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Grizzly G0456 Lathe User Manual
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1. 16 NES E A ee 16 1 1 a a a N E A E E 16 16 17 2 eee te E __4___ ee 17 Installing Removing Spur 18 Removing Live Center eet 19 tmm 20 TOINI EE mmm 21 mcum m m 22 Ohanding SPECS RETE E RES 23 0 23 Attaching SAndPapel 2 lt 0 ccsceccsesccscescnceececcseenccecessecescanencsesscseeescsaceseueescesenceeeeeeeescceneccerenss 24 Byicjegeys 4 16 eee eer ete LET HET 24 Miter Sandin O 25 Andie SAN NON E E EEE E O 25 SECTION ACCESSORIE Sori 26 SECTION 5 MAINTENANCE aaia AENEAS 29 Cleaning IOC ANG 29 7 SERVICE 30 TOUS SINC eR RO 30 Aligning Headstock Spindle to TailStOCk cccccccsceccsseeeceeeeeeceeseeseeeeeeseaeeessaueeeseeeesseeessaaes 32 Replacing or Tightening V Belt 33 Replacing Motor im CREE ________ __ _6 6_ _____ 34 MANES TNE 35 ANNO qe
2. 3 gef Caco __ _ 3 OSL A EE EEEE 3 Machine Data SNEED Eo m m 4 neea EEE ______6_6 4____________________ _ _ SECTION Aij 6 Safety Instructions for 6 Additional Safety for Wood Lathes cccccccsesececeeeeeceececceeecceueeecseueseeseeeessseessagsesssgeeessanes 8 SECTION 2 CIRCUIT REQUIREMENTS 9 220V SIndlesP NASE ecco ei anus mat 9 SECTIONS SET UP 10 Set Up SY 10 tems Needed ior Set UD 10 mmt 10 11 ean 1 v 12 ONS MN RE mcm 12 CAINO RE _ _______________64 4 ___ __ _ _ _ 6 13 ___ ________ ee 14 WOOL cm gt n 14 By 5 __ ___ _ _ _ 15 H 15 SECTION 4 OPERAT IONS
3. Figure 37 Model H6542 Robert Sorby 8 PC Set G9863 8 PC HSS Lathe Chisel Set This chisel set features beautiful 8 ash handles with brass ferrules and 3 long high speed steel blades Chisels include 2 parting tool Yo straight chisel 2 double bevel skew 1 2 roundnose 5 gouge Ys gouge 2 diamond point and 5 veiner Set comes in fitted wooden case and is very competitively priced Figure 38 Model 39863 8 PC Chisel Set H6204 Precision Drill Chuck 2 x JT 3 G1676 Drill Chuck Arbor MT 2 x JT 3 The best way to bore holes with your lathe G0456 Variable Speed Wood Lathe H0507 20 Swan Neck Hollowing Tool H0508 24 Swan Neck Hollowing Tool An excellent choice for blind turning or undercut ting where reach is restricted H0507 is designed for end grain use while H0508 with a more sub stantial steel cross section is designed for both end grain and side grain bowl use Figure 39 Swan Neck Hollowing Tools H5954 Robert Sorby Stebcentre 2 Razor sharp teeth bite into the workpiece for secure operation and the spring loaded center point controls the amount of drive or slip This pat ented feature helps avoid the problem of dig in A great addition for production wood turners Figure 40 Robert Sorby Stebcentre s H1223 Woodturning A Foundation Course Keith Rowley s best selling introduction to the art of woodturning is exceptional for its friendly and metho
4. 3 amp SSS 1 P Y Figure 22 Typical spindle turning operation To set up a spindle turning operation 1 Mark both ends of your workpiece by draw ing diagonal lines from corner to corner The intersection point of these lines will show you the center of your workpiece See Figure 23 for details desi mem Figure 24 Spur center properly embedded Workpiece 6 With the workpiece still attached insert the spur center into the headstock spindle Pencil Lines 7 With the live center installed in the tailstock gt Marked Diagonally slide the tailstock toward the workpiece until Across Corners the live center touches the workpiece center point then lock the tailstock in this position 8 Use the tailstock adjustment knob to push the live center into the workpiece at least a Workpiece Center Figure 23 Workpiece marked diagonally from AWA corner to corner to determine the center Do not press the workpiece too firmly with the tailstock or the bearings will bind and overheat Likewise do not adjust too loose ly or the workpiece will spin off the lathe Use good judgement Serious personal injury could result if care is not taken G0456 Variable Speed Wood Lathe o 9 Position the tool rest approximately 1 4 away from the workpiece and approximately above the center line as shown in Figure 25 Workpiece 7 E 1 8 gt m Center Line Fi
5. Figure 1 Identification of main components K L M N O P Q R 5 Miter Gauge 12 Sanding Disc Headstock Spindle Spur Center Bed Tool Rest Tool Rest Base Lock Tool Rest Height Adjustment Lock Tailstock ZTONMOOD gt Y G0456 Variable Speed Wood Lathe Live Center Quill Quill Lock Quill Adjustment Handwheel Tailstock Base Lock Dust Port 2 ON OFF Paddle Switch Speed Dial Stand A DANGER AWARNING CAUTION SECTION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures NOTICE Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices This symbol is used to alert the user to useful information about proper operation of the
6. eee HR 1 Phillips rUmE 1 Notepad and Pen Pencil 1 2 E 1 To replace the motor brushes 1 DISCONNECT LATHE FROM POWER 2 Remove the table dust port and sandpaper from the sanding disc 3 Remove the left handed cap screw Figure 47 on Page 33 in the center of the sanding disc and slide the sanding disc off 4 Remove the five cap screws Figure 47 on Page 33 that secure the disc housing to the headstock and remove the disc housing 5 Loosen the motor mount bolts shown in Figure 48 on Page 33 slide the motor toward the spindle pulley and remove the belt 6 Look inside of the cabinet and trace the three motor wires to the back of the control panel 7 Make a note or quick sketch of the position and color of the current carrying wires so you will be able to connect them properly after you disconnect them 34 8 Disconnect the three motor wires and ensure that the wires will not get tangled around other wires when you remove the motor 9 Remove the motor mount bolts and the motor from the headstock 10 Pry off the brush covers on the motor see Figure 49 remove the brush retainer clips by simply pushing them down and releasing and replace the brushes a D n a i Figure 49 Replacing motor brushes um gt 11 Reassemble all removed components in the opposite manner from which they were removed G0456
7. 1 2 x 8 TPI RH je MT 2 Tailstock TAN ERE MT 2 Spindle Speeds dias 500 2000 RPM Construction Precision Ground Cast Iron ANd Eee nent tee eee ee eee Pre Formed Sheet Metal Cabinet Spindle Bearings Shielded and Lubricated Ball Bearings PAS AGS OGM Cast Iron MUN RETE DU TET Cast Iron ganding RITTER Cast Iron Main Motor UIC A DC Universal PROS cielo 5 MN 2 HP Uscite 220V 0 n AES Single 60 Hz lupe fT 9 5 Amps CETTE TETUR 2000 9000 RPM Variable PEIN ETE E Shielded and Lubricated Ball Bearings ICG A Toggle Features T Sanding Table 17 2 x 10 12 Sanding Disc w Included 100 Grit Sandpaper T Included Spur amp Live Centers n Outboard Tool Rest 8 2 12 x 18954 W Indexed Spindle Every 15 cee 2 Dust Port 1 AJLI F7 PAPO PAR 1 ATI A MIAT OIL TAO 1 o G0456 Variable Speed Wood Lathe Identification
8. Industrial Inc MODEL G0456 VARIABLE SPEED WOOD LATHE OWNER S MANUAL COPYRIGHT NOVEMBER 2005 BY GRIZZLY INDUSTRIAL INC REVISED JANUARY 2007 WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC TR7676 PRINTED IN TAIWAN 4 amp WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemical are e Lead from lead based paints Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles AWARNING Safety labels warn about machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels Table of Contents INTRODUC TO IN M
