Grizzly G0689 Dust Collector User Manual
Contents
1. 1 Wrench eheu tix iens 1 To adjust the elevation lock 1 DISCONNECT PLANER FROM POWER 2 Remove the side and top covers by perform ing Steps 2 3 from Drive Belt starting on Page 28 3 Locate the four elevation lock adjustment bolts two at each end of the cutterhead assembly See Figure 41 Figure 41 Elevation lock aditstimant 0689 13 Planer 4 Loosen the lock nuts then turn each adjust ment bolt so that it just touches the cam when the lock lever is approximately halfway through its travel then tighten the lock nuts Note t is important that all four adjustment bolts are set equally Failure to do this could cause the cutterhead to move during use resulting in inconsistent planing Thickness Stop Calibration The thickness stop is set at the factory and should not require adjustment However with extended use it is possible that the thickness stop may come out of adjustment If you notice that use of the thickness stop is not producing results to your standards you may need to adjust it Tools Needed Qty Hex Wrench 4mMm eee 1 Hex Wrench 5mm eee 1 Wrench 8 enne 1 To adjust the thickness stop 1 Using a caliper to accurately measure the thickness plane a board to exactly 14 2 DISCONNECT PLANER FROM POWER 3 Remove the side and top covers by perform ing Steps 2 3 from Drive Belt starting on Page 28 Replace the elevati2. Figure 19 Common hardwood shear strengths 20 Similarly common softwood shear strengths are displayed in Figure 20 Type Shear PSI Western Larch 1 410 Tamarack 1 280 Douglas Fir 1 160 Alaska Cedar 1 130 Sitka Spruce 1 150 Sugar Pine 1 050 Cypress 1 000 Redwood OG 940 Red Cedar 860 White Pine 850 Balsam Fir 710 D ee 20 Figure 20 Common softwood shear strengths 0689 13 Planer SECTION 5 ACCESSORIES T20803 13 Replacement Knives Set of two reversible replacement knives for the Model G0689 13 Planer T20501 Face Shield 4 Crown Clear T20502 Face Shield 7 Crown Clear T20448 Economy Clear Safety Glasses T20452 Kirova Anti Relective Glasses T20456 Dakura Clear Safety Glasses H0736 Shop Fox Safety Glasses These glasses meet ANSI Z87 1 2003 specifica tions Buy extras for visitors or employees You can t be too careful with shop safety 120452 720501 720456 Figure 21 Our most popular eye protection G7313 700 Ib Capacity SHOP FOX Stand A perfect stand for mounting your smaller machines on Sturdy and rugged for everyday shop use Figure 22 G7313 SHOP FOX Stand 0689 13 Planer H4978 Deluxe Earmuffs 27dB H4979 Twin Cup Hearing Protector 29dB H4977 Work Tunes Radio Earmuffs 25dB Protect yourself comfortably with a pair of cush ioned earmuffs Especially important if
3. M 0689 13 Planer 5 Turn the machine OFF 6 Remove the switch disabling key as shown in Figure 8 Figure 8 Removing switch key from paddle switch 7T Try to start the machine with the paddle switch f the machine does not start the switch disabling feature is working as designed the machine starts immediately stop the machine The switch disabling feature is not working correctly This safety feature must work properly before proceeding with regular operations Call Tech Support for help 0689 13 Planer Mounting Once you have confirmed that your machine is running properly you may choose to mount it to a workbench through the holes in the base The strongest mounting option is a Through Mount where holes are drilled all the way through the workbench and hex bolts washers and hex nuts are used to secure the planer to the workbench Bolt Flat Washer Machine Base __Morkbench_ m Flat Washer Lock Washer EE Hex Nut Figure 9 Example of a through mount setup Another option for mounting is a Direct Mount where the machine is simply secured to the work bench with a lag screw Lag Screw Flat Washer Machine Base Figure 10 Example of a direct mount setup 419 SECTION 4 OPERATIONS Operation Safety AWARNING Damage to your eyes lungs and ears could result from using this machine without
4. Industrial fc MODEL G0689 13 PLANER WITH BUILT IN DUST COLLECTION OWNER S MANUAL COPYRIGHT SEPTEMBER 2008 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC JB11086 PRINTED IN CHINA WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine equipment Failure to read understand and follow the instructions given in this manual may result in serious personal injury including amputation electrocution or death The owner of this machine equipment is solely responsible for its safe use This responsibility includes but is not limited to proper installation in a safe environment personnel training and usage authorization proper inspection and maintenance manual availability and comprehension application of safety devices blade cutter integ rity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints
5. Wrench Amir cater 1 Figure 3 Inventory If any nonproprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local hardware store AWARNING SUFFOCATION HAZARD Immediately discard all plastic bags and packing materials to eliminate choking suffocation hazards for children and animals 0689 13 Planer Clean Up The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment Remove this protective coating with a solvent cleaner or degreaser such as shown in Figure 4 For thor ough cleaning some parts must be removed For optimum performance clean all moving parts or sliding contact surfaces Avoid chlo rine based solvents such as acetone or brake parts cleaner that may damage painted surfac es Always follow the manufacturer s instructions when using any type of cleaning product AWARNING Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery DO NOT use these products to clean the machinery A CAUTION Many cleaning solvents are toxic if inhaled Minimize your risk by only using these products ina well ventilated area G2544 Solvent Cleaner amp Degreaser H9692 Orange Power Degreaser Great products for removing shipping grease 1 90
6. 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 PS17M DESCRIPTION PHLP HD SCR M4 7 X 6 P0689119 P0689120 PFHO7M PNO2M P0689123 PNO6M PB148M PWO1M PSB31M PWO2M PSB50M P0689130 PK10M P0689132 P0689133 PSB115M P0689135 P0689136 P0689137 PRAAZZ P0689139 PSB33M P0689141 P0689142 P0689143 PSB50M P0689145 PN13M P0689147 PSS02M SET SCREW M6 1 X 6 P0689149 CUTTERHEAD EXTEND PULLEY P0689150 MOTOR PULLEY 235 Base Parts Breakdown A 162 36 0689 13 REF 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 171 172 173 1 174 175 176 177 178 179 180 Base Parts List PART DESCRIPTION P0689151 COMPRESSION SPRING P0689153 COMPRESSION SPRING INFEED SIDE COVER LH REF PART DESCRIPTION 181 P0689181 IDLER BRACKET 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 20 202 203 204 205 206 207 Warning Labels Breakdown and List 301 303 304 306 REF PART DESCRIPTION REF PART DESCRIPTION 301 PLABEL 15B PROTECTION LABEL VS 306 PLABEL 12C READ MANUAL LABEL VS P0689302 MACHINE ID LABEL P0689307 GRIZZLY LOGO LABEL PLABEL 57A GLASSES RESPIRATOR LABEL VS PLABEL 62C POWER LABEL HS P0689304 MODEL NUMBER LABEL P0689309 REMOVE COVER LABEL
