GE 162D9617P005 Refrigerator User Manual
Contents
1. OPERATING INSTRUCTIONS 1 Make sure the power equipment unit s transmission if applicable is in its NEUTRAL or PARK position before attempting to start the Engine THROTTLE 7 PAGE 23 2 To start the Engine turn the Fuel Lever to its OPEN position Turn the Choke to its START position Then turn the Throttle to the RIGHT to its SLOW position See Fig D Note If the Engine is already hot keep the Choke in the RUN position REV 07g SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 9 IGNITION SWITCH 8 PAGE 27 3 To start the Engine using the battery for cranking power insert the Ignition Key 19 page 27 and turn the Engine Ignition 8 page 27 to its START position If necessary repeat this procedure until the Engine starts NOTE To prolong Starter Motor 4 page 26 life use short starting cycles 5 seconds maximum then wait one minute before attempting restart See Figure E 4 To start the Engine manually using the Starter Recoil Handle 17 page 22 in sert the Ignition Key 19 page 27 and turn the Engine Ignition 8 page 27 to its RUN position Grasp the Starter Recoil Handle and pull slowly until resistance is felt Allow the Handle to retract slowly Then pull the Handle with a rapid full arm stroke Allow the Handle to retract slowly If necessary repeat this procedure until the Engine starts 5 Once the E2. Elsewhere within the United States new off road spark ignition engines certified for model year 1997 and later must meet similar standards set forth by the EPA HFT must warrant the emission control system on your engine for the periods of time described below provided there has been no abuse neglect or improper maintenance of your engine Your emission control system may include parts such as the carburetor or fuel injection system and the ignition system Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists HFT will repair your engine at no cost to you including diagnosis parts and labor Manufacturer s Warranty Coverage The 1995 and later engines are warranted for two 2 years If any emission related part on your engine is defective the part will be repaired or replaced by HFT Harbor Freight Tools Emission Control Defects Warranty Coverage Engines are warranted for a period of two 2 years relative to emission control parts defects subject to the provisions set forth below If any emission related part on your engine is defective the part will be repaired or replaced by HFT Owner s Warranty Responsibilities As the engine owner you are responsible for the performance of the required maintenance listed in your Owner s Manual HFT recommends that you retain all receipts covering maintenance on your engine but HFT cannot deny warranty solely for the lac
3. 444 3353 Page 23 PARTS LIST DIAGRAM FLYWHEEL Part Description Q ty Part Description Q ty a e ar E e eee IMPORTANT When ordering parts from the above Parts List make sure to specify the following a The MODEL NUMBER either 99856 or 96154 of the Engine for which you are ordering b The PART NUMBER listed to the left of the part description c The NAME OF THE PARTS LIST from which you are ordering located at the top of this page SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 24 PARTS LIST DIAGRAM IGNITION COIL Q ty Part e Joms o e fow o fowm i E eT Spark Plug Cap Ignition Coil Assy IMPORTANT When ordering parts from the above Parts List make sure to specify the following a The MODEL NUMBER either 99856 or 96154 of the Engine for which you are ordering b The PART NUMBER listed to the left of the part description c The NAME OF THE PARTS LIST from which you are ordering located at the top of this page SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 25 PARTS LIST DIAGRAM STARTER MOTOR i E ee SV 4 Senem OOOO o _ suewmmo Sid St e fees a cng ing SSCSC iSC Ao o e a 7 meca o o e e e e nco Je o oe o seras a somwa S o Serna tush J e a fowm SSCSCiSC e E E a o senm a me e NINI MoO NmM dy 19 19 i5 IMPORTANT When ordering parts from the above Parts List ma