9. Hex Bolt Figure 6 Installing L brackets Mount the lathe to the floor via the holes in the L brackets 13 Sanding Table Components and Hardware Needed Qty sanding 1 Table 5 2 Bid lea 1 Lock Handles 2 Flat Washers 1 4 Handles 4 Cap Screws 5 18 x Ys Table 2 Lock Nuts 5 1 18 Table 2 Flat Washers Table 2 Phillips Head Screws 10 24 Dust Port 2 Lock Washers 10 Dust Port 2 To install the sanding table 1 Mount the dust port to the casting with the Phillips screws and lock washers 2 Mount the table to the casting with the cap screws flat washers and lock nuts through the hinge hole and with the lock handles and lock washers through the slotted hole Figure 7 shows the table properly installed Figure 7 Table and dust port properly installed 14 Tool Rest Components and Hardware Needed Qty ied M 1 To install the tool rest 1 Slide the tool rest shaft into the base and tighten the lock handle Figure 8 shows the tool rest properly installed in the base Lock Handle Figure 8 Tool rest properly installed G0456 Variable Speed Wood Lathe Dust Collectio
10. 35 Vili sig NN ce 36 B Ee Gro Mi BIET ETT 37 WAG DIAO a E Emm m 38 Pans eC ee te eet re ee ee er 39 IS MANMERERNEENMEHRM AA A A 40 WARRANTY AND RETURNS INTRODUCTION Foreword We are proud to offer the Model G0456 Variable Speed Lathe This machine is part of a growing Grizzly family of fine woodworking machinery When used according to the guidelines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s com mitment to customer satisfaction We are pleased to provide this manual with the Model G0456 It was written to guide you through assembly review safety considerations and cover general operating procedures It repre sents our effort to produce the best documenta tion possible The specifications drawings and photographs illustrated in this manual represent the Model G0456 as supplied when the manual was pre pared However owing to Grizzly s policy of con tinuous improvement changes may be made at any time with no obligation on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as soon as they are complete Visit our site often to check for the lat est updates to this manual G0456 Variable Speed Wood Lathe 9 C
11. Aligning Headstock Spindle to Tailstock A misaligned headstock will not give you accurate results and may be dangerous This procedure takes approximately 30 minutes to complete and requires you to remove and discard the sandpa per disc if it is installed If you need help locat ing any parts of the machine refer to the parts breakdown Tools Needed Qty Socket or Wrench 12 1 1 Socket or Wrench 2 1 Hex Wrench 1 Hex Wrench 5 1 Hex Wrench 4 1 Phillips Screwdriver sssse 1 To check headstock tailstock alignment 1 DISCONNECT LATHE FROM POWER 2 Remove the tool rest from the lathe bed 3 With the spur center and live center installed slide the tailstock up to the headstock so the tips of the centers are close to each other lf the tips of the centers will touch each other as illustrated in Figure 45 the head stock and tailstock are already aligned and no further adjustments are needed the tips of the centers will not touch each other then the headstock needs to be aligned with the tailstock Figure 45 Center tips touching to ensure alignment 32 To align the headstock with the tailstock 1 2 DISCONNECT LATHE FROM POWER Remove the table dust port and sandpaper from the sanding disc Remove the left handed cap screw in the center of the s
12. BALL BEARING 6005 SENSOR SUPPORTING FRAME CORD FIXER UC 0 3 2 PHLP HD SCR 5 8 X 20 SENSOR CORD HEX BOLT M8 1 25 X 15 MAGNETIC FIXER SPINDLE BACKING PLATE HEX NUT 1 1 2 8 SPUR REMOVAL NUT 1 1 2 8 SPUR CENTER TAILSTOCK BASE TAILSTOCK SPINDLE SHORT HANDLE CAM SPINDLE QUILL LIVE CENTER SHAFT BALL BEARING 6002 LIVE CENTER HEAD TAILSTOCK LOCK SHAFT FACEPLATE CAP SCREW M5 8 X 10 LOCKING RING SHAFT LOCK NUT 5 16 18 FLAT WASHER 5 16 SLIDING BLOCK HANDWHEEL PART UJ PSB147M PW06 PLWO5 PW04 PSB144M PB36 PLNOS3 P0456012 P0456013 PS79 P0456015 PSB79M P0456017 P0456018 PB26M P0456020 P0456021 EV O O O n2 N Co PK10M 5503 0456027 P6005 P0456029 P0456030 PSO6M P0456032 PB87M P0456034 P0456035 P0456036 P0456037 P0456038 P0456039 P0456040 P0456041 P0456042 P0456043 P0456044 P0456045 P6002 PSB50M PLNOS3 PWO7 U U U U U U U U e ojojo e e A 5 BR A co HD 5 NO N GO gt gt 56 57 58 59 60 61 62 63 PR47M 64 65 66 66 1 66 2 PART U U U U 0 U 0 U U U AYALA ALATA gt 01 0 C1 O D D GD D O O O
13. in the center of the sanding disc and slide the sanding disc off 4 Remove the five cap screws see Figure 47 that secure the disc housing to the head stock and remove the disc housing Figure 47 Disc housing cap screw locations G0456 Variable Speed Wood Lathe Loosen the motor mount bolts shown in Figure 48 Figure 48 Motor mount bolts Replacing V Belt Slide the motor toward the spindle pulley then replace the V belt making sure that it is aligned in the correct grooves and tension it as described below Tensioning V Belt Slide the motor down hold firm downward pressure on it and tight en the motor mount bolts Reassemble all removed components in the opposite manner from which they were removed 33 Replacing Motor Brushes The Model G0456 features a DC motor which uses heavy duty carbon brushes While these brushes are designed for extended life they will eventually wear out causing a loss of power or faulty starting This procedure takes approxi mately 45 minutes to complete and requires you to remove and discard the sandpaper disc if it is installed If you need help locating any parts of the machine refer to the parts breakdown Tools Needed Qty Socket or Wrench 12mm 1 Socket or Wrench 12 1 Hex Wrench 6mm eee 1 Hex Wrench 5mm eem 1 Hex Wrench 4mm
14. keys NEVER LEAVE WHEN MACHINE IS RUNNING Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended DO NOT USE IN DANGEROUS ENVIRONMENTS DO NOT use machin ery in damp wet locations or where any flammable or noxious fumes may exist KEEP WORK AREA CLEAN AND WELL LIT Clutter and dark shadows may cause accidents USE A GROUNDED EXTENSION CORD RATED FOR THEMACHINE AMPERAGE Undersized cords overheat and lose power Replace extension cords if they become damaged DO NOT use extension cords for 220V machinery ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY Make sure switch is in OFF position before reconnecting MAINTAIN MACHINERY WITH CARE Keep blades sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY G0456 Variable Speed Wood Lathe 9 18 19 20 21 22 23 24 25 WRENCHES Make a habit of checking for keys and adjusting wrenches before turn ing machinery ON CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts and any other conditions that may affect machine operation Repair or replace damaged parts USE RECOMMENDED ACCESSORIES Refer to the instruction manual for recom mended accessories The use of imprope
15. off work This is a flat tool with a sharp pointed nose that may be single or double ground Figure 21 shows an example of a parting tool Figure 18 Gouge e Skew Chisel A very versatile tool that can be used for planing squaring V cutting bead ing and parting off The skew chisel is flat double ground with one side higher than the other usually at an angle of 20 40 Figure 19 shows an example of a skew chisel Figure 21 Parting tool e Specialty Tools These are the unique spe cial function tools to aid in hollowing bowl making cutting profiles etc The Swan Neck Hollowing Tool shown on Page 27 is a good example of a specialty tool Figure 19 Skew chisel 20 o 20456 Variable Speed Wood Lathe 2 Using a wood mallet tap the point of the spur Spi ndle TU rning center into the center of the workpiece so it leaves a center mark then remove the spur center Spindle turning Figure 22 is the operation per formed when a workpiece is mounted between 3 Using a drill bit drill a 4 deep hole at the the headstock and the tailstock center mark Additionally if the end of your workpiece is square cut deep saw kerfs across the corners to help embed the spur center 4 Cut the corners off your workpiece if it is over 2 x 2 to make turning safer and easier 5 Drive the spur center into the center of the workpiece with a wood mallet to embed it at least as shown in Figure 24