7. 8 Replace the sides top plates and elevation crank Extension Wing Table Alignment Your planer is equipped with front and rear extension wings Each wing folds up for machine mobility and folds down for machine operation To check the alignment lay a straightedge across the table and both wings see Figure 40 If the straightedge does not sit flat across the table and both extension wings adjustment is needed Adjustment Bolt and Lock Nut Figure 40 Aligning extension wings Tools Needed Qty Wrench 2 e 1 eM VSG nu ua 1 adjustment is necessary proceed as fol lows 1 Loosen the lock nuts and adjustment bolts underneath each extension wing 2 Hold a straightedge across the table and both wings and turn the adjustment bolts so the wings and the table are on the same plane 30 3 Without turning the adjustment bolts tighten the lock nuts Recheck to ensure consistency from side to side Elevation Lock Adjustment The elevation lock lever adjustment is set at the factory and should not require adjustment However with extended use it is possible that the locks may wear or come out of adjustment If you notice that the elevation lock lever is lowering all the way without locking the cutterhead assembly movement you may need to adjust it Tools Needed Qty Hex Wrench 4mMm 1 Hex Wrench 5
8. PLABEL 14A ELECTRICITY LABEL 0 7 AWARNING Safety labels warn about machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels 38 0689 13 Planer CUT ALONG DOTTED LINE Grizzly NARRANTY CARD Industrial Inc Name Street 2 City State Zip Phone Email _ Invoice Model Order Serial The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us Advertisement Friend Catalog Card Deck Website Other 2 Which of the following magazines do you subscribe to Cabinet Maker Popular Mechanics ____ Today s Homeowner Family Handyman Popular Science Wood Hand Loader ____ Popular Woodworking Wooden Boat Handy ____ Practical Homeowner Woodshop News Home Shop Machinist Precision Shooter Woodsmith Journal of Light Cont Projects in Metal Woodwork Live Steam RC Modeler ____ Woodworker West Model Airplane News Rifle Woodworker s Journal Modeltec Shop Notes Other Old House Journal Shotgun News 3 Whatis your annual household income 20 000 29 000 30 000 39
9. dense boards or cutting too deep will reduce brush life from overheating Check brushes after every ten to fif teen hours of operation or if motor loses power or becomes noisy Figure 34 Figure 34 Brush holder location another brush is located on the other side of the motor from the one shown in this picture When the brushes are worn down to 1 6mm it is time for replacement When checking brushes be sure to return each brush in the same position that it came from When replacing old brushes be sure to replace both brushes at the same time 27 Drive Belt The cutterhead is driven by a belt that is located on the right hand side of the motor and cutterhead assembly when facing the front of the machine The belt is very durable but with extended use may begin to slip indicating the need for replace ment Tools Needed Qty Hex Wrench 4Mmm eene 1 Hex Wrench 5 1 Hex Wrench 1 replace the belt 1 DISCONNECT PLANER FROM POWER 2 Remove the elevation crank and the four button head cap screws that secure the top cover Remove the top plate Figure 35 Elevation Crank Thickness Stop Knob Figure 35 Top and side cover removal 3 Remove the thickness stop knob by pulling outward on it then lift and pull the right side cover off 4 Remove the belt guard shown in Figure 36 by
10. depth of cut Inspect your lumber and determine if its grain pattern is causing the problem If the lumber does not show substantial crossgrain inspect your knives Fuzzy Grain Problem Usually caused by surfacing lumber with too high of a moisture content Sometimes fuzzy grain is an unavoidable characteristic of some woods such as basswood Fuzzy grain can also be caused by dull knives Solution Check the lumber with a moisture meter If moisture is greater than 20 sticker the lumber and allow it to dry Otherwise inspect the knife condition Snipe Problem Occurs when board ends have more material removed than the rest of the board Usually caused when the workpiece is not prop erly supported as it goes through the machine In many cases however a small amount of snipe is inevitable Solution The best way to deal with snipe is by planing lumber longer than your intended work length and then cutting off the excess after plan ing is completed 0689 13 Planer Pitch amp Glue Build up Problem Glue and resin buildup on the roll ers and cutterhead will cause overheating by decreasing cutting sharpness while increasing drag in the feed mechanism The result can include scorched lumber as well as uneven knife marks and chatter Solution Clean the rollers and cutterhead Chip Marks or Indentations Problem Chip indentation or chip bruising is the result of wood chips not being thrown away from the cutter
11. matched set To avoid downtime we recom mend having an extra set of knives for your planer Model T20803 in the Grizzly catalog or website Once the cutterhead gib and knives have been inspected and prepared install the knives 0689 13 Planer To install the knives 1 DISCONNECT PLANER FROM POWER 2 Using the magnets position the knife over the two pins on the cutterhead Be sure the knife is oriented with the beveled edge up as shown in Figure 32 Beveled Edge Up Figure 32 Knife installation 3 Using the magnets replace the gib over the knife Secure the gib with the six screws in the locations shown in Figure 33 Figure 33 Gib installation 4 Depress the safety latch then carefully rotate the cutterhead towards you approximately 1 4 turn Release the safety latch and continue rotating the cutterhead until the second knife slot is exposed and the safety latch again engages 5 Repeat Steps 2 and 3 for the second knife then replace the knife guard 0689 13 Planer Motor Keep the motor as clean as possible Prevent any water oil or wood chips from penetrating inside the motor Be sure to clean the machine after every use The bearings inside the motor are shielded and lubricated for the life of the bearing and require no routine maintenance This motor is equipped with long life carbon brush es However brush life expectancy is affected by motor loading Planing very wide
