the seat and lift Place the Power Wheels 12 volt battery upright in the battery compartment Make sure the battery terminals face the rear of the vehicle 29 Battery Clamp Screw Fit the battery clamp over the battery Insert a screw through each end of the batter
19. discharged condition will ruin it Always remove an exhausted battery from the vehicle Battery leakage and corrosion can damage the vehicle Do not store the battery on a surface such as kitchen counter tops which could be damaged by the acid contained inside the battery Take precautions to protect the surface on which you store the battery Do not store the battery in temperatures above 75 F or below 10 F Use only a Power Wheels 12 volt battery Remember to charge the new battery for at least 18 hours before first use Prevent the battery from moving freely inside the battery compartment Always use the battery clamp to secure the battery in the battery compartment Examine the battery charger and their connectors for excessive wear or damage each time you charge the battery If damage is detected do not use the charger or the battery until you have replaced the worn or damaged part Disposal X Your Power Wheels battery is a sealed lead acid battery They must be recycled or disposed of in an environ mentally sound manner Do not dispose of a lead acid battery in a fire The battery may explode or leak Do not dispose of a lead acid battery in your regular household trash The incineration landfilling or mixing of sealed lead acid batteries with household trash is prohibited by law in most areas Return an exhausted battery to a federal or state approved lead acid battery recycler such as a P
20. each use Never charge the battery longer than 30 hours Check all wires and connectors Make sure the charger connector is tightly plugged into the battery and that the charger is plugged into the wall Make sure power flow to the wall outlet is ON Overcharged battery Do not charge the battery longer than 30 hours If you suspect that your battery is damaged as a result of overcharging contact your local Power Wheels authorized service center They can test the battery for you Battery is old and will not accept full charge Even with proper care a rechargeable battery does not last forever Average battery life is 1 to 3 years depending on vehicle use and use conditions Replace only with Power Wheels 12 volt battery with built in thermal fuse Do not substitute parts Tripped thermal fuse Each Power Wheels 12 volt battery has a built in thermal fuse A thermal fuse may trip and shut down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe The fuse will automatically reset itself after approximately 25 seconds allowing the vehicle to resume normal operation To avoid repeated automatic shutdowns do not overload the vehicle by exceeding the 65 Ib maximum weight capacity or by towing anything behind the vehicle Do not drive up hills or run into fixed objects which can cause the wheels to stop spinning while power is still being supplied to the motors If
21. ehicle Frame Hint Use a long shaft Phillips screwdriver to complete this assembly step Align the holes in the inner half of the right exhaust pipe with the holes in the vehicle frame Insert four 8 x 3 4 screws through the inner half of the right exhaust pipe and into the vehicle frame IMPORTANT The screw marked with an asterisk in the illustration above must go through the hole in the inner half of the right exhaust pipe the vehicle body and into the vehicle frame Make sure all the holes are properly aligned and the screw goes through all three parts Tighten the screws Right Exhaust Pipe Outer Half Fit the outer half of the right exhaust pipe R to the inner half of the right exhaust pipe 13 Right Exhaust With the holes of both halves aligned insert six 8 x 3 4 screws to join the two halves of the right exhaust pipe Tighten the screws Repeat steps 7 through 10 to assemble both left exhaust pipe L pieces to the left side of the vehicle Right Rear Fender Fit the right strut onto the right rear fender of the vehicle body Insert two 8 x 3 4 screws into the top of the right strut and hand tighten only You will fully tighten these screws in the next step Assembly Fender 8 32 x 15 8 Machine Screw 8 32 x 3 4 Machine Screw First insert a 8 32 x 15 s machine screw through the hole in the side of the right strut that is closest to the re