16. 1 Oo O11 amp m 4 2 m DESCRIPTION HANDWHEEL HANDLE TOOL REST BASE LOCK HANDLE M8 1 25 X 15 STEEL TUBE KNOB 3 8 TOOL REST LOCK SHAFT EXT RETAINING RING 13MM HANDLE SHAFT WINDOW PLATE 55 8 X 24 4 X2 CIRCUIT BOARD MAG SYSTEM P0456066 1 SPEED POTENTIOMETER P0456066 2 MAGNETIC RING 67 P0456067 TRANSFORMER INDICATOR SYS 68 69 70 71 72 73 74 75 76 76A 77 78 79 80 81 82 83 84 85 86 86 1 86 2 __ 456086 2 86 3 86 4 86 5 86 6 86 7 PO456086 7 86 8 86 9 __ 456086 9 86 11 86 12 87 P0456087 FLAT WRENCH 1 13 16 88 90 91 PLWO1 92 P6006 93 PB94M 94 95 96 108 109 110 3 U U U 0 0 U U OJOJOO OJO OJO Ay BRIAR AY A A Q1 O1 Oo OJO OJO cO O A 2 UJ SPINDLE LOCK PIN BELT 200J LOCK WASHER 5 16 BEARING 6006 HEX BOLT 5 8 X 25 POINTER UPPER SPACER HEX NUT M5 8 FRONT COVER HEAR COVER G0456 Variable Speed Wood Lathe AWARNING Safety labels warn about machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to ord
17. ODEL 30456 injury and even death 38 Digital Display Digital Display Circuit Board 220 Power Source ground hot hot ON OFF Paddle Switch black Variable Speed Control Motor Control Board DC MOTOR o G0456 Variable Speed Wood Lathe Parts Breakdown G0456 Variable Speed Wood Lathe o 39 REF COIN 5 Porno gt Ojdc o o o U U U U U U U e e gt A A D O O e eio eo OJO NINNIN mM hm gt 22 22 1 22 2 22 3 23A 24 25 26A 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 40 Parts List DESCRIPTION ED CABINET STAND CAP SCREW 7 16 14 X 1 1 2 FLAT WASHER 1 4 LOCK WASHER 7 16 FLAT WASHER 7 16 CAP SCREW M6 1 X 25 LH HEX BOLT 7 16 14 X 3 4 L BRACKET LOCK NUT 5 16 18 DOOR STAND ACCESS HANDLE RUBBER FOOT PHLP HD SCR 5 16 18 X 5 8 PARTITION BOARD CAP SCREW 5 8 X 35 RIGHT STAND HEAD STOCK HEX BOLT M8 1 25 X 30 BELT WHEEL COVER MOTOR MOUNT PLATE MOTOR W HANDLE BRUSH BRUSH RETAINER BRUSH COVER MOTOR STEP PULLEY KEY 5X5 X 12 SET SCREW 1 4 20 X 3 8 DRIVE STEP PULLEY SANDING DISC
18. Variable Speed Wood Lathe Table Tilt When the table tilt is set to 0 the table should be adjusted perpendicular to the sanding disc face Tools Needed Qty Try Square or Machinist s Square 1 To adjust table tilt 1 Using a try square or machinist s square set one edge on the table surface and the other against the face of the disc as shown in Figure 50 Note This can be done with the sandpaper installed although it is somewhat easier to measure if the disc does not have the sandpaper disc installed Figure 50 Squaring table to disc 2 Loosen the lock lever adjust the table angle square with the disc and tighten the lock lever 3 Adjust the indicator line over the 0 mark by loosening tightening the mounting screw as shown in Figure 51 P Figure 51 Adjusting table tilt indicator G0456 Variable Speed Wood Lathe Aligning Table The table must be aligned to the face of the sanding disc so that the sandpaper does not rub against the table To align the table 1 Loosen the table mount bolts Figure 52 that secure the table to the table support bracket Figure 52 Table mount bolts Continued on next page 35 2 Align the table so that there is approximately a gap between the 12 disc and the table Figure 53 A a Figure 53 Table aligned with sanding disc 3 Tighten the bolts loosened in Step 1 4 Spin the disc by hand to c
19. able safety and electrical codes including the National Electric Code NEC If you are unsure about any wiring practices consult a qualified elec trician Plug Receptacle Type Recommended Plug Receptacle NEMA 6 15 Grounded Outlet Box Current Grounding Prong Is Longest of the Three Prongs Figure 2 NEMA 6 15 plug and receptacle G0456 Variable Speed Wood Lathe Grounding In the event of an electrical short grounding reduces the risk of electric shock The grounding wire in the power cord must be properly connect ed to the grounding prong on the plug likewise the outlet must be properly installed and ground ed All electrical connections must be made in accordance with local codes and ordinances AWARNING Electrocution or fire could result if this machine is not grounded correctly or if your electrical con figuration does not com ply with local and state codes Ensure compliance by checking with a quali fied electrician Extension Cords We do not recommend the use of extension cords Instead arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords If you find it absolutely necessary to use an extension cord at 220V with your machine e Use at least a 14 gauge cord that does not exceed 50 feet in length e extension cord must also contain a ground wire and plug pin e A qualified electrician MUST size cords over 50 feet
20. anding disc and slide the sand ing disc off Remove the five cap screws see Figure 47 on Page 33 that secure the disc housing to the headstock and remove the disc hous ing You now have access to the headstock adjustment bolts shown in Figure 46 Figure 46 Headstock adjustment bolts Loosen the four headstock adjustment bolts and position the headstock so the tips of the spur and live centers are as close as possible to touching Tighten the headstock adjustment bolts and reassemble all removed components in the opposite manner from which they were removed G0456 Variable Speed Wood Lathe Replacing or Tightening V Belt A loose or damaged V belt will not adequately transfer power from the motor to the spindle This procedure takes approximately 30 minutes to complete and requires you to remove and discard the sandpaper disc if it is installed If you need help locating any parts of the machine refer to the parts breakdown Tools Needed Qty Socket or Wrench 12 1 1 Socket or Wrench 1 Hex Wrench 1 Hex Wrench 5mm eene 1 Hex Wrench 4mm eene 1 Phillips Screwdriver tonmemitenper tUm 1 To change the V belt 1 DISCONNECT LATHE FROM POWER 2 Remove the table dust port and sandpaper from the sanding disc 3 Remove the left handed cap screw turn clockwise
21. completely satisfied with the con dition of your shipment you should inventory the contents G0456 Variable Speed Wood Lathe Inventory After all the parts have been removed from the crate you should have the following items Inventory Components Figure 3 Qty Lathe Bed not shown 1 B Stand Assembly not shown 1 C Sanding 1 5 toI RE UN EIU MES 2 E fool OS sseesaduduiM TIMOR UNIV DINI 1 F Spur Center 1 G Live 1 Figure 3 Model 00456 inventory components Flat Wrench 1 3 1 1 MEE Eee 1 In the event that any nonproprietary parts are J Dust POITU us cete eie retra tren tir 1 missing e g a nutor a washer we would be K Lock 5 2 glad to replace them or for the sake of expedi L Miter Gauge PT 1 ency replacements can be obtained at your local hardware store Hardware not shown Qty e Bolts 76 14 x 54 L Brackets 4 A e Flat Washers 716 L Brackets 4 e Lock Washers L Brackets Bed 10 WAR N NG e Flat Washers Handles 4 SUFFOCATION HAZARD Cap Screws 18 x Ys Table 2 Immediately discard all plastic