12. proper protective gear Always wear safety glasses a respirator and hearing protection when operating this machine AWARNING Loose hair and cloth ing could get caught in machinery and cause seri ous personal injury Keep loose clothing and long hair away from moving machinery NOTICE If you have never used this type of machine or equipment before WE STRONGLY REC OMMEND that you read books trade maga zines or get formal training before ning any projects Regardless of the con tent in this section Grizzly Industrial will not be held liable for accidents caused by lack of training 14 Basic Controls Use the descriptions and figures below to become familiar with the basic controls of your machine Cutterhead Elevation Scale Displays the eleva tion the cutterhead is above the platen The value indicated is the effective thickness of the board after it is processed through the machine ON OFF Safety Paddle Switch Turns the cutterhead ON OFF Safety key can be removed to disable the machine Depth of cut Gauge Displays the depth of the cut being made depending upon the actual workpiece thickness 0689 13 Planer Elevation Crank Controls the elevation of the cutterhead Elevation Lock Locks the vertical position of the cutterhead to prevent unwanted movement during use Thickness Stop Limits downward travel of the cutterhead at specific distances from the platen
13. pulls the board away from the cutterhead After the board is completely free from the outfeed roller it can be returned to the infeed side of the machine Larger workpieces can be passed across the return roll ers on top of the machine The depth of cut is again adjusted and the pro cess is continued until the desired board thick ness is reached 0689 13 Planer Identification Figure 1 Identification A B F G H J K 10689 13 Planer 3 Carrying Handle Return Rollers Cutterhead Elevation Crank Reset Button Depth of cut Gauge Thickness Stop ON OFF Switch Infeed Extension Wing Outfeed Extension Wing Platen Cutterhead Elevation Scale z MACHINE DATA Gr IZZIY SHEET Industrial Ic Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL GO689 13 PLANER WITH BUILT IN DUST COLLECTION Product Dimensions WE tec IM 88 Ibs Length Width Height nee 26 x 24 x 21 Foot Print Length Width nee 24746 x 13 Shipping Dimensions DA ER lt Li E LI hM AM UU LEE Cardboard genet H Machine 95 lbs 20 HH 28
14. removing the cap screws that secure it 28 Figure 36 Belt guard 5 Loosen the motor mount bolt shown in Figure 37 to release tension on the belt LX We aW SIS EE Impeller Belt y 7 E Cutterhead Motor Mount Bolt Pulley Assembly i Figure 37 Cutterhead drive components 6 Remove the impeller belt by rolling it off the cutterhead pulley assembly then remove the drive belt 7 Place the new drive belt over both pulleys Lift the motor by hand using moderate force to apply tension to the belt then tighten the motor mount bolt 8 Replace the impeller belt belt guard side and top covers thickness stop knob button head cap screws and cutterhead elevation crank in the reverse order from which they were removed 0689 13 Planer Impeller Belt The dust collection system on the Model 20689 is powered by a belt driven impeller The belt is very durable but with extended use it may begin to slip resulting in a reduction in dust collection performance Tools Needed Qty Hex Wrench 4mm een 1 Hex Wrench 5 1 To replace the belt 1 DISCONNECT PLANER FROM POWER 2 Perform Steps 2 3 from Drive Belt on Page 28 3 Remove the impeller belt by first rolling it off the cutterhead pulley then remove it com pletely Figure 38 Impeller Belt P m Figure 38 Impeller belt 4
15. to easily plane workpieces to specific thicknesses Thickness Stop Figure 12 Basic controls continued 0689 13 Planer ON OFF Switch The ON OFF switch is located on the front of the planer The switch has a disabling key that when removed allows it to be locked in the OFF posi tion To use this feature push the switch to the OFF position and pull the disabling key out If the key is removed when the planer is ON it can still be turned OFF but it will not be able to be restarted until the key is replaced Figure 13 3 ON OFF Switch Figure 13 Location of switch and reset button Reset Button The Model 20689 Planer comes equipped with a thermal overload protection switch which will trip if the motor gets too hot To reset the button turn the switch to the OFF position wait a few minutes for the motor to cool and then depress the reset button If the reset button does not stay depressed wait longer before resetting to allow the motor to cool 15 Depth of Cut The planing depth is controlled by the cutterhead elevation crank on top of the planer Turning the crank clockwise raises the cutterhead and turning it counterclockwise lowers the cutterhead The Model 20689 has multiple methods for determining the depth of cut depending on your planing needs The elevation crank cutterhead elevation scale thickness stop and depth of cut gauge all provide a means for accurately m
16. you or employees operate for hours at a time Figure 23 Our most popular earmuffs G2525 Dust Collection Basics Handbook This inexpensive 64 page book carefully guides you through setting up a quality dust collection system in your shop Includes an easy to follow walk through on designing the optimum dust col lection system and practical tips for minimizing cost and maximizing performance A must have for beginners Dust Collection Basics Recommendations for Home Shop Systems Figure 24 Dust Collection Basics handbook Call 3 5900 52 4 Y To 204 T20514 Small Half Mask Respirator T20515 Medium Half Mask Respirator T20516 Large Half Mask Respirator T20511 Pre Filter P100 T20539 Cartridge Filter 2PK P100 T20541 Cartridge Filter 2PK P100 amp O Vapor Wood and other types of dust can cause severe respiratory damage If you work around dust every day a half mask respirator can greatly reduce your risk Compatible with safety glasses Figure 25 Half mask respirator with disposable cartridge filters G8983 Tilting Roller Stand Adjusts from 26 to 44 0 45 150 Ib capacity G8984 Single Roller Stand Adjusts from 26 to 45 250 Ib capacity G8985 5 Roller Stand Adjusts from 26 to 44 250 Ib capacity These super heavy duty roller stands feature con venient hand knobs for fast height adjustment Figure 26
17. 0 829 4777 0 6 GLEANER amp To Order Figure 4 Cleaner degreasers available from Grizzly 0689 13 Planer Site Considerations Workbench Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine Some workbenches may require additional rein forcement to support both the machine and the workpiece Placement Location Consider existing and anticipated needs size of material to be processed through each machine and space for auxiliary stands work tables or other machinery when establishing a location for your new machine See Figure 5 for the minimum working clearances Figure 5 Minimum working clearances A CAUTION Children and visitors may be seriously injured if unsuper vised around this machine Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use 11 Assembly To attach the elevation crank assembly 1 Align the flat portion inside the crank bore with the flat portion on the shaft then place the crank assembly on the elevation shaft 2 Thread the M6 1 x 20 button head screw with the flat washer through the crank and into the shaft to secure the crank in place as shown in Figure 6 DO NOT over tighten Figure 6 Attaching crank 3 Attach the dust collection bag to the planer dust outlet by sliding the clamp o