22. g your battery before beginning assembly of your new vehicle The battery must be upright while charging The charger is not a toy Do not short circuit the battery You do not need to remove the battery from your vehicle to recharge it Before charging the battery examine the battery case for cracks and other damage which may cause sulfuric acid electrolyte to leak during the charging process If damage is detected do not charge the battery or use it in your vehicle Battery acid is very corrosive and can cause severe damage to surfaces it contacts Do not charge the battery on a surface such as kitchen counter tops which could be damaged by the acid contained inside the battery Take precautions to protect the surface on which you charge your battery f your battery is old and will not accept a charge do not leave it in your vehicle Always remove a dead battery from the vehicle Use only a Power Wheels 12 volt charger 120 VAC 60 Hz 28W with an output of 12 VDC 1200mA to charge your Power Wheels 12 volt battery When replacing the 12 volt battery use only a Power Wheels 12 volt battery Battery Charging Battery Battery Connector Plug the charger connector into the battery Q Plug the charger into a standard 120 volt wall outlet Note If power flow to the wall outlet is controlled by a switch make sure the switch is ON Before first
23. headlight assembly as shown e Insert two 8 x 3 4 screws through the center holes in the front fork assembly and into the headlight assembly Tighten the screws Assembly 25 Mirror Lens Handlebar M Switch Harness Wire Cover Right Mirror Wire Cover Tab Switch Fit a mirror lens to the right mirror e Insert a 8 x 2 screw through the right mirror into the mirror lens Tighten the screw Repeat this procedure to assemble the other mirror lens to the left mirror Fit the wrapped portion of the handlebar harness into the wire cover Fit the tab on the wire cover into the notch in the switch to lock the two parts together Switch Cover Right Handlebar Fit the peg on the right mirror through the hole in the right handlebar and the switch Additional Hole While holding the two parts firmly together insert in Grip Area two 8 x 3 4 screws into the switch and tighten Right Handlebar Locate the right handlebar The right handlebar has an additional hole in the grip area Fit the switch to the right handlebar making sure the screw hole in the switch aligns with the screw hole in 17 the right handlebar Assembly Handlebars Handgrip Handgrip Right Handlebar Handlebar Fit a handgrip on the end of each handlebar Handlebar Hint If it is difficult to slide the handgrips onto the handle Harness bars moisten the inside of the handgrips with
24. ing forward Use this vehicle ONLY outdoors Most interior flooring can be damaged by riding this vehicle indoors Fisher Price will not be responsible for damage to floor if the vehicle is used indoors For safety reasons your vehicle has been pre set so that it will operate at low speed Note that the power boost button on the handlebar will not operate in the pre set low speed mode You must connect the high speed hook up to allow operation of the vehicle at high speed when pressing the power boost button on the handlebar Please see page 32 for detailed instructions To prevent damaging the motors and gears teach your child to stop the vehicle before switching direction Do not tow anything behind the vehicle or overload it Do not exceed the maximum weight capacity of 65 Ib 29 5 kg If you have any questions about your Power Wheels vehicle please call our toll free service lines at 1 800 348 0751 from 8 AM to 6 PM EST Monday through Friday Trained customer service representatives are available to take your call in English or French Habla Espafol Si usted tiene alguna pregunta 6 necesita asistencia llame gratis 1 800 348 0755 para los Estados Unidos Tenemos representantes que hablan espafiol para atender su llamada For your convenience Power Wheels maintains an independently owned and operated Authorized Service Center Network with more than 400 authorized service centers nationwide The authorized service ce
25. le body Slide the fork axle up through the bottom of the front fork through the frame neck and steering stop and out the top of the front fork Fit a 354 small diameter cap nut on the end of the fork axle Support the fork axle and tap the cap nut with a hammer to secure it on the end of the fork axle Hint You may need the help of another adult to hold the fork axle in place while you secure the cap nut Pull on the 354 cap nut to be sure it is secure on the fork axle 21 Assembly Battery Compartment D Battery Compartment Sound Box 1 5V x3 AA LR6 SHOWN ACTUAL SIZE Loosen the screw in the sound box battery compartment door and open the battery compartment Insert three AA LR6 alkaline batteries in the sound box Hint For longest battery life use only alkaline batteries Close the battery compartment door and tighten the screw Battery Safety Information Batteries may leak fluids that can cause chemical burn injury or ruin your product To avoid battery leakage Do not mix old and new batteries or batteries of different types alkaline standard carbon zinc or rechargeable nickel cadmium Insert batteries as indicated inside the battery compartment Remove batteries during long periods of non use Always remove exhausted batteries from the product Dispose of batteries safely Do not dispose of batteries in a fire The batteries may explode or le
