Grizzly H0799 Cordless Saw User Manual
Contents
1. Industrial Inc RECIPROCATING SAW MODEL H0799 INSTRUCTION MANUAL COPYRIGHT 2000 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC 313100624 REVISED APRIL 2003 PRINTED IN CHINA SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous condi tions This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures ADANGER Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not AWARNING ACAUTION avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices This symbol is used to alert the user to useful information about N OTI C E proper operation of the equipment AWARNING Safety Instructions For Power Tools KEEP ALL SAFETY DEVICES IN 5 PLACE and in working order REMOVE ADJUSTING KEYS AND2. KEEP CHILDREN AND VISITORS AWAY All children and visitors should be kept a safe distance from WRENCHES Form habit of check ing to see that keys and adjusting wrenches are removed from tool before turning on KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents DON T USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or where any flammable or noxious fumes may exist Keep work area well lighted HO799 Reciprocating Saw work area MAKE WORK SHOP CHILD PROOF with padlocks master switches or by removing starter keys DON T FORCE TOOL It will do the job better and safer at the rate for which it was designed USE RIGHT TOOL Don t force tool or attachment to do a job for which it was not designed AWARNING Safety Instructions For Power Tools USE PROPER EXTENSION CORD for the tool Make sure your exten sion cord is in good condition Conductor size should be in accor dance with the chart below The amperage rating should be listed on the motor or tool nameplate An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Your exten sion cord must also contain a ground wire and plug pin Always repair or replace extension cords if they become damaged Minimum Gauge for Extension Cords LENGTH 100ft RATING 25ft 14 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follo
3. Tighten the screw while ensuring the Continuous Run Mode locating pin remains in the hole pro The trigger switch can be locked by press vided for it in the blade ing the button on the side of the handle Fig 2 Blade Clamp Assembly Always check to see if the blade is Squeeze the trigger switch until it has secure after the setscrew is tight reached the required position and depress Grasp the back side of the blade the the lock on the knob This will make the side without teeth and gently try to tool run continuously Press the trigger move it side to side and back and switch to disengage the lock see Figure forth If the blade is found to be loose 3 remove the screw and reposition the blade H0799 Reciprocating Saw 5 OPERATION CONT D Choosing the Right Blade The rule of thumb for choosing a blade for a given application is that the harder and or thinner the material the more teeth per inch are required A list of TPI and materi als to be cut follows TPI Material 24 Sheet Metal Stainless 14 Metal Wood w Nails 1014 Soft Metals Wood 10 Wood 6 Rough Cut Wood Choosing the Blade Speed Blade speed is controlled by the thumb wheel on top of the saw above the trigger see Figure 3 The higher the number on the thumbwheel the faster the saw reciprocates Using the right blade and speed will allow faster cutting operation longer blade life and will prolong the life of the saw This will re
4. Always use sharp blades Do not apply exces sive pressure to the saw while using If the speed drops abnormally decrease pressure immediately If the blade stops abruptly or becomes locked release the trigger at once Extract the blade and determine what occured to cause this and rectifiy Ensure the safety of the workplace Ensure the saw blade will not pass through bench or saw horse that workpiece may be on Securely fix smaller objects to be cut in a vise or otherwise clamp to avoid injury Do not attempt to hold workpiece by hand Avoid blade pinch Saw blades may become pinched while cutting a work piece that is improperly supported very thick workpieces or when sev eral workpieces are loosely stacked Know how to avoid these situations to minimize risk of damage to the saw saw blade or personal injury Inspect the saw before use Run the saw before using to ensure all parts are running smoothly and there are no abnormal sounds or sparks If any defect is found have unit serviced Know your worksite Only cut as deep as necessary Be extremely careful when cutting behind walls for wires other electrical hazards gas lines or plumbing Use accessories properly Use the right blade for the job Be aware of blade TPI necessary for the type and thick ness of the material Use the appro priate blade speed when in doubt slow the blade speed H0799 Reciprocating Saw Maintenance Your HO799 Reciprocating saw wil