4. scheduled only for regular inspection to the effect of repair or replace as necessary are warranted for the warranty period Any warranted part which is scheduled for replacement as required maintenance is warranted for the period of time up to the first scheduled replacement point for that part Any replacement part provided it is equivalent in durability and performance may be used in performance of maintenance or repairs The owner is responsible for commissioning a qualified technician mechanic to perform all required maintenance as outlined in the Inspection Cleaning and Maintenance section in this manual 6 Warranted Parts 1 Fuel Metering System i Carburetor and its internal parts ii Fuel pump if so equipped iii Cold start enrichment system 2 Air Induction System i Intake pipe manifold ii Air cleaner 3 Ignition System i Spark plug ii Magneto ignition system 4 Catalyst System if so equipped i Exhaust pipe stud ii Muffler iii Catalytic converter if so equipped 5 Miscellaneous items Used in Above Systems i Vacuum temperature and time sensitive valves and switches ii Hoses belts connectors and assemblies PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEM BLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE
5. to perform the following assembly procedures you should have a qualified service technician perform the assembly for you Mounting Holes FigureA 2 Located near the Crankshaft 16 page 16 are different sized mounting holes with which to mount the Engine to your power equipment unit See Figure A 3 Set the Engine side by side to the power equipment unit and align the mounting holes of the Engine with the mounting holes in the power equipment unit NOTE There are different patterns of mounting holes available Use the mounting holes that best match the ones on the power equipment unit See Figure A 4 Use hardened steel Bolts Washers Lock Washers and Nuts not included of the appropriate diameter and length to secure the Engine to the power equipment unit See Figure A 5 CAUTION Check to make sure the Bolts Washers Lock Washers and the Nuts used DO NOT come in contact with any moving part of the Engine and power equipment unit 6 NOTE Refer to the power equipment unit s owner manual for instructions on how to properly install a belt drive pulley chain drive gear etc onto the Crankshaft 16 page 16 of the Engine SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 7 TO PROVIDE BATTERY POWER TO THE STARTER MOTOR 1 The Engine s Starter Motor 4 page 26 unit can be powered by a typical 12 VDC battery not included STARTER MOTOR 4 PAGE 26 BLACK WIRE RED ST
6. ARTER WIRE FROM THIS BOLT TO NEGATIVE POSITIVE BATTERY POST BATTERY POST 2 To provide battery power to the Starter Motor 4 page 26 connect the BLACK negative wire from the negative post on the battery to the Bolt designated on the base of the engine Then connect the RED positive wire from the Starter Motor to the positive post on the battery See Figure B PRE OPERATING INSTRUCTIONS 1 Make sure the Engine s Crankcase is filled with approximately 37 ounces of 10 30W automotive oil Also make sure the Engine s Fuel Tank is filled with approximately 1 1 2 gallon of unleaded gasoline before attempting to start the Engine Failure to do so WILL damage the Engine and void the Warranty 2 Before adding oil check to make sure the Drain Plug 2 page 13 is tight Unscrew and remove the Dipstick 15 page 14 Pour the required amount of oil into the Crankcase Cover 4 page 14 Then screw the Dipstick back into the Crankcase Cover See Figure C next page 3 Unscrew and remove the Fuel Filler Cap 11 page 19 from the Fuel Tank 9 page 19 Pour the required amount of unleaded gasoline mid to high oc tane into the Fuel Tank Then screw the Fuel Filler Cap back onto the Fuel Tank See Figure C REV 07k SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 8 FUEL FILLER CAP 11 PAGE 19 FUEL TANK 8 PAGE 19 DIPSTICK 15 PAGE 14 DRAIN PLUG 2 PAGE 13
7. CENTRAL MACHINERY OHV GAS ENGINE HORIZONTAL MODEL 99856 13 HP MODEL 96154 11 HP ASSEMBLY AND OPERATION INSTRUCTIONS IMPORTANT Your Warranty is voided if You do not put Engine oil in the Engine s crankcase prior to its first use Never run the Engine with low or no oil Running the Engine with low or no oil will permanently damage the Engine Due to continuing improvements actual product may differ slightly from the product described herein Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Copyright 2007 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 SPECIFICATIONS Model 99856 Model 96154 13 HP 4 Stroke Gasoline Engine 11 HP 4 Stroke Gasoline Engine Air Cooled Horizontal Shaft Air Cooled Horizontal Shaft Electric Start w Recoil Back Up Electric Start w Recoil Back Up Engine Type Powered w mid to high octane Powered w mid to high octane unleaded gasoline unleaded gasoline Model 188FD Family 6CLGS 38988F Model 182FD Family 6CLGS 38988F Battery Type 12 VDC not included Batter