22. dical approach building up the reader s skills and confidence by logical and progressive steps Includes step by step instructions for 12 simple projects 177 Pages A Foundation Course NEW EDITION KEITH ROWLEY Figure 41 Model H1223 woodturning book 12 PSA Sanding Discs 2 pk These replacement sanding discs are made of aluminum oxide Manufactured in an ISO 9002 factory Model Grit 22 60 CoD T 80 Cu mTT 100 24750 120 0422 5 150 34 2 57 180 CS MMREIRCECNCRK 220 Figure 42 Replacement 12 sanding discs 28 G7984 Face Shield H1298 Dust Sealed Safety Glasses H1300 UV Blocking Clear Safety Glasses H2347 Uvex Spitfire Safety Glasses H0736 Shop Fox Safety Glasses Safety Glasses are essential to every shop lf you already have a pair buy extras for visitors or employees You can t be too careful when it comes to shop safety Figure 43 Our most popular safety glasses G5562 SLIPIT 1 Qt Gel G5563 SLIPIT 12 oz Spray G2871 Boeshield T 9 12 oz Spray G2870 Boeshield T 9 4 oz Spray H3788 G96 Gun Treatment 12 oz Spray H3789 G96 Gun Treatment 4 5 oz Spray 3 IOFING DEVELOPED Plus Metal NI WATERPROOF LUBRICATION does all three Cleans gt Lubricates Prot Figure 44 Recommended products for protect ing unpainted cast i
23. e Lock Nuts 5 amp 18 2 bags and packing materials to Flat Washers 5 e 2 eliminate choking suffocation Phillips Screws 10 24 x Dust Port 2 hazards for children and e Lock Washers 10 Dust Port 2 animals Cap Screws ie 14 x 172 6 e Hex Wrench 4 5 6 8mm 1 Each e Open End Wrench 10 12mm 1 20456 Variable Speed Wood Lathe o 11 Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship ment Remove this protective coating with a sol vent cleaner or citrus based degreaser such as Grizzly s G7895 Degreaser To clean thoroughly some parts may need to be removed For opti mum performance from your machine make sure you clean all moving parts or sliding contact surfaces that are coated Avoid chlo rine based solvents such as acetone or brake parts cleaner as they may damage painted sur faces should they come in contact Always follow the manufacturer s instructions when using any type of cleaning product AWARNING Gasoline and petroleum products have low flash points and could cause an explosion or fire if used to clean machinery DO NOT use gasoline or petroleum products to clean the machinery A CAUTION Many of the solvents commonly used to clean machinery can be toxic w
24. e tailstock down onto the bed either too loose or too tight loosen or tighten the hex nut located on the underside of the tailstock in small increments as needed to achieve the proper clamping pressure G0456 Variable Speed Wood Lathe T Base Lock Adjusting Tool Rest he tool rest is equipped with a cam action clamping system to secure it to the lathe bed When the lever is tightened a locking plate lifts up and secures the tool rest to the bed To position the tool rest along the bed 1 Loosen the base lock and move the tool rest to the desired position Figure 13 Tool Rest E y Lock Figure 13 Tool rest controls 2 Tighten the base lock f the base lock will not lock the tool rest down onto the bed either too loose or too tight loosen or tighten the hex nut located on the underside of the tool rest in small increments as needed to achieve the prop er clamping pressure 3 Use the tool rest lock to adjust the tool rest height as needed Figure 25 on Page 22 shows how to find the proper tool rest height 17 Installing Removing rene spur Spur Center 1 DISCONNECT LATHE FROM POWER 2 Insert the lock pin through the backing plate The spur center installs in the headstock spindle encanto with a taper fit 3 Use the provided wrench to back off the nut as shown Figure 15 to force the spur center To prevent rusting we recommend removing cen out of
25. er new labels 101 106 107 104 105 REF PART DESCRIPTION 101 P0456101 MACHINE ID LABEL 102 103 104 105 106 107 20456 Variable Speed Wood Lathe o 41 WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the carton We w
26. gure 25 Tool rest set above the center line and 1 4 away from workpiece 10 Test the setup by hand turning the workpiece to make sure there is enough clearance all the way around before starting Spindle Turning Tips e When turning the lathe ON stand to the side of the spinning direction until the lathe reach es full soeed and you can verify that the lathe will not throw the workpiece e Use the slowest speed when starting or stop ping the lathe and when rough cutting e Select the right speed for the size of workpiece you are turning Use slower speeds for large workpieces 4 diameter and over use the middle range speeds for medium sized workpieces 2 to 4 diameter and use faster speeds for small sized workpieces under 2 in diameter e Keep the turning tool on the tool rest the ENTIRE time that it is in contact with the workpiece e Learn the correct techniques for each tool you will use If you are unsure read books or magazines about lathe techniques and seek training from experienced users 22 Faceplate Turning Faceplate turning Figure 26 is when a workpiece is mounted to the faceplate which is mounted to the headstock spindle This type of turning is usu ally done with open faced workpieces like bowls Figure 26 Typical faceplate turning operation To mount your workpiece to the faceplate 1 Find the center of your workpiece in the same manner as when spind
27. he next pulley step to select the other speed range 6 Use the handle to tension the belt then tighten adjustment bolt to keep the belt tight 7 Replace the front and rear covers Sanding Finishing After turning the workpiece can be sanded as shown in Figure 29 and finished in the same manner before removing it from the lathe Figure 29 Typical sanding operation with a lathe Sandpaper A CAUTI O N Wrapping the per completely around the workpiece will pull your hands into the mov ing workpiece and may cause injury Never wrap sandpaper completely around the workpiece Workpiece Whenever sanding or finishing move the tool rest holder out of the way to increase personal safety and gain adequate working room 23 Attaching Sandpaper The disc sander accepts 12 diameter cloth or paper backed PSA sanding discs which are available through Grizzly see Page 28 The sanding disc sticks to the surface of the cast iron disc using the pressure sensitive adhesive backing PSA on the reverse side of the sandpa per disc The sandpaper can be replaced without removing either the table or the dust port To attach sandpaper 1 Peel back the protective layer on one half of the sandpaper disc and fold it against the remaining half 2 Slip the half with the protective layer between the disc and the table edge 3 Position the exposed adhesive on the upper half of the disc that exte
28. heck if the sandpa per touches the table Note DO NOT turn the disc sander ON at this point 5 Repeat Steps 1 3 if sandpaper touches the table at any point in the rotation 36 Miter Gauge The miter gauge needs to be adjusted perpendic ular to the face of the wheel when it is mounted in the table slot Tools Needed Qty Try Square or Machinist s Square 1 To adjust miter gauge 1 Use a try square or machinist s square with one edge against the face of the miter gauge and the other against the disc face as shown in Figure 54 2 A 2 eh s amp lt lt oe b Figure 54 Squaring miter gauge to disc 2 Loosen the adjusting screw on the miter gauge and adjust it flush with the edge of the square 3 Tighten the gauge adjusting screw and verify the setting Note Sometimes the tightening procedure can affect the adjustment 4 Loosen the screw that secures the angle pointer and adjust the pointer to the O mark 5 Retighten the screw that secures the angle pointer G0456 Variable Speed Wood Lathe Electrical Components Digital Display Circuit Board ON OFF Paddle Switch Motor Control Board G0456 Variable Speed Wood Lathe 37 Wiring Diagram Disconnect power before performing electrical service Electricity presents serious shock hazards that will result in Severe personal M