18. 000 40 000 49 000 50 000 59 000 60 000 69 000 70 000 4 What 15 your age group 20 29 30 39 40 49 50 59 60 69 70 5 How long have you been a woodworker metalworker 0 2 Years 2 8 Years 8 20 Years 20 Years 6 How many of your machines or tools are Grizzly 0 2 3 5 6 9 10 7 Do you think your machine represents a good value Yes No 8 Would you recommend Grizzly Industrial to a friend _Yes No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use names more than 3 times Yes No 10 Comments FOLD ALONG DOTTED LINE Grizzly Industrial Inc GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend Street TAPE ALONG EDGES PLEASE DO NOT STAPLE WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of
19. 18 Planing TIRE 18 Wood Characteristics 19 VOOR 20 SECTION 5 80 21 SECTION 6 MAINTENANCE 23 eleme 23 Me ET 23 EUDFICAtIOPE s oeste tente rennes 23 SECTION 7 SERVICE iens 24 Troubleshooting rene 24 Knife Replacement 25 ccr 27 Drive Belt ncc ree e e ga 28 Impeller 29 Feed teorie ain 29 Extension Wing Table Alignment 30 Elevation Lock Adjustment 30 Thickness Stop Calibration 31 Wiring Diagram ener eee toti 32 SECTION 5 id 33 Main Parts Breakdown 33 Main Parts Lists issues 34 Base Parts Breakdown 36 Warning Labels Breakdown and List 38 WARRANTY AND RETURNS 41 INTRODUCTION Manual Accuracy We are proud to offer this manual with your new machine We ve made every effort to be exact with the instructions specifications drawings and photographs of the machine we used when writ ing this manual However sometimes errors do happen and we apologize for them Also owing to our policy of continuous improve ment your machine may not exactly match the manual If you find this to be the case and the difference between the man
20. ARNING Electrocution or fire could result if machine is not grounded and installed in compliance with electrical codes Compliance MUST be verified by a qualified electrician Full Load Amperage Draw Motor A 15 Amps Circuit Requirements You MUST connect your machine to a grounded circuit that is rated for the amperage given below Never replace a circuit breaker on an existing cir cuit with one of higher amperage without consult ing a qualified electrician to ensure compliance with wiring codes you are unsure about the wiring codes in your area or you plan to con nect your machine to a shared circuit consult a qualified electrician Recommended Circuit Size 20 Amps 0689 13 Planer Power Connection Device Model G0689 comes with 5 15 plug similar to Figure 2 to connect the machine to power Grounding Prong is Longest of the Three Prongs Current Carrying Prongs Grounded Outlet Figure 2 Typical 5 15 plug and receptacle A CAUTION This machine MUST have a ground prong in the plug to help ensure that it is grounded DO NOT remove ground prong from plug to fit into a two pronged outlet If the plug will not fit the outlet have the proper outlet installed by a qualified electrician Extension Cords We do not recommend using extension cords but if you find it absolutely necessary e at least 14 gauge cord that does not exceed 50 fe
21. MAIL RESPONSE WITHIN ONE HOUR Call Today For A FREE Full Color Catalog FOUT Saas Es
22. NED AND PROP ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY sure operation instructions are safe and clearly understood KEEP CHILDREN AND VISITORS AWAY Keep all children and visitors a safe dis tance from the work area MAKE WORKSHOP CHILDPROOF Use padlocks master switches and remove start switch keys NEVER LEAVE WHEN MACHINE IS RUNNING Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended DO NOT USE IN DANGEROUS ENVIRONMENTS DO NOT use machin ery in damp wet locations or where any flammable or noxious fumes may exist KEEP WORK AREA CLEAN AND WELL LIGHTED Clutter and dark shadows may cause accidents USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE Grounded cords minimize shock hazards Undersized cords create excessive heat Always replace damaged extension cords ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY Make sure switch is in OFF position before reconnecting MAINTAIN MACHINERY WITH CARE Keep blades sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY 0689 13 Planer 17 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adjusting wrenches before turn ing machinery ON CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check f
23. Planing Tips Inspect your lumber for twisting or cupping and surface one face on a jointer if neces sary Scrape off all glue before planing glued up panels DO NOT plane more than one piece at a time Never remove more than the recommended amount of material on each pass Remove less material on each pass when planing wide or dense stock Support the workpiece on both ends Get assistance if you are planing long lumber or use roller stands to support the workpiece Measure the workpiece thickness with cali pers to get exact results Carefully inspect all stock to make sure it is free of large knots or foreign objects that may damage your knives cause kickback or eject from the planer When possible plane equal amounts on each side of the board to reduce the chance of twisting or cupping Use the entire width of the planer to wear knives evenly Always plane WITH the grain direction of the wood Never plain cross grain or end grain 0689 13 Planer Wood Characteristics Below is a list of wood characteristics you may encounter when planing The following descrip tions of defects will give you some possible answers to problems you may encounter while planing different materials Possible solutions fol low the descriptions Chipped Grain Problem Usually a result of cutting against the grain planing lumber with knots or excessive amount of cross grain or using dull knives Solution Decrease the
24. Replace the belt with a new one then re assemble the removed components in the reverse order from which they were removed 0689 13 Planer Feed Rollers The feed rollers rotate in bushing blocks that are spring loaded The feed rollers ride up on the board so that the roller pressure is maintained If chips or sawdust build up between the bracket and bushing block the amount of roller vertical travel will be reduced potentially causing improp er feeding of lumber through the machine Figure 39 Bracket Remove trapped sawdust from between the bushing block and the bracket Figure 39 Location of potential trapped sawdust Periodically check and clean chips and sawdust from between the bushing blocks and brackets To clean the feed rollers 1 DISCONNECT PLANER FROM POWER 2 Remove the elevation crank and the top and side covers This provides easy access to depress the rollers so that chips and sawdust can be easily removed 3 Place a 4 high block of wood between one of the feed rollers and the planer bed Ensure that the block of wood is not under the cutterhead 4 Lower the cutterhead assembly down just enough so that the roller is pushed up against the spring and pressure is off of the two brackets 5 Remove any trapped material from between the roller assembly and bracket 29 6 Raise the cutterhead assembly and remove the block of wood 7 Repeat Steps 1 4 for the other feed roller