8. Iyer Et IMPORTANT When ordering parts from the above Parts List make sure to specify the following a The MODEL NUMBER either 99856 or 96154 of the Engine for which you are ordering b The PART NUMBER listed to the left of the part description c The NAME OF THE PARTS LIST from which you are ordering located at the top of this page SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 19 PARTS LIST DIAGRAM AIR CLEANER Part Description Q ty Part Description Qty ae oo E ee a ee ae ce Ps ritereiement ester 4 farcer a j oo o e e fse a n ees Ce womens a S IMPORTANT When ordering parts from the above Parts List make sure to specify the following a The MODEL NUMBER either 99856 or 96154 of the Engine for which you are ordering b The PART NUMBER listed to the left of the part description c The NAME OF THE PARTS LIST from which you are ordering located at the top of this page SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 20 PARTS LIST DIAGRAM MUFFLER Part Description Q ty Part Description Q ty p M o a ea a I e e a a dt e a IMPORTANT When ordering parts from the above Parts List make sure to specify the following a The MODEL NUMBER either 99856 or 96154 of the Engine for which you are ordering b The PART NUMBER listed to the left of the part description c The NAME OF THE PARTS LIST from which you are
9. NTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the com plaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 30
10. OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYERASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 29 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRA
11. d engines are less likely to malfunction and are easier to control Do not use a damaged Engine Tag damaged engines Do not use until repaired Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the Engine serviced before using Many accidents are caused by poorly maintained equipment Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool SERVICE Engine service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury When servicing the Engine use only identical replacement parts Follow instruc tions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of injury and void applicable warranties SPECIFIC SAFETY RULES IMPORTANT Your Warranty is voided if You do not put engine oil in the Engine s crankcase prior to its first use Before each use check the oil level Never run the Engine with low or no engine oil Run ning the Engine with low or no Engine oil will permanently damage the Engine Maintain labels and nameplates on the Engine These carry important information If unreadable or missing contact Harbor Fr
12. de of the front cover Write the product s serial number in the back of the manual near the assembly diagram or write month and year of purchase if product has no number Keep this manual and invoice in a safe and dry place for future reference REV 07g SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 2 GENERAL SAFETY RULES AWARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS WORK AREA k Keep your work area clean and well lit Cluttered and dark areas invite acci dents 2 Do not operate the Engine in explosive atmospheres such as in the presence of flammable liquids gases or dust Gasoline engines create sparks which may ignite the dust or fumes 3 Keep bystanders children and visitors away while operating a power tool Distrac tions can cause you to lose control Protect others in the work area from debris such as chips and sparks Provide barriers or shields as needed Children should never be allowed in the work area PERSONAL SAFETY 1 Stay alert Watch what you are doing and use common sense when operating a power tool Do not use a power tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating the Engine may result in serious personal injury 2 Dress properly Do not wear loose clothing or jewelry Conta
13. e fomes o e oe e 7 on Sear Reguaing SwayBar oisensor Sid td IMPORTANT When ordering parts from the above Parts List make sure to specify the following a The MODEL NUMBER either 99856 or 96154 of the Engine for which you are ordering b The PART NUMBER listed to the left of the part description c The NAME OF THE PARTS LIST from which you are ordering located at the top of this page SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 13 PARTS LIST DIAGRAM CRANKCASE COVER Part Description Q ty Part Description Q ty C A a o fom ooo S E E Co fea ooo 13 asker crancas M a feens a e semea E a Cd oona ooo oa o AT hM M IMPORTANT When ordering parts from the above Parts List make sure to specify the following a The MODEL NUMBER either 99856 or 96154 of the Engine for which you are ordering b The PART NUMBER listed to the left of the part description c The NAME OF THE PARTS LIST from which you are ordering located at the top of this page SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 14 PARTS LIST DIAGRAM CYLINDER HEAD CYLINDER HEAD COVER Part Description Q ty Part Description Q ty Pa fee S ten Wins cover dC o pws ES o Reesea o o e eser cymer S E a OO 0 e omana Goverasey 15 Soera Sit e easet CyinserHess Cover 1 16 soemoer o poa a o e a e fom Jo e h