29. hen inhaled or ingest ed Lack of ventilation while using these sol vents could cause seri ous personal health risks or fire Take precautions from this hazard by only using cleaning solvents in a well ventilated area 12 Site Considerations Floor Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine Some residential floors may require additional reinforcement to support both the machine and operator Working Clearances Consider existing and anticipated needs size of material to be processed through each machine and space for auxiliary stands work tables or other machinery when establishing a location for your new machine See Figure 4 for the minimum working clearances Figure 4 Minimum working clearances CAUTION Unsupervised children and visitors inside your shop could cause serious sonal injury to themselves Lock all entrances to the shop when you are away and DO NOT allow unsupervised children or visitors in your shop at any time G0456 Variable Speed Wood Lathe Mounting Lathe AWARNING The Model G0456 is an extremely heavy machine Serious per sonal injury may occur safe moving methods are not followed To be safe use assistance and power equipment when moving the machine If you are unfamiliar with safe machine lifting prac tices hire professionals The lathe bed and stand are separated for
30. hisel being used for the operation Headstock and tailstock are not properly aligned with each other Tailstock mounting bolt loose 2 much clamping pressure applied by tailstock Bed surface is oily or greasy Tailstock barrel had not retracted all the way back into the tailstock Debris was not removed from taper before inserting into barrel Tapers have rust G0456 Variable Speed Wood Lathe o Re mount workpiece making sure that centers are embedded in true center of workpiece Cut workpiece to correct or use a different workpiece Reduce the spindle speed Set tool rest higher See Page 17 for how to prop erly set the tool rest height Move the tool rest closer to the workpiece See Page 17 for the proper workpiece tool rest clear ance Use the correct chisel tool educate yourself by reading books trade magazines or seeking help from an experienced lathe operator Sharpen or replace the chisel tool you are using Use trial and error to find a better spindle speed Sharpen chisel or try a different chisel Realign the tailstock to the headstock See Page 32 Tighten 2 Apply less clamping pressure with tailstock Clean bed surface to remove oil grease Turn the barrel handwheel until it forces taper out of barrel Always clean tapers before installing Remove rust and wipe down with metal protectant do not keep tapers installed when not in use 31
31. ill not accept any item back without this number Proof of purchase must accompany the merchandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon 42 o G0456 Variable Speed Wood Lathe CUT ALONG DOTTED LINE Grizzly NARRANTY CARD Industrial Inc Name Street City State Zip Phone Email Invoice Model Order Serial The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us Advertisement Friend Catalog Card Deck Website Other 2 Which of the following magazines do you subscribe to Cabinet Maker Popular Mechanics Today s Homeowner Family Handyman Popular Science Wood Hand Loader Popular Woodworking Wooden Boat Handy Practical Homeowner Woodshop News Home Shop Machinist Precision Shooter Woodsmith Journal of Light Cont Projects in Metal Woodwork Live Steam RC Modeler Woodworker West Model Airplane News Rifle Woodworker s Journal M
32. irmly Figure 17 Keyway aligned with set screw To remove the live center 1 Turn the handwheel counterclockwise until the tailstock quill bottoms out causing the center to be forced out of the quill AWARNING The tailstock quill lock handle must always be locked down while the lathe is in use The workpiece can be thrown from the lathe if this step is not observed Also the tailstock quill should not protrude from the tailstock housing more than 2 or the quill will not be supported enough Failure to follow these warnings may result in personal injury Figure 16 Installing live center in tailstock G0456 Variable Speed Wood Lathe o 19 e Scrapers Mainly used where access for Select ng Tu rni ng other tools is imited such as hollowing oper Tools ations This is a flat double ground tool that comes in a variety of profiles Round Nose Spear Point Square Nose etc to match many different contours Figure 20 shows an example of a round nose scraper Lathe tools come in a variety of shapes and sizes and usually fall into five major categories e Gouges Mainly used for rough cutting detail cutting and cove profiles The rough gouge is a hollow double ground tool with a round nose and the detail gouge is a hollow dou ble ground tool with either a round or pointed nose Figure 18 shows an example of a gouge Figure 20 Round nose scraper e Parting Tools Used for sizing and cutting
33. knob on the miter gauge and adjust the angle to the desired point Tighten the knob 2 Slide the miter gauge into its slot and use it to hold your workpiece in position Note miter gauge can be used in either direction in the slot to achieve the proper relation of the workpiece to the disc 3 With light but steady pressure push the workpiece slowly into the downspin side of the rotating disc Figure 32 gt Figure 32 Typical miter sanding operation G0456 Variable Speed Wood Lathe Angle Sanding To perform angle sanding operations 1 Loosen the handles securing the table 2 Use the angle gauge to achieve the desired table angle and tighten the handles Note The disc table can be positioned from 15 to 35 relative to the plane of the sand ing surface Whenever possible sand with an open angle where there is plenty of clear ance between the disc and the table This will avoid trapping the workpiece between the sanding surface and the table 3 Slide the miter gauge into its slot and use it to hold your workpiece in position 4 With light but steady pressure push the workpiece slowly into the downspin side of the rotating disc Figure 33 9 SECTION 5 ACCESSORIES G1194 3 Jaw Chuck A must have for the serious wood turner This 3 jaw chuck is a self centering style chuck used mostly for round work All three jaws tighten together at the same time Jaws are reversible fo