5. tools do you own Check all that apply ___1 x42 Belt Sander ___6 8 Grinder 5 8 Drill Press ___Mini Lathe ___8 Table Saw 8 10 Bandsaw ____Scroll Saw ____Disc Belt Sander ___Spindle Belt Sander ___ Mini Jointer ____10 12 Thickness Planer ___ Other __ Belt Sander Orbital Sander Biscuit Joiner __ Palm Sander ____Circular Saw __ Portable Planer Detail Sander __ Saber Saw Drill Driver _ Reciprocating Saw Miter Saw Router Other 11 What machines supplies would you like Grizzly Industrial to carry ___12 Table Saw __ Radial Arm Saw ____12 Jointer __ Panel Saw Brass Hardware ___Lumber ____Paint amp Finishing Supplies ____Contractor s Supplies Combination Planer Jointer ___ Other 12 What new accessories would you like Grizzly Industrial to carry Builders Hardware _ Fasteners __ Wood Components Other __ Hand Tools 13 What other companies do you purchase your tools and supplies from 14 Do you think your purchase represents good value Yes No 15 Would you recommend Grizzly to a friend _ Yes No 16 Would you allow us to use your name as a refer ence for Grizzly customers in your area Note We never use names more than three times _ Yes __ No Send a Grizzly Catalog to a friend Name Street City FOLD ALONG DOTTED LINE Grizzly GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98
6. 069 Bellingham WA 98227 206 H0799 Reciprocating Saw Most importantly we stand behind our tools If you have any service questions or parts requests please call or write us at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport grizzly com Web Site http www grizzly com CAUTION To operate this or any power tool safely and efficiently it is essential to become as familiar with its character istics as possible The time you invest before you begin to use your Model H0799 will be time well spent DO NOT operate this machine until you are competely familiar with the contents of this manual Make sure you read and understand all of the safety proce dures If you do not understand some thing DO NOT operate the machine A CAUTION No list of safety guidelines can be complete Every shop environment is different Always consider safety first as it applies to your individual working conditions Use this and other machinery with caution and respect Failure to do so could result in serious personal injury damage to equipment or poor work results BEFORE YOU START Contents First review the contents of your H0799 Reciprocating Saw and familiarize yourself with the key components below HO799 Reciprocating Saw Instruction Manual 3 mm Allen 4 mm Allen Coarse Tooth Saw Blade for wood cutting Fine T
7. 227 2069 TAPE ALONG EDGES PLEASE DO NOT STAPLE
8. Thank you again for your business and continued support We hope to serve you again soon 8 H0799 Reciprocating Saw NOTES H0799 Reciprocating Saw NOTES H0799 Reciprocating Saw WARRANTY CARD Name Street City State Zip Phone Number E Mail FAX 1 How did you learn about us 9 How many of the machines checked above are ___ Advertisement Friend Grizzly _ Catalog ___ Card Deck __ World Wide Web 10 Which portable hand held power tools do you own Other Check all that apply 2 What is your annual household income ____ 20 000 29 999 ___ 60 000 69 999 ____ 30 000 39 999 ___ 70 000 79 999 ____ 40 000 49 999 ___ 80 000 89 999 ____ 50 000 59 999 _ 90 000 3 What is your age group _ 20 29 ____50 59 ____30 39 ____60 69 ____40 49 70 4 How long have you been a woodworker _ 0 2 Years ____8 20 Years ___2 8 Years _ 20 Years 5 How would you rank your woodworking skills Simple _ Advanced Intermediate __ Master Craftsman 6 What stationary woodworking tools do you own Check all that apply _ Air Compressor __ Panel Saw __ Band Saw ____Planer ____Drill Press ____ Power Feeder Drum Sander Radial Arm Saw Dust Collector ___ Shaper ___ Spindle Sander ____Jointer Table Saw ___Lathe ___Mortiser ___Wide Belt Sander ___Horiz Boring Machine ___Vacuum Veneer Press Other 7 How many of your woodworking machines are Grizzly 8 Which benchtop
9. l give you hundreds of hours of operation time before ever needing service The elec trical components of this saw are not user serviceable Repair should always be undertaken by a qualified electrical repair technician Keep the saw free from dirt and grease Before cleaning or carrying out mainte nance operations always disconnect the tool Never use water or other liquids to clean electrical components of the tool Remember that regular maintenance will prevent unnecessary problems Keep the bottom plate clean to avoid inac curate cuts Keep the exterior of the tool clean to make sure all moving parts move accurately and without wear Keep the ventilating slots of the motor clean to prevent the motor from overheat ing AWARNING Disassembly and improper reassem bly of this device can result in elec trical shock danger Always have this device serviced by an qualified electrical repair technician Serious injury will result TE WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limi