14. ect excessive carbon monoxide fumes in the work area and in the surrounding area Gasoline fuel and fumes are flammable and potentially explosive Use proper fuel storage and handling procedures Always have multiple ABC class fire extinguish ers nearby Keep the Engine and surrounding areas clean at all times When spills of fuel or oil occur they must be cleaned up immediately Dispose of fluids and cleaning materials as per any local state or federal codes and regula tions Store oil rags in a covered metal container Never store fuel or other flammable materials near the Engine Do not smoke or allow sparks flames or other sources of ignition around the Engine Keep grounded conductive objects such as tools away from exposed live electri cal parts and connections to avoid sparking or arcing These events could ignite fumes or vapors Do not refill the Fuel Tank while the Engine is running or hot Do not operate the Engine with known leaks in the Engine s fuel system Use only Engine manufacturer recommended oil and fuel SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 5 MECHANICAL PRECAUTIONS 1 Prior to performing service maintenance or cleaning procedures always make sure the Engine s Ignition Switch is in its OFF position Allow the Engine to completely cool Then remove the Spark Plug Wire from the Spark Plug Do not alter or adjust any part of the Engine that is asse
15. eight Tools for a replacement Maintain a safe working environment Make sure there is adequate surrounding workspace Avoid unintentional starting Make sure you are prepared to begin work before turning on the Engine Learn and memorize how to shut off the Engine prior to starting it SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 4 People with pacemakers should consult their physician s before use Electro magnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure Caution is necessary when near the Engine s magneto or recoil starter Never leave the Engine unattended when it is running Turn off the Engine before leaving the work area Always use the Engine on a flat level dry ground surface Make sure to keep hands and fingers away from all moving parts of the Engine Prior to installing the Engine onto a power equipment unit make sure to read and understand all instructions and safety precautions as outlined in the owner s manual for the power equipment TOXIC FUMES FIRE AND EXPLOSION PRECAUTIONS 10 This Engine is designed for outdoor use only Do not operate the Engine in a closed area or in a poorly ventilated area When running the Engine produces carbon monoxide a colorless odorless toxic gas that when inhaled can cause serious personal injury or death Whenever possible use a carbon monoxide detector not included to det
16. in long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 3 Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the Engine in unexpected situations Use safety equipment Always wear eye protection Dust mask nonskid safety shoes hard hat or hearing protection must be used for appropri ate conditions Always wear ANSI approved safety goggles when using or performing maintenance on this Engine TOOL USE AND CARE 1 Do not force the Engine Use the correct Engine for your application The correct Engine will do the job better and safer at the rate for which it is designed Do not force the Engine and do not use the Engine for a purpose for which it is not intended SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 3 Do not use the Engine if the Engine s Ignition Switch does not turn it on or off Any tool that cannot be controlled with the Ignition Switch is dangerous and must be replaced Disconnect the Spark Plug Wire from the Engine before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Always disconnect the Spark Plug Wire before performing any inspection maintenance or cleaning procedures Maintain tools with care Keep the Engine clean Properly maintaine