26. le bushing flat side first on the wheel axle 437 Cap Nut Barrel Side Slide an axle bushing tube side first onto the end of the Short Hex Short Hex wheel axle Make sure the flat end of the axle bushing Bushing Bushing fits into the groove in the rear fork arm Fit a 437 large diameter cap nut on the end of usang the wheel axle Tap the 437 cap nut with a hammer to secure it on the end of the wheel axle Fit a short hex bushing barrel side first into the hole in Hint You may need the help of another adult to support each side of a wheel the other end of the wheel axle e Pull on the 437 cap nut to make sure the wheel 5 assembly is secure Assembly Vehicle Steering Bushing Position the vehicle frame so that the front faces you Fit a steering bushing underneath the neck of the vehicle frame e Insert a 8 x 3 4 screw into each end of the steering bushing and tighten Headlight Lens Headlight Housing Fit the headlight lens onto the headlight housing Insert three 8 x 3 4 screws into the headlight lens and tighten 16 Front Fork Lower Hole Front Fork Fit the front fork into the front fork cover Insert two 8 1 2 screws into the lower holes in the front fork and tighten Front Fork Headlight Assembly Position the headlight assembly with the lens down on a flat surface Fit the front fork assembly onto the back of the
27. meter cover onto the tachometer housing The tab on the tachometer cover should fit into the notch in the tachometer housing e Insert a 8 x 3 4 screw into the tachometer cover and tighten 23 Fit the tachometer to the fork cover Insert two 8 x 3 4 screws into the tachometer and tighten Slide the fender onto the ends of the handlebars Make sure the pegs on the fender slide over the tabs on the front fork Assembly Inner Left Outer Right Shock Outer Left Shock The shock sets may be held together by rubber bands to aid in assembly After completing assembly step 50 remove and throw away the rubber bands Fit the inner and outer left shock halves together they are labeled on the inside with an L Insert a 8 x 3 4 screw into the hole in the outer left shock and tighten Fit the inner and outer right shock halves together they are labeled on the inside with an R Hold the halves together until the next step Handlebar Left Shock Right Shock Fit the right shock assembly onto the end of the right handlebar Fit the left shock assembly onto the end of the left handlebar Push firmly to slide the shocks onto the handlebars making sure that the tabs on the inner shock halves fit into the grooves in the fender Hint You will need the help of another adult to hold the shocks and fender in place for the next two assembly steps 24 Before applying l
28. n DO NOT Return your Vehicle to the Store zum If you are missing parts or need assistance Over 400 pcc please call us toll free Authorized Service Centerst 7 Visitus on line at Power Wheels Consumer Relations c WWW powerwheels com for lt the location nearest you 1 800 348 0751 DA 5223 7 NN 8 AM 6 PM EST Monday through Friday Or contact your local independently owned and operated Power Wheels Authorized Service Center POWER For the location nearest you WHEELS visit us on line at www powerwheels com by Fisher Price 2004 Mattel Inc All Rights Reserved Fisher Price Power Wheels by Fisher Price and Fisher Price Inc a subsidiary of Mattel Inc East Aurora New York 14052 U S A PRINTED IN MEXICO H0638a 0920
29. n both sides of the vehicle 37 Wire Cover 38 Horn 39 Right Inner Shock 40 Right Outer Shock 41 Left Inner Shock 42 Left Outer Shock 43 Sound Box 44 Primary Cover 45 Mirror Clamp 46 Left Mirror 47 Mirror Lens 2 Not Shown 8 x 34 Screw 63 8 x 12 Screw 4 8 32 x Screw 2 8 32 x 154 Screw 2 8 32 Acorn Nut 4 Label Sheet 2 ELECTRICAL HAZARD WARNING Battery can fall out and injure a child if vehicle tips over Always use battery clamp PREVENT FIRE Never modify the electrical system Alterations could cause a fire resulting in serious injury and could also ruin the electrical system Use of the wrong type battery or charger could cause a fire or explosion resulting in serious injury Use of Power Wheels components in products other than Power Wheels vehicles could cause overheating fire or explosion The battery must be handled by adults only The battery is heavy and contains sulfuric acid electrolyte Dropping the battery could result in serious injury Never allow children to charge the battery Battery charging must be done by adults only A child could be injured by the electricity involved in charging the battery Read the safety instructions on the battery Examine the battery charger and their connectors for excessive wear or damage each time you charge the battery If damage or excessive wear is detected do not use the charger o