25. SHOP FOX Roller Stands 22 G2752 4 Rolling Floor Sweep G2753 4 Bench Dust Collection Attachment G2754 4 Floor Dust Collection Attachment These attachments are indispensable for collect ing dust at any machine The rolling floor sweep is also a convenient way to keep the shop floor or workbench top clean Designed for use with 4 flexible hose not included ca 2 Figure 27 Dust collection attachments Call 1 200 528 4777 To 0689 13 Planer SECTION 6 MAINTENANCE AWARNING Always disconnect power to the machine before performing maintenance Failure to do this may result in serious person al injury Schedule For optimum performance from your machine fol low this maintenance schedule Daily e Check correct loose hardware Check correct damaged knives e Check correct worn or damaged wires e Correct any other unsafe condition e Lubricate elevation screws elevation lock cams columns and feed roller chain drive Monthly e Check for belt tension damage or wear e Remove cutterhead guard and thoroughly clean all built up sawdust from the cutterhead area Cleaning Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dry cloth If resin has built up use a resin dissolving cleaner to remove it 0689 13 Planer Lubrication There are four primary points that require peri odic lubrication the head elevatio
26. any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back without this number Proof of purchase must accompany the merchandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon OMAN CONTE TOOL WEBSITE Buy Direct and Save with Grizzly Trusted Proven and a Great Value Visit Our Website Today And Discover Why Grizzly Is The Industry Leader e SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E
27. aterial into the cutterhead Always keep hands clothing and long hair away from the infeed roller dur ing operation to prevent being pulled in BODY POSITION WHILE OPERATING The workpiece may kickback during operation To avoid getting hit stand to the side of the planer during the entire operation PLANING CORRECT MATERIAL Only plane natural wood stock with this planer DO NOT plane MDF plywood laminates metal stone plastic drywall backerboard or synthetic products GRAIN DIRECTION Planing across the grain is hard on the planer and may cause workpiece kickback Always plane in the same direction or at a slight angle with the wood grain LOOKING INSIDE PLANER Wood chips fly around inside the planer at a high rate of speed DO NOT look inside the planer or remove guards covers during operation AWARNING Like all machinery there is potential danger when operating this machine Accidents are frequently caused by lack of familiarity or failure to pay attention Use this machine with respect and caution to lessen the pos sibility of operator injury If normal safety precautions are overlooked or ignored seri ous personal injury may occur 8 CUTTING LIMITATIONS The planer may kickback a workpiece at the operator or be damaged if pushed beyond these limits Maximum Depth of cut 5 Wide Maximum Depth of cut gt 5 Wide Minimum Board Length Minimum Board Thickness Maximum of Boards at One Tim
28. e 3 52 146 CLEAN STOCK Planing stock with nails staples or loose knots MAY cause debris to kick out at the operator and WILL dam age your cutters when they contact the cutterhead Always thoroughly inspect and prepare stock to avoid these hazards REMOVING JAMMED WORKPIECES To avoid serious injury always stop the plan er and disconnect power before removing jammed workpieces DULL DAMAGED KNIVES The planer may kickback a workpiece at the operator or give poor finish results if it is operated with dull or damaged knives UNPLUGGING DURING ADJUSTMENTS When connected to power the planer can be accidentally turned ON Always discon nect power when servicing or adjusting the components of the planer WORKPIECE CLEARANCE Always verify workpiece has enough room to exit the plan er before starting ACAUTION No list of safety guidelines can be complete Every shop environment is different Always consider safety first as it applies to your individual working conditions Use this and other machinery with caution and respect Failure to do so could result in serious per sonal injury damage to equipment or poor work results 0689 13 Planer SECTION 2 CIRCUIT REQUIREMENTS 110V Operation AWARNING Serious personal injury could occur if you connect the machine to power before com pleting the setup process DO NOT connect the machine to the power until instructed later in this manual AW
29. e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles Table of Contents INTRODUCTION 2 Manual Accuracy io ttl 2 Contact IMO Dre re RUD UR LR 2 Functional Overview 2 Identification sis ceteri eoa tut Ea rab eus 3 SECTION 1 6 Safety Instructions for Machinery 6 Additional Safety Instructions for Planers 8 SECTION 2 CIRCUIT REQUIREMENTS 9 TOV 9 SECTION 3 SETUP 1 10 Setup a 10 Pme rr 10 invento cas Soe sca cect 10 Cl an Dhs este 11 Site Considerations 11 12 RUN instants 12 MOUNINO 13 SECTION 4 OPERATIONS 14 Operation Safety 14 Basic GORIFOIS i roit osi RR 14 elm lc ja UE 15 Reset Button 15 16 Elevation Lock 17 Basic Operations ressens
30. e at fault 2 Inspect Replace Motor overheats or operates 1 Motor overloaded during operation 1 Reduce cutting load take lighter cuts limited RPM 2 Brushes are at fault 2 Inspect Replace Motor stalls or shuts off during a 1 Cutis too deep 1 Reduce depth of cut 2 Motor overload protection tripped 2 Turn planer OFF Reset overload protection Page 15 3 Short circuit in motor or loose 3 Repair or replace connections on motor connections for loose or shorted terminals or worn insulation 4 Circuit breaker tripped 4 Install correct or repair circuit breaker reduce number of machines running on that circuit 5 Brushes are at fault 5 Inspect Replace Cutterhead slows or squeals when 1 Belt worn out 1 Replace belt Page 28 cutting especially on start up 2 Brushes are at fault 2 Inspect Replace Infeed outfeed rollers not rotating 1 Chain and sprockets are worn 1 Replace chain and sprockets Vibration when running or cutting 1 Knives are dull 1 Replace knives 2 Loose or damaged cutterhead 2 Tighten or replace cutterhead 3 Damaged belt 3 Replace Page 28 4 Worn cutterhead bearings 4 Check replace cutterhead bearings Boards don t feed properly into 1 Knives are dull 1 Replace knives machine 2 Sawdust in feed rollers 2 Clean feed roller Page 29 24 0689 13 Planer Knife Replacement A CAUTION The cutterhead knives on the Model G0689 are extreme