10. ooth Saw Blade for metal cutting 2 Replacement Setscrews lt A Technical Specifications This tool is double insulated A double independent insulation protects you against touching any parts that can be connected with live electrical current Radio and television interference of this apparatus are suppressed according to the EN 55014 standard Volt 110V 6 Frequenc H P 5 5 300 2000 min H0799 Reciprocating Saw OPERATION AWARNING Any time the saw is plugged into a power source the reciprocating blade will activate when the trig ger is depressed Before making any adjustments or when changing blades always remove the plug from the power source first Failure to observe this will lead to serious per sonal injury Inserting and Removing Saw Blades Fig 1 Always use correct shank profile 1 Make sure saw is unplugged from power source 2 Use the 3mm Allen Wrench supplied to loosen the setscrew located in the slot on the left hand side of the saw see Figure 3 for location of controls While it is not required to remove the screw it does need to be turned three or four times to allow blades to be exchanged Please note the locating pin under the jaw clamp Figure 2 SEN NS ISS KW Blade Locating 3 Remove the blade and replace with blade that has appropriate shank pro file see Figure 1 Make sure the blade has the correct tooth count per inch for the job to be done 4
11. quire practice on the part of the operator If blade seems to dull quickly replace and use slower blade speed If cutting wood most species allow faster speeds NOTE When cutting metal a suitable coolant must be used cutting oil other wise it will cause unnecessary wear on the blade Stroke Length and Material Thickness The length of stroke for the H0799 Reciprocating Saw is 1 6 When mate rial thickness exceeds 1 the blade is unable to evacuate the chips being pro duced Therefore when cutting materials that are thicker than 1 it may be nec essary to clear the blade occasionally Simply let go of the trigger and allow the blade to come to a complete stop Extract the blade from the cut and the chips should fall away Insert the blade into the cut and continue cutting A CAUTION Never extract or insert the blade into workpiece with the blade in motion Serious personal injury will occur Blade Speed Thumbwheel On Off Setscrew l Lock Switch Fig 3 Location of controls AWARNING Operating this equipment has the potential to propel debris into the air which can cause eye injury Always wear safety glasses or goggles when operating equip ment Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute ANSI H0799 Reciprocating Saw OPERATING TIPS AND Operating Guides and Tips Avoid overloading the saw
12. should be properly repaired or replaced H0799 Reciprocating Saw INTRODUCTION Commentary We are proud to offer the Grizzly Model H0799 Reciprocating Saw The Model H0799 is part of a growing Grizzly family of fine power tools When used according to the guidelines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commit ment to customer satisfaction The Model HO799 Reciprocating Saw weighing 7 4 pounds is heavy duty enough to perform all of your tough cutting jobs The dial controlled variable speed adjust ment lets you choose between 300 2000 strokes per minute The Model H0799 also features 5 5 amp power with a 1 stroke lock on trigger and easy Allen wrench blade changing capabilities We are pleased to provide this manual with the Model HO799 It was written to encourage safety considerations and guide you through general operating pro cedures and maintenance It represents our effort to produce the best documenta tion possible The specifications details and photo graphs in this manual represent the Model H0799 as supplied when the manual was prepared However owing to Grizzly s pol icy of continuous improvement changes may be made at any time with no obliga tion on the part of Grizzly If you have any comments regarding this manual please write to us at the address below Grizzly Industrial Inc C o Technical Documentation P O Box 2
13. ted to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back without this number Proof of purchase must accompany the merchandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport grizzlyindustrial com Web Site http www grizzly com
14. w instructions for lubricating and changing accessories DISCONNECT TOOLS before ser vicing and changing accessories such as blades bits cutters and the like REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in off position before plugging in USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessories may cause risk of bOft 0 6 18 16 16 injury CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is dam aged should be carefully checked 2 WEAR PROPER APPAREL Do not wear loose clothing gloves neck ties rings bracelets or other jew elry which may get caught in moving parts Non slip footwear is recom mended Wear protective hair cover ing to contain long hair ALWAYS USE SAFETY GLASSES Also use face or dust mask if cut ting operation is dusty Everyday eyeglasses only have impact resis tant lenses they are NOT safety glasses SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and frees both hands to operate tool DON T OVERREACH Keep proper footing and balance at all times to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mount ing and any other conditions that may affect its operation A guard or other part that is damaged
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