30. nters will repair or replace parts under warranty at no extra charge and can perform non warranty repairs for a minimal charge To find the authorized service center nearest to you visit us on line at www powerwheels com or call 1 800 348 0751 f you would like to register your vehicle please visit us 2 on line at www powerwheels com Warnings Cautions ELECTRICAL HAZARD WARNING e Battery can fall out and injure a child if vehicle tips over Always use battery clamp PREVENT FIRE Never modify the electrical system Alterations could cause a fire resulting in serious injury and could also ruin the electrical system Use of the wrong type battery or charger could cause a fire or explosion resulting in serious injury Use of Power Wheels components in products other than Power Wheels vehicles could cause overheating fire or explosion The battery must be handled by adults only The battery is heavy and contains sulfuric acid electrolyte Dropping the battery could result in serious injury Never allow children to charge the battery Battery charging must be done by adults only A child could be injured by the electricity involved in charging the battery Head the safety instructions on the battery Examine the battery charger and their connectors for excessive wear or damage each time you charge the battery If damage or excessive wear is detected do not use the charger or the batter
31. o prevent repeated automatic shutdowns Driving conditions are too stressful Use only on generally level ground Vehicle runs in low speed but does not run in high speed Note The vehicle is designed to operate in low speed only in reverse High speed hook up not connected The vehicle was pre set to operate only in low speed until you connect the high speed hook up Follow the instructions on page 30 to connect High Speed Hook up Note The power boost button will not operate until the high speed connectors are joined Sometimes the vehicle doesn t run but other times it does Loose wire or connector Check all wires around the motors and all connectors to make sure they are tight Motor or electrical switch damage Contact your local Power Wheels authorized service center for diagnosis and repair When the foot pedal is pressed the vehicle won t run without a push Loose wire or connector Check all wires around the motors and all connectors to make sure they are tight Dead Spot on motor Contact your local Power Wheels authorized service center for diagnosis and repair Battery s thermal fuse constantly trips but the vehicle is not overloaded nor the driving conditions too severe Damaged battery Contact your local Power Wheels authorized service center for diagnosis and repair Child is switching between FORWARD and REVERSE without stopping Teach your child to st
32. op the vehicle before switching direction Loud clacking or grinding noise from a motor gearbox Broken gears Contact your local Power Wheels authorized service center for diagnosis and repair Charger gets warm during use It is normal for some chargers to get warm during use and is not reason for concern Some chargers do not get warm during use No action required If your charger does not get warm during use it does not mean that it is not working properly Battery makes a sizzling or gurgling noise when charging It is normal for some batteries to make noise and swell slightly while charging and is not reason for concern Some batteries do not make noise or swell while charging 36 No action required If your battery does not make noise or swell slightly during charging it does not mean that it is not accepting the charge 37 38 IMPORTANT DO NOT use this vehicle for the first time until you have charged the battery for 18 hours Remember to V Charge the battery immediately after each use Charge the battery once a month during storage even if the vehicle has not been used Failure to follow these instructions will permanently damage your battery and void your warranty Please refer to the Battery Care Section in this manual for more information For high speed operation please refer to the How to Operate Your Vehicle Section in this manual for more informatio
33. ower Wheels authorized service center or a local seller of automotive batteries For the authorized service center location nearest to you please call 1 800 348 0751 Contact your local waste management officials for other information regarding the environmentally sound collection recycling and disposal of lead acid batteries If you live in the State of Florida or the State of Minnesota it is prohibited by law for anyone to throw away lead acid batteries in the municipal waste stream Caring For Your Vehicle e Check all screws cap nuts and their protective coverings regularly and tighten as required Check plastic parts on a regular basis for cracks or broken pieces During snowy or rainy weather the vehicle should be stored inside or under a protective cover Remember to charge the battery at least once per month while your vehicle is not in regular use Avoid operating the vehicle in wet or snowy conditions and do not spray the vehicle with a hose Do not wash the vehicle with soap and water Water or moisture in the motors or electrical switches can cause them to corrode and could cause switch or motor failure Avoid operating the vehicle on sand loose dirt or gravel Sand loose dirt or gravel in the motors or electrical switches can cause them to jam and could cause switch or motor failure The vehicle can be wiped down with a soft dry cloth For a shiny finish you can wipe plastic parts with a non wax f