17. itial change immediately Change engine oil after 20 hour break in period Clean and adjust spark i Wear dust mask and vacuum or blow clean with compressed air 3 fi SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 11 TROUBLESHOOTING Problem Possible Cause Possible Solution Engine will not start 7 8 9 10 Fuel contaminated Low on fuel or oil Ignition switch is in OFF position Faulty spark plug Choke in wrong position Fuel lever in CLOSED position Engine under load during start up Spark plug wire loose Fuel line clogged Air filter clogged 11 Faulty ignition system 12 Battery low or defective 11 12 Add fuel or oil Turn ignition switch to ON position Clean or replace spark plug Properly adjust choke Turn fuel lever to OPEN position Remove load from Engine Attach wire to spark plug Clean fuel line and filter Clean air filter Drain fuel tank and carburetor bowl Refill with fresh fuel Have a qualified service technician check out ignition system Recharge or replace battery SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 12 PARTS LIST DIAGRAM CRANKCASE Part Description Q ty Part Description Q ty E e Cee CSC iSC RS C foem o Jom e oiseas cenna 10 Regulating Swye o E a a e a a r
18. k of receipts or for your failure to ensure the performance of all scheduled maintenance As the engine owner you should however be aware that HFT may deny you warranty coverage if your engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for shipping your engine to a HFT warranty station as soon as a problem exists Contact the HFT Customer Service department at the number below to make shipping arrangements The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact the Harbor Freight Tools Customer Service Department at 1 800 444 3353 Harbor Freight Tools Emission Control Defects Warranty Provisions 1 Length of Coverage HFT warrants to a first retail purchaser and each subsequent purchaser that the engine is free from defects in materials and workmanship that cause the failure of warranted parts for a period of two 2 years after the date of delivery to the first retail purchaser 2 No Charge Repair or Replacement Repair or replacement of any warranted part will be performed at no charge to the owner if the work is performed through a warranty station authorized by HFT For emissions warranty service contact the HFT Customer Service Department at 1 800 444 3353 3 Consequential Damages Coverage Coverage under this warranty shall al
19. ke sure to specify the following a The MODEL NUMBER either 99856 or 96154 of the Engine for which you are ordering b The PART NUMBER listed to the left of the part description c The NAME OF THE PARTS LIST from which you are ordering located at the top of this page SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 26 PARTS LIST DIAGRAM STARTER amp CONTROL BOX Part Description Q ty Part Description _ _ Q ty See 4 eonvotFrontGoer E Cid e e a e o e um oa e oe a Cc 1 Diode Assy IMPORTANT When ordering parts from the above Parts List make sure to specify the following a The MODEL NUMBER either 99856 or 96154 of the Engine for which you are ordering b The PART NUMBER listed to the left of the part description c The NAME OF THE PARTS LIST from which you are ordering located at the top of this page SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 27 EMISSION CONTROL SYSTEM WARRANTY California and United States Emission Control Defects Warranty Statement The California Air Resources Board herein CARB the United States Environmental Protection Agency herein EPA and Harbor Freight Tools herein HFT are pleased to explain the emission control system warranty on your 1995 and later Small Off Road Engine herein engine In California the engine must be designed built and equipped to meet the State s stringent anti smog standards
20. mbled and supplied by the manufacturer or distributor 3 Always follow and complete scheduled Engine maintenance CHEMICAL PRECAUTIONS q Avoid contact with hot fuel oil exhaust fumes and solid surfaces 2 Avoid body contact with fuels oils and lubricants used in the Engine If swallowed seek immediate medical treatment Do not induce vomiting if fuel is swallowed For skin contact immediately wash with soap and water For eye contact immediately flush eyes with clean water NOISE PRECAUTION Prolonged exposure to high noise levels is hazardous to hearing Always wear ANSI approved hearing protection when operating or working around the Engine when it is running MISC PRECAUTION AWARNING The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator UNPACKING When unpacking check to make sure all of the parts shown on the Parts List in this manual are included If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover and at the bottom of each page of this manual as soon as possible SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 6 ASSEMBLY INSTRUCTIONS TO MOUNT THE ENGINE 1 IMPORTANT If you have any doubts about your ability