34. le turning 2 Optional Trim corners off the workpiece with a bandsaw to easily remove known waste 3 Center the faceplate on the workpiece and attach it through the faceplate holes with wood screws as shown in Figure 27 Figure 27 Mounting a typical faceplate to a backing block which is glued to the workpiece G0456 Variable Speed Wood Lathe 4 Thread the faceplate onto the headstock spindle and tighten securely Note f screws cannot be placed in the workpiece then a backing block can be glued to the workpiece and attached to the faceplate with screws To mount your workpiece to a backing block 1 Make the backing block from a piece of scrap wood that is flat on both sides 2 Locate and mark the center of both the workpiece and the backing block 3 Drill a 1 4 hole in the center of the backing block 4 Glue the center of the backing block to the center of the workpiece look through the driled hole to line up centers clamp the backing block to the workpiece and wait for the glue to cure according to the manufactur er s recommendation Changing Speeds To change between High and Low speeds 1 DISCONNECT LATHE POWER SOURCE 2 Remove the front and rear headstock covers located just behind the sanding disc 3 Loosen the adjustment bolt Figure 28 Figure 28 Inside the motor housing G0456 Variable Speed Wood Lathe 4 Use the handle to loosen the belt 5 Place the belt on t
35. legs and main power supply is switched ON Test replace if faulty Inspect computer board replace if faulty Install replace lockout key replace switch Remove and replace brushes refer to Page 34 Replace faulty ON button or ON OFF switch Repair wiring as necessary Test repair replace Speed dial rheostat is at fault Computer board is at fault Lockout key is at fault Motor brushes are at fault ON OFF switch is at fault Wiring is open has high resistance Motor is at fault Machine stalls or is underpowered Feed rate cutting speed too fast for task Low power supply voltage Computer board is at fault Motor speed dial rheostat is at fault Belt s slipping Plug receptacle is at fault Motor brushes are at fault Motor bearings are at fault Decrease feed rate cutting speed Ensure hot lines have correct voltage on all legs Inspect and replace if faulty Test and replace if faulty Replace bad belt s align pulleys and re tension Test for good contacts correct the wiring Remove and replace brushes refer to Page 34 Test by rotating shaft rotational grinding loose shaft requires bearing replacement Machine is undersized for the task Use sharp lathe bits and chisels reduce the feed rate depth of cut Motor is at fault Test repair replace gt 4 5 B f 8 9 1 2 4 5 6 ra 8 Machine has 1 Motor or compo
36. long to prevent motor damage 10 SECTION 3 SET UP Set Up Safety AWARNING This machine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with the controls and opera tions before starting the machine AWARNING Wear safety glasses dur ing the entire set up pro cess AWARNING The Model G0456 is a heavy machine DO NOT over exert yourself while unpacking or moving your machine get assis tance 9 Items Needed for Set Up The following items are needed to complete the set up process but are not included with your machine Description Qty e Safety Glasses for each person 1 1 1 e Lifting Straps 600 LB Minimum Rating 2 e Phillips Screwdriver 2 1 Wrench 1 Wrench Socket 13mm 1 Wrench Socket 15mm 1 Unpacking The Model G0456 was carefully packed when it left our warehouse If you discover the machine is damaged after you have signed for delivery please immediately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are
37. machine AWARNING Safety Instructions for Machinery READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery presents serious injury hazards to untrained users ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses ALWAYS WEAR AN ANSI APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses 9 4 ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY Machinery noise can cause permanent hearing damage WEAR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings or jewelry which may get caught in moving parts Wear protective hair covering to con tain long hair and wear non slip footwear NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all times when running machinery G0456 Variable Speed Wood Lathe 10 11 12 13 14 15 16 AWARNING Safety Instructions for Machinery 17 REMOVE ADJUSTING KEYS AND ONLY ALLOW TRAINED AND PROP ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY Make sure operation instructions are safe and clearly understood KEEP CHILDREN AND VISITORS AWAY Keep all children and visitors a safe dis tance from the work area MAKE WORKSHOP CHILD PROOF Use padlocks master switches and remove start switch
38. n A CAUTION DO NOT operate the Model G0456 disc sand er without an adequate dust collection sys tem Sanding creates substantial amounts of fine dust Failure to use a dust collection system can result in short and long term respiratory illness Recommended at Dust Port 100 Do not confuse this CFM recommendation with the rating of the dust collector To determine the CFM at the dust port you must take into account many variables including the CFM rating of the dust collector the length of hose between the dust collector and the machine the amount of branches or wyes and the amount of other open lines throughout the system Explaining this cal culation is beyond the scope of this manual If you are unsure of your system consult an expert or purchase a good dust collection how to book Refer to Grizzly Model G2525 Dust Collection Basics To connect a dust collection hose 1 Fit the 2 dust hose or adapter over the dust port as shown in Figure 9 and secure in place with a hose clamp 2 Tug the hose to make sure it does not come off Note A tight fit is necessary for proper performance Figure 9 Dust hose attached to dust port G0456 Variable Speed Wood Lathe Test Run Once the assembly is complete test run the lathe to make sure it runs properly If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately
39. nds above the table Once it is positioned evenly across the disc press the adhesive onto the surface 4 Now rotate the disc so the lower half is now above the table 5 Bend the paper back and remove the remain ing half of the protective layer Figure 30 then press the adhesive portion against the disc gt bh man mM T CT IAE i 222 Figure 30 Sandpaper being installed on disc 24 Disc Sanding To perform sanding operations 1 Setthe angle of the table relative to the sand ing disc The angle can be set with the angle gauge on the disc sander or with a protractor for greater accuracy 2 When a 90 horizontal angle is required place one surface of the workpiece firmly against the face of the miter gauge set at 0 with the other surface against the face of the disc Figure 31 Note For sanding curves or irregular shapes remove the miter gauge from the disc table Always keep the workpiece on the side of the wheel that is rotating down toward the table This will keep the workpiece from flying out of your hands from the rotational forces Figure 31 Typical disc sanding operation G0456 Variable Speed Wood Lathe Miter Sanding The most efficient way to get a perfect miter is to cut the workpiece slightly long and sand it to the desired dimension Use the miter gauge to hold the workpiece at the desired angle To perform miter sanding operations 1 Loosen the