34. r the battery until you have replaced the worn or damaged part N CAUTION Use the charger in dry locations only Battery Charging About Thermal Fuses Your Power Wheels 12 volt battery is equipped with a built in thermal fuse The thermal fuse is a self resetting safety device which automatically trips and shuts down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe Once a fuse has tripped it will automatically reset itself after approximately 25 seconds and allow the vehicle to resume normal operations To avoid repeated automatic shutdowns do not overload the vehicle by exceeding the 65 Ibs maximum weight capacity or by towing anything behind the vehicle Avoid severe driving conditions such as driving up slopes or running into fixed objects which can cause the wheels to stop spinning while power is still being supplied to the motors and make sure your child stops the vehicle before switching speeds or direction If a thermal fuse in a battery continually trips under normal driving conditions please contact your local Power Wheels Authorized Service Center For the location of the Authorized Service Center nearest to you please visit us on line at www powerwheels com or call 1 800 348 0751 Important Notes Your new battery must be charged for at least 18 hours before you use it in your vehicle for the first time We recommend that you start chargin
35. t a maximum of 5 mph e Help your child practice steering to learn how far and how quickly to turn the handlebar when driving forward in high speed FCC Statement United States Only This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help Note Changes or modifications not expressly approved by the manufacturer responsible for compliance could void the user s authority to operate the equipment Bumper to Bumper Limited Warran
36. the front is facing you Slide the left handlebar through the upper and lower holes in the front fork Handlebar Harness Plug Handlebar Harness Plug Fit the handlebar harness plug up through the rectangular h opening in the vehicle body 19 E i 2 Rectangular Opening Assembly Neck of Vehicle Body Handlebar Harness Handlebar Harness Steering Handlebar Stop Assembly First fit the tab on the steering stop into the curved slot in the lower steering bushing Hold the steering stop in place Then slide the handlebar assembly on the vehicle frame neck and over the steering stop Fit the handlebar harness behind the tab in the vehicle frame neck Steering Bushing A X _ I V Fork Axle 354 Small Diameter Cap Nut 354 Cap Nut Place a 354 small diameter cap nut on a flat surface inside up Fit the end of the fork axle into the cap nut Tap the opposite end of the fork axle with a hammer to secure the cap nut on the axle Pull on the cap nut to be sure it is securely assembled Fit the remaining steering bushing onto the top of the vehicle frame neck e Insert two 8 x 3 4 screws into each end of the steering bushing and tighten 20 Assembly 354 Small Diameter Handlebar Harness AA 12 Fork Axle Insert the handlebar harness into 354 Cap Nut the wire clip on the side of the vehic
37. ty One year limited warranty from the date of purchase on the Power Wheels vehicle Six month limited warranty on the 12 volt battery For the original purchaser this one year limited warranty covers the Power Wheels ride on vehicle purchased from Power Wheels against defects in materials and workmanship The six month limited warranty applies only to the 12 volt battery included by Power Wheels with the original purchase of the vehicle This warranty covers normal use and does not cover the Power Wheels vehicle or battery if damaged by unreasonable use neglect accident abuse misuse improper service or other causes not arising out of defects in materials or workmanship Evidence of any attempt at consumer repair will void this warranty This warranty does not cover and is intended to exclude any liability on the part of Power Wheels whether under this warranty or implied by law or any indirect or consequential damages for breach of warranty Some states do not allow the exclusion or limitation so this limitation may not apply to you Should you need service or assistance with your vehicle during the warranty period do not return the vehicle to the store Power Wheels has provided a nationwide network of authorized service centers For a list of authorized service centers please visit us on line at www powerwheels com Power Wheels is continually expanding our Authorized Service Center Network If there is not an