31. e the depth of cut gauge 1 Lower the cutterhead assembly to just above your workpiece then place your workpiece under the center of the cutterhead assem bly as shown in Figure 15 Make sure the workpiece only extends 1 2 under the front of the gauge and does not extend into the path of the cutterhead knives Depth of Cut EN 89 EN Figure 15 Depth of cut gauge 2 Continue lowering the cutterhead assembly until you see the depth of cut gauge indicator begin to move Turn the cutterhead elevation crank until the desired depth of cut is indi cated by the gauge 3 Remove the workpiece then make your plan ing pass Note The depth of cut gauge should only be used for approximate measurements If pre cise workpiece thicknesses are needed use calipers to ensure your workpieces meet your standards Note S iding the gauge cover to the Open position disables the gauge 0689 13 Planer Thickness Stop The thickness stop stops the cutterhead assembly at pre set workpiece thicknesses Use the thick ness stop to plane to any of the following thick nesses 14 V9 34 1 and 174 To use the thickness stop 1 Rotate the thickness stop knob to the desired setting Figure 16 Thickness Stop Knob Figure 16 Thickness Stop Knob 2 Plane the board pass by pass lowering the cutterhead with each pass until the cutterhead assembly reaches the thickness stop and no longer l
32. easur ing the material that will be removed from wood workpieces Elevation Crank The elevation crank provides a simple and accu rate method for producing consistent depth cuts on multiple passes The pitch of the elevation leadscrew is 16 threads per inch meaning that every turn of the crank will lower the cutterhead Using this as a base you can make passes with a depth of cut of 6 152 Ya and by turning the crank turn 12 turn turn and full turn respectively Figure 14 e Turn 1 30 2 xc 1 P 1 1 1 1 Turns 2 364 ime 1 Figure 14 Crank elevation increments Note Any time you switch directions with the cutterhead elevation crank there will be a small amount of backlash so the first turn of the crank after switching directions will be slightly less than However as long as you move the crank in the same direction during operation backlash will not be a factor 46 Depth of Cut Gauge The depth of cut gauge can be used to accurately and directly measure the depth of cut indepen dent of workpiece thickness By measuring the difference in elevation of the top surface of the workpiece and the cutterhead knives at their low est points the value displayed on the depth of cut gauge accurately represents the thickness of material that will be removed in that pass To us
33. er SECTION 8 PARTS Main Parts Breakdown 439 Main Parts List REF PART DESCRIPTION 1 5 505 BUTTON HD SCR 6 1 X 20 2 3 SIDE COVER RH 4 5 6 7 9 0689009 10 0689010 11 0689011 12 0689012 13 0689013 14 0689014 15 5 60 16 0689016 17 18 0689018 19 PSB50M 20 0689020 21 PHTEKI5M 22 5 50 23 0689023 24 5 50 25 689025 26 PSBS21M 27 P0689027 28 PNOIM 29 P0689029 50 31 P0689031 32 0689032 33 0689033 34 PNOSM 35 36 P0689036 CAM LEFT 37 34 REF PART 38 DESCRIPTION P0689038 SPECIAL PIN P6000 P0689047 IMPELLER SPACER INNER P0689048 IMPELLER SPACER OUTER PSBSOM P0689050 PSS02M P0089052 P0689053 P0689055 P0689056 P0689057 CAM RIGHT P0689070 P6002 P0689074 GEAR INTERMEDIATE 58T X 12T P0689061 P0689062 P0689065 P0689066 P0689067 PSB95M PSB79M 0689 13 Planer REF PART 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 0689 13 Planer P0689075 Main Parts List Continued DESCRIPTION GEAR LARGE 70T P0689094 ELEVATING NUT RH P0689099 COVER PSB50M CAP SCREW 5 8 X 10 PSW04 4 STRAIN RELIEF REF PART 113 114 115 116 117 118 119 120 121 122
34. et in length e extension cord must have a ground wire and plug pin e qualified electrician MUST size cords over 50 feet long to prevent motor damage 9 SECTION 3 SETUP Setup Safety AWARNING This machine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with the controls and opera tions before starting the machine AWARNING Wear safety glasses dur ing the entire setup pro cess Unpacking Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect it If you discover the machine is damaged please imme diately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment inventory the contents A0 Inventory The following is a description of the main compo nents shipped with your machine Lay the compo nents out to inventory them Items Figure 3 Qty A Planer Not 1 B 2 C Dust Collection Bag eerte ies 1 D BAG CAMP enr 1 E Screw 6 1 x 20 Crank 1 Lock Washer 6mm Crank 1 Elevation Crank 1
35. head and out of the machine Instead they are carried around the cutterhead deposited on the planed surface and crushed by the outfeed roller Chip indentations can be caused by a num ber of reasons some of which are e The type of lumber being planed Certain species have a tendency to chip bruise e high moisture content over 20 or sur face moisture Typically found in air dried stock where the surface is dry but the inside needs a longer time to season Dull knives e much material being removed pass e bag is full Solution e Lumber must be completely dry preferably kiln dried KD Air dried AD lumber must be seasoned properly and have no surface moisture DO NOT surface partially air dried PAD lumber e sure planer knives are sharp Reduce depth of cut e Empty dust bag 19 Wood Types The species of wood as well as its condition has a dramatic effect on the depth of cut the planer can effectively take with each pass greater shear strength indicates a harder wood A shal lower cut should be used with harder woods Commonly used hardwoods and their associated shear strengths are illustrated in Figure 19 Type Shear PSI Black Locust 2 480 Sugar Maple 2 330 Pecan Hickory 2 080 White Oak 2 000 White Ash 1 950 Black Cherry 1 700 American Elm 1 510 Black Walnut 1 370 Red Alder 1 080 Basswood 980 Cottonwood 930 D
36. ituation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices This symbol is used to alert the user to useful information about proper operation of the machine AWARNING Safety Instructions for Machinery READ THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery pres ents serious injury hazards to untrained users ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST Most types of dust wood metal etc can cause severe respiratory illnesses 4 ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY Machinery noise can cause permanent hearing loss WEAR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings or jewelry that can catch in moving parts Wear protective hair covering to contain long hair and wear non slip footwear NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all times when running machinery 0689 13 Planer AWARNING Safety Instructions for Machinery ONLY ALLOW TRAI