40. nent is loose Inspect replace stripped or damaged bolts nuts and vibration or noisy re tighten with thread locking fluid operation V belt s worn or loose Inspect replace belts refer to Page 33 Sandpaper damaged off center or rub 3 Replace sandpaper evenly adjust table to disc dis bing tance Pulley is loose Realign replace shaft pulley setscrew and key Machine is uneven on floor poor mounting Tighten floor mounting relocate shim machine Workpiece or chuck if installed is at fault Center workpiece in chuck or face plate reduce RPM replace defective chuck Motor bearings are at fault Test by rotating shaft rotational grinding loose shaft requires bearing replacement Spindle bearings at fault Test by rotating spindle rotational grinding loose shaft requires bearing replacement 30 o 20456 Variable Speed Wood Lathe Wood Lathe Operation Workpiece vibrates exces Sively Chisels grab or dig into workpiece Bad surface finish Inaccurate turning results from one end of the workpiece to the other Tailstock moves Hard to remove tapered tool from tailstock barrel Workpiece mounted incorrectly Workpiece warped out of round or is flawed Spindle speed is set too fast for mounted workpiece Tool rest set too low Tool rest set too far from workpiece Wrong chisel tool being used Chisel tool dull Wrong spindle speed Dull chisel or wrong c
41. odeltec Shop Notes Other Old House Journal Shotgun News 3 What is your annual household income 20 000 29 000 30 000 39 000 40 000 49 000 50 000 59 000 60 000 69 000 70 000 4 What is your age group 20 29 30 39 40 49 50 59 60 69 70 5 How long have you been a woodworker metalworker 0 2 Years 2 8 Years 8 20 Years 20 Years 6 How many of your machines or tools are Grizzly 0 2 3 5 6 9 10 7 Do you think your machine represents a good value Yes No 8 Would you recommend Grizzly Industrial to a friend Yes No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use names more than 3 times Yes No 10 Comments FOLD ALONG DOTTED LINE Industrial Inc GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend TAPE ALONG EDGES PLEASE DO NOT STAPLE TOOL WEBSITE Buy Direct and Save with Grizzly Trusted Proven and a Great Value Visit Our Website Today And Discover Why Grizzly Is The Industry Leader e SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E MAIL RESPONSE WITHIN ONE HOUR Call Today ForA FREE Full Color Catalog ISA ER AMERICAN MasterCard 5 NOVUS 9 RESS
42. ontact Info If you have any comments regarding this manual please write to us at the address below Grizzly Industrial Inc c o Technical Documentation Manager P O Box 2069 Bellingham WA 98227 2069 We stand behind our machines If you have any service questions or parts requests please call or write us at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport grizzly com Web Site http www grizzly com Brizz MACHINE DATA Industrial mc S i E Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL G0456 VARIABLE SPEED WOOD LATHE DESIGN Tee ca acters cere ce Floor Model Overall Dimensions 52 H 17 4 D x 87 L Floor to Center FICIQIM m T MT 452 pote 77 x 162 Qu pla C E 392 Lx 75 W x H Total Shipping WV SIG vtec catasieecnetateadueciadtansstiadnsinnecocnuntinecueniaiitedudadnieadserheontadsinedeies 633 Ibs Machine NO eens seyret RR 484 165 Specifications Swing Over vce RR IT T m 20 WING Over T 242 Distance Between 43 SS IZ ee ene ansia E
43. ort for the turning tool you will be using Test tool rest clear ance by rotating workpiece by hand before turning lathe ON 6 TURNING SPEED Select the correct turn ing speed for your work and allow the lathe to gain full speed before using 7 USING SHARP CHISELS Keep lathe chisels properly sharpened and held firmly in position when turning 8 OPERATING DAMAGED LATHE Never operate the lathe with damaged or worn parts AWARNING Like all machinery there is potential danger when operating this machine Accidents are frequently caused by lack of familiarity or failure to pay attention Use this machine with respect and caution to lessen the pos sibility of operator injury If normal safety precautions are overlooked or ignored seri ous personal injury may occur 9 9 WORKPIECE CONDITION Always inspect the condition of your workpiece DO NOT turn pieces with knots splits and other potentially dangerous conditions Make sure joints of glued up pieces have high quality bonds and won t fly apart during operation 10 ADJUSTMENTS MAINTENANCE Make sure your wood lathe is turned OFF dis connected from its power source and all moving parts have come to a complete stop before starting any inspection adjust ment or maintenance procedure 11 STOPPING LATHE DO NOT stop the lathe by using your hand against the workpiece Allow the lathe to stop on its own 12 AVOIDING ENTANGLEMENT Keep long hair and loo
44. r accessories may cause risk of injury DO NOT FORCE MACHINERY Work at the speed for which the machine or acces sory was designed SECURE WORKPIECE Use clamps or a vise to hold the workpiece when practi cal A secured workpiece protects your hands and frees both hands to operate the machine DO NOT OVERREACH Keep proper foot ing and balance at all times MANY MACHINES WILL EJECT THE WORKPIECETOWARDTHEOPERATOR Know and avoid conditions that cause the workpiece to kickback ALWAYS LOCK MOBILE BASES IF USED BEFORE OPERATING MACHINERY BE AWARE THAT CERTAIN WOODS MAY CAUSE AN ALLERGIC REACTION in people and animals especially when exposed to fine dust Make sure you know what type of wood dust you will be exposed to and always wear an approved respirator AWARNING Additional Safety for Wood Lathes 1 KEEPING GUARDS IN PLACE Make sure all guards are in place and that the lathe sits on a flat stable surface 2 EYE FACE PROTECTION Always wear eye protection or a face shield when oper ating the lathe 3 RESPIRATORY PROTECTION Always wear a respirator when using this machine Wood dust may cause allergies or long term respiratory health problems 4 MOUNTING WORKPIECE Before start ing be certain the workpiece has been properly imbedded on the headstock and tailstock centers and that there is adequate clearance for the full rotation 5 ADJUSTING TOOL REST Adjust tool rest to provide proper supp
45. r expanded work holding capacity Threaded insert required for mounting Figure 34 Model G1194 3 Jaw Chuck G1082 4 Jaw Chuck Another must have for the serious wood turner This 4 jaw chuck is an independent type chuck that is used for square and odd shaped pieces Each jaw tightens individually and can be turned around to hold larger dimension workpieces Threaded insert required for mounting Figure 35 Model G1082 4 Jaw Chuck Call 5 33000 59292 V Tf t A 26 G3168 1 2 x 8 TPI RH Threaded Insert This threaded insert is required to mount a 3 or 4 jaw chuck to your wood lathe H1064 6 PC Deluxe HSS Lathe Chisel Set This deluxe chisel set features beefy ash han dles for unsurpassed control brass ferrules and high speed steel blades Includes a 17 long 13 6 Parting Tool Round Nose 3s Gouge a 19 long 1 Skew Ys Gouge and a 223 4 long Ys Gouge Comes in a beautiful blow molded carrying case An extremely popular set Figure 36 Model H1064 6 PC Chisel Set G0456 Variable Speed Wood Lathe H6542 Robert Sorby HSS 8 Turning Set If quality is king then start bowing Made in England these Robert Sorby lathe tools are espe cially for the perfectionist wood turner Includes 34 roughing gouge Ys amp 2 spindle gouge Y bowl gouge 3 4 standard skew 3 6 diamond side cut scraper 1 square scraper and 1 2 round scraper Full size handles are 16 19