21. ngine starts turn the Choke to its RUN position Then adjust the Throttle to the RIGHT 7 page 23 to the the speed RPM you desire See Fig ure D 6 IMPORTANT Allow the Engine to run at no load for five minutes after each start up so that the Engine can stabilize T When finished using the Engine turn the Engine s Ignition 8 page 27 to its OFF position Then close the Engine s Fuel Lever See Figures D and E 8 NOTE In an emergency the Engine can be turned off by either a Turning the Engine Ignition 8 page 27 to its OFF position b Turning the Fuel Lever to its CLOSED position c Removing the Spark Plug Cap 4 page 25 REV 07g SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 10 INSPECTION MAINTENANCE AND CLEANING 1 AWARNING Never perform any services or maintenance on the Engine while it is running Before performing any inspection maintenance and cleaning turn off the Engine and disconnect the Spark Plug Wire from the Spark Plug to prevent accidental starting Then allow the Engine to completely cool 2 Before each use inspect the general condition of the Engine Check for loose bolts and nuts misalignment binding of moving parts loose or broken parts damaged fuel lines and any other condition that may affect the safe operation of the Engine If abnormal noise or vibration occurs turn off the Engine immediately and have the problem correc
22. oe E E EA E EN A A ES Intake Valve Guide zm a 20 Bolt M6x12 1 20 Botime 1 IMPORTANT When ordering parts from the above Parts List make sure to specify the following a The MODEL NUMBER either 99856 or 96154 of the Engine for which you are ordering b The PART NUMBER listed to the left of the part description c The NAME OF THE PARTS LIST from which you are ordering located at the top of this page SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 15 PARTS LIST DIAGRAM CRANKSHAFT PISTON CONNECTING ROD i a a er ee a ee a S a ee E a sera SSS u emen o E a T e seers o e emon EA O E eN e a e alrmfafatrm afa EE a oO OR ae Bearing Cap rt IMPORTANT When ordering parts from the above Parts List make sure to specify the following a The MODEL NUMBER either 99856 or 96154 of the Engine for which you are ordering b The PART NUMBER listed to the left of the part description c The NAME OF THE PARTS LIST from which you are ordering located at the top of this page SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 16 PARTS LIST DIAGRAM CAMSHAFT VALVE ROCKER Intake Valve Valve Rocker 12 Spring Retainer Exhaust Valve Adjusting Bolt for Valve Gap 13 Valve Spring Pusher Guide 14 10 11 12 13 z Push Rods 15 16 7 Spring Keeper Valve Rocker Assy Extension Spring Camshaft Ass
23. ordering located at the top of this page SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 21 PARTS LIST DIAGRAM RECOIL STARTER Part Description Q ty Part Description Q ty 1 enone Swen o Ratchet Sonne O 2 wire Grommet a Rate CS E OO Co a fese oa j e sen e fama Se e o e rmnoanss o Rope oo St e PAE eT E a a a a a ty fe Pe ts INSET INS IMPORTANT When ordering parts from the above Parts List make sure to specify the following a The MODEL NUMBER either 99856 or 96154 of the Engine for which you are ordering b The PART NUMBER listed to the left of the part description c The NAME OF THE PARTS LIST from which you are ordering located at the top of this page SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 22 PARTS LIST DIAGRAM REGULATING CONTROL SYSTEM Part Description Q ty 6 al o Po naw SCSC lt drC CS OC z fees E e is f Reouetno am somna i 17_ Resuiatng Famers O o f f 11 f IMPORTANT When ordering parts from the above Parts List make sure to specify the following a The MODEL NUMBER either 99856 or 96154 of the Engine for which you are ordering b The PART NUMBER listed to the left of the part description c The NAME OF THE PARTS LIST from which you are ordering located at the top of this page SKU 99856 96154 For technical questions please call 1 800
24. so extend to the failure of any engine components caused by the failure of any warranted part while it is still covered under this warranty 4 Coverage Exclusions Warranty claims shall be filed in accordance with the provisions of the HFT warranty policy explained in the box at the top of the previous page HFT shall not be liable for any loss of use of the engine for any alternative usage for any damage to goods loss of time or inconvenience Warranty coverage shall also be excluded for any part which fails malfunctions or is damaged due to failure to follow the maintenance and operating instructions set forth in the Owner s Manual including but not limited to a use of parts which are not authorized by HFT