37. ller Steel Rubber GU Epoxy Other Dist ort 2 em IL P anne EI DELIA II 21 Measurement Scale Inch and Metric Other Specifications lee ai Eee m China 1 Year Serial Number Location Machine ID label on top of Machine Assembly TIME sci 20 minutes Features Built in Dust Collection Top Mounted Return Rollers Extra Large Fold Down Table Extensions Top Mounted Depth Adjustment Thermal Overload Protection Convenient Carry Handles on Side Height Scale G0689 13 Planer ADANGER AWARNING A CAUTION SECTION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures NOTICE Indicates an imminently hazardous s
38. ly sharp Brushing your finger along the edge can result in a severe cut Take extreme caution when doing any of the adjustments involving the cutterhead knives Wear heavy leather gloves any time it is necessary to manually rotate the cutterhead assembly NOTICE To maintain accurate and consistent plan ing results we do not recommend sharpen ing the knives Instead replace both knives when they get dull The condition of the knives on the Model G0689 Planer will affect the precision of the cut During operation watch for the following signs of dulled knives e Raised grain occurs as a result of dull knives hammering at the surface of the wood e fuzzy appearance on the surface of the wood occurs as a result of dull knives tearing rather than cutting the wood fibers e Grooves occur as a result of nicks along the knife edge feeding the workpiece into the planer If any of these signs become apparent during use the knives must be reversed or replaced Do not attempt to sharpen the knives Tools Needed Qty Hex Wrench 4mm iii dieser 1 To remove the knives 1 DISCONNECT PLANER FROM POWER 2 Remove the cap screws from the knife guard then remove the guard Figure 29 0689 13 Planer Cap Screws Cap Screws Figure 29 Removing knife guard top and side covers removed for clarity Wearing heavy leather gloves carefully turn the cutterhead towards you until the
39. n screws the elevation lock cams the columns and the feed roller chain drive Access for lubrication requires removing the top and side covers of the machine first Figure 28 SAS 3 E Bas Elevation Screw CN Figure 28 Lubrication points of chain and elevation screws The elevation screws cams and columns on each side of the machine should be cleaned with minerals spirits then coated with a light multi purpose grease The chain drive can be lubricated with a spray oil Saturate each chain link then wipe off the excess so that sawdust will not be attracted Replace the sides cover and crank when com plete 23 SECTION 7 SERVICE Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel ops If you need replacement parts or you are unsure of your repair skills then feel free to call our Technical Support at 570 546 9663 Troubleshooting Possible Cause Possible Solution Motor will not run 1 No power to planer 1 Check power supply 2 Motor overload protection tripped 2 Turn planer OFF Reset overload protection Page 15 3 Defective switch or loose wiring 3 Inspect all lead connections on switch motor for loose or open connections 4 Brushes are at fault 4 Inspect Replace Fuses or circuit breakers blow 1 Short circuit in line cord or plug 1 Repair or replace cord or plug for damaged insulation and shorted wires 2 Brushes ar
40. on crank and raise the cutterhead approximately 1 0689 13 Planer 4 Locate the thickness stop bolt and lock nut Manually rotate the thickness stop to the position shown in Figure 42 Lock Nut Stop Bolt Cutterhead Knife Touching Thickness Stop 1 Thick Workpiece Figure 42 Thickness stop adjustment 5 Place the 11 4 thick board on the table and lower the cutterhead until the knife just touches the board when the knife is at its low est position turn the belt pulley to rotate the cutterhead as needed 6 Loosen the lock nut and adjust the stop bolt as needed until it just touches the thickness stop then re tighten the lock nut 7 the machine then check to see if the thickness stop is producing the desired results Repeat as necessary ES 32 Grizzi Industrial Inc Wiring Diagram Neutral 110 VAC 5 15 Plug Ground db view this page in color at 4 7 www grizzly com COLOR KEY BLACK WHITE MOTOR PADDLE SWITCH viewed from behind OVERLOAD SWITCH viewed from behind SHOCK HAZARD Disconnect power before working on wiring y X Figure 43 Switch wiring 10689 13 Planer 0689 13 Plan
41. or binding or misaligned parts broken parts loose bolts and any other conditions that may impair machine operation Repair or replace damaged parts before operation USE RECOMMENDED ACCESSORIES Refer to the instruction manual for recom mended accessories Improper accesso ries increase risk of injury DO NOT FORCE MACHINERY Work at the speed for which the machine or acces sory was designed SECURE WORKPIECE Use clamps or a vise to hold the workpiece when practi cal A secured workpiece protects your hands and frees both hands to operate the machine DO NOT OVERREACH Maintain stability and balance at all times MACHINES EJECT WORKPIECES TOWARD OPERATOR Know and avoid conditions that cause the workpiece to kickback ALWAYS LOCK MOBILE BASES IF USED BEFORE OPERATING MACHINERY CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and animals especially fine dust Be aware of the type of dust you are exposed to and always wear a respirator designed to filter that type of dust AWARNING Additional Safety Instructions for Planers INSTRUCTION MANUAL This machine presents significant safety hazards to untrained users Read understand this entire manual before starting the planer REACHING INSIDE PLANER Never reach inside planer or remove cover when the planer is connected to power INFEED CLEARANCE SAFETY The infeed roller is designed to pull m
42. owers Note 7he thickness stop should only be used for approximate measurements If pre cise workpiece thicknesses are needed use calipers to ensure your workpieces meet your standards Cutterhead Elevation Scale The cutterhead elevation scale displays the dis tance between the cutterhead knives at their lowest points and the platen This represents the workpiece thickness produced after the planing pass is made Figure 17 0689 13 Planer Cutterhead Elevation Indicator B Cutterhead Elevation Scale WII Figure 17 Depth of cut scale and indicator Example If you need to plane a board down to simply make multiple passes no greater than the maximum depth of cut until the cutterhead elevation scale reads 6 A final pass at this set ting will create a 6 thick workpiece Note 7he cutterhead elevation scale does not provide a precise measurement and should only be used for approximate measurements If precise workpiece thicknesses are needed use calipers to ensure your workpieces meet your standards Elevation Lock To ensure that the cutterhead assembly does not move during planing the Model 20689 is equipped with an elevation lock To use the elevation lock set the cutterhead assembly to the desired elevation then lower the elevation lock lever To release the lock lift the lever Figure 18 Basic Operations To use the planer 1 2 46 Put on safety glas