46. ron steel part on machinery Call 11900 92226 VO G0456 Variable Speed Wood Lathe SECTION 6 MAINTENANCE AWARNING Always disconnect power to the machine before performing maintenance Failure to do this may result in serious person al injury G0456 Variable Speed Wood Lathe 9 Cleaning Lubricating Cleaning the Model 0456 is relatively easy Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dry cloth If any resin has built up use a resin dissolving cleaner to remove it Treat all unpainted cast iron and steel with a non staining lubricant after cleaning Lubricate the unpainted cast iron surfaces on the bed by wiping the table clean after every use this ensures moisture from wood dust does not remain on bare metal surfaces We recommend using products such as G96 Gun Treatment SLIPIT or Boeshield T 9 for lubricating the unpainted cast iron on your machine 29 SECTION 7 SERVICE Review the troubleshooting and procedures in this section to fix your machine if a problem develops If you need replacement parts or you are unsure of your repair skills then feel free to call our Technical Support at 570 546 9663 Machine does not 1 Emergency lockout enabled Turn both paddle switch and speed dial OFF Turn start or a breaker paddle switch ON first then turn speed dial trips Power supply is at fault switched OFF Ensure hot lines have correct voltage on all
47. se clothing articles such as sleeves belts and jewelry items away from the lathe spindle 13 FACEPLATE TURNING When faceplate turning use lathe chisels on the downward spinning side of the workpiece only 14 SANDING POLISHING Remove the tool rest when performing sanding or polishing operations on the rotating spindle 15 MATERIAL REMOVAL RATE Attempting to remove too much material at once may cause workpiece to fly out of the lathe A CAUTION No list of safety guidelines can be complete Every shop environment is different Always consider safety first as it applies to your individual working conditions Use this and other machinery with caution and respect Failure to do so could result in serious per sonal injury damage to equipment or poor work results G0456 Variable Speed Wood Lathe SECTION 2 CIRCUIT REQUIREMENTS 220V Single Phase AWARNING Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro cess DO NOT connect the machine to the power source until instructed to do so Amperage Draw The Model G0456 motor draws the following amps under maximum load Amperage Draw at 220V 9 5 Amps Circuit Requirements Whether you have a dedicated or shared circuit ONLY connect your machine to a circuit with a verified ground correctly sized wiring and a properly rated circuit breaker Obey all applic
48. ship ping safety purposes We recommend positioning the stand in the final location for the lathe before mounting the lathe bed L brackets are also pro vided for floor mounting When lifting the lathe use a forklift and lifting straps and have another person on the ground to steady the lathe while moving so the lathe doesn t swing uncontrollably Components and Hardware Needed Qty LANE 1 Stand Assembly 1 Cap Screws 16 14 x 11 2 6 Lock Washers 10 nnn 2 Hex Bolts Wie 14 X 3 4 4 Lock Washers Ae 4 G0456 Variable Speed Wood Lathe 9 To mount the lathe bed 1 Figure 5 Placing the lathe bed on the stand 5 Move the stand to where you plan to locate the lathe Using a forklift lift the lathe bed onto the stand by placing the lifting straps through the center of the bed and around the cast ing webs as shown in Figure 5 The strap closest to the headstock should be wrapped around the forklift forks a few times to com pensate for the heavier weight load on that side Fasten the lathe bed to the stand with the Cap screws and washers Install the L brackets as shown in Figure 6 with the hex bolts lock washers and remain ing flat washers Repeat on Other Side of Stand Lock Washer
49. the spindle ters when not in use and coating the tapers with a light layer of lubricant or metal protectant 4 Remove the lock pin To install the centers 1 DISCONNECT LATHE FROM POWER NOTICE Leaving the lock pin installed when the lathe is switched ON may damage your motor or electrical components 2 Make sure the tapers are clean and free of any dust or debris 3 Insert the tapered end of the center into the spindle see Figure 14 and push it in quickly and firmly Figure 15 Removing spur center Figure 14 Installing spur center 18 o 20456 Variable Speed Wood Lathe 4 Make sure the keyway is aligned with the set Installing Removing screw and tighten the handle Figure 17 Live Center Note This alignment allows the quill to engage with the internal threads and move forward under load Without this alignment the quill will just spin and not advance for ward under load The live center installs in the tailstock quill with a taper fit To prevent rusting we recommend removing cen ters when not in use and coating the tapers with a Quill Lock light layer of lubricant or metal protectant To install the live center 1 Loosen the quill lock if locked approximately half a turn 2 Rotate the tailstock handwheel clockwise until S et Screw the tailstock quill sticks out of the tailstock Set Screw housing about 3 Insert the live center as shown in Figure 16 and push f
50. then review the Troubleshooting on Page 30 If you still cannot remedy a problem contact our Tech Support at 570 546 9663 for assistance To test run the machine 1 Plug the lathe into the power source 2 Turn the speed dial to OFF then lift the paddle switch up to turn the lathe ON 3 Turn the speed dial to start the lathe spindle motor The spindle should rotate 4 Listen to and watch for abnormal noises or actions The lathe should run smoothly with little or no vibration or rubbing noises Strange or unusual noises should be investigated and corrected before operat ing the machine further Always unplug the machine when investigating or correcting the machine 5 Test the variable speed by slowly turning the speed up then down once The machine should have sped up and slowed down as you moved the dial it did then the test run is over and your machine is ready for normal operations the lathe had problems changing speeds refer to the Troubleshooting chart on Page 30 or call our Tech Support at 570 546 9663 for additional help 15 SECTION 4 OPERATIONS Operation Safety AWARNING Damage to your eyes lungs and ears could result from using this machine without proper protective gear Always wear safety glasses a respirator and hearing protection when operating this machine AWARNING Loose hair and cloth ing could get caught in machinery and cause seri ous personal injur
51. y Keep loose clothing and long hair away from moving machinery NOTICE If you have never used this type of machine or equipment before WE STRONGLY REC OMMEND that you read books trade maga zines or get formal training before begin ning any projects Regardless of the con tent in this section Grizzly Industrial will not be held liable for accidents caused by lack of training 16 Safety Key To prevent unexpected starting remove the safe ty key Figure 10 to disable the paddle switch Figure 10 Removing safety key to disable the switch Controls The Model G0456 features an emergency device that will disable the speed dial if the paddle switch is turned ON OFF without turning the dial to OFF first see Figure 11 for control locations Under normal circumstances the speed dial should always be returned to the OFF position before turning the paddle switch ON or OFF Paddie Switch Paddle Switch Speed Diall Speed Dial Figure 11 Model G0456 controls G0456 Variable Speed Wood Lathe Adjusting Tailstock The tailstock is equipped with a cam action clamping system to secure it to the lathe bed When the lever is tightened a locking plate lifts up and secures the tool rest to the bed To position the tailstock along the bed 1 Loosen the quick release and move the tailstock to the desired position Figure 12 2 Tighten the quick release lf the quick release will not lock th
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