b improper installation adjustment or repair of the engine or of any warranted part unless performed by an authorized warranty center c failure to follow recommendations on fuel use contained in the Owner s Manual d improper or inadequate maintenance of any warranted parts e repairs performed outside of the authorized warranty service dealers f alterations by changing adding to or removing parts from the engine annn SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 28 EMISSION CONTROL SYSTEM WARRANTY CONT Harbor Freight Tools Emission Control Defects Warranty Provisions 5 Service and Maintenance Component parts which are not scheduled for replacement as required maintenance or are
25. ted before further use Do not use damaged equipment 3 Follow all maintenance procedures as outlined in the Engine Maintenance Schedule below at the specified intervals See Figure G 4 After each use remove all debris from the Engine with a soft brush cloth vacuum or with compressed air Do not use solvents Do not allow water to enter the inter nal workings of the Engine 5 When storing drain all fuel out of the Engine s Fuel Tank If this is not done old fuel in the Engine s Fuel Tank and Carburetor may become contaminated and prevent the Engine from starting until cleaned out Do not drain oil Always store the Engine in a Clean dry safe location out of reach of children and other unauthorized people 6 ACAUTION All maintenance service and repairs not mentioned in this manual must only be performed by a qualified service technician Engine Maintenance Schedule Interval 8 hours or 50 hours 100 hours 200 hours 500 hours More frequent maintenance daily before or or or every 6 use biweekly will be necessary in dusty or severe conditions weekly AQUALIFIED TECHNICIAN MECHANIC ONLY AQUALIFIED TECHNICIAN MECHANIC ONLY QUALIFIED TECHNICIAN MECHANIC ONLY QUALIFIED TECHNICIAN MECHANIC ONLY AQUALIFIED TECHNICIAN MECHANIC ONLY QUALIFIED TECHNICIAN MECHANIC ONLY Clean engine and check bolts amp nuts Check and refill engine oil i ae In
26. y IMPORTANT When ordering parts from the above Parts List make sure to specify the following a The MODEL NUMBER either 99856 or 96154 of the Engine for which you are ordering b The PART NUMBER listed to the left of the part description c The NAME OF THE PARTS LIST from which you are ordering located at the top of this page SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 17 PARTS LIST DIAGRAM CARBURETOR Part Description _ ty Part Description Q ty E oe a Oo e 8 trotte Lever SSSCSC idtC a fictenajustmentserew o waster e ire cramoersoy 1 sew ey gt ae a ao oo o peme a a oes e a e o Fat GhamberGasiet 28 Spro Minure Adusiment soon 1 _ o Float camber a 25 urease seen O J DE e e iz Foa cramer Danson 27 Focras o OE e a arcere a a roan SSSSCSC d Ct Pas owe E E E E EE tt IMPORTANT When ordering parts from the above Parts List make sure to specify the following a The MODEL NUMBER either 99856 or 96154 of the Engine for which you are ordering b The PART NUMBER listed to the left of the part description c The NAME OF THE PARTS LIST from which you are ordering located at the top of this page SKU 99856 96154 For technical questions please call 1 800 444 3353 Page 18 PARTS LIST DIAGRAM FUEL TANK Part Description Q ty Part Description Q ty Sl a I e ee a 2 ee eee fe a
27. y Type 12 VDC not included Displacement 389CC Maximum Power 13 HP 3600 rpm 11 HP 3600 RPM Maximum Torque 17 Ft Lb 2500 RPM 15 5 Ft Lb 2500 RPM Fuel Tank Capacity 1 7 Gal 1 7 Gal Engine Oil Capacity 2 3 Pints 2 3 Pints 1 Diameter x 2 7 8 Long 1 Diameter x 2 7 8 Long Shaft Size Drilled amp Tapped with 3 8 24 UNF Drilled amp Tapped with 3 8 24 UNF 1 4 Keyway 1 4 Keyway Engine Rotation Counterclockwise facing the Shaft Counterclockwise facing the Shaft Spark Plug Type NGK BR 6HS Champion RL86C NGK BR 6HS Champion RL86C Air Cleaner Type SemiDry 7 2008 U S E P A Phase Il Engine Approvals 2008 California Emissions Regulations 2008 S BPA Phasel 68 3 Lb 68 3 Lb IMPORTANT This product requires oil and fuel to be added before starting Attempting to start the Engine without oil WILL ruin the Engine and void the warranty NOTE The Engine s carburetor may need to be adjusted by a qualified mechanic for efficient high altitude use The emission control system for this Engine is warranted for standards set by the U S Environmental Protection Agency For warranty information refer to the last pages of this manual SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly oper ating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the insi
Download Pdf Manuals
Related Search