43. safety latch engages and the cutterhead no longer turns Figure 30 Figure 30 Exposed cutterhead 25 26 Remove the six button head cap screws from the gib Use the included magnets as shown in Figure 31 to first remove the gib then the knife Figure 31 Knife removal Depress the safety latch shown in Figure 30 then carefully rotate the cutterhead towards you approximately 14 turn Release the safety latch and continue rotating the cutterhead until the second knife is exposed and the safety latch again engages Repeat Steps 4 and 5 for the second knife Before re installing the knives the cutterhead gib and knife must be inspected Neglecting to inspect these components may result in damage to the planer To inspect the cutterhead gib and knives 1 DISCONNECT PLANER FROM POWER 2 Carefully clean the cutterhead with a rag and with a flashlight inspect the following e Make sure the threaded screw holes do not contain wood material or sawdust e sure that the hex socket and the threads of all cap screws are in good condition Replace if questionable e Make sure any resin or glue buildup on the cutterhead gib and knives is removed so the knife and gib will sit flat on the cutterhead e Make sure the knives are free of cracks If any cracks exist replace both knives The knives on the Model G0689 Planer are revers ible and should always be reversed or replaced as a
44. ses If your workpiece is bowed surface plane the workpiece on a jointer until one side is flat doing so will ensure that it sits solidly on the planer table during operation Place the workpiece onto the infeed exten sion wing with the flat side down so that the front edge of the workpiece is just under the cutterhead assembly enough to set the depth of cut and set the depth of cut using the Depth of Cut Gauge Page 16 Be sure not to exceed the maximum depth of cut Lower the elevation lock lever then remove the workpiece Turn the planer ON With the flat side of the board down on the table make sure not to stand directly in front or behind the workpiece to reduce the risk of a kickback injury then feed the workpiece into the front of the planer lf the cut is too deep and bogs down the planer turn the planer OFF immediately allow it to come to a complete stop raise the cutterhead remove the workpiece reduce the depth of cut then return to Step 4 Note The infeed and outfeed rollers will control the feed rate of the workpiece as it passes through the planer Do not push or pull on the workpiece Once the workpiece is clear of the outfeed roller measure the workpiece thickness If fur ther planing is needed return the workpiece to the infeed extension wing lift the elevation lock lever adjust the depth of cut then con tinue Continue this process until the desired thick ness is reached
45. ual and machine leaves you in doubt immediately call our techni cal support for updates or clarification For your convenience we always keep current Grizzly manuals and most updates available on our website at www grizzly com Any updates to your machine will be reflected in these documents as soon as they are complete Visit our site often to check for the latest updates Contact Info We stand behind our machines If you have any service questions parts requests or general ques tions about the machine please call or write us at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport grizzly com If you have any comments regarding this manual please write to us at the address below Grizzly Industrial Inc Technical Documentation Manager P O Box 2069 Bellingham WA 98227 2069 Email manuals grizzly com Functional Overview The Model 20689 Planer allows the user to plane material from the surface of boards in precise increments The depth of cut is adjusted with the cutterhead elevation crank and is measured by the cutterhead elevation scale or the depth of cut gauge One turn of the crank raises or lowers the cutterhead 1 6 Once the depth of cut is adjusted the operator feeds the board into the infeed roller which pulls the board into the cutterhead where material is removed The outfeed roller then
46. ver the mouth of the bag placing the bag over the dust outlet then positioning and locking the clamp over both the bag and the outlet as shown in Figure 7 Figure 7 Dust collection bag 12 Test Run Once the assembly is complete test run your machine to make sure it runs properly and is ready for regular operation The test run consists of verifying the following 1 The motor powers up and runs correctly and 2 the safety disabling key on the switch works correctly If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately then review Troubleshooting on Page 24 If you still cannot remedy a problem contact our Tech Support at 570 546 9663 for assistance To test run the machine 1 Make sure you have read the safety instruc tions at the beginning of the manual and that the machine is setup properly 2 Make sure all tools and objects used during setup are cleared away from the machine 3 Connect the machine to the power source 4 Verify that the machine is operating correctly by turning the machine ON When operating correctly the machine runs smoothly with little or no vibration or rubbing noises Investigate and correct strange or unusual noises or vibrations before operating the machine further Always disconnect the machine from power when investigating or correcting potential problems Continued on next page
47. x 16 x 21 Electrical cm N ON OFF Safety Toggle Gord diu m C 8 ft 21 0 M s 14 AWG Recommended Breaker d eI GRE ei ees 20A INCU ET m S Yes Motors Main Universal Brush FIOPSC OWE e S 2 HP Voltage Iq IE cai V EDEN EIUS 110V PASC cocci ipte a du hoc aces easel reu I Ee Ud Single E 15 Speed Re 17 500 RPM 60 Hz Number OS 021216 pre 1 Power Transfo errira V Belt Drive ICE UT CPR Shielded and Lubricated Main Specifications Operation Information 13 Max C t Abed be ieee RME Re a eee 6 Mini StOCK 15 ERE c 1964 Max Stock ThICKfIe8S iet terr rti verte vet epe p Ba re e Weste ger EE 70 Of Cuts Minute iia Coon rh pa prre EL E
48. xe cera ana E t 16 000 iuc 8000 RPM Fogd lium X 19 FPM Cut Depth Planing Full Wide iit Encre thee Errat ae sac Ben E A Nas E eges Max Cut Depth Planing 5 Inch Wide Board sitiseni erneit END od Yao 4 0689 13 Cutterhead Info Cutterhead Type m Straight Knife Cutterhead usn onera fei e dette a SITES OE 2 yog cce a A dde does 2 Knife Type Straight Double Edged HSS Knife Size Length 13 Knife Size Width 15 32 Knife Size Thickness Mole DE ERE Gibs and Springs Table Info Table e a a E A 104 Table Bed Size Width Extension Wing Size 2498 Extension Wing Size RERO RETI Foe ere Yep yk 13 Construction Table Constr ctlon eerte Lo Steel and Cast Aluminum Body Construction Cutterhead Assembly Constru ctlon cereo tiii ch sera egre Infeed Roller Constr ctlOri Fea RR anne sen DN Steel Rubber Outfeed Ro
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