38. urniture polish applied to a soft cloth Do not use automotive wax Do not use soap and water or spray the vehicle with a hose To ensure that your vehicle stays in good operating order we recommend that you periodically have your vehicle checked by a Power Wheelse authorized service center For the location of the authorized service center nearest to you visit us on line at www powerwheels com or 30 call 1 800 348 0751 Rules for Safe Driving RIDING HAZARD WARNING Prevent Injuries Deaths 8 7 Do not allow your child to drive on sloped or inclined surfaces Restrict your child s driving to generally level ground ONLY Do not allow your child to drive down or across a steep slope The vehicle may gain unsafe speed even if the pedal is released to stop The vehicle may tilt and tip over The wheels could lose traction causing the vehicle to slip Do not allow your child to drive up steep inclines The motor may stop and the vehicle could roll backwards at an unsafe speed Never put anything near any moving parts Rotating parts such as motors gear boxes and wheels can snag fingers hair etc causing serious injury Do not allow operation of the vehicle when it is on its side or in an upside down position Direct Adult Supervision Required Keep Children Within Safe Riding Areas These areas must be away from swimming pools and other bodies of water to prevent drownings 9
39. water e While making sure the handlebar harness plug remains inserted through only the upper hole in the front fork slide the right handlebar down through the upper and lower holes in the front fork Handlebar Harness Front Fork Assembly Upper Hole in Fork Cover Front Fork End of Wire Cover DO NOT insert the plug through the lower hole in the front fork Se Turn the front fork assembly around so the back is facing you Slide the end of the wire cover into the upper hole in the front fork as shown Position the front fork so that it is upright and facing you Insert the handlebar harness plug through the upper hole in the front fork Do not insert the plug through the lower hole in the front fork Assembly Left Handlebar Handlebar Harness Front Fork Handlebars Align the screw holes in each handlebar with the screw holes in the front fork First insert two 8 x 3 4 screws through the lower holes in the front fork and into each lower hole in each handlebar Q and hand tighten Do not tighten the screws completely These screws will be tightened in step 55 Next insert two 8 x 3 4 screws through the upper holes in the front fork and into each upper hole in each handlebar Q and hand tighten Do not tighten the screws completely These screws will be tightened in step 55 35 Right Side View lt Turn the front fork around so
40. y clamp and into the screw pegs in the vehicle body Tighten the screws Motor Harness Connector Plug the motor harness connector into the battery Push firmly to make sure the connector is secure in the battery Replace the seat on the vehicle Battery Care Disposal Battery and Disposal Care If a battery leak develops avoid contact with the leaking acid and place the damaged battery in a plastic bag See information below for proper disposal If acid comes in contact with skin or eyes flush with cool water for at least 15 minutes and call a physician If acid is internally ingested give water milk of magnesia or egg whites immediately Never give emetics or induce vomiting Call a physician Charge a new battery for at least 18 hours before first use Never charge the battery longer than 30 hours Overcharging or undercharging the battery may shorten battery life and decrease vehicle running time After the first charge recharge the battery for at least 14 hours after each use Never charge the battery longer than 30 hours Charge the battery after each use regardless of how long the vehicle was used The battery must be upright while charging Do not allow the battery to run down completely before charging Charge the battery before storing the vehicle Charge the battery at least once per month even if the vehicle has not been used Leaving the battery in a
41. y until you have replaced the worn or damaged part HOT motors Handle carefully RIDING HAZARD WARNING Prevent Injuries Deaths Direct Adult Supervision Required Keep Children Within Safe Riding Areas These areas must be away from swimming pools and other bodies of water to prevent drownings generally level to prevent tipovers away from steps steep inclines cars roads and alleys N CAUTION In the unassembled state this package contains small parts Adult assembly is required Use the charger in dry locations only f you experience a problem with this product or are missing a part please call us at 1 800 348 0751 rather than return this product to the store Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded Metal parts have been coated with a lubricant to protect them during shipment Wipe all metal parts with a paper towel to remove any excess lubricant Vehicle Frame Air Cleaner Cover E amp Vehicle Body Left Footboard Primary Cover amp Steering Stop Steering Bushing 2 Exhaust Pipe Set Left Inner Half Right Inner Half Right Outer Half Left Outer Half Front Fork Front Fork Cover Headlight Housing Headlight Lens Sound Box Tachometer Housing Tachometer Cover Left Shock Set Right Shock Set Outer
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